JP2011115858A - Method for stud welding - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for stud welding which enables the welding of a stud and a base material made of magnesium or its alloy so as to have a sufficient joint strength. <P>SOLUTION: The method for stud welding is used to weld the stud 15 made of magnesium or magnesium alloy to the base material 14 made of magnesium or magnesium alloy. The method includes a first step for arranging the stud 15 having a projection 28 at its tip end on the base material 14 with a gap of 0.5-12 mm; a second step for making the stud 15 quickly fall; and a third step for welding the tip end of the stud 15 to the base material 14 by discharging an electric charge, charged into a capacitor 11, to the stud 15 and the base material 14 having a surface oxide film broken by the quick fall of the stud 15, and further the discharge of the capacitor 11 is carried out by sending a pulse signal having a long pulse period >0.1-2.0 s together with a welding start signal to the gate of a thyristor 13 serving as a switch of the discharge of the capacitor 11. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

The present invention, the base material made of magnesium or magnesium alloys, to a method of welding a magnesium or magnesium alloy stud.

Magnesium or an alloy thereof can be said to be a metal that is extremely difficult to weld because it forms a strong oxide film on the material surface and is easily oxidized. On the other hand, for example, Patent Literature 1 discloses a stud welding method in which studs are implanted on a base material. In this stud welding method, electric charge is accumulated in a large-capacity capacitor, and the capacitor is rapidly discharged in a state where the stud provided with a protrusion on the tip is in contact with the base material. An arc is instantaneously generated between them, and the tip of the stud is welded to the base material.

JP 2002-172465 A

However, by directly applied the stud welding method described above, the magnesium or magnesium alloy of the base material (hereinafter, simply "preform" hereinafter) to the magnesium or magnesium alloy stud (hereinafter, simply referred to as "studs") welding It was difficult to do so, and it was extremely difficult to require a substantially effective joint strength for the stud.

The present invention has been made in view of such circumstances, and an object thereof is to provide a stud welding method for welding a stud and a base material made of magnesium or an alloy thereof with sufficient joint strength.

Stud welding method according to the first invention along the object, the base material made of magnesium or magnesium alloys, a method of welding a magnesium or magnesium alloy stud,
A first step of disposing the stud provided with a protrusion at the tip with a gap of 0.5 to 12 mm with respect to the base material;
A second step of rapidly lowering the stud;
A third step of discharging a charge charged in a capacitor between the base material whose surface oxide film is broken by the rapid lowering of the stud and the stud, and welding a tip of the stud to the base material. And
Moreover, the discharge of the condenser, have rows with a long pulse signal having the switch to become 2 seconds or shorter than 0.1 seconds with the signal of the welding start to the gate of the thyristor of the discharge of the capacitor,
The stud protrusion is formed by header processing by heating the stud material to 250 to 400 ° C. (more preferably 250 to 300 ° C.) in an inert gas or vacuum.
Further, the lowering of the stud in the second step is performed by pulling up an elevating member attached to the stud and biased downward by a spring against the spring and holding it by an electromagnet. This is done by shutting down and rapidly lowering the elevating member.
The stud welding method according to the second invention is a method of welding a magnesium or magnesium alloy stud to a magnesium or magnesium alloy base material,
A first step of disposing the stud provided with a protrusion at the tip with a gap of 0.5 to 12 mm with respect to the base material;
A second step of rapidly lowering the stud;
A third step of discharging a charge charged in a capacitor between the base material whose surface oxide film is broken by the rapid lowering of the stud and the stud, and welding a tip of the stud to the base material. And
In addition, the discharge of the capacitor is performed using a long pulse signal having a period of more than 0.1 seconds and less than 2 seconds together with a welding start signal at the gate of the thyristor serving as a switch for discharging the capacitor,
The stud protrusion is formed by header processing by heating the stud material to 250 to 400 ° C. (more preferably 250 to 300 ° C.) in an inert gas or vacuum.
Further, the lowering of the stud in the second step is performed by lowering a lifting member on which the stud is mounted with a linear motor.

In this stud welding method, the stud is rapidly lowered and discharged between the base material and the stud, and the oxide film is broken and welding is performed by creating a non-oxidizing atmosphere by discharge, resulting in a more pure welded portion. . When the gap between the base material and the stud is less than 0.5 mm, sufficient acceleration due to impact is difficult to obtain, and when it exceeds 12 mm, there is too much space and the device itself is not compact, and the stud and the base are not compact. Variations in the impact force with the material are likely to occur.
The thyristor is energized by applying a pulse signal of more than 0.1 seconds, which serves as a capacitor discharge switch, to the gate to energize the thyristor.

In the stud welding method according to the first, second invention, the diameter of the projection of the stud, the 1 / 12-1 / 8 of the weld diameter of the stud (preferably 1 / 10-1 / 9) is Is preferred. Here, the weld diameter of the stud is equal to the diameter of the flange when the flange is provided at the lower end of the stud, and equal to the diameter of the stud when there is no flange. This is because if the diameter of the protrusion is larger, more energy is required, heat input becomes excessive, and thin plate welding cannot be performed. Further, when the diameter of the protrusion is smaller, the resistance is increased and the overall heat input is increased, but the protrusion is crushed or broken when the stud is lowered, and the welding strength varies.

