JP2011154124A - Developing device and image forming apparatus - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a developing device that correctly detects the toner density of two-component developer in the developing device even if a distance between the two-component developer in the developing device and the detecting section of an inductance sensor varies, and to provide an image forming apparatus. <P>SOLUTION: The image forming apparatus A includes: an image carrier 1; a developing device 100 configured to develop a latent image formed on the image carrier; a sensor 20 to which control voltages are applied, thereby outputting a signal corresponding to the toner density of developer in the developing device; a storage means 30 configured to store information on the toner density of the developer in the developing device; and control means 40 and 41 configured to correct the output characteristic of the sensor relative to the toner density of a developer in the developing device on the basis of the information on the toner density, stored in the storage means, and the output values of the sensor supplied when a plurality of different control voltages are applied to the sensor. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

  BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a developing device used in an image forming apparatus such as a copying machine, a printer, and a facsimile machine using an electrophotographic system, and the image forming apparatus, and more particularly to a developing device and an image forming apparatus using a two-component developer as a developer It relates to the device.

  Some developing devices included in an electrophotographic image forming apparatus use a two-component developer containing toner particles (toner) and carrier particles (carrier) as main components. In particular, in an image forming apparatus that forms a full-color or multi-color image, a two-component developer is widely used from the viewpoint of good image color.

  The toner concentration of the two-component developer (that is, the T / D ratio that is the ratio of the weight (T) of the toner to the total weight (D) of the carrier and the toner, or T / D (wt%) that represents the weight percentage). Hereinafter, simply referred to as “T / D”) is an important factor in stabilizing the image quality. The toner in the two-component developer is consumed during development, and as a result, the T / D changes. For this reason, an automatic toner replenishing device (ATR) detects T / D at appropriate times, replenishes toner according to the change, and keeps the image quality by constantly controlling T / D. Is called.

  In order to control the amount of toner to be replenished to the two-component developer as described above, various methods have been proposed and practically used as a T / D detection method and a toner replenishment control method of the two-component developer in the developing device. It has become. Some of them are as follows, for example.

(A) Reflectance detection method An optical sensor is provided in the vicinity of the developer carrying member or the developer transport path of the developing device. Then, by utilizing the fact that the reflectivity when light is applied to the developer conveyed on the developer carrying member or the developer in the developer conveying path of the developing device depends on T / D, T / D Is detected and controlled.

(B) Inductance detection method An inductance sensor (inductance head) is installed on the side wall of the developing device as an inductance detection means for detecting an apparent permeability due to the mixing ratio of the magnetic carrier and the non-magnetic toner and converting it into an electric signal. . The actual T / D of the developer in the developing device is detected by the detection signal from the inductance sensor, and the toner is replenished by comparison with the reference value.

(C) Patch image detection method The density of the patch image formed on the image carrier is read by a light source provided at a position facing the surface and a sensor that receives the reflected light, and converted into a digital signal by an analog-digital converter. Then send it to the CPU. Then, the CPU compares the density of the patch image with the initial setting value. If the density is higher than the initial setting value, the toner supply is stopped until the initial setting value is returned. If the density is lower than the initial setting value, the initial setting value is set. The toner is forcibly replenished until it returns to. As a result, T / D is indirectly maintained at a desired value.

  The reflectance detection method (a) has a problem that the T / D cannot be detected accurately when the detection means is contaminated due to toner scattering or the like.

  The patch image detection method (c) has a problem that a space for forming a patch image and a space for installing a detection unit cannot be secured as the image forming apparatus is downsized.

  On the other hand, the inductance detection method of (b) is not affected by the above-described space problem and contamination problem due to toner scattering in addition to the low cost of the inductance sensor alone. Therefore, it can be said that this is the most suitable method for an image forming apparatus with low cost and small space.

  In the automatic toner replenishment device (inductance detection ATR) of the inductance detection type, T / D is controlled based on the following control. For example, when it is detected that the apparent magnetic permeability of the developer is large, the proportion of carriers in the developer increases within a certain volume, which means that T / D is low, so toner replenishment is started. To do. On the other hand, when the apparent magnetic permeability is reduced, the proportion of the carrier in the developer is reduced within a certain volume, which means that the T / D is increased. Therefore, the toner supply is stopped.

  In the inductance detection ATR, it is necessary to accurately detect the T / D of the two-component developer in the developing device by the inductance sensor. The inductance sensor detects the magnetic permeability of the carrier in the developing device. Therefore, a change in the bulk density of the developer due to a long-term use or a change in the surrounding environment before and after the start of the operation of the image forming apparatus leads to erroneous detection of the inductance sensor. Therefore, a technique for suppressing the change in the bulk density of the developer and a technique for correcting the detection signal in accordance with the change in the bulk density have been proposed.

  On the other hand, in Patent Document 1, since the detection sensitivity of a toner density sensor that detects magnetic permeability changes according to individual characteristics as the number of images formed increases, the control voltage is adjusted using a table specific to each toner density sensor. Disclosing correcting the value is disclosed.

JP 2006-10799 A

  Conventionally, in an image forming apparatus that employs an inductance detection ATR, an inductance sensor is directly installed in a developing device. For this reason, the inductance sensor is replaced together with the developing device when the developing device has a life or failure. Therefore, this is one of the factors that hinder the reduction of the running cost of the image forming apparatus due to the cost reduction of the developing device.

  An inductance sensor has a coil in an inductance detector (sensor head) and a signal amplifier circuit in a main body, and can be used for a considerably long period as long as there is no failure such as disconnection. Therefore, when the developing device can be detached from the image forming apparatus, it is possible to reduce the price of the developing device by providing the image forming apparatus body with an inductance sensor.

  When the image forming apparatus main body is provided with an inductance sensor in this way, in order to ensure the distance between the detection surface of the detection unit and the two-component developer, for example, the detection surface is provided outside the developing container of the developing device. It is conceivable to provide a reference surface that contacts and ensures the distance.

  However, if the detection surface is not mounted correctly with respect to the reference surface or there may be deposits between the detection surface and the reference surface, the distance from the detection surface to the two-component developer should be constant. It is very difficult to guarantee. Further, due to the nature of the inductance sensor, a minute shift in the distance between the detection surface and the two-component developer greatly affects the detection accuracy.

  Therefore, as described above, conventionally, in an image forming apparatus employing the inductance detection ATR, the inductance sensor is fixed to the developing device in order to ensure the distance between the detection surface and the two-component developer.

  Note that the inductance sensor is directly installed on the cartridge not only when the developing device can be detached from the main body of the image forming apparatus but also when the cartridge having the developing device and other means can be detached from the main body of the image forming apparatus. There is a similar problem.

  Further, the detection sensitivity of the inductance sensor is not limited to the case where the inductance sensor is detachable from the developing device, for example, when the distance from the detection surface of the inductance sensor to the two-component developer varies depending on individual differences of the device. It would be advantageous if it could be corrected.

