JP2011121072A - Equipment for guaranteeing material of steel plate - Google Patents
Equipment for guaranteeing material of steel plate Download PDFInfo
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本発明は、厚鋼板製造ラインにおける鋼板の材質保証設備に関し、特に制御圧延や加速冷却される鋼板全面の材質保証用として好適なものに関する。 The present invention relates to a steel sheet quality assurance facility in a thick steel plate production line, and more particularly to a material suitable for guaranteeing the quality of the entire surface of a steel sheet that is subjected to controlled rolling or accelerated cooling.
ミクロ組織を結晶粒径が1μm程度の微細組織として鋼板の強度・靭性を向上させるThermo−Mechanical Control Process(以下TMCPと呼ぶ)や、内部応力を制御して反りなどの変形の少ない鋼板を製造するためには、制御圧延の開始温度、終了温度、加速冷却の冷却開始温度、冷却停止温度を厳密に管理することが必要とされるため、鋼板温度を精度良く計測する計測方法や、温度計の配置を工夫した冷却設備が種々提案されている。 Thermo-Mechanical Control Process (hereinafter referred to as TMCP) that improves the strength and toughness of the steel sheet with a microstructure having a crystal grain size of about 1 μm, and a steel sheet with less deformation such as warpage by controlling internal stress Therefore, it is necessary to strictly control the start temperature, end temperature of controlled rolling, cooling start temperature of accelerated cooling, and cooling stop temperature. Various cooling facilities that have been devised in arrangement have been proposed.
特許文献1には、熱間圧延鋼板の冷却制御装置に関し、冷却時における板幅方向反りによる形状不良を防止するため、鋼板温度を計測して、冷却装置の上下に配設されている各ノズルからの冷却水量や冷却開始、終了を厳格に制御することおよび仕上圧延機の後面、冷却装置の前後面、および内部に光ファイバー放射温度計を配置することが記載されている。 Patent Document 1 relates to a cooling control device for hot-rolled steel plates. In order to prevent shape defects due to warpage in the plate width direction during cooling, the steel plate temperature is measured, and each nozzle disposed above and below the cooling device. The amount of cooling water and the start and end of cooling are strictly controlled, and optical fiber radiation thermometers are arranged on the rear surface of the finishing mill, on the front and rear surfaces of the cooling device, and inside.
特許文献2には、制御冷却鋼板の形状制御方法に関し、加速冷却鋼板の常温冷却後形状を冷却直後形状と鋼板温度履歴とから推定し、次材の形状を確保することおよび加速冷却装置の内部に鋼板表裏面温度計測用温度計、加速冷却装置の直後に鋼板表面温度分布計(サーモトレーサ)と鋼板表面温度計を配置することが記載されている。
特許文献3には、厚鋼板冷却方法に関し、鋼板形状の平坦度向上と材質の均一化を図るため、仕上圧延後、デスケーリングまたは表面膜塗布によりスケール厚みのバラツキを10μm以下として、制御冷却することおよび制御冷却装置の前面に鋼板表面温度計として放射温度計を配置することが記載されている。 Patent Document 3 relates to a method for cooling a thick steel plate, and in order to improve the flatness of the steel plate shape and to make the material uniform, after finish rolling, the thickness of the scale thickness is controlled to 10 μm or less by descaling or surface film coating. And disposing a radiation thermometer as a steel plate surface thermometer in front of the control cooling device.
近年、製造条件変動に対する材質敏感性が高い高Ni鋼を直接焼入れ法で製造したり、合理化のためTMCPの適用対象が拡大することにより、ユーザから製品の鋼板全面の材質保証が要求されることが増加している。 In recent years, high-Ni steel, which has high material sensitivity to fluctuations in manufacturing conditions, has been manufactured by direct quenching, and TMCP has been applied to increase the rationalization of the product, so that users are required to guarantee the quality of the product's entire surface. Has increased.
厚鋼板は板厚方向や鋼板面内の温度分布が、連続式加熱炉、デスケーリング装置、冷却設備等によって不均一となりやすく、その結果、材質も不均一となりやすい。 Thick steel plates tend to have non-uniform temperature distribution in the plate thickness direction and in the steel plate surface due to a continuous heating furnace, descaling device, cooling equipment, etc., and as a result, the material tends to be non-uniform.
その対策として、例えば、搬送ラインの上方に取り付けた放射温度計により、鋼板の温度を計測し、その計測温度が管理温度範囲に入っている場合、品質判定合格とし、外れている場合、品質判定不合格とすることが行われていた。 As a countermeasure, for example, measure the temperature of the steel sheet with a radiation thermometer attached above the transfer line, and if the measured temperature is within the control temperature range, the quality judgment is passed. Refusing was done.
