JP2011122807A - Hot water supply device - Google Patents

Hot water supply device Download PDF

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JP2011122807A
JP2011122807A JP2009283290A JP2009283290A JP2011122807A JP 2011122807 A JP2011122807 A JP 2011122807A JP 2009283290 A JP2009283290 A JP 2009283290A JP 2009283290 A JP2009283290 A JP 2009283290A JP 2011122807 A JP2011122807 A JP 2011122807A
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hot water
water supply
valve
temperature
burner
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Yuichi Sawada
勇一 沢田
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Rinnai Corp
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Rinnai Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a hot water supply device which prevents various problems occurring when opening of a hot water injection valve for automatically tapping hot water, is failed, by continuing supply of hot water to a bathtub, while suppressing an increase in component costs and a component mounting space. <P>SOLUTION: In this hot water supply device including a hot water supply control means 60 executing an operation in a hot water tapping mode by controlling a heating amount of a hot water supply heat exchanger 8 and an opening of a hot water supply pipe conduit 2 so that the temperature of hot water supplied from the hot water supply pipe conduit 2 is kept at a target hot water tapping temperature while opening the hot water injection valve 21, supplying the hot water of target hot water tapping amount to the bathtub 4, and closing the hot water injection valve 21 when the supply of hot water of the target hot water tapping amount is completed, and changing a mode from the hot water tapping mode to a hot water supply mode when the hot water tapping operation is completed, a valve opening failure coping means 62 is disposed to control a water servo 13 to a minimum opening, when a hot water tapping flow rate sensor 26 detects a flow rate more than a prescribed rate, when the hot water injection solenoid valve 21 is controlled to be closed due to the completion of the operation in the hot water tapping mode. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、浴槽に所定量の湯を供給する自動湯張り機能付きの給湯装置に関する。   The present invention relates to a hot water supply device with an automatic hot water filling function for supplying a predetermined amount of hot water to a bathtub.

従来の自動湯張り機能付きの給湯装置においては、カラン等に湯を供給する給湯モード用の出湯温度(目標給湯温度)と、浴槽に湯を供給する湯張りモード用の出湯温度(目標湯張り温度)とが個別に設定されるのが一般的である(例えば、特許文献1,2参照)。   In a conventional hot water supply device with an automatic hot water filling function, the hot water temperature for hot water supply mode (target hot water temperature) for supplying hot water to a caran or the like and the hot water temperature for hot water filling mode for supplying hot water to a bathtub (target hot water filling) The temperature is generally set individually (see, for example, Patent Documents 1 and 2).

そして、湯張りモードでの出湯時には、浴槽に出湯される湯の温度が目標湯張り温度となるように、熱源(バーナ等)による湯水の加熱量が制御され、湯張りが終了した時に湯張りモードから給湯モードに移行するようにしている。給湯モードでの出湯時には、カラン等が開栓されたときには、カラン等に出湯される湯の温度が目標給湯温度となるように、熱源による湯水の加熱量が制御される。   Then, when the hot water is filled in the hot water filling mode, the amount of hot water heated by the heat source (burner, etc.) is controlled so that the temperature of the hot water discharged into the bathtub becomes the target hot water filling temperature. The mode is shifted from the hot water supply mode. At the time of hot water supply in the hot water supply mode, the amount of hot water heated by the heat source is controlled so that the temperature of the hot water discharged to the currant or the like becomes the target hot water supply temperature when the currant is opened.

特開平02−254253号公報Japanese Patent Laid-Open No. 02-254253 特開2004−309068号公報JP 2004-309068 A

ここで、浴槽への自動湯張りは、給湯装置の給湯管と浴槽とを接続した湯張り中継管に設けられた注湯弁を開弁することによって開始され、所定量の湯の供給が完了した時に、注湯弁を閉弁することによって終了する。   Here, automatic hot water filling to the bathtub is started by opening a pouring valve provided in a hot water filling relay pipe connecting the hot water supply pipe of the hot water supply device and the bathtub, and supply of a predetermined amount of hot water is completed. When it is done, it ends by closing the pouring valve.

しかし、注湯弁の可動部へのごみ噛みや駆動回路の不良等により、注湯弁が開弁故障状態(注湯弁の閉弁が不能となり、給湯装置から浴槽への湯の供給を停止することができない状態)となったときには、自動湯張りを終了した後も浴槽への湯の供給が継続される。   However, the pouring valve is in an open failure state due to garbage biting on the moving part of the pouring valve or a defective drive circuit (the pouring valve cannot be closed and the hot water supply from the hot water supply device to the bathtub is stopped. When the automatic hot water filling is finished, the hot water supply to the bathtub is continued.

そして、自動湯張りが終了すると、上述したように、給湯装置から給湯管への出湯温度の設定が、目標湯張り温度から目標給湯温度に切り換わる。そのため、自動湯張りが終了した後に、浴槽に供給される湯の温度は目標給湯温度となるが、目標給湯温度は混合栓での湯の使用に対応して目標湯張り温度よりも高く設定されていることが多いため、湯の供給の継続によって、浴槽に張られた湯の温度が目標湯張り温度よりも高くなってしまう。   When automatic hot water filling ends, as described above, the setting of the hot water temperature from the hot water supply apparatus to the hot water supply pipe is switched from the target hot water filling temperature to the target hot water supply temperature. For this reason, the temperature of the hot water supplied to the bathtub becomes the target hot water temperature after the automatic hot water filling is completed, but the target hot water temperature is set higher than the target hot water temperature corresponding to the use of hot water in the mixer tap. In many cases, the temperature of the hot water stretched on the bathtub becomes higher than the target hot water temperature due to the continued supply of hot water.

その結果、入浴者が浴槽に浸かったときに、湯の熱さによる不快感を与えてしまうという不都合がある。また、浴槽への湯の供給の継続により浴槽から湯が溢れて、湯が無駄になると共に、加熱源において無駄なエネルギーが消費されるという不都合がある。   As a result, when the bather is immersed in the bathtub, there is an inconvenience that the hot water is uncomfortable. Moreover, hot water overflows from the bathtub due to continued supply of hot water to the bathtub, so that the hot water is wasted and wasteful energy is consumed in the heating source.