  Accordingly, an object of the present invention is to develop a toner that can accurately detect the toner concentration of the two-component developer in the developing device even when the distance between the two-component developer in the developing device and the detection unit of the inductance sensor is different. An apparatus and an image forming apparatus are provided.

  The above object is achieved by the image forming apparatus according to the present invention. In summary, the first aspect of the present invention is a developing device that stores a developer containing toner and a carrier and develops a latent image formed on an image carrier, and the developing device receives a control voltage. When a sensor that outputs a signal corresponding to the toner density of the developer in the apparatus, information on the toner density of the developer in the developing apparatus that is set in advance, and a plurality of different control voltages are applied to the sensor And a correcting means for correcting the output characteristics of the sensor with respect to the toner density of the developer in the developing device based on the output values of the sensors respectively.

  According to the second aspect of the present invention, an image carrier on which a latent image is formed, a developing device for developing the latent image formed on the image carrier, and the developing device by inputting a control voltage. A sensor that outputs a signal corresponding to the toner concentration of the developer in the developer, storage means for storing information on the toner concentration of the developer in the developing device, information on the toner concentration stored in the storage means, and Correction means for correcting the output characteristics of the sensor with respect to the toner density of the developer in the developing device, based on output values of the sensors respectively output when different control voltages are applied to the sensors; An image forming apparatus is provided.

  According to the present invention, even when the distance between the two-component developer in the developing device and the detection unit of the inductance sensor is different, the toner concentration of the two-component developer in the developing device can be accurately detected.

It is a graph which shows the relationship between the control voltage and detection voltage of an inductance sensor when T / D is made constant. It is a graph which shows the relationship between T / D and control voltage when the control voltage of an inductance sensor is made constant. It is a graph which shows the relationship between a sensor gap and control voltage when T / D is made constant and the control voltage of an inductance sensor is made constant. It is a graph which shows the relationship between T / D when a sensor gap is changed, and the detection voltage of an inductance sensor. It is a graph which shows the relationship between the control voltage and detection voltage of an inductance sensor in each T / D when T / D is changed. It is a graph which shows the change of the inclination of the input-output characteristic curve of an inductance sensor with respect to T / D change when changing a sensor gap. It is explanatory drawing for demonstrating the detection sensitivity correction table for correct | amending the detection sensitivity of an inductance sensor. 1 is a schematic cross-sectional view of an example of an image forming apparatus to which the present invention can be applied. 1 is a schematic plan view of an example of a developing device provided in image forming to which the present invention can be applied. 1 is a schematic plan view of an example of a developing device provided in an image forming apparatus to which the present invention can be applied in an initial state. 1 is a schematic cross-sectional view in an initial state of an example of a developing device provided in an image forming apparatus to which the present invention can be applied. It is a graph which shows the basic detection sensitivity of an inductance sensor. It is a flowchart which shows the process of the determination of the detection sensitivity of an inductance sensor at the time of the initial startup of the image forming apparatus according to this invention. It is a flowchart which shows the process of the determination of the detection sensitivity of an inductance sensor at the time of removal | desorption operation of the image development apparatus according to this invention. It is a block diagram which shows the schematic control aspect of the inductance detection ATR according to this invention.

  Hereinafter, the developing device and the image forming apparatus according to the present invention will be described in more detail with reference to the drawings.

Example 1
1. First, the overall configuration and operation of an embodiment of an image forming apparatus according to the present invention will be described with reference to FIG. The image forming apparatus A according to the present embodiment is a multi-function machine having a copying function, a printer function, and a FAX function that can form a full-color image using an electrophotographic system.

  The image forming apparatus A includes four image forming units (image forming stations) Sa, Sb, Sc, and Sd as image forming units. The four image forming portions Sa, Sb, Sc, Sd are arranged in series from the upstream side to the downstream side along the moving direction of the image transfer surface indicated by the arrow R7 in the drawing of the intermediate transfer belt 7 as an intermediate transfer member. It is installed.

  The image forming units Sa, Sb, Sc, and Sd are image forming units that form toner images of respective colors of yellow, magenta, cyan, and black in this order. In this embodiment, the configurations and operations of the image forming units Sa, Sb, Sc, and Sd are substantially the same except that the color of the toner used is different. Therefore, in the following, for elements provided for each color, subscripts a and b given to the reference numerals in the drawing are used to indicate that the elements are provided for any of the colors unless particularly distinguished. , C, d will be omitted and will be described in general.

  The image forming unit S includes a drum-shaped electrophotographic photosensitive member (hereinafter referred to as “photosensitive drum”) 1 as an image carrier. The photosensitive drum 1 is driven to rotate in the direction indicated by an arrow R1 (clockwise). Around the photosensitive drum 1, the following units are arranged in order along the rotation direction. First, a primary charger 2 as primary charging means. Next, an exposure apparatus 3 as an exposure unit. Next, the developing device 100 is a developing unit. Next, a primary transfer roller 5 as a primary transfer unit. Next, a secondary charger 6 as secondary charging means (charging auxiliary means).

  Further, an endless belt-like intermediate transfer belt 7 as an intermediate transfer member is disposed opposite to the photosensitive drums 1a, 1b, 1c, and 1d of the image forming portions Sa, Sb, Sc, and Sd. The intermediate transfer belt 7 is stretched around primary transfer rollers 5a, 5b, 5c, and 5d, a secondary transfer counter roller 8, and tension rollers 17 and 18. The intermediate transfer belt 7 is pressed from the inner peripheral surface (back surface) side by the primary transfer roller 5, and the surface thereof is in contact with the photosensitive drum 1. Thus, primary transfer nips (primary transfer portions) T1a, T1b, T1c, and T1d are formed between the photosensitive drums 1a, 1b, 1c, and 1d and the intermediate transfer belt 7. The intermediate transfer belt 7 rotates (circulates) in the illustrated arrow R7 direction when the secondary transfer counter roller 8 that also serves as a driving roller is rotationally driven in the illustrated arrow R8 direction. The rotational speed (peripheral speed) of the intermediate transfer belt 7 is set to be approximately the same as the rotational speed (peripheral speed) of each of the photosensitive drums 1a, 1b, 1c, and 1d.

  A secondary transfer roller 9 as a secondary transfer unit is disposed at a position corresponding to the secondary transfer counter roller 8 on the outer peripheral surface (front surface) side of the intermediate transfer belt 7. The secondary transfer roller 9 holds an intermediate transfer belt 7 between the secondary transfer counter roller 8 and a secondary transfer nip (secondary transfer) between the secondary transfer roller 9 and the intermediate transfer belt 7. A transfer portion T2 is formed. A belt cleaner 11 as an intermediate transfer member cleaner is disposed at a position corresponding to the tension roller 17 on the outer peripheral surface (front surface) side of the intermediate transfer belt 7. The belt cleaner 11 is in contact with the intermediate transfer belt 7.

