JP2011129317A - Connection structure - Google Patents

Connection structure Download PDF

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JP2011129317A
JP2011129317A JP2009285469A JP2009285469A JP2011129317A JP 2011129317 A JP2011129317 A JP 2011129317A JP 2009285469 A JP2009285469 A JP 2009285469A JP 2009285469 A JP2009285469 A JP 2009285469A JP 2011129317 A JP2011129317 A JP 2011129317A
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terminal
joint
terminals
opposing surfaces
joint terminal
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JP5278297B2 (en
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Hideaki Takehara
秀明 竹原
Kunihiro Fukuda
州洋 福田
Yukio Suzuki
幸雄 鈴木
Yuta Kataoka
裕太 片岡
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Hitachi Cable Ltd
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Hitachi Cable Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a connection structure that reduces deterioration in insertion/extraction properties of a joint terminal on the insertion side even without separately providing a holding jig for holding an insulating member, and also, ensures minimum insertion properties of the joint terminal on the insertion side even if a joint terminal on the side to be inserted, to which the insulating member is fixed, is deformed. <P>SOLUTION: Each of first joint terminals 4a-4c is integrally fixed with insulating members 8a-8c arranged adjacently to each other on the other-face side. A first terminal housing 5 and a second terminal housing 7 are not fitted to each other. The insulating members 8a, 8b (or 8b, 8c, or 8c, 8d) are arranged oppositely to each other so as to sandwich each joint-terminal pair therebetween. The first joint terminal 4a (or 4b, or 4c) is arranged between opposing faces of the insulating members 8a, 8b (or 8b, 8c, or 8c, 8d). In such a state, a gap maintaining means for maintaining a prescribed gap between the opposing faces of the insulating members 8a, 8b (or 8b, 8c, or 8c, 8d) is provided between the opposing faces of the insulating members 8a, 8b (or 8b, 8c, or 8c, 8d) in order to secure minimum insertion properties of a second joint terminal 6a (or 6b, or 6c), paired with the first joint terminal 4a (or 4b, or 4c), even if the first joint terminal 4a (or 4b, or 4c) is deformed. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、例えば、ハイブリッド車、電気自動車などのエコカーに用いられ、特に、大容量の電力を伝達する際に用いられる電力ハーネスの接続部に採用される可能性がある接続構造に関するものである。   The present invention relates to a connection structure that can be used in, for example, a connecting portion of a power harness that is used in an eco-car such as a hybrid vehicle and an electric vehicle, and used to transmit a large amount of power. .

近年、著しい進歩を遂げている、例えば、ハイブリッド車、電気自動車などにおいて、モータとインバータとの間、又はインバータとバッテリとの間のように、機器間を接続する大容量の電力を伝達する際に用いられる電力ハーネスは、その一端側には、例えば、オス端子と該オス端子を収納する第1ターミナルハウジングを備えるオス側コネクタ部と、前記オス端子と接続されるメス端子と該メス端子を収納する第2ターミナルハウジングを備えるメス側コネクタ部との2分割構成のコネクタが備えられている(例えば、特許文献1参照)。   In recent years, significant progress has been made, for example, in hybrid vehicles, electric vehicles, etc., when transferring a large amount of power for connecting devices, such as between a motor and an inverter, or between an inverter and a battery. For example, a power harness used in the above-described configuration includes, on one end side thereof, a male terminal and a male connector portion including a first terminal housing that houses the male terminal, a female terminal connected to the male terminal, and the female terminal. The connector of the 2 division | segmentation structure with the female side connector part provided with the 2nd terminal housing to accommodate is provided (for example, refer patent document 1).

近年、こうしたエコカーは、省エネの性能を向上させることを目的に、全ての部品において軽量化が図られているが、軽量化を図る上で有効な手段の1つに、小型化を図るという目的に突き当たる。   In recent years, such eco-cars have been reduced in weight for all parts for the purpose of improving energy-saving performance. However, one of the effective means for reducing the weight is to reduce the size. I hit it.

そこで、公知技術として、例えば、特許文献2のような技術がある。   Therefore, as a known technique, for example, there is a technique as disclosed in Patent Document 2.

特許文献2に示された技術は、車両駆動用のモータから引き出される複数相の導電性部材の接合端子と、モータを駆動するインバータから引き出される複数相の電力線ケーブルの接合端子とを接続する車両用電気接続構造において、導電性部材の各相の接合端子と、対応する電力線ケーブルの各相の接合端子とが重合されると共に、接合端子の重合面とは反対側の面に絶縁部材が配置され、これら重合された各相の接合端子と絶縁部材とがこれらを貫く位置に設けられた単一のボルトで重合方向に締結固定される技術である。   The technique disclosed in Patent Document 2 is a vehicle that connects a joint terminal of a plurality of phases of conductive members drawn from a motor for driving a vehicle and a joint terminal of a plurality of phases of a power line cable drawn from an inverter that drives the motor. In the electrical connection structure for use, the joining terminal of each phase of the conductive member and the joining terminal of each phase of the corresponding power line cable are polymerized, and the insulating member is disposed on the surface opposite to the overlapping surface of the joining terminal. In this technique, the joined terminals and insulating members of each polymerized phase are fastened and fixed in the polymerizing direction by a single bolt provided at a position penetrating them.

即ち、特許文献2の技術は、単一のボルトを重合方向(積層方向)に締め付けることで、接合端子の重合面である接合端子同士の接点を、複数点、一括して挟み込むことにより、接合端子同士を接点にて固定し電気的に接続される接続構造であるが、このような構成は、特許文献1のような技術に比べ、小型化を図り易いという点において有効である。   That is, the technique of Patent Document 2 is a method in which a single bolt is fastened in a superposition direction (stacking direction), thereby joining a plurality of contact points of joint terminals, which are superposition surfaces of joint terminals, at a time. Although the connection structure is such that the terminals are fixed to each other and electrically connected to each other, such a configuration is effective in that the size can be easily reduced as compared with the technique disclosed in Patent Document 1.

さらに、特許文献2の技術は、接合端子同士の接点を挟み込む絶縁部材を、別途設けた保持用治具により保持することで、絶縁部材同士の間隔を保持できる構造であり、このような構造は、接合端子の挿抜性という点において有効である。   Furthermore, the technology of Patent Document 2 is a structure that can hold the interval between the insulating members by holding the insulating member that sandwiches the contacts between the joining terminals with a holding jig that is separately provided. This is effective in terms of insertion / extraction of the junction terminal.

特開2009−070754号公報JP 2009-070754 A 特許第4037199号公報Japanese Patent No. 4037199 米国特許第5760339号明細書US Pat. No. 5,760,339

しかしながら、近年、接続構造の更なる小型化が望まれており、絶縁部材を保持する保持用治具を別途設けることは、小型化を阻害する要因となり得るという問題がある。   However, in recent years, there has been a demand for further downsizing of the connection structure, and there is a problem that providing a holding jig for holding the insulating member may be a factor that hinders downsizing.

そこで、本発明者らは、保持用治具という構成は採用しないで、接合端子の先端側に絶縁部材(絶縁プレート)を固定することで、絶縁部材同士の間隔を保持しようと考えた。   Therefore, the present inventors have decided not to employ the configuration of the holding jig but to hold the interval between the insulating members by fixing the insulating member (insulating plate) to the tip end side of the joining terminal.

この方法は、非常に有効な方法ではあったが、ボルトを締め付け、そして、緩めたりと、時間が経つにつれて、接合端子がボルトの締め付け方向に傾くように変形することがあった。この変形が過度に進むと、被挿入側では絶縁部材同士が接触するくらいまでに接合端子の変形が発展することが考えられるが、こうした状況は、挿入側の接合端子の先端部が挿入時に絶縁部材に突き当たる結果となり、接合端子が非常に挿入し難いという問題がある。   Although this method was a very effective method, when the bolt was tightened and loosened, the joint terminal sometimes deformed so as to be inclined in the bolt tightening direction over time. If this deformation progresses excessively, it is considered that the deformation of the joining terminal develops to the extent that the insulating members are in contact with each other on the inserted side. As a result, the bonding terminal is very difficult to insert.

本発明は、上記事情に鑑み為されたもので、絶縁部材を保持する保持用治具を別途設けなくても、挿入側の接合端子の挿抜性の低下を少なくすると共に、例え、絶縁部材が固定される被挿入側の接合端子が変形しても、挿入側の接合端子における最低限の挿入性を確保する接続構造の提供を目的とする。   The present invention has been made in view of the above circumstances, and it is possible to reduce a decrease in insertion / extraction property of the joining terminal on the insertion side without separately providing a holding jig for holding the insulating member. It is an object of the present invention to provide a connection structure that ensures a minimum insertion property in a joining terminal on the insertion side even if the joining terminal on the insertion side to be fixed is deformed.

本発明は、上記目的を達成するために創案されたものであり、複数の第1接合端子が整列されて収納される第1ターミナルハウジングと、複数の第2接合端子が整列されて収納される第2ターミナルハウジングと、前記第1ターミナルハウジング内に整列されて収納される複数の絶縁部材とを備え、前記第1ターミナルハウジングと前記第2ターミナルハウジングとを嵌合させると、前記複数の第1接合端子の一面のそれぞれと前記複数の第2接合端子の一面のそれぞれとが対となるように対面すると共に、前記複数の絶縁部材のそれぞれが複数の対面した第1接合端子と第2接合端子とからなる複数の接合端子対のそれぞれを挟むように配置される積層状態となる接続構造において、頭部によって隣接する前記絶縁部材を押圧することで、前記複数の第1接合端子及び前記複数の第2接合端子を各接点にて一括して固定し電気的に接続させる接続部材を備え、前記複数の第1接合端子のそれぞれは、他面側に隣接して配置される絶縁部材と一体的に固定され、前記第1ターミナルハウジングと前記第2ターミナルハウジングとが嵌合していない状態において、前記複数の接合端子対のそれぞれを挟むように対面する前記絶縁部材の対向面間には、該対向面間に配置される第1接合端子が変形しても、該第1接合端子と対となる第2接合端子の最低限の挿入性を確保すべく、前記対向面間に所定の隙間を維持する隙間維持手段が設けられることを特徴とする接続構造である。   The present invention has been devised to achieve the above object, and includes a first terminal housing in which a plurality of first joint terminals are arranged and stored, and a plurality of second joint terminals that are arranged and stored. A second terminal housing, and a plurality of insulating members arranged and accommodated in the first terminal housing, and the first terminal housing and the second terminal housing are fitted together, the plurality of first Each of the one surface of the joining terminal and each of the one surface of the plurality of second joining terminals face each other, and each of the plurality of insulating members faces the plurality of facing first joining terminals and second joining terminals. In the connection structure that is in a stacked state arranged so as to sandwich each of the plurality of joint terminal pairs consisting of the above, by pressing the insulating member adjacent by the head, A plurality of first joint terminals and a plurality of second joint terminals are collectively fixed at each contact and provided with a connecting member for electrical connection, and each of the plurality of first joint terminals is provided on the other surface side. It is fixed integrally with an insulating member disposed adjacent to each other, and faces each other so as to sandwich each of the plurality of joint terminal pairs in a state where the first terminal housing and the second terminal housing are not fitted. Even between the opposing surfaces of the insulating member, even if the first junction terminal disposed between the opposing surfaces is deformed, the minimum insertion property of the second junction terminal paired with the first junction terminal is ensured. Therefore, the connection structure is characterized in that a gap maintaining means for maintaining a predetermined gap is provided between the opposing surfaces.

また、前記接続部材を、頭部と該頭部に接続される軸部とを有し、該軸部を前記複数の第1接合端子及び前記複数の第2接合端子に係る各接点と前記複数の絶縁部材に貫通させると共に、前記頭部によって隣接する前記絶縁部材を押圧することで、前記複数の第1接合端子及び前記複数の第2接合端子を各接点にて一括して固定し電気的に接続させる、少なくとも各接点を貫通する部分は非導電性の材料で形成させる貫通型の接続部材としてもよい。   Further, the connection member has a head and a shaft connected to the head, and the shaft is connected to each of the plurality of first connection terminals and the plurality of second connection terminals with the plurality of contacts. The plurality of first joining terminals and the plurality of second joining terminals are collectively fixed at each contact by pressing the adjacent insulating member by the head and pressing the insulating members adjacent to each other. It is good also as a penetration type connection member made from a nonelectroconductive material at least the part which penetrates each contact connected to.

また、前記隙間維持手段は、前記対向面間に配置される第1接合端子の一面と対面する絶縁部材の対向面に形成されると共に前記対向面間に挿入される第2接合端子を避けるような位置に形成され、前記対向面間に配置される第1接合端子の一面と該一面と対面する絶縁部材の対向面との間に所定の隙間を維持する突起からなり、前記突起は、その高さが前記対向面間に挿入される第2接合端子の厚さよりも低くなるように形成されるとよい。   Further, the gap maintaining means is formed on the opposing surface of the insulating member facing one surface of the first joint terminal disposed between the opposing surfaces and avoids the second joint terminal inserted between the opposing surfaces. And a protrusion that maintains a predetermined gap between one surface of the first joint terminal disposed between the opposing surfaces and the opposing surface of the insulating member facing the one surface. It is good to form so that height may become lower than the thickness of the 2nd junction terminal inserted between the said opposing surfaces.

また、前記隙間維持手段は、前記対向面間に配置される第1接合端子の他面と対面する絶縁部材の対向面に形成されると共に前記対向面間に挟まれる第1接合端子と第2接合端子を避けるような位置に形成され、前記対向面間に配置される第1接合端子の一面と該一面と対面する絶縁部材の対向面との間に所定の隙間を維持する突起からなり、前記突起は、その高さが前記対向面間に配置される第1接合端子の厚さよりも高くなるように、且つ前記対向面間に挟まれる第1接合端子と第2接合端子の合計厚さよりも低くなるように形成されるとよい。   Further, the gap maintaining means is formed on the opposing surface of the insulating member facing the other surface of the first joint terminal disposed between the opposing surfaces, and the first joint terminal and the second sandwiched between the opposing surfaces. It is formed at a position that avoids the joining terminal, and includes a protrusion that maintains a predetermined gap between one surface of the first joining terminal disposed between the facing surfaces and the facing surface of the insulating member facing the one surface, The height of the protrusion is higher than the thickness of the first joint terminal disposed between the opposing surfaces, and the total thickness of the first joint terminal and the second joint terminal sandwiched between the opposing surfaces. It is good to form so that it may become low.

