JP2011157657A - Used paper-treating apparatus - Google Patents

Used paper-treating apparatus Download PDF

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JP2011157657A
JP2011157657A JP2010020803A JP2010020803A JP2011157657A JP 2011157657 A JP2011157657 A JP 2011157657A JP 2010020803 A JP2010020803 A JP 2010020803A JP 2010020803 A JP2010020803 A JP 2010020803A JP 2011157657 A JP2011157657 A JP 2011157657A
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raw material
paper
amount
recycled
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JP5590900B2 (en
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Yasunari Okagaito
泰成 岡垣内
Yukio Ikeda
幸生 池田
Ryuichi Ota
竜一 太田
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Duplo Seiko Corp
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Duplo Seiko Corp
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Priority to DE201111100412 priority patent/DE112011100412T5/en
Priority to PCT/JP2011/051539 priority patent/WO2011096316A1/en
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C5/00Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials
    • D21C5/02Working-up waste paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H3/00Separating articles from piles
    • B65H3/44Simultaneously, alternately, or selectively separating articles from two or more piles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H7/00Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles
    • B65H7/02Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles by feelers or detectors
    • B65H7/04Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles by feelers or detectors responsive to absence of articles, e.g. exhaustion of pile
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21BFIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00Fibrous raw materials or their mechanical treatment
    • D21B1/04Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
    • D21B1/12Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
    • D21B1/30Defibrating by other means
    • D21B1/32Defibrating by other means of waste paper
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21BFIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00Fibrous raw materials or their mechanical treatment
    • D21B1/04Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
    • D21B1/12Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
    • D21B1/30Defibrating by other means
    • D21B1/32Defibrating by other means of waste paper
    • D21B1/325Defibrating by other means of waste paper de-inking devices
    • D21B1/327Defibrating by other means of waste paper de-inking devices using flotation devices
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21BFIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00Fibrous raw materials or their mechanical treatment
    • D21B1/04Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
    • D21B1/12Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
    • D21B1/30Defibrating by other means
    • D21B1/34Kneading or mixing; Pulpers
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21BFIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00Fibrous raw materials or their mechanical treatment
    • D21B1/04Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
    • D21B1/12Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
    • D21B1/30Defibrating by other means
    • D21B1/34Kneading or mixing; Pulpers
    • D21B1/345Pulpers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/30Numbers, e.g. of windings or rotations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/50Occurence
    • B65H2511/52Defective operating conditions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2513/00Dynamic entities; Timing aspects
    • B65H2513/50Timing
    • B65H2513/512Starting; Stopping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00Application field
    • B65H2801/84Paper-making machines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/64Paper recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Paper (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a used paper-treating apparatus capable of enhancing operation efficiency in a reclaim treatment operation by getting away from abort in the reclaim treatment operation caused by paper clogging, out of paper to feed, and the like. <P>SOLUTION: The used paper-treating apparatus includes a pulper 14 for preparing reclaimed pulp by disintegrating reclaimed raw material regular paper tanks 11, 12 constituting a plurality of raw material storage parts for storing used paper or cut strips of the used paper as the reclaimed raw material and feeding the reclaimed raw material to the pulper 14 and control part 7 for controlling operation of each part wherein the regular paper tanks 11, 12 are provided so as to be changeable each other; and the control part 7 includes an operation switching-function part 722 which continues to operate by switching to the other regular paper tank 12, or 11 if one regular paper tank 11, or 12 becomes unable to feed. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、古紙を離解させた再生パルプから紙を製造する技術に関し、古紙の発生場所であるオフィス等に設置して紙を再生することができる小型の古紙処理装置に係るものである。   The present invention relates to a technique for producing paper from recycled pulp obtained by separating waste paper, and relates to a small waste paper processing apparatus that can be installed in an office or the like where waste paper is generated to recycle the paper.

従来、わが国においては、一度使用した古紙、例えば代表的なものとしては古新聞紙を回収して紙を再生する技術ならびに社会システムが確立している。
一般的な製紙工場で行なっている製紙方法は、パルプ工程、抄紙工程、仕上工程からなり、古紙を原料として使用する場合には古紙パルプ工程が加わる。
2. Description of the Related Art Conventionally, in Japan, a technology and a social system for collecting used paper once used, for example, used newspapers and regenerating the used paper are established.
A papermaking method performed in a general papermaking factory includes a pulp process, a papermaking process, and a finishing process. When used paper is used as a raw material, a used paper pulp process is added.

パルプ工程では、木材から繊維を取り出すパルプ化の一つの方法である化学的方法により、蒸解、洗浄、漂白、精選等の工程を経ることで、木材チップからパルプを生成する。
古紙パルプ工程では、原料である古紙を水に溶解し、機械的な力や薬品を利用して紙繊維以外の異物である金属やフィルム、粘着性樹脂、印刷インク(染料系、顔料系)、コピートナーなどを分離、除去し、漂白処理、脱水、乾燥して古紙パルプを得る。
In the pulp process, pulp is produced from wood chips through a process such as cooking, washing, bleaching, and selection by a chemical method, which is one of the pulping methods for extracting fibers from wood.
In the waste paper pulp process, the waste paper that is the raw material is dissolved in water, and metal, film, adhesive resin, printing ink (dye type, pigment type), which is a foreign matter other than paper fiber, using mechanical power and chemicals, The copy toner is separated and removed, and then bleached, dehydrated and dried to obtain waste paper pulp.

抄紙工程では、抄紙機のワイヤーパート、プレスパート、ドライヤーパート、カレンダーパート、コーターパートを経て製品の紙とする。ワイヤーパートでは調製(再生)されたパルプを抄紙用の網(ワイヤー)に乗せて脱水して紙を抄き、プレスパートではワイヤーパートから出た水分を多く含んだ湿紙の水分を除去する。ドライヤーパートでは蒸気で加熱されたドライヤーに紙を通して乾燥させ、カレンダーパートではロール間に紙を通して表面の凹凸を平滑化し、コーターパートでは原紙に塗料を塗工する。   In the paper making process, the product paper is processed through the wire part, press part, dryer part, calendar part, and coater part of the paper machine. In the wire part, the prepared (regenerated) pulp is placed on a paper making net (wire) and dehydrated to make paper, and in the press part, the moisture in the wet paper containing a large amount of moisture from the wire part is removed. In the dryer part, the paper is dried through a dryer heated with steam, in the calendar part, the paper surface is smoothed between the rolls, and in the coater part, the base paper is coated with paint.

仕上工程では、スーパーカレンダーパートではコーターパートで塗工した紙面のミクロの凹凸を平滑化して光沢を出し、カッターおよびワインダーパートでは所定の製品寸法にカットし、あるいはロールに巻き取る。   In the finishing process, in the super calender part, the micro unevenness of the paper surface coated by the coater part is smoothed to give gloss, and in the cutter and winder part, it is cut into a predetermined product size or wound on a roll.

ところで、古紙から再生紙を製紙する場合には以下の問題がある。紙の消費により古紙が発生するオフィス等の消費場所と古紙から紙を再生する製紙工場とは離れており、古紙の運搬にコストとエネルギーを要する。また、古紙の持ち出しにより用紙に記載された機密情報等が外部へ漏洩するおそれがある。このため、シュレッダーで用紙を細かく裁断処理することが行なわれているが、細かく裁断したシュレッダーダストは繊維が短くなり過ぎるために、再生が困難である。   By the way, when making recycled paper from waste paper, there are the following problems. The consumption place such as the office where waste paper is generated by the consumption of paper and the paper mill that recycles the paper from the waste paper are separated, and cost and energy are required to transport the waste paper. Moreover, there is a risk that confidential information and the like written on the paper will be leaked to the outside by taking out the used paper. For this reason, the paper is finely cut with a shredder, but the shredded dust that has been finely cut is difficult to regenerate because the fibers are too short.

特許文献1には、細断処理機構付ホッパー装置が記載されている。これは、古紙を離解して再生パルプ懸濁液とするパルパーと、再生パルプ懸濁液から再生紙を抄造する抄紙機を含む文書細断屑用古紙再生装置において用いられるものであり、細断未処理文書を投入するための第一投入口と、投入された細断未処理文書を細断して文書細断屑とするための文書細断処理機構と、文書細断屑を排出させるための排出口とを備えるものである。   Patent Document 1 describes a hopper device with a shredding mechanism. This is used in paper recycling equipment for shredded waste paper, including a pulper that breaks up used paper to make a recycled pulp suspension, and a paper machine that makes recycled paper from the recycled pulp suspension. A first input port for inputting unprocessed documents, a document shredding processing mechanism for shredding the input shredded unprocessed documents into document shredded waste, and discharging document shredded waste And a discharge port.