  The transfer material P to be used for image formation is stored in a state of being loaded on the cassette 10. The transfer material P is supplied to the secondary transfer nip T2 by a feeding / conveying device (not shown) having a supply roller, a conveyance roller, a registration roller, and the like.

  A fixing device 13 as a fixing unit is disposed on the downstream side of the secondary transfer nip T2 in the conveyance direction of the transfer material P. The fixing device 13 includes a fixing roller 14 and a pressure roller 15 pressed against the fixing roller 14. A discharge tray (not shown) for the transfer material P is disposed on the downstream side of the fixing device 13 in the conveyance direction of the transfer material P.

  In this embodiment, the primary charger 2 and the exposure device 3 constitute an electrostatic image forming unit that forms an electrostatic image on the photosensitive drum 1.

  An image forming operation will be described by taking a full color image as an example. First, when a document is read by a document reading device (not shown) that is included in or connected to the image forming apparatus A, image signals of magenta, cyan, yellow, and black components are determined. Subsequently, each of the photosensitive drums 1a, 1b, 1c, and 1d is rotationally driven in a direction indicated by an arrow R1 by a drive motor at a predetermined peripheral speed (process speed), and has a predetermined polarity by the primary chargers 2a, 2b, 2c, and 2d.・ Electrically charged to potential. The charged photosensitive drums 1a, 1b, 1c, and 1d are subjected to exposure based on image information by the exposure devices 3a, 3b, 3c, and 3d, and the charges at the exposed portions are removed, so that the photosensitive drums 1a, 1b, and 1c are exposed. An electrostatic latent image (electrostatic image) of each color image is formed in 1d.

  The electrostatic latent images on the photosensitive drums 1a, 1b, 1c, and 1d are developed as toner images of respective colors of yellow, magenta, cyan, and black by the developing devices 100a, 100b, 100c, and 100d, respectively. Each of the developing devices 100a, 100b, 100c, and 100d conveys the developer by developing sleeves 102a, 102b, 102c, and 102d as developer carriers, and supplies toner to the electrostatic latent image.

  The four-color toner images formed on the photosensitive drums 1a, 1b, 1c, and 1d are intermediated at the primary transfer nips T1a, T1b, T1c, and T1d by the action of the primary transfer rollers 5a, 5b, 5c, and 5d. Transfer (primary transfer) is sequentially performed on the transfer belt 7. Thus, the four color toner images are superimposed on the intermediate transfer belt 7.

  The four color toner images superimposed on the intermediate transfer belt 7 are collectively transferred (secondary transfer) to the transfer material P by the action of the secondary transfer roller 9 in the secondary transfer nip T2. The transfer material P conveyed from the cassette 10 by the feeding / conveying device is supplied to the secondary transfer nip T2 by the registration roller so as to be synchronized with the toner image on the intermediate transfer belt 7.

  Toner that is not transferred to the intermediate transfer belt 7 during the primary transfer and remains on each photosensitive drum 1 and toner that is not transferred to the transfer material P during the secondary transfer and remains on the intermediate transfer belt 7 and reversely transferred to the photosensitive drum 1 Each secondary charger 6 gives a charged charge. Then, after passing through the primary charger 2, the toner is collected by each developing sleeve 102 by each developing device 100 and reused.

  On the other hand, the transfer material P onto which the four color toner images have been secondarily transferred is conveyed to the fixing device 13 where it is heated and pressed to fix the toner image on the surface thereof. The transfer material P after the toner image is fixed is discharged onto a paper discharge tray. This completes the formation of a full-color image on one surface (front surface) of one transfer material P.

2. Next, the developing device 100 in this embodiment will be further described. FIG. 9 shows the developing device 100 as viewed from above.

  The developing device 100 includes a developing container 101 that is a developer container. An opening is provided at a position facing the photosensitive drum 1 of the developing container 101, and a non-magnetic developing sleeve 102 is provided as a developer carrier in this opening. The interior of the developing container 101 is partitioned by a partition wall 103 into a developing chamber 101A and a stirring chamber 101B. In the developing chamber 101A, a first screw 104A as a first developer conveying member closest to the developing sleeve 102 is disposed. Further, in the stirring chamber 101B, a second screw 104B as a second developer conveying member arranged in parallel with the first screw 104A is arranged. The first screw 104A and the second screw 104B convey the developer in opposite directions in the longitudinal direction. The developer is transferred from the stirring chamber 101B to the developing chamber 101A via the first communication portion 107BA, and the developer is transferred from the developing chamber 101A to the stirring chamber 101B via the second communication portion 107AB. Done. As a result, the developer circulates between the developing chamber 101A and the stirring chamber 101B in the developing container 101.

  In the developing chamber 101A and the stirring chamber 101B, a two-component developer in which mainly toner (nonmagnetic toner particles) and carrier (magnetic carrier particles) are mixed is accommodated as a developer. A toner replenishing mechanism 105 is formed above the upstream side in the developer conveying direction in the stirring chamber 101B. The toner accommodated in a toner bottle (not shown) as a replenishing developer accommodating portion is conveyed to the toner replenishing mechanism 105 through a toner conveying path (not shown), passes through the toner replenishing port 106, and is then in the stirring chamber 101B. It is dropped and replenished. In this embodiment, the image forming apparatus A has an inductance sensor 20 as a sensor that outputs a signal corresponding to the toner density in the developing device when a control voltage is input. Toner is supplied to the two-component developer.

  FIG. 10 shows a state in which the developing device 100 in the initial state is viewed from above. FIG. 11 shows a cross section of the developing device 100 in the initial state.

  In the developing devices 100a, 100b, and 100c for yellow, magenta, and cyan, 240 g of the initial two-component developer 50 of T / D = 10 wt% is sealed in the stirring chamber 101B. In the black developing device 100d, 240 g of an initial two-component developer 50 of T / D = 8 wt% is sealed in the stirring chamber 101B. Further, a communication portion seal member 51A is attached to the first communication portion 107BA, and a communication portion seal member 51B is attached to the second communication portion 107AB.

  In order to prevent the initial two-component developer 50 filled in the stirring chamber 101B from entering the toner supply mechanism 105 from the toner supply port 106, the stirring chamber 101B has a toner supply mechanism near the downstream of the toner supply mechanism 105. A seal member 53 is provided. In this embodiment, a thin sheet of polyester resin having a thickness of about 0.05 mm is used for each of the seal members 51A, 51B, 53. In addition, the material and shape used for each sealing member 51A, 51B, 53 are not limited to the thing of a present Example.

