JP2011145509A - Developing device, image forming apparatus, and process cartridge - Google Patents

Developing device, image forming apparatus, and process cartridge Download PDF

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JP2011145509A
JP2011145509A JP2010006687A JP2010006687A JP2011145509A JP 2011145509 A JP2011145509 A JP 2011145509A JP 2010006687 A JP2010006687 A JP 2010006687A JP 2010006687 A JP2010006687 A JP 2010006687A JP 2011145509 A JP2011145509 A JP 2011145509A
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developer
developing device
image
opening
magnetic field
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JP5544890B2 (en
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Toshiki Hayashi
俊樹 林
Yoshio Hattori
良雄 服部
Yoshiyuki Fukuda
善行 福田
Katsumi Masuda
克己 増田
Akira Asami
彰 浅見
Takamasa Ozeki
孝将 尾関
Keiichi Yoshida
圭一 吉田
Nobuyuki Taguchi
信幸 田口
Hirotaka Sato
裕貴 佐藤
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Ricoh Co Ltd
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Ricoh Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a developing device which is capable to satisfactorily collect developer, then, prevent image unevenness, and which is free from developer deviation and will not cause image nonconformities, and to provide a process cartridge and an image forming apparatus. <P>SOLUTION: The developing device is configured to store the developer containing a carrier and a toner, and to develop a latent image formed on an image carrier. The developing device includes: a developer carrier (51); a developer regulating member (52); and a plurality of conveying members separately disposed in a plurality of developer conveyance paths in the device, configured to convey the developer in the longitudinal direction of the developer conveyance paths, and including a first conveyance member (53), which supplies the developer to the developer carrier and a second conveyance member (54) which collects the developer from the developer carrier. Communication openings for delivery of the developer are formed in the developer conveying paths, corresponding to both end portions of the first conveying member and the second conveying member so as to form the developer circulation conveying path, and a mechanism (80) for varying the cross section of the opening is provided. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

この発明は、複写機、プリンタ、ファクシミリ、又は、それらの複合機等の電子写真方式を用いた画像形成装置に設置される現像装置、画像形成装置及びプロセスカートリッジとに関するものである。   The present invention relates to a developing device, an image forming apparatus, and a process cartridge installed in an image forming apparatus using an electrophotographic method such as a copying machine, a printer, a facsimile machine, or a multifunction machine thereof.

従来、トナーとキャリアとからなる2成分現像剤(添加剤等を添加する場合も含むものとする。)方式による現像装置は、水平に配置した2本乃至3本のスクリュを並べ、そのうちの1本と現像スリーブを対向させ現像スリーブとスクリュ(供給スクリュ)の間で現像剤供給と回収を同時に進行させるやり方が一般的であった。カラー化の進展に伴い、連続Solid、所謂ベタ画像(頁内が全て塗りつぶされている画像)や、ハーフトーン画像(HT)の性能向上の目的とタンデムレイアウト構成上より小型化への要望から特開平05−333691号公報(特許文献1)及び特開平11−167261号公報(特許文献2)に記載されているような上下にスクリュを配置し、供給と回収を別々に行うべく断面構成上で現像剤を一方向に循環搬送させる方式が提案された。なお、ここでいう性能向上とは、出力画像の頁内濃度変動の低減などを指している。補足説明すると、従来方式は、現像用の剤の供給と現像後の剤の回収とを1本の剤搬送部で利用していたため、高画像面積の画像を出力した場合に、供給側剤搬送経路の上流と下流でトナー濃度の偏差が大きくなり、結果として頁内濃度変動が大きくなってしまうが、一方向循環搬送では剤の回収と供給を別々の剤搬送部に分けることで、頁内濃度変動を従来方式に対して小さくでき、このことを指している。   Conventionally, a developing device using a two-component developer composed of a toner and a carrier (including the case where an additive or the like is added) is arranged with two to three screws arranged horizontally, one of which is In general, the developer sleeve and the developer (feed screw) are made to face each other and the developer supply and recovery are simultaneously performed between the developer sleeve and the screw (supply screw). Along with the progress of colorization, it is special because of the demand for continuous solids, so-called solid images (images in which the entire page is completely filled) and halftone images (HT), and the tandem layout configuration to reduce the size. Screws are arranged above and below as described in Kaihei 05-333691 (Patent Document 1) and JP-A-11-167261 (Patent Document 2), and the cross-sectional configuration is used to supply and collect separately. A method of circulating and transporting the developer in one direction has been proposed. Here, the performance improvement refers to a reduction in the fluctuation in the density of the output image. As a supplementary explanation, in the conventional method, the supply of the developing agent and the recovery of the developed agent are used in one agent transport unit, so when an image with a large image area is output, the supply side agent transport The deviation of the toner density increases upstream and downstream of the path, resulting in large fluctuations in the page density. However, in one-way circulation transport, the recovery and supply of the agent are separated into separate agent transport sections. This indicates that the density fluctuation can be reduced compared to the conventional method.

前記特許文献1,2に記載の公知発明はドクターブレードが現像スリーブの上方に配置しているため、現像剤の一方向循環搬送では上方に配置した供給スクリュから現像スリーブに搬送し、その後下方に配置した回収スクリュに搬送されるように構成されている。このような構成の現像装置においては画像形成装置の転写手段が下方に配置されている場合は順現像、転写手段が上方に配置されている場合は逆現像となるためシステム構成上の制約事項となる場合がある。   In the known inventions described in Patent Documents 1 and 2, since the doctor blade is disposed above the developing sleeve, in the one-way circulating conveyance of the developer, the developer blade is conveyed from the upper supply screw to the developing sleeve, and then downward. It is comprised so that it may be conveyed by the arrange | positioned collection | recovery screw. In the developing device having such a configuration, the forward development is performed when the transfer unit of the image forming apparatus is disposed below, and the reverse development is performed when the transfer unit is disposed above. There is a case.

一方、ドクターブレードを現像スリーブの下方に配置した場合で現像剤の一方向循環搬送を行った例の公知文献として特開2003−323043号公報(特許文献3)がある。これは下方に供給スクリュ、上方に回収スクリュを配置し、下方から搬送した現像剤を2段ローラの上部で現像スリーブ上から分離することで一方向循環の上方搬送を担うこととし、前記特許文献1に記載されたようにスクリュ端部受け渡し部でスクリュ部剤圧を上げることで行っていた上部搬送を行わないようにし、現像剤に与えるストレスを低減可能な現像システムを提案するものである。   On the other hand, there is JP-A-2003-323043 (Patent Document 3) as a known document of an example in which the doctor blade is disposed below the developing sleeve and the developer is unidirectionally circulated. This means that the supply screw is arranged below and the recovery screw is arranged above, and the developer conveyed from below is separated from the developing sleeve on the upper part of the two-stage roller, thereby carrying the upward conveyance in the one-way circulation. As described in FIG. 1, a developing system is proposed in which the upper conveyance, which has been performed by increasing the screw portion agent pressure at the screw end portion transfer portion, is not performed, and stress applied to the developer can be reduced.

しかし、前記特許文献3に記載の発明の構成では上下のスクリュを隔てる隔壁(仕切り壁)先端部より高い位置まで及んでいるため、堆積した現像剤が隔壁の隙間から下方の供給スクリュに流れ込んで一方向循環が成立せず、使用後の再付着剤が直ぐに現像領域に搬送されることで画像濃度低下や濃度ムラ画像が発生する。特に現像剤を一方向に循環する方式の回収スクリュ内の現像剤の嵩はスクリュ搬送下流に向けて徐々にあがる傾向であるため、搬送下流部で不具合画像が発生する。   However, in the configuration of the invention described in Patent Document 3, since the developer extends to a position higher than the tip of the partition wall (partition wall) separating the upper and lower screws, the accumulated developer flows into the supply screw below from the gap between the partition walls. Unidirectional circulation is not established, and the used redeposition agent is immediately transported to the development region, resulting in image density reduction and density unevenness images. In particular, the bulk of the developer in the collecting screw of the type that circulates the developer in one direction tends to gradually increase toward the downstream side of the screw conveyance, so that a defective image occurs in the conveyance downstream portion.

これらに対し発明者等は検討を重ね、実現可能な現像装置の開発を行い、前記従来技術における現像直後の分離した現像剤が下方の供給スクリュに漏れることなく安定した一方向循環を発明し、その構成を提案した(特願2009−51568号)。一方で、現像剤や現像装置、現像装置を含むプロセスカートリッジや複写機、プリンタの保管では輸送時の感光体への傷を防ぐため、イージーピールなシール部材が多く提案されている(例えば、特開2002−268353号公報、特開2002−372862号公報等)。   For these, the inventors have repeatedly studied, developed a development device that can be realized, and invented a stable one-way circulation without leakage of the separated developer immediately after development in the prior art to the supply screw below, The configuration was proposed (Japanese Patent Application No. 2009-51568). On the other hand, in the storage of a developer, a developing device, a process cartridge including the developing device, a copying machine, and a printer, many easy-peel seal members have been proposed in order to prevent scratches on the photosensitive member during transportation (for example, special features). No. 2002-268353, JP-A-2002-372862, etc.).