特許文献2には、古紙処理装置が記載されている。これは、什器サイズの装置ケース内に、古紙を離解し叩解して古紙パルプを製造するパルプ製造部と、パルプ製造部で製造された古紙パルプを抄紙して再生紙を製造する抄紙部と、パルプ製造部および抄紙部を駆動制御する制御部とを備えるものであり、パルプ製造部は、古紙を攪拌破砕して離解する離解部と、離解部で離解された古紙を叩解する叩解部とからなり、叩解部の叩解機は、微小な叩解隙間をもって対向配置されて、相対的に回転する叩解部材を備え、この叩解部材の対向面同士が協働して叩解作用面を形成し、叩解隙間を通過する古紙が叩解作用面により加圧叩解され、かつインキ類が磨砕微細化される。   Patent Document 2 describes a used paper processing apparatus. This is a machine-sized device case, a pulp manufacturing section that separates and beats waste paper to produce waste paper pulp, a paper making section that produces recycled paper by making waste paper pulp produced by the pulp manufacturing department, The pulp production unit includes a pulp production unit and a control unit that drives and controls the paper making unit. The pulp production unit includes a disaggregation unit that crushes and disintegrates waste paper and a beating unit that beats the waste paper disaggregated by the disaggregation unit. The beating machine of the beating unit is provided with a beating member that is opposed to each other with a small beating gap and rotates relatively, and the opposing surfaces of the beating member cooperate to form a beating action surface, and the beating gap The waste paper passing through is pressed and beaten by the beating action surface, and the inks are ground and refined.

特開2008−133559号公報JP 2008-133559 A 特開2007−23450号公報JP 2007-23450 A

上記した特許文献においては装置を小型化することが提案されている。ところで、従来の構成において古紙を紙葉状のままに供給する際には紙詰りや給紙切れ等のトラブルが生じることがあり、このトラブルを解消するためには装置を停止して紙詰りの解除や用紙補充等の保守作業を行なう必要がある。この保守作業中は古紙の再生処理運転を停止する必要があり、再生処理運転の稼動効率を低下させる要因であった。   In the above patent document, it is proposed to reduce the size of the apparatus. By the way, in the conventional configuration, when waste paper is supplied in the form of a paper sheet, troubles such as paper jams or out of paper feeding may occur. To solve this trouble, the device is stopped and paper jams are cleared. Maintenance work such as paper replenishment is required. During this maintenance work, it was necessary to stop the recycling process operation of waste paper, which was a factor of reducing the operating efficiency of the recycling process operation.

本発明は上記した課題を解決するものであり、紙詰りや給紙切れ等の供給不能を原因とする再生処理運転の中断を無くして再生処理運転の稼動効率を向上させることができる古紙処理装置を提供することを目的とする。   The present invention solves the above-described problems, and provides a used paper processing apparatus capable of improving the operating efficiency of the recycling processing operation without interruption of the recycling processing operation due to inability to supply such as paper jam or out of paper feeding. The purpose is to provide.

上記課題を解決するために、本発明の古紙処理装置は、再生原料を離解して再生パルプを調製するパルパーと、再生原料として古紙を貯留して前記パルパーへ再生原料を供給する複数の原料貯留部と、各部の運転を制御する制御部を備える古紙処理装置において、各原料貯留部を切替可能に設け、制御部は、一つの原料貯留部が供給不能となった場合に、他の原料貯留部に切替えて運転を継続する運転切替機能部を備えることを特徴とする。   In order to solve the above problems, the used paper processing apparatus of the present invention includes a pulper that disaggregates recycled raw material to prepare recycled pulp, and a plurality of raw material storages that store the used paper as a recycled raw material and supply the recycled raw material to the pulper. And a waste paper processing apparatus including a control unit that controls the operation of each unit, each raw material storage unit is provided to be switchable, and the control unit stores another raw material storage when one raw material storage unit cannot be supplied. An operation switching function unit that switches to the unit and continues operation is provided.

また、本発明の古紙処理装置において、制御部は、原料貯留部からパルパーへ供給する再生原料の重量もしくは枚数を計測して単位処理量毎の供給量を計量する計量機能部を備え、制御部の運転切替機能部は、一つの原料貯留部から供給する再生原料の供給量が単位処理量を満たさない場合に、他の原料貯留部に切替えて不足量を他の原料貯留部から加算供給することを特徴とする。   In the used paper processing apparatus of the present invention, the control unit includes a measuring function unit that measures the weight or number of recycled raw materials supplied from the raw material storage unit to the pulper and measures the supply amount for each unit processing amount, and the control unit When the supply amount of the regenerated raw material supplied from one raw material storage unit does not satisfy the unit processing amount, the operation switching function unit switches to another raw material storage unit and additionally supplies the shortage amount from the other raw material storage unit. It is characterized by that.

また、本発明の古紙処理装置において、制御部は、原料貯留部からパルパーへ供給する再生原料の重量もしくは枚数を計測して単位処理量毎の供給量を計量する計量機能部を備え、制御部の運転切替機能部は、一つの原料貯留部から供給する再生原料の供給量が単位処理量を満たさない場合に、既に計量した分量の再生原料をパルパーへ供給するとともに、前記分量に見合ってパルパーの運転パラメータを変更設定することを特徴とする。   In the used paper processing apparatus of the present invention, the control unit includes a measuring function unit that measures the weight or number of recycled raw materials supplied from the raw material storage unit to the pulper and measures the supply amount for each unit processing amount, and the control unit The operation switching function unit supplies a recycled material in an amount already measured to the pulper when the supply amount of the recycled material supplied from one raw material storage unit does not satisfy the unit processing amount. The operation parameter is changed and set.

また、本発明の古紙処理装置において、制御部は、原料貯留部からパルパーへ供給する再生原料の重量もしくは枚数を計測して単位処理量毎の供給量を計量する計量機能部を備え、制御部の運転切替機能部は、一つの原料貯留部から供給する再生原料の供給量が単位処理量を満たさず、かつパルパーの運転に最低限必要な最小処理量を満たす場合に、既に計量した分量の再生原料をパルパーへ供給するとともに、前記分量に見合ってパルパーの運転パラメータを変更設定し、一つの原料貯留部から供給する再生原料の供給量が前記最小処理量を満たさない場合に、他の原料貯留部に切替えて前記最小処理量に対する不足量を他の原料貯留部から加算供給して前記最小処理量の再生原料をパルパーへ供給するとともに、前記最小処理量に見合ってパルパーの運転パラメータを変更設定することを特徴とする。   In the used paper processing apparatus of the present invention, the control unit includes a measuring function unit that measures the weight or number of recycled raw materials supplied from the raw material storage unit to the pulper and measures the supply amount for each unit processing amount, and the control unit The operation switching function part of the above is the amount of the already weighed quantity when the supply amount of the regenerated raw material supplied from one raw material storage part does not satisfy the unit processing amount and satisfies the minimum processing amount necessary for the operation of the pulper. When the recycled material is supplied to the pulper, the operation parameters of the pulper are changed and set according to the quantity, and when the amount of recycled material supplied from one raw material reservoir does not satisfy the minimum processing amount, Switch to the storage unit and supply the shortage with respect to the minimum processing amount from other raw material storage units to supply the minimum processing amount of recycled material to the pulper, and meet the minimum processing amount. And changes setting the operating parameters of the pulper.

