JP2011169269A - Low noise gear structure in internal combustion engine - Google Patents

Low noise gear structure in internal combustion engine Download PDF

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JP2011169269A
JP2011169269A JP2010034955A JP2010034955A JP2011169269A JP 2011169269 A JP2011169269 A JP 2011169269A JP 2010034955 A JP2010034955 A JP 2010034955A JP 2010034955 A JP2010034955 A JP 2010034955A JP 2011169269 A JP2011169269 A JP 2011169269A
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gear
combustion engine
internal combustion
low noise
vibration damping
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Akira Iijima
章 飯島
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Isuzu Motors Ltd
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Isuzu Motors Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a low noise gear structure in an internal combustion engine, requiring only a load required for driving a cam gear and not deteriorating fuel economy. <P>SOLUTION: The cam gear 3 is divided into an inner member 30 fixed to a camshaft 2 and an outer member 31 meshed with an idle drive gear 16, and a vibration damping member 33 increasing internal friction resistance and damping vibration is provided between the internal member 30 and the outer member 31. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、内燃機関における低騒音ギヤ構造に関するものである。   The present invention relates to a low noise gear structure in an internal combustion engine.

内燃機関においては、図5に示すようにカムシャフト2は、クランクシャフト1からギヤトレイン18を介して駆動される。なお図5に示すバルブメカニズムはDOHC(ダブルオーバーヘッドカムシャフト)式のため、カムシャフト2が2本ある(例えば、特許文献1、2参照)。   In the internal combustion engine, the camshaft 2 is driven from the crankshaft 1 through a gear train 18 as shown in FIG. Since the valve mechanism shown in FIG. 5 is a DOHC (double overhead camshaft) type, there are two camshafts 2 (see, for example, Patent Documents 1 and 2).

特開平6−341307号公報JP-A-6-341307 特開平10−184381号公報Japanese Patent Laid-Open No. 10-184381

ところで、内燃機関においては、クランクシャフト1は回転変動を伴いながら回転する。またカムシャフト2も、カム山を有しているため回転変動を伴いながら回転する。このため、図5におけるカムギヤ3a,4a(カムシャフト2,2に取り付けられているギヤ)とアイドルドライブギヤ16は、互いに回転変動を伴いながら噛み合っている。また通常、噛み合う2枚の歯車の間には、バックラッシュという隙間がある。そのためカムギヤ3a,4aとアイドルドライブギヤ16の歯面は接触したり、離れたりしながら衝突を繰り返している。それにより、いわゆる「歯打ち音」が発生する。この「歯打ち音」を回避するために、実公平4−13467号公報や実開平5−71519号公報に開示されているシザーズギヤ5がある。   By the way, in an internal combustion engine, the crankshaft 1 rotates with rotational fluctuation. Further, since the camshaft 2 also has a cam crest, the camshaft 2 rotates with rotational fluctuation. For this reason, the cam gears 3a and 4a (gears attached to the camshafts 2 and 2) and the idle drive gear 16 in FIG. 5 mesh with each other with rotational fluctuations. In general, there is a gap called backlash between the two meshing gears. For this reason, the cam gears 3a, 4a and the tooth surfaces of the idle drive gear 16 are repeatedly in collision while being in contact with or separated from each other. As a result, a so-called “tooth noise” is generated. In order to avoid this “tooth rattling noise”, there is a scissors gear 5 disclosed in Japanese Utility Model Publication Nos. 4-13467 and 5-71519.

