JP2011109139A - Method of manufacturing solar cell module and solar cell module - Google Patents

Method of manufacturing solar cell module and solar cell module Download PDF

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JP2011109139A
JP2011109139A JP2011038815A JP2011038815A JP2011109139A JP 2011109139 A JP2011109139 A JP 2011109139A JP 2011038815 A JP2011038815 A JP 2011038815A JP 2011038815 A JP2011038815 A JP 2011038815A JP 2011109139 A JP2011109139 A JP 2011109139A
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solar cell
surface member
cell module
terminal box
filler
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JP5617690B2 (en
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Hiroyuki Oda
裕幸 織田
Shingo Okamoto
真吾 岡本
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Sanyo Electric Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method of manufacturing a solar cell module capable of improving sealing performance and outer appearance, and a solar cell module. <P>SOLUTION: An outer dimension of a second surface component 2 is 98% of the outer dimension of a first surface component 1 or smaller. The first surface component 1, a filler material sheet, a solar cell 4, a filler material sheet, and the second surface component 2 are mounted in sequence and bonded by thermocompression. As a result, the solar cell 4 is sealed within a filler material layer 6 so that an end surface of the filler material layer 6 formed of the filler material sheets is formed over end surfaces of the first surface component 1 and the second surface component 2. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、第1の表面部材と第2の表面部材との間に太陽電池を挟持して成る太陽電池モジュールの製造方法と太陽電池モジュールに関するものである。   The present invention relates to a solar cell module manufacturing method and a solar cell module in which a solar cell is sandwiched between a first surface member and a second surface member.

従来この種太陽電池モジュール、例えば、一般家庭用の電源として使用される太陽電池モジュールは、通常屋外に設置されるため温度や湿度の著しい変化或いは風雨等の様々な外環境に対する充分な耐久性が要求される。   Conventionally, this type of solar cell module, for example, a solar cell module used as a general household power source, is usually installed outdoors, so that it has sufficient durability against various external environments such as significant changes in temperature and humidity or wind and rain. Required.

また、太陽電池セル一つ当たりの出力電圧は1V未満に過ぎないが、一般家庭用の電源として用いる場合には、その出力電圧を約180V程度にまで上昇する必要がある。   Moreover, although the output voltage per photovoltaic cell is only less than 1V, when using as a power supply for general households, it is necessary to raise the output voltage to about 180V.

そこで、従来は、複数個の隣合う太陽電池セル同士を所定の間隔を存し、銅箔等の導電性を有する部材から成る接続部材により電気的に直列接続し、全体の電圧を所定の電圧まで昇圧すると共に、EVA(エチレンビニルアセテート)等の充填材(封止材)の層内に封止して太陽電池モジュールとすることで、対環境に対する耐久性を向上させている。   Therefore, conventionally, a plurality of adjacent solar cells are electrically connected in series by a connecting member made of a conductive member such as a copper foil at a predetermined interval, and the entire voltage is set to a predetermined voltage. In addition, the solar cell module is sealed in a layer of a filler (encapsulant) such as EVA (ethylene vinyl acetate) to improve durability against the environment.

ここで、上記太陽電池モジュールの製造方法について説明する。先ず、製造装置のヒータプレート上に、表面部材、当該表面部材と略同一の外寸法の充填材シート、太陽電池、上記同様の充填材シート及び前記表面部材及び充填材シートと略同一の外寸法の裏面部材を順に搭載し、当該製造装置にてこれらを加熱圧着処理する。これにより、充填材がゲル状化し、所定の充填材層を構成し、太陽電池が表面部材と裏面部材間の当該充填材層内に封止される。そして、これの外周縁を枠体にて保持することで、一体化され、太陽電池モジュールが製造される。また、前記太陽電池にて発電された電気出力は、電力引出線により裏面部材の背面に設けられた端子ボックスに引き出され、外部に取り出される構造とされていた。   Here, the manufacturing method of the said solar cell module is demonstrated. First, on the heater plate of the manufacturing apparatus, a surface member, a filler sheet having substantially the same outer dimensions as the surface member, a solar cell, a filler sheet similar to the above, and the outer dimensions approximately the same as those of the surface member and the filler sheet. These back members are sequentially mounted, and these are subjected to thermocompression treatment with the manufacturing apparatus. Thereby, the filler is gelled to form a predetermined filler layer, and the solar cell is sealed in the filler layer between the front surface member and the back surface member. And the outer periphery of this is hold | maintained with a frame, and it integrates and a solar cell module is manufactured. In addition, the electric output generated by the solar cell is drawn out to a terminal box provided on the back surface of the back member by a power lead line and is taken out to the outside.

ところで、上記加熱圧着処理時に、充填材が軟化し、上述の如く一旦ゲル状化することとなるが、従来は表面部材と裏面部材との外寸法を略同一としていたため、圧着時に表面部材と裏面部材とにズレが生じて、外観不良となる問題が生じていた。また、当該ズレにより、枠体の取付が困難となり、無理に枠体を取り付けんとすれば、最悪、表面部材或いは裏面部材がひび割れるという問題が生じていた。   By the way, during the thermocompression treatment, the filler is softened and once gelled as described above. However, since the outer dimensions of the front surface member and the back surface member are conventionally substantially the same, There has been a problem that the back surface member is displaced, resulting in poor appearance. Further, due to the deviation, it is difficult to attach the frame body, and if the frame body is forcibly attached, the problem that the front surface member or the back surface member is cracked at worst.

そこで、出願人は、裏面部材の外寸法を表面部材の外寸法の99.5%程度とした太陽電池モジュールを開示している。これにより、加熱圧着時のズレを解消し、若しくは、ズレが生じた場合であっても、支障なく枠体を取り付けることが可能となった。また、枠体を設けない場合であっても、裏面部材が表面部材より大きく形成することで、外観を良好に保つことが可能となった(例えば、特許文献1参照)。   Therefore, the applicant has disclosed a solar cell module in which the outer dimension of the back member is about 99.5% of the outer dimension of the front member. Thereby, even when the shift | offset | difference at the time of thermocompression bonding is eliminated or a shift | offset | difference arises, it became possible to attach a frame without trouble. Moreover, even if it is a case where a frame is not provided, it became possible to keep an external appearance favorable by forming a back surface member larger than a surface member (for example, refer patent document 1).