また、本発明の古紙処理装置において、制御部は、原料貯留部からパルパーへ供給する再生原料の重量もしくは枚数を計測して単位処理量毎の供給量を計量する計量機能部を備え、制御部の運転切替機能部は、一つの原料貯留部から供給する再生原料の供給量が単位処理量を満たさない場合に、他の原料貯留部に切替えて再生原料を他の原料貯留部から加算供給して前記単位処理量の再生原料をパルパーへ供給し、加算供給後の再生原料の供給量が前記単位処理量を満たさず、かつパルパーの運転に最低限必要な最小処理量を満たす場合に、既に計量した分量の再生原料をパルパーへ供給するとともに、前記分量に見合ってパルパーの運転パラメータを変更設定し、加算供給後の再生原料の供給量が前記最小処理量を満たさない場合に、エラー処理することを特徴とする。   In the used paper processing apparatus of the present invention, the control unit includes a measuring function unit that measures the weight or number of recycled raw materials supplied from the raw material storage unit to the pulper and measures the supply amount for each unit processing amount, and the control unit The operation switching function unit switches to another raw material storage unit when the supply amount of the regenerated raw material supplied from one raw material storage unit does not satisfy the unit processing amount, and additionally supplies the regenerated raw material from the other raw material storage unit. Supply the recycled material of the unit processing amount to the pulper, and the supply amount of the recycled material after addition supply does not satisfy the unit processing amount and satisfies the minimum processing amount necessary for the operation of the pulper. When the recycled material in a measured amount is supplied to the pulper, the operation parameter of the pulper is changed and set in accordance with the amount, and the supply amount of the recycled material after addition supply does not satisfy the minimum processing amount. And characterized in that the processing.

以上のように本発明によれば、複数の原料貯留部を備えることで、原料貯留部からパルパーに用紙を供給する際に、一つの原料貯留部によって単位処理量の再生原料の古紙を供給することが紙詰りや給紙切れ等の供給不能を原因としてできない場合にあっても、不足する分量の古紙を他の原料貯留部によって供給することが可能となり、パルパーへの再生原料の供給を継続することができる。このため、紙詰りや給紙切れ等を原因とする再生処理運転の中断を無くして再生処理運転の稼動効率を向上させることができる。   As described above, according to the present invention, by providing a plurality of raw material storage units, when a sheet is supplied from the raw material storage unit to the pulper, recycled paper of a unit processing amount of recycled raw material is supplied by one raw material storage unit. Even if this is not possible due to paper jams or out of paper supply, it will be possible to supply an insufficient amount of used paper by other raw material storage units, and continue to supply recycled raw materials to the pulper. be able to. For this reason, it is possible to improve the operation efficiency of the regeneration processing operation without interruption of the regeneration processing operation due to paper jam, out of paper feeding, and the like.

本発明の実施の形態における古紙処理装置を示す模式図Schematic diagram showing a used paper processing apparatus in an embodiment of the present invention 同古紙処理装置を示すブロック図Block diagram showing the used paper processing equipment 同古紙処理装置の再生パルプ部を示す断面図Sectional view showing the recycled pulp section of the used paper processing equipment 同古紙処理装置の原料貯留部を示す断面図Sectional view showing the raw material reservoir of the used paper processing equipment 同原料貯留部の分離供給部を示す側面図Side view showing the separation supply unit of the raw material storage unit 同古紙処理装置の脱墨部を示す模式図Schematic diagram showing the deinking section of the used paper processing equipment 同古紙処理装置の乾燥ローラを示す模式図Schematic showing the drying roller of the used paper processing equipment 同古紙処理装置の制御部のブロック図Block diagram of the control unit of the used paper processing device 同古紙処理装置の制御を示すフローシート図Flow sheet showing the control of the used paper processing equipment 同制御における稼動開始条件チェックを示すフローシート図Flow sheet diagram showing operation start condition check in the same control 同制御における稼動停止条件チェックを示すフローシート図Flow sheet diagram showing operation stop condition check in the same control 同制御における稼動準備動作を示すフローシート図Flow sheet diagram showing operation preparation operation in the same control 同制御における停止準備動作を示すフローシート図Flow sheet diagram showing stop preparation operation in the same control

以下、本発明の実施の形態を図面に基づいて説明する。図1および図2において、古紙処理装置は、再生パルプ部1、脱墨パルプ部2、抄紙部3、仕上げ部4、排水処理部5を一体的に備え、古紙6から再生紙を調製(再生)するものであり、再生パルプ部1、脱墨パルプ部2、抄紙部3、仕上げ部4、排水処理部5の運転を制御する制御部7を有している。
(再生パルプ部)
再生パルプ部1は、古紙6を離解して再生パルプを調製(再生)するものであり、再生原料の古紙6を定型のままに貯留する原料貯留部をなす複数の定型用紙タンク11、12と、各定型用紙タンク11、12に設ける給紙ユニット13と、パルパー14を備えている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 and 2, the used paper processing apparatus is integrally provided with a recycled pulp unit 1, a deinking pulp unit 2, a paper making unit 3, a finishing unit 4, and a waste water processing unit 5, and prepares recycled paper from used paper 6 (recycled). And a control unit 7 that controls the operation of the recycled pulp unit 1, the deinking pulp unit 2, the paper making unit 3, the finishing unit 4, and the wastewater treatment unit 5.
(Recycled pulp part)
The recycled pulp unit 1 separates the used paper 6 to prepare (regenerate) recycled pulp, and includes a plurality of standard paper tanks 11 and 12 that form a raw material storage unit for storing the recycled raw paper 6 as a fixed form. , And a paper feed unit 13 provided in each of the standard paper tanks 11 and 12, and a pulper 14.

図3に示すように、パルパー14は、上水、白水等の溶媒中において古紙6を繊維、つまり再生パルプにまで離解させるものであり、古紙6を投入する槽体141と、槽体141の内部で旋回する攪拌翼(図示省略)および攪拌翼を回転駆動するモータ等の駆動手段(図示省略)を有している。槽体141には再生パルプ含有液を次工程へ移送する移送系142と、溶媒を濃度調整液として供給する濃度調整液供給系143が連通している。   As shown in FIG. 3, the pulper 14 disaggregates the waste paper 6 into fibers, that is, recycled pulp, in a solvent such as clean water and white water. The tank body 141 into which the waste paper 6 is put, and the tank body 141 It has a stirring blade (not shown) that swirls inside and driving means (not shown) such as a motor that rotationally drives the stirring blade. The tank body 141 communicates with a transfer system 142 for transferring the recycled pulp-containing liquid to the next process and a concentration adjusting liquid supply system 143 for supplying a solvent as the concentration adjusting liquid.

パルパー14では、再生原料の紙量に応じた量の溶媒、ここでは水を槽体141に投入するとともに、攪拌翼(図示省略)を回転駆動して古紙6の繊維を離解させることで、繊維濃度を調整した再生パルプを調製(再生)し、再生パルプを含む再生パルプ含有液を脱墨パルプ部2へ送る。   In the pulper 14, a solvent corresponding to the amount of the recycled raw material, water in this case, is introduced into the tank body 141, and the fibers of the used paper 6 are disaggregated by rotating a stirring blade (not shown). A recycled pulp having a adjusted concentration is prepared (regenerated), and a recycled pulp-containing liquid containing the recycled pulp is sent to the deinking pulp section 2.

図4に示すように、給紙ユニット13は、古紙6を積層載置する載置台131と、載置台131から古紙6を一枚ずつ分離する分離供給部132と、古紙6を給紙搬送方向に沿ってパルパー14へ搬送する搬送装置133を備えている。載置台131は昇降駆動装置(図示省略)によって昇降する機構を備えており、積層載置した古紙6の減少に伴って上昇する。   As shown in FIG. 4, the paper feeding unit 13 includes a placing table 131 for stacking the used paper 6, a separation supply unit 132 for separating the used paper 6 one by one from the placing table 131, and a used paper 6 feeding direction. Is provided with a conveying device 133 for conveying to the pulper 14. The mounting table 131 includes a mechanism that moves up and down by a lifting drive (not shown), and rises as the waste paper 6 stacked and stacked is reduced.