また、発明者等が既提案のもの等も挙げられるが(特願2009−145329号)、この発明は1つのスクリュにて現像剤供給と回収が行われる従来型の現像装置である。一方向循環の現像装置の発明は行われているものの、輸送中に現像剤を感光体に触れさせないようにする発明(イージーピールなシール部材での現像剤封入など)は行われていない。これは以下の理由からである。   In addition, although the inventors have already proposed (Japanese Patent Application No. 2009-145329), the present invention is a conventional developing device in which the developer is supplied and collected by one screw. Although an invention of a one-way circulation developing device has been made, no invention (such as enclosing the developer with an easy peel seal member) that prevents the developer from coming into contact with the photoreceptor during transportation has not been made. This is for the following reason.

スクリュ2本が水平配置で現像剤供給と回収が1本で行われるタイプは、現像ローラと現像剤の授受を行うスクリュの間をシールすればよい、すなわち開口部が1つしかないので実配置が行い易い。一方向循環の場合は、現像ローラと2本のスクリュの間をシールする必要があり、複数にまたがるため実配置しにくい。   For the type in which the two screws are horizontally arranged and the developer is supplied and collected in one, it is only necessary to seal between the developing roller and the screw for transferring the developer, that is, only one opening is provided. Is easy to do. In the case of the unidirectional circulation, it is necessary to seal between the developing roller and the two screws, and since it spans a plurality, it is difficult to actually arrange.

スクリュ2本が水平配置で現像剤供給と回収が1本で行われるタイプは、現像ローラと現像剤授受を行わない方のスクリュの上方に空間があり、使用前の現像剤を格納する剤ケースを配置し、スクリュとの間にシールを配置し、シール除去時に現像剤を重力にて落下させ充填できる。一方向循環の場合は、現像剤回収用スクリュの上方に現像剤収容ケースを配置すると、画像形成装置の高さ方向に小型化が非常に困難になる。これは現像装置の上方は、レイアウト上コンパクトになるように複数の現像装置、感光体に跨って転写装置が水平に配置されるためである。   In the type in which two screws are horizontally arranged and the developer is supplied and collected in one, there is a space above the developer roller and the screw that does not transfer the developer, and the agent case that stores the developer before use And a seal between the screw and the developer can be dropped by gravity when the seal is removed. In the case of unidirectional circulation, if a developer storage case is disposed above the developer recovery screw, it is very difficult to reduce the size of the image forming apparatus in the height direction. This is because, above the developing device, the transfer device is horizontally arranged across the plurality of developing devices and the photoconductor so as to be compact in layout.

一方向循環の特徴として、スクリュ搬送方向、及び回収スクリュと供給スクリュ間での剤の受け渡し部分において現像剤の偏差が生じる。一般的に、回収スクリュの搬送方向下流側、及び剤の受け渡し部分に剤が溜まり、供給スクリュの下流側においては剤嵩が低くなる特徴がある。例えば、供給スクリュから回収スクリュへの受け渡し部分を単位時間あたりに通過する現像剤の量をQ1、供給スクリュから現像ローラによって汲み上げられた現像剤の単位時間当たりの量をQ2、回収スクリュから供給スクリュへの受け渡し部分を単位時間当たりに通過する現像剤の量をQ3とすれば、定常状態においてはQ3=Q2+Q1となる。理想的にはQ1=0、つまり現像ローラによって汲み上げられる現像剤量Q2とQ3が一致する場合もありうるが、そのような状態は実際は回収スクリュ側下流において、剤嵩が極端に低くなり汲み上げ不良が生じ画像ムラになる、もしくはトナー濃度や線速変化などの条件の変化に剤のバランスが極端に弱くなるため、実際はQ1>0であり現像装置内を剤が循環している。   As a characteristic of the one-way circulation, a developer deviation occurs in the screw conveyance direction and in the agent transfer portion between the recovery screw and the supply screw. In general, the agent accumulates at the downstream side in the transport direction of the recovery screw and at the delivery portion of the agent, and the agent volume is low at the downstream side of the supply screw. For example, Q1 is the amount of developer that passes through the transfer portion from the supply screw to the recovery screw per unit time, Q2 is the amount of developer that is pumped from the supply screw by the developing roller, and Q2 is the supply amount from the recovery screw. If the amount of developer that passes through the transfer part per unit time is Q3, Q3 = Q2 + Q1 in the steady state. Ideally, Q1 = 0, that is, the developer amounts Q2 and Q3 pumped up by the developing roller may coincide with each other. However, in such a situation, the volume of the agent becomes extremely low on the downstream side of the collecting screw, and the pumping is poor. Occurs, the image becomes uneven, or the balance of the agent becomes extremely weak against changes in conditions such as toner density and linear velocity change. Therefore, in reality, Q1> 0 and the agent circulates in the developing device.

現像剤の偏差がもたらす問題の一例を述べると、供給スクリュの下流側における剤嵩の低さは、現像ローラ汲み上げ不良につながり、結果として画像上の枯渇ムラになる。また、回収スクリュから供給スクリュへの現像剤の受け渡し不良(剤溜まり)は、回収スクリュ側での剤嵩の上昇へとつながり、現像剤の回収不良が起きる。そして、分離されなかった現像後のトナー濃度の低い現像剤が再び現像領域へと汲み上げられ、画像ムラが生じる。   To describe an example of the problem caused by the deviation of the developer, the low volume of the agent on the downstream side of the supply screw leads to poor pumping of the developing roller, resulting in unevenness of depletion on the image. In addition, poor delivery of the developer from the collection screw to the supply screw (agent accumulation) leads to an increase in the volume of the agent on the collection screw side, resulting in poor developer collection. Then, the developer having a low toner density after development that has not been separated is pumped up again to the development region, and image unevenness occurs.

前記で述べた現像剤の偏差は、現像剤のトナー濃度変化による剤嵩の変化及び流動性の変化によって変化する。また、線速(スクリュ回転数)が変化した場合もスクリュの搬送力が変化し、それに伴って現像剤の偏差も変化する。つまりトナー濃度及び線速の変化に応じて、現像剤の偏差が変化し、不具合画像が生じることが問題であった。   The deviation of the developer described above changes depending on the change in the bulk of the developer and the change in fluidity due to the change in the toner concentration of the developer. Further, when the linear velocity (screw rotational speed) changes, the screw conveying force also changes, and the developer deviation also changes accordingly. That is, there is a problem that the deviation of the developer changes in accordance with the change in the toner density and the linear velocity, resulting in a defective image.

そこでこの発明は、前記従来のものがもつ問題点を解決し、現像剤の回収を良好に行うことができて画像ムラがなく、しかも現像剤の偏差がなくて画像の不具合も生じない現像装置、画像形成装置及びプロセスカートリッジを提供することを目的とする。   Accordingly, the present invention solves the problems of the conventional devices, can develop the developer well, has no image unevenness, has no developer deviation, and does not cause image defects. An object of the present invention is to provide an image forming apparatus and a process cartridge.

前記の目的を達成するために、請求項1に記載の発明は、キャリアとトナーとを有する現像剤を収容するとともに、像担持体上に形成される潜像を現像する現像装置であって、前記像担持体に対向して配置された現像剤担持体と、前記現像剤担持体に担持された現像剤の量を規制する現像剤規制部材と、装置内に複数設けた現像剤搬送路にそれぞれ配置され、現像剤を該現像剤搬送路の長手方向に搬送する複数の搬送部材とを備え、前記複数の搬送部材は、前記現像剤担持体に現像剤を供給する第1搬送部材と、前記現像剤担持体から現像剤を回収する第2搬送部材とを有した現像装置において、前記第1搬送部材と第2搬送部材の両端部と対応する前記現像剤搬送路に、現像剤の循環搬送経路を形成するために連通して現像剤の受け渡しを行なう開口部を形成し、該開口部の断面積を可変とする機構を設けたことを特徴とする。   In order to achieve the above object, the invention described in claim 1 is a developing device that contains a developer having a carrier and a toner and develops a latent image formed on the image carrier, A developer carrier disposed opposite to the image carrier, a developer regulating member for regulating the amount of developer carried on the developer carrier, and a plurality of developer conveyance paths provided in the apparatus. A plurality of conveying members that are respectively disposed and convey the developer in the longitudinal direction of the developer conveying path, wherein the plurality of conveying members include a first conveying member that supplies the developer to the developer carrying member; In a developing device having a second conveying member for recovering the developer from the developer carrying member, the developer is circulated in the developer conveying path corresponding to both ends of the first conveying member and the second conveying member. Deliver developer in communication to form a transport path Forming a Nau opening, characterized in that the cross-sectional area of the opening provided with a mechanism for varying.

請求項2に記載の発明は、請求項1に記載の現像装置において、開口部の断面積を可変とする機構は、磁場を発生させる機構であることを特徴とする。請求項3に記載の発明は、請求項2に記載の現像装置において、磁場を発生させる機構は、電磁石であり、該電磁石により発生させる磁場の強さを可変とすることを特徴とする。請求項4に記載の発明は、請求項3に記載の現像装置において、トナー濃度及び線速に応じて発生させる磁場の強さを可変とすることを特徴とする。   According to a second aspect of the present invention, in the developing device according to the first aspect, the mechanism for changing the cross-sectional area of the opening is a mechanism for generating a magnetic field. According to a third aspect of the present invention, in the developing device according to the second aspect, the mechanism for generating a magnetic field is an electromagnet, and the intensity of the magnetic field generated by the electromagnet is variable. According to a fourth aspect of the present invention, in the developing device according to the third aspect, the strength of the magnetic field generated according to the toner concentration and the linear velocity is variable.

