JP2011160586A - Ultrasonic vibrator - Google Patents

Ultrasonic vibrator Download PDF

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JP2011160586A
JP2011160586A JP2010021301A JP2010021301A JP2011160586A JP 2011160586 A JP2011160586 A JP 2011160586A JP 2010021301 A JP2010021301 A JP 2010021301A JP 2010021301 A JP2010021301 A JP 2010021301A JP 2011160586 A JP2011160586 A JP 2011160586A
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piezoelectric element
element unit
inclusion
front member
ultrasonic transducer
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JP5468926B2 (en
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Naohito Sato
尚人 佐藤
Hidetoshi Mizutani
秀俊 水谷
Katsuya Yamagiwa
勝也 山際
Masato Yamazaki
正人 山崎
Kazue Obayashi
和重 大林
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Niterra Co Ltd
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NGK Spark Plug Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a compact Langevin ultrasonic vibrator of outside clamping type wherein vibration of a piezoelectric element unit can be taken out efficiently. <P>SOLUTION: A through-hole 331 through which the electrode of the piezoelectric element unit 2 is taken out is formed in a lining member 33 so that the opening on the side of the abutment surface 33a thereof is formed at a position where the shortest distance of the center O of the abutment surface 33a of the lining member 33 and the opening of the through-hole 331 (the distance from the center O to the end of the opening on the center O side) is larger than 90% (0.9r) but smaller than 100% (r) of the radius of the piezoelectric element unit 2. Furthermore, the piezoelectric element unit 2 is arranged not to close the through-hole 331, and the periphery of each piezoelectric element 21 constituting the piezoelectric element unit 2 is located within 110% (1.1r) of the radius of the piezoelectric element 21 from the center of the abutment surface 33a of the lining member 33. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、圧電素子の電気歪みにより超音波振動を発生させる超音波振動子に関する。   The present invention relates to an ultrasonic transducer that generates ultrasonic vibrations due to electrical distortion of a piezoelectric element.

従来より、複数の圧電素子と電極端子板とを交互に積層してなる圧電素子ユニットを、金属ブロックからなる前面板と裏打板との間に配置する構造を有したランジュバン型超音波振動子が知られている。   Conventionally, there is a Langevin type ultrasonic transducer having a structure in which a piezoelectric element unit formed by alternately laminating a plurality of piezoelectric elements and electrode terminal plates is disposed between a front plate and a backing plate made of a metal block. Are known.

そして、圧電素子ユニットを固定する構造としては、圧電素子ユニットを構成する圧電素子や電極端子板をリング状に形成することで圧電素子ユニットの中心に貫通孔を形成し、この貫通孔にボルトを挿通させることで、これら圧電素子,電極端子板を一体に結合するボルト締めタイプのものが知られている(例えば、特許文献1参照)。   As a structure for fixing the piezoelectric element unit, a piezoelectric element or electrode terminal plate constituting the piezoelectric element unit is formed in a ring shape to form a through hole in the center of the piezoelectric element unit, and a bolt is attached to the through hole. A bolt tightening type is known in which these piezoelectric elements and electrode terminal plates are integrally coupled by being inserted (see, for example, Patent Document 1).

ところで、医療用途では、例えば、歯石除去等で用いるハンディタイプの機器に適用するために、小型・小径の超音波振動子が強く望まれている。
しかし、圧電素子をリング状に形成する必要があるボルト締めタイプのランジュバン型超音波振動子では、圧電素子の外形寸法は、振動に必要な最小限の面積より、ボルトを挿通させる孔の面積を加えた分だけ大きくなり、圧電素子自体を十分に小型化することができず、ひいては、圧電素子ユニットを用いて構成される超音波振動子を十分に小型化することができないという問題があった。
By the way, in medical use, for example, a small-sized and small-diameter ultrasonic vibrator is strongly desired to be applied to a handy type device used for removal of tartar or the like.
However, in bolted Langevin type ultrasonic transducers that require the piezoelectric element to be formed in a ring shape, the outer dimensions of the piezoelectric element are less than the minimum area required for vibration and the area of the hole through which the bolt is inserted. There is a problem that the piezoelectric element itself cannot be sufficiently miniaturized and the ultrasonic transducer configured using the piezoelectric element unit cannot be sufficiently miniaturized. .

これに対して、前面板,裏打板と、一端に前面板、他端に裏打板が固定される筒状に形成された側面板とで構成され、前面板又は裏打板を、ハンダやカシメ、或いはネジ止めによって側面板に固定する構造を有し、側面板の内部に収納される圧電素子ユニットを前面板と裏打板とで挟持する外締めタイプのものも知られている(例えば、引用文献2〜4参照)。   On the other hand, it is composed of a front plate, a backing plate, and a side plate formed in a cylindrical shape to which the front plate is fixed at one end and the backing plate is fixed at the other end, and the front plate or the backing plate is made of solder or caulking, Alternatively, an externally tightened type in which a piezoelectric element unit housed in the side plate is sandwiched between a front plate and a backing plate has a structure that is fixed to the side plate by screwing (for example, a cited document). 2-4).

そして、圧電素子ユニットで発生させた振動を前面板の振動放射面に効率よく伝達するために、圧電素子ユニットは、通常、前面板や裏打板の中央に位置するように固定される。   In order to efficiently transmit the vibration generated by the piezoelectric element unit to the vibration radiation surface of the front plate, the piezoelectric element unit is usually fixed so as to be located at the center of the front plate or the backing plate.

特開平3−236835号公報JP-A-3-236835 特開2003−199195号公報JP 2003-199195 A 特開2004−160081号公報JP 2004-160081 A 特開2003−264773号公報JP 2003-264773 A

ところで、裏打板には、圧電素子ユニットの電極を取り出すための貫通孔を設ける必要がある。
しかし、図9(a)に示すように、圧電素子ユニットM1の中心が裏打板M2の中心Oと一致するように固定すると、貫通孔M3を形成するためのスペースが圧電素子ユニットM1に当接する部位の外側の全周にわたって確保されることになるが、貫通孔M3を形成する部分以外はデッドスペースとなり、十分な小型化を達成することができないという問題があった。
By the way, it is necessary to provide a through hole for taking out the electrode of the piezoelectric element unit in the backing plate.
However, as shown in FIG. 9A, when the center of the piezoelectric element unit M1 is fixed so as to coincide with the center O of the backing plate M2, a space for forming the through hole M3 comes into contact with the piezoelectric element unit M1. Although it is ensured over the entire outer periphery of the part, there is a problem that a dead space is formed except for the part where the through-hole M3 is formed, and sufficient miniaturization cannot be achieved.

本発明は、上記問題点を解決するために、圧電素子ユニットの振動を効率良く外部に取り出すことが可能な小型で外締めタイプのランジュバン型超音波振動子を提供することを目的とする。   In order to solve the above problems, an object of the present invention is to provide a small, externally tightened Langevin type ultrasonic transducer that can efficiently extract the vibration of a piezoelectric element unit to the outside.