  The carrier of the two-component developer used in this example is obtained by binding magnetic fine particles of submicron order with a resin material, and the volume average particle diameter is 35 μm. In addition, the toner of the two-component developer used in this example is obtained by mixing a pigment with a resin base such as styrene-acrylic and coloring it, and by pulverizing and classifying the toner, the volume average particle diameter is Is 5.5 μm.

  In this embodiment, the developing device 100 can be detached from the image forming apparatus main body. The developing device 100 is removed from the main body of the image forming apparatus when the developing device 100 has a life or failure, and is replaced with a new developing device 100, or the same developing device 100 that has been repaired is mounted again.

  An opening 108 for detecting T / D by an inductance sensor (toner concentration sensor) 20 as an inductance detection unit installed in the image forming apparatus main body is provided on the outer wall surface of the stirring chamber 101B. The position of the opening 108 in the longitudinal direction of the developing container 101 (the rotational axis direction of the developing sleeve 102) is centered at a position 15 mm from the downstream end of the toner supply port 106 in the developer transport direction. Further, the height position of the opening 108 is centered on a portion equivalent to the rotation center of the second screw 101B. Further, the opening 108 is a substantially circular range having a diameter of 8.1 mm. Further, a mylar sheet 109 having a thickness of 0.05 mm is attached to the developing container 101 as a shielding member so as to shield the opening 108.

  As described above, in this embodiment, the inductance sensor 20 can be attached to and detached from the developing container 101 of the developing device 100. The detection unit (the magnetic permeability detection part) of the inductance sensor 20 comes into contact with the developing container 101 via a mylar sheet 109 that forms a wall surface fixed to the developing container 101. The thickness of the wall surface is preferably 0.01 mm or more and 1 mm or less from the viewpoint of the T / D detection accuracy by the inductance sensor 20. The wall surface is preferably made of a resin material. In the present embodiment, as described above, the detection unit of the inductance sensor 20 contacts the developing container 101 via the Mylar sheet 109 that is a resin material having a predetermined thickness as the wall surface.

  In the present embodiment, the inductance sensor 20 has a diameter of a substantially circular detection surface (sensor surface) of the inductance detection unit (sensor head) of 8 mm. Then, in a state where the developing device 100 is properly attached to the image forming apparatus main body, the inductance sensor 20 is configured such that the detection surface of the detection unit abuts on the mylar sheet 109 attached to the opening 108 of the developing container 101 (surface contact). ).

  FIG. 15 shows a schematic control mode of the inductance detection ATR in the image forming apparatus A of the present embodiment. In this embodiment, the CPU 40 that is an arithmetic processing unit as a control unit of the control unit B that comprehensively controls the operation of the image forming apparatus A has a control function of the inductance detection ATR. The CPU 40 controls the toner replenishment mechanism 105 according to the T / D of the two-component developer in the developing device 100 detected by the inductance sensor 20, and develops toner corresponding to the amount of toner consumed by development. Replenish 100. An inductance sensor 20 installed in the image forming apparatus main body inputs information related to an output (detection voltage) according to the magnetic permeability according to T / D of the two-component developer in the developing device 100 to the CPU 40. The CPU 40 detects the T / D of the two-component developer in the developing device 100 from the detection voltage of the inductance sensor 20 as will be described in detail later. Then, the CPU 40 roughly controls the drive amount of the replenishment screw as the toner replenishment member of the toner replenishment mechanism 105 so that the T / D of the two-component developer in the developing device 100 becomes constant at a predetermined value. Thus, the toner supply amount from the toner bottle to the developing container 101 is controlled.

  As shown in FIG. 15, in this embodiment, the developing device 100 is provided with a T / D memory 30 described later as a first storage unit. The CPU 40 can read and write information from and to the T / D memory 30 in a state where the developing device 100 is properly attached to the image forming apparatus main body. The control unit B of the image forming apparatus main body is provided with a main body memory 41 as a second storage unit. The main body memory 41 stores a detection sensitivity correction table (detection sensitivity correction information), which will be described later, as shown in FIG. 7, and also stores various programs and data. The CPU 40 controls the inductance detection ATR according to the program and data stored in the main body memory 41. Further, the CPU 40 performs correction control of detection sensitivity of the inductance sensor 20 to be described later according to the program and data stored in the main body memory 41 and the data stored in the T / D memory 30. In the present embodiment, the CPU 40 and the main body memory 41 constitute correction means for correcting the output characteristics of the inductance sensor 20 with respect to the toner concentration in the developing device.

3. Inductance Sensor The image forming apparatus A employs an inductance detection ATR, and includes an inductance sensor 20 as an inductance detection unit used to detect T / D of the two-component developer in the developing device 100. The inductance sensor 20 is not directly installed in the developing device 100 but is fixed to the image forming apparatus main body side.

  Here, a method for detecting the T / D of the two-component developer by the inductance sensor 20 will be described. In this embodiment, an explanation will be given by taking, for example, a cyan developing device 100c in which the T / D of the initial two-component developer is 10%.

  The inductance sensor 20 applies a control voltage to the coil incorporated in the inductance detector (sensor head), and monitors the induced voltage generated in the coil due to the macro permeability of the two-component developer as the detection voltage.

  FIG. 1 shows the relationship between the control voltage and the detection voltage for a two-component developer having a constant T / D. When detecting the T / D of the two-component developer in the developing device 100, a control voltage is set such that the detected voltage becomes a predetermined reference value at a predetermined T / D as a reference. Then, the T / D of the two-component developer to be measured is detected from the value of the output voltage when the control voltage is constant.

  FIG. 2 shows the relationship between T / D (more specifically, weight percent concentration T / D (wt%) of toner in two-component developer) and detection voltage when the control voltage is constant. By optimizing the circuit in the inductance sensor 20, the relationship between the T / D and the detection voltage in a desired T / D range can be made substantially linear. The inclination of the portion having the linearity of the graph of the detection voltage of the inductance sensor 20 when T / D is changed as shown in FIG. 2 is the detection sensitivity of the inductance sensor 20.

  Next, the relationship between the detection sensitivity of the inductance sensor 20 and the distance between the detection surface of the detection unit of the inductance sensor 20 and the two-component developer (hereinafter referred to as “sensor gap”) will be described.

  FIG. 3 shows the relationship between the sensor gap and the detection voltage when the T / D of the two-component developer is constant and the control voltage applied to the inductance sensor 20 is constant. FIG. 3 shows that the output itself of the inductance sensor 20 changes greatly even if the sensor gap is changed only by a few tens of μm.

  The detection sensitivity of the inductance sensor 20 also depends on the sensor gap. FIG. 4 shows the relationship between T / D and the detected voltage of the inductance sensor 20 when the sensor gap is changed. FIG. 4 shows that the detection sensitivity of the inductance sensor 20 decreases as the sensor gap widens.