特開平10−256584号公報Japanese Patent Laid-Open No. 10-256584

しかしながら、前記加熱圧着処理により充填材はゲル化した後、冷えて固まるが、この充填材が冷えるときに収縮して所謂引けが生じる。このとき、従来のように表面部材、裏面部材及び充填材シートとの外寸法を略同一とした場合、表面部材と裏面部材が対向する面の内側約5mm程度まで充填材が引けてしまい、当該太陽電池モジュールのシール性が悪化すると共に、充填材の引きによる外観不良が生じる問題があった。   However, the filler is gelated by the thermocompression treatment and then cooled and solidified, but when the filler cools, it shrinks and so-called shrinkage occurs. At this time, when the outer dimensions of the front surface member, the back surface member, and the filler sheet are made substantially the same as in the conventional case, the filler is pulled up to about 5 mm inside the surface where the front surface member and the back surface member face each other. There was a problem that the sealing performance of the solar cell module was deteriorated and the appearance was poor due to the pulling of the filler.

また、係る寸法差では、加熱圧着時に表面部材と裏面部材が対向する面の内側まで充填材が引けてしまい、シール性や外観が低下する不都合を改善できなかった。   In addition, such a dimensional difference cannot improve the inconvenience that the filler is drawn to the inside of the surface where the front surface member and the back surface member face each other at the time of thermocompression bonding, and the sealing performance and appearance are deteriorated.

また、当該太陽電池モジュールも、従来の太陽電池モジュールと同様に端子ボックスを裏面に設けるか、若しくは、端面(外周縁)に突出させて設けなければ成らないが、端子ボックスを裏面に設けた場合、当該端子ボックスにより裏面側からの光の入射が阻害されるため、両面光入射型の太陽電池モジュールでは、太陽電池への光の入射量が低下し、出力低下を招いていた。また、裏面部材がガラスや硬質プラスチックのような材料の場合、端子取り出しのための穴を開ける必要があり、コスト的な課題もあった。   In addition, the solar cell module also has to be provided with a terminal box on the back surface as in the case of the conventional solar cell module, or protruded from the end surface (outer peripheral edge), but when the terminal box is provided on the back surface In the double-sided light incident type solar cell module, the amount of light incident on the solar cell is reduced and the output is reduced because the terminal box prevents light from entering from the back side. Further, when the back member is made of a material such as glass or hard plastic, it is necessary to make a hole for taking out the terminal, which causes a cost problem.

また、端子ボックスを端面に設けた場合、端子ボックスは図11に示すように、表面部材51、裏面部材52及び充填材56の端面に突出した状態で設置されるため、固定も不安定であり、当該端子ボックス61は端面に露出した状態となるので、太陽光が直接照射され耐久性が低下する恐れがあった。   Further, when the terminal box is provided on the end face, the terminal box is installed in a state protruding from the end faces of the front surface member 51, the back surface member 52 and the filler 56 as shown in FIG. Since the terminal box 61 is exposed at the end face, there is a risk that the sunlight is directly irradiated and the durability is lowered.

本発明は、係る従来技術を解決するために成されたものであり、太陽電池の生産性の向上、シール性及び外観の向上を図ることができる太陽電池モジュールの製造方法及び太陽電池モジュールを提供することを目的とする。   The present invention has been made to solve the related art, and provides a solar cell module manufacturing method and a solar cell module capable of improving the productivity, sealing performance, and appearance of solar cells. The purpose is to do.

請求項1の発明の太陽電池モジュールの製造方法は、太陽電池を第1の表面部材と第2の表面部材との間に挟持して成るものであって、第2の表面部材の外寸法を第1の表面部材の外寸法の98%以下とすると共に、第1の表面部材、充填材シート、太陽電池、充填材シート及び第2の表面部材をこの順で載置し、加熱圧着することを特徴とする。   According to a first aspect of the present invention, there is provided a method for manufacturing a solar cell module, wherein a solar cell is sandwiched between a first surface member and a second surface member, and an outer dimension of the second surface member is set. The first surface member, the filler sheet, the solar cell, the filler sheet, and the second surface member are placed in this order and are thermocompression-bonded with 98% or less of the outer dimension of the first surface member. It is characterized by.

請求項2の発明の太陽電池モジュールは、太陽電池を第1の表面部材と第2の表面部材との間に挟持し、この間に充填材を充填して成るものであって、第2の表面部材の外寸法を第1の表面部材の外寸法の98%以下とすることを特徴とする。   A solar cell module according to a second aspect of the present invention comprises a solar cell sandwiched between a first surface member and a second surface member and filled with a filler between the first surface member and the second surface member. The outer dimension of the member is 98% or less of the outer dimension of the first surface member.

請求項3の発明の太陽電池モジュールは、上記発明において充填材シートの外寸法を第1の表面部材と第2の表面部材との間とすることを特徴とする。   The solar cell module of the invention of claim 3 is characterized in that, in the above invention, the outer dimension of the filler sheet is between the first surface member and the second surface member.

請求項4の発明の太陽電池モジュールは、太陽電池を第1の表面部材と第2の表面部材との間に挟持し、充填材内に封止して成るものであって、第2の表面部材の外寸法は、第1の表面部材の外寸法の98%以下であり、当該第1の表面部材と第2の表面部材との寸法差内には、太陽電池に電気的に接続される端子ボックスが設けられていることを特徴とする。   A solar cell module according to a fourth aspect of the present invention comprises a solar cell sandwiched between a first surface member and a second surface member and sealed in a filler, wherein the second surface The outer dimension of the member is 98% or less of the outer dimension of the first surface member, and is electrically connected to the solar cell within the dimensional difference between the first surface member and the second surface member. A terminal box is provided.

請求項5の発明の太陽電池モジュールは、請求項2、請求項3及び請求項4の発明において第1及び第2の表面部材を、板体とすることを特徴とする。   The solar cell module of the invention of claim 5 is characterized in that the first and second surface members are plate bodies in the invention of claim 2, claim 3 and claim 4.

請求項6の発明の太陽電池モジュールは、請求項2、請求項3、請求項4及び請求項5の発明において端子ボックスに対応する部分の第1の表面部材上に、所定の隠蔽部を設けたことを特徴とする。   The solar cell module of the invention of claim 6 is provided with a predetermined concealing portion on the first surface member of the portion corresponding to the terminal box in the invention of claim 2, claim 3, claim 4 and claim 5. It is characterized by that.

請求項7の発明の太陽電池モジュールは、請求項2、請求項3、請求項4、請求項5及び請求項6の発明において第1及び第2の表面部材の少なくとも一方がガラスから成ることを特徴とする。   A solar cell module according to a seventh aspect of the present invention is the solar cell module according to the second, third, fourth, fifth, and sixth aspects, wherein at least one of the first and second surface members is made of glass. Features.

請求項8の発明の太陽電池モジュールは、請求項2、請求項3、請求項4、請求項5、請求項6及び請求項7の発明において、第1及び第2の表面部材の少なくとも一方が硬質プラスチックから成ることを特徴とする。   The solar cell module of the invention of claim 8 is the invention of claim 2, claim 3, claim 4, claim 5, claim 6 and claim 7, wherein at least one of the first and second surface members is It is made of hard plastic.