上記目的を達成するためになされた本発明は、前面部材および裏打部材により圧電素子ユニットを挟持した状態で側面部材内に収納する外締め構造の超音波振動子において、圧電素子の給電線を挿通させるために裏打部材に形成された貫通孔の開口が、圧電素子ユニットの非当接部位に位置し、裏打部材の中心と貫通孔の開口との最短距離が、圧電素子の積層方向に対して直交する面での該圧電素子の断面に内接する内接円の半径長さの90%よりも大きく且つ100%より小さいことを特徴とする。   In order to achieve the above object, the present invention provides an ultrasonic transducer having an external fastening structure in which a piezoelectric element unit is sandwiched between a front member and a backing member and is housed in a side member, and a piezoelectric element feed line is inserted. Therefore, the opening of the through hole formed in the backing member is located at the non-contact portion of the piezoelectric element unit, and the shortest distance between the center of the backing member and the opening of the through hole is relative to the stacking direction of the piezoelectric elements. It is characterized in that it is larger than 90% and smaller than 100% of the radial length of the inscribed circle inscribed in the cross section of the piezoelectric element in the orthogonal plane.

なお、圧電素子の断面形状は、円形,正多角形や点対称の形状等であることが望ましい。
このように構成された本発明の超音波振動子では、図9(b)に示すように、圧電素子の内接円M1の中心と裏打部材M2の中心Oとが一致するように固定する場合(図9(a)参照)と比較して、貫通孔M3が裏打部材M2の中心Oに寄った位置に形成されるため、裏打部材M2、ひいては当該超音波振動子を小型化することができる。
The cross-sectional shape of the piezoelectric element is preferably a circle, a regular polygon, a point-symmetric shape, or the like.
In the ultrasonic transducer according to the present invention configured as described above, as shown in FIG. 9B, the center of the inscribed circle M1 of the piezoelectric element and the center O of the backing member M2 are fixed so as to coincide with each other. Compared to (see FIG. 9A), since the through hole M3 is formed at a position close to the center O of the backing member M2, the backing member M2, and thus the ultrasonic transducer can be downsized. .

しかも、圧電素子ユニットを、裏打部材の中心からのずれが10%以内、且つ、貫通孔を塞ぐことがない位置に配置することが可能であり、そのような配置を実現することによって、圧電素子ユニットが発生させる振動を効率良く取り出すことができる。   In addition, the piezoelectric element unit can be disposed at a position where the deviation from the center of the backing member is within 10% and does not block the through hole. By realizing such an arrangement, the piezoelectric element The vibration generated by the unit can be taken out efficiently.

ここで図8は、圧電素子ユニットの取付位置(裏打部材の中心からのずれ割合)と、圧電素子ユニットを裏打部材の中心に取り付けた時の振幅に対する振幅の減少割合を測定した結果を示すグラフである。但し、圧電素子(ひいては圧電素子ユニット)の断面形状は円形とした。図8に示すように、ずれ割合が10%以内であれば、先端振動(前面部材の振動取出面での振動)の減少割合を3%以内に抑えることができることがわかる。   Here, FIG. 8 is a graph showing the result of measuring the attachment position of the piezoelectric element unit (ratio of deviation from the center of the backing member) and the amplitude reduction ratio relative to the amplitude when the piezoelectric element unit is attached to the center of the backing member. It is. However, the cross-sectional shape of the piezoelectric element (and thus the piezoelectric element unit) was circular. As shown in FIG. 8, it can be seen that if the deviation rate is within 10%, the reduction rate of the tip vibration (vibration on the vibration extraction surface of the front member) can be suppressed to within 3%.

本発明において、圧電素子の断面形状が円形である場合、裏打部材の中心と圧電素子ユニットの外周との距離は、圧電素子の半径長さの110%以内であることが望ましい。この場合、圧電素子ユニットは、裏打部材の中心からのずれ割合が圧電素子の半径長さの10%以内となる位置に、確実に配置されることになる。   In the present invention, when the cross-sectional shape of the piezoelectric element is circular, the distance between the center of the backing member and the outer periphery of the piezoelectric element unit is preferably within 110% of the radial length of the piezoelectric element. In this case, the piezoelectric element unit is surely disposed at a position where the deviation ratio from the center of the backing member is within 10% of the radial length of the piezoelectric element.

本発明において、裏打部材は、圧電素子ユニットと一体化した状態で、側面部材に組み付けられていてもよい。
この場合、裏打部材に対して圧電素子ユニットを精度よく組み付けることで、側面部材や前面部材に対する圧電素子ユニットの取付精度を確保することができるため、組み付け作業を容易にすることができる。
In the present invention, the backing member may be assembled to the side member while being integrated with the piezoelectric element unit.
In this case, by assembling the piezoelectric element unit with respect to the backing member with high accuracy, it is possible to ensure the mounting accuracy of the piezoelectric element unit with respect to the side member and the front member, so that the assembling work can be facilitated.

即ち、裏打部材と圧電素子ユニットとの一体化を、側面部材の外部で行うことができるため、位置合わせ用の組み立て治具等を使用することができ、その結果、必要な位置決め精度を容易に確保することができる。   That is, since the backing member and the piezoelectric element unit can be integrated outside the side member, an assembly jig for alignment can be used, and as a result, the required positioning accuracy can be easily achieved. Can be secured.

ところで、上述したように裏打部材と圧電素子ユニットとが予め一体化されている場合、これを側面部材や前面部材と一体化する際に、圧電素子ユニットと前面部材との密着性を確保する必要がある。   By the way, when the backing member and the piezoelectric element unit are integrated in advance as described above, it is necessary to ensure adhesion between the piezoelectric element unit and the front member when the backing member and the front member are integrated. There is.

そのためには、前面部材と圧電素子ユニットとの間に、板状又は箔状に形成され且つ圧電素子ユニットより優れた延性または展性を有する介在物を設けることが望ましい。
このような介在物を設ける場合、次の製造方法を用いることができる。
For this purpose, it is desirable to provide an inclusion that is formed in a plate shape or a foil shape and has ductility or malleability superior to the piezoelectric element unit between the front member and the piezoelectric element unit.
When providing such an inclusion, the following manufacturing method can be used.

即ち、裏打部材を、圧電素子ユニットと一体化した後で側面部材に固定し、板状又は箔状に形成され且つ圧電素子ユニットより優れた延性または展性を有する介在物を、前面部材と圧電素子ユニットとの間に介在させた状態で、前面部材と側面部材との組付けを行う。   That is, the backing member is integrated with the piezoelectric element unit and then fixed to the side member, and the inclusion formed in a plate shape or foil shape and having ductility or malleability superior to that of the piezoelectric element unit is replaced with the front member and the piezoelectric element. The front member and the side member are assembled in a state of being interposed between the element units.

このように、圧電素子ユニットと前面部材との間に介在物を介在させることにより、前面部材と圧電素子ユニットとを直接当接させた場合と比較して、両者間の密着性を高めることができる。その結果、圧電素子ユニットが発生させた振動を、前面部材に効率よく伝達すること、即ち、振動特性を向上させることや、超音波振動子毎の振動特性のバラツキを抑制することができる。   In this way, by interposing an inclusion between the piezoelectric element unit and the front member, the adhesion between the two can be improved as compared with the case where the front member and the piezoelectric element unit are in direct contact with each other. it can. As a result, the vibration generated by the piezoelectric element unit can be efficiently transmitted to the front member, that is, the vibration characteristics can be improved, and variations in the vibration characteristics for each ultrasonic transducer can be suppressed.

ところで、本発明の超音波振動子は、側面部材の前面部材が固定される側の内周面、及び、前面部材の外周面には、それぞれネジ部が形成され、ネジ部は一方が雄ネジ、他方が雌ネジであり、側面部材と前記前面部材とは、前記雌ネジと前記雄ネジとの螺合により固定される構造を有していてもよい。   By the way, in the ultrasonic transducer of the present invention, a screw portion is formed on each of the inner peripheral surface of the side member to which the front member is fixed and the outer peripheral surface of the front member, and one of the screw portions is a male screw. The other is a female screw, and the side member and the front member may have a structure that is fixed by screwing the female screw and the male screw.