図5に示すように、分離供給部132は、載置台131の奥端上方に配置した駆動シャフト134に装着した給紙ローラ135を有し、給紙ローラ135に対向して紙サバキ装置136を設けている。紙サバキ装置136は、スタッド136aに可動バー136bが給紙ローラ135の径方向に向けて出退自在に設けてあり、可動バー136bを給紙ローラ135に向けて付勢する押圧ばね136cを有し、可動バー136bの先端にサバキ部材136dを設けている。定型用紙タンク11、12では給紙ユニット13の給紙ローラ135によって用紙を送り出した給紙回数をカウントすることで、再生原料の古紙6の枚数を計測する計量部を構成し、計測した枚数から給紙量(重量)を計量する。   As shown in FIG. 5, the separation supply unit 132 has a paper feed roller 135 attached to a drive shaft 134 disposed above the back end of the mounting table 131, and the paper supply device 136 is opposed to the paper feed roller 135. Provided. The paper separator 136 has a movable bar 136b on a stud 136a that can be moved out and retracted in the radial direction of the paper feed roller 135, and has a pressing spring 136c that urges the movable bar 136b toward the paper feed roller 135. In addition, a surface member 136d is provided at the tip of the movable bar 136b. In the standard paper tanks 11 and 12, by counting the number of times the paper is fed by the paper feed roller 135 of the paper feed unit 13, a measuring unit is configured to measure the number of used paper 6 of the recycled raw material. Measure the feed amount (weight).

本実施の形態では給紙ユニットとして古紙を一枚ずつ供給する枚葉紙ユニットの構成を開示したが、給紙ユニットの他のものとしては連続紙ユニット、紙片ユニット、屑紙ユニットがある。枚葉紙ユニットは上質紙、再生紙、色紙、更紙、新聞紙、広告チラシ、コート紙等を供給し、サイズ毎に分けて枚葉紙ユニットを設けることも可能である。連続紙ユニットは連続帳票、ロール紙を供給し、紙片ユニットはシュレッダー紙、破断紙片、裁断紙片等をホッパーから供給するもので、ホッパーは装置内に設けても、外部に設けても良い。屑紙ユニットは古紙処理装置から排出するスリットカット後の屑紙を供給するものである。上述した構成において、枚数から給紙量(重量)を計算により計量することが困難である場合には、重量を測定する計量手段を設ける。
(脱墨パルプ部)
脱墨パルプ部2は、貯蔵タンク21と脱墨前希釈タンク22と脱墨部23とを備え、貯蔵タンク21と脱墨前希釈タンク22の間には管路、ポンプ等からなる移送系201を設け、脱墨前希釈タンク22と脱墨部23の間には管路、ポンプ等からなりバルブ202bを有する移送系202aを設け、脱墨前希釈タンク22と後述する抄紙部3のヘッドボックス31の間には管路、ポンプ等からなりバルブ202dを有する移送系202cを設けている。
In the present embodiment, a configuration of a sheet unit that supplies used paper one by one as a paper feed unit has been disclosed, but other types of paper feed units include a continuous paper unit, a paper piece unit, and a waste paper unit. The sheet unit supplies fine paper, recycled paper, colored paper, reprint paper, newspaper, advertisement flyer, coated paper, etc., and it is also possible to provide a sheet unit separately for each size. The continuous paper unit supplies continuous forms and roll paper, and the paper piece unit supplies shredder paper, broken paper pieces, cut paper pieces and the like from the hopper. The hopper may be provided inside the apparatus or externally. The waste paper unit supplies the waste paper after slit cutting discharged from the used paper processing apparatus. In the configuration described above, when it is difficult to measure the paper feed amount (weight) from the number of sheets, a weighing unit for measuring the weight is provided.
(Deinking pulp section)
The deinking pulp unit 2 includes a storage tank 21, a pre-deinking dilution tank 22, and a deinking unit 23, and a transfer system 201 including a pipe, a pump, and the like between the storage tank 21 and the pre-deinking dilution tank 22. And a transfer system 202a including a pipe, a pump and the like and having a valve 202b is provided between the pre-deinking dilution tank 22 and the deinking unit 23, and the pre-deinking dilution tank 22 and a head box of the paper making unit 3 described later. A transfer system 202c having a valve 202d is provided between the pipes 31 and 31.

バルブ202b、202dの切替操作により、脱墨前希釈タンク22の再生パルプ含有液は移送系202aを通って脱墨部23へ流れる場合と、移送系202cを通って直接にヘッドボックス31へ流れる場合とを切り替えることが可能である。   When the valves 202b and 202d are switched, the recycled pulp-containing liquid in the pre-deinking dilution tank 22 flows to the deinking unit 23 through the transfer system 202a and directly flows to the head box 31 through the transfer system 202c. And can be switched.

脱墨部23は、フローテータと呼ばれ、インク、トナー等の異物を繊維から分離するものであり、本実施の形態では図6に示す構成を有する。脱墨部23は前槽231と後槽232を有しており、越流堰を形成する仕切り壁233の上端側の開口において前槽231と後槽232とが連通している。前槽231と後槽232にはそれぞれヒーター234、235を配置し、前槽231には微細気泡の噴出口236および攪拌翼237を配置しており、後槽232には温度センサ238を配置している。   The deinking unit 23 is called a flowator and separates foreign matters such as ink and toner from the fiber. In the present embodiment, the deinking unit 23 has the configuration shown in FIG. The deinking section 23 has a front tank 231 and a rear tank 232, and the front tank 231 and the rear tank 232 communicate with each other at the opening on the upper end side of the partition wall 233 that forms the overflow weir. Heaters 234 and 235 are arranged in the front tank 231 and the rear tank 232, respectively, a fine bubble jet port 236 and a stirring blade 237 are arranged in the front tank 231, and a temperature sensor 238 is arranged in the rear tank 232. ing.

前槽231では、界面活性剤が存在する下で、インク、トナー等の異物の粒子を含む再生パルプ含有液を攪拌翼237で攪拌しつつ、再生パルプ含有液中に噴出口236から細かい気泡を吹き込み、疎水性の異物の粒子を界面活性剤の気泡表面に付着させて浮上分離し、親水性の繊維を仕切り壁233の上端側の開口から後槽232へ移送することで脱墨する。この際にヒーター234、235で再生パルプ含有液を所定温度に加熱し、温度センサ238で温度制御を行う。
(抄紙部)
抄紙部3は、脱墨パルプを抄紙して再生紙を調製(再生)するものであり、図1に示すように、ヘッドボックス31、ワイヤー部32、脱水部33、プレス部34、ドライヤー部35からなる。
In the front tank 231, in the presence of the surfactant, the regenerated pulp-containing liquid containing foreign particles such as ink and toner is stirred by the stirring blade 237, and fine bubbles are generated from the outlet 236 in the regenerated pulp-containing liquid. Blowing is performed, and hydrophobic foreign particles are adhered to the surface of the bubbles of the surfactant to be floated and separated, and the hydrophilic fibers are transferred from the opening on the upper end side of the partition wall 233 to the rear tank 232 for deinking. At this time, the recycled pulp-containing liquid is heated to a predetermined temperature by the heaters 234 and 235, and the temperature is controlled by the temperature sensor 238.
(Paper making)
The paper making unit 3 makes (degenerates) recycled paper by making deinked pulp. As shown in FIG. 1, the head box 31, the wire unit 32, the dewatering unit 33, the press unit 34, and the dryer unit 35 are used. Consists of.

ワイヤー部32は両側のロール321、322の間に掛け渡して展張したメッシュベルト323を有し、メッシュベルト323が無端軌道を形成している。メッシュベルト323にはヘッドボックス31から脱墨パルプを含む脱墨パルプ含有液を均一に噴出させ、水切りして繊維の層を形成する。   The wire portion 32 has a mesh belt 323 stretched between rolls 321 and 322 on both sides, and the mesh belt 323 forms an endless track. The mesh belt 323 is uniformly ejected with a deinked pulp-containing liquid including deinked pulp from the head box 31, and drained to form a fiber layer.

脱水部33は、複数のローラ331の間に掛け渡したフェルトからなる上下一対の吸水ベルト332からなり、抄いた紙333をメッシュベルト323から吸水ベルト332に転移させ、上下の吸水ベルト332の間に挟んで吸水して脱水する。吸水ベルト332は走行軌道上に設けた上下一対の脱水ローラ334の間において脱水する。   The dewatering unit 33 is composed of a pair of upper and lower water absorbing belts 332 made of felt stretched between a plurality of rollers 331, and transfers the paper 333 made from the mesh belt 323 to the water absorbing belt 332, and between the upper and lower water absorbing belts 332. Water is sandwiched between and dehydrated. The water absorbing belt 332 dehydrates between a pair of upper and lower dewatering rollers 334 provided on the traveling track.

