JP2011127069A - Olefin-based transparent resin film for flooring material - Google Patents

Olefin-based transparent resin film for flooring material Download PDF

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JP2011127069A
JP2011127069A JP2009289207A JP2009289207A JP2011127069A JP 2011127069 A JP2011127069 A JP 2011127069A JP 2009289207 A JP2009289207 A JP 2009289207A JP 2009289207 A JP2009289207 A JP 2009289207A JP 2011127069 A JP2011127069 A JP 2011127069A
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olefin
weight
parts
resin film
transparent resin
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JP5373586B2 (en
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Hiroaki Ishii
宏明 石井
Yoshihiro Shibayama
誉宏 柴山
Koji Nishitani
浩二 西谷
Hitoshi Fujimatsu
仁 藤松
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Suminoe Textile Co Ltd
Shinshu University NUC
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Shinshu University NUC
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a film for a surface resin layer excellent in flame retardancy and transparency and provided with wear resistance and also flexibility suitable for a flooring material. <P>SOLUTION: The transparent resin film forming a surface resin layer of a flooring material is provided. The olefin-based transparent resin film for a flooring material excellent in flame retardancy and transparency is obtained by adding 0.1-2 pts.wt. of an alkoxyimino group type hindered amine-based compound as a flame retardant and 5-15 pts.wt. of a phosphorus-based antioxidant to 100 pts.wt. of an olefin-based resin. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

この発明は、例えば鉄道、バス等の車輌や船舶、航空機等の床材として用いられるオレフィン系床材の表面に意匠層を保護する目的で用いられる表面樹脂層用のフィルムに関する。   The present invention relates to a film for a surface resin layer used for the purpose of protecting a design layer on the surface of an olefin-based floor material used as a floor material for vehicles such as railways and buses, ships, and aircrafts.

従来、ビル、マンション、家屋、商業施設等の建築物の床材、或いは鉄道、バス等の車輌の床材としては、施工の簡易性、メンテナンス性、経済性などの面から塩化ビニル樹脂(以下塩ビ)を原料とする製品が広く普及してきた。しかしながら、この塩ビ製床材は、難燃性に優れる一方で、燃焼時に多量の発煙と共に塩化水素等の有毒ガスを発生することから、火災時の安全性に問題があり、また、オレフィン系の樹脂に比べ塩ビは比重が重いことから軽量化が難しく、床材としての耐摩耗性もオレフィン系の床材に比べ劣っている。そこで、近年ではオレフィン系の床材が多く用いられるようになってきている。   Conventionally, as floor materials for buildings such as buildings, condominiums, houses, commercial facilities, or floor materials for vehicles such as railroads and buses, vinyl chloride resin (hereinafter referred to as “simple”, “maintenance”, “economic”) Products made from PVC are widely used. However, while this PVC flooring is excellent in flame retardancy, it generates a toxic gas such as hydrogen chloride along with a large amount of fumes during combustion, which causes a problem in safety during fires. Compared with resin, PVC has a higher specific gravity, making it difficult to reduce the weight, and the wear resistance as a flooring material is inferior to that of an olefin-based flooring material. Therefore, in recent years, many olefin-based flooring materials have been used.

また、鉄道、バス等の車輌の床材としてのオレフィン系床材には、厳しい難燃基準が設けられ、難燃化への取組みが行われているが、その多くは基材層への無機難燃剤の多量な添加や補助的な有機難燃剤の添加に留まっている。(特許文献1参照)   In addition, olefin-based flooring used as a flooring for vehicles such as railways and buses has strict flame-retardant standards, and efforts are being made to make it flame-retardant. The addition of a large amount of flame retardant and supplemental organic flame retardant remains. (See Patent Document 1)

床材の燃焼機構を考えた場合、最表層である表面樹脂層用のフィルムを難燃化することが最も効率的であると考えられるが、オレフィン系樹脂の場合、難燃化と透明性の維持、さらに耐磨耗性を損なわない樹脂コンパウンドを開発することは非常に難しく、床材に適した柔軟性を持ち合わせた表面樹脂層用のフィルムは未だ開発されていない。   When considering the combustion mechanism of flooring, it is considered most effective to flame-retardant the film for the surface resin layer, which is the outermost layer, but in the case of olefin-based resins, the flame retardant and transparency It is very difficult to develop a resin compound that does not impair maintenance and abrasion resistance, and a film for a surface resin layer having flexibility suitable for flooring has not been developed yet.

特許文献2では、柔軟性、透明性、耐熱性、難燃性に優れ、軟質塩化ビニルシートの代替として、耐摩耗性、耐汚染性、寸法安定性、施工性に優れたオレフィンフィルムを開示しているが、ハロゲン系難燃剤を含むことから車輌の床材としては不向きである。また、特許文献3では、オレフィン系樹脂にアルコキシイミノ基型ヒンダードアミン系化合物を含む難燃性フィルムを開示し、防炎性に優れ、耐低温衝撃性、耐白化性、透明性を有する難燃性フィルムを報告しているが、オレフィン系床材の表面に使用されるに表面樹脂層用のフィルムとしては、満足のいくものではなかった。
特開2004−250815号公報 特開平7−330986号公報 特開2006−249306号公報
Patent Document 2 discloses an olefin film that is excellent in flexibility, transparency, heat resistance, flame retardancy, and has excellent wear resistance, contamination resistance, dimensional stability, and workability as an alternative to a soft vinyl chloride sheet. However, since it contains a halogen-based flame retardant, it is not suitable as a vehicle flooring. Patent Document 3 discloses a flame retardant film containing an alkoxyimino group-type hindered amine compound in an olefin resin, which has excellent flame resistance, low temperature impact resistance, whitening resistance, and transparency. Although a film has been reported, it was not satisfactory as a film for a surface resin layer to be used on the surface of an olefin flooring.
JP 2004-250815 A JP-A-7-330986 JP 2006-249306 A

本発明は、かかる技術的背景に鑑みてなされたものであって、難燃性と透明性に優れ、さらに耐磨耗性を備え、床材に適した柔軟性を持ち合わせるオレフィン系床材の表面樹脂層用のフィルムを提供することを目的とする。   The present invention has been made in view of such a technical background, and is an excellent surface of an olefin-based flooring that is excellent in flame retardancy and transparency, has abrasion resistance, and has flexibility suitable for a flooring. It aims at providing the film for resin layers.

前記目的を達成するために、本発明は以下の手段を提供する。   In order to achieve the above object, the present invention provides the following means.

[1]床材の表面樹脂層を形成する透明樹脂フィルムにおいて、オレフィン系樹脂100重量部に対してヒンダードアミン系化合物0.1〜3重量部と、リン系難燃剤5〜15重量部とが添加された、難燃性と透明性に優れていることを特徴とするオレフィン系床材用透明樹脂フィルム。 [1] In a transparent resin film forming a surface resin layer of a flooring material, 0.1 to 3 parts by weight of a hindered amine compound and 5 to 15 parts by weight of a phosphorus flame retardant are added to 100 parts by weight of an olefin resin. A transparent resin film for olefin-based flooring, which is excellent in flame retardancy and transparency.

[2]前記オレフィン系床材用透明樹脂フィルムにおいて、ヒンダードアミン系化合物の一部または全てがアルコキシイミノ基ヒンダードアミン系化合物0.5〜3重量部であり、難燃性と透明性に優れていることを特徴とする前項1に記載のオレフィン系床材用透明樹脂フィルム。 [2] In the transparent resin film for an olefin-based flooring material, part or all of the hindered amine compound is 0.5 to 3 parts by weight of an alkoxyimino group hindered amine compound, and is excellent in flame retardancy and transparency. 2. The transparent resin film for olefin-based flooring according to item 1 above.