そこで、このような不都合が生じることを防止するために、注湯弁の開弁故障に備えて、予備の開閉弁を別途設けることも考えられるが、この場合には、給湯装置の部品コストが増加すると共に、予備の開閉弁を設けるためのスペースを新たに確保する必要がある。   Therefore, in order to prevent such inconvenience, it is conceivable to provide a separate on-off valve in preparation for a valve opening failure of the pouring valve, but in this case, the parts cost of the hot water supply device is reduced. Along with the increase, it is necessary to newly secure a space for providing a spare on-off valve.

本発明は上記背景を鑑みてなされたものであり、自動湯張り用の注湯弁の開弁故障が生じたときに、浴槽への給湯の継続により種々の不都合が生じることを抑制した給湯装置を、部品コスト及び部品搭載スペースの増加を抑えて提供することを目的とする。   The present invention has been made in view of the above-described background, and a hot water supply apparatus that suppresses various inconveniences caused by continuation of hot water supply to a bathtub when a valve opening failure of a pouring valve for automatic hot water filling occurs. It is an object of the present invention to suppress the increase in component cost and component mounting space.

本発明は上記目的を達成するためになされたものであり、一端から供給される水を加熱して他端から湯を供給するための給湯管路と、前記給湯管路の開度を調節する開度調節弁と、前記給湯管路を流れる水を加熱する給湯熱交換器と、前記給湯管路と浴槽を連通する湯張り管と、前記湯張り管を流通する湯水の流量を検出する湯張り流量センサと、前記湯張り管を開閉する注湯弁と、前記注湯弁が閉弁された状態で、前記給湯管路から出湯される湯の温度が目標給湯温度となるように、前記給湯熱交換器の加熱量と前記給湯管路の開度を制御する給湯モードでの運転と、前記注湯弁が開弁した状態から、前記給湯管路から出湯される湯の温度が目標湯張り温度となるように、前記給湯熱交換器の加熱量と前記給湯管路の開度を制御して、前記浴槽に目標湯張り量の湯を供給し、該目標湯張り量の湯の供給が完了したときに前記注湯弁を閉弁する湯張りモードでの運転とを実行し、湯張りモードでの運転を終了したときに湯張りモードから給湯モードに移行する給湯制御手段とを備えた給湯装置に関する。   The present invention has been made to achieve the above object, and adjusts the opening degree of a hot water supply pipe for heating water supplied from one end and supplying hot water from the other end, and the hot water supply pipe. An opening control valve, a hot water heat exchanger that heats water flowing through the hot water supply pipe, a hot water pipe that communicates the hot water pipe with the bathtub, and hot water that detects the flow rate of hot water flowing through the hot water pipe The tension flow rate sensor, a pouring valve that opens and closes the hot water filling pipe, and the hot pouring valve is closed so that the temperature of hot water discharged from the hot water supply pipe becomes the target hot water temperature. The temperature of the hot water discharged from the hot water supply line is determined from the operation in the hot water supply mode for controlling the heating amount of the hot water heat exchanger and the opening of the hot water supply line, and the state where the pouring valve is opened. Control the heating amount of the hot water supply heat exchanger and the opening of the hot water supply pipe so that the tension temperature is reached, The tank is supplied with a target amount of hot water, and when the supply of the target amount of hot water is completed, the hot water filling mode is performed to close the pouring valve. The present invention relates to a hot water supply device including hot water supply control means for shifting from a hot water filling mode to a hot water supply mode when the operation is finished.

そして、前記湯張りモードでの運転の終了により、前記給湯制御手段によって前記注湯弁の閉弁制御がなされたときに、前記湯張り湯量センサにより所定量以上の流量が検出された状態となっているときには、前記開度調節弁を最小開度に制御する開弁故障対処手段を備えたことを特徴とする。   When the hot water supply control means performs the valve closing control of the pouring valve due to the end of the operation in the hot water filling mode, a flow rate of a predetermined amount or more is detected by the hot water filling amount sensor. In this case, a valve opening failure countermeasure means for controlling the opening degree adjusting valve to a minimum opening degree is provided.

かかる本発明によれば、前記給湯制御手段によって前記注湯弁の閉弁制御がなされたときに、前記湯張り湯量センサにより前記所定量以上の流量が検出された状態となっているときには、前記注湯弁が開弁故障した状態(前記注湯弁を閉弁することが不能となった状態)であると判断することができる。   According to the present invention, when the hot water supply control means performs the valve closing control of the pouring valve, when the flow rate of the predetermined amount or more is detected by the hot water amount sensor, It can be determined that the pouring valve is in a state in which it has failed to open (the state in which the pouring valve cannot be closed).

そこで、この場合に、前記開弁故障対処手段により前記開度調節弁を最小開度にすることによって、前記湯張りモードでの運転が終了して前記給湯モードに移行したときに、前記目標給湯温度での湯が浴槽に供給されることを停止させ、若しくは、前記目標給湯温度の湯の浴槽への供給流量を減少させることができる。そして、これにより、浴槽内の湯の温度が前記目標湯張り温度から乖離すること、及び、浴槽から湯が溢れることを抑制することができる。そして、前記開度調節弁は、前記給湯制御手段による前記給湯管路から出湯される湯の温度制御に使用されるものであり、前記開弁故障対処手段による処理のために新たに設ける必要はないため、部品コスト及び部品搭載スペースの増加は生じない。   Therefore, in this case, the target hot water supply when the operation in the hot water filling mode is completed and the hot water supply mode is shifted to the minimum by opening the opening control valve by the valve opening failure countermeasure means. The supply of hot water at a temperature to the bathtub can be stopped, or the supply flow rate of hot water at the target hot water supply temperature to the bathtub can be reduced. And thereby, it can suppress that the temperature of the hot water in a bathtub deviates from the said target hot water filling temperature, and that hot water overflows from a bathtub. The opening degree adjusting valve is used for temperature control of hot water discharged from the hot water supply pipe by the hot water supply control means, and needs to be newly provided for processing by the valve opening failure countermeasure means. Therefore, there is no increase in component cost and component mounting space.