この場合、前面部材を側面部材に螺合する際に、介在物が前面部材と圧電素子ユニットとの間の摩擦を低下させ、圧電素子ユニットにねじれの応力が加わることを抑制するため、位置ずれや積層ずれを防止しつつ、圧電素子ユニットに対して適度な加重を与えることができる。つまり、介在物を設けることにより、ねじれの応力による影響が軽減されるため、安価なネジ止め構造を採用しても、精度の高い製造を行うことができる。   In this case, when the front member is screwed to the side member, the inclusions reduce the friction between the front member and the piezoelectric element unit and suppress the twisting stress from being applied to the piezoelectric element unit. In addition, an appropriate weight can be applied to the piezoelectric element unit while preventing the stacking deviation. That is, by providing inclusions, the influence of torsional stress is reduced, so that even if an inexpensive screwing structure is employed, highly accurate manufacturing can be performed.

また、このように前面部材と側面部材とをネジ止めする場合、更に、側面部材の軸方向に対して直交する断面での側面部材の中空部の断面形状を非円形に形成し、前面部材と圧電素子ユニットとの間に、板状に形成された第2の介在物を設けてもよい。但し、第2の介在物は、中空部内での側面部材の軸方向に沿った第2の介在物の移動を可能とし、且つ中空部内での軸方向に沿った回転軸まわりの第2の介在物の回転を阻止する形状に形成され、少なくとも前面部材と第2の介在物の間に介在物が存在するように配置する。   Further, when the front member and the side member are screwed in this way, the cross-sectional shape of the hollow portion of the side member in a cross section orthogonal to the axial direction of the side member is further formed into a non-circular shape, You may provide the 2nd inclusion formed in plate shape between piezoelectric element units. However, the second inclusion enables movement of the second inclusion along the axial direction of the side member in the hollow portion, and the second inclusion around the rotation axis along the axial direction in the hollow portion. It is formed in a shape that prevents the rotation of the object, and is disposed so that the inclusion exists at least between the front member and the second inclusion.

このような第2の介在物を設ける場合、次の製造方法を用いることができる。
即ち、前面部材と側面部材との螺合を行う際に、少なくとも前面部材と第2の介在物の間に介在物を介在させる。
When such a second inclusion is provided, the following manufacturing method can be used.
That is, when the front member and the side member are screwed together, an inclusion is interposed at least between the front member and the second inclusion.

このような第2の介在物を介在させることにより、前面部材によるねじ込み回転運動を直線的な運動に変換することができるため、位置ずれや積層ずれによる特性劣化や、平行度や密着性の低下による振動阻害をより一層抑制することができる。   By interposing such a second inclusion, it is possible to convert the screwing rotation motion by the front member into a linear motion, so that the characteristic deterioration due to misalignment or stacking error, and the parallelism and adhesion are reduced. Vibration inhibition due to can be further suppressed.

超音波振動子の全体構成を示す断面図である。It is sectional drawing which shows the whole structure of an ultrasonic transducer | vibrator. 外装体を分解した状態で示す斜視図である。It is a perspective view shown in the state which decomposed | disassembled the exterior body. 圧電素子ユニットを分解した状態で示す斜視図である。It is a perspective view shown in the state which decomposed | disassembled the piezoelectric element unit. 裏打部材の当接面における貫通孔の形成位置、及び圧電素子ユニットの配置を示す説明図である。It is explanatory drawing which shows the formation position of the through-hole in the contact surface of a backing member, and arrangement | positioning of a piezoelectric element unit. 超音波振動子の製造方法を示す説明図である。It is explanatory drawing which shows the manufacturing method of an ultrasonic transducer | vibrator. 超音波振動子の他の実施形態を示す断面図である。It is sectional drawing which shows other embodiment of an ultrasonic transducer | vibrator. 側面部材の断面形状、第2の介在物の外形の変形例を示す説明図である。It is explanatory drawing which shows the modification of the cross-sectional shape of a side member, and the external shape of a 2nd inclusion. 圧電素子ユニットの位置ずれと先端振動幅の減少との関係を示すグラフである。It is a graph which shows the relationship between the position shift of a piezoelectric element unit, and the reduction | decrease of a tip vibration width. 従来の問題点、及び本発明の効果を示す説明図である。It is explanatory drawing which shows the conventional problem and the effect of this invention.

以下に本発明の実施形態を図面と共に説明する。
図1は、歯石除去の医療用途等に使用されるハンディ型の超音波振動子1の全体構成を示す断面図である。
Embodiments of the present invention will be described below with reference to the drawings.
FIG. 1 is a cross-sectional view showing the overall configuration of a hand-held ultrasonic transducer 1 used for medical purposes for removing tartar.

図1に示すように、超音波振動子1は、通電により動作し超音波振動の発生源となる圧電素子ユニット2と、圧電素子ユニット2を収納すると共に、圧電素子ユニット2が発生させた超音波振動を放射する外装体3とからなる。   As shown in FIG. 1, the ultrasonic transducer 1 houses a piezoelectric element unit 2 that operates by energization and becomes a generation source of ultrasonic vibration, and a piezoelectric element unit 2, and an ultrasonic wave generated by the piezoelectric element unit 2. It consists of the exterior body 3 which radiates | emits a sonic vibration.

[外装体]
図2は、分解した状態の外装体3の構成を示す斜視図である。
図2に示すように、外装体3は、円筒状に形成された側面部材31と、側面部材31の一方の開口端に固定される前面部材32と、側面部材31の他方の開口端に固定される裏打部材33とからなる。なお、側面部材31,前面部材32,裏打部材33は、耐食性に優れた金属(例えばTi,Ti合金,ステンレス等)を用いて構成されている。
[Exterior body]
FIG. 2 is a perspective view showing a configuration of the exterior body 3 in an exploded state.
As shown in FIG. 2, the exterior body 3 is fixed to a side member 31 formed in a cylindrical shape, a front member 32 fixed to one opening end of the side member 31, and the other opening end of the side member 31. The backing member 33 is made of. In addition, the side member 31, the front member 32, and the backing member 33 are configured using a metal (for example, Ti, Ti alloy, stainless steel, etc.) excellent in corrosion resistance.

側面部材31には、少なくとも両端部おける内周壁に(本実施形態では内周壁の全体に渡って)雌ネジが形成され、更に、その内周壁の全体に絶縁コートを施すことによって短絡防止層が形成されている。   The side surface member 31 has a female screw formed on the inner peripheral wall at least at both ends (in the present embodiment, over the entire inner peripheral wall), and further, an insulating coating is applied to the entire inner peripheral wall to provide a short-circuit prevention layer. Is formed.

前面部材32は、一端に圧電素子ユニット2を当接させる当接面32a、他端に超音波振動を放射させる振動放射面32bを有し、当接面32a側に位置する大径部(本実施形態ではφ4.0mm)から振動放射面32b側に位置する小径部(本実施形態ではφ1.6mm)に向けて連続的に径が小さくなる略円錐形状の金属ブロックとして構成されている。   The front member 32 has a contact surface 32a for contacting the piezoelectric element unit 2 at one end and a vibration radiation surface 32b for radiating ultrasonic vibrations at the other end. In the embodiment, it is configured as a substantially conical metal block whose diameter continuously decreases from φ4.0 mm) toward a small diameter portion (φ1.6 mm in this embodiment) located on the vibration radiation surface 32 b side.