プレス部34は、抄いた紙333を吸水ベルト332の間に挟み、上下一対の脱水ローラ341を通して圧搾、脱水する。
ドライヤー部35は、複数のローラ351の間に掛け渡した上下一対の布製の搬送ベルト352の間に抄いた紙333を挟み、複数の乾燥ローラ353に圧接させて抄いた紙333を乾燥させるものであり、搬送ベルト352は布の他、ゴムや樹脂などの材料を用いてもよい。
The press unit 34 sandwiches the paper 333 made between the water-absorbing belts 332 and squeezes and dehydrates it through a pair of upper and lower dewatering rollers 341.
The dryer unit 35 sandwiches the paper 333 formed between a pair of upper and lower cloth conveyor belts 352 spanned between a plurality of rollers 351, and presses the plurality of drying rollers 353 to dry the paper 333 formed. In addition to the cloth, the transport belt 352 may be made of a material such as rubber or resin.

図7に示すように、ドライヤー部35は、内部にヒーターを備えた乾燥ローラ353の周囲に搬送ベルト352を配置し、乾燥ローラ353の表面の温度を測定する温度センサ354を有している。
(仕上げ部)
仕上げ部4はカレンダー部41とカット部42を有しており、カレンダー部41は抄いた紙333を複数のプレスローラ411の間に通し、紙の平坦度を上げ、カット部42で所定のシートサイズにカットして再生紙100が完成する。
(排水処理部)
排水処理部5は、白水タンク51、排水処理部52の各槽体を有し、白水タンク51は抄紙排水系105を通してワイヤー部32から流入する再生パルプを含む排水を貯留し、再度各工程へ供給する。排水処理部52は脱墨排水系106を通して脱墨部23から流入する脱墨廃液を処理するものであり、フィルターに通して繊維、インク、トナーを除去し、薬剤の添加により中性化して公共下水等へ排水可能な水質にまで処理する。白水タンク51には補給水として上水を供給する補給水供給系107が連通している。
(制御部)
図8に示すように、制御部7は、CPU71に設定する機能回路として、以下の機能部を有している。つまり、再生パルプ部1の運転を制御する再生パルプ部制御機能部711と、脱墨パルプ部2の運転を制御する脱墨パルプ部制御機能部712と、抄紙部3の運転を制御する抄紙部制御機能部713と、仕上げ部4の運転を制御する仕上げ部制御機能部714と、排水処理部5の運転を制御する排水処理部制御機能部715と、稼動開始から稼動停止までの運転プロセスを逐次実行する自動運転制御機能部716と、調製(再生)する再生紙の目標枚数を設定する目標枚数設定機能部718と、調製(再生)した再生紙の枚数を数えるカウンター機能部719と、再生パルプ部1と脱墨パルプ部2と抄紙部3において運転終了時に所定の排水動作を行なう排水動作制御機能部720と、所定の洗浄動作を行なう洗浄動作制御機能部721と、各定型用紙タンク11、12の給紙ユニット13の切替を行なう運転切替機能部722と、計量機能部723を備えている。
As illustrated in FIG. 7, the dryer unit 35 includes a temperature sensor 354 that measures the surface temperature of the drying roller 353 by disposing a conveying belt 352 around a drying roller 353 that includes a heater inside.
(Finishing part)
The finishing section 4 has a calendar section 41 and a cutting section 42. The calendar section 41 passes the paper 333 made between a plurality of press rollers 411 to increase the flatness of the paper. The recycled paper 100 is completed by cutting into sizes.
(Wastewater treatment department)
The waste water treatment unit 5 includes tank bodies of a white water tank 51 and a waste water treatment unit 52. The white water tank 51 stores waste water containing recycled pulp flowing from the wire part 32 through the papermaking drainage system 105, and returns to each step again. Supply. The waste water treatment unit 52 treats the deinking waste liquid flowing from the deinking unit 23 through the deinking drainage system 106. The waste water treatment unit 52 passes through a filter to remove fibers, ink, and toner, and is neutralized by adding chemicals to the public. Treat to the quality of water that can be drained into sewage. The white water tank 51 communicates with a makeup water supply system 107 that supplies clean water as makeup water.
(Control part)
As shown in FIG. 8, the control unit 7 has the following functional units as functional circuits set in the CPU 71. That is, a regenerated pulp unit control function unit 711 that controls the operation of the regenerated pulp unit 1, a deinking pulp unit control function unit 712 that controls the operation of the deinking pulp unit 2, and a paper making unit that controls the operation of the paper making unit 3 The control function unit 713, the finishing unit control function unit 714 that controls the operation of the finishing unit 4, the waste water treatment unit control function unit 715 that controls the operation of the waste water treatment unit 5, and the operation process from the start of operation to the stop of operation. An automatic operation control function unit 716 that executes sequentially, a target number setting function unit 718 that sets a target number of recycled paper to be prepared (regenerated), a counter function unit 719 that counts the number of prepared (regenerated) recycled paper, A drain operation control function unit 720 that performs a predetermined drain operation at the end of operation in the pulp unit 1, the deinking pulp unit 2, and the paper making unit 3, a cleaning operation control function unit 721 that performs a predetermined cleaning operation, And operation switching function 722 for switching the sheet feed unit 13 of the standard paper tanks 11 and 12, and a metering function 723.

計量機能部723は、給紙ローラ135によって用紙を送り出した給紙回数をカウントして再生原料の古紙6の供給枚数を計測して記憶し、計測した枚数から単位処理量毎の給紙量(重量)を計量する。   The weighing function unit 723 counts the number of times the paper has been fed out by the paper feed roller 135 and measures and stores the number of supplied recycled paper 6 to be recycled. Weigh the weight.

運転切替機能部722は、各定型用紙タンク11、12の給紙ユニット13を任意選択的に切替るものであり、一つの原料貯留部である定型用紙タンク11の給紙ユニット13が紙詰りや給紙切れ等の供給不能となった場合に、他の原料貯留部である定型用紙タンク12の給紙ユニット13に切替えて運転を継続する。   The operation switching function unit 722 is configured to arbitrarily switch the paper feed unit 13 of each of the standard paper tanks 11 and 12, and the paper feed unit 13 of the standard paper tank 11, which is one raw material storage unit, is jammed. In the case where the supply becomes impossible due to out of paper supply or the like, the operation is continued by switching to the paper supply unit 13 of the standard paper tank 12 which is another raw material storage unit.

例えば、運転切替機能部722における一つの制御の実施例として、運転切替機能部722は、一つの定型用紙タンク11から再生原料の古紙6を供給中に給紙ユニット13で紙詰まりが発生し、計量機能部723で計量する再生原料の供給量が単位処理量を満たさない場合に、他の定型用紙タンク12の給紙ユニット13に切替えて不足量を他の定型用紙タンク12から加算供給する。   For example, as an example of one control in the operation switching function unit 722, the operation switching function unit 722 generates a paper jam in the paper supply unit 13 while supplying recycled paper 6 as a recycled raw material from one standard paper tank 11. When the supply amount of the recycled raw material weighed by the weighing function unit 723 does not satisfy the unit processing amount, the shortage amount is added and supplied from the other standard paper tank 12 by switching to the paper feed unit 13 of the other standard paper tank 12.

また、運転切替機能部722における他の制御の実施例として、運転切替機能部722は、一つの定型用紙タンク11から再生原料の古紙6を供給中に給紙ユニット13で紙詰まりが発生し、計量機能部723で計量する再生原料の供給量が単位処理量を満たさない場合に、既に計量した分量の再生原料の古紙6をパルパー14へ供給するとともに、供給した分量に見合ってパルパー14の運転パラメータ、例えば離解時間、水量等を変更設定する。   As another example of the control in the operation switching function unit 722, the operation switching function unit 722 generates a paper jam in the paper feeding unit 13 while supplying the recycled paper 6 from the single standard paper tank 11, When the supply amount of the recycled raw material weighed by the weighing function unit 723 does not satisfy the unit processing amount, the recycled paper 6 of the recycled raw material already measured is supplied to the pulper 14 and the pulper 14 is operated in accordance with the supplied amount. Change and set parameters such as disaggregation time and water volume.