また、前記開弁故障対処手段は、前記目標給湯温度が所定温度以上であるときには、前記開度調節弁を最小開度にする制御を開始してから前記開度調節弁が最小開度になるまでの間、前記目標給湯温度を該所定温度以下に設定することを特徴とする。   Further, when the target hot water supply temperature is equal to or higher than a predetermined temperature, the valve opening failure countermeasure means starts the control to make the opening degree adjusting valve to the minimum opening degree, and then the opening degree adjusting valve becomes the minimum opening degree. Until the target hot water supply temperature is set to be equal to or lower than the predetermined temperature.

かかる本発明によれば、前記開度調節弁が最小開度になるまでの間に、前記所定温度を超える高温の湯が浴槽に供給されて、浴槽内の湯の温度が前記目標湯張り温度よりも高くなることを防止することができる。   According to the present invention, hot water exceeding the predetermined temperature is supplied to the bathtub until the opening control valve reaches the minimum opening, and the temperature of the hot water in the bathtub is the target hot water temperature. Can be prevented.

また、前記熱交換器を加熱するバーナと、前記バーナの燃焼異常を検知したときに、前記バーナの燃焼を禁止すると共に、前記流量調節弁を開弁状態に維持するバーナ異常対処手段とを備えたことを特徴とする。   And a burner for heating the heat exchanger, and a burner abnormality coping means for prohibiting combustion of the burner and maintaining the flow control valve in an open state when a combustion abnormality of the burner is detected. It is characterized by that.

かかる本発明によれば、前記バーナの燃焼異常を検知して前記バーナの燃焼を禁止したときに、前記流量調節弁を開弁状態に維持することによって、使用者が前記給湯管路に接続されたカラン等を開けて水を使うことが可能な状態にすることができる。   According to the present invention, when the combustion abnormality of the burner is detected and combustion of the burner is prohibited, the user is connected to the hot water supply line by maintaining the flow rate adjusting valve in an open state. You can open the tank and make it possible to use water.

本発明の給湯装置の全体構成図。The whole hot-water supply apparatus block diagram of this invention. 図1に示した給湯装置の制御ブロック図。The control block diagram of the hot-water supply apparatus shown in FIG. 注湯電磁弁の開弁故障検知及び開弁故障の対応処理のフローチャート。The flowchart of the valve opening failure detection of a pouring solenoid valve, and the corresponding process of a valve opening failure.

本発明の実施の形態の一例について、図1〜図3を参照して説明する。図1を参照して、本実施形態の給湯装置は、給湯管路2により水道(図示しない)と接続され、追焚き管路3により浴槽4と接続されている。そして、給湯装置1は、水道から給湯管路2に供給される水を目標給湯温度に加熱して図示しないカラン等に供給する給湯モードでの運転と、浴槽4に貯められた湯水を加熱して追焚きする追焚モードでの運転と、浴槽4に目標湯張り温度の湯を所定量貯める湯張りを行なう機能とを有している。   An example of an embodiment of the present invention will be described with reference to FIGS. With reference to FIG. 1, the hot water supply apparatus of the present embodiment is connected to a water supply (not shown) by a hot water supply pipe 2 and connected to a bathtub 4 by a reheating pipe 3. Then, the hot water supply device 1 heats the water supplied from the water supply to the hot water supply pipe 2 to the target hot water supply temperature and supplies the hot water stored in the bathtub 4 to the hot water supply mode supplied to a curan (not shown). And a function of performing hot water filling for storing a predetermined amount of hot water at a target hot water temperature in the bathtub 4.

給湯装置1は、コントローラ5により全体的な作動が制御され、コントローラ5から出力される制御信号に応じて動作する給湯第1バーナ6及び給湯第2バーナ7、給湯第1バーナ6と給湯第2バーナ7により加熱される給湯熱交換器8、コントローラ5から出力される制御信号に応じて動作する追焚きバーナ9、追焚きバーナ9により加熱される追焚き熱交換器10、水道から給湯管路2に供給された水の一部を給湯熱交換器8をバイパスさせて給湯熱交換器8から出湯される湯に混合させるバイパス管11、コントローラ5からの制御信号によりバイパス管11の開度を調節するバイパスサーボ12、コントローラ5からの制御信号により給湯管路2の開度を調節する水量サーボ13(本発明の開度調節弁に相当する)、給湯管路2とバイパス管11との合流箇所の下流側の湯の温度を検出して検出信号をコントローラ5に出力する給湯サーミスタ14、給湯熱交換器8の出口付近の湯の温度を検出して検出信号をコントローラ5に出力する熱交サーミスタ15、及び水道から給湯管路2に供給される水の流量を検出して検出信号をコントローラ5に出力する給湯流量センサ16を備えている。   The overall operation of the hot water supply apparatus 1 is controlled by the controller 5, and the hot water supply first burner 6 and the hot water supply second burner 7, the hot water supply first burner 6 and the hot water supply second are operated according to the control signal output from the controller 5. Hot water supply heat exchanger 8 heated by the burner 7, a reheating burner 9 that operates according to a control signal output from the controller 5, a reheating heat exchanger 10 that is heated by the reheating burner 9, and a hot water supply pipe 2, the bypass pipe 11 that bypasses the hot water supply heat exchanger 8 and mixes it with hot water discharged from the hot water heat exchanger 8, and the opening degree of the bypass pipe 11 is controlled by a control signal from the controller 5. A bypass servo 12 for adjusting, a water amount servo 13 for adjusting the opening of the hot water supply pipe 2 by a control signal from the controller 5 (corresponding to the opening control valve of the present invention), a hot water supply pipe 2 and a bar A hot water thermistor 14 that detects the temperature of hot water downstream of the junction with the path pipe 11 and outputs a detection signal to the controller 5, detects the temperature of hot water near the outlet of the hot water heat exchanger 8, and controls the detection signal 5 and a hot water supply thermistor 15 that outputs to the controller 5 by detecting the flow rate of the water supplied to the hot water supply pipe 2 from the water supply.