しかしながら、上記放射温度計による温度計測結果を用いた品質判定は、搬送ライン幅方向中央の上面に取り付けた放射温度計により、鋼板の幅方向中央部の温度を計測し、その計測温度と各管理温度範囲を対比させるもので品質判定も鋼板の幅方向中央部の温度のみで実施するため、鋼板の幅方向中央部以外の材質保証は、不十分であった。 However, quality judgment using the temperature measurement result by the radiation thermometer measures the temperature at the center in the width direction of the steel sheet with the radiation thermometer attached to the upper surface at the center in the conveyance line width direction. Since the temperature range is contrasted and the quality judgment is performed only at the temperature in the center part in the width direction of the steel sheet, the material guarantee other than in the center part in the width direction of the steel sheet is insufficient.
また、大板の、圧延方向のトップ、ミドル、エンドの各位置から採取した試験片で各種の材料試験を実施する方法は、当該鋼板の圧延及び剪断後、数日を要するため、パイプ材など同一製造条件で大量に製造する場合、数日後に材料試験の結果がわかった時点では、既に大量の生産を終えた後であり、条件の最適化が間に合わず、大量不適合が発生する場合もあり得る。 In addition, the method of performing various material tests on test pieces taken from the top, middle, and end positions of the large plate in the rolling direction requires several days after rolling and shearing the steel plate. When manufacturing in large quantities under the same manufacturing conditions, when the results of material testing are known after a few days, it is already after mass production has been completed, optimization of the conditions is not in time, and mass nonconformities may occur. obtain.
そこで、本発明は、鋼板の製造ラインで鋼板温度を計測する温度計を適切に配置することにより、鋼板の板厚方向および鋼板面内の材質均一性を向上させる操業管理が可能な、鋼板の材質保証設備を提供することを目的とする。 Therefore, the present invention is a steel plate that can be operated and managed to improve material uniformity in the thickness direction of the steel plate and in the steel plate surface by appropriately arranging a thermometer that measures the temperature of the steel plate in the production line of the steel plate. The purpose is to provide material guarantee equipment.
なお、鋼板の通板方向(図1)の上手を前面、下手を後面と記す。 In addition, the upper hand of the sheet passing direction (FIG. 1) of the steel sheet is referred to as the front surface, and the lower hand is referred to as the rear surface.
上記の課題を解決するために、本発明は、以下の特徴を有する。 In order to solve the above problems, the present invention has the following features.
第一の発明は、仕上圧延機と仕上圧延機の下流側の鋼板搬送ライン上に設置された加速冷却装置とを備えた鋼板製造ラインにおいて、鋼板温度を計測する温度計測手段と計測された鋼板温度を解析する温度実績解析手段とを備え、前記温度計測手段は、鋼板搬送ラインの上面側上方で、仕上圧延機の前後面および加速冷却装置の前後面のそれぞれの位置に設置されるスポット型放射温度計および走査型放射温度計と、前記鋼板搬送ラインの下面側で、前記上面側のスポット型放射温度計に対応する位置に設置される光ファイバー放射温度計と、前記走査型放射温度計の走査方向に対応する位置でライン幅方向に任意の間隔で複数台設置される光ファイバー放射温度計とからなり、前記温度実績解析手段は、前記各温度計測手段で計測された鋼板温度から鋼板全体の温度分布を求める手段からなることを特徴とする鋼板の材質保証設備である。 1st invention is a steel plate manufacturing line provided with the finishing rolling mill and the accelerated cooling apparatus installed on the steel plate conveyance line of the downstream of a finishing rolling mill, in the steel plate manufacturing line, the temperature measuring means which measures steel plate temperature, and the measured steel plate A temperature record analyzing means for analyzing the temperature, and the temperature measuring means is a spot type installed at the respective positions of the front and rear surfaces of the finish rolling mill and the front and rear surfaces of the accelerated cooling device above the upper surface side of the steel sheet conveying line. A radiation thermometer, a scanning radiation thermometer, an optical fiber radiation thermometer installed at a position corresponding to the spot radiation thermometer on the upper surface side on the lower surface side of the steel sheet conveyance line, and the scanning radiation thermometer It consists of a plurality of optical fiber radiation thermometers installed at arbitrary intervals in the line width direction at positions corresponding to the scanning direction, and the temperature performance analysis means is a steel measured by each temperature measurement means Which is the material guarantee facilities of the steel sheet, characterized in that it comprises means for determining the temperature distribution of the entire steel sheet temperature.