[3]前記オレフィン系床材用透明樹脂フィルムにおいて、オレフィン系樹脂100重量部に対して更に難燃剤として有機処理クレイ1〜5重量部が添加された、難燃性と透明性に優れていることを特徴とする前項1または2に記載のオレフィン系床材用透明樹脂フィルム。 [3] In the transparent resin film for an olefin-based flooring material, 1 to 5 parts by weight of organically treated clay is further added as a flame retardant with respect to 100 parts by weight of the olefin-based resin, which is excellent in flame retardancy and transparency. 3. The transparent resin film for olefin-based flooring according to 1 or 2 above, wherein

[4]前記オレフィン系床材用透明樹脂フィルムにおいて、オレフィン系樹脂100重量部に対して更にリン系加工熱安定剤及び/又はヒドロキシルアミン系加工熱安定剤0.01〜2重量部が添加された、難燃性と透明性に優れていることを特徴とする前求項1乃至3のいずれか1項に記載のオレフィン系床材用透明樹脂フィルム。 [4] In the transparent resin film for olefin-based flooring, 0.01 to 2 parts by weight of a phosphorus processing heat stabilizer and / or a hydroxylamine processing heat stabilizer is further added to 100 parts by weight of the olefin resin. The transparent resin film for an olefin-based flooring according to any one of the preceding claims 1 to 3, which is excellent in flame retardancy and transparency.

[5]前記オレフィン系樹脂が、ポリプロピレン50〜90重量部と、ビニル含有量60%以上の水素添加スチレン系エラストマ50〜10重量部とからなることを特徴とする前項1乃至4のいずれか1項に記載のオレフィン系床材用透明樹脂フィルム。 [5] Any one of items 1 to 4 above, wherein the olefin resin is composed of 50 to 90 parts by weight of polypropylene and 50 to 10 parts by weight of a hydrogenated styrene elastomer having a vinyl content of 60% or more. The transparent resin film for olefin-based flooring as described in the item.

[6]前記オレフィン系床材用透明樹脂フィルムの厚さは100〜1000μmで、酸素指数(LOI値)が21以上、透過率が70%以上、縦弾性率が10〜800MPaで、耐摩耗性が200mg以下であることを特徴とする前項1〜5のいずれか1項に記載のオレフィン系床材用透明樹脂フィルム。 [6] The transparent resin film for olefin flooring has a thickness of 100 to 1000 μm, an oxygen index (LOI value) of 21 or more, a transmittance of 70% or more, a longitudinal elastic modulus of 10 to 800 MPa, and wear resistance. The transparent resin film for an olefin-based flooring according to any one of the preceding items 1 to 5, wherein is 200 mg or less.

[1]の発明は、オレフィン系床材用透明樹脂フィルムであって、オレフィン系樹脂100重量部に対して、ヒンダードアミン系化合物0.1〜3重量部と、リン系難燃剤5〜15重量部とが添加されているので、燃焼時の有害物質の排出を抑制し、難燃剤の添加量を従来よりも少なくすることができ、また、難燃剤の添加による影響を極力押さえ、透明なオレフィン系床材用樹脂フィルムとすることができる。   The invention of [1] is a transparent resin film for an olefin-based flooring, comprising 0.1 to 3 parts by weight of a hindered amine compound and 5 to 15 parts by weight of a phosphorus flame retardant with respect to 100 parts by weight of the olefin resin. Can be added to suppress the emission of harmful substances during combustion, and the amount of flame retardant added can be reduced compared to the conventional one. It can be set as the resin film for flooring.

[2]の発明では、オレフィン系床材用透明樹脂フィルムであって、オレフィン系樹脂100重量部に対して、アルコキシイミノ基型ヒンダードアミン系化合物0.5〜3重量部と、リン系難燃剤5〜15重量部とが添加されているので、更に燃焼時の有害物質の排出を抑制し、難燃剤の添加量を従来よりも少なくすることができ、また、難燃剤の添加による影響を極力押さえ、透明なオレフィン系床材用樹脂フィルムとすることができる。   In the invention of [2], it is a transparent resin film for olefin flooring, and 0.5 to 3 parts by weight of an alkoxyimino group-type hindered amine compound and phosphorus-based flame retardant 5 with respect to 100 parts by weight of the olefin resin. Addition of -15 parts by weight further suppresses the emission of harmful substances during combustion, reduces the amount of flame retardant added, and suppresses the effects of flame retardant addition as much as possible It can be set as the transparent resin film for olefin type flooring materials.

[3]の発明では、オレフィン系樹脂100重量部に対して更に難燃剤として有機処理クレイ1〜5重量部が添加されることにより、樹脂組成物の燃焼時の炭化現象が助長され、更に優れた難燃性を有するオレフィン系床材用透明樹脂フィルムを得ることができる。   In the invention of [3], by adding 1 to 5 parts by weight of organically treated clay as a flame retardant to 100 parts by weight of the olefin resin, the carbonization phenomenon at the time of combustion of the resin composition is promoted and further improved. A transparent resin film for olefin-based flooring having high flame retardancy can be obtained.

[4]の発明では、オレフィン系樹脂100重量部に対して更にリン系加工熱安定剤及び/又はヒドロキシルアミン系加工熱安定剤0.01〜2重量部が添加されるので、樹脂に含まれるフェノール系酸化防止剤と、難燃剤に含まれる窒素系の成分が加工中に反応することによって発生する、キノン系発色化合物による樹脂組成物の変色現象を、大幅に低減した透明なオレフィン系床材用樹脂フィルムとすることができる。   In the invention of [4], 0.01 to 2 parts by weight of a phosphorus processing heat stabilizer and / or a hydroxylamine processing heat stabilizer is further added to 100 parts by weight of the olefin resin, so that it is included in the resin. Transparent olefin flooring that significantly reduces the discoloration phenomenon of the resin composition caused by the quinone coloring compound that occurs when the phenolic antioxidant and the nitrogenous component contained in the flame retardant react during processing It can be set as a resin film.

[5][6]の発明の該オレフィン系床材用透明樹脂フィルムをオレフィン系床材の表面樹脂層に使用すれば、柔軟性に優れ、施工性がよく、耐摩耗性やヒール等による耐残留へこみ性に優れたオレフィン系床材とすることができる。さらに、難燃性に優れ、透明であるので、印刷層等を挿入して意匠性に富んだオレフィン系床材とすることもできる。   [5] If the transparent resin film for olefinic flooring of the invention of [6] is used for the surface resin layer of the olefinic flooring, it has excellent flexibility, good workability, wear resistance and resistance to heeling. It can be set as the olefin type flooring excellent in residual dent property. Furthermore, since it is excellent in flame retardancy and is transparent, a printed layer or the like can be inserted to obtain an olefin-based flooring material that is rich in design.

この発明に係るオレフィン系床材の一実施形態を図面に基づいて説明する。通常のオレフィン系床材(1)は、表面樹脂層(2(A))の下面側に印刷層(4)を積層する共に、該印刷層(4)の下面側に接着剤層(5)を介してオレフィン系樹脂を含有してなる基材層(3)が積層一体化された積層構造をなし、床材として使用される。(図1参照)また、前記基材層(3)を3層とし、中間にガラス繊維からなる布帛を挿入し、床材の寸法安定性を付与することもある。(図3参照)図1では、本発明のオレフィン系床材用透明樹脂フィルム単層で表面樹脂層(2)を構成する例を示しているが、表面樹脂層(2)は本発明のオレフィン系床材用透明樹脂フィルムの複数層が積層された積層構造であっても良い。例えば、図2のように、表面樹脂層(2)を表層(10)、中間層(11)、下層(12)の3層構造にして、表層(10)及び下層(12)を本発明のオレフィン系床材用透明樹脂フィルム(A)とし、中間層(10)にHSBR(水添スチレン−ブタジエン−ラバー)を用いた構造の表面樹脂層(2)を挙げることもできる。この場合は柔軟性に富んだ表面樹脂層となる。(図2参照)   An embodiment of an olefin-based flooring according to the present invention will be described with reference to the drawings. The normal olefin-based flooring (1) has a printing layer (4) laminated on the lower surface side of the surface resin layer (2 (A)) and an adhesive layer (5) on the lower surface side of the printing layer (4). The base material layer (3) containing an olefin resin is laminated and integrated, and is used as a flooring. (See FIG. 1) Further, the base material layer (3) may be composed of three layers, and a cloth made of glass fiber may be inserted in the middle to impart dimensional stability of the flooring. (See FIG. 3) FIG. 1 shows an example in which the surface resin layer (2) is composed of a single transparent resin film for olefin-based flooring of the present invention. The surface resin layer (2) is an olefin of the present invention. A laminated structure in which a plurality of layers of a transparent resin film for a flooring material is laminated may be used. For example, as shown in FIG. 2, the surface resin layer (2) has a three-layer structure of a surface layer (10), an intermediate layer (11), and a lower layer (12), and the surface layer (10) and the lower layer (12) are formed according to the present invention. A surface resin layer (2) having a structure in which HSBR (hydrogenated styrene-butadiene-rubber) is used for the intermediate layer (10) as the transparent resin film for olefin-based flooring (A) can also be mentioned. In this case, the surface resin layer is rich in flexibility. (See Figure 2)