請求項9の発明の太陽電池モジュールは、請求項2、請求項3、請求項4、請求項5及び請求項6の発明において、第1及び第2の表面部材の何れか一方がガラスから成り、他方が硬質プラスチックから成ることを特徴とする。   A solar cell module according to a ninth aspect of the present invention is the solar cell module according to the second, third, fourth, fifth, and sixth aspects, wherein one of the first and second surface members is made of glass. The other is made of hard plastic.

請求項1の発明によれば、太陽電池を第1の表面部材と第2の表面部材との間に挟持して成る太陽電池モジュールの製造方法であって、第2の表面部材の外寸法を第1の表面部材の外寸法の98%以下とすると共に、第1の表面部材、充填材シート、太陽電池、充填材シート及び第2の表面部材をこの順で載置し、加熱圧着するので、第1の表面部材と第2の表面部材の間に寸法差を設けることで、充填材が冷えて収縮する際に、充填材の端面が第1の表面部材の端面と第2の表面部材の端面に渡って形成されるようになるので、太陽電池モジュールのシール性が悪化する不都合を解消することができる。   According to invention of Claim 1, it is a manufacturing method of the solar cell module formed by pinching | interposing a solar cell between the 1st surface member and the 2nd surface member, Comprising: The external dimension of a 2nd surface member is set. Since the first surface member, the filler sheet, the solar cell, the filler sheet, and the second surface member are placed in this order, and are thermocompression-bonded, with 98% or less of the outer dimension of the first surface member. By providing a dimensional difference between the first surface member and the second surface member, when the filler cools and contracts, the end surface of the filler becomes the end surface of the first surface member and the second surface member. Therefore, the problem that the sealing performance of the solar cell module deteriorates can be solved.

更に、第2の表面部材の外寸法を第1の表面部材の外寸法の98%以下とすることで、第1の表面部材と第2の表面部材とに寸法差が生じるため、加熱圧着時に第1の表面部材或いは第2の表面部材にズレが生じたとしても何等支障なく枠体を取り付けることができる。   Furthermore, by setting the outer dimension of the second surface member to 98% or less of the outer dimension of the first surface member, a dimensional difference occurs between the first surface member and the second surface member. Even if the first surface member or the second surface member is displaced, the frame body can be attached without any trouble.

更にまた、第2の表面部材より大きい第1の表面部材を一番下に載置することで、第1の表面部材と第2の表面部材との位置合わせを容易に行うことができるようになる。また、加熱圧着時に充填材シートが垂れる不都合も解消することができる。   Furthermore, the first surface member larger than the second surface member is placed at the bottom so that the first surface member and the second surface member can be easily aligned. Become. Moreover, the inconvenience that a filler sheet hangs down at the time of thermocompression bonding can also be eliminated.

総じて、当該製造方法により、シール性及び外観の良好な太陽電池モジュールを製造することが可能となる。   In general, the manufacturing method makes it possible to manufacture a solar cell module with good sealing performance and appearance.

請求項2の発明の如くによれば、太陽電池を第1の表面部材と第2の表面部材との間に挟持し、この間に充填材を充填して成る太陽電池モジュールにおいて、第2の表面部材の外寸法を第1の表面部材の外寸法の98%以下とするので、シール性及び外観の向上を図ることができる。また、前記充填材には、樹脂を用いることが好ましい。   According to the invention of claim 2, in the solar cell module formed by sandwiching the solar cell between the first surface member and the second surface member and filling the filler therebetween, the second surface Since the outer dimension of the member is 98% or less of the outer dimension of the first surface member, the sealing performance and the appearance can be improved. Moreover, it is preferable to use resin for the filler.

また、請求項3の発明の如く、充填材シートの外寸法を第1の表面部材と第2の表面部材との間とすることで、加熱圧着時に充填材シートが垂れなくなり、外観の不良を回避することができるようになる。   Further, as in the invention of claim 3, by setting the outer dimension of the filler sheet to be between the first surface member and the second surface member, the filler sheet does not sag at the time of thermocompression bonding, resulting in poor appearance. It will be possible to avoid.

請求項4の発明によれば、太陽電池を第1の表面部材と第2の表面部材との間に挟持し、充填材内に封止して成る太陽電池モジュールにおいて、第2の表面部材の外寸法は、第1の表面部材の外寸法の98%以下であり、当該第1の表面部材と第2の表面部材との寸法差内には、太陽電池に電気的に接続される端子ボックスが設けられているので、当該端子ボックスにより、太陽電池への受光が阻害されたり、外観不良となる不都合を回避することができるようになる。   According to the invention of claim 4, in the solar cell module in which the solar cell is sandwiched between the first surface member and the second surface member and sealed in the filler, the second surface member The outer dimension is 98% or less of the outer dimension of the first surface member, and a terminal box electrically connected to the solar cell is within the dimensional difference between the first surface member and the second surface member. Since the terminal box is provided, it is possible to avoid the inconvenience that the light reception to the solar cell is hindered or the appearance is deteriorated.

また、端子ボックスの下面には前記第1の表面部材が当接するため、端子ボックスが外環境の影響を受け難くなり、耐久性を向上することができるようになる。更に、端子ボックスは第1の表面部材の上面と第2の表面部材の端面の2面で当接され固定することができるため、端面に取り付けるよりも安定している。また、電力引出線の取り出しも容易で且つ取り出し部のシール性も確実である。   In addition, since the first surface member is in contact with the lower surface of the terminal box, the terminal box is hardly affected by the external environment, and the durability can be improved. Furthermore, since the terminal box can be abutted and fixed on the upper surface of the first surface member and the end surface of the second surface member, it is more stable than being attached to the end surface. In addition, it is easy to take out the power lead wire and the sealing performance of the takeout portion is reliable.

特に、請求項5の発明の如く第1及び第2の表面部材を板体とし、例えば、請求項7乃至請求項9の発明の如く第1及び第2の表面部材の少なくとも一方をガラス又は硬質プラスチック、或いは、一方をガラスにて構成し、他方を硬質プラスチックにて構成した場合にも、上記発明により、電力引出線の取り出しを容易に行うことが可能となり、生産コストを低減することができるようになる。これにより、太陽電池5の生産性を向上することが可能となる。   In particular, as in the invention of claim 5, the first and second surface members are plate bodies. For example, as in the inventions of claims 7 to 9, at least one of the first and second surface members is made of glass or hard. Even when plastic or one side is made of glass and the other side is made of hard plastic, the above-mentioned invention makes it possible to easily take out the power leader line and reduce the production cost. It becomes like this. Thereby, the productivity of the solar cell 5 can be improved.