また、前記隙間維持手段は、前記対向面間に配置される第1接合端子の一面に形成されると共に前記対向面間に挿入される第2接合端子を避けるような位置に形成され、前記対向面間に配置される第1接合端子の一面と該一面と対面する絶縁部材の対向面との間に所定の隙間を維持する突起からなり、前記突起は、その高さが前記対向面間に挿入される第2接合端子の厚さよりも低くなるように形成されるとよい。   Further, the gap maintaining means is formed on one surface of the first joint terminal disposed between the facing surfaces, and is formed at a position avoiding the second joint terminal inserted between the facing surfaces. A protrusion that maintains a predetermined gap between one surface of the first junction terminal disposed between the surfaces and the opposing surface of the insulating member facing the one surface, and the protrusion has a height between the opposing surfaces. It is good to form so that it may become lower than the thickness of the 2nd junction terminal inserted.

また、前記隙間維持手段は、前記対向面間に配置される第1接合端子の一面と対面する絶縁部材の対向面に形成され、前記対向面間に配置される第1接合端子の一面と該一面と対面する絶縁部材の対向面との間に所定の隙間を維持する突起からなり、前記突起は、その高さが前記対向面間に挿入される第2接合端子の厚さよりも低くなるように形成され、前記対向面間に挿入される第2接合端子は、前記突起を避けるような形状に形成されるとよい。   Further, the gap maintaining means is formed on the opposing surface of the insulating member facing one surface of the first joint terminal disposed between the opposing surfaces, and the one surface of the first joint terminal disposed between the opposing surfaces and the surface The protrusion includes a protrusion that maintains a predetermined gap between the one surface and the facing surface of the insulating member facing the surface, and the height of the protrusion is lower than the thickness of the second junction terminal inserted between the facing surfaces. The second junction terminal formed between the opposing surfaces may be formed in a shape that avoids the protrusion.

また、前記隙間維持手段は、前記対向面間に配置される第1接合端子の他面と対面する絶縁部材の対向面に形成され、前記対向面間に配置される第1接合端子の一面と該一面と対面する絶縁部材の対向面との間に所定の隙間を維持する突起からなり、前記突起は、その高さが前記対向面間に配置される第1接合端子の厚さよりも高くなるように、且つ前記対向面間に挟まれる第1接合端子と第2接合端子の合計厚さよりも低くなるように形成され、前記対向面間に挟まれる第1接合端子と第2接合端子は、前記突起を避けるような形状に形成されるとよい。   Further, the gap maintaining means is formed on the opposing surface of the insulating member facing the other surface of the first joint terminal disposed between the opposing surfaces, and one surface of the first joint terminal disposed between the opposing surfaces. The protrusion includes a protrusion that maintains a predetermined gap between the one surface and the facing surface of the insulating member facing the one surface, and the height of the protrusion is higher than the thickness of the first joining terminal disposed between the facing surfaces. And the first junction terminal and the second junction terminal sandwiched between the opposing surfaces are formed so as to be lower than the total thickness of the first junction terminal and the second junction terminal sandwiched between the opposing surfaces, It is good to form in the shape which avoids the said protrusion.

また、前記隙間維持手段は、前記対向面間に配置される第1接合端子の一面に形成され、前記対向面間に配置される第1接合端子の一面と該一面と対面する絶縁部材の対向面との間に所定の隙間を維持する突起からなり、前記突起は、その高さが前記対向面間に挿入される第2接合端子の厚さよりも低くなるように形成され、前記対向面間に挿入される第2接合端子は、前記突起を避けるような形状に形成されるとよい。   The gap maintaining means is formed on one surface of the first joint terminal disposed between the opposing surfaces, and the one surface of the first joint terminal disposed between the opposing surfaces faces the insulating member facing the one surface. A protrusion that maintains a predetermined gap with the surface, and the protrusion is formed such that its height is lower than the thickness of the second junction terminal inserted between the opposing surfaces, The second joining terminal inserted into the board may be formed in a shape that avoids the protrusion.

また、前記突起は、前記対向面間に挿入される第2接合端子の挿入側により近い位置に形成されるとよい。   The protrusion may be formed at a position closer to the insertion side of the second joining terminal inserted between the opposing surfaces.

また、前記複数の第1接合端子のそれぞれに固定される絶縁部材には、固定対象の第1接合端子を嵌め込むための嵌合溝が形成され、前記嵌合溝に前記固定対象の第1接合端子が嵌合されて一体的に固定されるとよい。   The insulating member fixed to each of the plurality of first joining terminals is formed with a fitting groove for fitting the first joining terminal to be fixed, and the first fixing target is inserted into the fitting groove. The joining terminals are preferably fitted and fixed together.

本発明によれば、絶縁部材を保持する保持用治具を別途設けなくても、挿入側の接合端子の挿抜性の低下を少なくすると共に、例え、絶縁部材が固定される被挿入側の接合端子が変形しても、挿入側の接合端子における最低限の挿入性を確保することができる。   According to the present invention, even if a holding jig for holding the insulating member is not separately provided, the deterioration of the insertion / extraction property of the insertion terminal on the insertion side is reduced, and for example, the insertion side joining to which the insulating member is fixed is performed. Even if the terminal is deformed, it is possible to ensure a minimum insertion property in the joining terminal on the insertion side.

本発明の一実施の形態に係るコネクタを構成する第1コネクタ部と第2コネクタ部とを示す斜視図である。It is a perspective view which shows the 1st connector part and 2nd connector part which comprise the connector which concerns on one embodiment of this invention. 第1コネクタ部と第2コネクタ部とを嵌合させた後のコネクタを示す斜視図である。It is a perspective view which shows the connector after fitting the 1st connector part and the 2nd connector part. 第1コネクタ部と第2コネクタ部とを嵌合させた後のコネクタを示す断面図である。It is sectional drawing which shows the connector after fitting the 1st connector part and the 2nd connector part. 第1コネクタ部を示す断面図である。It is sectional drawing which shows a 1st connector part. 第1接合端子を示す図であり、(a)は側面図、(b)は下面図である。It is a figure which shows a 1st junction terminal, (a) is a side view, (b) is a bottom view. 第2コネクタ部を示す断面図である。It is sectional drawing which shows a 2nd connector part. 第2接合端子を示す図であり、(a)は側面図、(b)は下面図である。It is a figure which shows a 2nd junction terminal, (a) is a side view, (b) is a bottom view. 第2接合端子を示す図であり、(a)は側面図、(b)は下面図である。It is a figure which shows a 2nd junction terminal, (a) is a side view, (b) is a bottom view. 第1コネクタ部と第2コネクタ部とを嵌合させる前のコネクタを示す断面図である。It is sectional drawing which shows the connector before fitting a 1st connector part and a 2nd connector part. 絶縁部材を示す図であり、(a)は側面図、(b)は上面図である。It is a figure which shows an insulating member, (a) is a side view, (b) is a top view. (a),(b)は好ましい突起の形成位置を説明する図である。(A), (b) is a figure explaining the formation position of a preferable protrusion. 突起をかわすための第2接合端子の形状の一例を示す図である。It is a figure which shows an example of the shape of the 2nd junction terminal for dodging a processus | protrusion. 本発明の変形例を説明する図である。It is a figure explaining the modification of this invention. 本発明の変形例を説明する図である。It is a figure explaining the modification of this invention.

以下、本発明の好適な実施の形態を添付図面にしたがって説明する。   Preferred embodiments of the present invention will be described below with reference to the accompanying drawings.

ここでは、本発明の接続構造の一例としてコネクタを説明する。   Here, a connector will be described as an example of the connection structure of the present invention.

図1は、本実施の形態に係るコネクタの第1コネクタ部と第2コネクタ部とを示す斜視図であり、図2は、第1コネクタ部と第2コネクタ部とを嵌合させたときのコネクタを示す斜視図であり、図3は、その断面図である。   FIG. 1 is a perspective view showing a first connector portion and a second connector portion of the connector according to the present embodiment, and FIG. 2 shows a state where the first connector portion and the second connector portion are fitted together. FIG. 3 is a perspective view showing the connector, and FIG. 3 is a sectional view thereof.

図1〜3に示すように、本実施の形態に係るコネクタ1は、第1コネクタ部2と第2コネクタ部3とで構成され、これらコネクタ部2,3を嵌合させることで、複数の電源ラインを一括して接続するためのものである。   As shown in FIGS. 1-3, the connector 1 which concerns on this Embodiment is comprised by the 1st connector part 2 and the 2nd connector part 3, and by making these connector parts 2 and 3 fit, a some This is for connecting the power lines together.

より具体的には、コネクタ1は、複数(3つ)の第1接合端子(オス端子)4a〜4cが整列されて収納される第1ターミナルハウジング5を有する第1コネクタ部2と、複数(3つ)の第2接合端子(メス端子)6a〜6cが整列されて収納される第2ターミナルハウジング7を有する第2コネクタ部3と、第1ターミナルハウジング5内に整列されて収納されると共に複数の第1接合端子4a〜4cのそれぞれを挟むように設けられ、第1接合端子4a〜4c間を絶縁する複数の絶縁部材(絶縁プレート)8a〜8dとを備え、第1コネクタ部2の第1ターミナルハウジング5と第2コネクタ部3の第2ターミナルハウジング7とを嵌合させると、複数の第1接合端子4a〜4cの一面のそれぞれと複数の第2接合端子6a〜6cの一面のそれぞれとが対(第1接合端子4aと第2接合端子6a、第1接合端子4bと第2接合端子6b、第1接合端子4cと第2接合端子6cの各対)となるように対面すると共に、複数の絶縁部材8a〜8dのそれぞれが複数の対面した第1接合端子4a〜4cと第2接合端子6a〜6cとからなる複数の接合端子対のそれぞれを挟むように配置される積層状態となるものである。   More specifically, the connector 1 includes a first connector portion 2 having a first terminal housing 5 in which a plurality (three) of first joining terminals (male terminals) 4a to 4c are arranged and stored, and a plurality ( A second connector portion 3 having a second terminal housing 7 in which three) second connecting terminals (female terminals) 6a to 6c are arranged and accommodated; A plurality of insulating members (insulating plates) 8a to 8d that are provided so as to sandwich each of the plurality of first connecting terminals 4a to 4c and insulate between the first connecting terminals 4a to 4c; When the 1st terminal housing 5 and the 2nd terminal housing 7 of the 2nd connector part 3 are made to fit, each one surface of several 1st junction terminals 4a-4c and one surface of several 2nd junction terminals 6a-6c Face each other so as to form a pair (first joint terminal 4a and second joint terminal 6a, first joint terminal 4b and second joint terminal 6b, each pair of first joint terminal 4c and second joint terminal 6c). In addition, each of the plurality of insulating members 8a to 8d is stacked so as to sandwich each of the plurality of joining terminal pairs including the first joining terminals 4a to 4c and the second joining terminals 6a to 6c facing each other. It will be.

このコネクタ1は、例えば、車両駆動用のモータと該モータを駆動するインバータとの接続に用いられる。   The connector 1 is used, for example, for connection between a vehicle driving motor and an inverter that drives the motor.

より具体的には、第1コネクタ部2の第1ターミナルハウジング5(図1で言えば、左側の部分)がモータのシールドケースと嵌合すると共に第1ターミナルハウジング5から露出している第1接合端子4a〜4cの部分がモータのシールドケース内に設置される端子台の各端子に接続される。この第1コネクタ部2にインバータと電気的に接続されている第2コネクタ部3を嵌合させることで、モータとインバータとが電気的に接続されることになる。以上がモータ側の接続に関してだが、インバータ側の接続に関しても、同様である。   More specifically, the first terminal housing 5 (the left portion in FIG. 1) of the first connector portion 2 is fitted to the shield case of the motor and is exposed from the first terminal housing 5. The joint terminals 4a to 4c are connected to the terminals of the terminal block installed in the motor shield case. By fitting the second connector portion 3 electrically connected to the inverter to the first connector portion 2, the motor and the inverter are electrically connected. The above is the connection on the motor side, but the same applies to the connection on the inverter side.

以下、コネクタ部2,3のそれぞれの構成について詳述する。   Hereinafter, each structure of the connector parts 2 and 3 is explained in full detail.

図4に示すように、第1コネクタ部2は、内部に3つの第1接合端子4a〜4cを所定間隔で離間された状態で整列させて保持しており、3つの第1接合端子4a〜4cが整列されて収納する第1ターミナルハウジング5と、第1ターミナルハウジング5内に整列されて収納される略直方体形状の複数の絶縁部材8a〜8dと、頭部9bと該頭部9bに接続される軸部9aとを有し、軸部9aを複数の第1接合端子4a〜4c及び複数の第2接合端子6a〜6cに係る各接点と複数の絶縁部材8a〜8dに貫通させると共に、頭部9bによって隣接する絶縁部材を押圧することで、複数の第1接合端子4a〜4c及び複数の第2接合端子6a〜6cを各接点にて一括して固定し電気的に接続させる、少なくとも各接点を貫通する部分は非導電性の材料で形成させる接続部材(貫通型の接続部材)9とを備える。   As shown in FIG. 4, the first connector portion 2 holds the three first joint terminals 4 a to 4 c in an aligned state in a state of being separated at a predetermined interval. A first terminal housing 5 in which 4c is arranged and stored; a plurality of substantially rectangular parallelepiped-shaped insulating members 8a to 8d that are arranged and stored in the first terminal housing 5; a head portion 9b and a head portion 9b The shaft portion 9a, and the shaft portion 9a penetrates through the respective contact points and the plurality of insulating members 8a to 8d according to the plurality of first joining terminals 4a to 4c and the plurality of second joining terminals 6a to 6c, By pressing the adjacent insulating member by the head 9b, the plurality of first joint terminals 4a to 4c and the plurality of second joint terminals 6a to 6c are collectively fixed at each contact and electrically connected, at least The part through each contact is non-conductive Connecting member for at material forming and a (feedthrough connecting member) 9.