また、前面部材32において、側面部材31の当接面32a側端は、側面部材31の内径と同じ長さの外径を有した円柱状の部位を有しており、その円柱状部位の外周壁には、側面部材31の内周壁に形成された雌ネジと螺合する雄ネジが形成されている。   Further, in the front member 32, the end on the side of the contact surface 32 a of the side member 31 has a columnar part having the same outer diameter as the inner diameter of the side member 31, and the outer periphery of the columnar part The wall is formed with a male screw that is screwed with a female screw formed on the inner peripheral wall of the side member 31.

更に、前面部材32は、当接面32aから振動放射面32bに至るその軸方向の長さが、圧電素子ユニット2の共振周波数における波長をλとして、例えばλ/4の長さに構成されており、圧電素子ユニット2で生じる超音波振動を振動放射面32bまで伝達するホーンとして機能するように構成されている。   Further, the front member 32 is configured such that the length in the axial direction from the contact surface 32a to the vibration radiation surface 32b is, for example, λ / 4, where λ is the wavelength at the resonance frequency of the piezoelectric element unit 2. The ultrasonic vibration generated in the piezoelectric element unit 2 is configured to function as a horn that transmits the vibration radiation surface 32b.

一方、裏打部材33は、一端に圧電素子ユニット2を当接させる当接面33aを有し、当接面33a側を小径とする段差を設けた略円柱形状の金属ブロックとして構成されている。   On the other hand, the backing member 33 is configured as a substantially cylindrical metal block having a contact surface 33a for contacting the piezoelectric element unit 2 at one end and provided with a step having a small diameter on the contact surface 33a side.

また、裏打部材33において、小径部位の外径は、側面部材31の内径と同じ長さを有しており、その小径部位の外周壁には、側面部材31の内周壁に形成された雌ネジと螺合する雄ネジが形成されている。   Further, in the backing member 33, the outer diameter of the small diameter portion has the same length as the inner diameter of the side member 31, and the female screw formed on the inner peripheral wall of the side member 31 is formed on the outer peripheral wall of the small diameter portion. A male screw is formed to be screwed together.

また、裏打部材33には、圧電素子ユニット2に対する給電線を挿通させるための貫通孔331が形成されており、この貫通孔331は、当接面33aから大径部位側の端面33bまで貫通するように形成されている。   Further, the backing member 33 is formed with a through hole 331 for inserting a power supply line to the piezoelectric element unit 2, and this through hole 331 penetrates from the contact surface 33a to the end surface 33b on the large diameter part side. It is formed as follows.

なお、貫通孔331の当接面33a側の開口は、圧電素子ユニット2の非当接部位に位置し、且つ、裏打部材33の当接面33aの中心Oと貫通孔331の開口との最短距離(中心Oから開口における中心O側端までの距離)が、圧電素子ユニット2の半径長さの90%よりも大きく且つ100%より小さくなるような位置、即ち、貫通孔331の開口における中心O側端が図4中の半径0.9r(rは圧電素子21の半径長さ)の円より外側且つ半径rの円より内側に位置するように形成されている。   The opening on the contact surface 33a side of the through hole 331 is located at the non-contact portion of the piezoelectric element unit 2 and is the shortest between the center O of the contact surface 33a of the backing member 33 and the opening of the through hole 331. A position where the distance (distance from the center O to the center O side end in the opening) is larger than 90% and smaller than 100% of the radial length of the piezoelectric element unit 2, that is, the center in the opening of the through hole 331 The O-side end is formed so as to be located outside the circle having a radius of 0.9r (r is the radius length of the piezoelectric element 21) and inside the circle having the radius r in FIG.

[圧電素子ユニット]
図3は、圧電素子ユニット2を分解した状態で示す斜視図である。
図3に示すように、圧電素子ユニット2は、円板状に形成され上下端面に電極層が形成された複数の圧電素子21(21a〜21d)と、導電性材料により円板状に形成された給電用の電極端子板22(22a〜22c)とを交互に積層した構造を有しており、エポキシ樹脂等の接着剤によって一体に固着されている。
[Piezoelectric element unit]
FIG. 3 is a perspective view showing the piezoelectric element unit 2 in an exploded state.
As shown in FIG. 3, the piezoelectric element unit 2 is formed in a disk shape by a plurality of piezoelectric elements 21 (21a to 21d) formed in a disk shape and having electrode layers formed on upper and lower end surfaces, and a conductive material. The power supply electrode terminal plates 22 (22a to 22c) are alternately laminated, and are integrally fixed by an adhesive such as an epoxy resin.

以下では、圧電素子21a,21bの間に位置する電極端子板22a、及び圧電素子21c,21dの間に位置する電極端子板22cを正極端子板、圧電素子21b,21cの間に位置する電極端子板22bを負極端子板とも呼ぶ。   Hereinafter, the electrode terminal plate 22a positioned between the piezoelectric elements 21a and 21b and the electrode terminal plate 22c positioned between the piezoelectric elements 21c and 21d are used as the positive electrode terminal plate and the electrode terminal positioned between the piezoelectric elements 21b and 21c. The plate 22b is also called a negative electrode terminal plate.

このうち、圧電素子21は、チタン酸ジルコン酸鉛(PZT)を用いて、プレス成形、焼成後、両端面に導電ペーストを塗布し、油中分極処理することで厚み方向に分極されている。その後、所定の形状に研削、研磨し、両端面に銀(Ag)蒸着することで導電層が形成されている。なお、本実施形態において、圧電素子21は、直径2.5mm、厚さ1.0mmに形成されている。   Among these, the piezoelectric element 21 is polarized in the thickness direction by applying a conductive paste to both end surfaces after press molding and firing using lead zirconate titanate (PZT) and performing a polarization treatment in oil. Then, the conductive layer is formed by grinding and polishing into a predetermined shape and depositing silver (Ag) on both end faces. In the present embodiment, the piezoelectric element 21 is formed with a diameter of 2.5 mm and a thickness of 1.0 mm.

一方、電極端子板22は、ベリリウム銅からなり、圧電素子21と同径の円板部221、及び給電線との接続のために円板部221の径方向に突出した突起部222を備えている。なお、本実施形態において、電極端子板22は、直径2.5mm(即ち、圧電素子21と同径)、厚さ0.05mmに形成されている。また、電極端子板22の突起部222は、側面部材31と接触したり、圧電素子ユニット2の振動を阻害したりすることがないように、必要最小限の大きさ(本実施形態では突出量0.2mm)に形成されている。   On the other hand, the electrode terminal plate 22 is made of beryllium copper, and includes a disc portion 221 having the same diameter as the piezoelectric element 21 and a protruding portion 222 projecting in the radial direction of the disc portion 221 for connection to the feeder line. Yes. In the present embodiment, the electrode terminal plate 22 is formed with a diameter of 2.5 mm (that is, the same diameter as the piezoelectric element 21) and a thickness of 0.05 mm. Further, the protrusion 222 of the electrode terminal plate 22 has a minimum size (in this embodiment, the protrusion amount so as not to contact the side surface member 31 or impede the vibration of the piezoelectric element unit 2. 0.2 mm).

そして、正極端子板22a,22cと負極端子板22bとが互いに短絡することがないように、正極端子板22a,22cの突起部222が同一方向に突出し、負極端子板22bの突起部222が、正極端子板22a,22bの突起部222とは異なる方向(ここでは正反対の方向)に突出するように固定されている。   In order to prevent the positive electrode terminal plates 22a and 22c and the negative electrode terminal plate 22b from short-circuiting each other, the protrusions 222 of the positive electrode terminal plates 22a and 22c protrude in the same direction, and the protrusions 222 of the negative electrode terminal plate 22b The positive electrode terminal plates 22a and 22b are fixed so as to protrude in a direction different from the protruding portion 222 (here, the opposite direction).