第二の発明は、前記仕上げ圧延機の前後面にスポット型放射温度計を複数台設置し、前記加速冷却装置の前面にはスポット型放射温度計と走査型放射温度計を設置し、前記加速冷却装置の後面にはスポット型放射温度計と、走査型放射温度計をそれぞれ複数台設置し、前記加速冷却装置の後面に設置するスポット型放射温度計と走査型放射温度計は、それぞれ高温度域計測用と低温度域計測用の複数台であることを特徴とする第一の発明に記載の鋼板の材質保証設備である。 In a second aspect of the present invention, a plurality of spot type radiation thermometers are installed on the front and rear surfaces of the finish rolling mill, a spot type radiation thermometer and a scanning radiation thermometer are installed on the front surface of the accelerated cooling device, and the acceleration A plurality of spot type radiation thermometers and scanning type radiation thermometers are respectively installed on the rear surface of the cooling device, and each of the spot type radiation thermometer and the scanning radiation thermometer installed on the rear surface of the accelerated cooling device has a high temperature. The steel sheet quality assurance equipment according to the first aspect of the invention is characterized in that there are a plurality of units for measuring a region and for measuring a low temperature region.
第三の発明は、前記加速冷却装置の後面に設置するスポット型放射温度計と走査型放射温度計は、それぞれ200℃以上700℃以下の温度範囲を計測する高温度域計測用温度計と、50℃以上300℃以下の温度範囲を計測する低温度域計測用温度計との複数台とからなることを特徴とする第二の発明に記載の鋼板の材質保証設備である。 A third aspect of the invention is a spot-type radiation thermometer and a scanning radiation thermometer installed on the rear surface of the accelerated cooling device, respectively, a high temperature range measurement thermometer for measuring a temperature range of 200 ° C. or more and 700 ° C. or less, The steel sheet quality assurance facility according to the second aspect of the invention, comprising a plurality of low temperature range measuring thermometers for measuring a temperature range of 50 ° C. or higher and 300 ° C. or lower.
本発明によれば、仕上圧延後、加速冷却や直接焼入れされる鋼板の材質および形状を全面に亘って保証することが可能となる。また、圧延直後に鋼板全面の温度合否を判定できるため、次材以降の鋼板の温度をコントロールすることで大量不適合の発生を防止することが可能となり産業上極めて有用である。 According to the present invention, after finish rolling, it is possible to guarantee the material and shape of the steel sheet to be accelerated and cooled or directly quenched. In addition, since it is possible to determine whether or not the temperature of the entire surface of the steel sheet is right after rolling, it is possible to prevent the occurrence of mass nonconformity by controlling the temperature of the subsequent steel sheet, which is extremely useful industrially.
本発明に係る鋼板の材質保証設備は、温度計測手段と温度実績解析手段とを有する。鋼板の製造ラインにおいて、鋼板全面の温度を計測することは技術的に困難であるため、本発明で温度計測手段は温度計として、鋼板搬送ライン上面の上方にスポット型放射温度計と走査型放射温度計を、下面には光ファイバーを用いたスポット型放射温度計(以下、光ファイバー放射温度計と呼ぶ)を用い、複数の温度計で計測した温度を収集するためにプロセスコンピュータ(以下、PCと呼ぶ)を用いる。 The steel sheet quality assurance facility according to the present invention includes temperature measuring means and temperature performance analyzing means. Since it is technically difficult to measure the temperature of the entire surface of the steel sheet in the steel sheet production line, the temperature measuring means is a thermometer in the present invention, and a spot-type radiation thermometer and a scanning radiation above the upper surface of the steel sheet conveying line. A thermometer is a spot type radiation thermometer (hereinafter referred to as an optical fiber radiation thermometer) using an optical fiber on its lower surface, and a process computer (hereinafter referred to as a PC) is used to collect temperatures measured by a plurality of thermometers. ) Is used.
本発明では、上記温度計を適宜組み合わせて、鋼板搬送ライン上で鋼板全面の温度履歴を保証するために最低限必要な温度計測位置を1.仕上圧延機の前後面および2.加速冷却装置の前後面として温度計を設置する。鋼板の上下面の温度差が著しい場合、鋼板上下面の材質特性が異なることが考えられるため、温度は鋼板上下面で測定する。 In the present invention, the above-mentioned thermometer is appropriately combined, and the minimum temperature measurement position required for ensuring the temperature history of the entire surface of the steel sheet on the steel sheet transport line is 1. 1. Front and rear faces of finish rolling mill and Thermometers will be installed as front and back surfaces of the accelerated cooling device. When the temperature difference between the upper and lower surfaces of the steel plate is significant, the material properties of the upper and lower surfaces of the steel plate are considered to be different.
