JP2011104623A - Method of producing tube - Google Patents

Method of producing tube Download PDF

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JP2011104623A
JP2011104623A JP2009262151A JP2009262151A JP2011104623A JP 2011104623 A JP2011104623 A JP 2011104623A JP 2009262151 A JP2009262151 A JP 2009262151A JP 2009262151 A JP2009262151 A JP 2009262151A JP 2011104623 A JP2011104623 A JP 2011104623A
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workpiece
mold
forming
die
tube
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JP5519249B2 (en
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Masaki Ueno
正樹 上野
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Yorozu Corp
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Yorozu Jidosha Kogyo KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method of producing tubes, in which a plurality of small forming dies are used, also ones which are simple in the structures of respective forming dies, light in weight and inexpensive are used and the tubes are quickly formable without requiring large pressurizing force. <P>SOLUTION: The forming dies P1, ... used in respective processes are small, furthermore, made into shape structure in which the ridge lines of the die faces K1, ... in the respective forming dies P1, ... are extended in a straight line from the beginning to the terminal in the feeding direction of a workpiece and also the forming dies P1, ... in the respective processes are arranged in series with prescribed intervals L1, .... The respective forming dies P1, ... are operated simultaneously in principle and the workpiece W which is present between the respective forming dies is deformed by the pressurizing force of the respective forming dies which are adjacent each other. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、金属製帯板状のワークをプレス成形し円筒状の管にする管の製造方法に関する。   The present invention relates to a method for manufacturing a tube by pressing a metal strip-shaped workpiece into a cylindrical tube.

帯板から円筒状の管を製造する方法としては、ロール成形法やプレス金型による方法がある。前者は、成形速度は速いものの、大型の設備を必要とし、製造すべき管の直径や板厚の変化に対応させることが困難で、汎用性に乏しい。一方、後者は、金型自体が大型化し、大きな加圧力が必要となるものの、種々の管直径や板厚の変化に対応し易く、汎用性があり、多品種少量生産に向いていることから、注目されている。   As a method of manufacturing a cylindrical tube from a strip, there are a roll forming method and a press die method. Although the former has a high forming speed, it requires a large facility, and it is difficult to cope with changes in the diameter and thickness of the tube to be manufactured, and is not versatile. On the other hand, the latter has a large mold and requires a large pressure, but it is easy to cope with changes in various pipe diameters and plate thickness, is versatile, and suitable for high-mix low-volume production. ,Attention has been paid.

例えば、後者の方法としては、下記特許文献1に開示されているように、1つの大きな金型を用い、下型は、ワーク挿入側の始端からワーク搬出側の終端に掛けて連続した凹溝を形成し、上型は、始端側から終端側の手前までは、下型の凹溝に合致した形状とし、終端部分は、下型の半円状と共に管状をなす半円状の凹部を有する形状となっている。この金型の下型に形成された凹溝の形状は、始端側が幅広く扁平なU字状をしており、終端側にいくにしたがって巾が狭くなり、最終的には半円形状となるように次第に変化した形状となっている。   For example, as the latter method, as disclosed in Patent Document 1 below, one large mold is used, and the lower mold is a concave groove that is continuous from the start end on the workpiece insertion side to the end on the workpiece carry-out side. The upper mold has a shape that matches the groove of the lower mold from the start side to the end side, and the end portion has a semicircular recess that forms a tube together with the lower mold semicircle. It has a shape. The shape of the concave groove formed in the lower mold of this mold has a wide U-shape at the start end side, and the width becomes narrower toward the end side, and finally becomes a semicircular shape. The shape gradually changed.

また、下記特許文献2に開示されているものは、断面矩形状の管を形成するものであるが、下型(ダイ)と上型(パンチ)を用い、下型(ダイ)の上部に断面矩形をした部分や、断面五角形をした部分を有する頭部を形成し、この頭部の外面に沿ってワークを織り込んだ後、最終的には断面矩形状の管状に仕上げるようにしている。   In addition, what is disclosed in the following Patent Document 2 is to form a tube having a rectangular cross section, and a lower die (die) and an upper die (punch) are used, and a cross section is formed above the lower die (die). A head having a rectangular part or a pentagonal cross section is formed, and after a work is woven along the outer surface of the head, the tube is finally finished into a rectangular cross section.