And the stud welding method according to the third invention is the stud welding method according to the first and second inventions, wherein when the welded portion of the base material is a smooth curved surface, the stud is removed under the projection. The end surface is matched with the welding location of the base material. As a result, the welded part becomes more familiar with the base material and the joint strength is improved.
In the above invention, “lowering” and “lowering” refer to moving (or colliding) the stud in a direction approaching the base material.

In the stud welding method according to claims 1 to 3 , since the discharge is started while rapidly lowering the stud arranged with an interval of 0.5 to 12 mm between the base material, it is formed on the surface of the base material and the stud. The oxidized film is broken. With the base metal and stud oxide film destroyed, a pulse signal is applied to the thyristor gate to ensure that the capacitor charge is discharged and an arc is generated to form a non-oxidizing atmosphere around it. Conventionally difficult welding of a base material made of magnesium or its alloy and a stud is performed.
Furthermore, the welded portion formed between the base material and the stud has a relatively small amount of oxide and has a stronger strength.

It is explanatory drawing of the stud welding method which concerns on one embodiment of this invention. (A), (B), (C) is a partially cutaway side view of a stud used in the method according to the embodiment. (A) is explanatory drawing of the stud used for the method based on the embodiment further, (B) And (C) is the front view and side view of the stud.

Next, embodiments of the present invention will be described with reference to the accompanying drawings for understanding of the present invention.
As shown in FIG. 1, a stud welding apparatus 10 used for a stud welding method according to an embodiment of the present invention includes a large-capacity capacitor 11 configured by connecting a plurality of capacitor units in parallel, and a capacitor 11. The charging circuit 12 for charging the electric power from the commercial power source, the thyristor 13 serving as a switch for starting the discharge of the capacitor 11, and the stud 15 disposed on the base material 14 are held, and the stud 15 is fixed at a predetermined impact pressure. A stud welding jig 16 pressed against the base material 14 and these control circuits 17 are provided. These will be described in detail below.

The stud welding jig 16 includes a rod (made of a conductor) 19 that is an example of an elevating member that can move up and down along the guide member 18, and a holder 20 that is provided at the lower end of the rod 19 and holds the stud 15. is doing. A spring receiving seat 21 is provided in the middle of the rod 19 and is urged downward by a compression spring (an example of a spring) 23 provided between the spring receiving seat 21 and the fixed spring receiving plate 22. Further, a magnetic material 24 is provided at the upper end of the rod 19, and an electromagnet 25 through which the magnetic material 24 penetrates. When the electromagnet 25 is energized, the rod 19 to which the magnetic material 24 is attached is compressed by the compression spring 23. However, when the energization of the electromagnet 25 is interrupted, the rod 15, that is, the stud 15 attached to the holder 20 provided at the tip of the rod 19 is moved by the biasing force of the compression spring 23. It has come to collide with.
The guide member 18, the fixed spring receiving plate 22 and the electromagnet 25 are fixed at predetermined positions by a support member (not shown).

The charging circuit 12 connected to the capacitor 11 via the backflow prevention diode 26 operates by detecting that the discharging of the capacitor 11 is completed and the thyristor 13 is turned off, and charges the capacitor 11 to a predetermined voltage. It has a structure to do. The cathode (output side) of the thyristor 13 is connected to a conductive rod 19 by a flexible conductor. The control circuit 17 has a structure in which an energizing current is constantly supplied to the electromagnet 25, the magnetic material 24 is attracted, and the stud 15 is pulled up.

Further, the control circuit 17 is provided with a welding start switch 27, and when the welding start switch 27 is operated, the energization of the electromagnet 25 is cut off and a pulse current (pulse signal) is supplied to the gate of the thyristor 13. It has become. This pulse current has a relatively long energization time (exceeding 0.1 second to 2 seconds or less), and after the stud 15 is lowered, the protrusion 28 at the tip abuts against the base material 14 so that the capacitor 11 is discharged. It has become.
The gap G between the protrusion 28 of the stud 15 and the surface of the base material 14 has a structure that can always be adjusted to any distance in the range of 0.5 to 12 mm. That is, the gap G can be adjusted by adjusting the height position of the electromagnet 25 provided in the upper part.

FIGS. 2A to 2C show other examples of studs used in this stud welding method. The stud 30 shown in FIG. 2A is a straight type, but the stud 31 shown in FIG. A flange 32 is provided. Further, in the stud 33 shown in (C), the lower portion has a reduced diameter, and a protrusion 28 is provided at the lower end thereof.
Next, there is a stud 35 having a special shape as shown in FIGS. For example, when the stud 35 is welded to the groove 36 of the base material 37 having the groove 36 formed with a gentle curve as shown in (A), the stud 35 as shown in (B) and (C). By aligning the bottom surface (lower end surface) 39 of the lower flange 38 with the smooth curved surface of the groove 36, the stud 35 can be welded to the base material 37 with evenly stronger strength.