  Therefore, even if the deviation of the output of the inductance sensor 20 caused by the deviation of the sensor gap is corrected by adjusting the control voltage, it is not sufficient. In order to realize accurate detection of T / D even after correction of T / D, the detection sensitivity of inductance sensor 20 must also be corrected.

  In the inductance sensor 20 of the present embodiment, when the sensor gap is 0 mm (the detection surface of the inductance detection unit is in direct contact with the two-component developer without using a partition wall) with respect to the two-component developer of the present embodiment. FIG. 12 shows the detection sensitivity as shown in FIG. That is, when a control voltage with a detection voltage of 2.5 V is applied at T / D = 10 wt%, the detection voltage falls within the range of T / D = 4 wt% to 14 wt% per T / D = 1 wt%. It has the characteristic of changing linearly at a change rate of 0.350V.

  In this embodiment, when the developing device 100 is driven, the inductance sensor 20 always detects the T / D of the two-component developer in the developing container 101. T / D information detected by the inductance sensor 20 is stored in a T / D memory 30 as first storage means. Before using the developing device 100, T / D information of the initial two-component developer of the developing device 100 (T / D = 10 wt% in this embodiment) is stored in advance. That is, before use of the developing device 100, the T / D memory 30 stores the initial toner concentration of the developer in the developing device. As the developing device 100 is used, the toner density of the developer in the developing device obtained by the CPU 40 based on the detection voltage of the inductance sensor 20 is sequentially stored in the T / D memory 30. As will be described in detail later, the T / D information stored in the T / D memory 30 determines the detection sensitivity of the inductance sensor 20 in the state where the sensor gap is newly defined. Used for. Here, the scene where the sensor gap is newly defined is, for example, when the image forming apparatus A is initially started up, when the developing apparatus 100 is replaced, when the developing apparatus 100 is removed and remounted.

  The main body memory 41 as the second storage means provided in the image forming apparatus main body of the image forming apparatus A stores a detection sensitivity correction table as detection sensitivity determination information as shown in FIG. Has been. The inductance sensitivity table is systematically configured in advance so as to determine the detection sensitivity of the inductance sensor 20 from two numerical values of an input / output characteristic curve and a T / D of the two-component developer, which will be described in detail later. Information.

4). Principle of Correction of Inductance Sensor Detection Sensitivity First, the principle of a method for determining the detection sensitivity of the inductance sensor 20 in accordance with the change in sensor gap according to the present invention will be described.

  The relationship between the control voltage and the detection voltage of the inductance sensor 20 is as shown in FIG. When the T / D of the two-component developer changes, the relationship between the control voltage and the detection voltage changes as shown in FIG.

  At this time, attention is paid to the rate of change near the center of the curve indicating the relationship between the control voltage and the detection voltage at each T / D (for example, the range of the detection voltage of 1 V to 4 V). That is, attention is focused on the slope of the linearity of the input / output characteristic curve of the inductance sensor 20 (this is referred to as “the slope of the input / output characteristic curve” in this specification). In this case, it can be seen that the larger the T / D, the smaller the slope of the input / output characteristic curve. The slope of this input / output characteristic curve also changes depending on the sensor gap. Typically, the larger the sensor gap, the smaller the slope of the input / output characteristic curve. Therefore, the slope of the input / output characteristic curve is uniquely determined when the two parameters of T / D and sensor gap are fixed.

  FIG. 6 shows the relationship between the T / D and the slope of the input / output characteristic curve in each sensor gap when the sensor gap is changed. It can be seen from FIG. 6 that the parameter corresponding to the sensor gap can be estimated from the T / D and the slope of the input / output characteristic curve.

  The detection sensitivity of the inductance sensor 20 is a value uniquely determined according to the sensor gap (see FIG. 4).

  Therefore, if the values of the two variable parameters of T / D and the slope of the input / output characteristic curve shown in FIG. 6 are known, the sensor gap is known, and if the sensor gap is known, the detection of the inductance sensor 20 corresponding to the sensor gap is detected. Sensitivity can be determined. However, actually, it is not always necessary to obtain the sensor gap itself. Therefore, the relationship between the combination of T / D and the slope of the input / output characteristic curve and the detection sensitivity of the inductance sensor 20 corresponding to the combination is obtained in advance. Thereby, the detection sensitivity of the inductance sensor 20 can be obtained from the T / D and the slope of the input / output characteristic curve. In this embodiment, a value set in advance as the T / D of the initial two-component developer is used as the T / D for obtaining the detection sensitivity of the inductance sensor 20. The slope of the input / output characteristic curve can be obtained by measuring the detection voltage of the inductance sensor 20 that is output when a plurality of different control voltages are applied to the inductance sensor 20.

  As described above, in this embodiment, the correcting unit corrects the output characteristic of the inductance sensor 20 with respect to the toner concentration of the developer in the developing device based on the following information. That is, the information regarding the toner density of the developer in the developing device set in advance and the output value of the inductance sensor 20 output when a plurality of different control voltages are applied to the inductance sensor 20.

  In the present embodiment, information on a plurality of detection sensitivities for the detection sensitivity of the inductance sensor 20 is stored in advance in the main body memory 41 as a detection sensitivity correction table shown in FIG. The detection sensitivity correction table shown in FIG. 7 is derived from the relationship between the T / D of the two-component developer in the developing container 101 and the slope of the input / output characteristic curve as shown in FIG.

  In this embodiment, when the image forming apparatus A is initially started up, when the developing apparatus 100 is replaced, when the developing apparatus 100 is removed and reattached, the sensor gap is newly defined as follows. Thus, the detection sensitivity of the inductance sensor 20 is determined. Two parameter information is used, that is, T / D information stored in the T / D memory 30 and information on the slope of the input / output characteristic curve acquired in that situation. That is, the detection sensitivity of the inductance sensor 20 in that situation is determined by referring to the detection sensitivity correction table shown in FIG. 7 stored in the main body memory 41 from these two parameter information.

  As described above, in this embodiment, the correction unit corrects the output characteristic of the inductance sensor 20 with respect to the toner concentration of the developer in the developing device based on the following information. That is, the information relating to the toner concentration of the developer in the developing device stored in the storage unit, and the output value of the inductance sensor 20 output when a plurality of different control voltages are applied to the inductance sensor 20.

5. Correction Control of Detection Sensitivity of Inductance Sensor Next, the process of determining the detection sensitivity of the inductance sensor 20 when the image forming apparatus A is initially started will be described with reference to FIG.

  In this embodiment, since the correction control of the detection sensitivity of the inductance sensor 20 is the same for the four color developing devices 100a, 100b, 100c, and 100d, one developing device will be described as a representative (for example, a cyan developing device). 100c).