尚、本発明で仕上圧延機前後面に温度計を設置するとは、仕上圧延機の前方および後方直近に、他の機器より仕上圧延機に近い場所に温度計を設置することを意味する。加速冷却装置の場合も同様とする。 In the present invention, the installation of thermometers on the front and rear surfaces of the finish rolling mill means that the thermometers are installed at positions closer to the finishing mill than other equipment, in front of and behind the finishing mill. The same applies to the acceleration cooling device.
スポット型放射温度計は、搬送ラインの上面側の上方で、仕上圧延機の前後面と、加速冷却装置の前後面に配置する。 The spot-type radiation thermometers are arranged on the front and rear surfaces of the finish rolling mill and the front and rear surfaces of the acceleration cooling device above the upper surface side of the transport line.
仕上圧延機の前後面に設置するスポット型放射温度計(6a、6b)は、複数台設置することによって、温度計異常検出の相互チェックが可能となり、より好ましい。温度計1台の場合に比較して、発生する温度計異常時のミル停止を防止したり、大量に生産するラインパイプ材等の製造の際の計測温度の信頼性を向上させることができるからである。温度計の複数台の設置位置は特に規定しないが、搬送方向に並べることが望ましい。 By installing a plurality of spot type radiation thermometers (6a, 6b) installed on the front and rear surfaces of the finishing mill, it is possible to perform mutual check of thermometer abnormality detection, which is more preferable. Compared to the case of a single thermometer, it can prevent the mill from stopping when the thermometer is abnormal, and can improve the reliability of the measured temperature when manufacturing mass-produced line pipe materials. It is. The installation positions of the plurality of thermometers are not particularly defined, but they are preferably arranged in the transport direction.
また、仕上圧延においては、温度計が仕上圧延機の前面および後面の両方にある場合は、何れの側でも制御圧延開始温度や圧延仕上温度を計測できるので、制御圧延の開始パスや圧延仕上げパスを仕上圧延機の後面側に限定されることがなく、圧延パススケジュールの設定の自由度が広がる。 Also, in finish rolling, if the thermometer is on both the front and rear faces of the finish rolling mill, the control rolling start temperature and rolling finish temperature can be measured on either side, so the control rolling start pass and rolling finish pass Is not limited to the rear side of the finishing mill, and the degree of freedom in setting the rolling pass schedule is expanded.
すなわち、制御圧延は、仕上圧延の1パス目から開始するとは限らず、複数パス圧延してから実施される場合が多い。その場合、仕上圧延機の前面または後面のいずれかの温度計を用いて、制御圧延に適切な温度に至ったか否かの判定ができて、これにより制御圧延開始時の温度を特定可能であり、また、圧延終了時の圧延仕上温度も測定できるわけである。 That is, controlled rolling is not necessarily started from the first pass of finish rolling, and is often performed after performing multiple passes. In that case, using either the front or rear thermometer of the finishing mill, it is possible to determine whether or not the temperature has reached an appropriate temperature for the controlled rolling. Also, the rolling finishing temperature at the end of rolling can be measured.
さらに、仕上圧延機を空パスで通す場合もあり、温度計が圧延機の前後面のいずれにもあれば、制御圧延開始時のパスが製造ラインの通板方向に限定されることなく、制御圧延の当初の圧延パスを、何れの温度計設置方向からも開始でき、制御圧延開始温度が測定でき、また、最終パスを前面、後面の何れで終了させても、圧延仕上温度が測定できるわけである。 In addition, the finishing mill may be passed through an empty pass, and if the thermometer is on either of the front and rear surfaces of the rolling mill, the control rolling start path is not limited to the plate direction of the production line. The rolling pass at the beginning of rolling can be started from any thermometer installation direction, the controlled rolling start temperature can be measured, and the rolling finishing temperature can be measured even if the final pass is finished at either the front or rear side. It is.
加速冷却装置の前後面に設置するスポット型放射温度計(6c、6d、6e)および走査型放射温度計(7c、7d、7e)は、加速冷却装置の前面をそれぞれ単数、加速冷却装置の後面は高温度域計測用温度計と低温度域計測用温度計の2仕様の複数台とするのがよい。 The spot type radiation thermometers (6c, 6d, 6e) and the scanning type radiation thermometers (7c, 7d, 7e) installed on the front and rear surfaces of the acceleration cooling device are respectively a single front surface of the acceleration cooling device and the rear surface of the acceleration cooling device. It is preferable to use a plurality of units with two specifications, a thermometer for high temperature range measurement and a thermometer for low temperature range measurement.