請求項5に記載の発明は、請求項3又は4に記載の現像装置において、電磁石は、発生させる磁力線が開口部の側面から開口部中心へと向かうように現像剤収容ケースの外壁に設置されており、現像剤が磁場によって開口部を狭めるように前記ケースの内壁にブラシ状の剤穂を形成することを特徴とする。   According to a fifth aspect of the present invention, in the developing device according to the third or fourth aspect, the electromagnet is installed on the outer wall of the developer accommodating case so that the generated magnetic force lines are directed from the side surface of the opening to the center of the opening. In addition, a brush-shaped agent spike is formed on the inner wall of the case so that the developer narrows the opening by a magnetic field.

請求項6に記載の発明は、請求項1ないし5のいずれかに記載の現像装置において、第2搬送部材側から第1搬送部材側へ現像剤の受け渡しを行う一方の開口部の幅は、画像領域幅に跨って他方の開口部の幅よりも現像剤搬送路の長手方向に長く設けられていることを特徴とする。   According to a sixth aspect of the present invention, in the developing device according to any one of the first to fifth aspects, the width of one opening for delivering the developer from the second transport member side to the first transport member side is: It is characterized by being provided longer in the longitudinal direction of the developer conveyance path than the width of the other opening across the width of the image area.

請求項7に記載の発明は、請求項1ないし6のいずれかに記載の現像装置において、現像剤のトナーは、少なくとも、窒素原子を含む感応基を有するポリエステルプレポリマー、ポリエステル、着色剤及び離型剤を有機溶媒中に分散させたトナー材料液を、水系媒体中で架橋及び伸張反応の少なくとも一方を行って得られるトナーであることを特徴とする。   According to a seventh aspect of the present invention, in the developing device according to any one of the first to sixth aspects, the toner of the developer is a polyester prepolymer having at least a sensitive group containing a nitrogen atom, a polyester, a colorant, and a release agent. It is a toner obtained by subjecting a toner material liquid in which a mold material is dispersed in an organic solvent to at least one of crosslinking and extension reaction in an aqueous medium.

請求項8に記載の発明は、潜像を担持する像担持体と、像担持体に担持された潜像を現像する現像手段とを備えた画像形成装置において、前記現像手段として、請求項1ないし7のいずれかの現像装置を備えたことを特徴とする。   According to an eighth aspect of the present invention, in the image forming apparatus comprising an image carrier that carries a latent image and a developing unit that develops the latent image carried on the image carrier, the developing unit is the first aspect. Or a developing device according to any one of 7 to 7.

請求項9に記載の発明は、請求項1ないし7のいずれかの現像装置と、感光体、帯電手段及びクリーニング手段のうちの少なくとも1つの手段とを一体に支持し、画像形成装置本体に着脱自在に取り付けられているプロセスカートリッジであることことを特徴とする。請求項10に記載の発明は、請求項9のプロセスカートリッジを具備した画像形成装置であることを特徴とする。   According to a ninth aspect of the present invention, the developing device according to any one of the first to seventh aspects and at least one of the photosensitive member, the charging unit, and the cleaning unit are integrally supported and attached to and detached from the main body of the image forming apparatus. It is a process cartridge that is freely attached. A tenth aspect of the present invention is an image forming apparatus including the process cartridge according to the ninth aspect.

この発明は、前記のようであって、請求項1に記載の発明によれば、第1搬送部材と第2搬送部材の両端部と対応する現像剤搬送路に、現像剤の循環搬送経路を形成するために連通して現像剤の受け渡しを行う開口部を形成し、該開口部の断面積を可変とする機構を設けたので、前記開口部断面積を可変する機構により開口部の断面積を調整することで現像剤の受け渡しを行う開口部を通過する剤の量を調整し、第1搬送部材側と第2搬送部材側の現像剤の量を調整することが可能となる。そのため、従来できなかった現像剤の回収を良好に行うことができて画像ムラがなく、しかも現像剤の偏差がなくて画像の不具合も生じない現像装置を提供することができる。   According to the first aspect of the present invention, the developer conveying path corresponding to both ends of the first conveying member and the second conveying member is provided with the developer conveying path. In order to form the opening for communicating the developer, a mechanism for changing the sectional area of the opening is provided, so the sectional area of the opening is changed by the mechanism for changing the sectional area of the opening. It is possible to adjust the amount of the developer passing through the opening for delivering the developer and to adjust the amount of the developer on the first conveying member side and the second conveying member side. Therefore, it is possible to provide a developing device that can recover a developer that could not be conventionally performed, has no image unevenness, and does not have a developer deviation and does not cause image defects.

請求項2に記載の発明によれば、現像剤の受渡しを行う開口部において、現像剤を磁場によってトラップし、磁場によって形成される剤穂及び開口部の側面に付着する現像剤によって、開口部の断面積を減少させることで現像剤の通過量を減少させ、第1搬送部材側と第2搬送部材側の剤の量を調整することが可能となる。請求項3に記載の発明によれば、電磁石によって磁場の強さを変化させ、磁場によってトラップする現像剤の量を変化させることで、装置の使用状況に応じて現像剤の受け渡しを行う開口部を通過する剤の量を調節することが可能となる。   According to the second aspect of the present invention, in the opening for delivering the developer, the developer is trapped by the magnetic field, and the opening is formed by the developer spike formed by the magnetic field and the developer attached to the side surface of the opening. By reducing the cross-sectional area, the amount of developer passing can be reduced, and the amount of the agent on the first conveying member side and the second conveying member side can be adjusted. According to the third aspect of the present invention, the opening for delivering the developer according to the use state of the apparatus by changing the strength of the magnetic field by the electromagnet and changing the amount of the developer trapped by the magnetic field. It becomes possible to adjust the amount of the agent that passes through.

請求項4に記載の発明によれば、トナー濃度による現像剤の嵩変動及び流動性変化とスクリュ回転数(線速)による現像剤の搬送スピードの変動によって現像装置内の現像剤の偏差が変わるため、その現像剤の偏差の変化に対してフレキシブルに対応することが可能となる。請求項5に記載の発明によれば、現像剤が、受け渡しを行う開口部の側面から中心に向かってそそり立つ穂を形成することで、現像剤が開口部を通過しにくくなり効率よく通過量を調整することが可能となる。   According to the fourth aspect of the present invention, the deviation of the developer in the developing device varies depending on the change in the developer's bulk and fluidity due to the toner concentration and the change in the developer conveyance speed due to the screw rotation speed (linear speed). Therefore, it becomes possible to respond flexibly to changes in the deviation of the developer. According to the invention described in claim 5, the developer forms a spike that rises toward the center from the side surface of the opening for delivery, so that the developer is less likely to pass through the opening and the amount of passage is efficiently increased. It becomes possible to adjust.

請求項6に記載の発明によれば、剤嵩や剤の流動性が通常の状態においては一方の開口部の内、画像領域幅に跨る幅に関しては磁場を常に発生させておくことで、通過する剤の量を少なくし、その偏差が何らかの要因で大きくなり、該開口部近傍で剤が溜まるような状態になってしまった場合に、前記のように発生させていた磁場を消すことで開口部を通過する剤の量を増やすことにより開口部近傍で溜まった剤を減らすことができる。請求項7に記載の発明によれば、前記のようなトナーの現像剤を利用することができる。請求項8に記載の発明によれば、前記のような現像装置を備えた画像形成装置を提供することができる。請求項9に記載の発明によれば、前記のような現像装置をプロセスカートリッジとして使用することができる。請求項10に記載の発明によれば、前記のようなプロセスカートリッジを備えた画像形成装置を提供することができる。   According to the sixth aspect of the present invention, in the normal state of the agent bulk and the fluidity of the agent, the magnetic field is always generated with respect to the width across the width of the image area in one of the openings. The amount of the agent to be reduced is reduced by some factor, and when the agent is in a state where the agent accumulates in the vicinity of the opening, the magnetic field generated as described above is turned off to open the opening. By increasing the amount of the agent passing through the part, the agent accumulated in the vicinity of the opening can be reduced. According to the seventh aspect of the invention, the toner developer as described above can be used. According to the eighth aspect of the present invention, it is possible to provide an image forming apparatus including the developing device as described above. According to the ninth aspect of the present invention, the developing device as described above can be used as a process cartridge. According to the tenth aspect of the present invention, an image forming apparatus including the process cartridge as described above can be provided.