すなわち、図6及び図7に示すように、シザーズギヤ5,5a(シザーズギヤ5aは、シザーズギヤ5と同一であるので、以下シザーズギヤ5について述べる)は、カムシャフト2に固定されるメインギヤ50と、このメインギヤ50に対して相対回動自在なメインギヤ50より歯幅の薄いサブギヤ51と、メインギヤ50及びサブギヤ51の合わせ面である背面側にそれぞれ固定されたノックピン52,52(図7ではサブギヤ51に固定されたノックピン52のみが見えている)と、これらのノックピン52,52に両端部が係合する切欠きリング状のトーションスプリング53とを備え、このトーションスプリング53の弾発力によりメインギヤ50とサブギヤ51とを相対回動させて、これらに噛み合うアイドルドライブギヤ16との間のバックラッシュを除去するように構成されたものである。   That is, as shown in FIGS. 6 and 7, the scissors gears 5 and 5a (the scissors gear 5a is the same as the scissors gear 5 and will be described below), the main gear 50 fixed to the camshaft 2, and the main gear 50 50, the sub-gear 51 having a smaller tooth width than the main gear 50 that is rotatable relative to the main gear 50, and the knock pins 52, 52 fixed to the back side of the mating surface of the main gear 50 and the sub-gear 51 (in FIG. 7, fixed to the sub-gear 51). Only the knock pin 52 is visible), and a notch ring-shaped torsion spring 53 engaged at both ends of the knock pins 52 and 52, and the main gear 50 and the sub gear 51 are provided by the elastic force of the torsion spring 53. And the idle drive gear 16 that meshes with them. It is one that is configured to remove backlash between.

このようにシザーズギヤ5の場合、メインギヤ50とサブギヤ51からなる2枚のギヤをトーションスプリング53で突っ張ることでバックラッシュをゼロとする。   As described above, in the case of the scissors gear 5, the backlash is made zero by stretching the two gears including the main gear 50 and the sub gear 51 with the torsion spring 53.

そのため、本来、図7に示すシザーズギヤ5を駆動するのに必要な荷重に、スプリングによる荷重(トーションスプリング53の弾発力)を加えた荷重がギヤの歯面にかかる。したがって歯面で生じる摩擦力がスプリングの荷重分だけ増えてしまい、結果として燃費を悪化させている。   Therefore, a load obtained by adding a load by the spring (elastic force of the torsion spring 53) to the load necessary for driving the scissor gear 5 shown in FIG. 7 is applied to the gear tooth surface. Therefore, the frictional force generated on the tooth surface is increased by the amount of the spring load, resulting in a deterioration in fuel consumption.

本発明は、かかる点に鑑みてなされたものであり、その目的とするところは、歯面での摩擦を少なくでき、燃費を向上することができる内燃機関における低騒音ギヤ構造を提供することにある。   The present invention has been made in view of such points, and an object of the present invention is to provide a low noise gear structure in an internal combustion engine that can reduce friction on the tooth surface and improve fuel efficiency. is there.

前記課題を解決するために本発明の内燃機関における低騒音ギヤ構造は、クランクギヤからギヤトレインを介して駆動されるアイドルドライブギヤと、このアイドルドライブギヤと噛み合ってカムシャフトに回転を伝えるカムギヤとを備えた内燃機関における低騒音ギヤ構造であって、前記カムギヤを前記カムシャフトに固定される内側部材と前記アイドルドライブギヤと噛み合う外側部材とに分割し、前記内側部材と前記外側部材との間に内部摩擦抵抗を増やすと共に、振動を減衰するための振動減衰部材を設けたことを特徴とする。   In order to solve the above problems, a low noise gear structure in an internal combustion engine of the present invention includes an idle drive gear driven from a crank gear via a gear train, and a cam gear that meshes with the idle drive gear and transmits rotation to the camshaft. An internal combustion engine having a low noise gear structure, wherein the cam gear is divided into an inner member fixed to the camshaft and an outer member meshing with the idle drive gear, and between the inner member and the outer member. In addition to increasing the internal frictional resistance, a vibration damping member for attenuating vibration is provided.

また前記振動減衰部材は、ゴムに1〜2mm四方の布チップまたは直径1mm程度の樹脂ボールないしは金属ボールのいずれかを混ぜ込んでなるものでもよい。   Further, the vibration damping member may be formed by mixing rubber with either a 1-2 mm square cloth chip or a resin ball or metal ball having a diameter of about 1 mm.

また前記振動減衰部材が、ゴム製の緩衝部材と、該緩衝部材の一側に設けられた樹脂製の摺動部材とからなり、前記摺動部材が前記内側部材と前記外側部材との間に圧入されたものでもよい。   The vibration damping member includes a rubber shock absorbing member and a resin sliding member provided on one side of the shock absorbing member, and the sliding member is between the inner member and the outer member. It may be press-fitted.