加速冷却装置では冷却停止温度600℃前後の加速冷却や冷却停止温度が室温近傍となる直接焼入れなど、冷却停止温度が低温から高温までの広範囲に変動するため、温度計測も広範囲の計測が必要となる。 In the accelerated cooling system, the cooling stop temperature fluctuates in a wide range from low to high, such as accelerated cooling with a cooling stop temperature of around 600 ° C and direct quenching where the cooling stop temperature is close to room temperature. Become.
しかし、低温から高温(50〜700℃程度)までの広範囲の温度計測では温度計の分解能を±5℃以内に保つことは難しいため、最低限、高温度域計測用温度計(6d、7d)と低温度域計測用温度計(6e、7e)の2種類の温度計を設置する必要がある。加速冷却装置の機側から搬送ラインの下流方向に向かって高温度域計測用温度計(6d、7d)、低温度域計測用温度計(6e、7e)の順に設置するとよい。 However, since it is difficult to keep the resolution of the thermometer within ± 5 ° C in a wide range of temperature measurement from low temperature to high temperature (about 50-700 ° C), the high temperature range thermometer (6d, 7d) is the minimum. It is necessary to install two types of thermometers (6e, 7e). The high temperature range measurement thermometers (6d, 7d) and the low temperature range measurement thermometers (6e, 7e) may be installed in this order from the machine side of the acceleration cooling device toward the downstream side of the transfer line.
なお、200℃以上700℃以下の温度範囲を計測する高温度域計測用温度計(6d、7d)と、50℃以上300℃以下の温度範囲を計測する低温度域計測用温度計(6e、7e)を用いることによって、分解能±5℃を確保できて、精度の良い温度計測が可能となる。 In addition, the thermometer for high temperature range measurement (6d, 7d) which measures the temperature range of 200 degreeC or more and 700 degrees C or less, and the low temperature range measurement thermometer which measures the temperature range of 50 degreeC or more and 300 degrees C or less (6e, By using 7e), a resolution of ± 5 ° C. can be ensured and temperature measurement with high accuracy becomes possible.
また、仕上圧延機の前後面で計測される制御圧延開始温度・圧延仕上温度と、加速冷却装置の前後面で計測される鋼板温度は、材質に及ぼす影響が大きいため、鋼板幅方向にも温度計測を行って、鋼板全体の温度の均一性により材質均一性を保証する必要がある。 In addition, the controlled rolling start temperature / rolling finishing temperature measured on the front and back surfaces of the finishing mill and the steel plate temperature measured on the front and back surfaces of the accelerated cooling device have a large effect on the material, so the temperature also extends in the width direction of the steel plate. It is necessary to perform measurement and guarantee material uniformity by temperature uniformity of the entire steel sheet.
従って、走査型放射温度計は、搬送ラインの上面側の上方で、仕上圧延機の前後面(7a、7b)と、加速冷却装置の前後面(7c、7d、7e)に、鋼板の幅方向を走査するように設置する。幅方向走査型を設置することにより、鋼板の長手方向への移動によって鋼板全面の温度測定が可能になるからである。また、好ましくはスポット型放射温度計と近接して設置するのが良い。これにより温度計異常検出の相互チェックも可能となり計測温度の信頼性を向上することができる。
なお、走査型温度計としては、回転ミラー式やリニアレイ式等既存の温度計を温度計測場所にあわせて適宜選択すれば良い。
Therefore, the scanning radiation thermometer is located above the upper surface side of the transport line, on the front and rear surfaces (7a, 7b) of the finish rolling mill, and on the front and rear surfaces (7c, 7d, 7e) of the accelerated cooling device. Set up to scan. This is because by installing the width direction scanning type, the temperature of the entire surface of the steel sheet can be measured by moving the steel sheet in the longitudinal direction. In addition, it is preferable to install in the vicinity of the spot type radiation thermometer. Thereby, mutual check of the thermometer abnormality detection is possible, and the reliability of the measured temperature can be improved.
As the scanning thermometer, an existing thermometer such as a rotating mirror type or a linear ray type may be appropriately selected according to the temperature measurement location.