また、運転切替機能部722における他の制御の実施例として、運転切替機能部722は、一つの定型用紙タンク11から再生原料の古紙6を供給中に給紙ユニット13で紙詰まりが発生し、判断条件として計量機能部723で計量する再生原料の供給量が単位処理量を満たさず、パルパー14の運転に最低限必要な最小処理量を満たす場合には、既に計量した分量の再生原料の古紙6をパルパー14へ供給するとともに、供給した分量に見合ってパルパー14の運転パラメータ、例えば離解時間、水量等を変更設定する。判断条件として、計量機能部723で計量する再生原料の供給量がパルパー14の運転に最低限必要な最小処理量を満たさない場合に、他の定型用紙タンク12の給紙ユニット13に切替えて最小処理量に対する不足量を定型用紙タンク12から加算供給して最小処理量の再生原料をパルパー14へ供給するとともに、最小処理量に見合ってパルパー14の運転パラメータを変更設定する。   As another example of the control in the operation switching function unit 722, the operation switching function unit 722 generates a paper jam in the paper feeding unit 13 while supplying the recycled paper 6 from the single standard paper tank 11, When the supply amount of the recycled raw material measured by the weighing function unit 723 does not satisfy the unit processing amount as the determination condition, and satisfies the minimum processing amount necessary for the operation of the pulper 14, the recycled paper of the recycled raw material already measured. 6 is supplied to the pulper 14, and the operation parameters of the pulper 14, such as the disaggregation time and the amount of water, are changed and set in accordance with the supplied amount. As a judgment condition, when the supply amount of the regenerated raw material to be weighed by the weighing function unit 723 does not satisfy the minimum processing amount necessary for the operation of the pulper 14, it is switched to the sheet feeding unit 13 of the other standard paper tank 12 and the minimum The shortage with respect to the processing amount is added and supplied from the standard paper tank 12 to supply the reclaimed raw material with the minimum processing amount to the pulper 14, and the operation parameter of the pulper 14 is changed and set in accordance with the minimum processing amount.

また、運転切替機能部722における他の制御の実施例として、運転切替機能部722は、一つの定型用紙タンク11から再生原料の古紙6を供給し、判断条件として計量機能部723で計量する再生原料の供給量が単位処理量を満たす場合には、計量した単位処理量の再生原料をパルパー14へ供給し、一つの定型用紙タンク11から再生原料の古紙6を供給中に給紙ユニット13で紙詰まりが発生し、判断条件として計量機能部723で計量する再生原料の供給量が単位処理量を満たさない場合に、他の定型用紙タンク12の給紙ユニット13に切替えて再生原料を他の給紙ユニット13から加算供給し、判断条件として計量機能部723で計量する加算供給後の再生原料の供給量が単位処理量を満たす場合には、計量した単位処理量の再生原料をパルパー14へ供給し、判断条件として計量機能部723で計量する加算供給後の再生原料の供給量が単位処理量を満たさず、判断条件としてパルパー14の運転に最低限必要な最小処理量を満たす場合には、既に計量した分量の再生原料の古紙6をパルパー14へ供給するとともに、供給した分量に見合ってパルパー14の運転パラメータ、例えば離解時間、水量等を変更設定する。判断条件として、計量機能部723で計量する加算供給後の再生原料の供給量がパルパー14の運転に最低限必要な最小処理量を満たさない場合に、エラー処理する。   As another example of the control in the operation switching function unit 722, the operation switching function unit 722 supplies the recycled paper 6 as the regenerated raw material from one standard paper tank 11, and recycles the measurement function unit 723 as a determination condition. When the supply amount of the raw material satisfies the unit processing amount, the recycled raw material of the measured unit processing amount is supplied to the pulper 14, and the used paper 6 of the recycled raw material 6 is supplied from one fixed paper tank 11 by the paper supply unit 13. When a paper jam occurs and the supply amount of the recycled raw material measured by the weighing function unit 723 does not satisfy the unit processing amount as a judgment condition, the recycled raw material is switched to another paper source unit 13 of the other standard paper tank 12 In the case where the supply amount of the recycled raw material after addition supply supplied from the paper feeding unit 13 and measured by the weighing function unit 723 as a determination condition satisfies the unit processing amount, the measured unit processing amount The raw material is supplied to the pulper 14, and the supply amount of the recycled material after addition supply that is measured by the weighing function unit 723 as a judgment condition does not satisfy the unit processing amount, and the minimum processing necessary for the operation of the pulper 14 as the judgment condition When the amount is satisfied, the recycled paper 6 of the recycled raw material which has already been weighed is supplied to the pulper 14, and the operation parameters of the pulper 14, such as the disaggregation time and the amount of water, are changed and set in accordance with the supplied amount. As a determination condition, error processing is performed when the supply amount of the regenerated raw material after addition supply measured by the weighing function unit 723 does not satisfy the minimum processing amount necessary for the operation of the pulper 14.

エラー処理としては、装置を停止し、既に計量した分量の古紙を取り除く。また、他のエラー処理としては、計量した分量の古紙を装置内に設けたゴミ箱へ自動的に排除して貯留する構成とすることも可能である。さらには、計量した分量の古紙をパルパー14に投入して離解後に抄紙せずに排水処理部で処理することも可能であり、この場合には水と離解された紙繊維分とを分離して文字認識が不可能な状態となれば良い。その際に生じた紙繊維分はそのままゴミとして廃棄しても良いが、再度抄紙用の紙料として再利用することが好ましい。   As an error process, the apparatus is stopped, and an already weighed amount of used paper is removed. As another error processing, it is also possible to adopt a configuration in which a measured amount of used paper is automatically excluded and stored in a trash box provided in the apparatus. Furthermore, it is also possible to put a measured amount of used paper into the pulper 14 and dispose of paper after disaggregation without processing it. In this case, water and disaggregated paper fibers are separated. It is sufficient if character recognition is impossible. The paper fiber generated at that time may be discarded as waste as it is, but it is preferable to reuse it again as a papermaking material.

また、再生原料の供給量が単位処理量に満たない場合で既に計量した分量の古紙をパルパー14へ供給して離解する場合には、離解して出来たパルプ液を抄紙用として以降の処理に供するか、ゴミとして廃棄するかをユーザーが選択できる構成とすることも可能である。   In addition, when the supply amount of recycled raw material is less than the unit processing amount and the old paper weighed in quantity is supplied to the pulper 14 and disaggregated, the pulp liquid obtained by disaggregation is used for paper processing for the subsequent processing. It is also possible to adopt a configuration in which the user can select whether to provide or discard as garbage.

次に、制御部7は、自動運転制御機能部716へ稼動開始と稼動停止の少なくとも何れか一方のタイミングを指示信号として入力するタイミング入力部73と、表示部74を備えている。   Next, the control unit 7 includes a timing input unit 73 that inputs at least one of operation start and operation stop timing as an instruction signal to the automatic operation control function unit 716, and a display unit 74.

タイミング入力部73は本実施の形態では制御部7の内部に配設する内部時計からなり、内部時計が予定時刻に達したときに指示信号を自動運転制御機能部716へ入力するものである。しかしながら、タイミング入力部73は制御部7の外部に配設する外部時計が予定時刻に達したときに発する指示信号または外部機器から発する指示信号を入力するための入力ポートとすることも可能である。   In this embodiment, the timing input unit 73 includes an internal clock disposed inside the control unit 7 and inputs an instruction signal to the automatic operation control function unit 716 when the internal clock reaches a scheduled time. However, the timing input unit 73 may be an input port for inputting an instruction signal issued when an external clock arranged outside the control unit 7 reaches a scheduled time or an instruction signal issued from an external device. .

制御部7は、再生パルプ部1と脱墨パルプ部2と抄紙部3と仕上げ部4と排水処理部5における上述した運転を、それぞれ再生パルプ部制御機能部711、脱墨パルプ部制御機能部712、抄紙部制御機能部713、仕上げ部制御機能部714、排水処理部制御機能部715、運転切替機能部722で制御する。
(運転制御)
制御部7による自動運転の開始から停止までの制御は、図9に示すフローシートに沿って行う。つまり、停止状態900から稼動開始条件チェック910、稼動準備動作920、再生紙作製930、稼動停止条件チェック940、停止準備動作950の各工程を経て装置停止960となる。
The control unit 7 performs the above-described operation in the regenerated pulp unit 1, the deinking pulp unit 2, the paper making unit 3, the finishing unit 4, and the waste water treatment unit 5, respectively, as a regenerated pulp unit control function unit 711 and a deinking pulp unit control function unit. 712, a papermaking section control function section 713, a finishing section control function section 714, a wastewater treatment section control function section 715, and an operation switching function section 722.
(Operation control)
Control from the start to the stop of the automatic operation by the control unit 7 is performed along the flow sheet shown in FIG. That is, from the stop state 900, the operation start condition check 910, the operation preparation operation 920, the recycled paper preparation 930, the operation stop condition check 940, and the stop preparation operation 950 are performed to stop the apparatus 960.