なお、第1ターミナルハウジング5がターミナルハウジングとしてオス(オス側ターミナルハウジング)であってもメス(メス側ターミナルハウジング)であっても良い。ここでは一例として第1ターミナルハウジング5がオス側ターミナルハウジングである場合を説明する。   The first terminal housing 5 may be a male (male side terminal housing) or a female (female side terminal housing) as a terminal housing. Here, the case where the 1st terminal housing 5 is a male side terminal housing is demonstrated as an example.

第1接合端子4a〜4cは、板状の端子であり、非導電性樹脂(例えば、PPS(ポリフェニレンサルファイド)樹脂、PPA(ポリフタルアミド)樹脂、PA(ポリアミド)樹脂、PBT(ポリブチレンテレフタレート)、エポキシ系樹脂)からなり、第1ターミナルハウジング5の一部である樹脂成形体10に所定間隔で離間されて整列保持される。樹脂成形体10に第1接合端子4a〜4cを保持させる方法としては、例えば、樹脂成形体10の成形時に第1接合端子4a〜4cをインサートしてから樹脂を硬化させて保持させる方法や、予め成形した樹脂成形体10に第1接合端子4a〜4cを圧入して保持させる方法がある。   The first joint terminals 4a to 4c are plate-like terminals and are non-conductive resins (for example, PPS (polyphenylene sulfide) resin, PPA (polyphthalamide) resin, PA (polyamide) resin, PBT (polybutylene terephthalate)). , Epoxy-based resin) and are aligned and held at a predetermined interval from a resin molded body 10 which is a part of the first terminal housing 5. As a method of holding the first joint terminals 4a to 4c in the resin molded body 10, for example, a method of inserting the first joint terminals 4a to 4c when molding the resin molded body 10 and then curing and holding the resin, There is a method in which the first joint terminals 4a to 4c are press-fitted and held in a pre-molded resin molded body 10.

また、第1接合端子4a〜4cのそれぞれは、他面(第2接合端子6a〜6cと接合される面と反対側の面)側に隣接して配置される絶縁部材8a〜8cと一体的に固定される。つまり、上述したとおり、樹脂成形体10は、第1接合端子4a〜4cを所定間隔で離間させて整列するように保持しているが、この保持している第1接合端子4a〜4cの先端側に絶縁部材8a〜8cが一体的に固定されているので、結果として、絶縁部材8a〜8cも、所定間隔で離間されて整列されることになる。このように構成することにより、各接点間の絶縁性と嵌合時の第2接合端子6a〜6cの挿入性を確保している。   Moreover, each of the 1st junction terminals 4a-4c is integral with the insulating members 8a-8c arrange | positioned adjacent to the other surface (surface on the opposite side to the surface joined to 2nd junction terminals 6a-6c) side. Fixed to. That is, as described above, the resin molded body 10 holds the first joint terminals 4a to 4c so as to be spaced apart and aligned at a predetermined interval, but the tips of the first joint terminals 4a to 4c that are held are held. Since the insulating members 8a to 8c are integrally fixed to the side, as a result, the insulating members 8a to 8c are also separated and aligned at a predetermined interval. By comprising in this way, the insulation between each contact and the insertion property of the 2nd junction terminals 6a-6c at the time of a fitting are ensured.

第1接合端子4a〜4cのそれぞれには、異なる電圧及び/又は電流の電気が送電される。例えば、本実施の形態においては、モータ、インバータ間用の三相交流の電源ラインを想定しており、第1接合端子4a〜4cのそれぞれには、120°位相の異なる交流が送電される。第1接合端子4a〜4cのそれぞれは、コネクタ1での送電ロスを低減するなどの目的のために、導電率の高い銀、銅、アルミニウムなどの金属で構成されると良い。また、第1接合端子4a〜4cのそれぞれは、多少の可撓性を有する。   Electricity of different voltage and / or current is transmitted to each of the first joint terminals 4a to 4c. For example, in the present embodiment, a three-phase AC power supply line for the motor and the inverter is assumed, and ACs having different phases by 120 ° are transmitted to each of the first joint terminals 4a to 4c. Each of the first connecting terminals 4a to 4c is preferably made of a metal having high conductivity such as silver, copper, or aluminum for the purpose of reducing power transmission loss in the connector 1 or the like. Moreover, each of the 1st junction terminals 4a-4c has some flexibility.

複数の絶縁部材8a〜8dは、第1ターミナルハウジング5内に整列されて収納されると共に複数の第1接合端子4a〜4cの他面(第2接合端子6a〜6cと接合される面と反対側の面)のそれぞれと一体的に固定される複数の第1絶縁部材8a〜8cと、第1ターミナルハウジング5の内面と一体的に固定されて設けられると共に複数の第1接合端子4a〜4cと複数の第2接合端子6a〜6cとが積層状態となったときに最外に位置する第2接合端子6cの他面(第1接合端子4cと接合される面と反対側の面)と対向するように設けられる第2絶縁部材8dとからなる。   The plurality of insulating members 8a to 8d are arranged and stored in the first terminal housing 5 and are opposite to the other surfaces (the surfaces to be joined to the second joining terminals 6a to 6c) of the plurality of first joining terminals 4a to 4c. A plurality of first insulating members 8a to 8c that are integrally fixed to each of the first surface of the first terminal housing 5 and a plurality of first connecting terminals 4a to 4c. And the other surface of the second joint terminal 6c located on the outermost side when the plurality of second joint terminals 6a to 6c are in a laminated state (surface opposite to the surface joined to the first joint terminal 4c) The second insulating member 8d is provided so as to face each other.

複数の絶縁部材8a〜8dは、第1接合端子4a〜4cの先端側に突出するような位置に固定される。これら絶縁部材8a〜8dのそれぞれは、第2接合端子6a〜6cが挿抜される側の角部のそれぞれが面取り加工されている。また、図5(a),(b)に示すように、複数の第1絶縁部材8a〜8cには、固定対象の第1接合端子4a〜4cを嵌め込むための嵌合溝11が形成される。この嵌合溝11に固定対象の第1接合端子4a〜4cが嵌合されて一体的に固定される。これにより、第1絶縁部材8a〜8cと第1接合端子4a〜4cとの段差が補われ、複数の第1絶縁部材8a〜8cの下面(図示下側の面)が第1接合端子4a〜4cの下面(図示下側の面)と同一面となる。これらの構成により、第1コネクタ部2と第2コネクタ部3とを嵌合させたときの第1接合端子4a〜4cに対する第2接合端子6a〜6cの挿抜性が向上する。なお、図5(a)では、第1絶縁部材8aの構造を簡略化し、第1絶縁部材8a〜8cを同じように描いている。   The plurality of insulating members 8a to 8d are fixed at positions that protrude toward the distal ends of the first connecting terminals 4a to 4c. As for each of these insulating members 8a-8d, each corner | angular part by which the 2nd junction terminal 6a-6c is inserted / extracted is chamfered. 5A and 5B, the plurality of first insulating members 8a to 8c are formed with fitting grooves 11 for fitting the first joint terminals 4a to 4c to be fixed. The The first joining terminals 4a to 4c to be fixed are fitted into the fitting groove 11 and fixed integrally. Thereby, the step between the first insulating members 8a to 8c and the first joint terminals 4a to 4c is compensated, and the lower surfaces (lower surfaces in the drawing) of the plurality of first insulating members 8a to 8c are the first joint terminals 4a to 4c. It becomes the same surface as the lower surface (lower surface in the figure) of 4c. With these configurations, the insertability of the second joint terminals 6a to 6c with respect to the first joint terminals 4a to 4c when the first connector portion 2 and the second connector portion 3 are fitted is improved. In FIG. 5A, the structure of the first insulating member 8a is simplified, and the first insulating members 8a to 8c are drawn in the same manner.

詳細については後述するが、絶縁部材8b〜8dの上面(積層状態となったときに第2接合端子6a〜6cと隣接する面)には、突起43が形成されている。   Although details will be described later, a protrusion 43 is formed on the upper surfaces of the insulating members 8b to 8d (surfaces adjacent to the second joint terminals 6a to 6c when they are in a laminated state).

再び図4を参照し、接続部材9は、複数の対面した第1接合端子4a〜4cと第2接合端子6a〜6cとからなる複数の接合端子対と複数の絶縁部材8a〜8dとを貫通し、少なくとも複数の接合端子対に接触する表面が非導電性に形成された軸部9aと、軸部9aと一体に形成された押圧部としての頭部9bとを有する。   Referring to FIG. 4 again, the connecting member 9 penetrates the plurality of joining terminal pairs including the plurality of facing first joining terminals 4a to 4c and the second joining terminals 6a to 6c and the plurality of insulating members 8a to 8d. In addition, at least a plurality of joint terminal pairs have a shaft portion 9a whose surface is made non-conductive and a head portion 9b as a pressing portion formed integrally with the shaft portion 9a.

より具体的には、接続部材9は、金属(例えば、SUS、鉄、銅合金など)製のボルト(例えば、キャップボルト)12とその軸部9aの外周に非導電性の材料として非導電性樹脂(例えば、PPS(ポリフェニレンサルファイド)樹脂、PPA(ポリフタルアミド)樹脂、PA(ポリアミド)樹脂、PBT(ポリブチレンテレフタレート)、エポキシ系樹脂)をコーティングして形成された絶縁層13とからなる。ボルト12の頭部9bには、例えば、図示しない六角穴が形成され、この六角穴にスパナなどの締め付け工具を嵌合させることで、ボルト12を回転させ締め付けることができるようになっている。   More specifically, the connecting member 9 is a non-conductive material as a non-conductive material on the outer periphery of a metal (for example, SUS, iron, copper alloy, etc.) bolt (for example, cap bolt) 12 and its shaft portion 9a. The insulating layer 13 is formed by coating a resin (for example, PPS (polyphenylene sulfide) resin, PPA (polyphthalamide) resin, PA (polyamide) resin, PBT (polybutylene terephthalate), epoxy resin). For example, a hexagonal hole (not shown) is formed in the head portion 9b of the bolt 12, and the bolt 12 can be rotated and tightened by fitting a tightening tool such as a spanner into the hexagonal hole.

なお、接続部材9としては、その全てを非導電性樹脂で形成したものを用いてもよいが、強度の観点からは金属製のボルト12の軸部9aの外周を絶縁層13で覆ったものを用いるのが好適である。つまり、接続部材9を金属製のボルト12と非導電性樹脂製の絶縁層13の折衷構造とすることで、接続部材9全体を非導電性樹脂で形成する場合に比べ、強度を高めることができる。金属製のボルト12にコーティングする非導電性樹脂としては、クリープを防止すべくボルト12を構成する金属と線膨張係数の近いものを用いるとよい。   In addition, as the connection member 9, you may use the thing which all formed with the nonelectroconductive resin, but the outer periphery of the axial part 9a of the metal volt | bolts 12 was covered with the insulating layer 13 from a viewpoint of intensity | strength. Is preferably used. That is, the connecting member 9 is made of a fold structure of the metal bolt 12 and the insulating layer 13 made of non-conductive resin, so that the strength can be increased as compared with the case where the entire connecting member 9 is made of non-conductive resin. it can. As the non-conductive resin that coats the metal bolt 12, a resin having a linear expansion coefficient close to that of the metal constituting the bolt 12 may be used to prevent creep.

接続部材9の頭部9bの外周には、第1ターミナルハウジング5内に水が浸入するのを防止するパッキン14が設けられる。また、接続部材9の頭部9bの下面とその直下の第1絶縁部材8aの上面との間には、第1絶縁部材8aに所定の押圧力を付与する弾性部材15が設けられる。弾性部材15は、例えば、金属(例えば、SUSなど)からなるバネで構成される。なお、本実施の形態において、弾性部材15は、接続部材9の一部という位置付けである。   A packing 14 is provided on the outer periphery of the head 9 b of the connection member 9 to prevent water from entering the first terminal housing 5. In addition, an elastic member 15 that applies a predetermined pressing force to the first insulating member 8a is provided between the lower surface of the head 9b of the connecting member 9 and the upper surface of the first insulating member 8a immediately below the head 9b. The elastic member 15 is composed of, for example, a spring made of metal (for example, SUS). In the present embodiment, the elastic member 15 is positioned as a part of the connection member 9.

弾性部材15の下部が当接する第1絶縁部材8aの上面には、弾性部材15の下部を覆う(収納する)凹部16が形成され、凹部16の底部(即ち、弾性部材15の下部が当接する座の部分)には、弾性部材15を受けて非導電性樹脂からなる第1絶縁部材8aの損傷を防止する金属(例えば、SUSなど)製の受け部材17が設けられる。   A recess 16 that covers (stores) the lower portion of the elastic member 15 is formed on the upper surface of the first insulating member 8a with which the lower portion of the elastic member 15 contacts, and the bottom of the recess 16 (that is, the lower portion of the elastic member 15 contacts). The seat portion is provided with a receiving member 17 made of metal (for example, SUS) that receives the elastic member 15 and prevents damage to the first insulating member 8a made of non-conductive resin.

受け部材17は、弾性部材15から第1絶縁部材8aの上面に加わる応力を分散することで第1絶縁部材8aの損傷を防止する。そのため、受け部材17と第1絶縁部材8aとの接触面積をできるだけ大きくすることが好ましい。本実施の形態では、受け部材17と第1絶縁部材8aとの接触面積を大きくすべく、凹部16の底部全面に亘って接触するような形状の受け部材17を設けた。   The receiving member 17 prevents damage to the first insulating member 8a by dispersing the stress applied from the elastic member 15 to the upper surface of the first insulating member 8a. Therefore, it is preferable to make the contact area between the receiving member 17 and the first insulating member 8a as large as possible. In the present embodiment, in order to increase the contact area between the receiving member 17 and the first insulating member 8a, the receiving member 17 having a shape that contacts the entire bottom surface of the recess 16 is provided.