光ファイバー放射温度計は、搬送ラインの下面側に設置する。搬送ラインの下面側は、各種冷却水や水蒸気等が充満した環境にあり、更には仕上圧延機の直近の下流側にCRシャワーを設置した場合は、仕上圧延機の後面における温度計測環境は、より一層悪化することとなる。従って、通常のスポット型放射温度計や走査型放射温度計を圧延機の近傍かつ熱鋼板の下面側近傍に設置しても、精度良く長時間温度計測をすることは難しい。一方光ファイバー放射温度計は、各種冷却水や水蒸気の影響を受け難く、かつ、狭い空間に入れることが可能であるので、搬送ラインの下面側には光ファイバー放射温度計を用いることとした。 The optical fiber radiation thermometer is installed on the lower side of the transport line. The lower surface side of the transfer line is in an environment filled with various cooling water, water vapor, etc., and if a CR shower is installed on the downstream side closest to the finishing mill, the temperature measurement environment on the rear surface of the finishing mill is It will get worse. Therefore, even if a normal spot type radiation thermometer or scanning type radiation thermometer is installed in the vicinity of the rolling mill and in the vicinity of the lower surface side of the hot steel plate, it is difficult to accurately measure the temperature for a long time. On the other hand, the optical fiber radiation thermometer is hardly affected by various cooling water and water vapor, and can be placed in a narrow space. Therefore, an optical fiber radiation thermometer is used on the lower surface side of the transport line.
光ファイバー放射温度計は、搬送ラインの上面側で仕上圧延機の前後面や加速冷却装置の前後面に位置するスポット型放射温度計の設置位置と搬送ラインを挟んで対応する搬送ラインの下面側に設置する。 The optical fiber radiation thermometer is installed on the lower surface side of the corresponding conveyance line with the installation position of the spot type radiation thermometer located on the front and back surfaces of the finishing mill and the front and rear surfaces of the accelerated cooling device on the upper surface side of the conveyance line. Install.
また、仕上圧延機の前後面や加速冷却装置の前後面に位置する走査型放射温度計の設置位置と搬送ラインを挟んで対応する搬送ラインの下面側の位置に、走査型放射温度計の走査方向に沿って光ファイバー放射温度計を複数台設置する。 In addition, the scanning radiation thermometer scans the position of the scanning radiation thermometer located on the front and rear faces of the finishing mill and the front and rear faces of the acceleration cooling device and the position on the lower surface side of the corresponding transportation line across the transportation line. Install multiple optical fiber thermometers along the direction.
光ファイバー放射温度計は設置数が多いほど、幅方向の温度分布を精度良く定量的に把握できるが、コスト及びメンテナンスの観点より、1箇所/mの間隔が最大であって、これより狭くするのがよい。尚、搬送ライン上面側のスポット型放射温度計の設置位置に対応する搬送ライン下面側の位置に光ファイバー放射温度計を配置する場合は、搬送ラインの幅方向に複数台を設置しても良い。 As the number of installed fiber optic thermometers increases, the temperature distribution in the width direction can be grasped accurately and quantitatively. However, from the viewpoint of cost and maintenance, the 1-point / m interval is the maximum and should be narrower than this. Is good. When the optical fiber radiation thermometer is arranged at a position on the lower surface side of the transport line corresponding to the installation position of the spot type radiation thermometer on the upper surface side of the transport line, a plurality of units may be installed in the width direction of the transport line.
図1に、上述した鋼板温度測定手段を備えた本発明に係る鋼板の材質保証設備の概要の一実施の形態を、図2に本発明に係る温度測定手段の構成の一部の例を示す。
鋼板の製造ラインは、加熱炉1、仕上圧延機2、CRシャワー4および加速冷却装置5を備え、図1は鋼板3が、仕上圧延機2とCRシャワー4の間に位置している状態を示す。
FIG. 1 shows an embodiment of an outline of a steel sheet quality assurance facility according to the present invention provided with the above-described steel plate temperature measuring means, and FIG. 2 shows a partial example of the structure of the temperature measuring means according to the present invention. .