特公平2−61333号公報Japanese Examined Patent Publication No. 2-61333 特許3347573号公報Japanese Patent No. 3347573

しかし、このような従来のプレス金型による管の製造方法は、いずれも使用する型が単一のもので、型面に始端側から終端側に向けて巾や断面形状が徐々に変化する溝あるいは頭部を有するものであり、型成形が面倒で、高価なものとなる。また、長尺あるいは口径の大きな管を成形する場合には型自体が大型化し、これを駆動させる場合には大きな駆動力を要することとなる。   However, all of the conventional methods for manufacturing a tube using a press die are a single die, and a groove whose width and cross-sectional shape gradually change from the start side to the end side on the die surface. Alternatively, it has a head, and is difficult to mold and expensive. Further, when a long or large-diameter pipe is formed, the mold itself becomes large, and when this is driven, a large driving force is required.

特に、ワークは、始端から終端まですべての部分が型と接触しつつ順送されるため、管は型形状にマッチし、外観的な仕上がりも良好なものが得られるが、成形時の加工速度は遅く、生産能力的には好ましくないものである。   In particular, since the workpiece is fed from the beginning to the end while being in contact with the mold, the tube matches the shape of the mold and has a good appearance, but the processing speed during molding is high. Is slow and unfavorable in terms of production capacity.

本発明は、上記従来技術に伴う課題を解決するためになされたもので、小さな成形型を複数使用すると共に、各成形型の構造もシンプルで、軽量かつ安価なものを用い、大きな加圧力を要することなく、短時間で管の成形が可能な管の製造方法を提供することを目的とする。   The present invention was made in order to solve the problems associated with the above-described conventional technology. In addition to using a plurality of small molds, the structure of each mold is simple, lightweight and inexpensive, and a large pressure is applied. It aims at providing the manufacturing method of the pipe | tube which can shape | mold a pipe | tube in a short time without requiring.

上記目的を達成する本発明に係る管の製造方法は、主として、フォーミング工程、折り曲げ工程、リストライク工程を経て管を形成するが、各工程で使用する成形型は小さなものを使用し、しかも各成形型における凹部の稜線がワークの送り方向の始端から終端に掛けて直線的に伸延する構成とすると共に、各工程の成形型を直列に所定間隔をあけて配置し、前記各成形型を同時に作動させ、前記各成形型間に存在するワークを、相互に隣接する前記各成形型の加圧力により変形させるようにしたことを特徴とする。   The method of manufacturing a pipe according to the present invention that achieves the above object mainly forms a pipe through a forming process, a bending process, and a wrist-like process, and a small mold is used in each process, and each The ridge line of the recess in the mold is linearly extended from the start end to the end in the workpiece feed direction, and the molds in each step are arranged at predetermined intervals in series, and the respective molds are simultaneously It is characterized in that the work existing between the respective molds is deformed by the pressing force of the respective molds adjacent to each other.

特に、各工程の成形型を所定間隔あけて配置すると共に、同時に作動させてワークを成形すれば、各成形型間に存在するワークの後端側はワークの送り方向後方となる成形型に保持された状態となり、先端側は送り方向前方となる成形型の加圧力の影響を受けて予備的に変形されることになり、完全にゼロからの成形に比し成形が容易になり、成形速度を高めても、これに追随して成形できる。しかも、順送されるワークも、大きな単一の型の場合には送りに大きな抵抗力が作用するが、小型の成形型であれば、極めてスムーズにワークWを順送でき、管の成形速度が大幅に向上する。   In particular, if the molding dies for each process are arranged at a predetermined interval and are simultaneously operated to mold the workpiece, the rear end side of the workpiece existing between the molding dies is held by the molding die that is behind the workpiece feed direction. As a result, the tip side is preliminarily deformed under the influence of the pressing force of the mold that is in front of the feed direction, making molding easier than molding from zero, and molding speed Even if it raises, it can shape | mold according to this. In addition, even if the workpiece to be sequentially fed is a large single die, a large resistance acts on feeding, but if it is a small molding die, the workpiece W can be fed in a very smooth manner, and the forming speed of the tube Is greatly improved.