この接続部材9は、第1絶縁部材8a〜8cが固定される第1接合端子4a〜4cの面側(図4で言えば、上面側)から第1ターミナルハウジング5内に挿入され、軸部9aの先端のネジ部18を第1ターミナルハウジング5の内周面に形成されたネジ穴19に螺合させることで、接続部材9の頭部9bから軸部9aの先端に向けて(図4で言えば、上方から下方に向けて)押圧し、複数の第1接合端子4a〜4c及び複数の第2接合端子6a〜6cを各接点にて一括して固定し電気的に接続させている。   The connecting member 9 is inserted into the first terminal housing 5 from the surface side (the upper surface side in FIG. 4) of the first connecting terminals 4a to 4c to which the first insulating members 8a to 8c are fixed, and the shaft portion The screw portion 18 at the tip of 9a is screwed into the screw hole 19 formed in the inner peripheral surface of the first terminal housing 5, so that the head portion 9b of the connection member 9 is directed toward the tip of the shaft portion 9a (FIG. 4). In other words, the plurality of first joining terminals 4a to 4c and the plurality of second joining terminals 6a to 6c are collectively fixed at each contact and electrically connected. .

第1ターミナルハウジング5は、横断面が略矩形状の中空の筒状体20からなる。第2ターミナルハウジング7と嵌合される筒状体20の一端側(図示右側)の外周部は、第2コネクタ部3との嵌合性を考慮してテーパ形状に形成されている。また、筒状体20の一端側の外周部には、第1コネクタ部2と第2コネクタ部3との間をシールするターミナルハウジング防水構造21が設けられる。ターミナルハウジング防水構造21は、筒状体20の開口側の外周部に形成された凹部22と、凹部22に設けられたOリングなどのパッキン23とからなる。   The first terminal housing 5 includes a hollow cylindrical body 20 having a substantially rectangular cross section. An outer peripheral portion on one end side (right side in the drawing) of the cylindrical body 20 to be fitted with the second terminal housing 7 is formed in a tapered shape in consideration of fitting properties with the second connector portion 3. A terminal housing waterproof structure 21 that seals between the first connector portion 2 and the second connector portion 3 is provided on the outer peripheral portion on one end side of the cylindrical body 20. The terminal housing waterproof structure 21 includes a recess 22 formed in the outer peripheral portion on the opening side of the cylindrical body 20 and a packing 23 such as an O-ring provided in the recess 22.

筒状体20内の他端側(図示左側)には、第1接合端子4a〜4cのそれぞれが整列保持された樹脂成形体10が収納される。筒状体20の他端側の外周には、第1コネクタ部2を機器などの筐体(例えば、モータのシールドケース)に固定するためのフランジ24(取付孔は省略)が形成される。取付孔にボルトを挿入し機器などの筐体に固定するためのフランジ24の縁周部25には、機器などの筐体と第1コネクタ部2との間をシールするパッキンなどを設けるようにしても良い。なお、このフランジ24という構成は、第1コネクタ部2が機器などの筐体に固定されることを前提とするものではなく、フランジ24は第2コネクタ部3に設けられていても良いし、第1コネクタ部2と第2コネクタ部3の両方に設けられていても良い。また、第1コネクタ部2と第2コネクタ部3のどちらも機器などの筐体に固定されないフリーの状態としても良い。   The other end side (the left side in the figure) in the cylindrical body 20 accommodates the resin molded body 10 in which the first joint terminals 4a to 4c are aligned and held. A flange 24 (an attachment hole is omitted) for fixing the first connector portion 2 to a housing (for example, a shield case of a motor) such as a device is formed on the outer periphery on the other end side of the cylindrical body 20. The edge 24 of the flange 24 for inserting a bolt into the mounting hole and fixing it to the housing of the device or the like is provided with a packing or the like that seals between the housing of the device and the first connector portion 2. May be. The configuration of the flange 24 is not based on the premise that the first connector portion 2 is fixed to a housing such as a device, and the flange 24 may be provided in the second connector portion 3. It may be provided in both the first connector part 2 and the second connector part 3. Moreover, it is good also as a free state in which neither the 1st connector part 2 nor the 2nd connector part 3 is fixed to housings, such as an apparatus.

また、このフランジ24は、放熱性を向上させる点においても有効である。つまり、フランジ24を形成することにより第1ターミナルハウジング5の表面積を大きくすることができ、第1コネクタ部2の内部で発生した熱(例えば、各接点で発生した熱)を第1ターミナルハウジングを介して外部に放熱する際において、放熱性を向上させることができる。   The flange 24 is also effective in improving heat dissipation. That is, by forming the flange 24, the surface area of the first terminal housing 5 can be increased, and heat generated inside the first connector portion 2 (for example, heat generated at each contact) When heat is radiated to the outside, heat dissipation can be improved.

筒状体20の上部(図示上側)には、接続部材9を挿入するための接続部材挿入孔26が形成される。接続部材挿入孔26は筒状に形成されており、その筒状の下端部(図示下側)が内側に折り曲げられている。この折り曲げられた部分に接続部材9の頭部9bの下面の縁周部が当接することで、接続部材9のストロークを規制するようになっている。   A connection member insertion hole 26 for inserting the connection member 9 is formed in an upper portion (upper side in the drawing) of the cylindrical body 20. The connection member insertion hole 26 is formed in a cylindrical shape, and its cylindrical lower end (lower side in the figure) is bent inward. The stroke of the connecting member 9 is regulated by the edge peripheral portion of the lower surface of the head portion 9b of the connecting member 9 coming into contact with the bent portion.

筒状体20は、シールド性能、放熱性、及びコネクタ1の軽量化のために、導電率、熱伝導率が高く軽量なアルミニウムなどの金属で形成されることが好ましいが、樹脂などにより形成するようにしても良い。第1ターミナルハウジング5を非導電性樹脂で形成する場合には、第2絶縁部材8dと第1ターミナルハウジング5を非導電性樹脂により一体成形してもよい。なお、本実施の形態においては、筒状体20をアルミニウムで形成した。この様に、筒状体20をアルミニウムで形成することにより、接続部材9をネジ穴19に螺合させる際、筒状体20を絶縁性樹脂で形成する場合と比べ、強固に締め付けることができるという効果がある。   The cylindrical body 20 is preferably formed of a metal such as aluminum having high electrical conductivity and thermal conductivity in order to reduce shielding performance, heat dissipation, and weight of the connector 1, but is formed of resin or the like. You may do it. When the first terminal housing 5 is formed of a nonconductive resin, the second insulating member 8d and the first terminal housing 5 may be integrally formed of a nonconductive resin. In the present embodiment, the cylindrical body 20 is made of aluminum. In this way, by forming the cylindrical body 20 with aluminum, when the connection member 9 is screwed into the screw hole 19, it can be tightened more firmly than when the cylindrical body 20 is formed with an insulating resin. There is an effect.

図6に示すように、第2コネクタ部3は、内部に複数(3つ)の第2接合端子(メス端子)6a〜6cが整列されて収納される第2ターミナルハウジング7を有する。なお、ここではメス端子を有する側のコネクタ部を第2コネクタ部3と称している。つまり、第2ターミナルハウジング7がターミナルハウジングとしてオス(オス側ターミナルハウジング)であってもメス(メス側ターミナルハウジング)であっても良い。ここでは、オス側ターミナルハウジングである第1ターミナルハウジング5に対応して第2ターミナルハウジング7がメス側ターミナルハウジングである場合を説明する。   As shown in FIG. 6, the second connector portion 3 includes a second terminal housing 7 in which a plurality (three) of second connecting terminals (female terminals) 6 a to 6 c are arranged and stored. In addition, the connector part by the side which has a female terminal is called the 2nd connector part 3 here. That is, the second terminal housing 7 may be a male (male side terminal housing) or a female (female side terminal housing) as a terminal housing. Here, a case where the second terminal housing 7 is a female terminal housing corresponding to the first terminal housing 5 which is a male terminal housing will be described.

第2接合端子6a〜6cの一端側のそれぞれには、インバータ側からのびたケーブル27a〜27cが接続されている。これらケーブル27a〜27cのそれぞれは、第1接合端子4a〜4cのそれぞれに第2接合端子6a〜6cを介して電気的に接続されるため、第1接合端子4a〜4cのそれぞれに対応する電圧及び/又は電流の電気がそれぞれ送電される。ケーブル27a〜27cは、導体28の外周に絶縁層29を形成してなる。本実施の形態においては、断面積が20mm2の導体28を用いた。 Cables 27a to 27c extending from the inverter side are connected to one end sides of the second connection terminals 6a to 6c, respectively. Since each of these cables 27a to 27c is electrically connected to each of the first joint terminals 4a to 4c via the second joint terminals 6a to 6c, the voltage corresponding to each of the first joint terminals 4a to 4c. And / or current electricity is transmitted respectively. The cables 27 a to 27 c are formed by forming an insulating layer 29 on the outer periphery of the conductor 28. In the present embodiment, the conductor 28 having a cross-sectional area of 20 mm 2 is used.

ケーブル27a〜27cのそれぞれは、多連筒状(複数の筒が連なっている状態のこと)のケーブル保持部材30によって所定間隔で離間されて整列保持される。このケーブル保持部材30によって第2接合端子6a〜6cのそれぞれは、第1コネクタ部2と第2コネクタ部3とを嵌合させたときに、第2接合端子6a〜6cのそれぞれと対となるように対面する(即ち、接続対象の)第1接合端子4a〜4cのそれぞれの下方に位置するように位置決めして保持される。   Each of the cables 27 a to 27 c is aligned and held at a predetermined interval by a cable holding member 30 having a multi-tubular shape (a state in which a plurality of tubes are connected). When the first connector part 2 and the second connector part 3 are fitted to each other, the second joining terminals 6a to 6c are paired with the second joining terminals 6a to 6c by the cable holding member 30, respectively. Thus, it positions and hold | maintains so that it may be located under each of 1st junction terminal 4a-4c which faces (namely, connection object).

ケーブル保持部材30は、第2接合端子6a〜6cのそれぞれを互いに絶縁して短絡を防止すべく、非導電性の樹脂などからなる。このケーブル保持部材30により、第2接合端子6a〜6cのそれぞれに接続されたケーブル27a〜27cのそれぞれが可撓性に優れたケーブルであっても、第2接合端子6a〜6cのそれぞれを所定の位置に保持することができる。つまり、本実施の形態では、ケーブル27a〜27cとして可撓性に優れたケーブルを用いることができるので、ケーブル27a〜27cを敷設する際の配線自由度を向上できる。   The cable holding member 30 is made of a non-conductive resin or the like so as to insulate the second joining terminals 6a to 6c from each other and prevent a short circuit. Even if each of the cables 27a to 27c connected to each of the second joining terminals 6a to 6c is a cable excellent in flexibility, the second holding terminals 6a to 6c are respectively predetermined by the cable holding member 30. Can be held in the position. That is, in this embodiment, since cables having excellent flexibility can be used as the cables 27a to 27c, the degree of freedom in wiring when the cables 27a to 27c are laid can be improved.

なお、ケーブル保持部材30は、ケーブル27a〜27cを保持することで、より詳しくは、第2接合端子6a〜6cに近い位置であってケーブル27a〜27cの端部側を保持することで、第2接合端子6a〜6cを所定の位置に保持するべく、第2接合端子6a〜6cの位置決めを行っているが、ケーブル27a〜27cを保持すると共に第2接合端子6a〜6cも直接保持して、第2接合端子6a〜6cの位置決めを行っても良い。また、ケーブル保持部材30に変えて、ケーブル27a〜27cを保持しないで、第2接合端子6a〜6cを直接保持する接合端子保持部材であっても良い。   In addition, the cable holding member 30 holds the cables 27a to 27c. More specifically, the cable holding member 30 holds the end portions of the cables 27a to 27c at positions close to the second connecting terminals 6a to 6c. The second joint terminals 6a to 6c are positioned so as to hold the two joint terminals 6a to 6c in a predetermined position, but the cables 27a to 27c are held and the second joint terminals 6a to 6c are also directly held. The positioning of the second connecting terminals 6a to 6c may be performed. Further, instead of the cable holding member 30, a joining terminal holding member that directly holds the second joining terminals 6 a to 6 c without holding the cables 27 a to 27 c may be used.

ケーブル保持部材30に関し、第2接合端子6a〜6cを直接保持しないで、ケーブル27a〜27cを保持することで、第2接合端子6a〜6cの位置決めを行っている場合、即ち、本実施の形態のような場合、ケーブル27a〜27cを可撓性があるものにすることにより、第2接合端子6a〜6cの先端側が第2ターミナルハウジング7に対して柔軟性を持たせることができるようになる。このように構成することにより、第1コネクタ部2において、接続部材9の押圧により、第1接合端子4a〜4cが変形し、たとえ、第2接合端子が挿入する部分の位置が多少変わっても、柔軟に対応することができる。   With respect to the cable holding member 30, the second connecting terminals 6a to 6c are positioned by holding the cables 27a to 27c without directly holding the second connecting terminals 6a to 6c. In such a case, by making the cables 27a to 27c flexible, the distal end sides of the second connecting terminals 6a to 6c can be made flexible with respect to the second terminal housing 7. . With this configuration, in the first connector portion 2, the first connecting terminals 4 a to 4 c are deformed by the pressing of the connecting member 9, and even if the position of the portion into which the second connecting terminal is inserted slightly changes. Can respond flexibly.

また、第2ターミナルハウジング7から引き出されたケーブル27a〜27cの部分には、シールド性能の向上を目的とした編組シールド31が巻き付けられている。この編組シールド31は、後述する筒状シールド体41と接触され、筒状シールド体41を介して第1ターミナルハウジング5に電気的に接続されている(同電位(GND)とされている)。なお、図1,2では、簡略化のため編組シールド31を図示していない。   Further, a braided shield 31 is wound around the portions of the cables 27a to 27c drawn from the second terminal housing 7 for the purpose of improving the shielding performance. The braided shield 31 is in contact with a cylindrical shield body 41 to be described later, and is electrically connected to the first terminal housing 5 via the cylindrical shield body 41 (the same potential (GND)). In FIGS. 1 and 2, the braided shield 31 is not shown for simplicity.