この発明において、前記表面樹脂層(2)はオレフィン系樹脂を含有してなる。表面樹脂層(2)がオレフィン系樹脂を含有しているので、床材(1)は表面における耐摩耗性、耐汚染性に優れたものとなる。前記オレフィン系樹脂としては、例えばポリプロピレン、ポリエチレン、エチレン−酢酸ビニル共重合体樹脂、エチレン−αオレフィン共重合体樹脂、オレフィン系熱可塑性エラストマー等が挙げられるが、なかでもポリプロピレンが力学特性と透明性のバランスが優れ、更に高いビニル含有量のエラストマとポリマアロイとすることで透明性を向上させながら柔軟性と弾性回復力を向上させることができる。例えば、ポリプロピレン50〜90重量部と、ビニル含有量60%以上の水素添加スチレン系エラストマ50〜10重量部からなることが好ましい。特に、鉄道、バス等の車輌や船舶等の床材としてのオレフィン系床材には、厳しい難燃基準が要求されており、その表層をなす表面樹脂層(2)は、難燃性能はもちろんのこと、耐摩耗性やヒール等による耐残留へこみ性、施工性(柔軟性)などの基準が設けられているので、柔軟性に富み弾性回復力の優れた構成とするのが好ましい。   In the present invention, the surface resin layer (2) contains an olefin resin. Since the surface resin layer (2) contains an olefin resin, the flooring (1) has excellent wear resistance and contamination resistance on the surface. Examples of the olefin resin include polypropylene, polyethylene, ethylene-vinyl acetate copolymer resin, ethylene-α olefin copolymer resin, olefin thermoplastic elastomer, and the like. Among them, polypropylene has mechanical properties and transparency. The balance is excellent, and the elastomer and polymer alloy having a higher vinyl content can improve the flexibility and the elastic recovery force while improving the transparency. For example, it preferably comprises 50 to 90 parts by weight of polypropylene and 50 to 10 parts by weight of a hydrogenated styrene elastomer having a vinyl content of 60% or more. In particular, strict flame retardant standards are required for olefin-based flooring materials for vehicles such as railways and buses and ships, and the surface resin layer (2) that forms the surface layer of course has flame retardant performance. In addition, since standards such as wear resistance, residual dent resistance due to heel, etc., and workability (flexibility) are provided, it is preferable to have a configuration that is rich in flexibility and excellent in elastic resilience.

表面樹脂層(2)の厚さは、特に限定されないが、100〜1000μmに設定されるのが好ましい。100μm以上であることで十分な耐摩耗性が得られると共に1000μm以下であることで床材(1)の谷反り発生を効果的に防止することができる。   The thickness of the surface resin layer (2) is not particularly limited, but is preferably set to 100 to 1000 μm. When the thickness is 100 μm or more, sufficient wear resistance is obtained, and when the thickness is 1000 μm or less, the generation of valley warp of the flooring (1) can be effectively prevented.

この発明のオレフィン系床材用透明樹脂フィルムでは、オレフィン系樹脂100重量部に対してヒンダードアミン系化合物0.1〜3重量部と、リン系難燃剤5〜15重量部とが添加されることで難燃性が相乗的に付与され透明性が確保される。ヒンダードアミン系化合物としては、ビス(2,2,6,6−テトラメチル−4−ピペリジル)セバケート、ビス(2,2,6,6−テトラメチル−4−ピペリジル)スクシネート、ビス
(1,2,2,6,6−ペンタメチル−4−ピペリジル)セバケート、ビス(N−オクトキシ−2,2,6,6−テトラメチル−4−ピペリジル)セバケート、 ビス(N−ベンジルオキシ−2,2,6,6−テトラメチル−4−ピペリジル)セバケート、ビス(N−シクロヘキシルオキシ−2,2,6,6−テトラメチル
−4−ピペリジル)セバケート、ビス(1,2,2,6,6−ペンタメチル−4−ピペリジル)2−(3,5−ジ−t−ブチル−4−ヒドロキシベンジ ル)−2−ブチルマロネート、ビス(1−アクロイル−2,2,6,6−テトラメチル−4−ピペリジル)2,2−ビス(3,5−ジ−t−ブチル−4−ヒドロ
キシベンジル)−2−ブチルマロネート、ビス(1,2,2,6,6−ペンタメチル−4−ピペリジル)デカンジオエート、2,2,6,6−テトラメチル −4−ピペリジルメタクリレート、4−[3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオニルオキシ]−1−[2−(3−(3,5−ジ
−t−ブチル−4−ヒドロキシフェニル)プロピオニルオキシ)エチル]−2,2,6,6−テトラメチルピペリジン、2−メチル−2−(2,2,6,6−テ トラメチル−4−ピペリジル)アミノ−N−(2,2,6,6−テトラメチル−4−ピペリジル)プロピオンアミド、テトラキス(2,2,6,6−テトラメチ
ル−4−ピペリジル)1,2,3,4−ブタンテトラカルボキシレート、テトラキス(1,2,2,6,6−ペンタメチル−4−ピペリジル)1,2,3,4− ブタンテトラカルボキシレート等を挙げることができる。また、高分子タイプの化合物でもよく、具体例としては、N,N′,N″,N″′−テトラキス−[4,6−ビス−〔ブチル−(N−メチル−2,2,6,6−
テトラメチルピペリジン−4−イル)アミノ〕−トリアジン−2−イル]−4,7−ジアザデカン−1,10−ジアミン、ジブチルアミンと1,3,5−トリア ジン−N,N′−ビス(2,2,6,6−テトラメチル−4−ピペリジル)−1,6−ヘキサメチレンジアミンとN−(2,2,6,6−テトラメチル−4−ピ
ペリジル)ブチルアミンとの重縮合物、ジブチルアミンと1,3,5−トリアジンとN,N′−ビス(2,2,6,6−テトラメチル−4−ピペリジル)ブチル アミンとの重縮合物、ポリ〔{(1,1,3,3−テトラメチルブチル)アミノ−1,3,5−トリアジン−2,4−ジイル}{(2,2,6,6−テトラメチ
ル−4−ピペリジル)イミノ}ヘキサメチレン{(2,2,6,6−テトラメチル−4−ピペリジル)イミノ}〕、1,6−ヘキサンジアミン−N,N′−ビス (2,2,6,6−テトラメチル−4−ピペリジル)とモルホリン−2,4,6−トリクロロ−1,3,5−トリアジンとの重縮合物、ポリ[(6−モルホリノ
−s−トリアジン−2,4−ジイル)〔(2,2,6,6−テトラメチル−4−ピペリジル)イミノ〕−ヘキサメチレン〔(2,2,6,6−テトラメチル −4−ピペリジル)イミノ〕]等の、ピペリジン環がトリアジン骨格を介して複数結合した高分子量HALS;コハク酸ジメチルと4−ヒドロキシ
−2,2,6,6−テトラメチル−1−ピペリジンエタノールとの重合物、1,2,3,4−ブタンテトラカルボン酸と1,2,2,6,6−ペンタメチル −4−ピペリジノールと3,9−ビス(2−ヒドロキシ−1,1−ジメチルエチル)−2,4,8,10−テトラオキサスピロ[5,5]ウンデカンとの混合エ
ステル化物等の、ピペリジン環がエステル結合を介して結合した化合物等が挙げられる。
In the transparent resin film for olefinic flooring of the present invention, 0.1 to 3 parts by weight of a hindered amine compound and 5 to 15 parts by weight of a phosphorus flame retardant are added to 100 parts by weight of the olefinic resin. Flame retardancy is provided synergistically to ensure transparency. Examples of hindered amine compounds include bis (2,2,6,6-tetramethyl-4-piperidyl) sebacate, bis (2,2,6,6-tetramethyl-4-piperidyl) succinate, bis (1,2, 2,6,6-pentamethyl-4-piperidyl) sebacate, bis (N-octoxy-2,2,6,6-tetramethyl-4-piperidyl) sebacate, bis (N-benzyloxy-2,2,6, 6-tetramethyl-4-piperidyl) sebacate, bis (N-cyclohexyloxy-2,2,6,6-tetramethyl-4-piperidyl) sebacate, bis (1,2,2,6,6-pentamethyl-4 -Piperidyl) 2- (3,5-di-t-butyl-4-hydroxybenzyl) -2-butylmalonate, bis (1-acryloyl-2,2,6,6-tetra Til-4-piperidyl) 2,2-bis (3,5-di-t-butyl-4-hydroxybenzyl) -2-butylmalonate, bis (1,2,2,6,6-pentamethyl-4- Piperidyl) decanedioate, 2,2,6,6-tetramethyl-4-piperidyl methacrylate, 4- [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionyloxy] -1- [ 2- (3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionyloxy) ethyl] -2,2,6,6-tetramethylpiperidine, 2-methyl-2- (2,2, 6,6-tetramethyl-4-piperidyl) amino-N- (2,2,6,6-tetramethyl-4-piperidyl) propionamide, tetrakis (2,2,6,6-tetramethyl-4-piperidyl ) 1, , Mention may be made of 3,4-butane tetracarboxylate, tetrakis (1,2,2,6,6-pentamethyl-4-piperidyl) 1,2,3,4-butane tetracarboxylic carboxylate. Further, it may be a polymer type compound. As specific examples, N, N ′, N ″, N ″ ′-tetrakis- [4,6-bis- [butyl- (N-methyl-2,2,6, 6-
Tetramethylpiperidin-4-yl) amino] -triazin-2-yl] -4,7-diazadecane-1,10-diamine, dibutylamine and 1,3,5-triazine-N, N'-bis (2 , 2,6,6-Tetramethyl-4-piperidyl) -1,6-hexamethylenediamine and polycondensate of N- (2,2,6,6-tetramethyl-4-piperidyl) butylamine, dibutylamine , 1,3,5-triazine and N, N'-bis (2,2,6,6-tetramethyl-4-piperidyl) butylamine, poly [{(1,1,3,3 -Tetramethylbutyl) amino-1,3,5-triazine-2,4-diyl} {(2,2,6,6-tetramethyl-4-piperidyl) imino} hexamethylene {(2,2,6, 6-tetramethyl-4-piperidi ) Imino}], 1,6-hexanediamine-N, N′-bis (2,2,6,6-tetramethyl-4-piperidyl) and morpholine-2,4,6-trichloro-1,3,5 A polycondensate with triazine, poly [(6-morpholino-s-triazine-2,4-diyl) [(2,2,6,6-tetramethyl-4-piperidyl) imino] -hexamethylene [(2 , 2,6,6-tetramethyl-4-piperidyl) imino]], etc., high molecular weight HALS in which a plurality of piperidine rings are bonded via a triazine skeleton; dimethyl succinate and 4-hydroxy-2,2,6,6 -Polymer with tetramethyl-1-piperidineethanol, 1,2,3,4-butanetetracarboxylic acid, 1,2,2,6,6-pentamethyl-4-piperidinol and 3,9-bis (2- Hydroxy-1 , 1-dimethylethyl) -2,4,8,10-tetraoxaspiro [5,5] undecane and the like, and the like are compounds in which piperidine rings are bonded via an ester bond.