本発明に係る管の製造方法によれば、各工程で使用する小さな成形型の凹部の稜線がワークの送り方向の始端から終端に掛けて直線的に伸延する形状構成としたので、型構造が極めてシンプルとなり、安価な型となる。   According to the method for manufacturing a pipe according to the present invention, since the ridge line of the concave portion of the small mold used in each process is linearly extended from the start end to the end in the feed direction of the workpiece, the mold structure is It becomes extremely simple and inexpensive.

また、このような成形型が、相互に所定間隔をあけて配置され、これらが同時に作動して順送されるワークを加工するので、各成形型間に存在しているワークは自由変形可能な状態となり、この自由変形により各成形型の成形能力が補完される。つまり、ワークは、各成形型間においても、相互に隣接する各成形型の加圧力により変形されることになり、次の成形型に入り込むときには、予め成形されたワークを整形することになる結果、各成形型の成形が容易となり、しかも、数工程に分けて成形することになるので、各成形型自体が小さくなるのみでなく、ワークと型との接触が低減することになるので、成形速度も速くすることができる。   In addition, since these molds are arranged at a predetermined interval from each other, and these are simultaneously operated to process workpieces that are sequentially fed, the workpieces existing between the molds can be freely deformed. This free deformation supplements the molding ability of each mold. In other words, the workpiece is deformed by the pressing force of the mutually adjacent molding dies even between the respective molding dies, and when the next molding die is entered, the previously molded workpiece is shaped. The molding of each mold becomes easy, and since the molding is performed in several steps, not only the molding mold itself is reduced, but also the contact between the workpiece and the mold is reduced. The speed can also be increased.

さらに、各成形型は、小型化、軽量化されるので、ストロークも小さくでき、加工速度は大きくすることができ、加工に要する力も小さく、成形型の俊敏な作動が可能となり、迅速な加工が可能となる。   In addition, each mold is reduced in size and weight, so the stroke can be reduced, the machining speed can be increased, the force required for machining is small, the mold can be operated quickly, and rapid machining is possible. It becomes possible.

加えて、ワークの変更により、板厚違いの管であっても加工でき、汎用性のあるものとなる。   In addition, by changing the workpiece, even pipes with different thicknesses can be processed and become versatile.

請求項2の発明では、ワークを第1成形型に送り込む前にノッチ工程を行い、ワークが第3成形型から送り出されるとセパレート工程を行うようにしたので、ワークの送り量を調節することにより、成形される管の長さを自由に選択乃至調節できる。   In the invention of claim 2, since the notch process is performed before the work is fed into the first mold, and the separate process is performed when the work is fed out from the third mold, the work feed amount is adjusted. The length of the tube to be molded can be freely selected or adjusted.

請求項3の発明では、ワークを第1成形型に送り込む前に、相互に噛み合う凹状部と凸状部を形成する予備工程を行うようにしたので、矩形状の凸状部と凹状部の噛み合いにより成形後のワークの側端部の連結が強固になり、溶接接合することのない、強度的に優れた管を成形できる。   In the invention of claim 3, since the preliminary step of forming the concave portion and the convex portion that mesh with each other is performed before the work is fed into the first mold, the engagement of the rectangular convex portion and the concave portion is performed. As a result, the connection of the side end portions of the work after forming becomes strong, and it is possible to form a pipe excellent in strength without being welded.

請求項4の発明では、凸状部及び凹状部を矩形状とし、ワークの送り方向における前方側端縁部を後傾させ、後方側端縁部をワークの送り方向に対し略直角に形成したので、凸状部と凹状部の噛み合いが円滑に行われ、強度的に優れた管を容易に成形できる。   In the invention of claim 4, the convex part and the concave part have a rectangular shape, the front side edge in the workpiece feeding direction is inclined backward, and the rear side edge is formed substantially perpendicular to the workpiece feeding direction. Therefore, the convex portion and the concave portion are smoothly meshed, and a tube having excellent strength can be easily formed.