稼動開始条件チェック910では、図10に示すように、稼動開始信号の有無の判断911を行う。稼動開始信号は、タイミング入力部73から自動運転制御機能部716へ入力する指示信号である。   In the operation start condition check 910, as shown in FIG. The operation start signal is an instruction signal input from the timing input unit 73 to the automatic operation control function unit 716.

稼動準備動作920では、図12に示すように、タンクへの注水921を行なう。そして、イニシャル動作時にポンプや配管などの残水を清水で洗浄排出することで、品質の低下を抑える。残りの部位へは必要に応じて所定のタイミングで注水を行なう。つまり、パルパー14および脱墨前希釈タンク22へ必要量の注水を行う。   In the operation preparation operation 920, as shown in FIG. 12, water injection 921 into the tank is performed. And at the time of initial operation, the remaining water such as pumps and pipes is washed and discharged with fresh water to suppress the deterioration of quality. Water is poured into the remaining portions at a predetermined timing as necessary. That is, the required amount of water is poured into the pulper 14 and the pre-deinking dilution tank 22.

次に、各ヒータ234、235に通電して加熱操作922を行なう。
次に、温度センサ238により測定する脱墨部23の水温および、温度センサ354で測定する乾燥ローラ353の表面温度が設定温度に達したか否かの判断923を行なう。
Next, the heaters 234 and 235 are energized to perform a heating operation 922.
Next, a determination 923 is made as to whether the water temperature of the deinking unit 23 measured by the temperature sensor 238 and the surface temperature of the drying roller 353 measured by the temperature sensor 354 have reached the set temperature.

再生紙作製930では、再生パルプ部制御機能部711、脱墨パルプ部制御機能部712、抄紙部制御機能部713、仕上げ部制御機能部714、排水処理部制御機能部715で、それぞれ再生パルプ部1と脱墨パルプ部2と抄紙部3と仕上げ部4と排水処理部5を制御して上述した運転を行う。   In the recycled paper production 930, the recycled pulp section control function section 711, the deinking pulp section control function section 712, the papermaking section control function section 713, the finishing section control function section 714, and the wastewater treatment section control function section 715 are respectively used. 1, the deinking pulp section 2, the papermaking section 3, the finishing section 4, and the wastewater treatment section 5 are controlled to perform the above-described operation.

稼動停止条件チェック940では、図11に示すように、終了時刻に達したか否かの判断941を行なう。この終了時刻は、タイミング入力部73から自動運転制御機能部716へ入力する指示信号で指示するものであり、本実施の形態では内部時計が予定時刻に達したときに、稼動開始から予定した運転時間が経過したときに入力する指示信号であり、終了時刻である場合は停止準備動作へ移る。   In the operation stop condition check 940, as shown in FIG. 11, it is determined 941 whether or not the end time has been reached. This end time is indicated by an instruction signal input from the timing input unit 73 to the automatic operation control function unit 716. In this embodiment, when the internal clock reaches the scheduled time, the operation scheduled from the start of operation is performed. This is an instruction signal that is input when the time has elapsed.

終了時刻でない場合は、設定分の処理が完了したか否かの判断942を行なう。制御部7は、仕上げ部4に設けるセンサ(図示省略)によって完成した再生紙を検知することにより、調製(再生)した再生紙の目標枚数をカウンター機能部719においてカウントし、カウンター機能部719のカウント値がユーザが目標枚数設定機能部718に設定した目標枚数になったときに運転を停止する。よって、過剰な運転を抑制し、ユーザが必要とする最小限の稼動だけを実現する。設定分の処理が完了した場合は停止準備動作へ移る。   If it is not the end time, a determination 942 is made as to whether or not the set amount of processing has been completed. The control unit 7 detects the completed recycled paper by a sensor (not shown) provided in the finishing unit 4, thereby counting the target number of prepared (regenerated) recycled paper in the counter function unit 719. The operation is stopped when the count value reaches the target number set in the target number setting function unit 718 by the user. Therefore, excessive operation is suppressed and only the minimum operation required by the user is realized. When processing for the set amount is completed, the operation proceeds to the stop preparation operation.

停止準備動作950では、図13に示すように、各ヒータ234、235への通電を停止951する操作を行い、温度センサ354で測定する乾燥ローラ353の表面温度が設定温度以下になったか否かの判断952を行い、繊維と水の処理953を行う。   In the stop preparation operation 950, as shown in FIG. 13, an operation to stop energization of the heaters 234 and 235 is performed 951, and whether or not the surface temperature of the drying roller 353 measured by the temperature sensor 354 is equal to or lower than the set temperature. The determination 952 is performed, and the fiber and water treatment 953 is performed.

繊維と水の処理953では、排水動作制御機能部720により運転制御し、抄紙部3に残った繊維は最終位置まで送って再利用し、他の繊維は廃棄のための処理を行い、排水動作として水は異物を取り除いて薬剤で中性に戻して排出する。   In the fiber and water treatment 953, the operation is controlled by the drainage operation control function unit 720, the fibers remaining in the papermaking unit 3 are sent to the final position and reused, and other fibers are processed for disposal, and the drainage operation. As for water, it removes foreign matters, returns to neutral with chemicals and discharges it.

次に、駆動の停止954を行い、メンテナンス動作として行なう各部の清掃955では、洗浄動作制御機能部721により運転制御し、槽内やベルトに付着している繊維を水で自動的に洗い流す洗浄動作を行ない、さらに防腐剤を含む洗浄水で洗浄動作を行なう。防腐剤を含む洗浄水による洗浄動作はユーザが任意に設定するようにすることも可能である。次に、発生したゴミの処理956では、繊維、インクともに水分を除去して固形化させる。   Next, a drive stop 954 is performed, and in cleaning 955 for each part performed as a maintenance operation, a cleaning operation is controlled by the cleaning operation control function unit 721 to automatically wash away fibers adhering to the tank or the belt with water. In addition, a cleaning operation is performed with cleaning water containing a preservative. The user can arbitrarily set the cleaning operation with the cleaning water containing the preservative. Next, in the treatment 956 for generated dust, moisture is removed from both the fiber and the ink to solidify.