更に、請求項6の発明では、上記発明に加えて端子ボックスに対応する部分の第1の表面部材上に、所定の隠蔽部を設けたので、外観を良好に保つことが可能となる。   Furthermore, in the invention of claim 6, in addition to the above-described invention, since the predetermined concealing portion is provided on the first surface member corresponding to the terminal box, the appearance can be kept good.

本発明の一実施例の太陽電池モジュールの平面図である。(実施例1)It is a top view of the solar cell module of one Example of this invention. Example 1 図1の太陽電池モジュールの底面図である。It is a bottom view of the solar cell module of FIG. 図1の太陽電池モジュールの横断側面図である。It is a cross-sectional side view of the solar cell module of FIG. 太陽電池モジュールの製造装置の概略構成図である。It is a schematic block diagram of the manufacturing apparatus of a solar cell module. 図4の製造装置上に載置する積層体を示す図である。It is a figure which shows the laminated body mounted on the manufacturing apparatus of FIG. 図1の太陽電池モジュールのEVA層の端面を示す図である。It is a figure which shows the end surface of the EVA layer of the solar cell module of FIG. 図1の太陽電池モジュールの端子ボックスの拡大図である。It is an enlarged view of the terminal box of the solar cell module of FIG. 他の実施例の端子ボックスの拡大図である。It is an enlarged view of the terminal box of another Example. もう一つの他の実施例の端子ボックスの拡大図である。It is an enlarged view of the terminal box of another another Example. 更にもう一つの他の実施例の端子ボックスの拡大図である。It is an enlarged view of the terminal box of another another Example. 従来の太陽電池モジュールの横断側面図である。It is a cross-sectional side view of the conventional solar cell module. 従来の太陽電池モジュールのEVA層の端面を示す図である。It is a figure which shows the end surface of the EVA layer of the conventional solar cell module.

以下、図面に基づき本発明の実施形態を詳述する。図1は本発明を適用した一実施例の太陽電池モジュール10の平面図、図2は図1の太陽電池モジュール10の底面図、図3は図1の太陽電池モジュール10の横断側面図をそれぞれ示している。本実施例の太陽電池モジュール10は、太陽電池5を表面部材1と裏面部材2との間に挟持し、充填材内に封止してなるものである。尚、図1及び図2の太陽電池モジュール10は枠体8を透視した状態を示しているが、本実施例の太陽電池モジュール10は枠体8にて保持されているものとする。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. 1 is a plan view of a solar cell module 10 according to an embodiment to which the present invention is applied, FIG. 2 is a bottom view of the solar cell module 10 of FIG. 1, and FIG. 3 is a transverse side view of the solar cell module 10 of FIG. Show. The solar cell module 10 of the present embodiment is formed by sandwiching the solar cell 5 between the front surface member 1 and the back surface member 2 and sealing it in a filler. Although the solar cell module 10 of FIGS. 1 and 2 shows a state in which the frame body 8 is seen through, the solar cell module 10 of this embodiment is assumed to be held by the frame body 8.

図において1は、白板強化ガラスから成る表面部材(第1の表面部材)であり、本実施例においては外寸法980mm×1500mmのものを用いている。また、2は表面部材1と同様に白板強化ガラスから成る裏面部材(第2の表面部材)であり、外寸法を960mm×1470mmとして、表面部材1よりも外寸法を小さくしたものを用いている。即ち、裏面部材2の外寸法は、表面部材1より短辺側が20mm小さく、長辺側が30mm小さく形成されている。また、表面部材1と裏面部材2が対向する間は、通常、1〜3mm程度とされている。   In the figure, reference numeral 1 denotes a surface member (first surface member) made of white plate tempered glass. In the present embodiment, one having an outer dimension of 980 mm × 1500 mm is used. Reference numeral 2 denotes a back surface member (second surface member) made of white sheet tempered glass as in the case of the surface member 1, and has an outer dimension of 960 mm × 1470 mm and a smaller outer dimension than the surface member 1. . That is, the outer dimension of the back surface member 2 is 20 mm smaller on the short side than the front member 1 and 30 mm smaller on the long side. Moreover, while the surface member 1 and the back surface member 2 oppose, it is usually set as about 1-3 mm.

5は、太陽電池である。本実施例では、複数の両面入射型の太陽電池セル4・・を接続部材3にて接続することで、太陽電池5が構成される。即ち、太陽電池5は、所定の間隔を存して配置した複数の両面入射型の太陽電池セル4の隣合う太陽電池セル4、4同士を、例えば銅箔から成る接続部材3にて電気的に接続することにより構成されている。そして、当該接続部材3にて太陽電池セル4を電気的に直列接続することで、太陽電池5の全体の電圧が一般家庭等にて使用可能な電圧まで昇圧される。   5 is a solar cell. In the present embodiment, the solar battery 5 is configured by connecting a plurality of double-sided incident solar cells 4. That is, the solar cell 5 is configured such that the adjacent solar cells 4, 4 of the plurality of double-sided incident type solar cells 4 arranged at a predetermined interval are electrically connected to each other by a connecting member 3 made of, for example, copper foil. It is comprised by connecting to. And the solar cell 4 is electrically connected in series by the connection member 3, whereby the entire voltage of the solar cell 5 is boosted to a voltage that can be used in ordinary homes.

そして、当該太陽電池モジュール10にて発電された電気出力は、表面部材1と裏面部材2との間の隙間から電力引出線9により充填材を介して取り出され、後述する端子ボックス11内の端子と接続され、図示しない電気ケーブルより外部に取り出される。また、端子ボックス11内には、太陽電池保護用の図示しないバイパスダイオードが設けられている。   Then, the electrical output generated by the solar cell module 10 is taken out from the gap between the front surface member 1 and the back surface member 2 through the power lead wire 9 through the filler, and the terminal in the terminal box 11 described later. And is taken out from an electric cable (not shown). Further, a bypass diode (not shown) for protecting the solar cell is provided in the terminal box 11.

前記太陽電池5は充填材の層内に埋設されている。尚、本実施例では、充填材として熱可塑性の樹脂であるEVA(エチレンビニルアセテート)を使用するものとする。以下、これをEVA層6と称する。   The solar cell 5 is embedded in a filler layer. In this embodiment, EVA (ethylene vinyl acetate), which is a thermoplastic resin, is used as the filler. Hereinafter, this is referred to as an EVA layer 6.

当該EVA層6の一面側(表面側)には、前記表面部材1が設けられ、他面側(裏面側)には、前記裏面部材2が設けられている。   The front surface member 1 is provided on one surface side (front surface side) of the EVA layer 6, and the back surface member 2 is provided on the other surface side (back surface side).