また前記振動減衰部材が、ゴム製のリング部材の内部に周方向に沿って断続的に複数のスリットを有すると共に、これらスリットが密着するように前記リング部材を前記内側部材と前記外側部材との間に圧入されていてもよい。   The vibration damping member has a plurality of slits intermittently along the circumferential direction inside the rubber ring member, and the ring member is connected to the inner member and the outer member so that the slits are in close contact with each other. It may be press-fitted in between.

上記構成によれば、アイドルドライブギヤと噛み合って回転するカムギヤは、振動減衰部材によって内部摩擦抵抗が増加すると共に、振動が減衰され、「歯打ち音」が回避される。   According to the above configuration, the cam gear rotating while meshing with the idle drive gear has the internal frictional resistance increased by the vibration damping member, the vibration is attenuated, and the “tooth rattling noise” is avoided.

本発明によれば、歯面での摩擦を少なくでき、燃費を向上することができる。   According to the present invention, friction on the tooth surface can be reduced and fuel consumption can be improved.

図1は、内燃機関の概略正面図である。FIG. 1 is a schematic front view of an internal combustion engine. 図2は、本発明の実施形態に係るカムギヤを示す図で、(a)は正面図で、(b)は(a)のA−A断面図である。2A and 2B are diagrams showing a cam gear according to an embodiment of the present invention, in which FIG. 2A is a front view and FIG. 2B is a cross-sectional view taken along line AA of FIG. 図3は、本発明の他の実施形態に係るカムギヤを示す図で、(a)は正面図で、(b)は(a)のB−B断面図である。3A and 3B are views showing a cam gear according to another embodiment of the present invention, in which FIG. 3A is a front view and FIG. 3B is a cross-sectional view taken along line BB in FIG. 図4は、本発明の他の実施形態に係るカムギヤの振動減衰部材を示す図で、(a)は振動減衰部材の正面図で、(b)はカムギヤに圧入後の振動減衰部材の正面図である。4A and 4B are diagrams showing a vibration damping member of a cam gear according to another embodiment of the present invention, wherein FIG. 4A is a front view of the vibration damping member, and FIG. 4B is a front view of the vibration damping member after being press-fitted into the cam gear. It is. 図5は、内燃機関の一例を示す概略正面図である。FIG. 5 is a schematic front view showing an example of the internal combustion engine. 図6は、図5の内燃機関におけるシザーズギヤの実例を示す正面図である。FIG. 6 is a front view showing an example of the scissor gear in the internal combustion engine of FIG. 図7は、図6のC−C断面図である。7 is a cross-sectional view taken along the line CC of FIG.

本発明の好適な実施形態を添付図面に基づいて説明する。なお従来例と同様の部分については同一の符号を付して説明する。   A preferred embodiment of the present invention will be described with reference to the accompanying drawings. In addition, the same code | symbol is attached | subjected and demonstrated about the part similar to a prior art example.

内燃機関は、図1に示すようにDOHCの場合、カムシャフト2,2は、クランクシャフト1のクランクギヤ10からアイドルギヤ11,12、スプロケット13、チェーン14、スプロケット15、アイドルドライブギヤ16を介してカムギヤ3,4が回転することで駆動される。なお、図1において、6はシリンダブロック、8はシリンダヘッド、14aはチェーンテンション、14bはガイド部材、17はオイルポンプ駆動用ギヤである。   When the internal combustion engine is DOHC as shown in FIG. 1, the camshafts 2 and 2 are connected from the crank gear 10 of the crankshaft 1 through the idle gears 11 and 12, the sprocket 13, the chain 14, the sprocket 15, and the idle drive gear 16. The cam gears 3 and 4 are driven by rotation. In FIG. 1, 6 is a cylinder block, 8 is a cylinder head, 14a is a chain tension, 14b is a guide member, and 17 is an oil pump driving gear.

図2に示すようにカムギヤ3,4(カムギヤ4は、カムギヤ3と同一であるので、以下カムギヤ3について述べる)は、カムシャフト2に固定される内側部材30と、アイドルドライブギヤ16と噛み合う歯34を有する外側部材31と、内側部材30と外側部材31との間に介在される振動減衰部材33とからなる。内側部材30の中心に形成された軸穴32にカムシャフト2が挿通され、図示しないキー等を介して内側部材30はカムシャフト2と共に回転するようになっている。   As shown in FIG. 2, cam gears 3 and 4 (the cam gear 4 is the same as the cam gear 3, so the cam gear 3 will be described below) are teeth that mesh with the inner member 30 fixed to the camshaft 2 and the idle drive gear 16. The outer member 31 includes a vibration damping member 33 interposed between the inner member 30 and the outer member 31. The camshaft 2 is inserted through a shaft hole 32 formed at the center of the inner member 30, and the inner member 30 rotates together with the camshaft 2 via a key or the like (not shown).