The steel plate production line includes a heating furnace 1, a finishing
6a〜6eはスポット型放射温度計、7a〜7eは走査型放射温度計で、6a、6bは仕上圧延中の鋼板上面の長さ方向の温度分布を計測し、7a、7bは仕上圧延中の鋼板上面の幅方向、長さ方向の温度分布を計測し、図2に示すとおり、そのデータは、制御圧延開始温度・仕上温度収集PC11に送られる。6c、7cは加速冷却装置の入側に設置され、7cは加速冷却直前の鋼板上面の幅方向、長さ方向の温度分布を、6cは同じく、長さ方向の温度分布を計測し、そのデータは冷却開始温度収集PC12に送られる。6d、6e、7d、7eは加速冷却装置の出側に設置され、6d、7dは高温度域計測用温度計、6e、7eは低温度域計測用温度計であり、7d、7eは加速冷却直後の鋼板上面の幅方向、長さ方向の温度分布を、6d、6eは同じく、長さ方向の温度分布を計測し、そのデータは冷却停止温度収集PC13に送られる。6d、7dは加速冷却材の、6e、7eは直接焼入材の温度管理にそれぞれ用いられる。
6a to 6e are spot type radiation thermometers, 7a to 7e are scanning type radiation thermometers, 6a and 6b measure the temperature distribution in the length direction of the upper surface of the steel plate during finish rolling, and 7a and 7b are during finish rolling. The temperature distribution in the width direction and length direction of the upper surface of the steel plate is measured, and the data is sent to the control rolling start temperature / finishing temperature collection PC11 as shown in FIG. 6c and 7c are installed on the inlet side of the accelerated cooling device, 7c measures the temperature distribution in the width direction and length direction of the upper surface of the steel plate immediately before accelerated cooling, and 6c similarly measures the temperature distribution in the length direction. Is sent to the cooling start
8a〜8eは光ファイバー放射温度計で、8a、8bは仕上圧延中の鋼板下面の幅方向、長さ方向の温度分布を計測し、そのデータは制御圧延開始温度・仕上温度収集PC11に送られる。8cは加速冷却装置の入側に設置され加速冷却直前の鋼板下面の幅方向、長さ方向の温度分布を計測し、そのデータは冷却開始温度収集PC12に送られる。8d、8eは加速冷却装置の出側に設置され、8dは高温度域計測用温度計、8eは低温度域計測用温度計であり、いずれも加速冷却直後の鋼板下面の幅方向、長さ方向の温度分布を計測し、そのデータは冷却停止温度収集PC13に送られる。8dは加速冷却材の、8eは直接焼入材の温度管理に用いるとよい。
8a to 8e are optical fiber radiation thermometers, 8a and 8b measure the temperature distribution in the width direction and the length direction of the lower surface of the steel plate during finish rolling, and the data is sent to the control rolling start temperature / finishing temperature collection PC11. 8c is installed on the entrance side of the acceleration cooling device, measures the temperature distribution in the width direction and the length direction of the lower surface of the steel plate immediately before the acceleration cooling, and the data is sent to the cooling start temperature collection PC12. 8d and 8e are installed on the exit side of the accelerated cooling device, 8d is a thermometer for high temperature region measurement, and 8e is a thermometer for low temperature region measurement, both of which are the width direction and length of the lower surface of the steel plate immediately after accelerated cooling. The temperature distribution in the direction is measured, and the data is sent to the cooling stop
次に、各温度計で計測された鋼板温度情報が各PCに送られるステップを図2および図3を用いて説明する。11は制御圧延開始温度・仕上温度収集PC、12は冷却開始温度収集PC、13は冷却停止温度収集PC、14は温度実績解析PCを示す。 Next, steps in which the steel plate temperature information measured by each thermometer is sent to each PC will be described with reference to FIGS. 11 is a control rolling start temperature / finishing temperature collection PC, 12 is a cooling start temperature collection PC, 13 is a cooling stop temperature collection PC, and 14 is a temperature performance analysis PC.
仕上圧延機の前後面に設置されたスポット型放射温度計6a、6bと走査型放射温度計7a、7bで計測された鋼板上面温度情報及び光ファイバー放射温度計8a、8bで計測された鋼板下面温度情報は、それぞれ、上面温度収集PC15a(前面/後面)または下面温度収集PC16a(前面/後面)を経て、制御圧延開始温度・仕上温度収集PC11に送られて、仕上圧延機の前後面における圧延開始温度、圧延終了温度等の圧延温度管理、鋼板幅、長さ方向の温度分布の管理が行われる。
Steel plate upper surface temperature information measured by spot-
加速冷却装置5の前面に設置されたスポット型放射温度計6cと走査型放射温度計7cで計測された鋼板上面温度情報及び光ファイバー放射温度計8cで計測された鋼板下面温度情報は、それぞれ、上面温度収集PC15bまたは下面温度収集PC16bを経て、冷却開始温度収集PC12に送られて、加速冷却開始前の鋼板温度管理、鋼板幅、長さ方向の温度分布の管理が行われる。
The steel plate upper surface temperature information measured by the spot-
加速冷却装置5の後面に設置されたスポット型放射温度計6d、6eと走査型放射温度計7d、7eで計測された鋼板上面温度情報及び光ファイバー放射温度計8d、8eで計測された鋼板下面温度情報は、それぞれ、上面温度収集PC15cまたは下面温度収集PC16cを経て、冷却停止温度収集PC13に送られて、加速冷却停止温度管理、鋼板幅、長さ方向の温度分布の管理が行われる。