この発明の一実施の形態に係る画像形成装置を示す全体構成図である。1 is an overall configuration diagram illustrating an image forming apparatus according to an embodiment of the present invention. 同上の画像形成装置に設置されている現像装置で、図2Bの受け渡し部分Cで切断した概略断面図である。It is the developing device installed in the image forming apparatus same as the above, and is a schematic cross-sectional view cut at a delivery portion C in FIG. 2B. 図2Aの現像装置を長手方向に見た全体斜視図(現像剤収容ケースの上壁を取り除いた状態)である。FIG. 2B is an overall perspective view of the developing device in FIG. 2A as viewed in the longitudinal direction (a state in which the upper wall of the developer storage case is removed). 図2Aの現像装置における電磁石の作用を説明するための断面図(現像剤収容ケースの上壁を取り除いた状態)である。It is sectional drawing for demonstrating an effect | action of the electromagnet in the image development apparatus of FIG. 2A (The state which removed the upper wall of the developer storage case). (A)は図2の矢示Aの方向から見た平断面図、(B)は(A)の正面図である。(A) is the plane sectional view seen from the direction of arrow A of Drawing 2, and (B) is a front view of (A). 図4(A)の線D−Dに沿う断面図である。It is sectional drawing which follows the line DD of FIG. 4 (A). 図2Bの受け渡し部分Cにある開口側の電磁石の取付状態を示す斜視図(現像剤収容ケースの上壁を取り除いた状態)である。It is a perspective view (state which removed the upper wall of the developer storage case) which shows the attachment state of the electromagnet of the opening side in the delivery part C of FIG. 2B. 図6の破線Eに沿う断面図である。It is sectional drawing which follows the broken line E of FIG. 図2Bの受け渡し部分Bにある開口側の電磁石の取付状態を示す斜視図(現像剤収容ケースの上壁を取り除いた状態)である。It is a perspective view (state which removed the upper wall of the developer storage case) which shows the attachment state of the electromagnet of the opening side in the delivery part B of FIG. 2B. 図8の破線Fに沿う断面図である。It is sectional drawing which follows the broken line F of FIG. 現像装置内の現像剤嵩の偏差の概要を示す図面である。2 is a diagram showing an outline of deviation of developer bulk in a developing device. 現像装置の制御フローチャートである。6 is a control flowchart of the developing device.

以下、図面を参照しながら、この発明の一実施の形態に係る画像形成装置と、該装置に設置した現像装置について、説明する。   Hereinafter, an image forming apparatus according to an embodiment of the present invention and a developing device installed in the apparatus will be described with reference to the drawings.

<画像形成装置の構成・作用>
図1は、一実施の形態に係る画像形成装置を示す全体構成図である。同図において、1はタンデム型カラー複写機からなる画像形成装置、2はその画像形成装置の装置本体、3は原稿を原稿読込部に搬送する原稿搬送部、4は原稿の画像情報を読み込む原稿読込部、5は出力画像が積載される排紙トレイ、7は転写紙等の記録媒体Pが収容される給紙部、8は給紙ローラ、9は記録媒体Pの搬送タイミングを調整するレジストローラ、11Y,11M,11C,11BKは各色(イエロー、マゼンタ、シアン、ブラック)のトナー像が形成される像担持体としての感光体ドラム、13は各感光体ドラム11Y,11M,11C,11BK上に形成される静電潜像を現像する現像装置、14は各感光体ドラム11Y,11M,11C,11BK上に形成されたトナー像を記録媒体P上に重ねて転写する転写バイアスローラ(1次転写バイアスローラ)、を示す。
<Configuration and operation of image forming apparatus>
FIG. 1 is an overall configuration diagram illustrating an image forming apparatus according to an embodiment. In the figure, 1 is an image forming apparatus composed of a tandem type color copier, 2 is a main body of the image forming apparatus, 3 is a document conveying unit for conveying a document to a document reading unit, and 4 is a document for reading image information of the document. A reading unit, 5 is a paper discharge tray on which output images are stacked, 7 is a paper feeding unit that accommodates a recording medium P such as transfer paper, 8 is a paper feeding roller, and 9 is a resist that adjusts the conveyance timing of the recording medium P. Rollers 11Y, 11M, 11C, and 11BK are photosensitive drums as image carriers on which toner images of respective colors (yellow, magenta, cyan, and black) are formed. A developing device 14 for developing the electrostatic latent image formed on the transfer drum 14 transfers the toner images formed on the photosensitive drums 11Y, 11M, 11C, and 11BK on the recording medium P in an overlapping manner. Rollers (primary transfer bias rollers), showing the.

また、17は複数色のトナー像が重ねて転写される中間転写ベルト、18は中間転写ベルト17上のカラートナー像を記録媒体P上に転写するための2次転写バイアスローラ、20は記録媒体P上の未定着画像を定着する定着装置、28は各色(イエロー、シアン、マゼンタ、ブラック)のトナー(トナー粒子)を現像装置13に供給する各色のトナー容器、を示す。   Reference numeral 17 denotes an intermediate transfer belt onto which a plurality of color toner images are transferred, 18 denotes a secondary transfer bias roller for transferring the color toner image on the intermediate transfer belt 17 onto the recording medium P, and 20 denotes a recording medium. A fixing device 28 for fixing an unfixed image on P, and a toner container for each color for supplying toner (toner particles) of each color (yellow, cyan, magenta, black) to the developing device 13.

次に、画像形成装置1における、通常のカラー画像形成時の動作について説明する。   Next, an operation during normal color image formation in the image forming apparatus 1 will be described.

まず、原稿は、原稿搬送部3の搬送ローラによって、原稿台から搬送されて、原稿読込部4のコンタクトガラス上に載置される。そして、原稿読込部4で、コンタクトガラス上に載置された原稿の画像情報が光学的に読み取られる。   First, the document is transported from the document table by the transport rollers of the document transport unit 3 and placed on the contact glass of the document reading unit 4. Then, the document reading unit 4 optically reads the image information of the document placed on the contact glass.

詳しくは、原稿読込部4は、コンタクトガラス上の原稿の画像に対して照明ランプから発した光を照射しながら走査させる。そして、原稿にて反射した光を、ミラー群及びレンズを介して、カラーセンサに結像する。原稿のカラー画像情報は、カラーセンサにてRGB(レッド、グリーン、ブルー)の色分解光ごとに読み取られた後に電気的な画像信号に変換される。さらに、RGBの色分解画像信号を基にして画像処理部で色変換処理、色補正処理、空間周波数補正処理等の処理を行い、イエロー、マゼンタ、シアン、ブラックのカラー画像情報を得る。   Specifically, the document reading unit 4 scans an image of a document on the contact glass while irradiating light emitted from an illumination lamp. Then, the light reflected from the original is imaged on the color sensor via the mirror group and the lens. The color image information of the original is read for each RGB (red, green, blue) color separation light by a color sensor, and then converted into an electrical image signal. Further, based on the RGB color separation image signals, the image processing unit performs color conversion processing, color correction processing, spatial frequency correction processing, and the like to obtain color image information of yellow, magenta, cyan, and black.

そして、イエロー、マゼンタ、シアン、ブラックの各色の画像情報は、図示しない書込み部に送信される。そして、書込み部からは、各色の画像情報に基づいたレーザ光が、それぞれ、対応する感光体ドラム11Y,11M,11C,11BK上に向けて発せられる。   The image information of each color of yellow, magenta, cyan, and black is transmitted to a writing unit (not shown). Then, laser light based on the image information of each color is emitted from the writing unit toward the corresponding photosensitive drums 11Y, 11M, 11C, and 11BK.

一方、4つの感光体ドラム11Y,11M,11C,11BKは、それぞれ、図1の時計方向に回転している。そして、まず、感光体ドラム11Y,11M,11C,11BKの表面は、帯電部との対向部で、一様に帯電される(帯電工程)。こうして、感光体ドラム11Y,11M,11C,11BK上には、帯電電位が形成される。その後、帯電された感光体ドラム11Y,11M,11C,11BK表面は、それぞれのレーザ光の照射位置に達する。   On the other hand, the four photosensitive drums 11Y, 11M, 11C, and 11BK are rotated clockwise in FIG. First, the surfaces of the photosensitive drums 11Y, 11M, 11C, and 11BK are uniformly charged at a portion facing the charging unit (charging process). Thus, a charged potential is formed on the photosensitive drums 11Y, 11M, 11C, and 11BK. Thereafter, the charged surfaces of the photosensitive drums 11Y, 11M, 11C, and 11BK reach the irradiation positions of the respective laser beams.

詳しくは、書込み部において、4つの光源から画像信号に対応したレーザ光が各色に対応して、それぞれ射出される。各レーザ光は、イエロー、マゼンタ、シアン、ブラックの色成分ごとに別の光路を通過することになる(露光工程)。   Specifically, in the writing unit, laser light corresponding to the image signal is emitted from four light sources corresponding to each color. Each laser beam passes through a different optical path for each color component of yellow, magenta, cyan, and black (exposure process).

イエロー成分に対応したレーザ光は、紙面左側から1番目の感光体ドラム11Y表面に照射される。このとき、イエロー成分のレーザ光は、高速回転するポリゴンミラーにより、感光体ドラム11Yの回転軸方向(主走査方向)に走査される。こうして、帯電部にて帯電された後の感光体ドラム11Y上には、イエロー成分に対応した静電潜像が形成される。   Laser light corresponding to the yellow component is irradiated on the surface of the first photosensitive drum 11Y from the left side of the drawing. At this time, the yellow component laser light is scanned in the rotation axis direction (main scanning direction) of the photosensitive drum 11Y by a polygon mirror that rotates at high speed. Thus, an electrostatic latent image corresponding to the yellow component is formed on the photosensitive drum 11Y after being charged by the charging unit.