  First, the user removes the communication portion seal members 51A and 51B and the toner replenishment mechanism seal member 53 of the new developing device 100, and attaches them to the image forming apparatus main body (S101). In this embodiment, the T / D of the initial two-component developer 50 sealed in the developing container 101 is 10 wt%, and the T / D is 10 wt% in the T / D memory 30 provided in the developing device 100. It is remembered that.

  After the developing device 100 is mounted on the image forming apparatus main body, the CPU 40 drives the photosensitive drum 1, the developing sleeve 102, the first screw 104A, and the second screw 104B for 30 seconds (S102). This is for the purpose of stabilizing the developer surface of the initial two-component developer 50 in the developing container 101, and starting and stabilizing the charging of the toner contained in the initial two-component developer 50. In this embodiment, the peripheral speed (process speed) of the photosensitive drum 1 is 135 mm / sec, and the rotation speeds of the developing sleeve 102, the first screw 104A, and the second screw 104B are 250 rpm, 300 rpm, and 400 rpm, respectively. .

  After the driving for 30 seconds, the CPU 40 performs the following control while continuing to drive the photosensitive drum 1, the developing sleeve 102, the first screw 104A, and the second screw 104B. That is, the CPU 40 monitors the detection voltage Vout of the inductance sensor 20 while increasing the control voltage Vcont applied to the inductance sensor 20 by 0.005V. Then, the CPU 40 determines the control voltages Vcont (1 V), Vcont (2.5 V), and Vcont (4 V) at which the detected voltages Vout are values closest to 1.000 V, 2.500 V, and 4.0000 V, respectively (S103). ).

Thereafter, the CPU 40 calculates the slope of the input / output characteristic curve by the following calculation formula (1) (S104).
Inclination = [4 (V) -1 (V)] / [Vcont (4V) -Vcont (1V)]
= 3 / [Vcont (4V) −Vcont (1V)] (1)

  Next, the CPU 40 calculates the slope of the input / output characteristic curve calculated by the calculation formula (1) (S104) and the T / D (= 10 wt%) of the initial two-component developer 50 read from the T / D memory 30. (S106), the detection sensitivity of the inductance sensor 20 is determined (S105). That is, the CPU 40 refers to the detection sensitivity correction table (FIG. 7) stored in the main body memory 41 and combines the T / D (= 10 wt%) of the initial two-component developer and the slope of the input / output characteristic curve. The detection sensitivity of the inductance sensor 20 corresponding to is selected. The CPU 40 causes the main body memory 41 to store information on the determined detection sensitivity of the inductance sensor 20. For example, consider a case where the T / D of the initial two-component developer is 10% and the slope of the input / output characteristic curve is calculated as 2. In this case, the CPU 40 reads out −0.340 corresponding to the combination of T / D = 10% and slope = 2.00 as the detection sensitivity of the inductance sensor 20 with reference to the detection sensitivity correction table of FIG. It is stored in the main body memory 41.

  After determining the detection sensitivity as described above, the CPU 40 makes the control voltage Vcont applied to the inductance sensor 20 constant at Vcont (2.5 V). Then, using the detection sensitivity information determined as described above, the T / D of the two-component developer in the developing container 101 is detected as needed from the detection voltage Vout output from the inductance sensor 20. That is, for example, as described above, the case where the T / D of the initial two-component developer is 10%, the slope of the input / output characteristic curve is calculated as 2, and the detection sensitivity is determined as −0.34 is considered. . In this case, T / D can be obtained from a straight line indicating the relationship between the detected voltage and the T / D having a slope of −0.34 that passes through T / D = 10% and detected voltage = 2.5V. The CPU 40 feeds back the T / D information of the two-component developer in the developing container 101 thus obtained to the automatic toner supply control (ATR).

  In this embodiment, the initial startup of the image forming apparatus A has been described as an example. However, even when the developing apparatus 100 is replaced with the image forming apparatus A, when the new developing apparatus 100 starts to be used, The same control as described above can be performed. In this case, the T / D memory 30 stores information on T / D (for example, 10 wt%) of the initial two-component developer 50 of the new developing device 100 in advance.

  Further, by providing the T / D memory 30 in the developing device 100 that can be attached to and detached from the image forming apparatus main body, for example, even when there is a slight design change of the developing device 100, the initial two of the actual developing device 100 can be used. It becomes easy to perform control according to the T / D of the component developer. However, the T / D memory 30 may be provided in the main body of the image forming apparatus as desired. In this case, the functions of the T / D memory as the first storage unit and the main body memory as the second storage unit in the present embodiment may be realized by a single storage medium.

  In this embodiment, the developing device 100 is described as being detachable from the main body of the image forming apparatus alone. Embodiments can be applied. For example, the photosensitive member and at least the developing unit as a process unit that acts on the photosensitive member may be integrally formed into a cartridge so that the process cartridge can be attached to and detached from the image forming apparatus main body. As a process means acting on the photosensitive member, in addition to the developing means, at least one of a charging means and a cleaning means may be integrally formed into a cartridge. In this case, the inductance sensor 20 is not directly installed on the cartridge that can be detached from the image forming apparatus main body, but is detachable from the cartridge, and is typically fixed to the image forming apparatus main body. The T / D memory 30 is typically attached to a cartridge and stores T / D information of the initial two-component developer in the developing device 100 provided in the cartridge.

  In order to confirm the effect of the present embodiment, the above-described series of operations was performed for the cyan developing device 100c of the image forming apparatus A. As a result, the detection sensitivity of the inductance sensor 20 (T / D = 1% change rate of detection voltage per wt%) was determined to be −0.332V. Thereafter, formation of an arbitrary number of solid images (images of the highest density level) without toner replenishment and formation of an arbitrary number of solid white images while supplying an arbitrary amount of toner (paper passing without images) Went. Then, the T / D of the two-component developer in the developing container 101 calculated from the detection voltage Vout and the detection sensitivity of the inductance sensor 20 after each image formation, and the measured two-component developer in the developing container 101 are measured. The T / D was compared. The results are shown in Table 1.

  From Table 1, it is confirmed that the T / D calculated from the detection voltage Vout of the inductance sensor 20 according to the present embodiment and the actual T / D of the two-component developer in the developing container 101 agree very well. It was done.

  As described above, according to this embodiment, it is possible to accurately detect the toner concentration of the two-component developer in the developing device 100 by using the inductance sensor 20 that is detachable from the developing device 100 that can be detached from the image forming apparatus main body. it can. The toner concentration of the two-component developer in the developing device 100 can be accurately controlled based on the toner concentration detection result. The inductance sensor 20 is typically fixedly installed on the image forming apparatus main body. Therefore, for example, even when the developing device is replaced due to the life or failure of the developing device, the inductance detecting means is not replaced with the developing device, thereby reducing the cost of the developing device and reducing the running cost of the image forming apparatus. It becomes possible to reduce.