振動減衰部材33は、例えばリング状に形成されたゴムで、その内周面33aが内側部材30の外周面30aに当接し、外周面33bが外側部材31の内周面31aに当接している。このため内側部材30と外側部材31とは、振動減衰部材33を介して接続されている。   The vibration damping member 33 is, for example, rubber formed in a ring shape, and an inner peripheral surface 33a thereof is in contact with the outer peripheral surface 30a of the inner member 30, and an outer peripheral surface 33b is in contact with the inner peripheral surface 31a of the outer member 31. . For this reason, the inner member 30 and the outer member 31 are connected via the vibration damping member 33.

振動減衰部材33は、ゴムだけだと内部損失(内部摩擦抵抗)が少ないため、カムシャフト2の回転変動による共振が起き、かえって騒音が悪化する場合がある。そこでゴムの内部でメカニカルなこすりを行う、例えば1〜2mm四方の布チップまたは直径1mm程度の樹脂ボールないしは金属ボール等のこすり部材35を、ゴム混錬時に混ぜ込んで振動減衰部材33の内部損失を増やすようにする。樹脂としては、耐熱強度がある程度確保されたエンジニアプラスチックを使用する。   If the vibration damping member 33 is made of only rubber, the internal loss (internal frictional resistance) is small. Therefore, resonance due to rotational fluctuation of the camshaft 2 may occur, and noise may be worsened. Therefore, mechanical rubbing is performed inside the rubber, for example, a rubbing member 35 such as a 1-2 mm square cloth chip or a resin ball or metal ball having a diameter of about 1 mm is mixed during the rubber kneading to mix the internal loss of the vibration damping member 33. Try to increase. As the resin, engineer plastic with a certain level of heat resistance is used.

このように構成されたカムギヤ3は、内側部材30がカムシャフト2に取り付けられ、外側部材31がアイドルドライブギヤ16と噛み合ってクランクギヤ10から回転が伝達される。   In the cam gear 3 configured as described above, the inner member 30 is attached to the camshaft 2, and the outer member 31 is engaged with the idle drive gear 16, so that rotation is transmitted from the crank gear 10.

ところで「歯打ち音」の元となる振動は歯面の衝突で生じるが、その振動がカムシャフト2を伝わり、シリンダヘッド8を伝わり、騒音(歯打ち音)として放射される。   By the way, the vibration that becomes the source of the “tooth rattling sound” is generated by the collision of the tooth surface.

本実施形態によれば、図2に示すようにカムギヤ3は、内側部材30と外側部材31の間に振動減衰部材33を設けて振動を減衰するので、騒音(歯打ち音)の発生が回避される。また振動減衰部材33の内部にこすり部材35が混入されているので、クランクギヤ10からの回転伝達時、振動減衰部材33の内部でメカニカルなこすりが生じ、内部摩擦抵抗が増大し、カムシャフト2の回転変動による共振が起こることがない。   According to the present embodiment, as shown in FIG. 2, the cam gear 3 is provided with the vibration damping member 33 between the inner member 30 and the outer member 31 to attenuate the vibration. Is done. Further, since the rubbing member 35 is mixed inside the vibration damping member 33, mechanical rubbing occurs inside the vibration damping member 33 when the rotation is transmitted from the crank gear 10, the internal friction resistance increases, and the camshaft 2 Resonance due to rotational fluctuations does not occur.

図3に、本発明の他の実施形態を示す。   FIG. 3 shows another embodiment of the present invention.