前記表面部材1の端子ボックス11に対応する部分、即ち、表面部材1上の長辺側の一側には、所定の隠蔽部が設けられている。本実施例では、当該隠蔽部として、端子ボックス11に対応する部分の表面部材1に印刷を施した印刷部7を設けるものとする。このように、端子ボックス11に対応する部分の表面部材1を印刷で着色した印刷部7を設けることで、端子ボックス11を表面部材1の太陽電池5側の面に接着する際に使用する接着剤及び当該端子ボックス11を隠すことができる。これにより、外観を良好に保つことが可能となる。また、印刷部7により表面部材4を透過して端子ボックス11にあたる光も遮蔽できるため端子ボックス11の劣化も防止できる。   A predetermined concealing portion is provided on a portion corresponding to the terminal box 11 of the surface member 1, that is, on one side of the long side on the surface member 1. In this embodiment, it is assumed that a printing unit 7 that performs printing on the surface member 1 corresponding to the terminal box 11 is provided as the concealing unit. Thus, by providing the printing part 7 which colored the surface member 1 of the part corresponding to the terminal box 11 by printing, the adhesion | attachment used when adhering the terminal box 11 to the surface by the side of the solar cell 5 of the surface member 1 is used. The agent and the terminal box 11 can be hidden. Thereby, it becomes possible to keep the appearance favorable. Further, since the printing unit 7 can also block the light that passes through the surface member 4 and strikes the terminal box 11, the terminal box 11 can be prevented from being deteriorated.

ここで、上記太陽電池モジュール10の製造方法について図4を用いて説明する。図4は太陽電池モジュール10を製造する製造装置の概略構成図である。図中100は、下側ハウジング、101は該下側ハウジング100の上部開口部に略面一に配備されるヒータプレート、102は下側ハウジング100に気密に結合される蓋部材である。当該蓋部材102には、下側ハウジング100の開口部に対向する側にゴム製のダイヤフラム103が設けられており、下側ハウジング100と蓋部材102の周縁部には結合時の気密を確保するためのパッキン104・・が全周に渡って取り付けられている。また、下側ハウジング100は図示しない真空ポンプに接続されている。   Here, the manufacturing method of the said solar cell module 10 is demonstrated using FIG. FIG. 4 is a schematic configuration diagram of a manufacturing apparatus for manufacturing the solar cell module 10. In the figure, reference numeral 100 denotes a lower housing, 101 denotes a heater plate disposed substantially flush with the upper opening of the lower housing 100, and 102 denotes a lid member that is airtightly coupled to the lower housing 100. The lid member 102 is provided with a rubber diaphragm 103 on the side facing the opening of the lower housing 100, and the peripheral portion of the lower housing 100 and the lid member 102 ensures airtightness when coupled. Packing 104... Is attached over the entire circumference. The lower housing 100 is connected to a vacuum pump (not shown).

そして、太陽電池モジュール10を製造するにあたっては、先ず、製造装置のヒータプレート101上に下側から表面部材1、EVAシート6(充填材シート)、複数の太陽電池セル4・・と接続部材3から成る太陽電池5、EVAシート6(充填材シート)、裏面部材2をこの順に積層してなる積層体Rを載置する(図5)。ここで、当該EVAシート6としては、表面部材1と裏面部材2の間の外寸法のものが使用されており、本実施例では、外寸法が970mm×1485mmのEVAシート6が用いられている。   In manufacturing the solar cell module 10, first, the surface member 1, the EVA sheet 6 (filler sheet), the plurality of solar cells 4, and the connection member 3 are formed on the heater plate 101 of the manufacturing apparatus from the lower side. The laminated body R which laminates | stacks the solar cell 5 which consists of, the EVA sheet | seat 6 (filler sheet | seat), and the back surface member 2 in this order is mounted (FIG. 5). Here, as the EVA sheet 6, a sheet having an outer dimension between the front member 1 and the rear member 2 is used. In this embodiment, the EVA sheet 6 having an outer dimension of 970 mm × 1485 mm is used. .

このとき、裏面部材2の外寸法は、前述の如く表面部材1より短辺側が20mm小さく、長辺側が30mm小さく形成されているので、表面部材1の外寸法と短辺側では両側に所定の寸法差D1ずつ、長辺側では一側(印刷部7側)に前記端子ボックス11が収まる充分な差D2、他側に工程上の位置ズレを吸収するのに充分な差D3を設けて載置する。例えば、本実施例では短辺側に10mmずつ差を設けて載置し、長辺側の前記印刷部7が設けられた一側に20mm、他側に10mm差を設けて載置する。更に、太陽電池5からは当該太陽電池5にて発電された電力を取り出すための電力引出線9が取り付けられているが、この電力引出線9を端子ボックス11内の端子と接続可能に、EVAシート6、6から延出した状態で載置する。   At this time, the outer dimension of the back member 2 is 20 mm smaller on the short side than the front member 1 and 30 mm smaller on the long side than the front member 1 as described above. Each dimension difference D1 is provided with a difference D2 sufficient to accommodate the terminal box 11 on one side (printing unit 7 side) on the long side, and a difference D3 sufficient to absorb a positional shift in the process on the other side. Put. For example, in this embodiment, the paper is placed with a difference of 10 mm on the short side, 20 mm on the one side where the printing unit 7 on the long side is provided, and a 10 mm difference on the other side. Furthermore, an electric power leader 9 for taking out the electric power generated by the solar battery 5 is attached from the solar battery 5. The electric power leader 9 can be connected to a terminal in the terminal box 11. The sheet 6 is placed in a state extending from the sheet 6.

次に、下側ハウジング100を図示しない真空ポンプにより排気すると共に、ヒータプレート101を約+170℃に加熱する。このとき、ダイヤフラム103がヒータプレート101上に載置された積層体R側に押しつけられ、EVAシート6がゲル状化し、所定のEVA層6を構成する。これにより、太陽電池5が表面部材1と裏面部材2との間に挟持された状態で、EVA層6内に封止される。   Next, the lower housing 100 is evacuated by a vacuum pump (not shown), and the heater plate 101 is heated to about + 170 ° C. At this time, the diaphragm 103 is pressed against the laminated body R placed on the heater plate 101, and the EVA sheet 6 is gelled to form a predetermined EVA layer 6. Thereby, the solar cell 5 is sealed in the EVA layer 6 in a state of being sandwiched between the front surface member 1 and the back surface member 2.