Example 2
Next, another embodiment of the present invention will be described. The basic configuration and operation of the image forming apparatus of this embodiment are the same as those of the first embodiment. Accordingly, elements having the same or corresponding functions and configurations as those of the image forming apparatus according to the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

  In this embodiment, a process of correcting the detection sensitivity of the inductance sensor 20 when the developing device 100 is detached from the image forming apparatus A and remounted is described with reference to FIG.

  In this embodiment, since the correction control of the detection sensitivity of the inductance sensor 20 is the same for the four color developing devices 100a, 100b, 100c, and 100d, one developing device will be described as a representative (for example, a cyan developing device). 100c).

  The basic detection sensitivity of the inductance sensor 20 used in the present embodiment is the same as the sensitivity characteristic of the inductance sensor 20 used in the first embodiment. That is, when a control voltage with a detection voltage of 2.5 V is applied at a sensor gap of 0 mm and T / D = 10 wt%, the detection voltage is T / D = 4 wt% to 14 wt%. D = 1% wt% has a characteristic that changes linearly at a change rate of −0.35V.

  In this embodiment, the CPU 40 always executes the post-rotation process after performing one job (a series of image forming operations for one or a plurality of transfer materials in response to one image formation start command) (S201). In this post-rotation process, the photosensitive drum 1, the developing sleeve 102, the first screw 104A, and the second screw 104B are rotated for 5 seconds. The state of the component developer is stabilized. The rotational speeds of the photosensitive drum 1, the developing sleeve 102, the first screw 104A, and the second screw 104B in the post-rotation process are the same as those at the initial startup of the image forming apparatus A in the first embodiment.

  At the same time as the post-rotation process described above, the CPU 40 simultaneously detects the Db which is the T / D of the two-component developer in the developing container 101 by the inductance sensor 20 and uses the value as the T / D memory 30. (S202).

  Thereafter, the user removes the developing device 100 from the image forming apparatus main body (S203). When the developing device 100 is removed from the image forming apparatus main body, the inductance sensor 20 remains in the image forming apparatus main body.

  Thereafter, the user attaches the same developing device 100 to the image forming apparatus main body again (S204). After the developing device 100 is mounted on the image forming apparatus main body again, the CPU 40 drives the photosensitive drum 1, the developing sleeve 102, the first screw 104A, and the second screw 104B for 30 seconds (S205). This is to stabilize the developer surface of the two-component developer 50 in the developing container 101 and to start up and stabilize the charge of the toner contained in the two-component developer 50. At this time, the rotational speeds of the photosensitive drum 1, the developing sleeve 102, the first screw 104A, and the second screw 104B are the same as those in the post-rotation process after image formation.

  After the driving for 30 seconds, the CPU 40 performs the following control while continuing to drive the photosensitive drum 1, the developing sleeve 102, the first screw 104A, and the second screw 104B. That is, the CPU 40 monitors the detection voltage of the inductance sensor 20 while increasing the control voltage Vcont applied to the inductance sensor 20 by 0.005V. Then, the CPU 40 determines control voltages Vcont (1 V) and Vcont (4 V) at which the detection voltage Vout is closest to 1.000 V and 4.000 V, respectively (S206).

  Thereafter, the CPU 40 calculates the slope of the input / output characteristic curve by the same calculation formula (1) as in the first embodiment (S207). Further, the CPU 40 calculates the slope of the input / output characteristic curve calculated by the equation (1) (S207) and the T / D of the two-component developer stored in the T / D memory 30 (S202). The detection sensitivity S of the inductance sensor 20 is determined (S208). That is, the CPU 40 refers to the detection sensitivity correction table (FIG. 7) stored in the main body memory 41, and the inductance sensor 20 corresponding to the combination of the T / D of the two-component developer and the slope of the input / output characteristic curve. Select the detection sensitivity. The CPU 40 causes the main body memory 41 to store information on the determined detection sensitivity of the inductance sensor 20.

  Thus, in this embodiment, when the developing device is remounted, the correcting means corrects the rate of change of the output value of the inductance sensor 20 with respect to the toner concentration of the developer in the developing device based on the following information. To do. That is, information on the toner concentration detected using the inductance sensor 20 and stored in the storage unit immediately before the developing device is removed from the apparatus main body, and a plurality of sensors when different control voltages are applied to the inductance sensor 20. Is the output value.

After determining the detection sensitivity as described above, the CPU 40 calculates the following calculation formula (2) (S209).
Vout (a) = S * (Db−10) +2.5 (2)

  This is because when the detection sensitivity S is adopted, the control voltage Vcont (= Vcont (a) at which the detection voltage Vout becomes 2.5 V when the T / D of the two-component developer in the developing container 101 becomes 10 wt%. )) To determine. After calculating Vout (a) by the calculation formula (2), the CPU 40 gradually increases the control voltage Vcont by 0.005V to determine the control voltage Vcont closest to Vout (a) (S209). . The value of this control voltage corresponds to the above Vcont (a).

  As described above, in this embodiment, the control voltage applied to the inductance sensor 20 after the developing device is remounted is determined based on the following information. That is, the first is information relating to the toner density detected using the inductance sensor 20 and stored in the storage means immediately before the developing device is detached from the apparatus main body. Second, the change rate of the output of the inductance sensor 20 with respect to the toner concentration of the developer in the developing device corrected by the correcting means after the developing device is remounted.

  Thereafter, the CPU 40 makes the control voltage Vcont applied to the inductance sensor 20 constant at Vcont (a). Then, T / D of the two-component developer in the developing container 101 is detected at any time from the detection voltage Vout output from the inductance sensor 20 using the information on the detection sensitivity S determined as described above. The CPU 40 feeds back the T / D information of the two-component developer in the developing container 101 thus obtained to the automatic toner supply control (ATR).

  The T / D memory 30 is provided in the developing device 100 that can be attached to and detached from the image forming apparatus main body, so that the T / D of the current two-component developer is attached to the developing device 100 itself, and each developing device 100 It becomes easy to perform control in accordance with the current situation. However, the T / D memory 30 may be provided in the main body of the image forming apparatus as desired.

  In this embodiment, the developing device 100 is described as being detachable from the main body of the image forming apparatus. However, a cartridge such as a process cartridge having the developing device and other means may be removable from the main body of the image forming apparatus. Similarly, the present embodiment can be applied. In this case, the inductance sensor 20 is not directly installed on the cartridge that can be detached from the image forming apparatus main body, but is detachable from the cartridge, and is typically fixed to the image forming apparatus main body. The T / D memory 30 is typically attached to a cartridge, and stores T / D information of the two-component developer in the developing device 100 provided in the cartridge.

  In addition, this embodiment can be implemented together with the first embodiment. As a result, the detection sensitivity of the inductance sensor 20 can be corrected both when the image forming apparatus A is initially started up, when the developing apparatus 100 is replaced, and when the developing apparatus 100 is detached and reattached. it can.