本実施形態は、振動減衰部材33が、リング状のゴム製の緩衝部材36と、この緩衝部材36の一側に設けられたリング状の樹脂製の摺動部材37とからなり、摺動部材37が内側部材30と外側部材31との間に圧入されている。樹脂としては、耐熱強度がある程度確保されたエンジニアプラスチックを使用する。摺動部材37が内側部材30と外側部材31との間で摺動しながら変形することによって、カムギヤ3のフリクションダンパーの役目をする。   In this embodiment, the vibration damping member 33 includes a ring-shaped rubber cushioning member 36 and a ring-shaped resin sliding member 37 provided on one side of the cushioning member 36. 37 is press-fitted between the inner member 30 and the outer member 31. As the resin, engineer plastic with a certain level of heat resistance is used. When the sliding member 37 is deformed while sliding between the inner member 30 and the outer member 31, it acts as a friction damper of the cam gear 3.

本実施形態も回転伝達時、摺動部材37が摺動しながら変形して内部摩擦抵抗が増大し、カムシャフト2の回転変動による共振が起こることがない。   In the present embodiment as well, when the rotation is transmitted, the sliding member 37 is deformed while sliding to increase the internal frictional resistance, and resonance due to rotational fluctuation of the camshaft 2 does not occur.

図4に、本発明の他の実施形態を示す。   FIG. 4 shows another embodiment of the present invention.

本実施形態は、振動減衰部材33が、ゴム製のリング部材38の内部に周方向に沿って断続的に複数のスリット39を有すると共に、これらスリット39が密着するようにリング部材38を内側部材30と外側部材31との間に圧入されている。各スリット39の両端には、丸穴39aが形成されている。ゴム製のリング部材38を内側部材30と外側部材31との間に圧入することでスリット39を密着させ、フリクションダンパーとすることができる。   In the present embodiment, the vibration damping member 33 has a plurality of slits 39 intermittently along the circumferential direction inside a rubber ring member 38, and the ring member 38 is connected to the inner member so that the slits 39 are in close contact with each other. It is press-fitted between 30 and the outer member 31. Round holes 39 a are formed at both ends of each slit 39. By pressing a rubber ring member 38 between the inner member 30 and the outer member 31, the slit 39 can be brought into close contact with each other, whereby a friction damper can be obtained.

本実施形態も回転伝達時、密着したスリット39のすべり抵抗により内部摩擦抵抗が増大し、カムシャフト2の回転変動による共振が起こることがない。   Also in this embodiment, the internal frictional resistance increases due to the sliding resistance of the closely-fitting slit 39 during rotation transmission, and resonance due to rotational fluctuation of the camshaft 2 does not occur.

以上、本発明によればギヤの一部に内部摩擦抵抗を増大させると共に、振動を減衰するための振動減衰部材33を設けるだけでよく、従来のシザーズギヤに比べて部品点数が少なく、組立が容易で安価である。またシザーズギヤに比べて歯面での摩擦が少ないので、燃費が向上する。   As described above, according to the present invention, it is only necessary to increase the internal frictional resistance and to provide the vibration damping member 33 for damping the vibration in a part of the gear, and the number of parts is smaller than that of the conventional scissor gear, and the assembly is easy. And cheap. Further, since the friction on the tooth surface is less than that of the scissor gear, fuel efficiency is improved.

またギヤ全体を樹脂とした、いわゆる樹脂ギヤに比べて歯が金属なので、歯の強度が高く、荷重の高い箇所にも使える。また樹脂自体の強度は上げなくてよいので、値段の高い樹脂を使わなくてもよい。   In addition, since the teeth are metal compared to a so-called resin gear using the entire gear as a resin, the teeth have high strength and can be used in places with high loads. In addition, since the strength of the resin itself does not need to be increased, it is not necessary to use an expensive resin.

なお、これまで内燃機関における低騒音ギヤ構造(カムギヤ)として説明したが、本発明はこれに限定されることなく、どのギヤに用いてもかまわない。また回転変動があれば、内燃機関でなくても本発明の効果を得ることができる。   In addition, although demonstrated as a low noise gear structure (cam gear) in an internal combustion engine until now, this invention is not limited to this, You may use for any gear. Further, if there is rotational fluctuation, the effect of the present invention can be obtained even if the engine is not an internal combustion engine.