請求項5の発明では、ワークを第1成形型に送り込む前に、複数の通孔を開設するピアス工程を行うようにしたので、軽量化した管を容易に製造することができる。   In the invention of claim 5, since the piercing process of opening a plurality of through holes is performed before feeding the workpiece into the first mold, it is possible to easily manufacture a light-weight pipe.

本発明の第1の実施形態に係る管の製造工程を示す概略斜視図である。It is a schematic perspective view which shows the manufacturing process of the pipe | tube which concerns on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る管の製造工程を示す概略斜視図である。It is a schematic perspective view which shows the manufacturing process of the pipe | tube which concerns on the 1st Embodiment of this invention. 同実施形態によるワークの成形状態を示す概略斜視図である。It is a schematic perspective view which shows the shaping | molding state of the workpiece | work by the embodiment. 図1(A)の3−3線に沿う断面図である。It is sectional drawing which follows the 3-3 line of FIG. 図1(A)の4−4線に沿う断面図である。It is sectional drawing which follows the 4-4 line of FIG. 1 (A). 図1(A)の5−5線に沿う断面図である。It is sectional drawing which follows the 5-5 line | wire of FIG. 1 (A). 図1(B)の6−6線に沿う断面図である。FIG. 6 is a cross-sectional view taken along line 6-6 in FIG. 図1(B)の7−7線に沿う断面図である。It is sectional drawing which follows the 7-7 line | wire of FIG. 1 (B). 図1(B)の8−8線に沿う断面図である。It is sectional drawing which follows the 8-8 line | wire of FIG. 1 (B). 本発明の第2の実施形態によるワークの成形状態を示す概略斜視図である。It is a schematic perspective view which shows the shaping | molding state of the workpiece | work by the 2nd Embodiment of this invention. 図9の要部を示す拡大展開平面図である。FIG. 10 is an enlarged developed plan view showing a main part of FIG. 9.

以下、本発明の実施形態を、図面を参照しつつ説明する。
<第1の実施形態>
図1(A)(B)において、本実施形態に係る管の製造方法は、概して、複数の小さな成形型P1〜P9を所定間隔L1〜L8で同一軸線上に直列的に配置し、この軸線に沿って帯板状のワークWを所定の送り速度で搬送しつつ、円筒状の管に成形するもので、例えば、車両のサスペンションで使用されるロッドなどのように、外観的に仕上がりのよさを問われず、実質的に強度あるいは機能を発揮する管の製造に好適なものである。なお、成形型P1〜P9の相互の間隔L1〜L8は、均等であってもよく、またそれぞれが相違するようにしてもよい。
Embodiments of the present invention will be described below with reference to the drawings.
<First Embodiment>
1 (A) and 1 (B), the pipe manufacturing method according to the present embodiment generally includes a plurality of small molds P1 to P9 arranged in series on the same axis at predetermined intervals L1 to L8. A belt-shaped workpiece W is formed into a cylindrical tube while being conveyed at a predetermined feed speed along the line. For example, it is excellent in appearance such as a rod used in a vehicle suspension. Regardless of the case, it is suitable for the manufacture of a tube that substantially exhibits strength or function. Note that the distances L1 to L8 between the molds P1 to P9 may be equal or may be different from each other.

本実施形態で使用される成形型P1〜P9は、帯板状のワークWの送り方向において始端側から順に説明すれば、ワークWに複数の通孔Oを開設し軽量化を図るためのピアスやこれに類似する予備的な成形工程を行う予備成形用成形型P1と、ワークWの側端部からワークの送り方向に直交する方向に伸延する切込みCを入れ連結部Dを形成するノッチ用成形型P2と、主としてワークの中央部と側縁部を競り上げるように成形するフォーミング用成形型P3と、フォーミング成形されたワークWを円弧状に折り曲げる折り曲げ用の第1〜第3の成形型P4、P5、P6と、折り曲げ成形されたワークを円弧状に加圧変形させるリストライク用の第1及び第2の成形型P7、P8と、第2成形型P8から送り出された円筒状のワーク間に存在している連結部Dを切り離すセパレート用の切断型P9と、を有している。   The forming dies P1 to P9 used in the present embodiment can be described in order from the start end side in the feeding direction of the strip-shaped workpiece W. Pierces for opening a plurality of through holes O in the workpiece W to reduce the weight. And a preforming mold P1 for performing a preliminary molding process similar to this, and a notch for forming a connecting portion D by inserting a cut C extending from a side end portion of the workpiece W in a direction perpendicular to the feeding direction of the workpiece. A forming die P2, a forming die P3 for forming mainly so as to abut the center and side edges of the workpiece, and first to third forming dies for bending the formed workpiece W into an arc shape. P4, P5, P6, first and second molding dies P7, P8 for wrist-like pressurizing and deforming the bent workpiece into an arc shape, and a cylindrical workpiece fed from the second molding die P8 Between A truncated P9 for separate disconnecting the connecting portion D, and a has.