更に好ましいこの発明のオレフィン系床材用透明樹脂フィルムでは、オレフィン系樹脂100重量部に対して、アルコキシイミノ基型ヒンダードアミン系化合物0.5〜3重量部と、リン系難燃剤5〜15重量部とが添加されることでより難燃性が相乗的に付与され透明性が確保される。アルコキシイミノ基型ヒンダードアミン系化合物の添加量が、0.5を下回る添加量では難燃効果を得ることができず、他の難燃剤を多く入れなくてはならなくなり、透明性の確保ができなくなってしまう。また、アルコキシイミノ基型ヒンダードアミン系化合物の添加量が3重量部を上回る添加量では、添加量の増加が難燃効果の向上につながらない平行状態となり好ましくない。より好ましい、アルコキシイミノ基型ヒンダードアミン系化合物の添加量は0.5〜2重量部がよい。   In the more preferred transparent resin film for olefinic flooring according to the present invention, 0.5 to 3 parts by weight of an alkoxyimino group-type hindered amine compound and 5 to 15 parts by weight of a phosphorus flame retardant with respect to 100 parts by weight of the olefinic resin. The flame retardance is synergistically imparted and transparency is ensured by adding. If the addition amount of the alkoxyimino group-type hindered amine compound is less than 0.5, the flame retardant effect cannot be obtained, and a large amount of other flame retardants must be added, and transparency cannot be ensured. End up. On the other hand, when the addition amount of the alkoxyimino group-type hindered amine compound exceeds 3 parts by weight, the increase in the addition amount is not preferable because it results in a parallel state that does not lead to an improvement in the flame retardant effect. The addition amount of the alkoxyimino group type hindered amine compound is more preferably 0.5 to 2 parts by weight.

アルコキシイミノ基型ヒンダードアミン系化合物としては、高分子量ヒンダードアミン・ラジカル捕集剤のイミノ基がN−アルコキシイミノ基に置きかえられたヒンダードアミン誘導体が好適で、例えば市販品の「FLAMESTAB NOR 116 FF」(チバ・ジャパン株式会社製)をあげることができる。   As the alkoxyimino group type hindered amine compound, a hindered amine derivative in which the imino group of the high molecular weight hindered amine radical scavenger is replaced with an N-alkoxyimino group is preferable. Japan Co., Ltd.).

オレフィン系樹脂は、燃焼時に自動酸化といわれるラジカル連鎖反応で燃焼が進行し、その過程でラジカルが発生し燃焼する。本発明では前記ヒンダードアミン誘導体のラジカル捕集剤がオレフィン系樹脂の燃焼時に発生するラジカルを捕捉し安定化させることで、可燃性物質の発生を抑制し難燃効果を得るものである。また、アルコキシイミノ基型ヒンダードアミン系化合物を用いることにより、難燃剤の添加量を従来の添加量よりも大幅に減少さすことが可能となり、難燃剤等の添加によるオレフィン系樹脂への影響を抑えることができる。   The olefin resin burns by a radical chain reaction called auto-oxidation during combustion, and radicals are generated and burned in the process. In the present invention, the radical scavenger of the hindered amine derivative captures and stabilizes radicals generated during combustion of the olefin resin, thereby suppressing the generation of combustible substances and obtaining a flame retardant effect. Also, by using an alkoxyimino group-type hindered amine compound, it becomes possible to significantly reduce the amount of flame retardant added compared to the conventional amount added, and to suppress the impact on the olefin resin due to the addition of flame retardant etc. Can do.