Steel plate upper surface temperature information measured by spot-
制御圧延開始温度・仕上温度収集PC11、冷却開始温度収集PC12および冷却停止温度収集PC13は図3に示すように、制御圧延開始温度・仕上温度収集PC11は上面温度収集PC15a(前面/後面)と下面温度収集PC16a(前面/後面)とで構成され、冷却開始温度収集PC12は上面温度収集PC15bと下面温度収集PC16bとで構成され、冷却停止温度収集PC13は上面温度収集PC15cと下面温度収集PC16cとで構成されており、各上下面温度収集PCに集められた鋼板温度は、それぞれ、制御圧延開始温度・仕上温度収集PC11、冷却開始温度収集PC12および冷却停止温度収集PC13を経て温度実績解析PC14に取り込まれる。
The control rolling start temperature / finishing temperature collection PC11, the cooling start temperature collection PC12, and the cooling stop temperature collection PC13 are as shown in FIG. 3, and the control rolling start temperature / finishing temperature collection PC11 is an upper surface temperature collection PC15a (front surface / rear surface) and a lower surface. The
実機生産においては、操業管理温度(制御圧延開始温度、鋼板仕上温度、冷却開始温度、冷却停止温度)範囲と温度実績解析PC14に取り込まれた温度測定実績を比較し、品質判定を実施することで、鋼板全面の材質を保証することができる。
In actual machine production, by comparing the operation management temperature (controlled rolling start temperature, steel plate finishing temperature, cooling start temperature, cooling stop temperature) range with the temperature measurement results taken in the temperature
なお、温度実績解析PC14では、仕上圧延機入出側、加速冷却装置入出側の温度全体を把握して、特定のしきい値、温度許容範囲、材質モデルから材質を判定し、大板から所望する材質を確保できる切り出し部分の情報を出力する。 In addition, in the temperature performance analysis PC14, the entire temperature of the finish rolling mill entry / exit side and the accelerated cooling device entry / exit side is grasped, the material is determined from a specific threshold value, temperature tolerance, and material model, and desired from the large plate. Outputs information about the cutout part that can secure the material.
また、上下面温度差実績から次材以降の加熱炉でのスラブの上下面温度を調整し、鋼板幅方向及び長手方向の温度分布から、加速冷却設備の水量を幅方向及び長手方向で制御することにより、鋼板形状の不良を低減することができる。 Moreover, the upper and lower surface temperature of the slab in the heating furnace after the next material is adjusted from the temperature difference between the upper and lower surfaces, and the water amount of the accelerated cooling equipment is controlled in the width direction and the longitudinal direction from the temperature distribution in the steel plate width direction and the longitudinal direction. Thereby, the defect of a steel plate shape can be reduced.
本発明によれば、材料試験不合格率が従来より約30%低減し、鋼板の反り矯正時間が約20%低減し、鋼板の形状不良が約10%低減されるなどの効果が得られた。 According to the present invention, the material test failure rate has been reduced by about 30% compared to the prior art, the warpage correction time of the steel sheet has been reduced by about 20%, and the defective shape of the steel sheet has been reduced by about 10%. .
1 加熱炉
2 仕上圧延機
3 鋼板
4 CRシャワー
5 加速冷却装置
6a、6b、6c、6d、6e スポット型放射温度計
7a、7b、7c、7d、7e 走査型放射温度計
8a、8b、8c、8d、8e 光ファイバー放射温度計
11 制御圧延開始温度・仕上温度収集PC
12 冷却開始温度収集PC
13 冷却停止温度収集PC
14 温度実績解析PC
15a、15b、15c 上面温度収集PC
16a、16b、16c 下面温度収集PC
DESCRIPTION OF SYMBOLS 1
12 Cooling start temperature collection PC
13 Cooling stop temperature collection PC
14 Temperature performance analysis PC
15a, 15b, 15c Upper surface temperature collection PC
16a, 16b, 16c Bottom surface temperature collection PC
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH08215734A (en) * | 1995-02-14 | 1996-08-27 | Nkk Corp | Uniformly cooling method of steel plate |
WO2009123273A1 (en) * | 2008-03-31 | 2009-10-08 | Jfeスチール株式会社 | Steel plate quality assurance system and equipment therefor |
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Publication number | Priority date | Publication date | Assignee | Title |
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JPH08215734A (en) * | 1995-02-14 | 1996-08-27 | Nkk Corp | Uniformly cooling method of steel plate |
WO2009123273A1 (en) * | 2008-03-31 | 2009-10-08 | Jfeスチール株式会社 | Steel plate quality assurance system and equipment therefor |
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