さらに、給湯装置1は、給湯管路2と追焚き管路3とを連通する湯張り中継管20、コントローラ5からの制御信号により作動して湯張り中継管20を開閉する注湯電磁弁21(本発明の注湯弁に相当する)、追焚き管路3から湯張り中継管20への方向の湯の通過を不能とし湯張り中継管20から追焚き管路3への方向の湯の通過を可能とする逆止弁22、コントローラ5からの制御信号により作動して浴槽4に貯められた湯水を追焚き管路3内に循環させるポンプ23、追焚き管路3内を流れる湯水の温度を検出して検出信号をコントローラ5に出力する風呂サーミスタ24、追焚き管路3内を流れる湯水の有無を検出して検出信号をコントローラ5に出力する風呂水流スイッチ25、及び給湯管路2から湯張り中継管20と追焚き管路3とを経由して浴槽4に供給される湯の流量を検出して検出信号をコントローラ5に出力する湯張り流量センサ26を備えている。   Furthermore, the hot water supply apparatus 1 includes a hot water filling relay pipe 20 that connects the hot water supply pipe 2 and the tracking pipe 3, and a hot water solenoid valve 21 that is operated by a control signal from the controller 5 to open and close the hot water filling relay pipe 20. (Corresponding to the pouring valve of the present invention), the passage of hot water in the direction from the pouring relay pipe 3 to the hot water relay pipe 20 is made impossible, and the hot water in the direction from the hot water pouring relay pipe 20 to the hot water pipe 3 is prevented. A check valve 22 that allows passage of water, a pump 23 that operates in response to a control signal from the controller 5 and circulates hot water stored in the bathtub 4 in the tracking pipe 3, and hot water flowing in the tracking pipe 3 A bath thermistor 24 that detects the temperature and outputs a detection signal to the controller 5, a bath water flow switch 25 that detects the presence or absence of hot water flowing in the tracking pipe 3 and outputs a detection signal to the controller 5, and a hot water supply pipe 2 Hot water filling relay pipe 20 and memorial pipeline And a hot water filling flow sensor 26 that outputs a detection signal by detecting the flow rate of the hot water supplied to the bathtub 4 to the controller 5 via the and.

なお、給湯管路2は、湯張り中継管20との分岐箇所の下流で給湯用の配管45と接続されている。また、給湯管路2から湯張り中継管20及び追焚き管路3を経由して浴槽4に至る湯の流路が、本発明の湯張り管に相当する。   The hot water supply pipe line 2 is connected to a hot water supply pipe 45 downstream of a branch point with the hot water filled relay pipe 20. Further, the hot water flow path from the hot water supply pipe 2 to the bathtub 4 via the hot water filling relay pipe 20 and the tracking pipe 3 corresponds to the hot water filling pipe of the present invention.

また、給湯装置1は、コントローラ5からの制御信号に応じて給湯第1バーナ6及び給湯第2バーナ7と追焚きバーナ9への燃料ガスの供給と遮断とを切換える元ガス電磁弁30、コントローラ5からの制御信号に応じて燃料ガスの供給流量を調節するガス比例弁31、コントローラ5からの制御信号に応じて給湯第1バーナ6への燃料ガスの供給と遮断とを切換える給湯第1ガス電磁弁32、コントローラ5からの制御信号に応じて給湯第2バーナ7への燃料ガスの供給と遮断とを切換える給湯第2ガス電磁弁33、コントローラ5からの制御信号に応じて追焚きバーナ9への燃料ガスの供給と遮断とを切換える追焚きガス電磁弁34、コントローラ5からの制御信号に応じて給湯第1バーナ6及び給湯第2バーナ7と追焚きバーナ9に燃焼用空気を供給する燃焼ファン35、コントローラ5からの制御信号に応じてイグナイタ36から印加される高電圧により火花放電を生じる給湯点火プラグ37及び追焚き点火プラグ38、給湯第1バーナ6及び給湯第2バーナ7の燃焼炎の有無を検出して検出信号をコントローラ5に出力する給湯フレームロッド39、及び追焚きバーナ9の燃焼炎の有無を検出して検出信号をコントローラ5に出力する追焚きフレームロッド40を備えている。   In addition, the hot water supply device 1 includes an original gas solenoid valve 30 that switches between supply and shutoff of fuel gas to the first hot water supply burner 6, the second hot water supply burner 7, and the reheating burner 9 in accordance with a control signal from the controller 5. A gas proportional valve 31 that adjusts the supply flow rate of the fuel gas in response to a control signal from 5, and a hot water supply first gas that switches between supply and shutoff of fuel gas to the hot water supply first burner 6 in response to a control signal from the controller 5 Solenoid burner 9 according to the control signal from hot water supply 2nd gas electromagnetic valve 33 and controller 5 which switches supply and interruption of fuel gas to hot water supply 2nd burner 7 according to the control signal from solenoid valve 32 and controller 5 The reheating gas solenoid valve 34 for switching between supply and shutoff of the fuel gas to the fuel, the hot water supply first burner 6, the hot water supply second burner 7 and the reheating burner 9 in accordance with the control signal from the controller 5 The combustion fan 35 for supplying the working air, the hot water supply spark plug 37 and the reheating spark plug 38, the hot water supply first burner 6 and the hot water supply first that generate a spark discharge by the high voltage applied from the igniter 36 according to the control signal from the controller 5 A hot water supply frame rod 39 that detects the presence or absence of a combustion flame in the two burner 7 and outputs a detection signal to the controller 5, and a reheating frame that detects the presence or absence of a combustion flame in the additional burner 9 and outputs a detection signal to the controller 5. A rod 40 is provided.

また、給湯装置1は、給湯熱交換器8の異常過熱を検出して検出信号をコントローラ5に出力する給湯ハイリミットセンサ42と、追焚き熱交換器10の異常過熱を検出して検出信号をコントローラ5に出力する追焚きハイリミットセンサ43を備え、コントローラ5は、給湯ハイリミットセンサ42により給湯熱交換器8の異常過熱が検出されたときに給湯第1バーナ6及び給湯第2バーナ7を消火し、追焚きハイリミットセンサ43により給湯熱交換器8の異常過熱が検出されたときに追焚きバーナ9を消火する。   The hot water supply apparatus 1 detects abnormal overheating of the hot water supply heat exchanger 8 and outputs a detection signal to the controller 5, and detects abnormal overheating of the reheating heat exchanger 10 and outputs a detection signal. A reheating high limit sensor 43 that outputs to the controller 5 is provided. The controller 5 turns the hot water supply first burner 6 and the hot water supply second burner 7 when the hot water supply high limit sensor 42 detects abnormal overheating of the hot water supply heat exchanger 8. The fire is extinguished, and when the overheating high limit sensor 43 detects abnormal overheating of the hot water supply heat exchanger 8, the overheating burner 9 is extinguished.