ここで、本発明の如く裏面部材2の外寸法を表面部材1の外寸法の98%以下とし、且つ、当該裏面部材2を表面部材1と短辺側では両側に10mmずつ差を設けて載置し、長辺側では前記印刷部7が設けられた一側に20mm、他側に10mm差を設けて載置することで、加熱圧着時に上記ズレが生じた場合においても、裏面部材1は表面部材1の外寸法の範囲内に収まる。   Here, the outer dimension of the back member 2 is set to 98% or less of the outer dimension of the front member 1 as in the present invention, and the back member 2 is mounted with a difference of 10 mm on both sides on the short side with the front member 1. Even if the above-mentioned misalignment occurs at the time of thermocompression bonding, the back surface member 1 is placed on the long side by placing 20 mm on one side where the printing unit 7 is provided and 10 mm on the other side. It falls within the range of the outer dimension of the surface member 1.

また、製造装置にて太陽電池モジュール10を製造する際に、表面部材1を一番下側に置き、その上に当該表面部材1より小なる部材を載置ので、上記裏面部材2の位置合わせを容易に行うことができ、且つ、EVAシート6が垂れる不都合も回避することができる。   Moreover, when manufacturing the solar cell module 10 with a manufacturing apparatus, the surface member 1 is placed on the lowermost side, and a member smaller than the surface member 1 is placed thereon, so that the alignment of the back surface member 2 is performed. Can be easily performed, and the inconvenience of the EVA sheet 6 dripping can be avoided.

裏面部材がシート状の場合、加熱圧着後に表面部材からはみ出た部分を切り取ることが可能であるので、表面部材1よりも大きいものを使用し位置あわせに許容範囲を持たせることができる。しかしながら、裏面部材がガラス等により構成されている場合、容易に切り取ることができず、従来の如く外寸法が略同一の表面部材と裏面部材を使用した場合、位置合わせが非常に困難であった。また、表面部材1、裏面部材2よりも大きいEVAシート6を用いた場合、加熱圧着時に、EVAシート6が溶けて表面部材1と裏面部材2の外周縁から垂れ流れて硬化する問題が生じていた。   When the back member is in the form of a sheet, it is possible to cut off the portion protruding from the surface member after thermocompression bonding, so that a larger one than the surface member 1 can be used to provide an allowable range for alignment. However, when the back member is made of glass or the like, it cannot be easily cut off, and when a front member and a back member having substantially the same outer dimensions are used as in the conventional case, alignment is very difficult. . Moreover, when the EVA sheet 6 larger than the front surface member 1 and the back surface member 2 is used, there is a problem that the EVA sheet 6 melts and droops from the outer peripheral edges of the front surface member 1 and the back surface member 2 during the thermocompression bonding. It was.

更に、EVAシート6が冷えて固まるときに、収縮して所謂引けが生じるが、このとき、従来の如く表面部材と裏面部材との外寸法を略同一とした場合には、図12に示すように裏面部材と表面部材の対向する面の内側までEVAが引けてしまい、太陽電池セル4と外部(EVA/空気境界)との距離が充分でない状態となり、太陽電池5のシール性の悪化や外観が低下する問題が生じていた。   Furthermore, when the EVA sheet 6 cools and hardens, it contracts and so-called shrinkage occurs. At this time, when the outer dimensions of the front member and the rear member are substantially the same as in the prior art, as shown in FIG. The EVA is drawn to the inside of the opposing surface of the back member and the front member, and the distance between the solar cell 4 and the outside (EVA / air boundary) is not sufficient, and the sealing performance and appearance of the solar cell 5 are deteriorated. There has been a problem of lowering.

しかしながら、本発明では、裏面部材2と表面部材1との端面には前述した所定の差が設けられているため、EVAが冷えて収縮する際に、図6に示すようにEVAの端面が裏面部材2の端面と表面部材1の端面に渡って形成されるようになる。   However, in the present invention, since the above-described predetermined difference is provided between the end surfaces of the back member 2 and the front member 1, when the EVA cools and contracts, the end surface of the EVA is the back surface as shown in FIG. It is formed across the end face of the member 2 and the end face of the surface member 1.

これにより、太陽電池セル4が従来のようにEVA層6が表面部材1と裏面部材2の端面間から引ける不都合を防止でき、太陽電池5のシール性の悪化及び外観の不良を解消することができるようになる。   Thereby, the inconvenience that the solar cell 4 can draw the EVA layer 6 from between the end surfaces of the front surface member 1 and the back surface member 2 as in the past can be prevented, and the deterioration of the sealing performance and the appearance defect of the solar cell 5 can be eliminated. become able to.

また、本発明の如く裏面部材2より大きな表面部材1を下に置くことで、加熱圧着時にEVAシートが溶けて、裏面部材2からはみ出したとしても表面部材1内に収まるので、EVAの垂れを解消することができるようになる。   Further, by placing the surface member 1 larger than the back surface member 2 as in the present invention, the EVA sheet melts at the time of thermocompression bonding, and even if it protrudes from the back surface member 2, it fits in the surface member 1. Can be resolved.

一方、前述の如く製造装置を用いて太陽電池5をEVA層6内に封止した後、裏面部材2と表面部材1との長辺側の一側(印刷部7側)に形成された寸法差D2内に端子ボックス11を取り付ける。   On the other hand, after the solar cell 5 is sealed in the EVA layer 6 using the manufacturing apparatus as described above, the dimension formed on one side (printing unit 7 side) of the long side of the back member 2 and the front member 1. The terminal box 11 is attached within the difference D2.

このとき、先ず、EVA層6を介して取り出された前記電力引出線9と端子ボックス11内の端子を接続する。次に、端子ボックス11の表面部材1側となる面(上面)に接着剤を塗布し、表面部材1の前記長辺側の一側の寸法差D2の前記印刷部7の直下に配置する。これにより、端子ボックス11を表面部材1の寸法差D2内に収めることができる。   At this time, first, the power lead wire 9 taken out through the EVA layer 6 and the terminal in the terminal box 11 are connected. Next, an adhesive is applied to the surface (upper surface) on the surface member 1 side of the terminal box 11, and is arranged immediately below the printing unit 7 with the dimension difference D <b> 2 on one side of the long side of the surface member 1. Thereby, the terminal box 11 can be accommodated in the dimensional difference D2 of the surface member 1.

また、当該端子ボックス11を前記印刷部7に対応した部分に配置することで、印刷部7にて、塗布した接着剤や端子ボックス11を隠すことができるので、外観も良好に保つことが可能となる。   Further, by arranging the terminal box 11 in a portion corresponding to the printing unit 7, the applied adhesive and the terminal box 11 can be hidden in the printing unit 7, so that the appearance can be kept good. It becomes.