このように構成された圧電素子ユニット2は、前面部材32の当接面32aと、裏打部材33の当接面33aとの間に挟持された状態で、側面部材31が形成する中空部内に保持される。   The piezoelectric element unit 2 configured as described above is held in the hollow portion formed by the side member 31 while being sandwiched between the contact surface 32a of the front member 32 and the contact surface 33a of the backing member 33. Is done.

但し、圧電素子ユニット2は、裏打部材33とは直接接触し、前面部材32とは金属箔(厚みが0(0より大)〜0.5μm程度)からなる介在物4を介して接触するように構成されている。   However, the piezoelectric element unit 2 is in direct contact with the backing member 33 and is in contact with the front member 32 via an inclusion 4 made of a metal foil (thickness of 0 (greater than 0) to about 0.5 μm). It is configured.

この介在物4は、圧電素子21の電極(Ag等)や、前面部材32を構成する材料(Ti,Ti合金,ステンレス等)より延性または展性の優れた金属(Au,Cu,Re,Ru,Pt,Sn,In,Pb等)で構成されている。なお、介在物4は、箔状のものに限らず、板状のものやハイブリッド状(箔や板を二枚以上合わせたもの)であってもよい。   This inclusion 4 is a metal (Au, Cu, Re, Ru, etc.) that is more ductile or malleable than the electrode (Ag, etc.) of the piezoelectric element 21 and the material (Ti, Ti alloy, stainless steel, etc.) constituting the front member 32. , Pt, Sn, In, Pb, etc.). The inclusion 4 is not limited to a foil shape, and may be a plate shape or a hybrid shape (a combination of two or more foils and plates).

また、圧電素子ユニット2は、裏打部材33の当接面32aの略中心に位置し、且つ、正極端子板22a,22cの突起部222と、裏打部材33の貫通孔331との距離が最短となるような向きに配置されている。   The piezoelectric element unit 2 is positioned substantially at the center of the contact surface 32a of the backing member 33, and the distance between the protrusion 222 of the positive terminal plates 22a and 22c and the through hole 331 of the backing member 33 is the shortest. It is arranged in such a direction.

また、正極端子板22a,22cの突起部222、及び負極端子板22bの突起部222には、極細ワイヤーまたは金属ロッド等からなるリード線L1,L2がハンダにより接続されている。そして、正極端子板22a,22cに接続されたリード線L1は、その一端が外装体3の外部に突出するように、貫通孔331を挿通した状態に配線されている。但し、リード線L1の貫通孔331内に配線される部分は、裏打部材33と短絡することがないように、絶縁材料にて被覆されている。一方、負極端子板22bに接続されたリード線L2は、端部が、裏打部材33の当接面33aにハンダにより接続され、即ち、負極端子板22bと裏打部材33(ひいては側面部材31を介して前面部材32)とは短絡されている。
[振動子の製造方法]
次に、超音波振動子1の製造方法を、図5を参照して説明する。
Further, lead wires L1 and L2 made of ultra fine wires or metal rods are connected to the protrusions 222 of the positive electrode terminal plates 22a and 22c and the protrusion 222 of the negative electrode terminal plate 22b by solder. And the lead wire L1 connected to the positive electrode terminal plates 22a and 22c is wired in a state of being inserted through the through hole 331 so that one end of the lead wire L1 protrudes to the outside of the exterior body 3. However, the portion of the lead wire L1 wired in the through hole 331 is covered with an insulating material so as not to be short-circuited with the backing member 33. On the other hand, the end portion of the lead wire L2 connected to the negative electrode terminal plate 22b is connected to the contact surface 33a of the backing member 33 by solder, that is, the negative electrode terminal plate 22b and the backing member 33 (as a result, via the side member 31). The front member 32) is short-circuited.
[Method of manufacturing vibrator]
Next, a method for manufacturing the ultrasonic transducer 1 will be described with reference to FIG.

まず、図5(a)(b)に示すように、裏打部材33の当接面33aに圧電素子21と電極端子板22をエポキシ接着剤で交互に積層して一体化する。
この時、圧電素子ユニット2によって、裏打部材33に設けられた貫通孔331を塞いでしまうことがなく、且つ、圧電素子ユニット2を構成する各圧電素子21の外周が、裏打部材33の当接面33aの中心から、半径1.1r(圧電素子21の半径長さの110%)以内に位置する(図4参照)ような位置精度が得られるように、積層用の専用治具を用いて作業を行う。なお、図4において、斜線で示した部位は、裏打部材33の当接面33a上における圧電素子ユニット2の固定位置を示す。
First, as shown in FIGS. 5A and 5B, the piezoelectric elements 21 and the electrode terminal plates 22 are alternately laminated and integrated with the contact surface 33a of the backing member 33 with an epoxy adhesive.
At this time, the piezoelectric element unit 2 does not block the through-hole 331 provided in the backing member 33, and the outer periphery of each piezoelectric element 21 constituting the piezoelectric element unit 2 is in contact with the backing member 33. A dedicated jig for stacking is used so as to obtain positional accuracy that is located within a radius 1.1r (110% of the radial length of the piezoelectric element 21) from the center of the surface 33a (see FIG. 4). Do work. In FIG. 4, the hatched portion indicates the fixing position of the piezoelectric element unit 2 on the contact surface 33 a of the backing member 33.

また、この時、正極端子板22a,22cは、突起部222と貫通孔331との距離が最短となるような向きに配置され、負極端子板22bは、突起部222が正極端子板22a,22cとは異なる方向(ここでは反対方向)に突出する向きに配置される。   At this time, the positive electrode terminal plates 22a and 22c are arranged in such a direction that the distance between the protruding portion 222 and the through hole 331 is the shortest, and the negative electrode terminal plate 22b has the protruding portion 222 having the positive electrode terminal plates 22a and 22c. It is arranged in a direction protruding in a different direction (in this case, the opposite direction).

次に、図5(b)(c)に示すように、圧電素子ユニット2と一体化した裏打部材33の貫通孔331にリード線L1を挿通させ、当接面33a側に露出したリード線L1の部位を、正極端子板22a,22cの突起部222にハンダ付けする。これにより端面33b側に突出したリード線L1の部位が、超音波振動子1の正極となる。   Next, as shown in FIGS. 5B and 5C, the lead wire L1 is inserted through the through hole 331 of the backing member 33 integrated with the piezoelectric element unit 2, and the lead wire L1 exposed to the contact surface 33a side is exposed. Are soldered to the protrusions 222 of the positive electrode terminal plates 22a and 22c. As a result, the portion of the lead wire L1 protruding toward the end face 33b becomes the positive electrode of the ultrasonic transducer 1.

また、負極端子板22bの突起部222に、別のリード線L2をハンダ付けし、その一端を裏打部材33の当接面33aにおける圧電素子ユニット2の非当接部位にハンダづけする。これにより、裏打部材33全体が超音波振動子1の負極となる。   Further, another lead wire L2 is soldered to the protruding portion 222 of the negative electrode terminal plate 22b, and one end thereof is soldered to a non-contact portion of the piezoelectric element unit 2 on the contact surface 33a of the backing member 33. As a result, the entire backing member 33 becomes the negative electrode of the ultrasonic transducer 1.