  In order to confirm the effect of the present embodiment, following the effect confirmation experiment in Embodiment 1, the above-described series of sensitivity correction operations of the present embodiment was performed on the cyan developing device 100c of the image forming apparatus A. The detection sensitivity of the inductance sensor 20 before removal of the developing device 100 is still -0.332 V, and the T / D immediately before removal is 8.4 wt% calculated from the value detected by the inductance sensor 20. .

  The developing device 100 was removed from the main body of the image forming apparatus and remounted, and the series of sensitivity correction operations of the above-described embodiment was performed. As a result, the detection sensitivity of the inductance sensor 20 (T / D = 1% change rate of detection voltage per wt%) was −0.324V. Thereafter, an arbitrary number of solid images were formed without toner replenishment, and an arbitrary number of solid white images were formed while supplying an arbitrary amount of toner. Table 2 shows the T / D of the two-component developer in the developing container 101 calculated from the detection voltage Vout and detection sensitivity of the inductance sensor 20 after each image formation. For comparison, the T / D calculated from the detection voltage Vout when the detection sensitivity of the inductance sensor 20 is not reset (T / D is stored at the time of removal but the detection sensitivity is not reset). (See Table 2). In this case, −0.332 V is used as the detection sensitivity of the inductance sensor 20 even after the developing device 100 is remounted. Further, the T / D of the two-component developer in the developing container 101 was measured (see Table 2).

In Table 2, “Yes” and “No” columns of the calculated T / D indicate the detection sensitivity of the inductance sensor 20 when the detection sensitivity of the inductance sensor 20 is reset and when it is not set, respectively. The value of T / D calculated using this is shown. In addition, the “Yes” and “No” columns of the error (%) indicate values calculated by the following formulas when the detection sensitivity of the inductance sensor 20 is reset and when it is not set, respectively. Show.
Error (%) = (| Measured T / D−Calculated T / D | / Measured T / D) × 100

  From Table 2, by resetting the detection sensitivity of the inductance sensor 20 according to the present embodiment, it is possible to accurately detect the T / D even when the developing device 100 is detached from the image forming apparatus A and reattached. confirmed. That is, it was confirmed that the T / D calculated from the detection voltage Vout of the inductance sensor 20 and the actual T / D of the two-component developer in the developing container 101 agree very well.

  As described above, according to the present exemplary embodiment, the toner concentration of the two-component developer in the developing device 100 can be accurately detected even when the developing device 100 is detached from the image forming apparatus main body and remounted. The toner concentration of the two-component developer in the developing device 100 can be accurately controlled based on the toner concentration detection result.

  Although the present invention has been described based on specific embodiments, the present invention is not limited to the above-described embodiments. For example, in the above-described embodiment, the inductance sensor is fixed to the image forming apparatus main body, and the developing device (or cartridge) can be detached from the image forming apparatus main body, so that the inductance sensor can be attached to and detached from the developing device. However, the present invention is characterized in that the detection sensitivity of the inductance sensor is corrected in response to a new situation when the distance between the detection surface of the detection unit of the inductance sensor and the two-component developer changes. . Therefore, for example, when the inductance sensor installed in the developing device is replaced, the detection sensitivity of the inductance sensor is increased corresponding to the distance between the detection surface of the detection unit of the new inductance sensor and the two-component developer. The present invention can be applied to correct.

  In the above embodiment, the inductance sensor is described as being detachable from the developing device. However, the present invention can also be applied when the inductance sensor is not detachable from the developing device. For example, the present invention is effective in the case where an inductance sensor is fixed to the developing device and the sensor gap varies depending on individual differences of the devices. That is, in this case, for example, when the image forming apparatus is used for the first time, or when the developing apparatus is used for the first time after replacing the developing apparatus, the inductance corresponding to the sensor gap in each developing apparatus as in the first embodiment. The detection sensitivity of the sensor can be obtained. For example, when the inductance sensor is fixed to the developing device in this way, the developing device can be provided with the function of the correcting means configured by the CPU 40 and the main body memory 41 in the first embodiment. . Furthermore, the developing device can be provided with storage means for storing information on the T / D of the initial two-component developer, which is configured by the T / D memory 30 in the first embodiment.

DESCRIPTION OF SYMBOLS 1 Photosensitive drum 2 Primary charger 3 Exposure apparatus 20 Inductance sensor 30 T / D memory (1st memory | storage means)
40 CPU (control means)
41 Main unit memory (second storage means)
100 Developing device (developing means)

Claims (7)

  A developing device that stores a developer including toner and a carrier and develops a latent image formed on an image carrier, and according to a toner concentration of the developer in the developing device by inputting a control voltage A sensor that outputs a signal, preset information on the toner concentration of the developer in the developing device, and an output value of the sensor that is output when a plurality of different control voltages are applied to the sensor. And a correcting means for correcting the output characteristics of the sensor with respect to the toner density of the developer in the developing apparatus.   The correction unit is configured to change the output value of the sensor with respect to the toner concentration of the developer in the developing device based on the information on the toner density and the change rate of the output value of the sensor with respect to a plurality of different control voltages. The developing device according to claim 1, wherein the developing device is corrected.   An image carrier on which a latent image is formed, a developing device that develops the latent image formed on the image carrier, and a signal corresponding to the toner concentration of the developer in the developing device when a control voltage is input , A storage means for storing information on the toner density of the developer in the developing device, information on the toner density stored in the storage means, and applying a plurality of different control voltages to the sensor An image forming apparatus comprising: correction means for correcting an output characteristic of the sensor with respect to a toner concentration of the developer in the developing device based on an output value of the sensor that is output at each time.   The correction unit is configured to change the output value of the sensor with respect to the toner concentration of the developer in the developing device based on the information on the toner density and the change rate of the output value of the sensor with respect to a plurality of different control voltages. The image forming apparatus according to claim 3, wherein the correction is performed.   5. The image forming apparatus according to claim 3, wherein the developing device is detachable from the apparatus main body, and the sensor remains in the apparatus main body when the developing device is detached from the apparatus main body. apparatus.   When the developing device is remounted, the correction unit detects information about the toner density detected using the sensor and stored in the storage unit immediately before the developing device is removed from the apparatus main body, and the sensor. The rate of change of the output value of the sensor with respect to the toner concentration of the developer in the developing device is corrected based on a plurality of output values of the sensor when a plurality of different control voltages are applied to the sensor. The image forming apparatus according to claim 5.   The control voltage applied to the sensor after the developing device is reattached is detected using the sensor immediately before the developing device is removed from the apparatus main body, and is stored in the storage means. And the rate of change of the output value of the sensor with respect to the toner concentration of the developer in the developing device corrected by the correcting means after the developing device is remounted. The image forming apparatus according to claim 5 or 6.

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