また、コントローラ5は、浴室等に設置されたリモコン50との間で各種信号の送受信を行う。リモコン50には、給湯温度、湯張り温度、追焚き時間等を設定するスイッチ類(図示しない)と、給湯温度、湯張り温度等を表示するディスプレイ部(図示しない)とが備えられている。   The controller 5 transmits and receives various signals to and from the remote controller 50 installed in a bathroom or the like. The remote controller 50 includes switches (not shown) for setting a hot water supply temperature, a hot water filling temperature, a chasing time, and the like, and a display unit (not shown) for displaying the hot water supply temperature, the hot water filling temperature, and the like.

次に、図2を参照して、コントローラ5は、マイクロコンピュータ等により構成された電子ユニットであり、メモリ64に保持された給湯装置1の制御用プログラムを該マイクロコンピュータに実行させることによって、給湯制御手段60、追焚き制御手段61、開弁故障対処手段62、及びバーナ異常対処手段63として機能する。   Next, referring to FIG. 2, the controller 5 is an electronic unit composed of a microcomputer or the like, and by causing the microcomputer to execute a control program for the hot water supply device 1 held in the memory 64, It functions as a control means 60, a tracking control means 61, a valve opening failure countermeasure means 62, and a burner abnormality countermeasure means 63.

給湯制御手段60は、給湯管路2から目標給湯温度(リモコン50で設定された給湯温度)の湯を供給する給湯モードでの運転(給湯運転)と、給湯管路2から湯張り中継管20及び追焚き管路3を経由して、浴槽4に目標湯張り温度(リモコン50で設定された湯張り温度)の湯を目標湯張り量(リモコン50で設定された湯張り量)だけ供給する湯張りモードでの運転(湯張り運転)とを実行する。追焚き制御手段61は、浴槽4に貯められた湯水を目標追焚き温度まで昇温させる追焚き運転を実行する。   The hot water supply control means 60 operates in a hot water supply mode (hot water supply operation) in which hot water at a target hot water supply temperature (hot water temperature set by the remote controller 50) is supplied from the hot water supply pipe 2, and from the hot water supply pipe 2 to the hot water filled relay pipe 20. Then, the hot water at the target hot water temperature (the hot water temperature set by the remote controller 50) is supplied to the bathtub 4 by the target hot water amount (the hot water amount set by the remote controller 50). The operation in the hot water filling mode (hot water filling operation) is executed. The chasing control means 61 executes chasing operation for raising the temperature of hot water stored in the bathtub 4 to a target chasing temperature.

開弁故障対処手段62は、注湯電磁弁21の開弁故障が生じたときに、これに対処する処理を行う。バーナ異常対処手段63は、バーナ6,7,9の燃焼異常を検知したときに、これに対処する処理を行う。   The valve opening failure countermeasure means 62 performs processing to cope with a valve opening failure of the pouring electromagnetic valve 21. The burner abnormality coping means 63 performs processing for coping with the combustion abnormality of the burners 6, 7, 9 when it is detected.

給湯制御手段60は、給湯モードにおいて、給湯管路2の下流側に接続されたカラン等(図示しない)が開けられて、水道管からの給水が開始されたことを水量センサ16の検出信号から検知すると、イグナイタ36に接続された給湯点火プラグ37により給湯第1バーナ6及び給湯第2バーナ7に点火して、給湯運転を開始する。給湯運転において、給湯制御手段60は、目標給湯温度の湯が給湯管路2から供給されるように、燃焼ファン35及び給湯第1ガス電磁弁32,給湯第2ガス電磁弁33,ガス比例弁12により給湯第1バーナ6及び給湯第2バーナ7の燃焼量を制御し、給湯第1バーナ6及び給湯第2バーナ7を最大能力で燃焼させても目標給湯温度の湯が供給されない場合に水量サーボ13の開度を減少させて給湯管路2への入水流量を絞る。   In the hot water supply mode, the hot water supply control means 60 detects from the detection signal of the water amount sensor 16 that a curan or the like (not shown) connected to the downstream side of the hot water supply pipe 2 is opened and water supply from the water pipe is started. When detected, the hot water supply first burner 6 and the hot water supply second burner 7 are ignited by the hot water supply ignition plug 37 connected to the igniter 36, and the hot water supply operation is started. In the hot water supply operation, the hot water supply control means 60 is configured so that the hot water at the target hot water supply temperature is supplied from the hot water supply pipe line 2, the combustion fan 35, the hot water supply first gas solenoid valve 32, the hot water supply second gas solenoid valve 33, and the gas proportional valve. 12 controls the amount of combustion of the hot water supply first burner 6 and the hot water supply second burner 7, and even if the hot water supply first burner 6 and the hot water supply second burner 7 are burned at maximum capacity, the amount of water is not supplied. The opening degree of the servo 13 is decreased to reduce the incoming water flow rate to the hot water supply pipe 2.

また、給湯制御手段60は、湯張りモードにおいて、注湯電磁弁21を開弁することにより湯張り運転を開始する。給湯制御手段60は、上述した給湯運転と同様に、目標湯張り温度の湯が給湯管路2から湯張り中継管20及び追焚き管路3を介して浴槽4に供給されるように、給湯第1バーナ6及び給湯第2バーナ7の燃焼量と水量サーボ13の開度を制御する。   Further, the hot water supply control means 60 starts the hot water filling operation by opening the hot water solenoid valve 21 in the hot water filling mode. As with the hot water supply operation described above, the hot water supply control means 60 supplies hot water so that hot water having a target hot water filling temperature is supplied from the hot water supply pipe 2 to the bathtub 4 via the hot water filling relay pipe 20 and the additional heating pipe 3. The combustion amount of the first burner 6 and the hot water supply second burner 7 and the opening degree of the water amount servo 13 are controlled.

そして、湯張り制御手段62は、湯量センサ26により検出される浴槽4に供給される湯の流量を累積し、累積した湯量が目標湯張り量となったときに、注湯電磁弁21を閉弁して湯張り運転を終了する。   The hot water filling control means 62 accumulates the flow rate of hot water supplied to the bathtub 4 detected by the hot water sensor 26 and closes the pouring solenoid valve 21 when the accumulated hot water amount reaches the target hot water filling amount. End the filling operation.