そして、上述の如く端子ボックス11を取り付けた後、これらを図3に示すように枠体8の開口部内に保持することで一体化され、太陽電池モジュール10が製造される。このように、裏面部材2の外寸法を表面部材1の外寸法の98%以下とすると共に、表面部材1、EVAシート6、太陽電池5、EVAシート6及び裏面部材2をこの順で載置し、加熱圧着処理することで、表面部材1と裏面部材2の位置合わせを容易に行うことができるようになる。また、加熱圧着処理時にEVAシート6が垂れる不都合も解消することができる。   And after attaching the terminal box 11 as mentioned above, these are integrated by hold | maintaining in the opening part of the frame 8 as shown in FIG. 3, and the solar cell module 10 is manufactured. Thus, while making the outer dimension of the back surface member 2 98% or less of the outer dimension of the surface member 1, the surface member 1, the EVA sheet 6, the solar cell 5, the EVA sheet 6, and the back surface member 2 are mounted in this order. Then, by performing the thermocompression treatment, the front surface member 1 and the back surface member 2 can be easily aligned. Moreover, the problem that the EVA sheet 6 hangs down during the thermocompression treatment can be eliminated.

更に、裏面部材2の外寸法を表面部材1の外寸法の98%以下とし、表面部材1と裏面部材2との間に前記所定の寸法差をそれぞれ設けて配置する、加熱圧着処理時に表面部材1或いは裏面部材2にズレが生じたとしても何等支障なく枠体8を取り付けることができる。   Further, the outer member of the back member 2 is set to 98% or less of the outer dimension of the front member 1, and the predetermined member is provided with the predetermined dimensional difference between the front member 1 and the rear member 2, and the surface member is subjected to the thermocompression treatment. Even if the 1 or the back member 2 is displaced, the frame body 8 can be attached without any trouble.

更にまた、表面部材1と裏面部材2の間に寸法差を設け、且つ、EVAの大きさを裏面部材2より大きくすることで、EVA層6が冷えて収縮する際に、EVA層6の端面が裏面部材2の端面と表面部材1の端面に渡って形成されるようになるので、EVA層6が表面部材1と裏面部材2の端面から引ける不都合を解消することができる。   Furthermore, by providing a dimensional difference between the front surface member 1 and the back surface member 2 and making the size of the EVA larger than that of the back surface member 2, the end surface of the EVA layer 6 is cooled when the EVA layer 6 cools and contracts. Is formed over the end face of the back member 2 and the end face of the front member 1, so that the problem that the EVA layer 6 can be pulled from the end faces of the front member 1 and the back member 2 can be solved.

更に、表面部材1と裏面部材2との寸法差内に、太陽電池5に電気的に接続される端子ボックス11を設けることで、当該端子ボックス11により、裏面部材2側から太陽電池5への受光が阻害されたり、外観不良となる不都合を回避することができるようになる。   Furthermore, by providing the terminal box 11 electrically connected to the solar cell 5 within the dimensional difference between the front surface member 1 and the back surface member 2, the terminal box 11 allows the back surface member 2 to be connected to the solar cell 5. It is possible to avoid inconveniences in which light reception is hindered or appearance is deteriorated.

また、端子ボックス11の上面には前記表面部材1が当接するため、端子ボックス11が外環境の影響を受け難くなり、耐久性を向上することができるようになる。更にまた、端子ボックス11に対応する部分の表面部材1に印刷部7を設けることで、外観を良好に保つことが可能となる。また、端子ボックス11は表面部材1の上面と裏面部材2の端面の2面で当接され固定されるため、従来のように端子ボックス61を端面に露出した状態とするよりもより安定的に取り付けることが可能となる。また、電力引出線9の取り出しも容易で且つ、取り出し部のシール性も確実となる。   Further, since the surface member 1 is in contact with the upper surface of the terminal box 11, the terminal box 11 is hardly affected by the external environment, and the durability can be improved. Furthermore, by providing the printing unit 7 on the surface member 1 corresponding to the terminal box 11, it is possible to maintain a good appearance. Further, since the terminal box 11 is abutted and fixed on the two surfaces of the upper surface of the front surface member 1 and the end surface of the back surface member 2, it is more stable than when the terminal box 61 is exposed to the end surface as in the prior art. It can be attached. Further, it is easy to take out the power lead wire 9 and the sealing performance of the takeout portion is ensured.

特に、本発明により、実施例の如く表面部材1及び裏面部材2を板体にて構成した場合であっても、電力引出線9の取り出しを容易に行うことができるので、生産コストの低減を図ることができるようになる。   In particular, according to the present invention, even when the front surface member 1 and the back surface member 2 are configured by plates as in the embodiment, the power leader 9 can be easily taken out, so that the production cost can be reduced. It becomes possible to plan.

尚、本実施例では端子ボックス11は図7に示すように略長方体の端子ボックスを用いたが、これに限らず、例えば、図8に示すように裏面部材2の裏側に一部が延在する略矩形状を呈した端子ボックス11を取り付けても構わない。この場合、裏面部材2の裏側と当接する部分にも接着剤を塗布することで、端子ボックス11をより一層安定に取り付けることが可能となる。   In this embodiment, the terminal box 11 is a substantially rectangular terminal box as shown in FIG. 7. However, the terminal box 11 is not limited to this. For example, a part of the back side of the back member 2 is shown in FIG. You may attach the terminal box 11 which exhibited the substantially rectangular shape extended. In this case, it is possible to attach the terminal box 11 more stably by applying an adhesive also to the portion that contacts the back side of the back member 2.

更に、本実施例では、裏面部材を、光透過性材料である白板強化ガラスにて構成した両面光入射型の太陽電池モジュール10を用いて説明したが、本発明はこれに限らず、例えば、裏面部材を青板強化ガラスや硬質プラスチック等を用いてもよい。また、裏面部材は必ずしも光透過性でなくてもよく、ガラス等に印刷を施したものや非光透過性の硬質プラスチック等を用いた単面光入射型の太陽電池モジュールに適用しても構わない。   Furthermore, in the present embodiment, the description has been given using the double-sided light incident type solar cell module 10 in which the back surface member is configured by white plate tempered glass which is a light transmissive material, but the present invention is not limited thereto, for example, You may use a blue plate tempered glass, a hard plastic, etc. for a back surface member. Further, the back member does not necessarily have to be light-transmitting, and may be applied to a single-surface light incident type solar cell module using glass or the like printed or non-light-transmitting hard plastic. Absent.

また、本実施例の太陽電池モジュール10は枠体8にて外周縁を保持するものとしたが、枠体を取り付けない太陽電池モジュールに本発明を適用しても差し支えない。この場合、図9や図10のように端子ボックス11端面と表面部材1の端面が一致する形状としてもよい。   Moreover, although the solar cell module 10 of a present Example shall hold | maintain an outer periphery with the frame 8, even if it applies this invention to the solar cell module which does not attach a frame, it does not interfere. In this case, it is good also as a shape where the end surface of the terminal box 11 and the end surface of the surface member 1 correspond like FIG.9 and FIG.10.