この時、各電極端子板22の突起部222でのハンダ量が過大であると振動を阻害する要因となるため、ハンダ接続に用いるハンダ量は必要最小限に抑える。
次に、図5(c)(d)に示すように、側面部材31の内周面に形成された雌ネジと、圧電素子ユニット2を一体化した裏打部材33の外周面に形成された雄ネジとを螺合して両者を一体に固定する。
At this time, if the amount of solder at the protrusions 222 of each electrode terminal plate 22 is excessive, it becomes a factor that hinders vibration, so the amount of solder used for solder connection is kept to a minimum.
Next, as shown in FIGS. 5C and 5D, the male screw formed on the inner peripheral surface of the side member 31 and the male surface formed on the outer peripheral surface of the backing member 33 in which the piezoelectric element unit 2 is integrated. Screw them together to fix them together.

次に、図5(d)(e)に示すように、圧電素子ユニット2の非固定端と、前面部材32の当接面32aとの間に介在物4を介在させた状態で、側面部材31の内周面に形成された雌ネジと、前面部材32の外周面に形成された雄ネジとを螺合することにより、圧電素子ユニット2を加圧締め付けする。これにより外締め構造の超音波振動子1ができあがる。   Next, as shown in FIGS. 5D and 5E, in the state in which the inclusion 4 is interposed between the non-fixed end of the piezoelectric element unit 2 and the contact surface 32a of the front member 32, the side member The piezoelectric element unit 2 is pressure-tightened by screwing a female screw formed on the inner peripheral surface of 31 and a male screw formed on the outer peripheral surface of the front member 32. As a result, the ultrasonic transducer 1 having an outer fastening structure is completed.

この時の締付強さは、例えば、圧電素子ユニット2の静電容量が約1.2倍(本実施形態では180pF→220pF)になるように制御する。
[作用効果]
このように構成された超音波振動子1では、圧電素子ユニット2の中心と、裏打部材33の当接面33aの中心Oとを一致させる場合と比較して、貫通孔331を当接面33aの中心O側寄りに配置されるため、貫通孔331を設けることで生じるデッドスペースを削減することができ、裏打部材33、ひいては当該超音波振動子1を小型化することができる。
The tightening strength at this time is controlled so that, for example, the capacitance of the piezoelectric element unit 2 is about 1.2 times (180 pF → 220 pF in this embodiment).
[Function and effect]
In the ultrasonic vibrator 1 configured as described above, the through hole 331 is made to contact the contact surface 33a as compared with the case where the center of the piezoelectric element unit 2 is aligned with the center O of the contact surface 33a of the backing member 33. Therefore, the dead space generated by providing the through-hole 331 can be reduced, and the backing member 33 and thus the ultrasonic transducer 1 can be reduced in size.

しかも、超音波振動子1では、圧電素子ユニット2の中心と当接面33aの中心Oとのずれが10%以内となるようにされているため、圧電素子ユニット2が発生させる振動を効率良く取り出すことができる。   In addition, in the ultrasonic transducer 1, since the deviation between the center of the piezoelectric element unit 2 and the center O of the contact surface 33a is within 10%, vibration generated by the piezoelectric element unit 2 can be efficiently performed. It can be taken out.

また、超音波振動子1では、圧電素子ユニット2と裏打部材33とを一体に形成した後、これを、側面部材31に組み付けているため、圧電素子ユニット2と裏打部材33とを一体に形成する際に、側面部材31の制約を受けることなく作業することができるため、専用の治具を用いて高い位置精度を簡単に実現することができる。   In the ultrasonic transducer 1, since the piezoelectric element unit 2 and the backing member 33 are integrally formed and then assembled to the side member 31, the piezoelectric element unit 2 and the backing member 33 are integrally formed. In doing so, since the work can be performed without being restricted by the side member 31, high positional accuracy can be easily realized by using a dedicated jig.

更に、超音波振動子1では、圧電素子ユニット2及び裏打部材33と一体化された側面部材31に、前面部材32を組み付ける際には、圧電素子ユニット2との間に介在物4を介在させて、前面部材32をねじ込むようにされている。   Further, in the ultrasonic vibrator 1, when the front member 32 is assembled to the side member 31 integrated with the piezoelectric element unit 2 and the backing member 33, the inclusion 4 is interposed between the piezoelectric element unit 2. The front member 32 is screwed.

これにより、前面部材32と圧電素子ユニット2とを直接当接させた場合と比較して、締め付け時における両者間の滑りやすさを高めることができるため、ねじり応力が圧電素子ユニット2に伝わることを抑止すること、更には、締め付け終了時における両者間の密着性を高めることができる。   Thereby, compared to the case where the front member 32 and the piezoelectric element unit 2 are brought into direct contact with each other, it is possible to increase the slipperiness between the two at the time of tightening, so that the torsional stress is transmitted to the piezoelectric element unit 2. In addition, it is possible to improve adhesion between the two at the end of tightening.

その結果、圧電素子ユニット2の位置ずれやねじり応力による素子ずれを要因とする振動特性の低下やバラツキを抑制することができ、しかも、圧電素子ユニット2で発生した振動を前面部材32の振動放射面32aに効率良く伝達することができるため、振動特性に優れた小型の超音波振動子1を提供することができる。   As a result, it is possible to suppress the deterioration and variation of the vibration characteristics caused by the displacement of the piezoelectric element unit 2 and the element displacement due to the torsional stress, and the vibration generated by the piezoelectric element unit 2 is radiated by the vibration of the front member 32. Since it can transmit to the surface 32a efficiently, the small ultrasonic transducer | vibrator 1 excellent in the vibration characteristic can be provided.

[評価実験]
介在物4の効果について評価実験を行った。
上述の超音波振動子1を実施例、上述の超音波振動子1から介在物4を省略したものを比較例とし、その両者について、前面部材32による締め付け強度を変化させながら、振動放射面32bでの振幅(但し、共振周波数での振幅)を測定した。振幅の測定には、レーザドップラー装置を用いた。
[Evaluation experiment]
An evaluation experiment was conducted on the effect of inclusion 4.
The above-described ultrasonic vibrator 1 is an example, and the above-described ultrasonic vibrator 1 with the inclusions 4 omitted is a comparative example, and the vibration radiation surface 32b is changed while changing the tightening strength of the front member 32 for both of them. The amplitude at (however, the amplitude at the resonance frequency) was measured. A laser Doppler device was used to measure the amplitude.

なお、介在物4としては、厚さ0.2μmのAu箔を使用した。
実施例では比較例より4μm以上大きな振幅が得られる結果となった。
[他の実施形態]
上記実施形態では、前面部材32を側面部材31に取り付ける際に、既に、側面部材31に固定されている裏打部材33と一体化されている圧電素子ユニット2との間に、介在物4を介在させているが、図6(a)に示すように、更に、介在物4と圧電素子ユニット2との間に、前面部材32のねじ込みによる回転運動を、側面部材31の軸方向に沿った直線運動に変換するための第2の介在物(以下では「ロック板」という)5を介在させてもよい。
As the inclusion 4, an Au foil having a thickness of 0.2 μm was used.
In the example, an amplitude larger by 4 μm or more than that of the comparative example was obtained.
[Other Embodiments]
In the above embodiment, when the front member 32 is attached to the side member 31, the inclusion 4 is interposed between the backing member 33 fixed to the side member 31 and the piezoelectric element unit 2 integrated with the backing member 33. However, as shown in FIG. 6A, a rotational movement caused by screwing of the front member 32 between the inclusion 4 and the piezoelectric element unit 2 is further performed in a straight line along the axial direction of the side member 31. A second inclusion (hereinafter referred to as “lock plate”) 5 for conversion into motion may be interposed.