同様に、マゼンタ成分に対応したレーザ光は、紙面左から2番目の感光体ドラム11M表面に照射されて、マゼンタ成分に対応した静電潜像が形成される。シアン成分のレーザ光は、紙面左から3番目の感光体ドラム11C表面に照射されて、シアン成分の静電潜像が形成される。ブラック成分のレーザ光は、紙面左から4番目の感光体ドラム11BK表面に照射されて、ブラック成分の静電潜像が形成される。   Similarly, the laser beam corresponding to the magenta component is irradiated onto the surface of the second photosensitive drum 11M from the left side of the paper, and an electrostatic latent image corresponding to the magenta component is formed. The cyan component laser light is applied to the surface of the third photosensitive drum 11C from the left side of the paper, and an electrostatic latent image of the cyan component is formed. The black component laser beam is applied to the surface of the fourth photosensitive drum 11BK from the left side of the paper, and an electrostatic latent image of the black component is formed.

その後、各色の静電潜像が形成された感光体ドラム11Y,11M,11C,11BK表面は、それぞれ現像装置13との対向位置に達する。そして、各現像装置13から感光体ドラム11Y,11M,11C,11BK上に各色のトナーが供給されて、感光体ドラム11Y,11M,11C,11BK上の潜像が現像される(現像工程)。   Thereafter, the surfaces of the photosensitive drums 11Y, 11M, 11C, and 11BK on which the electrostatic latent images of the respective colors are formed reach positions facing the developing device 13, respectively. Then, the respective color toners are supplied from the developing devices 13 onto the photosensitive drums 11Y, 11M, 11C, and 11BK, and the latent images on the photosensitive drums 11Y, 11M, 11C, and 11BK are developed (developing step).

その後、現像工程後の感光体ドラム11Y,11M,11C,11BK表面は、それぞれ中間転写ベルト17との対向部に達する。ここで、それぞれの対向部には中間転写ベルト17の内周面に当接するように設置された転写バイアスローラ14の位置で、中間転写ベルト17上に感光体ドラム11Y,11M,11C,11BK上に形成された各色のトナー像が順次重ねて転写される(1次転写工程)。   Thereafter, the surfaces of the photoconductive drums 11Y, 11M, 11C, and 11BK after the development process reach the portions facing the intermediate transfer belt 17, respectively. Here, the photosensitive drums 11Y, 11M, 11C, and 11BK are placed on the intermediate transfer belt 17 at the position of the transfer bias roller 14 installed so as to be in contact with the inner peripheral surface of the intermediate transfer belt 17 at each facing portion. The toner images of the respective colors formed on the toner image are sequentially superimposed and transferred (primary transfer process).

転写工程後の感光体ドラム11Y,11M,11C,11BK表面は、それぞれクリーニング部との対向位置に達する。そして、クリーニング部で感光体ドラム11Y,11M,11C,11BK上に残存する未転写トナーが回収される(クリーニング工程)。   The surfaces of the photosensitive drums 11Y, 11M, 11C, and 11BK after the transfer process reach positions facing the cleaning unit. Then, untransferred toner remaining on the photosensitive drums 11Y, 11M, 11C, and 11BK is collected by the cleaning unit (cleaning process).

その後、感光体ドラム11Y,11M,11C,11BK表面は、除電部を通過して、感光体ドラム11Y,11M,11C,11BKにおける一連の作像プロセスが終了する。   Thereafter, the surfaces of the photoconductive drums 11Y, 11M, 11C, and 11BK pass through the static eliminating unit, and a series of image forming processes on the photoconductive drums 11Y, 11M, 11C, and 11BK is completed.

他方、感光体ドラム11Y,11M,11C,11BK上の各色のトナーが重ねて転写(担持)された中間転写ベルト17は、図中の反時計方向に走行して、2次転写バイアスローラ18との対向位置に達する。そして、2次転写バイアスローラ18との対向位置で、記録媒体P上に中間転写ベルト17上に担持されたカラーのトナー像が転写される(2次転写工程)。   On the other hand, the intermediate transfer belt 17 on which the toners of the respective colors on the photosensitive drums 11Y, 11M, 11C, and 11BK are transferred (carrying) are run counterclockwise in the drawing and are connected to the secondary transfer bias roller 18 and the like. Reach the opposite position. The color toner image carried on the intermediate transfer belt 17 is transferred onto the recording medium P at a position facing the secondary transfer bias roller 18 (secondary transfer step).

その後、中間転写ベルト17表面は、中間転写ベルトクリーニング部の位置に達する。そして、中間転写ベルト17上に付着した未転写トナーが中間転写ベルトクリーニング部に回収されて、中間転写ベルト17における一連の転写プロセスが終了する。   Thereafter, the surface of the intermediate transfer belt 17 reaches the position of the intermediate transfer belt cleaning unit. Then, the untransferred toner attached on the intermediate transfer belt 17 is collected by the intermediate transfer belt cleaning unit, and a series of transfer processes in the intermediate transfer belt 17 is completed.

ここで、中間転写ベルト17と2次転写バイアスローラ18との間(2次転写ニップ)に搬送される記録媒体Pは、給紙部7からレジストローラ9等を経由して搬送されたものである。   Here, the recording medium P conveyed between the intermediate transfer belt 17 and the secondary transfer bias roller 18 (secondary transfer nip) is conveyed from the paper supply unit 7 via the registration roller 9 and the like. is there.

詳しくは、記録媒体Pを収納する給紙部7から、給紙ローラ8により給送された記録媒体Pが、搬送ガイドを通過した後に、レジストローラ9に導かれる。レジストローラ9に達した記録媒体Pは、タイミングを合わせて、2次転写ニップに向けて搬送される。   Specifically, the recording medium P fed by the paper feeding roller 8 from the paper feeding unit 7 that stores the recording medium P is guided to the registration roller 9 after passing through the conveyance guide. The recording medium P that has reached the registration roller 9 is conveyed toward the secondary transfer nip at the same timing.

そして、フルカラー画像が転写された記録媒体Pは、その後に定着装置20に導かれる。定着装置20では、定着ローラと加圧ローラとのニップにて、カラー画像が記録媒体P上に定着される。   Then, the recording medium P on which the full color image is transferred is guided to the fixing device 20 thereafter. In the fixing device 20, the color image is fixed on the recording medium P at the nip between the fixing roller and the pressure roller.

そして、定着工程後の記録媒体Pは、排紙ローラによって装置本体2外に出力画像として排出されて、排紙トレイ5上にスタックされて、一連の画像形成プロセスが完了する。   Then, the recording medium P after the fixing step is discharged as an output image outside the apparatus main body 2 by the paper discharge roller and stacked on the paper discharge tray 5 to complete a series of image forming processes.

前記において、感光体ドラム11Y,11M,11C,11BK、各現像装置13は、それぞれ、装置本体2に対して着脱自在に設置できるように構成されている。そして、それぞれが、寿命に達したときに、新品のものに交換される。   In the above description, the photosensitive drums 11Y, 11M, 11C, 11BK and the developing devices 13 are configured to be detachable from the apparatus main body 2, respectively. And when each reaches the end of its life, it is replaced with a new one.

なお、本実施の形態では、感光体ドラム11Y,11M,11C,11BK、各現像装置13を、それぞれ、単独のユニットとしたが、これらを一体化して、装置本体2に着脱自在に設置されるプロセスカートリッジとすることもできる。また、感光体ドラム11Y,11M,11C,11BKに限らず、前記帯電部やクリーニング部等と一体化のプロセスカートリッジとしてもよい。   In this embodiment, each of the photosensitive drums 11Y, 11M, 11C, 11BK and the developing devices 13 is a single unit, but these are integrated and detachably installed in the apparatus main body 2. It can also be a process cartridge. Further, the process cartridge is not limited to the photosensitive drums 11Y, 11M, 11C, and 11BK, and may be integrated with the charging unit, the cleaning unit, and the like.

<現像装置の構成・作用>
次に前記画像形成装置1に設置されている現像装置13の構成について、図2以下を参照して説明する。
<Configuration and operation of developing device>
Next, the configuration of the developing device 13 installed in the image forming apparatus 1 will be described with reference to FIG.