リン系難燃剤としては、ピロリン酸メラミン、オルトリン酸メラミン、リン酸二アンモニウム、リン酸一アンモニウム、リン酸アミド、ポリリン酸メラミン、ポリリン酸アンモニウム、ポリリン酸アミド、芳香族リン酸エステル、芳香族縮合リン酸エステルを挙げることができ、なかでも、ポリリン酸アンモニウムは難燃効果が高く透明性を阻害しにくいことから好適である。リン系酸化防止剤は、オレフィン系樹脂の酸化による着色や強度低下を防止する。リン系酸化防止剤の添加量は、5〜15重量部が好適である。5重量部を下回る添加量では酸化防止効果を得ることができず、15重量部上回る添加量では、樹脂組成物の透明性が損なわれ好ましくない。より好ましいリン系難燃剤の添加量は、5〜12重量部がよい。   Phosphorus flame retardants include melamine pyrophosphate, melamine orthophosphate, diammonium phosphate, monoammonium phosphate, amide phosphate, melamine polyphosphate, ammonium polyphosphate, polyphosphate amide, aromatic phosphate ester, aromatic condensation Examples thereof include phosphoric acid esters. Among them, ammonium polyphosphate is preferable because it has a high flame-retardant effect and hardly inhibits transparency. The phosphorus-based antioxidant prevents coloring or strength reduction due to oxidation of the olefin-based resin. The addition amount of the phosphorus antioxidant is preferably 5 to 15 parts by weight. When the amount is less than 5 parts by weight, the antioxidant effect cannot be obtained, and when the amount is more than 15 parts by weight, the transparency of the resin composition is impaired. A more preferable amount of the phosphorus-based flame retardant added is 5 to 12 parts by weight.

本発明では、前記アルコキシイミノ基型ヒンダードアミン系化合物とリン系難燃剤に、難燃剤として有機処理クレイ1〜5重量部を添加することにより、更に優れた難燃性を有するオレフィン系床材用透明樹脂フィルムを得ることができる。有機処理クレイは、クレイの層間を有機オニウム塩等を用いて拡張したクレイで、クレイの層間に有機オニウムイオン構造を存在させると、負に帯電したクレイの層間に樹脂等の分子間力の小さい物質を挿入させることができ、クレイの樹脂中への分散性を向上させることができる。前記有機オニウム塩としては、特に限定されるものではないが、アルキルオニウム塩を用いるのが好ましい。中でも、炭素数1〜32のアルキル基を少なくとも1個有する4級アンモニウム塩を用いるのがより好ましく、炭素数1〜18のアルキル基を少なくとも1個有する4級アンモニウム塩を用いるのが特に好ましい。有機処理していないクレイでは、オレフィン系樹脂への分散が不均一で、樹脂の透明性を確保することが困難である。有機処理クレイの添加量が1重量部を下回る場合では、難燃効果の向上がみられず好ましくない。また、5重量部を上回ると樹脂組成物の透明性が損なわれ好ましくない。より好ましい有機処理クレイの添加量は、1〜3重量部がよい。   In the present invention, by adding 1 to 5 parts by weight of an organically treated clay as a flame retardant to the alkoxyimino group-type hindered amine compound and the phosphorus flame retardant, the transparent for olefin flooring having further excellent flame retardancy A resin film can be obtained. Organically treated clay is a clay in which the clay layer is expanded using an organic onium salt, etc. When an organic onium ion structure is present between the clay layers, the intermolecular force of the resin or the like is small between the negatively charged clay layers. A substance can be inserted, and the dispersibility of the clay in the resin can be improved. The organic onium salt is not particularly limited, but an alkyl onium salt is preferably used. Among them, it is more preferable to use a quaternary ammonium salt having at least one alkyl group having 1 to 32 carbon atoms, and it is particularly preferable to use a quaternary ammonium salt having at least one alkyl group having 1 to 18 carbon atoms. In the clay which is not organically treated, dispersion in the olefin resin is non-uniform and it is difficult to ensure the transparency of the resin. When the addition amount of the organically treated clay is less than 1 part by weight, the flame retardant effect is not improved, which is not preferable. Moreover, when it exceeds 5 weight part, transparency of a resin composition will be impaired and it is unpreferable. A more preferable amount of the organically treated clay added is 1 to 3 parts by weight.

前記クレイとしては、特に限定されるものではないが、例えばモンモリロナイト、マイカ、サポナイト、ヘクトライト、バイデライト、ノントロナイト、カオリナイト、バーミキュライト、ハロイサイト、パイロフィライト等が挙げられる。これらの中でも、モンモリロナイト、マイカを用いるのが好ましい。   The clay is not particularly limited, and examples thereof include montmorillonite, mica, saponite, hectorite, beidellite, nontronite, kaolinite, vermiculite, halloysite, and pyrophyllite. Among these, it is preferable to use montmorillonite and mica.

更に本発明では、オレフィン系樹脂100重量部に対してリン系加工熱安定剤及び/又はヒドロキシルアミン系加工熱安定剤0.01〜2重量部が添加されるのが好ましい。加工熱安定剤は、合成樹脂の熱加工中の熱エネルギーによって引き起こされる樹脂の劣化や変色を抑えるためのもので、リン系加工熱安定剤としては、トリス(2,4−ジ−t−ブチルフェニル)ホスファイト、3,9−ビス(2,4−ジ−tert−ブチルフェノキシ)−2,4,8,10−テトラオキサ−3,9−ジホスファスピロ[5.5]ウンデカンを挙げることができ、中でも、トリス(2,4−ジ−t−ブチルフェニル)ホスファイトは2次酸化防止剤として効果が高く安定であることから好適である。例えば市販品の「IRGAFOS 168」(チバ・ジャパン株式会社製)をあげることができる。   Further, in the present invention, it is preferable that 0.01 to 2 parts by weight of a phosphorus processing heat stabilizer and / or a hydroxylamine processing heat stabilizer is added to 100 parts by weight of the olefin resin. The processing heat stabilizer is for suppressing deterioration and discoloration of the resin caused by thermal energy during the heat processing of the synthetic resin. As the phosphorus processing heat stabilizer, tris (2,4-di-t-butyl is used. Phenyl) phosphite, 3,9-bis (2,4-di-tert-butylphenoxy) -2,4,8,10-tetraoxa-3,9-diphosphaspiro [5.5] undecane, Among them, tris (2,4-di-t-butylphenyl) phosphite is preferable because it is highly effective and stable as a secondary antioxidant. For example, a commercially available product “IRGAFOS 168” (manufactured by Ciba Japan Co., Ltd.) can be mentioned.

また、ヒドロキシルアミン系加工熱安定剤としては、例えば市販品の「IRGASTAB FS 042」(チバ・ジャパン株式会社製)をあげることができる。   Moreover, as a hydroxylamine type | system | group processing heat stabilizer, the commercial item "IRGASTAB FS 042" (made by Ciba Japan Ltd.) can be mention | raise | lifted, for example.

これらの加工熱安定剤を0.01〜2重量部添加することにより、樹脂に含まれるフェノール系酸化防止剤と、難燃剤に含まれる窒素系の成分が加工中に反応することによって発生するキノン系発色化合物による樹脂組成物の変色現象を、大幅に低減した透明なオレフィン系床材用樹脂フィルムとすることができる。加工熱安定剤の添加量が0.01重量部を下回る量では変色を抑制する効果が少なくなり好ましくない。また、2重量部を上回る添加量では添加量の増加が変色を抑制することにつながらない平行状態となり好ましくない。より好ましい、加工熱安定剤の添加量0.05〜2重量部がよい。   By adding 0.01 to 2 parts by weight of these processing heat stabilizers, the quinone generated by the reaction of the phenolic antioxidant contained in the resin and the nitrogenous component contained in the flame retardant during processing. It is possible to obtain a transparent resin film for an olefin-based flooring material in which the discoloration phenomenon of the resin composition due to the chromogenic compound is greatly reduced. If the amount of the processing heat stabilizer is less than 0.01 parts by weight, the effect of suppressing discoloration is reduced, which is not preferable. On the other hand, if the addition amount exceeds 2 parts by weight, an increase in the addition amount is not preferable because it is in a parallel state that does not prevent discoloration. A more preferable amount of the processing heat stabilizer added is 0.05 to 2 parts by weight.

また、本発明においては、前記オレフィン系樹脂が、ポリプロピレン50〜90重量部と、ビニル含有量60%以上の水素添加スチレン系エラストマ50〜10重量部からなることが好ましい。これらの樹脂構成とすることで、オレフィン系床材用透明樹脂フィルムとして、柔軟で透明な樹脂フィルムとすることができる。   In the present invention, the olefin resin is preferably composed of 50 to 90 parts by weight of polypropylene and 50 to 10 parts by weight of a hydrogenated styrene elastomer having a vinyl content of 60% or more. By setting it as these resin structures, it can be set as a flexible and transparent resin film as a transparent resin film for olefin type flooring materials.