追焚き制御手段61は、使用者によりリモコン50が操作されて「追焚き」が指示されると、追焚きバーナ9に点火して追焚き運転を開始する。そして、追焚き制御手段61は、給湯追焚きバーナ9を燃焼させた状態でポンプ23を作動させて浴槽4に貯められた湯水を追焚き管路3内に循環させることによって、浴槽4に貯められた湯水をリモコン50により設定された目標追焚き温度まで昇温させる。   When the user operates the remote controller 50 to instruct “chase”, the chase control means 61 ignites the chase burner 9 and starts a chase operation. The reheating control means 61 stores the water in the bathtub 4 by operating the pump 23 in a state where the hot water supply reheating burner 9 is burned and circulating the hot water stored in the bathtub 4 in the reheating pipe 3. The hot and cold water thus heated is raised to the target pursuit temperature set by the remote controller 50.

そして、風呂サーミスタ24により検出される浴槽4に貯められた湯の温度がリモコン50により設定された目標追焚き温度に達したときに、追焚き制御手段61は、元ガス電磁弁30と追焚きガス電磁弁34とを閉弁して追焚きバーナ9を消火し、燃焼ファン35とポンプ23の作動を停止して追焚き運転を終了する。   When the temperature of the hot water stored in the bathtub 4 detected by the bath thermistor 24 reaches the target reheating temperature set by the remote controller 50, the reheating control means 61 revolves with the original gas solenoid valve 30. The gas solenoid valve 34 is closed to extinguish the reheating burner 9, the operation of the combustion fan 35 and the pump 23 is stopped, and the renewal operation is ended.

次に、図3に示したフローチャートに従って、開弁故障対処手段62による処理について説明する。   Next, processing by the valve opening failure countermeasure means 62 will be described according to the flowchart shown in FIG.

開弁故障対処手段62は、図3のSTEP1で、湯張り運転が終了して湯張り制御手段60により注湯電磁弁21の閉弁制御がなされたか否かを判断する。そして、注湯電磁弁21の閉弁制御がなされたときにSTEP2に進み、開弁故障対処手段62は、湯張り流量センサ26による検出流量が2.7リットル/分(本発明の所定量に相当する)以上であるときはSTEP3に進む。   The valve opening failure countermeasure means 62 determines whether or not the hot water filling operation is finished and the hot water filling control means 60 performs the valve closing control of the hot water solenoid valve 21 in STEP1 of FIG. Then, when the valve closing control of the pouring electromagnetic valve 21 is performed, the process proceeds to STEP 2 and the valve opening failure countermeasure means 62 detects the flow rate detected by the hot water flow rate sensor 26 at 2.7 liters / minute (to the predetermined amount of the present invention). If it is equal to or more, proceed to STEP3.

一方、湯張り流量センサ26による検出流量が2.7リットル/分未満であるときには、注湯電磁弁21が正常動作して全閉したと判断できるため、STEP7に分岐して開弁故障対処手段62は処理を終了する。この場合は、注湯電磁弁21の開弁故障に対する処理は行われない。   On the other hand, when the flow rate detected by the hot water filling flow sensor 26 is less than 2.7 liters / minute, it can be determined that the pouring electromagnetic valve 21 is operating normally and is fully closed. 62 ends the process. In this case, the process for the valve opening failure of the pouring solenoid valve 21 is not performed.

ここで、注湯電磁弁21の閉弁制御が開始されてから注湯電磁弁21が実際に閉弁状態になるまでには、ある程度の時間を要する。そして、注湯電磁弁21が閉弁状態になるまでは、給湯装置1から浴槽4への湯の供給が継続されるが、湯張り運転の終了により湯張りモードから給湯モードに移行するため、給湯制御手段60は、目標給湯温度となるように給湯管路2への出湯温度を制御することになる。   Here, a certain amount of time is required until the pouring electromagnetic valve 21 is actually closed after the valve closing control of the pouring electromagnetic valve 21 is started. And supply of hot water from the hot water supply device 1 to the bathtub 4 is continued until the pouring solenoid valve 21 is closed, but since the hot water filling operation is completed, the hot water filling mode is shifted to the hot water supply mode. The hot water supply control means 60 controls the temperature of the hot water supplied to the hot water supply pipe line 2 so as to reach the target hot water supply temperature.

そのため、目標給湯温度が高く設定されていると、浴槽4に高温の湯が供給されて、浴槽4内の湯の温度が目標給湯温度よりも高くなってしまう。そこで、開弁故障対処手段62は、STEP3で、給湯設定温度が45℃(本発明の所定温度に相当する)以上であるか否かを判断し、給湯設定温度が45℃以上であるときにはSTEP10に分岐して、給湯設定温度を45℃とする。   Therefore, when the target hot water supply temperature is set high, hot water is supplied to the bathtub 4 and the temperature of the hot water in the bathtub 4 becomes higher than the target hot water temperature. Therefore, the valve opening failure countermeasure means 62 determines whether or not the hot water supply set temperature is 45 ° C. (corresponding to the predetermined temperature of the present invention) or higher in STEP 3, and if the hot water set temperature is 45 ° C. or higher, STEP 10 The hot water supply set temperature is 45 ° C.

そして、続くSTEP4で、湯張り流量センサ26により2.7リットル/分以上の流量が検出された状態が、注湯電磁弁21の閉弁制御を開始してから実際に注湯電磁弁21が閉弁状態となるまでに要する時間以上に設定された一定時間(例えば45秒)以上継続し、注湯電磁弁21が開弁故障状態にあると確実に検知できるときにSTEP5に進む。   Then, in the subsequent STEP 4, the state in which the flow rate of 2.7 liters / min or more is detected by the hot water flow rate sensor 26 starts the valve closing control of the hot water solenoid valve 21, and the hot water solenoid valve 21 is actually The process proceeds to STEP 5 when it continues for a certain time (for example, 45 seconds) set longer than the time required for the valve closing state to be reliably detected that the pouring electromagnetic valve 21 is in the valve opening failure state.