第2接合端子6a〜6cのそれぞれは、図7,8に示すように、ケーブル27a〜27cの先端部から露出された導体28をかしめるためのかしめ部32と、かしめ部32と一体に形成されたU字状接点33とを有する。U字状接点33の先端部には、挿入性を向上させるべくテーパ部34が形成される。第1コネクタ部2と第2コネクタ部3とを嵌合させると、U字状接点33が接続部材9の軸部9aを挟み込むように挿入される。   As shown in FIGS. 7 and 8, each of the second joining terminals 6 a to 6 c is formed integrally with the caulking portion 32 and the caulking portion 32 for caulking the conductor 28 exposed from the distal ends of the cables 27 a to 27 c. And a U-shaped contact 33. A tapered portion 34 is formed at the distal end portion of the U-shaped contact 33 in order to improve the insertability. When the first connector portion 2 and the second connector portion 3 are fitted, the U-shaped contact 33 is inserted so as to sandwich the shaft portion 9a of the connecting member 9.

本実施の形態においては、コネクタ1の小型化のためにケーブル27a〜27cのそれぞれができるだけ隙間無く整列保持される構成としている。そのため、図8に示すように、整列時に中央に配置されるケーブル27bに接続される第2接合端子6bの胴部35を折り曲げることにより、第2接合端子6a〜6cを同じ間隔で離間させて配置するようにした。   In the present embodiment, in order to reduce the size of the connector 1, the cables 27a to 27c are arranged and held with as little gap as possible. Therefore, as shown in FIG. 8, the second joint terminals 6a to 6c are spaced apart at the same interval by bending the body portion 35 of the second joint terminal 6b connected to the cable 27b disposed in the center during alignment. It was arranged.

第2接合端子6a〜6cのそれぞれは、コネクタ1での送電ロスを低減するなどの目的のために、導電率の高い銀、銅、アルミニウムなどの金属で構成されると良い。また、第2接合端子6a〜6cのそれぞれは、多少の可撓性を有する。   Each of the second connection terminals 6a to 6c is preferably made of a metal such as silver, copper, or aluminum having high conductivity for the purpose of reducing power transmission loss in the connector 1 or the like. Moreover, each of the 2nd junction terminals 6a-6c has some flexibility.

再び図6を参照し、第2ターミナルハウジング7は、横断面が略矩形状の中空の筒状体36からなる。第2ターミナルハウジング7内に第1ターミナルハウジング5が嵌合されるため、第1ターミナルハウジング5と嵌合される筒状体36の一端側(図示左側)の内周部は、第1ターミナルハウジング5との嵌合性を考慮してテーパ形状に形成されている。   Referring to FIG. 6 again, the second terminal housing 7 includes a hollow cylindrical body 36 having a substantially rectangular cross section. Since the first terminal housing 5 is fitted into the second terminal housing 7, the inner peripheral portion of one end side (the left side in the drawing) of the cylindrical body 36 fitted with the first terminal housing 5 is the first terminal housing. 5 is formed in a taper shape.

なお、逆に第1ターミナルハウジング5内に第2ターミナルハウジング7が嵌合される構成としても構わない。この場合は、第1ターミナルハウジング5を構成する筒状体20の一端側の内周部をテーパ形状に形成し、第2ターミナルハウジング7を構成する筒状体36の一端側の外周部をテーパ形状に形成し、ターミナルハウジング防水構造21を筒状体36の一端側の外周部に形成すると良い。   Conversely, the second terminal housing 7 may be fitted into the first terminal housing 5. In this case, the inner peripheral part on one end side of the cylindrical body 20 constituting the first terminal housing 5 is formed in a tapered shape, and the outer peripheral part on one end side of the cylindrical body 36 constituting the second terminal housing 7 is tapered. The terminal housing waterproof structure 21 may be formed on the outer peripheral portion on one end side of the cylindrical body 36.

筒状体36の他端側(図示右側)には、ケーブル27a〜27cのそれぞれを整列保持するケーブル保持部材30が収納される。ケーブル保持部材30のケーブル挿入側にはパッキンレス気密部37が形成され、ケーブル27a〜27cを伝って第2ターミナルハウジング7内に水が浸入するのを防止するようになっている。ケーブル保持部材30の外周部には、第1ターミナルハウジング5の内周面に当接するパッキン38が設けられる。つまり、コネクタ1は、ターミナルハウジング防水構造21のパッキン23とケーブル保持部材30の外周部に設けられたパッキン38による二重防水構造となっている。   A cable holding member 30 that holds and aligns the cables 27a to 27c is housed on the other end side (the right side in the figure) of the cylindrical body 36. A packingless hermetic portion 37 is formed on the cable insertion side of the cable holding member 30 to prevent water from entering the second terminal housing 7 through the cables 27a to 27c. A packing 38 that abuts against the inner peripheral surface of the first terminal housing 5 is provided on the outer peripheral portion of the cable holding member 30. That is, the connector 1 has a double waterproof structure by the packing 23 provided on the outer periphery of the packing 23 of the terminal housing waterproof structure 21 and the cable holding member 30.

さらに、ケーブル27a〜27cが引き出される筒状体36の他端側の外周には、筒状体36内への水の浸入を防止するゴムブーツ39が被せられている。なお、図1,2では、簡略化のためゴムブーツ39を図示していない。   Further, a rubber boot 39 for preventing water from entering the cylindrical body 36 is covered on the outer periphery of the cylindrical body 36 from which the cables 27a to 27c are drawn. 1 and 2, the rubber boot 39 is not shown for the sake of simplicity.

また、筒状体36の上部(図示上側)には、第2コネクタ部3と第1コネクタ部2とを嵌合させたときに、第1コネクタ部2に設けられる接続部材9を操作するための接続部材操作用孔40が形成される。この接続部材操作用孔40は、第1ターミナルハウジング5と第2ターミナルハウジング7との嵌合後に、接続部材9を第1ターミナルハウジング5に対して挿抜可能とするための貫通孔としての役割も兼ねる。この貫通孔としての役割により、コネクタ1の組み立てを容易にすることができる。   Further, when the second connector part 3 and the first connector part 2 are fitted to the upper part (the upper side in the figure) of the cylindrical body 36, the connection member 9 provided in the first connector part 2 is operated. The connection member operation hole 40 is formed. The connection member operation hole 40 also serves as a through hole for allowing the connection member 9 to be inserted into and removed from the first terminal housing 5 after the first terminal housing 5 and the second terminal housing 7 are fitted. I also serve. Due to the role as the through hole, the assembly of the connector 1 can be facilitated.

筒状体36は、シールド性能、放熱性、及びコネクタ1の軽量化のために、導電率、熱伝導率が高く軽量なアルミニウムなどの金属で形成されることが好ましいが、樹脂などにより形成するようにしても良い。本実施の形態においては、筒状体36を非導電性樹脂により形成したため、そのシールド性能、放熱性を向上させるために筒状体36の他端側の内周面にアルミニウム製の筒状シールド体41を設けている。   The cylindrical body 36 is preferably formed of a metal such as aluminum having high electrical conductivity and thermal conductivity in order to reduce shielding performance, heat dissipation, and weight of the connector 1, but is formed of resin or the like. You may do it. In the present embodiment, since the cylindrical body 36 is formed of a non-conductive resin, an aluminum cylindrical shield is formed on the inner peripheral surface of the other end side of the cylindrical body 36 in order to improve its shielding performance and heat dissipation. A body 41 is provided.

筒状シールド体41は、第1コネクタ部2と第2コネクタ部3とを嵌合させたときにアルミニウム製の第1ターミナルハウジング5の外周に接触する接触部42を有し、この接触部42を介して第1ターミナルハウジング5と熱的及び電気的に接続される。これにより、シールド性能と放熱性を向上させている。特に、放熱性については、放熱性に優れる第1ターミナルハウジング5側に積極的に熱を逃がすことで著しい向上が見込まれる。   The cylindrical shield body 41 has a contact portion 42 that contacts the outer periphery of the first terminal housing 5 made of aluminum when the first connector portion 2 and the second connector portion 3 are fitted together. The first terminal housing 5 is thermally and electrically connected to the first terminal housing 5. Thereby, the shielding performance and heat dissipation are improved. In particular, with regard to heat dissipation, significant improvement is expected by positively releasing heat to the first terminal housing 5 side, which is excellent in heat dissipation.

次に、本実施の形態に係るコネクタ1を用いた第1接合端子4a〜4cと第2接合端子6a〜6cとの接続を説明する。   Next, connection between the first joint terminals 4a to 4c and the second joint terminals 6a to 6c using the connector 1 according to the present embodiment will be described.

図9に示すように、第1コネクタ部2と第2コネクタ部3とを嵌合させると、第2接合端子6a〜6cのそれぞれが対となる第1接合端子4a〜4cのそれぞれと絶縁部材8a〜8dとの間に挿入される。そして、該挿入により、複数の第1接合端子4a〜4cの一面のそれぞれと複数の第2接合端子6a〜6cの一面のそれぞれとが対となるように対面すると共に、第1接合端子4a〜4c、第2接合端子6a〜6c、及び絶縁部材8a〜8dとが交互に配置される積層状態となる。   As shown in FIG. 9, when the 1st connector part 2 and the 2nd connector part 3 are made to fit, each of 1st joint terminal 4a-4c which each of 2nd joint terminal 6a-6c becomes a pair, and an insulating member It is inserted between 8a to 8d. And by this insertion, while facing each of one surface of several 1st junction terminals 4a-4c and each of one surface of several 2nd junction terminals 6a-6c, it is 1st junction terminal 4a-. 4c, the 2nd junction terminals 6a-6c, and the insulating members 8a-8d will be in the laminated state arrange | positioned alternately.

このとき、第1コネクタ部2の内部において、絶縁部材8a〜8cのそれぞれが所定間隔で離間させた状態で整列させて保持されている第1接合端子4a〜4cの先端側に固定されているため、各絶縁部材8a〜8cの間隔を保持するための保持用治具を別途設けなくても、各絶縁部材8a〜8cの間隔を保持することができるようになる。これにより、第2接合端子6a〜6cのそれぞれを、対となる第1接合端子4a〜4cのそれぞれと絶縁部材8a〜8dとの間に容易に挿入することができる。即ち、第2接合端子6a〜6cの挿抜性を低下させることがない。また、絶縁部材8a〜8cの間隔を保持するための保持用治具を設けなくてもよい分、従来に比べて更なる小型化を実現できる点において、非常に有効である。   At this time, inside the first connector portion 2, the insulating members 8a to 8c are fixed to the distal end sides of the first connecting terminals 4a to 4c that are held in alignment with being separated at a predetermined interval. Therefore, the interval between the insulating members 8a to 8c can be maintained without separately providing a holding jig for holding the interval between the insulating members 8a to 8c. Thereby, each of the 2nd junction terminals 6a-6c can be easily inserted between each of the 1st junction terminals 4a-4c used as a pair, and insulating member 8a-8d. That is, the insertability of the second connection terminals 6a to 6c is not lowered. In addition, since it is not necessary to provide a holding jig for holding the interval between the insulating members 8a to 8c, it is very effective in that further downsizing can be realized as compared with the related art.

また、第1接合端子4a(又は4b)と第2接合端子6a(又は6b)に係る接点が、接点を構成する第1接合端子4a(又は4b)に固定された第1絶縁部材8a(又は8b)と他の接点を構成する第1接合端子4b(又は4c)に固定された第1絶縁部材8b(又は8c)とにより挟み込まれる。同様に、第1接合端子4cと第2接合端子6cに係る接点が、接点を構成する第1接合端子4cに固定された第1絶縁部材8cと第1ターミナルハウジング5の内面に固定された第2絶縁部材8dとにより挟み込まれる。   In addition, the first insulating member 8a (or the contact of the first joint terminal 4a (or 4b) and the second joint terminal 6a (or 6b) is fixed to the first joint terminal 4a (or 4b) constituting the contact. 8b) and the first insulating member 8b (or 8c) fixed to the first joint terminal 4b (or 4c) constituting another contact. Similarly, the first contact terminal 4c and the second contact terminal 6c are connected to the first insulation member 8c fixed to the first connection terminal 4c constituting the contact and the first terminal housing 5 fixed to the inner surface of the first terminal housing 5. 2 between the insulating members 8d.

その後、図3に示すように、接続部材操作用孔40から接続部材9を操作して、接続部材9のネジ部18を第1ターミナルハウジング5のネジ穴19に螺合させて締め付けると、接続部材9がネジ穴19の底部に回転しながら押し込まれると共に、弾性部材15によって第1絶縁部材8a、第1絶縁部材8b、第1絶縁部材8c、第2絶縁部材8dの順に押圧されていき、接点のそれぞれが絶縁部材8a〜8dのいずれか2つによって挟み込むように押圧され、接点のそれぞれが互いに絶縁された状態で接触される。このとき、第1接合端子4a〜4cのそれぞれと第2接合端子6a〜6cのそれぞれは、絶縁部材8a〜8dからの押圧によって多少撓み広範囲で接触されることとなる。これにより、振動が発生し易い自動車に対して、特に有効なコネクタを実現することができる。   After that, as shown in FIG. 3, the connection member 9 is operated from the connection member operation hole 40, and the screw portion 18 of the connection member 9 is screwed into the screw hole 19 of the first terminal housing 5 and tightened. The member 9 is pushed into the bottom of the screw hole 19 while being rotated, and is pressed by the elastic member 15 in the order of the first insulating member 8a, the first insulating member 8b, the first insulating member 8c, and the second insulating member 8d. Each of the contact points is pressed so as to be sandwiched by any two of the insulating members 8a to 8d, and the contact points are in contact with each other while being insulated from each other. At this time, each of the first joint terminals 4a to 4c and each of the second joint terminals 6a to 6c are slightly bent by the pressing from the insulating members 8a to 8d and are brought into contact in a wide range. Thereby, it is possible to realize a particularly effective connector for an automobile in which vibration is likely to occur.