1 再生パルプ部
2 脱墨パルプ部
3 抄紙部
4 仕上げ部
5 排水処理部
6 古紙
7 制御部
11、12 定型用紙タンク
13 給紙ユニット
14 パルパー
21 貯蔵タンク
22 脱墨前希釈タンク
23 脱墨部
31 ヘッドボックス
32 ワイヤー部
33 脱水部
34 プレス部
35 ドライヤー部
41 カレンダー部
42 カット部
51 白水タンク
52 排水処理部
71 CPU
73 タイミング入力部
74 表示部
100 再生紙
104 希釈水供給系
105 抄紙排水系
106 脱墨排水系
107 補給水供給系
131 載置台
132 分離供給部
133 搬送装置
134 駆動シャフト
135 給紙ローラ
136 紙サバキ装置
136a スタッド
136b 可動バー
136c 押圧ばね
136d サバキ部材
141 槽体
142 移送系
143 濃度調整液供給系
201 移送系
202a、202c 移送系
202b、202d バルブ
231 前槽
232 後槽
233 仕切り壁
234、235 ヒーター
236 噴出口
237 攪拌翼
238 温度センサ
321、322 ロール
323 メッシュベルト
331 ローラ
332 吸水ベルト
333 抄いた紙
334 脱水ローラ
341 ローラ
351 ローラ
352 搬送ベルト
353 乾燥ローラ
354 温度センサ
411 プレスローラ
711 再生パルプ部制御機能部
712 脱墨パルプ部制御機能部
713 抄紙部制御機能部
714 仕上げ部制御機能部
715 排水処理部制御機能部
716 自動運転制御機能部
718 目標枚数設定機能部
719 カウンター機能部
720 排水動作制御機能部
721 洗浄動作制御機能部
722 運転切替機能部
723 計量機能部
DESCRIPTION OF SYMBOLS 1 Recycled pulp part 2 Deinking pulp part 3 Paper making part 4 Finishing part 5 Waste water treatment part 6 Waste paper 7 Control part 11, 12 Standard paper tank 13 Paper feed unit 14 Pulper 21 Storage tank 22 Pre-deinking dilution tank 23 Deinking part 31 Head box 32 Wire part 33 Dehydration part 34 Press part 35 Dryer part 41 Calendar part 42 Cut part 51 White water tank 52 Waste water treatment part 71 CPU
73 Timing Input Unit 74 Display Unit 100 Recycled Paper 104 Dilution Water Supply System 105 Papermaking Drainage System 106 Deinking Drainage System 107 Replenishment Water Supply System 131 Placement Stand 132 Separation Supply Unit 133 Conveying Device 134 Drive Shaft 135 Paper Feeding Roller 136 Paper Sabaki Device 136a Stud 136b Movable bar 136c Pressure spring 136d Sabaki member 141 Tank body 142 Transfer system 143 Concentration adjustment liquid supply system 201 Transfer system 202a, 202c Transfer system 202b, 202d Valve 231 Front tank 232 Rear tank 233 Partition wall 234, 235 Heater 236 Jet Exit 237 Stirring blade 238 Temperature sensor 321, 322 Roll 323 Mesh belt 331 Roller 332 Water absorption belt 333 Paper 334 Dewatering roller 341 Roller 351 Roller 352 Conveying belt 353 Drying roller 354 Temperature sensor 411 Press roller 711 Recycled pulp section control function section 712 Deinking pulp section control function section 713 Paper making section control function section 714 Finishing section control function section 715 Wastewater treatment section control function section 716 Automatic operation control function section 718 Target number setting function section 719 Counter function unit 720 Drainage operation control function unit 721 Cleaning operation control function unit 722 Operation switching function unit 723 Weighing function unit

Claims (5)

再生原料を離解して再生パルプを調製するパルパーと、再生原料として古紙を貯留して前記パルパーへ再生原料を供給する複数の原料貯留部と、各部の運転を制御する制御部を備える古紙処理装置において、各原料貯留部を切替可能に設け、制御部は、一つの原料貯留部が供給不能となった場合に、他の原料貯留部に切替えて運転を継続する運転切替機能部を備えることを特徴とする古紙処理装置。   A used paper processing apparatus comprising: a pulper that disaggregates recycled material to prepare recycled pulp; a plurality of raw material storage units that store used paper as a recycled material and supplies the recycled material to the pulper; and a control unit that controls the operation of each unit. In this case, each raw material storage unit is provided to be switchable, and the control unit includes an operation switching function unit that switches to another raw material storage unit and continues operation when one raw material storage unit cannot be supplied. Used paper processing equipment. 制御部は、原料貯留部からパルパーへ供給する再生原料の重量もしくは枚数を計測して単位処理量毎の供給量を計量する計量機能部を備え、制御部の運転切替機能部は、一つの原料貯留部から供給する再生原料の供給量が単位処理量を満たさない場合に、他の原料貯留部に切替えて不足量を他の原料貯留部から加算供給することを特徴とする請求項1に記載の古紙処理装置。   The control unit includes a measuring function unit that measures the weight or number of recycled raw materials supplied from the raw material storage unit to the pulper and measures the supply amount for each unit processing amount. The operation switching function unit of the control unit is a single raw material. The supply amount of the regenerated raw material supplied from the storage unit is switched to another raw material storage unit when the supply amount of the recycled raw material does not satisfy the unit processing amount, and the shortage amount is additionally supplied from the other raw material storage unit. Used paper processing equipment. 制御部は、原料貯留部からパルパーへ供給する再生原料の重量もしくは枚数を計測して単位処理量毎の供給量を計量する計量機能部を備え、制御部の運転切替機能部は、一つの原料貯留部から供給する再生原料の供給量が単位処理量を満たさない場合に、既に計量した分量の再生原料をパルパーへ供給するとともに、前記分量に見合ってパルパーの運転パラメータを変更設定することを特徴とする請求項1に記載の古紙処理装置。   The control unit includes a measuring function unit that measures the weight or number of recycled raw materials supplied from the raw material storage unit to the pulper and measures the supply amount for each unit processing amount. The operation switching function unit of the control unit is a single raw material. When the supply amount of the regenerated raw material supplied from the storage unit does not satisfy the unit processing amount, the regenerated raw material that has already been weighed is supplied to the pulper, and the operation parameters of the pulper are changed and set in accordance with the amount. The used paper processing apparatus according to claim 1. 制御部は、原料貯留部からパルパーへ供給する再生原料の重量もしくは枚数を計測して単位処理量毎の供給量を計量する計量機能部を備え、制御部の運転切替機能部は、一つの原料貯留部から供給する再生原料の供給量が単位処理量を満たさず、かつパルパーの運転に最低限必要な最小処理量を満たす場合に、既に計量した分量の再生原料をパルパーへ供給するとともに、前記分量に見合ってパルパーの運転パラメータを変更設定し、一つの原料貯留部から供給する再生原料の供給量が前記最小処理量を満たさない場合に、他の原料貯留部に切替えて前記最小処理量に対する不足量を他の原料貯留部から加算供給して前記最小処理量の再生原料をパルパーへ供給するとともに、前記最小処理量に見合ってパルパーの運転パラメータを変更設定することを特徴とする請求項1に記載の古紙処理装置。   The control unit includes a measuring function unit that measures the weight or number of recycled raw materials supplied from the raw material storage unit to the pulper and measures the supply amount for each unit processing amount. The operation switching function unit of the control unit is a single raw material. When the supply amount of the regenerated raw material supplied from the storage unit does not satisfy the unit processing amount and satisfies the minimum processing amount necessary for the operation of the pulper, the recycle raw material that has already been weighed is supplied to the pulper. If the amount of recycled material supplied from one raw material storage unit does not satisfy the minimum processing amount, the operation parameter of the pulper is changed and set according to the quantity, and the other raw material storage unit is switched to the minimum processing amount. The shortage amount is added and supplied from other raw material storage units to supply the minimum amount of recycled material to the pulper, and the operation parameters of the pulper are changed and set according to the minimum amount of treatment. The used paper processing apparatus of claim 1, wherein the Rukoto. 制御部は、原料貯留部からパルパーへ供給する再生原料の重量もしくは枚数を計測して単位処理量毎の供給量を計量する計量機能部を備え、制御部の運転切替機能部は、一つの原料貯留部から供給する再生原料の供給量が単位処理量を満たさない場合に、他の原料貯留部に切替えて再生原料を他の原料貯留部から加算供給して前記単位処理量の再生原料をパルパーへ供給し、加算供給後の再生原料の供給量が前記単位処理量を満たさず、かつパルパーの運転に最低限必要な最小処理量を満たす場合に、既に計量した分量の再生原料をパルパーへ供給するとともに、前記分量に見合ってパルパーの運転パラメータを変更設定し、加算供給後の再生原料の供給量が前記最小処理量を満たさない場合に、エラー処理することを特徴とする請求項1に記載の古紙処理装置。   The control unit includes a measuring function unit that measures the weight or number of recycled raw materials supplied from the raw material storage unit to the pulper and measures the supply amount for each unit processing amount. The operation switching function unit of the control unit is a single raw material. When the supply amount of the recycled raw material supplied from the storage unit does not satisfy the unit processing amount, the recycled raw material is added and supplied from the other raw material storage unit by switching to another raw material storage unit, and the recycled raw material of the unit processing amount is pulsed. When the supply amount of regenerated raw material after supply does not satisfy the unit processing amount and satisfies the minimum processing amount necessary for the operation of the pulper, the regenerated raw material is already metered in quantity. In addition, the operation parameter of the pulper is changed and set in accordance with the amount, and error processing is performed when the supply amount of the recycled material after addition supply does not satisfy the minimum processing amount. Mounting of used paper processing apparatus.
JP2010020803A 2010-02-02 2010-02-02 Waste paper processing equipment Expired - Fee Related JP5590900B2 (en)

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