図2A,2B及び図3に示すように現像装置13は、感光体ドラム11に対向する現像剤担持体としての現像ローラを構成する現像スリーブ51と、現像スリーブ51にその下方から対向して現像剤を供給する供給スクリュ53と、供給した現像剤を現像スリーブ51上で規制する現像剤規制部材としてのドクターブレード52と、現像スリーブ51に対向して現像後の現像剤を回収する回収スクリュ54等から構成されている。供給スクリュ53と回収スクリュ54は、それぞれ現像剤収容ケース50内に形成された現像剤収容部内に仕切り部材としての仕切り壁57(図5参照)によってセパレートされて形成された現像剤搬送路58,59に配設されている。現像剤搬送路58は、回収スクリュ54が配置された現像剤回収側の搬送路であり、現像剤搬送路59は、供給スクリュ53が配置された現像剤供給側の搬送路である。これら両搬送路58,59は、両端部で後記開口部で連通し、現像剤の循環搬送を可能とするが、それ以外の搬送路中間部では仕切り壁(隔壁)57により現像剤が相互に行き来できないようになっている。前記現像剤収容部に形成の現像剤搬送路58,59内にはキャリアとトナーとからなる2成分現像剤が収容されている。   As shown in FIGS. 2A, 2B, and 3, the developing device 13 includes a developing sleeve 51 constituting a developing roller as a developer carrying member facing the photosensitive drum 11, and a developing sleeve 51 facing the developing sleeve 51 from below. A supply screw 53 for supplying the developer, a doctor blade 52 as a developer regulating member for regulating the supplied developer on the developing sleeve 51, and a collection screw 54 for collecting the developed developer facing the developing sleeve 51. Etc. The supply screw 53 and the recovery screw 54 are respectively separated by developer walls 58 (see FIG. 5) formed by separating walls 57 (see FIG. 5) as developer members in the developer accommodating portions formed in the developer accommodating case 50. 59. The developer conveyance path 58 is a conveyance path on the developer collection side where the collection screw 54 is arranged, and the developer conveyance path 59 is a conveyance path on the developer supply side where the supply screw 53 is arranged. These both conveying paths 58 and 59 communicate with each other at the opening described later at both ends to enable the developer to be circulated and conveyed. In the other intermediate part of the conveying path, the developer is mutually separated by a partition wall (partition wall) 57. You can't come and go. A two-component developer composed of a carrier and toner is accommodated in the developer transport paths 58 and 59 formed in the developer accommodating portion.

現像スリーブ51に内包されたマグネットローラ55にはP1〜P5の5つの磁極が形成されている。そして、5つの磁極が形成されたマグネットローラ55の周囲を現像スリーブ51が回転することで、その回転にともない現像剤が現像スリーブ51上を移動する。図2Aにおいて破線矢印は現像剤の流れを示す。ただし、図2Bに示す受け渡し部分B,Cの現像剤の流れ方向は異なり、受け渡し部分Bでは供給スクリュ53から回収スクリュ54に向かう向きであり、受け渡し部分Cではそれと逆の向きとなる。なお、図2Aの現像スリーブ51に付した放射状の線分は、P1〜P5のそれぞれの磁力がピークになる位置を示すものである。   The magnetic roller 55 included in the developing sleeve 51 has five magnetic poles P1 to P5. Then, the developing sleeve 51 rotates around the magnet roller 55 on which the five magnetic poles are formed, so that the developer moves on the developing sleeve 51 with the rotation. In FIG. 2A, broken line arrows indicate the flow of the developer. However, the flow directions of the developer in the transfer portions B and C shown in FIG. 2B are different, the transfer portion B is directed from the supply screw 53 to the recovery screw 54, and the transfer portion C is in the opposite direction. Note that the radial line segments attached to the developing sleeve 51 in FIG. 2A indicate the positions where the respective magnetic forces P1 to P5 peak.

前記現像剤搬送路58,59は、受け渡し部分Bでは開口部71で連通し、受け渡し部Cでは開口部70で連通している。図4に両開口部70,71の平面からみたときの配置位置とその幅を示す。同図に示すように、開口部71は現像スリーブ51の画像領域幅Wに対して幅外にあり、開口部70はその幅に跨って設けられている。開口部70の幅が画像領域幅Wに跨って開口部71の幅よりも現像剤搬送路の長手方向に長く設けられているのは次のような理由による。すなわち、現像剤の剤嵩や剤の流動性が通常の状態においては開口部70の内、画像領域幅Wに跨る幅に関しては磁場を常に発生させておくことで、通過する剤の量を少なくし、その偏差が何らかの要因で大きくなり、開口部70近傍で剤が溜まるような状態になってしまった場合に、前記のように発生させていた磁場を消すことで開口部70を通過する剤の量を増やし、開口部70近傍で溜まった剤を減らす必要があるからである。   The developer conveying paths 58 and 59 communicate with each other through the opening portion 71 at the delivery portion B, and communicate with the opening portion 70 at the delivery portion C. FIG. 4 shows the arrangement position and the width when viewed from the plane of both openings 70 and 71. As shown in the figure, the opening 71 is outside the width of the image area W of the developing sleeve 51, and the opening 70 is provided across the width. The reason why the width of the opening 70 is longer than the width of the opening 71 across the image region width W in the longitudinal direction of the developer conveyance path is as follows. In other words, when the developer bulk and the fluidity of the developer are normal, the amount of the agent passing therethrough can be reduced by always generating a magnetic field for the width across the image area width W in the opening 70. If the deviation increases for some reason and the agent is accumulated in the vicinity of the opening 70, the agent that passes through the opening 70 by turning off the magnetic field generated as described above. This is because it is necessary to increase the amount of the liquid and reduce the amount of the agent accumulated near the opening 70.

次に磁場を発生させる機構について説明する。図6,7に示すように、受け渡し部Cの開口部70近傍には電磁石80がケース50の一端側の外壁に取り付けられて配置され、図示しない制御手段からの制御により磁場を発生させたり、消して無くしたりして開口部70を通過する現像剤の量を調整することが可能になっている。また、図8,9に示すように、受け渡し部Bの開口部71近傍には電磁石81がケース50の他端側の外壁に取り付けられて配置され、電磁石80の場合と同様に前記制御手段からの制御により磁場を発生させたり、消して無くしたりして開口部71を通過する現像剤の量を調整することが可能になっている。本実施の形態では電磁石80,81をいずれも直接現像剤に触れないように現像剤が開口部70,71を通過する部分のケース50の外壁に取り付けたが、その配置位置は任意であり、例えばケース50内に余裕スペースがある等の条件を満たせば電磁石80,81を小ケースで密封した状態でケース50内に配置してもよい。   Next, a mechanism for generating a magnetic field will be described. As shown in FIGS. 6 and 7, an electromagnet 80 is disposed near the opening 70 of the transfer section C and attached to the outer wall on one end side of the case 50, and generates a magnetic field by control from a control means (not shown). It is possible to adjust the amount of the developer that passes through the opening 70 after being erased. As shown in FIGS. 8 and 9, an electromagnet 81 is attached to the outer wall on the other end side of the case 50 in the vicinity of the opening 71 of the transfer section B. From the control means, as in the case of the electromagnet 80. It is possible to adjust the amount of the developer passing through the opening 71 by generating a magnetic field or eliminating it by controlling it. In the present embodiment, the electromagnets 80 and 81 are attached to the outer wall of the case 50 where the developer passes through the openings 70 and 71 so that neither of the electromagnets 80 and 81 directly touch the developer. For example, the electromagnets 80 and 81 may be disposed in the case 50 in a state where the electromagnets 80 and 81 are sealed in a small case if conditions such as a marginal space in the case 50 are satisfied.

前記のような電磁石80,81による磁場発生機構を用いることにより開口部70,71の断面積(開口面積)を可変とするものである。すなわち、前記磁場発生機構は、開口部70,71の断面積を可変とする機構の一例であり、ここで言う断面積を可変とするとは、開口部70,71の断面の内壁に付着させた現像剤(キャリア(磁性体))によって剤が自由に通過できる部分を可変すること、つまり開口部70,71の中で自由に剤が移動できる部分を小さくすることを指している。そして、具体的には発生させる磁場を変化させることによって、開口部70,71の壁に付着させる剤の量を調節することで剤が自由に通過できる部分を可変としている。   By using the magnetic field generating mechanism by the electromagnets 80 and 81 as described above, the cross-sectional areas (opening areas) of the openings 70 and 71 are variable. That is, the magnetic field generation mechanism is an example of a mechanism that makes the cross-sectional area of the openings 70 and 71 variable. The variable cross-sectional area referred to here is attached to the inner wall of the cross-section of the openings 70 and 71. This means that the portion through which the agent can freely pass through the developer (carrier (magnetic material)) is varied, that is, the portion in the openings 70 and 71 where the agent can freely move is reduced. Specifically, by changing the magnetic field to be generated, by adjusting the amount of the agent attached to the walls of the openings 70 and 71, the portion through which the agent can freely pass is made variable.

実際に磁場を発生させた場合の、現像剤の挙動の概要を図10に示す。同図においてグレーで着色した部分は現像剤を示し、ブロック矢印は剤の搬送方向を示す。下方と右上に示す断面模様の3つの図面は、両スクリュ53,54による現像剤搬送路58,59に沿った破断線の位置における各剤の量を示すものである。図10から明らかなように電磁石80,81によって発生した磁場によって、受け渡し部分B,Cにある開口部70,71近傍のケース50内壁に現像剤が引き付けられ、かつ現像剤が内壁から中心に向かってそそり立つ穂形状、つまり磁気ブラシ62(図3の参照)を形成することによって受け渡し部分B,Cを現像剤が通過しにくくなり、現像剤の通過量を調整することが可能となる。   FIG. 10 shows an outline of the behavior of the developer when a magnetic field is actually generated. In the drawing, the gray colored portion indicates the developer, and the block arrow indicates the conveyance direction of the agent. The three drawings of the cross-sectional patterns shown in the lower and upper right sides show the amounts of the respective agents at the positions of the break lines along the developer transport paths 58 and 59 by the screws 53 and 54. As is clear from FIG. 10, the magnetic field generated by the electromagnets 80 and 81 attracts the developer to the inner wall of the case 50 near the openings 70 and 71 in the transfer portions B and C, and the developer moves from the inner wall toward the center. By forming the spiked shape, that is, the magnetic brush 62 (see FIG. 3), it becomes difficult for the developer to pass through the transfer portions B and C, and the amount of developer passing can be adjusted.