この場合、図6(b)に示すように、側面部材31の中空部の断面形状、及びロック板5の外周形状を、非円形状、且つ、互いに係合し合う形状にする。
具体的な形状としては、図6(b)に示すように、ロック板5を、円板の中心を挟んで径方向に突出する二つの凸部5aを設けた形状とし、側面部材31の内周面には、これら突起と係合する二つの凹溝31aを設けた形状とすることが考えられる。
In this case, as shown in FIG.6 (b), the cross-sectional shape of the hollow part of the side member 31 and the outer peripheral shape of the lock plate 5 are made into a non-circular shape and the shape which mutually engages.
As a specific shape, as shown in FIG. 6B, the lock plate 5 has a shape in which two convex portions 5a protruding in the radial direction across the center of the disc are provided. It is conceivable that the peripheral surface has a shape in which two concave grooves 31a that engage with these protrusions are provided.

これにより、ロック板5は、側面部材31の軸方向に沿った中空部内での直線的な移動が可能となり、且つ、中空部内での前記軸方向に沿った回転軸まわりに回転が阻止されることになり、前面部材32によるねじれ応力が圧電素子ユニット2に伝わることをより確実に阻止することができる。   As a result, the lock plate 5 can be linearly moved in the hollow portion along the axial direction of the side member 31 and is prevented from rotating around the rotation axis along the axial direction in the hollow portion. As a result, it is possible to more reliably prevent the torsional stress due to the front member 32 from being transmitted to the piezoelectric element unit 2.

また、側面部材31の中空部の断面形状、及びロック板5の外周形状は、図7(a)に示すように、凸部5a,凹溝31aの数を増やしたもの(図では4個ずつ)としたり、図7(b)に示すように、ロック板5側に凹部5b、側面部材31の内周面に凸条31bを設けたもの(但し、この場合は凸条31bの先端部分に雌ネジを形成する)としたり、図7(c)に示すように、両者の形状を楕円状に形成したものとしたりしてもよい。側面部材31の中空部の断面形状、及び第2の介在物5の外周形状は、これらに限らず、多角形状であってもよいし、凸部5a,凹部5bや、凹溝31a,凸条31bの数を1個か3個,又は5個以上としてもよい。なお、図7において、一点鎖線で示した部位は、前面部材32を螺合した時の雄ネジの位置、即ち、側面部材31における雌ネジの形成位置を示す。   Further, the cross-sectional shape of the hollow portion of the side member 31 and the outer peripheral shape of the lock plate 5 are obtained by increasing the number of the convex portions 5a and the concave grooves 31a as shown in FIG. 7), or as shown in FIG. 7B, a recess 5b is provided on the lock plate 5 side, and protrusions 31b are provided on the inner peripheral surface of the side member 31 (however, in this case, at the tip of the protrusion 31b) A female screw may be formed), or as shown in FIG. 7C, both shapes may be formed in an elliptical shape. The cross-sectional shape of the hollow portion of the side member 31 and the outer peripheral shape of the second inclusion 5 are not limited to these, and may be a polygonal shape, or may be a convex portion 5a, a concave portion 5b, a concave groove 31a, a convex strip. The number of 31b may be one, three, or five or more. In FIG. 7, the portion indicated by the alternate long and short dash line indicates the position of the male screw when the front member 32 is screwed, that is, the position where the female screw is formed on the side member 31.

ロック板5を設ける場合、介在物4はロック板5に対して前面部材32側だけでなく、ロック板5に対して圧電素子ユニット2側にも(即ち、ロック板5の両面に)設けてもよい。なお、介在物4は、密着性の向上が目的であれば両側に設けることが好ましく、また、捻り応力の軽減が目的であれば、前面部材32側に設ければ十分である。   When the lock plate 5 is provided, the inclusion 4 is provided not only on the front member 32 side with respect to the lock plate 5 but also on the piezoelectric element unit 2 side with respect to the lock plate 5 (that is, on both surfaces of the lock plate 5). Also good. The inclusions 4 are preferably provided on both sides for the purpose of improving adhesion, and provided on the front member 32 side for the purpose of reducing torsional stress.

また、介在物4,5は、負極電極板を兼ねていてもよい。
上記実施形態では、側面部材31と裏打部材33との固定を安価なネジ止めによって行っているが、溶接やかしめ等によって固定してもよい。この場合、一体化する部材同士(側面部材31と裏打部材33)を押圧した状態で作業(溶接やかしめ)を行う必要があるが、ネジ止めの場合より容易に、圧電素子ブロック2(側面部材31と一体化されている)と裏打部材33とを密着した状態に組み付けることができる。
The inclusions 4 and 5 may also serve as a negative electrode plate.
In the above embodiment, the side member 31 and the backing member 33 are fixed by inexpensive screwing, but may be fixed by welding, caulking, or the like. In this case, it is necessary to perform work (welding or caulking) in a state where the members to be integrated (side member 31 and backing member 33) are pressed, but the piezoelectric element block 2 (side member) is easier than the case of screwing. 31) and the backing member 33 can be assembled in close contact with each other.

なお、押圧下での溶接については、例えば、特開2006−303443号公報、特開2006−303444号公報等に記載された公知の技術であるため、ここではその詳細についての説明を省略する。   The welding under pressure is a known technique described in, for example, Japanese Patent Application Laid-Open No. 2006-303443, Japanese Patent Application Laid-Open No. 2006-303444, and the like, and thus detailed description thereof is omitted here.

上記実施形態では、圧電素子21として円板状のもの、即ち、積層方向に直交する面での断面形状が円形である場合について、満たすべき各種条件を規定したが、断面形状は円形に限らず、例えば、正多角形やその他の点対称な形状であってもよい。点対称な形状であると、発生する超音波振動の等方性が高まることにより、不要な振動を抑制するだけでなく、入力パワーに対する出力効率を向上させることが出来る。但し、この場合、断面の内接円が規定した条件を満たす必要がある。   In the above embodiment, various conditions to be satisfied are defined for the piezoelectric element 21 having a disk shape, that is, a case where the cross-sectional shape in a plane orthogonal to the stacking direction is circular. However, the cross-sectional shape is not limited to a circular shape. For example, it may be a regular polygon or other point-symmetric shape. If the shape is point-symmetric, the isotropicity of the generated ultrasonic vibration is increased, so that not only unnecessary vibration can be suppressed, but also the output efficiency with respect to the input power can be improved. However, in this case, it is necessary to satisfy the condition defined by the inscribed circle of the cross section.