このように、第1接合端子4a〜4c、及び第2接合端子6a〜6cは、接続部材9の締め付けにより多少撓むが、経時変化により、或いは接続部材9を締め付けたり緩めたりと繰り返すことにより、第1接合端子4a〜4c及び第2接合端子6a〜6cが接続部材9の締め付け方向に傾くように変形する。   As described above, the first joining terminals 4a to 4c and the second joining terminals 6a to 6c are slightly bent by the fastening of the connecting member 9, but are repeatedly changed over time or by tightening or loosening the connecting member 9. The first connecting terminals 4 a to 4 c and the second connecting terminals 6 a to 6 c are deformed so as to be inclined in the tightening direction of the connecting member 9.

この第1接合端子4a〜4cの変形に伴って、第1絶縁部材8a〜8cも接続部材9の締め付け方向に傾いていき、第1接合端子4a〜4cの変形が大きくなると、コネクタ1の未嵌合時に第1絶縁部材8a〜8cが第2絶縁部材8dに順次押し付けられる形となり、絶縁部材8a〜8dが互いに接触した状態で積層されるように配置されることとなる。   As the first connecting terminals 4a to 4c are deformed, the first insulating members 8a to 8c are also inclined in the tightening direction of the connecting member 9, and when the deformation of the first connecting terminals 4a to 4c is increased, the connector 1 is not connected. The first insulating members 8a to 8c are sequentially pressed against the second insulating member 8d at the time of fitting, and the insulating members 8a to 8d are arranged so as to be stacked in contact with each other.

このように、絶縁部材8a〜8dが積層されるように配置されると、再びコネクタ1を用いて第1接合端子4a〜4cと第2接合端子6a〜6cとを接続しようとするときに、嵌合の際に第2接合端子6a〜6cの先端部が絶縁部材8a〜8dのいずれかに突き当たる結果となり、第2接合端子6a〜6cが非常に挿入し難くなってしまう。   Thus, when the insulating members 8a to 8d are arranged so as to be laminated, when the connector 1 is used again to connect the first joint terminals 4a to 4c and the second joint terminals 6a to 6c, At the time of fitting, the end of the second joint terminals 6a to 6c hits one of the insulating members 8a to 8d, and the second joint terminals 6a to 6c are very difficult to insert.

この問題を解決すべく、本実施の形態に係るコネクタ1では、図10に示すように、積層状態となったときに複数の接合端子対のそれぞれを挟むように対面する絶縁部材8a,8b(又は8b,8c、或いは8c,8d)の対向面間には、該対向面間に配置される第1接合端子4a(又は4b、或いは4c)が変形しても、第1接合端子4a(又は4b、或いは4c)と対となる第2接合端子6a(又は6b、或いは6c)の最低限の挿入性を確保すべく、対向面間に所定の隙間を維持する隙間維持手段を設けた。   In order to solve this problem, in the connector 1 according to the present embodiment, as shown in FIG. 10, the insulating members 8a, 8b ( Or between the opposing surfaces of 8b, 8c, or 8c, 8d), even if the first connecting terminal 4a (or 4b or 4c) disposed between the opposing surfaces is deformed, the first connecting terminal 4a (or In order to ensure the minimum insertion property of the second connecting terminal 6a (or 6b or 6c) paired with 4b or 4c), a gap maintaining means for maintaining a predetermined gap between the opposing surfaces is provided.

隙間維持手段は、図10(a)に示すように、対向面間に配置される第1接合端子4a(又は4b、或いは4c)の一面(第2接合端子6a(又は6b、或いは6c)と接合される面)と対面する絶縁部材8b(又は8c、或いは8d)の対向面に形成されると共に対向面間に挿入される第2接合端子6a(又は6b、或いは6c)を避けるような位置に形成され、対向面間に配置される第1接合端子4a(又は4b、或いは4c)の一面と該一面と対面する絶縁部材8b(又は8c、或いは8d)の対向面との間に所定の隙間を維持する突起43からなる。   As shown in FIG. 10A, the gap maintaining means is connected to one surface (second joint terminal 6a (or 6b or 6c)) of the first joint terminal 4a (or 4b or 4c) disposed between the opposing surfaces. The position which is formed on the opposing surface of the insulating member 8b (or 8c or 8d) facing the surface to be joined and avoids the second joint terminal 6a (or 6b or 6c) inserted between the opposing surfaces. Between the one surface of the first junction terminal 4a (or 4b or 4c) formed between the opposing surfaces and the opposing surface of the insulating member 8b (or 8c or 8d) facing the one surface. It consists of a protrusion 43 that maintains the gap.

本実施の形態では、第2接合端子6a(又は6b、或いは6c)がU字状接点33を有しており、このU字状接点33を避けるような位置に突起43を形成した。つまり、図10(b)に示すように、第2接合端子6a(又は6b、或いは6c)の挿入側から見て接続部材9が貫通する部分44の裏側のスペースに突起43を形成することで、第2接合端子6a(又は6b、或いは6c)の挿入を阻害しないようにした。   In the present embodiment, the second connecting terminal 6a (or 6b or 6c) has the U-shaped contact 33, and the protrusion 43 is formed at a position avoiding the U-shaped contact 33. That is, as shown in FIG. 10B, by forming the protrusion 43 in the space on the back side of the portion 44 through which the connecting member 9 penetrates when viewed from the insertion side of the second joint terminal 6a (or 6b or 6c). The insertion of the second junction terminal 6a (or 6b or 6c) is not hindered.

このような位置に突起43を形成した理由を述べる。本実施の形態ではスリム化を図るべく、絶縁部材8a〜8bの幅を固定対象の第1接合端子4a〜4cの幅と等しく形成し、コネクタ1の寸法をできるだけ小さくしている。そのため、突起43を形成することができるスペースが限られており、その中で第1接合端子4a〜4c或いは第2接合端子6a〜6cとの干渉を回避する必要があり、このような理由から本実施の形態においては接続部材9の裏側のスペースに突起43を形成している。   The reason why the protrusion 43 is formed at such a position will be described. In the present embodiment, in order to achieve slimming, the width of the insulating members 8a to 8b is formed to be equal to the width of the first joining terminals 4a to 4c to be fixed, and the size of the connector 1 is made as small as possible. Therefore, the space in which the protrusion 43 can be formed is limited, and it is necessary to avoid interference with the first joint terminals 4a to 4c or the second joint terminals 6a to 6c. In the present embodiment, the protrusion 43 is formed in the space on the back side of the connection member 9.

突起43は、その高さが対向面間に挿入される第2接合端子6a(又は6b、或いは6c)の厚さよりも低くなるように形成される。これは、突起43の高さが第2接合端子6a(又は6b、或いは6c)の厚さ以上に高くなると、接続部材9を締め付けて絶縁部材8a,8b(又は8b,8c或いは8c,8d)で第1接合端子4a(又は4b、或いは4c)と第2接合端子6a(又は6b、或いは6c)を挟み込むように押圧する際に、突起43がその押圧を阻害して接続不良が発生する虞があるためである。   The protrusion 43 is formed so that its height is lower than the thickness of the second junction terminal 6a (or 6b or 6c) inserted between the opposing surfaces. This is because when the height of the protrusion 43 becomes higher than the thickness of the second joining terminal 6a (or 6b or 6c), the connecting member 9 is tightened to insulate the insulating members 8a and 8b (or 8b, 8c or 8c and 8d). Then, when pressing so as to sandwich the first joint terminal 4a (or 4b or 4c) and the second joint terminal 6a (or 6b or 6c), there is a risk that the projection 43 may inhibit the press and cause poor connection. Because there is.

また、第1接合端子4a〜4cは、後端側(図示左側)を樹脂成形体10に保持されているため、接続部材9の押圧により先端側(図示右側)が締め付け方向に傾いた斜め形状に変形しやすい。そのため、突起43を第1接合端子4a〜4cの後端側に近い位置に形成してしまうと、図11(a)に示すように、第2接合端子6a〜6cが挿入される第1接合端子4a〜4cの先端側では隙間を維持することができない可能性がある。つまり、第2接合端子6a〜6cの挿入性を考慮すると、突起43は第2接合端子4a〜4cの挿入側により近い位置に形成されるとよい。これにより、図11(b)に示すように、第2接合端子6a〜6cを挿入するための隙間を十分に維持することができる。   Moreover, since the 1st junction terminals 4a-4c are hold | maintained at the rear end side (illustration left side) to the resin molding 10, the front end side (in the illustration right side) inclines in the clamping direction by the press of the connection member 9 It is easy to deform. Therefore, if the protrusion 43 is formed at a position close to the rear end side of the first joint terminals 4a to 4c, the first joint into which the second joint terminals 6a to 6c are inserted as shown in FIG. There is a possibility that the gap cannot be maintained on the tip side of the terminals 4a to 4c. That is, in consideration of the insertability of the second joint terminals 6a to 6c, the protrusion 43 is preferably formed at a position closer to the insertion side of the second joint terminals 4a to 4c. Thereby, as shown in FIG.11 (b), the clearance gap for inserting 2nd junction terminal 6a-6c is fully maintainable.

しかし、図11(b)に示した位置に突起43を形成すると、上述した第2接合端子6a〜6cの形状では、挿入ができなくなってしまう。このような場合には、第2接合端子6a〜6cを突起43を避けるような形状に形成するとよい。   However, if the protrusion 43 is formed at the position shown in FIG. 11B, the shape of the second joint terminals 6a to 6c described above cannot be inserted. In such a case, the second connecting terminals 6 a to 6 c may be formed in a shape that avoids the protrusion 43.

具体的には、図12に示すように、第2接合端子6a〜6cに突起43をかわすためのかわし溝45を形成するとよい。なお、第2接合端子6a〜6cの挿入時にかわし溝45とU字状接点33との間の接続部46に突起43が引っかかって挿入性が低下するのを防止するために、接続部46はテーパ状に面取り加工してある。   Specifically, as shown in FIG. 12, a dovetail groove 45 for dodging the protrusion 43 may be formed in the second joint terminals 6a to 6c. In order to prevent the protrusion 43 from being caught by the connection portion 46 between the dovetail groove 45 and the U-shaped contact 33 when the second joint terminals 6a to 6c are inserted, the connection portion 46 is Tapered and chamfered.

このように、突起43の形成位置や第2接合端子6a〜6cの形状を、お互いに避けるように設計することで、挿入性の低下を防止できる。   In this way, by designing the formation positions of the protrusions 43 and the shapes of the second joint terminals 6a to 6c so as to avoid each other, it is possible to prevent deterioration in insertability.

以上、要するに、本実施の形態に係るコネクタ1では、積層状態となったときに複数の接合端子対のそれぞれを挟むように対面する絶縁部材8a,8b(又は8b,8c、或いは8c,8d)の対向面間には、該対向面間に配置される第1接合端子4a(又は4b、或いは4c)が変形しても、第1接合端子4a(又は4b、或いは4c)と対となる第2接合端子6a(又は6b、或いは6c)の最低限の挿入性を確保すべく、対向面間に所定の隙間を維持する隙間維持手段が設けられているため、例え、絶縁部材8a〜8cが固定される被挿入側の第1接合端子4a〜4cが変形しても、挿入側の第2接合端子6a〜6cにおける最低限の挿入性を確保することができる。   In short, in short, in the connector 1 according to the present embodiment, the insulating members 8a and 8b (or 8b, 8c, or 8c, 8d) that face each other so as to sandwich each of the plurality of joining terminal pairs when in the laminated state. Even if the first junction terminal 4a (or 4b or 4c) disposed between the opposing surfaces is deformed, the first junction terminal 4a (or 4b or 4c) is paired with the first junction terminal 4a (or 4b or 4c). In order to ensure the minimum insertability of the two junction terminals 6a (or 6b or 6c), since gap maintaining means for maintaining a predetermined gap is provided between the opposing surfaces, for example, the insulating members 8a to 8c are provided. Even if the first insertion terminals 4a to 4c on the insertion side to be fixed are deformed, the minimum insertion property in the second connection terminals 6a to 6c on the insertion side can be ensured.

なお、本実施の形態においては、対向面間に配置される第1接合端子4a(又は4b、或いは4c)の一面(第2接合端子6a(又は6b、或いは6c)と接合される面)と対面する絶縁部材8b(又は8c、或いは8d)の対向面に突起43を形成したが、突起43の形成面はこれに限定されない。   In the present embodiment, one surface of the first joint terminal 4a (or 4b or 4c) disposed between the opposing surfaces (surface joined to the second joint terminal 6a (or 6b or 6c)) and Although the protrusion 43 is formed on the facing surface of the insulating member 8b (or 8c or 8d) facing each other, the formation surface of the protrusion 43 is not limited to this.

例えば、図13に示すように、対向面間に配置される第1接合端子4a(又は4b、或いは4c)の一面に一体的に形成するようにしてもよい。   For example, as shown in FIG. 13, it may be integrally formed on one surface of the first joint terminal 4a (or 4b or 4c) disposed between the opposing surfaces.

この他にも、例えば、図14に示すように、対向面間に配置される第1接合端子4a(又は4b、或いは4c)の他面(第2接合端子6a(又は6b、或いは6c)と接合される面と反対側の面)と対面する絶縁部材8a(又は8b、或いは8c)の対向面に形成してもよい。このとき、突起43を嵌合溝11の底部に形成する場合には、突起43の高さが対向面間に配置される第1接合端子4a(又は4b、或いは4c)の厚さよりも高くなるように、且つ対向面間に挟まれる第1接合端子4a(又は4b、或いは4c)と第2接合端子6a(又は6b、或いは6c)の合計厚さよりも低くなるように形成されるとよい。   In addition to this, for example, as shown in FIG. 14, the other surface (second joint terminal 6 a (or 6 b or 6 c)) of the first joint terminal 4 a (or 4 b or 4 c) disposed between the opposing surfaces. You may form in the opposing surface of the insulating member 8a (or 8b or 8c) facing the surface on the opposite side to the surface to be joined. At this time, when the protrusion 43 is formed on the bottom of the fitting groove 11, the height of the protrusion 43 is higher than the thickness of the first connecting terminal 4 a (or 4 b or 4 c) disposed between the opposing surfaces. In addition, it is preferable that the thickness is lower than the total thickness of the first joint terminal 4a (or 4b or 4c) and the second joint terminal 6a (or 6b or 6c) sandwiched between the opposing surfaces.