更に、本発明のオレフィン系床材用透明樹脂フィルムの厚さは100〜1000μmで、酸素指数(LOI値)が21以上、透過率が70%以上、縦弾性率が50〜500MPaで、耐摩耗性が200mg以下であることあることが好ましい。   Furthermore, the transparent resin film for olefinic flooring of the present invention has a thickness of 100 to 1000 μm, an oxygen index (LOI value) of 21 or more, a transmittance of 70% or more, a longitudinal elastic modulus of 50 to 500 MPa, and wear resistance. The property is preferably 200 mg or less.

オレフィン系床材用透明樹脂フィルムの厚さが100μmを下回る厚さでは、表面樹脂層としての強度や耐久性を維持することは難しく、1000μmを上回る厚さでは、経済性の問題や、床材の基材層とのバランスから逆反りする可能性もあり好ましくない。   When the thickness of the transparent resin film for olefin-based flooring is less than 100 μm, it is difficult to maintain the strength and durability as the surface resin layer, and when the thickness is more than 1000 μm, economic problems and flooring There is also a possibility of reverse warping due to the balance with the base material layer.

酸素指数(LOI値)は、燃焼を維持できる最低の酸素濃度の時の酸素濃度の数値であって、床材の表面樹脂層としては、酸素指数(LOI値)が21以上あれば、通常状態で燃焼が広がることなく自己消化することから好ましい。本発明では酸素指数(LOI値)を酸素指数燃焼性試験機(スガ試験機株式会社製)で測定した。   The oxygen index (LOI value) is a numerical value of the oxygen concentration at the lowest oxygen concentration that can maintain combustion. If the oxygen index (LOI value) is 21 or more for the surface resin layer of the flooring material, the normal state It is preferable because it self-digests without spreading the combustion. In the present invention, the oxygen index (LOI value) was measured with an oxygen index flammability tester (manufactured by Suga Test Instruments Co., Ltd.).

透過率は、樹脂フィルムの光透過率をいい、試料を通った光の強さを、何もない時の光の強さで除したときの割合で示す。紫外可視分光光度計(株式会社島津製作所製)で測定し、70%未満ではフィルムに不透明感があり不合格とした。   The transmittance refers to the light transmittance of the resin film, and is expressed as a ratio when the intensity of light passing through the sample is divided by the intensity of light when there is nothing. When measured with an ultraviolet-visible spectrophotometer (manufactured by Shimadzu Corporation), if less than 70%, the film had an opaque feeling and was rejected.

縦弾性率は、樹脂組成物の変形開始時の応力とひずみの割合を示す数値であって、10MPaを下回る数値では、床材としたときに強度不足からキズの付き易い表面フィルムとなって好ましくなく、800MPaを上回っても硬すぎて施工性が悪くなり、床材として好ましくない。より好ましくは50〜500MPaがよい。縦弾性率の測定は、JISK7127に準じて測定した。   Longitudinal elastic modulus is a numerical value indicating the ratio of stress and strain at the start of deformation of the resin composition, and a numerical value lower than 10 MPa is preferably a surface film that is easily scratched due to insufficient strength when used as a flooring material. Even if it exceeds 800 MPa, it is too hard and the workability deteriorates, which is not preferable as a flooring material. More preferably, 50-500 MPa is good. The longitudinal elastic modulus was measured according to JISK7127.

耐摩耗性は、透明樹脂フィルム表面の磨耗性を示し、JIS A1453による建築材料及び建築構成部分の摩擦試験方法に準じて、所定の研磨紙を巻き付けた摩耗輪を使用し、テーパ摩耗試験機にて1000回転させ、摩耗減量(g)を測定した。耐摩耗性が200mgを越えると床材としたときに消耗が激しく、耐用年数が短くなる。   Abrasion resistance indicates the abrasion resistance of the surface of the transparent resin film. In accordance with the friction test method for building materials and building components in accordance with JIS A1453, a wear ring wound with a predetermined abrasive paper is used, and the taper wear tester is used. The amount of wear loss (g) was measured. When the wear resistance exceeds 200 mg, the floor material is worn out and the service life is shortened.

この発明のオレフィン系床材用透明樹脂フィルムを表面樹脂層として使用したオレフィン系床材の厚さは、特に限定されないが、通常2〜5mmが一般的である。また、タイル状床材として裁断して使用しても良いし、シート状床材(例えば幅600〜2500mm程度の長尺シート等)として構成しても良く、特に限定されない。   Although the thickness of the olefin type flooring which uses the transparent resin film for olefin type flooring of this invention as a surface resin layer is not specifically limited, Usually, 2-5 mm is common. Moreover, it may cut | judge and use as a tile-like flooring, and may be comprised as a sheet-like flooring (for example, elongate sheet | seat etc. of width about 600-2500 mm), It does not specifically limit.

また、この発明のオレフィン系床材用透明樹脂フィルムを表面樹脂層として使用したオレフィン系床材の残留へこみ率が8.0%以下であることが好ましい。残留へこみ率が8.0%を超えるとヒール跡が目視で確認できるようになり好ましくない。さらに好ましい床材の残留へこみ率は6%以下である。     Moreover, it is preferable that the residual dent rate of the olefin type flooring which uses the transparent resin film for olefin type flooring of this invention as a surface resin layer is 8.0% or less. If the residual dent rate exceeds 8.0%, the heel mark can be visually confirmed, which is not preferable. Furthermore, the residual dent rate of a preferable flooring is 6% or less.

上記構成に係るオレフィン系床材は、例えば図1のような場合には、次のようにして製造される。まず、本発明のオレフィン系床材用透明樹脂フィルムを表面樹脂層とし、表面樹脂層(2)の下面に合成樹脂を含有してなる印刷インキを印刷して印刷層(4)を形成する。印刷インキとして、例えばウレタン系樹脂に顔料が添加混合されたインキを用いる。さらに接着剤(5)を塗布し、基材層(3)を積層する。また、図2のような、オレフィン系樹脂にガラス繊維からなる布帛を挿入した基材層(3)を積層してもよい。   For example, in the case of FIG. 1, the olefin-based flooring according to the above configuration is manufactured as follows. First, the transparent resin film for olefinic flooring of the present invention is used as a surface resin layer, and a printing ink containing a synthetic resin is printed on the lower surface of the surface resin layer (2) to form the printed layer (4). As the printing ink, for example, an ink in which a pigment is added and mixed in a urethane resin is used. Further, an adhesive (5) is applied and a base material layer (3) is laminated. Moreover, you may laminate | stack the base material layer (3) which inserted the cloth which consists of glass fiber in an olefin resin like FIG.

また、図3に示す例では、基材層として、最上面に隠蔽層(8)を積層し、印刷層(4)に重ねて印刷の柄を明確にし、最下面に繊維層(9)を積層して、床との接着性を向上させる基材層を例示している。   Moreover, in the example shown in FIG. 3, as a base material layer, a concealment layer (8) is laminated | stacked on the uppermost surface, and it superimposes on a printing layer (4), and the pattern of printing is clarified, and a fiber layer (9) is put on the lowermost surface. The base material layer which laminates | stacks and improves the adhesiveness with a floor is illustrated.

なお、この発明に係る床材(1)は、上記例示の製造方法で製造されるものに特に限定されるものではない。   In addition, the flooring (1) according to the present invention is not particularly limited to that manufactured by the above-described exemplary manufacturing method.