1…超音波振動子 2…圧電素子ユニット 4,5…介在物 5a…凸部 5b…凹部 21…圧電素子 22…電極端子板 31…側面部材 31a…凹溝 31b…凸条 32…前面部材 32a…当接面 32b…振動放射面 33…裏打部材 33a…当接面 33b…端面 331…貫通孔 L1,L2…リード線 M1…圧電素子ユニット M2…裏打部材 M3…貫通孔   DESCRIPTION OF SYMBOLS 1 ... Ultrasonic vibrator 2 ... Piezoelectric element unit 4,5 ... Inclusion 5a ... Convex part 5b ... Concave part 21 ... Piezoelectric element 22 ... Electrode terminal board 31 ... Side surface member 31a ... Concave groove 31b ... Convex line 32 ... Front member 32a ... Abutting surface 32b ... Vibrating radiation surface 33 ... Backing member 33a ... Abutting surface 33b ... End surface 331 ... Through hole L1, L2 ... Lead wire M1 ... Piezoelectric element unit M2 ... Backing member M3 ... Through hole

Claims (8)

圧電素子及び電極板を積層してなる圧電素子ユニットと、
前記圧電素子ユニットを挟持する前面部材および裏打部材と、
前記圧電素子ユニットを収納すると共に、前記前面部材および前記裏打部材により前記圧電素子ユニットが挟持された状態を保持する側面部材と、
を備えた外締め構造の超音波振動子において、
前記圧電素子の給電線を挿通させるために前記裏打部材に形成された貫通孔の開口が、前記圧電素子ユニットの非当接部位に位置し、
前記裏打部材の中心と前記貫通孔の開口との最短距離が、前記圧電素子の積層方向に対して直交する面での該圧電素子の断面に内接する内接円の半径長さの90%よりも大きく且つ100%よりも小さいことを特徴とする超音波振動子。
A piezoelectric element unit formed by laminating a piezoelectric element and an electrode plate;
A front member and a backing member for sandwiching the piezoelectric element unit;
A side member for housing the piezoelectric element unit and holding the piezoelectric element unit sandwiched between the front member and the backing member;
In an ultrasonic transducer with an outer fastening structure equipped with
An opening of a through-hole formed in the backing member for inserting a feeding line of the piezoelectric element is located at a non-contact portion of the piezoelectric element unit;
The shortest distance between the center of the backing member and the opening of the through hole is 90% of the radial length of the inscribed circle inscribed in the cross section of the piezoelectric element in a plane orthogonal to the stacking direction of the piezoelectric elements. An ultrasonic transducer characterized by being larger and smaller than 100%.
前記圧電素子は、前記断面の形状が円形であり、
前記裏打部材の中心と前記圧電素子ユニットの外周との距離は、前記圧電素子の半径長さの110%以内であることを特徴とする請求項1に記載の超音波振動子。
The piezoelectric element has a circular cross section.
The ultrasonic transducer according to claim 1, wherein the distance between the center of the backing member and the outer periphery of the piezoelectric element unit is within 110% of the radial length of the piezoelectric element.
前記裏打部材は、前記圧電素子ユニットと一体化した状態で、前記側面部材に組み付けられていることを特徴とする請求項1又は請求項2に記載の超音波振動子。   The ultrasonic transducer according to claim 1, wherein the backing member is assembled to the side member in a state of being integrated with the piezoelectric element unit. 前記前面部材と前記圧電素子ユニットとの間に、板状又は箔状に形成され且つ前記圧電素子ユニットより優れた延性または展性を有する介在物を設けたことを特徴とする請求項3に記載の超音波振動子。   The inclusion which is formed in plate shape or foil shape and has ductility or malleability superior to the piezoelectric element unit is provided between the front member and the piezoelectric element unit. Ultrasonic transducer. 前記側面部材の前記前面部材が固定される側の内周面、及び、前記前面部材の外周面には、それぞれネジ部が形成され、
前記ネジ部は一方が雄ネジ、他方が雌ネジであり、
前記側面部材と前記前面部材とは、前記雌ネジと前記雄ネジとの螺合により固定されていることを特徴とする請求項4に記載の超音波振動子。
On the inner peripheral surface of the side member to which the front member is fixed, and on the outer peripheral surface of the front member, thread portions are formed, respectively.
One of the screw portions is a male screw, the other is a female screw,
The ultrasonic transducer according to claim 4, wherein the side member and the front member are fixed by screwing the female screw and the male screw.
前記側面部材の軸方向に対して直交する断面での前記側面部材の中空部の断面形状を非円形に形成し、
前記前面部材と前記圧電素子ユニットとの間に、板状に形成された第2の介在物を設け、
当該第2の介在物は、前記中空部内での前記側面部材の軸方向に沿った当該第2の介在物の移動を可能とし、且つ前記中空部内での前記軸方向に沿った回転軸まわりの当該第2の介在物の回転を阻止する形状に形成され、
少なくとも前記前面部材と第2の介在物の間に前記介在物が存在することを特徴とする請求項5に記載の超音波振動子。
Forming a non-circular cross-sectional shape of the hollow portion of the side member in a cross section perpendicular to the axial direction of the side member;
A second inclusion formed in a plate shape is provided between the front member and the piezoelectric element unit,
The second inclusion enables movement of the second inclusion along the axial direction of the side member in the hollow portion, and around the rotation axis along the axial direction in the hollow portion. Formed in a shape to prevent rotation of the second inclusion,
The ultrasonic transducer according to claim 5, wherein the inclusion exists at least between the front member and the second inclusion.
圧電素子及び電極板を積層してなる圧電素子ユニットと、
前記圧電素子ユニットを挟持する前面部材および裏打部材と、
前記圧電素子ユニットを収納すると共に、前記前面部材および前記裏打部材により前記圧電素子ユニットが挟持された状態を保持する側面部材と、
を備えた外締め構造の超音波振動子の製造方法であって、
前記裏打部材を、前記圧電素子ユニットと一体化した後で前記側面部材に固定し、
板状又は箔状に形成され且つ前記圧電素子ユニットより優れた延性または展性を有する介在物を、前記前面部材と前記圧電素子ユニットとの間に介在させた状態で、前記前面部材と前記側面部材との組付けを行うことを特徴とする超音波振動子の製造方法。
A piezoelectric element unit formed by laminating a piezoelectric element and an electrode plate;
A front member and a backing member for sandwiching the piezoelectric element unit;
A side member for housing the piezoelectric element unit and holding the piezoelectric element unit sandwiched between the front member and the backing member;
A method of manufacturing an ultrasonic transducer having an outer tightening structure comprising:
The backing member is fixed to the side member after being integrated with the piezoelectric element unit,
The front member and the side surface in a state where an inclusion formed in a plate shape or a foil shape and having ductility or malleability superior to the piezoelectric element unit is interposed between the front member and the piezoelectric element unit. A method of manufacturing an ultrasonic transducer, characterized by performing assembly with a member.
前記超音波振動子は、前記側面部材の前記前面部材が固定される側の内周面、及び、前記前面部材の外周面には、それぞれネジ部が形成され、前記側面部材と前記前面部材とは、前記雌ネジと前記雄ネジとの螺合により固定される構造を有しており、
前記側面部材の軸方向に対して直交する断面での前記側面部材の中空部の断面形状が非円形に形成されている場合、
前記中空部内での前記側面部材の軸方向に沿った移動を可能とし、且つ前記中空部内での前記軸方向に沿った回転軸まわりの回転を阻止する形状に形成された第2の介在物を使用し、
前記前面部材と前記側面部材との螺合を行う際に、少なくとも前記前面部材と第2の介在物の間に前記介在物を介在させることを特徴とする請求項7に記載の超音波振動子の製造方法。
The ultrasonic transducer has threaded portions formed on an inner peripheral surface of the side member to which the front member is fixed and an outer peripheral surface of the front member, and the side member, the front member, Has a structure fixed by screwing the female screw and the male screw,
When the cross-sectional shape of the hollow portion of the side member in a cross section orthogonal to the axial direction of the side member is formed in a non-circular shape,
A second inclusion formed in a shape that enables movement of the side member in the hollow portion along the axial direction and prevents rotation around the rotation axis in the hollow portion in the hollow portion; use,
The ultrasonic transducer according to claim 7, wherein the inclusion is interposed between at least the front member and the second inclusion when the front member and the side member are screwed together. Manufacturing method.
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