なお、本発明は前記実施の形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で種々の変更が可能である。   The present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the spirit of the present invention.

例えば、本実施の形態においては、三相交流の電源ラインを想定していたが、本発明の技術思想によれば、例えば、自動車用のコネクタであって、モータ、インバータ間用の三相交流の電源ライン、エアコン用の直流二相の電源ラインなど異なる用途のラインを一括して接続するような構成としても良い。このように構成することにより、1つのコネクタで複数の用途の電源ラインを一括して接続することができるため、用途毎に異なるコネクタを用意する必要がなく、省スペース化や低コスト化などに貢献することができる。   For example, in the present embodiment, a three-phase AC power supply line is assumed. However, according to the technical idea of the present invention, for example, a connector for an automobile, which is a three-phase AC between a motor and an inverter. It is also possible to adopt a configuration in which lines for different uses such as a power line for a power supply and a DC two-phase power line for an air conditioner are connected together. By configuring in this way, it is possible to connect power lines for a plurality of uses at once with a single connector, so there is no need to prepare different connectors for each use, saving space and reducing costs. Can contribute.

また、本実施の形態においては、第1接合端子4a〜4cのそれぞれと第2接合端子6a〜6cのそれぞれとは、面と面とで接触しているが、接点側の面である第2接合端子6a〜6cのそれぞれと接触する第1接合端子4a〜4c側の面のそれぞれに、凸部を形成し、この凸部に第2接合端子6a〜6cのU字状接点33が嵌る構成としても良い。このように構成することにより、第1接合端子4a〜4cのそれぞれと第2接合端子6a〜6cのそれぞれとの結合力を更に安定させることができる。即ち、接続部材9に対して垂直方向の振動に対して、特に有効である。   In the present embodiment, each of the first joint terminals 4a to 4c and each of the second joint terminals 6a to 6c are in contact with each other on the surface, but the second surface which is a contact side surface. A configuration in which a convex portion is formed on each of the surfaces on the side of the first joint terminals 4a to 4c that comes into contact with each of the joint terminals 6a to 6c, and the U-shaped contact 33 of the second joint terminals 6a to 6c is fitted into the convex portion. It is also good. By comprising in this way, the coupling | bonding force with each of 1st junction terminal 4a-4c and each of 2nd junction terminal 6a-6c can be stabilized further. That is, it is particularly effective against vibration in the direction perpendicular to the connection member 9.

また、第1接合端子4a〜4cのそれぞれと第2接合端子6a〜6cのそれぞれの端子表面をローレット加工などにより荒らし、摩擦力を大きくさせ、端子同士を動きづらくして接点のそれぞれでの固定を強固にするようにしても良い。   Further, the surface of each of the first joining terminals 4a to 4c and the second joining terminals 6a to 6c is roughened by knurling, etc., the frictional force is increased, the terminals are made difficult to move and fixed at the respective contacts. You may make it harden.

また、本実施の形態においては、第2接合端子6a〜6cのU字状接点33の分岐した先端部の長さをそれぞれ同じ長さとしたが、どちらか一方の長さを長く形成してJ字状接点としても良い。J字状接点のような形状とすることで、第2コネクタ部3をケーブル長手方向に対して斜めの方向からでも接続部材9の軸部9aに挿入することができるようになる。   Further, in the present embodiment, the lengths of the branched tips of the U-shaped contacts 33 of the second connection terminals 6a to 6c are the same length, but either one of the lengths is formed to be long. It may be a letter contact. By adopting a shape like a J-shaped contact, the second connector portion 3 can be inserted into the shaft portion 9a of the connecting member 9 even from an oblique direction with respect to the cable longitudinal direction.

また、本実施の形態においては、接続部材9の頭部9b側から見て、第1接合端子4a〜4cのそれぞれと第2接合端子6a〜6cのそれぞれとを直線状に接触させる構成であったが、第2コネクタ部3の第2接合端子6a〜6cのそれぞれに対して、第1コネクタ部2の第1接合端子4a〜4cのそれぞれが、接続部材9の頭部9b側から見て、直角に交差して接触するように第1ターミナルハウジング5と第2ターミナルハウジング7を構成するようにしてもよい。即ち、第1コネクタ部2と第2コネクタ部3とをL字状に嵌合させるようにしてもよい。同様に、第1ターミナルハウジング5及び第1接合端子4a〜4cに対して、第2ターミナルハウジング7及び第2接合端子6a〜6cを斜めに配置されるように構成することもできる。この様に、本発明の趣旨を応用すれば、第1コネクタ部2に対する第2コネクタ部3の挿抜方向を多様化することができる。つまり、コネクタからのケーブルの引き出し方向を所望の方向に合わせることができ、省スペース化に貢献することができる。   Further, in the present embodiment, when viewed from the head 9b side of the connecting member 9, each of the first joint terminals 4a to 4c and each of the second joint terminals 6a to 6c are in a linear contact. However, each of the first joint terminals 4a to 4c of the first connector part 2 is viewed from the head 9b side of the connection member 9 with respect to each of the second joint terminals 6a to 6c of the second connector part 3. The first terminal housing 5 and the second terminal housing 7 may be configured so as to intersect at right angles. That is, the first connector portion 2 and the second connector portion 3 may be fitted in an L shape. Similarly, the second terminal housing 7 and the second joint terminals 6a to 6c may be arranged obliquely with respect to the first terminal housing 5 and the first joint terminals 4a to 4c. In this way, by applying the gist of the present invention, the insertion / extraction direction of the second connector portion 3 with respect to the first connector portion 2 can be diversified. In other words, the direction of drawing the cable from the connector can be adjusted to a desired direction, which can contribute to space saving.

また、本実施の形態においては、第1接合端子4a〜4cの一端側には、第2接合端子6a〜6cとは違って、ケーブルが接続されない場合を説明したが、このような構造に限定されない。即ち、本実施の形態におけるコネクタは、ケーブル同士を接続する場合にも利用することができる。   Moreover, in this Embodiment, unlike the 2nd junction terminals 6a-6c, although the case where a cable was not connected to the one end side of the 1st junction terminals 4a-4c was demonstrated, it is limited to such a structure. Not. In other words, the connector in the present embodiment can also be used when connecting cables.

また、本実施の形態においては、ケーブル27a〜27cとして可撓性に優れたケーブルを用いていたが、リジッドなケーブルでも良い。   Moreover, in this Embodiment, although the cable excellent in flexibility was used as cable 27a-27c, a rigid cable may be used.

また、本実施の形態においては、ネジ穴19は、第1ターミナルハウジング5側に形成されていたが、第1ターミナルハウジング5側はネジ穴19ではなく貫通穴だけで、ネジ穴19は、第2ターミナルハウジング7側に形成されていても良い。また、第1ターミナルハウジング5側及び第2ターミナルハウジング7側の両方に亘ってネジ穴19が形成されていても良い。   Further, in the present embodiment, the screw hole 19 is formed on the first terminal housing 5 side, but the first terminal housing 5 side is not the screw hole 19 but only the through hole. It may be formed on the two-terminal housing 7 side. Moreover, the screw hole 19 may be formed over both the 1st terminal housing 5 side and the 2nd terminal housing 7 side.

さらに、本実施の形態においては、ネジ穴19は、接続部材9の先端側のネジ部18と螺合するような位置に形成されていたが、接続部材9の頭部9b側にネジ部18を形成し、該頭部9b側に形成されたネジ部18と螺合するようにネジ穴19を形成しても良い。   Further, in the present embodiment, the screw hole 19 is formed at a position where the screw hole 18 is screwed with the screw portion 18 on the distal end side of the connection member 9, but the screw portion 18 on the head 9 b side of the connection member 9. The screw hole 19 may be formed so as to be screwed with the screw portion 18 formed on the head 9b side.

また、本実施の形態においては、接続部材9としてボルト12を例として説明したが、これは接続部材9の構成をボルト形状に限定する趣旨ではなく、例えば、第1コネクタ部2と第2コネクタ部3との嵌合を固定するCPAレバー(CPA:Connector Position Assurance)の軸部を接続部材9として構成し、CPAレバーを回転させて嵌合を固定すると共に接続部材9を接続部材9の頭部9bから軸部9aの先端に向けて押圧する(又は、締め付ける)ような構成としてもよい。   Moreover, in this Embodiment, although the volt | bolt 12 was demonstrated as an example as the connection member 9, this is not the meaning which limits the structure of the connection member 9 to a volt | bolt shape, For example, the 1st connector part 2 and the 2nd connector A CPA lever (CPA: Connector Position Assurance) shaft portion that fixes the fitting with the portion 3 is configured as a connecting member 9, and the fitting is performed by rotating the CPA lever to fix the connecting member 9 to the head of the connecting member 9. It is good also as a structure which presses toward the front-end | tip of the axial part 9a from the part 9b (or tightens).

また、本実施の形態においては、接続部材9としてのボルト12の頭部9bの上面には、六角レンチ(六角棒スパナともいう)が嵌合する凹部が形成されているものを用いたが、これは、市販されている六角レンチを用いることを想定したものだが、市販されていない形状の専用工具を用いることを想定して、該専用工具に対応する形状の凹部を接続部材9としてのボルト12の頭部9bの上面に形成する構成としても良い。   In the present embodiment, the upper surface of the head 9b of the bolt 12 as the connecting member 9 is formed with a recess into which a hexagon wrench (also referred to as a hexagonal bar spanner) is fitted. This is based on the assumption that a commercially available hexagon wrench is used. However, assuming that a dedicated tool having a shape not commercially available is used, a concave portion having a shape corresponding to the dedicated tool is used as a bolt as the connecting member 9. It is good also as a structure formed in the upper surface of 12 head parts 9b.

また、本実施の形態においては、コネクタの使用状態における向きは、接続部材9が略水平状態であっても、略垂直状態であっても良い。即ち、本実施の形態におけるコネクタの使用条件に、使用状態における向きは要件としない。   Further, in the present embodiment, the orientation of the connector in use may be such that the connecting member 9 is in a substantially horizontal state or a substantially vertical state. In other words, the usage condition of the connector in this embodiment does not require the orientation in the usage state.

また、本実施の形態においては、接続部材9の一部である弾性部材15を介して接続部材9の頭部9bによって隣接する第1絶縁部材8aを押圧しているが、弾性部材15を介さずに直接、頭部9bによって隣接する第1絶縁部材8aを押圧しても良い。   In the present embodiment, the adjacent first insulating member 8a is pressed by the head 9b of the connecting member 9 through the elastic member 15 that is a part of the connecting member 9, but the elastic member 15 is interposed therebetween. Instead, the adjacent first insulating member 8a may be pressed directly by the head 9b.

また、本実施の形態においては、接続部材9に関し、第1コネクタ部2と第2コネクタ部3との嵌合状態において、接続部材9を中心として、第1接合端子4a〜4cと第2接合端子6a〜6cとの配置関係を一定にし易くなるという効果がある貫通型の接続部材の場合を説明したが、貫通型の接続部材でなくても、本発明の趣旨を適用することができる。   Moreover, in this Embodiment, regarding the connection member 9, in the fitting state of the 1st connector part 2 and the 2nd connector part 3, 1st joining terminal 4a-4c and 2nd joining centering on the connection member 9 Although the description has been given of the case of the through-type connecting member that has an effect that the positional relationship with the terminals 6a to 6c is easily fixed, the gist of the present invention can be applied even if the through-type connecting member is not used.

つまり、接続部材は、軸部が無く頭部からなり、頭部によって隣接する第1絶縁部材8aを押圧することで、複数の第1接合端子4a〜4c及び複数の第2接合端子6a〜6cを各接点にて一括して固定し電気的に接続させる構成であっても、本発明の趣旨を適用することができる。なお、この構成の場合、第1ターミナルハウジング5と接続部材との螺合は、接続部材の頭部の側面に形成されたネジ部と、該ネジ部と螺合する第1ターミナルハウジング5に形成されたネジ穴によって達成される。また、この場合においても、本実施の形態と同様、頭部と該頭部と隣接する第1絶縁部材8aとの間に、弾性部材15を設けても良い。この様に構成することができるのも、複数の絶縁部材8a〜8cが複数の第1接合端子4a〜4cの他面のそれぞれに固定されているという構成によるものだが、この様に構成することにより、接続部材におけるコストダウンを図ることができるという効果がある。また、接続部材の軽量化に繋がり、結果として、コネクタ全体の軽量化に寄与することも可能である。   That is, the connecting member has a head portion without a shaft portion, and presses the adjacent first insulating member 8a by the head portion, whereby the plurality of first connecting terminals 4a to 4c and the plurality of second connecting terminals 6a to 6c. The gist of the present invention can also be applied to a configuration in which the contacts are fixed and electrically connected together at each contact. In the case of this configuration, the first terminal housing 5 and the connecting member are screwed into the screw portion formed on the side surface of the head portion of the connecting member and the first terminal housing 5 screwed with the screw portion. This is achieved by the threaded holes. Also in this case, similarly to the present embodiment, the elastic member 15 may be provided between the head and the first insulating member 8a adjacent to the head. Although it can be configured in this way, the plurality of insulating members 8a to 8c are fixed to the other surfaces of the plurality of first connecting terminals 4a to 4c, respectively. As a result, the cost of the connecting member can be reduced. Moreover, it leads to the weight reduction of a connection member, and it can also contribute to the weight reduction of the whole connector as a result.

また、本実施の形態においては、隙間維持手段である突起43は、1つの絶縁部材8a〜8dに対して1つであったが、複数個、形成しても良い。   In the present embodiment, the number of the protrusions 43 serving as the gap maintaining means is one for each of the insulating members 8a to 8d, but a plurality of the protrusions 43 may be formed.