さらに詳述する。予備成形用成形型P1は、図1に示すように、多数の円形開口Oが設けられた下型1dと、各開口Oに対応して設けられたポンチを有する上型(不図示)とから構成されている。本実施形態のワークWは、例えば、車両のサスペンションで使用されるロッドなどのように、軽量化が好ましい管であるため、この予備成形用成形型P1は必要不可欠であるが、成形する管によってはピアスや他の予備成形を施す必要がないものもあり、このような場合にはこの成形型P1は必ずしもなくてもよい。なお、ピアスする開口Oの形状に関しても必ずしも円形のみでなく種々の形状を選択できることはいうまでもない。   Further details will be described. As shown in FIG. 1, the preforming mold P1 includes a lower mold 1d provided with a large number of circular openings O and an upper mold (not shown) having punches provided corresponding to the openings O. It is configured. Since the workpiece W of the present embodiment is a tube that is preferably reduced in weight, such as a rod used in a vehicle suspension, for example, the preforming mold P1 is indispensable. Some of them do not require piercing or other preforming. In such a case, the mold P1 is not necessarily required. Needless to say, the shape of the opening O to be pierced is not necessarily limited to a circle but can be selected from various shapes.

ノッチ用成形型P2は、図1に示すように、ワークWの送り方向に直交する切込みCを入れて連結部Dを形成するように、側端から内方に向って伸延された一対の凹部2aを有する下型2dと、凹部2aに対応して設けられたポンチ部を有する上型(不図示)とから構成されている。ノッチ用成形型P2が入れる切込みCの間隔は、成形すべき管の長さMに対応しており、長尺な管を形成する場合には長い間隔で切込みCを入れ、短い管の場合には短い間隔で切込みCを入れる。したがって、成形すべき管の軸方向長以上の長さを有する帯状のワークの場合には、この成形型P2を設けることが好ましいが、成形すべき管の長さに対応して切断された帯状のワークを使用する場合には、ノッチ用成形型P2は、必ずしも必要ではない。なお、後者の場合のワークを連続して送ることができないが、ロボットハンドなどを使用し送りを掛ければよい。   As shown in FIG. 1, the notch mold P <b> 2 has a pair of recesses extending inward from the side ends so as to form a connecting portion D by inserting a cut C perpendicular to the feed direction of the workpiece W. A lower mold 2d having 2a and an upper mold (not shown) having a punch portion provided corresponding to the recess 2a. The interval between the notches C inserted in the notch mold P2 corresponds to the length M of the tube to be formed. When forming a long tube, the notch C is inserted at a long interval, and in the case of a short tube. Make cuts C at short intervals. Therefore, in the case of a strip-shaped workpiece having a length equal to or longer than the axial length of the tube to be molded, it is preferable to provide this molding die P2, but the strip-shaped workpiece cut in accordance with the length of the tube to be molded. When the workpiece is used, the notch forming die P2 is not always necessary. In addition, although the work in the latter case cannot be sent continuously, it may be fed using a robot hand or the like.