さらに具体的に本発明に係るオレフィン系床材用透明樹脂フィルムの製造方法を記す。
<実施例1>
表1に示すように、数平均分子量が6000の非晶性プロピレン−エチレン共重合体(非晶性ポリα−オレフィン樹脂)10重量部、数平均分子量が16000のスチレン−エチレン−ブタジエン−スチレン共重合体樹脂(SEBS)55重量部、ポリプロピレン35重量部、炭酸カルシウム200重量部、酸化防止剤(ヒンダードフェノール系酸化防止剤)0.4重量部、滑剤(リン酸エステル系のもの)1.2重量部からなる組成物をバンバリーミキサーで混練し、カレンダー成形機を用いて厚さ1.8mmの基材層(3)を作成した。なお、基材層については各例において共通に実施例1と同様なものを使用した。
More specifically, a method for producing a transparent resin film for olefin flooring according to the present invention will be described.
<Example 1>
As shown in Table 1, 10 parts by weight of an amorphous propylene-ethylene copolymer (amorphous poly α-olefin resin) having a number average molecular weight of 6000 and a styrene-ethylene-butadiene-styrene copolymer having a number average molecular weight of 16000 Polymer resin (SEBS) 55 parts by weight, polypropylene 35 parts by weight, calcium carbonate 200 parts by weight, antioxidant (hindered phenol-based antioxidant) 0.4 part by weight, lubricant (phosphate ester-based) A composition consisting of 2 parts by weight was kneaded with a Banbury mixer, and a substrate layer (3) having a thickness of 1.8 mm was prepared using a calendar molding machine. In addition, about the base material layer, the thing similar to Example 1 was used in common in each example.

一方、表面樹脂層(2)として、ポリプロピレン70重量部と、ビニル含有量70%の水素添加スチレン系エラストマ26重量部と、マレイン酸変性スチレン系エラストマ4重量部からなるオレフィン樹脂100重量部に対して、アルコキシイミノ基型ヒンダードアミン系化合物1.5重量部(「FLAMESTAB NOR 116 FF」チバ・ジャパン株式会社製)と、ポリリン酸アンモニウム10重量部とを添加し、押出機(株式会社東洋精機社製)に供給し、260℃の温度で溶融し、スリット状口金に導き、シート状に成形して、厚さ600μmのオレフィン系床材用透明樹脂フィルムを得た。次に、このオレフィン系床材用透明樹脂フィルム(2)の裏面にグラビア印刷により所定の柄を印刷して、印刷層(4)を形成し、さらにその下面に、接着剤(マレイン酸変性プロピレン−1−ブテン共重合体樹脂/マレイン酸変性プロピレン−エチレン−1−ブテン共重合体樹脂=90/10)を3g/m塗布し接着剤層(5)を形成させた。 On the other hand, as the surface resin layer (2), 100 parts by weight of olefin resin comprising 70 parts by weight of polypropylene, 26 parts by weight of hydrogenated styrene elastomer having a vinyl content of 70%, and 4 parts by weight of maleic acid-modified styrene elastomer Then, 1.5 parts by weight of an alkoxyimino group-type hindered amine compound (“FLAMESTAB NOR 116 FF” manufactured by Ciba Japan Co., Ltd.) and 10 parts by weight of ammonium polyphosphate were added, and an extruder (manufactured by Toyo Seiki Co., Ltd.). ), Melted at a temperature of 260 ° C., led to a slit-shaped base, and formed into a sheet shape to obtain a transparent resin film for olefin-based flooring having a thickness of 600 μm. Next, a predetermined pattern is printed on the back surface of the transparent resin film for olefin-based flooring (2) by gravure printing to form a printed layer (4), and an adhesive (maleic acid-modified propylene is further formed on the lower surface thereof. -1-butene copolymer resin / maleic acid-modified propylene-ethylene-1-butene copolymer resin = 90/10) was applied at 3 g / m 2 to form an adhesive layer (5).

次に、前記接着剤層(5)を形成した表面樹脂層(2)に基材層(3)を重ねて接着させて、厚さ2.4mmの床材を得た。こうして得られた床材は、燃焼性能に優れ、柄の色彩も鮮やかで、柔軟性のある床材であった。また、残留へこみ率が4.0%であった。さらに、各種性能試験を行い、その評価結果を表3に記した。   Next, the base material layer (3) was laminated and adhered to the surface resin layer (2) on which the adhesive layer (5) was formed, to obtain a flooring material having a thickness of 2.4 mm. The flooring thus obtained was a flexible flooring with excellent combustion performance and vivid colors. Further, the residual dent rate was 4.0%. Furthermore, various performance tests were conducted, and the evaluation results are shown in Table 3.

<実施例2〜9>
表面樹脂層(2)の組成等の条件を表1−1〜表1−3に示す構成とした以外は、実施例1と同様にして床材を得、各種性能試験を行い、その評価結果を表3に記した。
<Examples 2 to 9>
Except that the conditions such as the composition of the surface resin layer (2) are as shown in Table 1-1 to Table 1-3, a flooring is obtained in the same manner as in Example 1 and various performance tests are performed. Is shown in Table 3.

<比較例1>
実施例1において表面樹脂層(2)として、オレフィン樹脂100重量部に対して、ポリリン酸アンモニウム10重量部のみを添加した以外は、実施例1と同様にして床材を得た。各種性能試験を行い、その結果を表3に記した。
<Comparative Example 1>
A flooring was obtained in the same manner as in Example 1 except that only 10 parts by weight of ammonium polyphosphate was added as a surface resin layer (2) in Example 1 to 100 parts by weight of olefin resin. Various performance tests were conducted and the results are shown in Table 3.

<比較例2〜3>
表面樹脂層(2)の組成等の条件を表2に示す構成とした以外は、実施例1と同様にして床材を得、各種性能試験を行い、その評価結果を表3に記した。
<Comparative Examples 2-3>
Except that the conditions such as the composition of the surface resin layer (2) were set as shown in Table 2, a flooring was obtained in the same manner as in Example 1, various performance tests were performed, and the evaluation results are shown in Table 3.

<参考例>
表面樹脂層(2)の組成のうちオレフィン系樹脂の組成を、ポリプロピレン70重量部とビニル含有量50%の水素添加スチレン系エラストマ26重量部とした以外は、実施例1と同様にして床材を得、各種性能試験を行い、その評価結果を表3に記した。
<Reference example>
Flooring material in the same manner as in Example 1 except that the composition of the olefin resin in the composition of the surface resin layer (2) is 70 parts by weight of polypropylene and 26 parts by weight of hydrogenated styrene elastomer having a vinyl content of 50%. Various performance tests were conducted, and the evaluation results are shown in Table 3.

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Figure 2011127069
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Figure 2011127069

表1〜3からわかるように、表面樹脂層の組成の規定範囲にある実施例1〜9の床材は、耐摩耗性、耐汚染性、施工性、難燃性、透過率、縦弾性率のいずれにも規定範囲内に入り性能の優れたものであった。 これに対し、規制値の範囲を超える比較例では、いずれもオレフィン系床材用透明樹脂フィルムとして満足することができなかった。なお、上記のようにして得られた各床材に対する各種性能試験の方法は以下のように行い評価した。   As can be seen from Tables 1 to 3, the flooring materials of Examples 1 to 9 in the specified range of the composition of the surface resin layer are wear resistance, stain resistance, workability, flame retardancy, transmittance, and longitudinal elastic modulus. Both of these were within the specified range and had excellent performance. On the other hand, none of the comparative examples exceeding the regulation value range could be satisfied as a transparent resin film for olefin-based flooring. In addition, the method of the various performance tests with respect to each flooring obtained as mentioned above evaluated as follows.

<縦弾性率測定方法>
JIS K7127に準じて測定した。縦弾性率10〜800MPa「◎」とし、範囲を外れるものを「×」とした。
<Method for measuring longitudinal elastic modulus>
The measurement was performed according to JIS K7127. The longitudinal elastic modulus was 10 to 800 MPa “◎”, and those outside the range were “x”.

<残留へこみ率測定方法>
JIS A1454に準じて測定した。残留へこみ率が4%以下のものを「◎」とし、4〜8%のものを「○」とし、8%を超えるものを「×」とした。
<Method for measuring residual dent rate>
It measured according to JIS A1454. Those having a residual dent ratio of 4% or less were evaluated as “◎”, those having 4-8% as “◯”, and those exceeding 8% as “X”.