In addition, the diameter of the protrusion 28 of the stud 15, 30, 31, 33, 35 may be 1/12 to 1/8 (more preferably, 1/10 to 1/9) of the diameter of the welded portion of the stud. . Here, the diameter of the welded portion is the diameter of the flange 32 in the case of the stud 31 having the flange 32, the diameter of the stepped portion in the case of the stepped stud 33, and the diameter of the stud in the case of the straight stud 30. Say. Here, when the diameter of the projection 28 is small, when the stud is lowered and collided with the base material 14 or the like, the projection 28 is crushed, and when the diameter of the projection 28 is large, the welding current is insufficient, and a sufficient welding current is assumed. However, there is a problem that excessive heat input is supplied to the weld and distortion occurs.
In addition, when a stud is formed from a stud material made of a magnesium alloy (or magnesium) by header processing (press processing), since it is difficult to process at normal temperature, it is heated to about 250 to 400 ° C. in an inert gas or vacuum. Good to do.

Next, a stud welding method according to an embodiment of the present invention will be described with reference to FIG.
A stud 15 having a protrusion 28 at the tip is attached to the holder 20, and the protrusion 28 of the stud 15 is arranged with a gap of 0.5 to 12 mm (for example, 3 mm) with respect to the base material 14. In this state, the electromagnet 25 is energized and the rod 19 is raised. The capacitor 11 is charged to a predetermined voltage.
When the welding start switch 27 is pressed in this state, the excitation of the electromagnet 25 is released and a pulse current is applied to the gate of the thyristor 13. When the energization of the electromagnet 25 is interrupted, the stud 15 is pushed down by the compression spring 23 and rapidly descends, collides with the base material 14, and the protrusion 28 of the stud 15 and the oxide film of the base material 14 are instantaneously destroyed. Then, discharge from the capacitor 11 starts. The discharge circuit of the capacitor 11 is not provided with an element such as a reactor for reducing the discharge of the capacitor 11. Therefore, the discharge current is rapidly discharged in a very short time, and welding is completed without forming a further oxide film.

In the above embodiment, the rod 19 is lowered and raised by the electromagnet 25 and the compression spring 23. For example, the rod (elevating member) can be controlled by using a linear motor. Strict control can be performed, and a weld with better quality can be obtained.

10: Stud welding device, 11: capacitor, 12: charging circuit, 13: thyristor, 14: base material, 15: stud, 16: stud welding jig, 17: control circuit, 18: guide member, 19: rod, 20 : Holder, 21: Spring receiving seat, 22: Fixed spring receiving plate, 23: Compression spring, 24: Magnetic material, 25: Electromagnet, 26: Diode, 27: Welding start switch, 28: Projection, 30, 31: Stud, 32: Flange, 33, 35: Stud, 36: Groove, 37: Base material, 38: Flange, 39: Bottom

Claims (4)

A method of welding a magnesium or magnesium alloy stud to a magnesium or magnesium alloy base material,
A first step of disposing the stud provided with a protrusion at the tip with a gap of 0.5 to 12 mm with respect to the base material;
A second step of rapidly lowering the stud;
A third step of discharging a charge charged in a capacitor between the base material whose surface oxide film is broken by the rapid lowering of the stud and the stud, and welding a tip of the stud to the base material. And
In addition, the discharge of the capacitor is performed using a long pulse signal having a period of more than 0.1 seconds and less than 2 seconds together with a welding start signal at the gate of the thyristor serving as a switch for discharging the capacitor,
The stud protrusion is formed by header processing by heating the stud material to 250 to 400 ° C. in an inert gas or vacuum,
Further, the lowering of the stud in the second step is performed by pulling up an elevating member attached to the stud and biased downward by a spring against the spring and holding it by an electromagnet. The stud welding method is performed by shutting down and rapidly lowering the elevating member. A method of welding a magnesium or magnesium alloy stud to a magnesium or magnesium alloy base material,
A first step of disposing the stud provided with a protrusion at the tip with a gap of 0.5 to 12 mm with respect to the base material;
A second step of rapidly lowering the stud;
A third step of discharging a charge charged in a capacitor between the base material whose surface oxide film is broken by the rapid lowering of the stud and the stud, and welding a tip of the stud to the base material. And
In addition, the discharge of the capacitor is performed using a long pulse signal having a period of more than 0.1 seconds and less than 2 seconds together with a welding start signal at the gate of the thyristor serving as a switch for discharging the capacitor,
The stud protrusion is formed by header processing by heating the stud material to 250 to 400 ° C. in an inert gas or vacuum,
The stud welding method according to claim 2, wherein the lowering of the stud in the second step is performed by lowering an elevating member on which the stud is mounted by a linear motor. 3. The stud welding method according to claim 1, wherein a diameter of the protrusion of the stud is 1/12 to 1/8 (more preferably, 1/10 to 1/9) of a diameter of a welded portion of the stud. Stud welding method characterized by. The stud welding method according to any one of claims 1 to 3, wherein when the welded portion of the base material is a smooth curved surface, the lower end surface excluding the protrusion of the stud is a welded portion of the base material. Stud welding method characterized by matching.

Images