フォーミング用成形型P3は、図1A及び図3に示すように、上下一対の型3u、3dからなり、上型3uの凸部31と下型3dの凹部32とにより、ワークWの送り方向に直交する方向でのワークの中央部と両側縁部を競り上げるフォーミング工程を行うものである。上型3uの凸部31及び下型3dの凹部32の各稜線R(図1A参照)は、ワークWの送り方向に直線的に伸延しており、上型3u、下型3dとも比較的簡単な型面K3となっている。   As shown in FIGS. 1A and 3, the forming mold P3 includes a pair of upper and lower molds 3u and 3d. The forming mold P3 is formed in the feed direction of the workpiece W by the convex portion 31 of the upper die 3u and the concave portion 32 of the lower die 3d. A forming process is performed in which the center portion and both side edge portions of the work in a direction orthogonal to each other are auctioned. Each ridgeline R (see FIG. 1A) of the convex portion 31 of the upper die 3u and the concave portion 32 of the lower die 3d extends linearly in the feed direction of the workpiece W, and both the upper die 3u and the lower die 3d are relatively simple. The mold surface K3.

折り曲げ用の第1成形型P4は、図1A及び図4に示すように、上下一対の型4u、4dからなり、上型4uの凸部41と下型4dの凹部42とにより、前工程でフォーミング成形されたワークWを断面U字状にする折り曲げ工程を行うものである。第1折曲成形型P4においても、上型4uの凸部41と下型4dの凹部42の稜線R(図1A参照)は、ワークWの送り方向に直線的に伸延しており、上型4u、下型4dとも比較的簡単な型面K4となっている。   As shown in FIGS. 1A and 4, the first molding die P4 for bending is composed of a pair of upper and lower dies 4u and 4d, and includes a convex portion 41 of the upper die 4u and a concave portion 42 of the lower die 4d. A bending step of forming the workpiece W formed by forming into a U-shaped cross section is performed. Also in the first bending mold P4, the ridgeline R (see FIG. 1A) of the convex part 41 of the upper mold 4u and the concave part 42 of the lower mold 4d extends linearly in the feed direction of the workpiece W. Both 4u and lower mold 4d have a relatively simple mold surface K4.

ただし、第1成形型P4では、下型4dの中央部分にバネ部材43により付勢されたポンチ部材44が設けられ、加圧時にポンチ部材44が下型4dの型面K4よりさらに下降し、ワークWの中央部分がより円弧状に成形され易いようにしている。   However, in the first molding die P4, a punch member 44 urged by the spring member 43 is provided at the center portion of the lower die 4d, and the punch member 44 is further lowered from the die surface K4 of the lower die 4d during pressurization. The central portion of the workpiece W is more easily formed into an arc shape.

折り曲げ用の第2成形型P5は、図1A及び図5に示すように、上下一対の型5u、5dからなり、上型5uの凸部51と下型5dの凹部52とにより、前工程で断面U字状に折り曲げ成形されたワークWを円弧状に近付けるように第2段階の折り曲げ工程を行うものである。   As shown in FIGS. 1A and 5, the second forming die P5 for bending is composed of a pair of upper and lower dies 5u and 5d, and includes a convex portion 51 of the upper die 5u and a concave portion 52 of the lower die 5d. The second stage bending process is performed so that the workpiece W bent into a U-shaped cross section is brought close to an arc shape.

第2成形型P5においても、上型5uの凸部51と下型5dの凹部52の稜線R(図1A参照)は、ワークWの送り方向に直線的に伸延しており、上型5u、下型5dとも比較的簡単な型面K5となっている。また、第2成形型5でも、下型5dの中央部分にバネ部材53により付勢されたポンチ部材54が設けられ、加圧時にポンチ部材54が上型5uの凸部51により押圧され下型5dの型面K5よりさらに下降し、ワークWの中央部分がより円弧状に近付くようにしている。   Also in the second molding die P5, the ridgeline R (see FIG. 1A) of the convex portion 51 of the upper die 5u and the concave portion 52 of the lower die 5d extends linearly in the feed direction of the workpiece W, and the upper die 5u, The lower mold 5d has a relatively simple mold surface K5. Also in the second molding die 5, a punch member 54 urged by a spring member 53 is provided in the central portion of the lower die 5 d, and the punch member 54 is pressed by the convex portion 51 of the upper die 5 u during pressurization. It is further lowered from the mold surface K5 of 5d so that the central portion of the workpiece W approaches an arc shape.