STEP5で、開弁故障対処手段62は、リモコン50の表示部に注湯電磁弁21の開弁故障を報知する表示を行い、続くSTEP6で、水量サーボ13を全閉する。水量サーボ13を全閉することにより、給湯装置1から浴槽への湯の供給が停止するため、高温の湯が浴槽に供給されることによる浴槽4内の湯の温度の上昇と、浴槽4から湯が溢れることを回避することができる。そして、STEP7に進み、開弁故障対処手段62は処理を終了する。   In STEP 5, the valve opening failure countermeasure means 62 displays on the display unit of the remote controller 50 to notify the valve opening failure of the pouring electromagnetic valve 21, and in STEP 6, the water amount servo 13 is fully closed. By fully closing the water amount servo 13, the supply of hot water from the hot water supply device 1 to the bathtub is stopped, so that the temperature of the hot water in the bathtub 4 rises due to the supply of hot water to the bathtub, and from the bathtub 4 The overflow of hot water can be avoided. Then, the process proceeds to STEP 7 and the valve opening failure countermeasure unit 62 ends the process.

なお、注湯電磁弁21の開弁故障を報知する表示は、リモコン50の図示しない運転スイッチ(給湯装置1を、運転状態と待機状態に切換えるためのスイッチ)が操作されて、給湯装置1が待機状態になったときに消灯されるが、待機状態においても水量サーボ13を全閉状態に維持し、運転スイッチの操作により給湯装置1が運転状態に復帰したときには、水量サーボ13を全閉状態を継続して開弁故障対処手段62により再び注湯電磁弁21の開弁故障を報知する表示を行うようにしてもよい。そして、給湯装置1の電源がオフされてから再度オンされたときに、注湯電磁弁21の開弁故障の対処をリセットして、水量サーボ13を開弁すると共に、注湯電磁弁21の開弁故障を報知する表示を終了するようにしてもよい。   It should be noted that the display for notifying the valve opening failure of the hot water solenoid valve 21 is operated by operating a not-shown operation switch (switch for switching the hot water supply device 1 between an operating state and a standby state) of the remote controller 50. Although the light is turned off when the standby state is entered, the water amount servo 13 is maintained in the fully closed state even in the standby state, and the water amount servo 13 is fully closed when the water heater 1 is returned to the operating state by operating the operation switch. May be continuously displayed by the valve opening failure countermeasure means 62 to notify the valve opening failure of the pouring electromagnetic valve 21 again. When the hot water supply device 1 is turned off and then on again, the countermeasure for the valve opening failure of the hot water solenoid valve 21 is reset, the water amount servo 13 is opened, and the hot water solenoid valve 21 is turned on. You may make it complete | finish the display which alert | reports a valve opening failure.

次に、バーナ異常対処手段63は、給湯フレームロッド39の検出信号により給湯第1バーナ6及び給湯第2バーナ7の燃焼状態を監視すると共に、追焚きフレームロッド40の検出信号により追焚きバーナ9の燃焼状態を監視する。そして、バーナ異常対処手段63は、給湯第1バーナ6、給湯第2バーナ7、追焚きバーナ9のうちのいずれかの燃焼状態の異常(失火等)を検知したときに、元ガス電磁弁30を閉弁してこれらのバーナの燃焼を禁止すると共に、リモコン50の表示部に、バーナの燃焼状態の異常を報知する表示を行う。   Next, the burner abnormality coping means 63 monitors the combustion state of the hot water supply first burner 6 and the hot water supply second burner 7 based on the detection signal of the hot water supply frame rod 39, and the reheating burner 9 based on the detection signal of the reheating frame rod 40. Monitor the combustion state of When the burner abnormality coping means 63 detects an abnormality (misfire, etc.) in any one of the hot water supply first burner 6, hot water supply second burner 7, and reheating burner 9, the original gas solenoid valve 30 Is closed and combustion of these burners is prohibited, and a display for notifying the abnormality of the burner combustion state is displayed on the display unit of the remote controller 50.

ここで、バーナ異常対処手段63は、このようにバーナの異常を検知したときには、上述した注湯電磁弁21の開弁故障が検知された場合の開弁故障対処手段62による処理と異なり、水量サーボ13を全閉する処理は行わずに水量サーボ13の開度を現状の開度のままとする。そのため、使用者は、湯を使うことができなくなるが、給湯管路2に接続されたカラン等を開けて水を使うことはできる。   Here, the burner abnormality handling means 63 differs from the processing by the valve opening trouble handling means 62 when the opening failure of the pouring electromagnetic valve 21 is detected when the abnormality of the burner is detected in this way. The process of fully closing the servo 13 is not performed, and the opening of the water quantity servo 13 is kept at the current opening. Therefore, the user cannot use the hot water, but can use the water by opening the currant or the like connected to the hot water supply pipe 2.

なお、本実施の形態では、ガスバーナにより加熱される給湯熱交換器8及び追焚き熱交換器10を備えた給湯装置1を示したが、石油等の他の燃料を使用するバーナを用いてもよい。   In the present embodiment, the hot water supply device 1 including the hot water supply heat exchanger 8 and the reheating heat exchanger 10 heated by the gas burner is shown, but a burner using other fuel such as oil may be used. Good.

また、本実施の形態では、本発明の開度調節弁として全閉することのできる水量サーボ13を示し、開弁故障対処手段62は、注湯電磁弁21の開弁故障が生じたときに水量サーボ13を全閉したが、開度調節弁が全閉することのできないタイプであるときには、開度調節弁を最小開度とすることで、本発明の効果を得ることができる。   Moreover, in this Embodiment, the water quantity servo 13 which can be fully closed as an opening degree adjustment valve of this invention is shown, and the valve opening failure countermeasure means 62 is when a valve opening failure of the pouring electromagnetic valve 21 occurs. When the water amount servo 13 is fully closed, but the opening degree adjusting valve cannot be fully closed, the effect of the present invention can be obtained by setting the opening degree adjusting valve to the minimum opening degree.