図11に示す制御フローチャートに基づき、前記制御手段による制御の一例を説明する。まず、現像装置13に取り付けられた図示しないトナー濃度センサからトナー濃度情報が入力すると、そのトナー濃度が上限閾値より上か、あるいは下限閾値より下かを判定する。次に、印刷ジョブの出力紙種から線速情報が入力されると、その線速が通常線速モードか、あるいは半速モードかを判定する。半速モードを考慮した理由は、多種の紙に対応した画像形成装置(コピー機)では厚紙印刷時などに通常速度から速度を落とした半速モードで印刷を行うことがあるからである。そして、前記制御手段は、その組み合わせによって、以下に示すトナー濃度と線速と発生磁場の組み合わせの表1に従って受け渡し部B,Cの開口部70,71にかける磁場を変化させる。   An example of control by the control means will be described based on the control flowchart shown in FIG. First, when toner density information is input from a toner density sensor (not shown) attached to the developing device 13, it is determined whether the toner density is above the upper threshold or lower than the lower threshold. Next, when the line speed information is input from the output paper type of the print job, it is determined whether the line speed is the normal line speed mode or the half speed mode. The reason why the half-speed mode is considered is that an image forming apparatus (copy machine) that supports various types of paper may perform printing in the half-speed mode in which the speed is reduced from the normal speed when printing on thick paper. And the said control means changes the magnetic field applied to the opening parts 70 and 71 of the delivery parts B and C according to the combination of the toner density, the linear velocity, and the generated magnetic field shown in Table 1 below.

Figure 2011145509
Figure 2011145509

上記表1からも明らかなように開口部70は、通常の状態では磁場を発生させて開口部70の影響が画像領域幅Wに影響しないようになっている。しかし、トナー濃度が高くなる状態、かつ半速モードでは開口部70側に剤が溜まり易くなるため、開口部70の磁場を消して開口部70を通過する剤の量を増やす。また、開口部71に磁場を発生させることで、供給スクリュ53から回収スクリュ54に受け渡される剤の量を少なくし、結果として開口部70に溜まる剤の量を少なくする。さらに、半速モードの場合、スクリュの剤搬送力が落ちるため、供給スクリュ53の下流側において剤の枯渇が起き易くなるので、開口部70の磁場を消滅させ、供給スクリュ53側に流れ込む剤の量を多くし、開口部71に磁場を発生させることで供給スクリュ53の下流側に剤を溜め、剤の枯渇を起きにくくする。表1中の「開口部71:磁場発生(弱)」、「開口部70:磁場一部解除」とは、「半速モードかつ高トナー濃度」や「半速モードかつ低トナー濃度」の場合ほど極端な制御はしないことをせず、通常と前述との間を取るような制御のことである。   As apparent from Table 1, the opening 70 generates a magnetic field in a normal state so that the influence of the opening 70 does not affect the image region width W. However, in a state where the toner concentration is high and in the half-speed mode, the agent easily accumulates on the opening 70 side, so the magnetic field of the opening 70 is turned off and the amount of the agent passing through the opening 70 is increased. Further, by generating a magnetic field in the opening 71, the amount of the agent delivered from the supply screw 53 to the recovery screw 54 is reduced, and as a result, the amount of the agent accumulated in the opening 70 is reduced. Further, in the case of the half speed mode, since the agent conveying force of the screw is lowered, the agent is easily depleted on the downstream side of the supply screw 53. Therefore, the magnetic field of the opening 70 is extinguished and the agent flowing into the supply screw 53 side is removed. By increasing the amount and generating a magnetic field in the opening 71, the agent is accumulated on the downstream side of the supply screw 53, so that the agent is hardly depleted. "Opening 71: Magnetic field generation (weak)" and "Opening 70: Partial release of magnetic field" in Table 1 are "half speed mode and high toner density" or "half speed mode and low toner density" It is a control that does not perform such extreme control, but takes between normal and the above.

前記現像装置13の作用を説明する。現像装置13が通常の状態(ここで言う通常の状態とは、トナー濃度が極端に高い状態や低い状態でなく、かつプロセス線速が通常線速である状態を指す)においては、開口部70に磁場を発生させて、画像領域幅Wに開口部70の影響が及ばないようにされている。   The operation of the developing device 13 will be described. When the developing device 13 is in a normal state (the normal state here refers to a state in which the toner density is not extremely high or low and the process linear velocity is a normal linear velocity), the opening 70. Thus, a magnetic field is generated so that the image area width W is not affected by the opening 70.

トナー濃度が極端に高い状態においては、現像剤の流動性の悪化や剤嵩の上昇が起きるために開口部70近傍に剤が溜まり易くなる。また、厚紙出力時などの場合における半速モードでの駆動時にはスクリュの剤搬送力が低下するため、開口部70近傍に剤が溜まり易くなる。   In a state where the toner concentration is extremely high, the fluidity of the developer is deteriorated and the volume of the agent is increased, so that the agent is easily collected in the vicinity of the opening 70. In addition, the agent conveying force of the screw is reduced during driving in the half-speed mode, such as when outputting thick paper, so that the agent tends to accumulate in the vicinity of the opening 70.

そのため、このようなトナー濃度が極端に高い状態、かつ半速モードにおいては、開口部70に発生させていた磁場を消すことによって開口部70を通過することのできる剤の量を増やすことで開口部70近傍における剤溜まりによる画像の不具合を防ぐ。また、開口部71では開口部70とは逆に磁場を発生させることで開口部71を通過する剤を減少させることで、供給スクリュ53から回収スクリュ54に受け渡される剤を制限することで結果として開口部70における剤溜まりを防ぐ。   Therefore, in such a state where the toner concentration is extremely high and in the half-speed mode, the amount of the agent that can pass through the opening 70 is increased by erasing the magnetic field generated in the opening 70. The trouble of the image by the agent pool in the vicinity of the part 70 is prevented. Further, the opening portion 71 generates a magnetic field opposite to the opening portion 70, thereby reducing the agent passing through the opening portion 71, thereby limiting the agent passed from the supply screw 53 to the recovery screw 54. As a result, the accumulation of the agent in the opening 70 is prevented.

上述のような制御を行うことで、トナー濃度が極端に高く、かつ半速モードでの駆動時において、開口部70における剤溜まりを防ぎ、回収スクリュ54から剤が溢れ、図5中の仕切り壁57上まで剤が到達することによる現像後の剤の回収不良を防ぐことができ、結果として回収不良が原因の画像ムラを防ぐことができる。   By performing the control as described above, the toner concentration is extremely high and when the driving is performed in the half-speed mode, the accumulation of the agent in the opening 70 is prevented and the agent overflows from the collection screw 54, and the partition wall in FIG. Therefore, it is possible to prevent the collection failure of the developed agent due to the arrival of the agent up to 57, and as a result, it is possible to prevent image unevenness caused by the collection failure.

一方、トナー濃度が極端に低い状態においては、剤嵩の減少が起きる。また、半速モード駆動時においては剤の搬送力が低下するために供給スクリュ53の下流側において剤の枯渇が起こり易くなる。そのため、トナー濃度が極端に低い状態、かつ半速モード駆動時においては、開口部70近傍の磁場を消すことで、回収スクリュ54から供給スクリュ53に受け渡される剤の量を増やす。そして、開口部71では逆に磁場を発生させることによって、回収スクリュ54の下流側に剤を意図的に溜まらせることによって回収スクリュ54の下流側での剤の枯渇を防ぐ。   On the other hand, when the toner concentration is extremely low, the agent bulk is reduced. Further, when the half-speed mode is driven, the agent conveying force is reduced, so that the agent is easily depleted on the downstream side of the supply screw 53. Therefore, when the toner concentration is extremely low and the half-speed mode is driven, the amount of the agent delivered from the collection screw 54 to the supply screw 53 is increased by erasing the magnetic field in the vicinity of the opening 70. In contrast, by generating a magnetic field in the opening 71, the agent is intentionally accumulated on the downstream side of the recovery screw 54, thereby preventing the agent from being depleted on the downstream side of the recovery screw 54.

図10に示す現像装置13内の剤嵩の偏差の概要図から明らかなように、供給スクリュ53の下流側において、剤嵩が低くなる傾向があるため、開口部71に磁場を発生させ、剤を通過しにくくすることで、供給スクリュ53の下流側に剤が溜まるようにする。   As is clear from the schematic diagram of the deviation of the agent bulk in the developing device 13 shown in FIG. 10, the agent bulk tends to be lower on the downstream side of the supply screw 53. By making it difficult to pass through, the agent accumulates on the downstream side of the supply screw 53.

上述のような制御を行うことで、供給スクリュ53下流側の剤の枯渇による、現像領域への汲み上げ不良を防ぎ、結果として画像ムラなどの不具合画像を防ぐことができる。   By performing the control as described above, it is possible to prevent the pumping failure to the developing region due to the exhaustion of the agent on the downstream side of the supply screw 53, and as a result, it is possible to prevent defective images such as image unevenness.