上述したように、本実施の形態においては、樹脂成形体10が第1接合端子4a〜4cの一端側を所定位置に保持する保持部の役割をなしている。つまり、第1接合端子4a〜4cは、片持ちとなっている。本実施の形態においては、図11を用いて上述したように、対となる第2接合端子6a〜6cが挿入される挿入口と第1接合端子4a〜4cの一端側を保持する保持部との間に、隙間維持手段である突起43を形成するという構成であったが、本実施の形態においては、突起43のみで第1接合端子4a〜4cと絶縁部材8a〜8dにおける対向面間の隙間(所定の隙間)を維持しているのではなく、保持部と突起43とで、対向面間の隙間を維持しているのである。この様に構成することにより、突起のみで対向面間の隙間を維持する構成に比べ、突起を小さくすることができる。   As described above, in the present embodiment, the resin molded body 10 serves as a holding portion that holds one end side of the first joint terminals 4a to 4c in a predetermined position. That is, the first joint terminals 4a to 4c are cantilevered. In the present embodiment, as described above with reference to FIG. 11, the insertion port into which the pair of second joining terminals 6a to 6c is inserted and the holding portion that holds one end side of the first joining terminals 4a to 4c, In the present embodiment, the protrusion 43 serving as the gap maintaining means is formed between the opposing surfaces of the first connecting terminals 4a to 4c and the insulating members 8a to 8d. The gap (predetermined gap) is not maintained, but the holding portion and the protrusion 43 maintain the gap between the opposing surfaces. By configuring in this way, the projection can be made smaller than the configuration in which the gap between the opposing surfaces is maintained only by the projection.

1 コネクタ
2 第1コネクタ部
3 第2コネクタ部
4a〜4c 第1接合端子
5 第1ターミナルハウジング
6a〜6c 第2接合端子
7 第2ターミナルハウジング
8a〜8c 第1絶縁部材
8d 第2絶縁部材
9 接続部材
43 突起
DESCRIPTION OF SYMBOLS 1 Connector 2 1st connector part 3 2nd connector part 4a-4c 1st junction terminal 5 1st terminal housing 6a-6c 2nd junction terminal 7 2nd terminal housing 8a-8c 1st insulating member 8d 2nd insulating member 9 Connection Member 43 Projection

Claims (10)

複数の第1接合端子が整列されて収納される第1ターミナルハウジングと、
複数の第2接合端子が整列されて収納される第2ターミナルハウジングと、
前記第1ターミナルハウジング内に整列されて収納される複数の絶縁部材とを備え、
前記第1ターミナルハウジングと前記第2ターミナルハウジングとを嵌合させると、前記複数の第1接合端子の一面のそれぞれと前記複数の第2接合端子の一面のそれぞれとが対となるように対面すると共に、前記複数の絶縁部材のそれぞれが複数の対面した第1接合端子と第2接合端子とからなる複数の接合端子対のそれぞれを挟むように配置される積層状態となる接続構造において、
頭部によって隣接する前記絶縁部材を押圧することで、前記複数の第1接合端子及び前記複数の第2接合端子を各接点にて一括して固定し電気的に接続させる接続部材を備え、
前記複数の第1接合端子のそれぞれは、他面側に隣接して配置される絶縁部材と一体的に固定され、
前記第1ターミナルハウジングと前記第2ターミナルハウジングとが嵌合していない状態において、前記複数の接合端子対のそれぞれを挟むように対面する前記絶縁部材の対向面間には、該対向面間に配置される第1接合端子が変形しても、該第1接合端子と対となる第2接合端子の最低限の挿入性を確保すべく、前記対向面間に所定の隙間を維持する隙間維持手段が設けられることを特徴とする接続構造。
A first terminal housing in which a plurality of first joining terminals are arranged and stored;
A second terminal housing in which a plurality of second joining terminals are arranged and stored;
A plurality of insulating members arranged and housed in the first terminal housing,
When the first terminal housing and the second terminal housing are fitted together, one surface of the plurality of first joint terminals faces each other of one surface of the plurality of second joint terminals. In addition, in the connection structure in a stacked state in which each of the plurality of insulating members is arranged so as to sandwich each of the plurality of joining terminal pairs composed of the plurality of first joining terminals and the second joining terminals facing each other,
By pressing the insulating member adjacent by the head, the plurality of first joint terminals and the plurality of second joint terminals are collectively fixed at each contact and electrically connected and connected.
Each of the plurality of first joining terminals is integrally fixed with an insulating member disposed adjacent to the other surface side,
In a state where the first terminal housing and the second terminal housing are not fitted, between the facing surfaces of the insulating member facing each other so as to sandwich each of the plurality of joint terminal pairs, Even when the arranged first joint terminal is deformed, the gap is maintained so as to maintain a predetermined gap between the facing surfaces in order to ensure the minimum insertion property of the second joint terminal paired with the first joint terminal. A connection structure characterized in that means are provided.
前記接続部材を、
頭部と該頭部に接続される軸部とを有し、該軸部を前記複数の第1接合端子及び前記複数の第2接合端子に係る各接点と前記複数の絶縁部材に貫通させると共に、前記頭部によって隣接する前記絶縁部材を押圧することで、前記複数の第1接合端子及び前記複数の第2接合端子を各接点にて一括して固定し電気的に接続させる、少なくとも各接点を貫通する部分は非導電性の材料で形成させる貫通型の接続部材とした請求項1に記載の接続構造。
The connecting member;
A head portion and a shaft portion connected to the head portion, the shaft portion passing through each of the plurality of first connection terminals and the plurality of second connection terminals and the plurality of insulating members. , By pressing the insulating members adjacent to each other by the head, the plurality of first joint terminals and the plurality of second joint terminals are collectively fixed at each contact and electrically connected. The connection structure according to claim 1, wherein a portion that penetrates the through hole is a through-type connection member that is formed of a non-conductive material.
前記隙間維持手段は、前記対向面間に配置される第1接合端子の一面と対面する絶縁部材の対向面に形成されると共に前記対向面間に挿入される第2接合端子を避けるような位置に形成され、前記対向面間に配置される第1接合端子の一面と該一面と対面する絶縁部材の対向面との間に所定の隙間を維持する突起からなり、
前記突起は、その高さが前記対向面間に挿入される第2接合端子の厚さよりも低くなるように形成される請求項1又は2に記載の接続構造。
The gap maintaining means is formed on the opposing surface of the insulating member facing one surface of the first joint terminal disposed between the opposing surfaces and avoids the second joint terminal inserted between the opposing surfaces. Formed of a protrusion that maintains a predetermined gap between one surface of the first junction terminal disposed between the opposing surfaces and the opposing surface of the insulating member facing the one surface,
The connection structure according to claim 1, wherein the protrusion is formed so that a height thereof is lower than a thickness of the second junction terminal inserted between the opposing surfaces.
前記隙間維持手段は、前記対向面間に配置される第1接合端子の他面と対面する絶縁部材の対向面に形成されると共に前記対向面間に挟まれる第1接合端子と第2接合端子を避けるような位置に形成され、前記対向面間に配置される第1接合端子の一面と該一面と対面する絶縁部材の対向面との間に所定の隙間を維持する突起からなり、
前記突起は、その高さが前記対向面間に配置される第1接合端子の厚さよりも高くなるように、且つ前記対向面間に挟まれる第1接合端子と第2接合端子の合計厚さよりも低くなるように形成される請求項1又は2に記載の接続構造。
The gap maintaining means is formed on the opposing surface of the insulating member facing the other surface of the first joint terminal disposed between the opposing surfaces, and the first joint terminal and the second joint terminal sandwiched between the opposing surfaces. Formed of a projection that maintains a predetermined gap between one surface of the first junction terminal disposed between the opposing surfaces and the opposing surface of the insulating member facing the one surface,
The height of the protrusion is higher than the thickness of the first joint terminal disposed between the opposing surfaces, and the total thickness of the first joint terminal and the second joint terminal sandwiched between the opposing surfaces. The connection structure according to claim 1, wherein the connection structure is formed to be low.
前記隙間維持手段は、前記対向面間に配置される第1接合端子の一面に形成されると共に前記対向面間に挿入される第2接合端子を避けるような位置に形成され、前記対向面間に配置される第1接合端子の一面と該一面と対面する絶縁部材の対向面との間に所定の隙間を維持する突起からなり、
前記突起は、その高さが前記対向面間に挿入される第2接合端子の厚さよりも低くなるように形成される請求項1又は2に記載の接続構造。
The gap maintaining means is formed on one surface of the first joint terminal disposed between the opposing surfaces and formed at a position avoiding the second joint terminal inserted between the opposing surfaces. A projection that maintains a predetermined gap between one surface of the first joining terminal disposed on the surface and the facing surface of the insulating member facing the one surface,
3. The connection structure according to claim 1, wherein the protrusion is formed so that a height thereof is lower than a thickness of a second junction terminal inserted between the opposing surfaces.
前記隙間維持手段は、前記対向面間に配置される第1接合端子の一面と対面する絶縁部材の対向面に形成され、前記対向面間に配置される第1接合端子の一面と該一面と対面する絶縁部材の対向面との間に所定の隙間を維持する突起からなり、
前記突起は、その高さが前記対向面間に挿入される第2接合端子の厚さよりも低くなるように形成され、
前記対向面間に挿入される第2接合端子は、前記突起を避けるような形状に形成される請求項1又は2に記載の接続構造。
The gap maintaining means is formed on an opposing surface of an insulating member facing one surface of the first joint terminal disposed between the opposing surfaces, and the one surface of the first joint terminal disposed between the opposing surfaces and the one surface. Consists of a projection that maintains a predetermined gap between the opposing surfaces of the facing insulating member,
The protrusion is formed such that its height is lower than the thickness of the second junction terminal inserted between the opposing surfaces,
The connection structure according to claim 1, wherein the second joint terminal inserted between the opposing surfaces is formed in a shape that avoids the protrusion.
前記隙間維持手段は、前記対向面間に配置される第1接合端子の他面と対面する絶縁部材の対向面に形成され、前記対向面間に配置される第1接合端子の一面と該一面と対面する絶縁部材の対向面との間に所定の隙間を維持する突起からなり、
前記突起は、その高さが前記対向面間に配置される第1接合端子の厚さよりも高くなるように、且つ前記対向面間に挟まれる第1接合端子と第2接合端子の合計厚さよりも低くなるように形成され、
前記対向面間に挟まれる第1接合端子と第2接合端子は、前記突起を避けるような形状に形成される請求項1又は2に記載の接続構造。
The gap maintaining means is formed on the facing surface of the insulating member facing the other surface of the first joint terminal disposed between the facing surfaces, and the one surface of the first joint terminal disposed between the facing surfaces and the one surface. And a projection that maintains a predetermined gap between the opposing surface of the insulating member facing the
The height of the protrusion is higher than the thickness of the first joint terminal disposed between the opposing surfaces, and the total thickness of the first joint terminal and the second joint terminal sandwiched between the opposing surfaces. Is also formed to be low,
The connection structure according to claim 1, wherein the first joint terminal and the second joint terminal sandwiched between the facing surfaces are formed in a shape that avoids the protrusion.
前記隙間維持手段は、前記対向面間に配置される第1接合端子の一面に形成され、前記対向面間に配置される第1接合端子の一面と該一面と対面する絶縁部材の対向面との間に所定の隙間を維持する突起からなり、
前記突起は、その高さが前記対向面間に挿入される第2接合端子の厚さよりも低くなるように形成され、
前記対向面間に挿入される第2接合端子は、前記突起を避けるような形状に形成される請求項1又は2に記載の接続構造。
The gap maintaining means is formed on one surface of the first joint terminal disposed between the facing surfaces, and one surface of the first joint terminal disposed between the facing surfaces and the facing surface of the insulating member facing the one surface. Consisting of protrusions that maintain a predetermined gap between
The protrusion is formed such that its height is lower than the thickness of the second junction terminal inserted between the opposing surfaces,
The connection structure according to claim 1, wherein the second joint terminal inserted between the opposing surfaces is formed in a shape that avoids the protrusion.
前記突起は、前記対向面間に挿入される第2接合端子の挿入側により近い位置に形成される請求項1〜8のいずれかに記載の接続構造。   The connection structure according to claim 1, wherein the protrusion is formed at a position closer to the insertion side of the second joining terminal inserted between the facing surfaces. 前記複数の第1接合端子のそれぞれに固定される絶縁部材には、固定対象の第1接合端子を嵌め込むための嵌合溝が形成され、前記嵌合溝に前記固定対象の第1接合端子が嵌合されて一体的に固定される請求項1〜9のいずれかに記載の接続構造。   The insulating member fixed to each of the plurality of first joint terminals is formed with a fitting groove for fitting the first joint terminal to be fixed, and the first joint terminal to be fixed in the fitting groove. The connection structure according to any one of claims 1 to 9, which is fitted and fixed integrally.
JP2009285469A 2009-12-16 2009-12-16 Connection structure Expired - Fee Related JP5278297B2 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS50142183U (en) * 1974-05-14 1975-11-22
JPS5590084A (en) * 1978-12-28 1980-07-08 Yazaki Corp Connector
JPH05326052A (en) * 1992-05-18 1993-12-10 Fujitsu Ltd Connection terminal and terminal block for connection thereof
JPH06150999A (en) * 1990-09-27 1994-05-31 Amp Inc Contact provided with asymmetric holding device and electric connector using it
JPH0664367U (en) * 1992-06-09 1994-09-09 東洋電機製造株式会社 Electric circuit of laminated conductor
JPH0982387A (en) * 1995-09-14 1997-03-28 Witco Of Jupiter Dentsu Kk Connector for multiconductor cable

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS50142183U (en) * 1974-05-14 1975-11-22
JPS5590084A (en) * 1978-12-28 1980-07-08 Yazaki Corp Connector
JPH06150999A (en) * 1990-09-27 1994-05-31 Amp Inc Contact provided with asymmetric holding device and electric connector using it
JPH05326052A (en) * 1992-05-18 1993-12-10 Fujitsu Ltd Connection terminal and terminal block for connection thereof
JPH0664367U (en) * 1992-06-09 1994-09-09 東洋電機製造株式会社 Electric circuit of laminated conductor
JPH0982387A (en) * 1995-09-14 1997-03-28 Witco Of Jupiter Dentsu Kk Connector for multiconductor cable

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