<耐摩耗性試験>
JIS A1453による建築材料及び建築構成部分の摩擦試験方法に準じて、各床材の表面に、所定の研磨紙を巻き付けた摩耗輪を使用し、テーパ摩耗試験機にて1000回転させ、摩耗減量(g)を測定した。摩耗減量が180mg以下のものを「◎」とし、180〜200mgのものを「○」とし、200mgを超えるものを「×」とした。
<Abrasion resistance test>
In accordance with the friction test method for building materials and building components according to JIS A1453, use a wear ring with a predetermined abrasive paper wrapped around the surface of each flooring material, rotate it 1000 times with a taper wear tester, and reduce wear ( g) was measured. Those with a weight loss of 180 mg or less were rated as “◎”, those with 180 to 200 mg as “◯”, and those exceeding 200 mg as “x”.

<耐汚染性試験>
JIS A5705によるビニル系床材の汚染性試験に準じて、各床材の表面に汚染材料を2mL滴下し、24時間静置して、中性洗剤を含む水で洗浄し、更にアルコールで洗浄した後、ガーゼで拭き取って、1時間放置後、目視により滴下部分の色、光沢及び膨れの変化を観察した。観察によりいずれも変化のないものを「◎」とし、少なくともいずれか1つ変化のあるものを「×」とした。
<Contamination resistance test>
In accordance with the contamination test of vinyl flooring according to JIS A5705, 2 mL of the contamination material was dropped on the surface of each flooring, left to stand for 24 hours, washed with water containing a neutral detergent, and further washed with alcohol. Then, after wiping with gauze and leaving it for 1 hour, the change of the color of the dripping part, the glossiness, and the swelling was observed visually. Those that did not change by observation were marked “◎”, and those that changed at least one were marked “x”.

<施工性試験>
柔軟性に優れて施工作業性に特に優れると共に下地(施工床面)との馴染みの特に良いものを「◎」とし、柔軟性が良好で施工作業性が良く、下地との馴染みの良いものを「○」とし、柔軟性が不十分で施工作業性が悪く、下地との馴染みも悪いものを「×」とした。
<Workability test>
Excellent flexibility and construction workability and especially good compatibility with the groundwork (construction floor) is marked with “◎”, and it has good flexibility, construction workability, and familiarity with the groundwork. “X” means that the flexibility is insufficient, the workability is poor, and the familiarity with the groundwork is “X”.

酸素指数については、前述のように2lをこえれば「○」とし、さらに24以上を「◎」とし、2l未満は「×」とした。透過率の判定基準についても前述のように70%を超えれば「○」とし、さらに80%以上を「◎」、70%未満を「×」とした。   As described above, the oxygen index was “◯” if it exceeded 2 l, and “◎” for 24 or more, and “x” for less than 2 l. As described above, the transmittance criterion was “◯” when it exceeded 70%, “◎” when 80% or more, and “X” when less than 70%.

車両等に限らず、ビル、マンション、家屋、商業施設等の建築物においても、難燃性能が要求され、しかも、表面樹脂層の透明性が求められる床材用として、十分使用することができる。   Not only for vehicles, but also for buildings such as buildings, condominiums, houses, commercial facilities, etc., they can be used sufficiently for flooring materials that require flame retardancy and that require transparency of the surface resin layer. .

この発明の一実施形態に係る床材を示す説明図である。It is explanatory drawing which shows the flooring which concerns on one Embodiment of this invention. この発明の別の実施形態に係る床材を示す説明図である。(図1の表面樹脂層部分)It is explanatory drawing which shows the flooring which concerns on another embodiment of this invention. (Surface resin layer portion in Fig. 1) この発明の別の実施形態に係る床材を示す説明図である。(図1の基材層部分)It is explanatory drawing which shows the flooring which concerns on another embodiment of this invention. (Substrate layer portion of FIG. 1)

1 オレフィン系床材
2 表面樹脂層
3 基材層
4 印刷層
5 接着剤層
6 ガラス繊維層
7 オレフィン系樹脂層
8 隠蔽層
9 繊維層
10 表層
11 中間層
12 下層
A オレフィン系床材用透明樹脂フィルム
DESCRIPTION OF SYMBOLS 1 Olefin type flooring material 2 Surface resin layer 3 Base material layer 4 Printing layer 5 Adhesive layer 6 Glass fiber layer 7 Olefin type resin layer 8 Concealment layer 9 Fiber layer 10 Surface layer 11 Intermediate layer 12 Lower layer A Transparent resin for olefin type flooring the film

Claims (6)

床材の表面樹脂層を形成する透明樹脂フィルムにおいて、オレフィン系樹脂100重量部に対してヒンダードアミン系化合物0.1〜3重量部と、リン系難燃剤5〜15重量部とが添加された、難燃性と透明性に優れていることを特徴とするオレフィン系床材用透明樹脂フィルム。   In the transparent resin film that forms the surface resin layer of the flooring material, 0.1 to 3 parts by weight of a hindered amine compound and 5 to 15 parts by weight of a phosphorus flame retardant are added to 100 parts by weight of the olefin resin. A transparent resin film for olefin-based flooring characterized by excellent flame retardancy and transparency. 前記オレフィン系床材用透明樹脂フィルムにおいて、ヒンダードアミン系化合物の一部または全てがアルコキシイミノ基ヒンダードアミン系化合物0.5〜3重量部である難燃性と透明性に優れていることを特徴とする請求項1に記載のオレフィン系床材用透明樹脂フィルム。   In the transparent resin film for an olefin-based flooring material, part or all of the hindered amine compound is an alkoxyimino group hindered amine compound of 0.5 to 3 parts by weight, and is excellent in flame retardancy and transparency. The transparent resin film for olefin-based flooring according to claim 1. 前記オレフィン系床材用透明樹脂フィルムにおいて、オレフィン系樹脂100重量部に対して更に難燃剤として有機処理クレイ1〜5重量部が添加された、難燃性と透明性に優れていることを特徴とする請求項1または2に記載のオレフィン系床材用透明樹脂フィルム。   In the transparent resin film for olefin-based flooring, 1 to 5 parts by weight of organically treated clay is further added as a flame retardant with respect to 100 parts by weight of the olefin-based resin, which is excellent in flame retardancy and transparency. The transparent resin film for olefin-based flooring according to claim 1 or 2. 前記オレフィン系床材用透明樹脂フィルムにおいて、オレフィン系樹脂100重量部に対して更にリン系加工熱安定剤及び/又はヒドロキシルアミン系加工熱安定剤0.01〜2重量部が添加された、難燃性と透明性に優れていることを特徴とする請求項1乃至3のいずれか1項に記載のオレフィン系床材用透明樹脂フィルム。   In the transparent resin film for olefin-based flooring, 0.01 to 2 parts by weight of a phosphorus processing heat stabilizer and / or a hydroxylamine processing heat stabilizer is further added to 100 parts by weight of the olefin resin. The transparent resin film for an olefin-based flooring according to any one of claims 1 to 3, wherein the transparent resin film is excellent in flammability and transparency. 前記オレフィン系樹脂が、ポリプロピレン50〜90重量部と、ビニル含有量60%以上の水素添加スチレン系エラストマ50〜10重量部とからなることを特徴とする請求項1乃至4のいずれか1項に記載のオレフィン系床材用透明樹脂フィルム。   5. The olefin resin is composed of 50 to 90 parts by weight of polypropylene and 50 to 10 parts by weight of a hydrogenated styrene elastomer having a vinyl content of 60% or more. The transparent resin film for olefin-based flooring described. 前記オレフィン系床材用透明樹脂フィルムの厚さは100〜1000μmで、酸素指数(LOI値)が21以上、透過率が70%以上、縦弾性率が10〜800MPaで、耐摩耗性が200mg以下であることを特徴とする請求項1〜5のいずれか1項に記載のオレフィン系床材用透明樹脂フィルム。   The transparent resin film for olefin flooring has a thickness of 100 to 1000 μm, an oxygen index (LOI value) of 21 or more, a transmittance of 70% or more, a longitudinal elastic modulus of 10 to 800 MPa, and an abrasion resistance of 200 mg or less. The transparent resin film for an olefin-based flooring according to any one of claims 1 to 5, wherein
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