上述したような極端な状態以外においても(例として、トナー濃度が極端に高いが、通常線速での駆動時など)、開口部71や開口部70で発生させる磁場の強さを前記に説明した制御状態と通常の状態の間に調節することで、初期からの現像装置13内の剤偏差の変化を若干抑えることが可能になる。そして、その結果として、前述の剤回収不良や剤偏差由来の汲み上げ不良による画像ムラを抑えることができる。   Even in cases other than the extreme states described above (for example, when the toner density is extremely high but driving at a normal linear speed), the strength of the magnetic field generated at the opening 71 and the opening 70 is described above. By adjusting between the controlled state and the normal state, it is possible to slightly suppress the change in the agent deviation in the developing device 13 from the initial stage. As a result, it is possible to suppress image unevenness due to the above-described poor agent collection or poor pumping due to the agent deviation.

前記のようであって、前記現像装置13を具えた画像形成装置を実施することによって、現像装置13内の現像剤は良好なトナー分散帯電が得られ、かつ均一なトナー濃度となり常に良好な均一画像が得られ、トナー濃度や線速の変化に対して、画像ムラなどの不具合画像の少ない画像形成装置を提供することができる。   As described above, by implementing the image forming apparatus provided with the developing device 13, the developer in the developing device 13 can obtain a good toner dispersion charge, and a uniform toner concentration and always a good uniform density. It is possible to provide an image forming apparatus in which an image is obtained and there are few defective images such as image unevenness with respect to changes in toner density and linear velocity.

前記の実施の形態は、好ましい一例を示したにすぎず、この発明は特許請求の範囲に記載した範囲内において、さらに異なる適宜の実施の形態をも含むものである。すなわち、実施に際しては、適宜好ましい任意の構成に変更、修正することができる。例えば、本実施の形態では磁場を発生させる機構として電磁石80,81を用い、該電磁石に流す電流を変化させて発生させる磁力を変化させることにより、磁場の強さを可変させたが、必ずしもこのような方法に限定するものではなく、ほかにも例えば電磁石を設置するスペースが十分ある場合にはコイル巻数の異なる磁石を複数設置して発生させる磁場に複数のパターンを設ける方法にして磁場の強さを可変させてもよい。また、電磁石80,81の取付け位置も図示した以外の任意の位置としてもよいことは勿論である。   The above-described embodiment is merely a preferred example, and the present invention includes various other appropriate embodiments within the scope of the claims. That is, in implementation, it can be changed and modified to any desired configuration as appropriate. For example, in the present embodiment, the electromagnets 80 and 81 are used as a mechanism for generating a magnetic field, and the magnetic field strength is varied by changing the magnetic force generated by changing the current flowing through the electromagnet. For example, if there is enough space to install an electromagnet, the magnetic field strength can be increased by providing a plurality of patterns for the magnetic field generated by installing multiple magnets with different coil turns. The thickness may be varied. Of course, the attachment positions of the electromagnets 80 and 81 may be arbitrary positions other than those illustrated.

1 画像形成装置
2 装置本体
11Y,11M,11C,11BK 感光体ドラム
13 現像装置
17 中間転写ベルト
50 現像剤収容ケース
51 現像スリーブ(現像剤担持体)
52 ドクターブレード(現像剤規制部材)
53 供給スクリュ(第1搬送部材)
54 回収スクリュ(第2搬送部材)
58,59 現像剤搬送経路
70,71 開口部
80,81 電磁石(磁場発生機構)
DESCRIPTION OF SYMBOLS 1 Image forming apparatus 2 Apparatus main body 11Y, 11M, 11C, 11BK Photosensitive drum 13 Developing apparatus 17 Intermediate transfer belt 50 Developer accommodating case 51 Developing sleeve (developer carrier)
52 Doctor blade (developer regulating member)
53 Supply screw (first conveying member)
54 Recovery screw (second conveying member)
58, 59 Developer transport path 70, 71 Opening 80, 81 Electromagnet (magnetic field generation mechanism)

特開平05−333691号公報Japanese Patent Laid-Open No. 05-333691 特開平11−167261号公報JP-A-11-167261 特開2003−323043号公報Japanese Patent Laid-Open No. 2003-323043

Claims (10)

キャリアとトナーとを有する現像剤を収容するとともに、像担持体上に形成される潜像を現像する現像装置であって、前記像担持体に対向して配置された現像剤担持体と、前記現像剤担持体に担持された現像剤の量を規制する現像剤規制部材と、装置内に複数設けた現像剤搬送路にそれぞれ配置され、現像剤を該現像剤搬送路の長手方向に搬送する複数の搬送部材とを備え、前記複数の搬送部材は、前記現像剤担持体に現像剤を供給する第1搬送部材と、前記現像剤担持体から現像剤を回収する第2搬送部材とを有した現像装置において、
前記第1搬送部材と第2搬送部材の両端部と対応する前記現像剤搬送路に、現像剤の循環搬送経路を形成するために連通して現像剤の受け渡しを行なう開口部を形成し、該開口部の断面積を可変とする機構を設けたことを特徴とする現像装置。
A developing device for containing a developer having a carrier and a toner and developing a latent image formed on the image carrier, the developer carrier disposed to face the image carrier, and A developer regulating member that regulates the amount of developer carried on the developer carrying member and a plurality of developer carrying paths provided in the apparatus are respectively disposed, and the developer is carried in the longitudinal direction of the developer carrying path. A plurality of conveying members, the plurality of conveying members having a first conveying member that supplies the developer to the developer carrying member and a second conveying member that collects the developer from the developer carrying member. In the developing device
An opening for communicating developer to form a circulating conveyance path for the developer is formed in the developer conveyance path corresponding to both ends of the first conveyance member and the second conveyance member, A developing device provided with a mechanism for changing a cross-sectional area of an opening.
請求項1に記載の現像装置において、開口部の断面積を可変とする機構は、磁場を発生させる機構であることを特徴とする現像装置。   The developing device according to claim 1, wherein the mechanism for changing the cross-sectional area of the opening is a mechanism for generating a magnetic field. 請求項2に記載の現像装置において、磁場を発生させる機構は、電磁石であり、該電磁石により発生させる磁場の強さを可変とすることを特徴とする現像装置。   3. The developing device according to claim 2, wherein the mechanism for generating a magnetic field is an electromagnet, and the strength of the magnetic field generated by the electromagnet is variable. 請求項3に記載の現像装置において、トナー濃度及び線速に応じて発生させる磁場の強さを可変とすることを特徴とする現像装置。   4. The developing device according to claim 3, wherein the strength of the magnetic field generated according to the toner concentration and the linear velocity is variable. 請求項3又は4に記載の現像装置において、電磁石は、発生させる磁力線が開口部の側面から開口部中心へと向かうように現像剤収容ケースの外壁に設置されており、現像剤が磁場によって開口部を狭めるように前記ケースの内壁にブラシ状の剤穂を形成することを特徴とする現像装置。   5. The developing device according to claim 3, wherein the electromagnet is installed on an outer wall of the developer housing case so that a generated magnetic force line is directed from a side surface of the opening toward the center of the opening, and the developer is opened by a magnetic field. A developing device characterized in that brush-shaped spikes are formed on the inner wall of the case so as to narrow the portion. 請求項1ないし5のいずれかに記載の現像装置において、第2搬送部材側から第1搬送部材側へ現像剤の受け渡しを行う一方の開口部の幅は、画像領域幅に跨って他方の開口部の幅よりも現像剤搬送路の長手方向に長く設けられていることを特徴とする現像装置。   6. The developing device according to claim 1, wherein the width of one opening for transferring the developer from the second conveying member side to the first conveying member side extends over the width of the image area. A developing device characterized by being provided longer in the longitudinal direction of the developer conveyance path than the width of the portion. 請求項1ないし6のいずれかに記載の現像装置において、現像剤のトナーは、少なくとも、窒素原子を含む感応基を有するポリエステルプレポリマー、ポリエステル、着色剤及び離型剤を有機溶媒中に分散させたトナー材料液を、水系媒体中で架橋及び伸張反応の少なくとも一方を行って得られるトナーであることを特徴とする現像装置。   7. The developing device according to claim 1, wherein at least the polyester prepolymer having a sensitive group containing a nitrogen atom, polyester, a colorant, and a release agent are dispersed in an organic solvent. And a toner obtained by subjecting the toner material liquid to at least one of crosslinking and extension reaction in an aqueous medium. 潜像を担持する像担持体と、像担持体に担持された潜像を現像する現像手段とを備えた画像形成装置において、前記現像手段として、請求項1ないし7のいずれかの現像装置を備えたことを特徴とする画像形成装置。   8. An image forming apparatus comprising: an image carrier that carries a latent image; and a developing unit that develops the latent image carried on the image carrier, wherein the developing device according to claim 1 is used as the developing unit. An image forming apparatus comprising the image forming apparatus. 請求項1ないし7のいずれかの現像装置と、感光体、帯電手段及びクリーニング手段のうちの少なくとも1つの手段とを一体に支持し、画像形成装置本体に着脱自在に取り付けられていることを特徴とするプロセスカートリッジ。   8. The developing device according to claim 1, and at least one of a photosensitive member, a charging unit, and a cleaning unit are integrally supported, and are detachably attached to the main body of the image forming apparatus. Process cartridge. 請求項9のプロセスカートリッジを備えたことを特徴とする画像形成装置。   An image forming apparatus comprising the process cartridge according to claim 9.
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