1…給湯装置、2…給湯管路、3…追焚き管路、4…浴槽、5…コントローラ、6…給湯第1バーナ、7…給湯第2バーナ、8…給湯熱交換器、9…追焚きバーナ、10…追焚き熱交換器、11…バイパス管、12…バイパスサーボ、13…水量サーボ、14…給湯サーミスタ、15…熱交サーミスタ、16…給湯流量センサ、20…湯張り中継管、21…注湯電磁弁、26…湯張り流量センサ、60…給湯制御手段、61…追焚き制御手段、62…開弁故障対処手段、63…バーナ異常対処手段。   DESCRIPTION OF SYMBOLS 1 ... Hot-water supply apparatus, 2 ... Hot-water supply pipe line, 3 ... Reheating pipe line, 4 ... Bathtub, 5 ... Controller, 6 ... Hot-water supply 1st burner, 7 ... Hot-water supply 2nd burner, 8 ... Hot-water supply heat exchanger, 9 ... Additional Burning burner, 10 ... reheating heat exchanger, 11 ... bypass pipe, 12 ... bypass servo, 13 ... water quantity servo, 14 ... hot water supply thermistor, 15 ... heat exchange thermistor, 16 ... hot water supply flow rate sensor, 20 ... hot water filled relay pipe, DESCRIPTION OF SYMBOLS 21 ... Pouring solenoid valve, 26 ... Hot water flow rate sensor, 60 ... Hot water supply control means, 61 ... Reheating control means, 62 ... Valve opening failure countermeasure means, 63 ... Burner abnormality countermeasure means

Claims (3)

一端から供給される水を加熱して他端から湯を供給するための給湯管路と、
前記給湯管路の開度を調節する開度調節弁と、
前記給湯管路を流れる水を加熱する給湯熱交換器と、
前記給湯管路と浴槽を連通する湯張り管と、
前記湯張り管を流通する湯水の流量を検出する湯張り流量センサと、
前記湯張り管を開閉する注湯弁と、
前記注湯弁が閉弁された状態で、前記給湯管路から出湯される湯の温度が目標給湯温度となるように、前記給湯熱交換器の加熱量と前記給湯管路の開度を制御する給湯モードでの運転と、前記注湯弁が開弁した状態から、前記給湯管路から出湯される湯の温度が目標湯張り温度となるように、前記給湯熱交換器の加熱量と前記給湯管路の開度を制御して、前記浴槽に目標湯張り量の湯を供給し、該目標湯張り量の湯の供給が完了したときに前記注湯弁を閉弁する湯張りモードでの運転とを実行し、湯張りモードでの運転を終了したときに湯張りモードから給湯モードに移行する給湯制御手段とを備えた給湯装置において、
前記湯張りモードでの運転の終了により、前記給湯制御手段によって前記注湯弁の閉弁制御がなされたときに、前記湯張り湯量センサにより所定量以上の流量が検出された状態となっているときには、前記開度調節弁を最小開度に制御する開弁故障対処手段を備えたことを特徴とする給湯装置。
A hot water supply line for heating water supplied from one end and supplying hot water from the other end;
An opening adjustment valve for adjusting the opening of the hot water supply pipe;
A hot water supply heat exchanger for heating the water flowing through the hot water supply line;
A hot-water pipe connecting the hot-water supply line and the bathtub;
A hot water flow sensor for detecting the flow rate of hot water flowing through the hot water pipe,
A pouring valve for opening and closing the hot water filling pipe,
With the pouring valve closed, the heating amount of the hot water heat exchanger and the opening degree of the hot water supply line are controlled so that the temperature of hot water discharged from the hot water supply line becomes the target hot water supply temperature. The amount of heating of the hot water supply heat exchanger and the temperature so that the temperature of the hot water discharged from the hot water supply line becomes the target hot water filling temperature from the operation in the hot water supply mode and the state where the pouring valve is opened. In a hot water filling mode in which the opening degree of the hot water supply pipe is controlled to supply hot water of a target hot water amount to the bathtub and when the supply of hot water of the target hot water amount is completed, the pouring valve is closed. In the hot water supply apparatus provided with hot water supply control means for shifting from the hot water filling mode to the hot water supply mode when the operation in the hot water filling mode is completed.
When the operation of the hot water filling mode is completed and the hot water supply control means performs the valve closing control of the pouring valve, a flow rate of a predetermined amount or more is detected by the hot water filling water amount sensor. In some cases, a hot water supply apparatus comprising valve opening failure countermeasure means for controlling the opening degree adjusting valve to a minimum opening degree.
請求項1記載の給湯装置において、
前記開弁故障対処手段は、前記目標給湯温度が所定温度以上であるときには、前記開度調節弁を最小開度にする制御を開始してから前記開度調節弁が最小開度になるまでの間、前記目標給湯温度を該所定温度以下に設定することを特徴とする給湯装置。
The hot water supply device according to claim 1,
When the target hot water supply temperature is equal to or higher than a predetermined temperature, the valve opening failure countermeasure means starts control for setting the opening degree adjustment valve to the minimum opening degree until the opening degree adjustment valve reaches the minimum opening degree. Meanwhile, the target hot water supply temperature is set to be equal to or lower than the predetermined temperature.
請求項1又は請求項2記載の給湯装置において、
前記熱交換器を加熱するバーナと、
前記バーナの燃焼異常を検知したときに、前記バーナの燃焼を禁止すると共に、前記流量調節弁を開弁状態に維持するバーナ異常対処手段とを備えたことを特徴とする給湯装置。
In the hot water supply device according to claim 1 or 2,
A burner for heating the heat exchanger;
A hot water supply apparatus comprising burner abnormality coping means for prohibiting combustion of the burner and maintaining the flow rate regulating valve in an open state when an abnormality in combustion of the burner is detected.
JP2009283290A 2009-12-14 2009-12-14 Hot water supply device Pending JP2011122807A (en)

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Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018071809A (en) * 2016-10-25 2018-05-10 株式会社ノーリツ Bath water heater
CN110542088A (en) * 2019-09-12 2019-12-06 珠海格力电器股份有限公司 Combustion device, gas water heater and control method of combustion device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018071809A (en) * 2016-10-25 2018-05-10 株式会社ノーリツ Bath water heater
CN110542088A (en) * 2019-09-12 2019-12-06 珠海格力电器股份有限公司 Combustion device, gas water heater and control method of combustion device
CN110542088B (en) * 2019-09-12 2024-04-26 珠海格力电器股份有限公司 Combustion device, gas water heater and control method of combustion device

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