また、本実施例では枠体7にて表面部材1のみを保持するものとしたが、裏面部材2も端子ボックス11が設けられていない辺側を併せて保持するものとしても構わない。   Further, in this embodiment, only the front surface member 1 is held by the frame body 7, but the back surface member 2 may also be held together on the side where the terminal box 11 is not provided.

更に、本実施例の表面部材1は端子ボックス11を隠蔽するように印刷部7を設けるものとしているが、印刷部を端子ボックス11の下だけに限らず、例えば表面部材1の外周全体に印刷を施すものとしても差し支えない。更に、印刷部は表面部材の裏面側(EVA層6側)に設ける場合に限らす、表面部材1の表面側(EVA層6とは反対側)に設けても本発明は有効である。   Further, the surface member 1 of the present embodiment is provided with the printing unit 7 so as to conceal the terminal box 11, but the printing unit is not limited to the bottom of the terminal box 11, for example, printing is performed on the entire outer periphery of the surface member 1. It can be applied as well. Furthermore, the present invention is effective even when the printing portion is provided on the front surface side (opposite side of the EVA layer 6) of the front surface member 1 only when the printing portion is provided on the back surface side (EVA layer 6 side) of the front surface member.

1 表面部材
2 裏面部材
3 接続部材
4 太陽電池セル
5 太陽電池
6 EVA層
7 印刷部
8 枠体
9 電力引出線
10 太陽電池モジュール
11 端子ボックス
100 下側ハウジング
101 ヒータプレート
102 蓋部材
103 ダイヤフラム
104 パッキン
DESCRIPTION OF SYMBOLS 1 Front surface member 2 Back surface member 3 Connection member 4 Solar cell 5 Solar cell 6 EVA layer 7 Printing part 8 Frame body 9 Power leader 10 Solar cell module 11 Terminal box 100 Lower housing 101 Heater plate 102 Cover member 103 Diaphragm 104 Packing

Claims (9)

太陽電池を第1の表面部材と第2の表面部材との間に挟持して成る太陽電池モジュールの製造方法であって、前記第2の表面部材の外寸法を前記第1の表面部材の外寸法の98%以下とすると共に、前記第1の表面部材、充填材シート、前記太陽電池、充填材シート及び前記第2の表面部材をこの順で載置し、加熱圧着することにより、前記充填材シートから形成される充填材層の端面が前記第1の表面部材と前記第2の表面部材の端面に渡って形成されるようにして前記充填材層中に前記太陽電池を封止することを特徴とする太陽電池モジュールの製造方法。   A method for manufacturing a solar cell module comprising a solar cell sandwiched between a first surface member and a second surface member, wherein an outer dimension of the second surface member is set to be outside of the first surface member. The filling is performed by placing the first surface member, the filler sheet, the solar cell, the filler sheet, and the second surface member in this order and thermocompression-bonding with 98% or less of the dimension. Sealing the solar cell in the filler layer such that an end surface of the filler layer formed from the material sheet is formed across the end surfaces of the first surface member and the second surface member. The manufacturing method of the solar cell module characterized by these. 前記充填材シートの外寸法を前記第1の表面部材と前記第2の表面部材との間とすることを特徴とする請求項1の太陽電池モジュールの製造方法。   2. The method for manufacturing a solar cell module according to claim 1, wherein an outer dimension of the filler sheet is between the first surface member and the second surface member. 太陽電池を第1の表面部材と第2の表面部材との間に挟持し、この間に充填材を充填して成る太陽電池モジュールにおいて、前記第2の表面部材の外寸法は前記第1の表面部材の外寸法の98%以下であり、前記充填材からなる充填層は、端面が前記第1の表面部材と前記第2の表面部材の端面に渡るように形成されて前記太陽電池を前記第1の表面部材と第2の表面部材との間に封止することを特徴とする太陽電池モジュール。   In a solar cell module in which a solar cell is sandwiched between a first surface member and a second surface member, and a filler is filled therebetween, the outer dimension of the second surface member is the first surface The filling layer is 98% or less of the outer dimension of the member, and the filling layer made of the filler is formed so that end surfaces thereof extend over the end surfaces of the first surface member and the second surface member, and the solar cell is formed into the first surface. A solar cell module, which is sealed between the first surface member and the second surface member. 前記第1の表面部材と第2の表面部材との寸法差内には、前記太陽電池に電気的に接続される端子ボックスが設けられていることを特徴とする請求項3の太陽電池モジュール。   4. The solar cell module according to claim 3, wherein a terminal box that is electrically connected to the solar cell is provided within a dimensional difference between the first surface member and the second surface member. 前記第1及び第2の表面部材を、板体とすることを特徴とする請求項3又は請求項4の太陽電池モジュール。   The solar cell module according to claim 3 or 4, wherein the first and second surface members are plate bodies. 前記端子ボックスに対応する部分の前記第1の表面部材上に、所定の隠蔽部を設けたことを特徴とする請求項3乃至5のいずれかに記載の太陽電池モジュール。   6. The solar cell module according to claim 3, wherein a predetermined concealing portion is provided on the first surface member of a portion corresponding to the terminal box. 前記第1及び第2の表面部材の少なくとも一方がガラスから成ることを特徴とする請求項3乃至6のいずれかに記載の太陽電池モジュール。   The solar cell module according to claim 3, wherein at least one of the first and second surface members is made of glass. 前記第1及び第2の表面部材の少なくとも一方が硬質プラスチックから成ることを特徴とする請求項3乃至6のいずれかに記載の太陽電池モジュール。   7. The solar cell module according to claim 3, wherein at least one of the first and second surface members is made of hard plastic. 前記第1及び第2の表面部材の何れか一方がガラスから成り、他方が硬質プラスチックから成ることを特徴とする請求項3乃至6のいずれかに記載の太陽電池モジュール。   The solar cell module according to any one of claims 3 to 6, wherein one of the first and second surface members is made of glass, and the other is made of hard plastic.
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KR101889847B1 (en) * 2012-07-24 2018-09-20 엘지전자 주식회사 Solar cell module and solar power generating system having the same

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JP2001339088A (en) * 2000-05-26 2001-12-07 Kyocera Corp Solar battery system

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JP2001339088A (en) * 2000-05-26 2001-12-07 Kyocera Corp Solar battery system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013229609A (en) * 2012-04-26 2013-11-07 Changzhou Almaden Co Ltd Solar photovoltaic-thermal system
KR101889847B1 (en) * 2012-07-24 2018-09-20 엘지전자 주식회사 Solar cell module and solar power generating system having the same

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