1 クランクシャフト
2 カムシャフト
3,4 カムギヤ
6 シリンダブロック
8 シリンダヘッド
10 クランクギヤ
13,15 スプロケット
16 アイドルドライブギヤ
30 内側部材
31 外側部材
33 振動減衰部材
35 こすり部材
36 緩衝部材
37 摺動部材
38 リング部材
39 スリット
DESCRIPTION OF SYMBOLS 1 Crankshaft 2 Camshaft 3, 4 Cam gear 6 Cylinder block 8 Cylinder head 10 Crank gear 13, 15 Sprocket 16 Idle drive gear 30 Inner member 31 Outer member 33 Vibration damping member 35 Rubbing member 36 Buffer member 37 Sliding member 38 Ring member 39 Slit

Claims (4)

クランクギヤからギヤトレインを介して駆動されるアイドルドライブギヤと、このアイドルドライブギヤと噛み合ってカムシャフトに回転を伝えるカムギヤとを備えた内燃機関における低騒音ギヤ構造であって、
前記カムギヤを前記カムシャフトに固定される内側部材と前記アイドルドライブギヤと噛み合う外側部材とに分割し、
前記内側部材と前記外側部材との間に内部摩擦抵抗を増やすと共に、振動を減衰するための振動減衰部材を設けたことを特徴とする内燃機関における低騒音ギヤ構造。
A low noise gear structure in an internal combustion engine comprising an idle drive gear driven from a crank gear via a gear train and a cam gear that meshes with the idle drive gear and transmits rotation to the camshaft,
Dividing the cam gear into an inner member fixed to the camshaft and an outer member meshing with the idle drive gear;
A low noise gear structure for an internal combustion engine, wherein a vibration damping member for increasing internal friction resistance and damping vibration is provided between the inner member and the outer member.
前記振動減衰部材は、ゴムに1〜2mm四方の布チップまたは直径1mm程度の樹脂ボールないしは金属ボールのいずれかを混ぜ込んでなる請求項1記載の内燃機関における低騒音ギヤ構造。   2. The low noise gear structure for an internal combustion engine according to claim 1, wherein the vibration damping member is made by mixing either a 1 to 2 mm square cloth chip or a resin ball having a diameter of about 1 mm or a metal ball with rubber. 前記振動減衰部材が、ゴム製の緩衝部材と、該緩衝部材の一側に設けられた樹脂製の摺動部材とからなり、前記摺動部材が前記内側部材と前記外側部材との間に圧入された請求項1記載の内燃機関における低騒音ギヤ構造。   The vibration damping member includes a rubber cushioning member and a resin sliding member provided on one side of the cushioning member, and the sliding member is press-fitted between the inner member and the outer member. 2. A low noise gear structure in an internal combustion engine according to claim 1. 前記振動減衰部材が、ゴム製のリング部材の内部に周方向に沿って断続的に複数のスリットを有すると共に、これらスリットが密着するように前記リング部材を前記内側部材と前記外側部材との間に圧入されていることを特徴とする請求項1記載の内燃機関における低騒音ギヤ構造。   The vibration damping member has a plurality of slits intermittently along the circumferential direction inside the rubber ring member, and the ring member is disposed between the inner member and the outer member so that the slits are in close contact with each other. 2. A low noise gear structure in an internal combustion engine according to claim 1, wherein the low noise gear structure is press-fitted into the internal combustion engine.
JP2010034955A 2010-02-19 2010-02-19 Low noise gear structure in internal combustion engine Pending JP2011169269A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013216511A1 (en) 2012-08-31 2014-03-06 Hitachi Automotive Systems, Ltd. Engine balance shaft
KR20170076493A (en) * 2015-12-24 2017-07-04 주식회사 만도 Gear assembly and reducer having the same
CN109578526A (en) * 2019-01-28 2019-04-05 东风楚凯(武汉)汽车零部件有限公司 A kind of variable damping harmonic drive gear

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013216511A1 (en) 2012-08-31 2014-03-06 Hitachi Automotive Systems, Ltd. Engine balance shaft
KR20170076493A (en) * 2015-12-24 2017-07-04 주식회사 만도 Gear assembly and reducer having the same
KR102429673B1 (en) * 2015-12-24 2022-08-05 주식회사 만도 Gear assembly and reducer having the same
CN109578526A (en) * 2019-01-28 2019-04-05 东风楚凯(武汉)汽车零部件有限公司 A kind of variable damping harmonic drive gear

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