折り曲げ用の第3成形型P6は、図1B及び図6に示すように、上下一対の型6u、6dからなり、上型6uの凸部61と下型6dの凹部62とにより、前工程で第2段階の折り曲げ成形されたワークWを円弧状に近付けるように第3段階の折り曲げ工程を行うものである。第3成形型P6においても、上型6uの凸部61と下型6dの凹部62の稜線R(図1B参照)は、ワークWの送り方向に直線的に伸延しており、上型6u、下型6dとも比較的簡単な型面K6となっている。   As shown in FIGS. 1B and 6, the third molding die P6 for bending is composed of a pair of upper and lower dies 6u and 6d, and includes a convex portion 61 of the upper die 6u and a concave portion 62 of the lower die 6d. A third-stage bending process is performed so that the second-stage bent workpiece W is brought close to an arc shape. Also in the third molding die P6, the ridgeline R (see FIG. 1B) of the convex portion 61 of the upper die 6u and the concave portion 62 of the lower die 6d extends linearly in the feed direction of the workpiece W, and the upper die 6u, The lower mold 6d is a relatively simple mold surface K6.

第3成形型P6でも、下型6dの中央部分にバネ部材63により付勢されたポンチ部材64が設けられているが、上型6uの凸部61の形状は、ワークWの両側縁部がより円弧状に成形され易いように、下端がワークWの送り方向に軸線が伸延する円柱状部65とされている。   Also in the third molding die P6, the punch member 64 urged by the spring member 63 is provided in the central portion of the lower die 6d, but the shape of the convex portion 61 of the upper die 6u is such that both side edges of the workpiece W are The lower end is a cylindrical portion 65 whose axis extends in the feed direction of the workpiece W so that it can be more easily formed into an arc shape.

リストライク用の第1成形型P7は、図1B及び図7に示すように、上下一対の型7u、7dからなり、上型7uには半円状の凹部71が、下型7dには上型7uの凹部71と共に略円形状をなす凹部72がそれぞれ設けられ、これら両凹部71,72により前工程で第3段階の折り曲げ成形されたワークWを円弧状に近付くように第1段階のリストライク工程を行うものである。   As shown in FIG. 1B and FIG. 7, the first molding die P7 for wrist-like is composed of a pair of upper and lower dies 7u and 7d. The upper die 7u has a semicircular recess 71 and the lower die 7d has an upper portion. A concave portion 72 having a substantially circular shape is provided with the concave portion 71 of the mold 7u, respectively, and the first step list so that both the concave portions 71 and 72 approach the arc-shaped workpiece W bent in the third step in the previous step. The like process is performed.

第1成形型P7においても、上下両型の凹部71,72の稜線R(図1B参照)は、ワークWの送り方向に直線的に伸延しており、上型7u、下型7dとも比較的簡単な型面K7となっている。なお、下型7dの凹部72は、リストライク時にその側縁部74の上端部分が上型7uの凹部71の口縁部内に僅かに入り込むように構成され、円形状に近くなったワークWを外周から締め付け、より円弧状に近付く成形が行われるようになっている。   Also in the first molding die P7, the ridgeline R (see FIG. 1B) of the upper and lower concave portions 71 and 72 extends linearly in the feed direction of the workpiece W, and both the upper die 7u and the lower die 7d are relatively relatively long. It is a simple mold surface K7. The concave portion 72 of the lower mold 7d is configured such that the upper end portion of the side edge portion 74 slightly enters the mouth edge portion of the concave portion 71 of the upper mold 7u at the time of wristwatch, so that the workpiece W that has a nearly circular shape is formed. The molding is performed by tightening from the outer periphery and approaching the arc shape.

リストライク用の第2成形型P8は、図1B及び図8に示すように、上下一対の型8u、8dからなり、上下の各型8u、8dにはそれぞれ半円状の凹部81、82が設けられ、両凹部81、82が共に略円形状をなすように構成され、これら両凹部81,82によりワークWを断面円状に仕上げる第2段階のリストライク工程を行うものである。   As shown in FIG. 1B and FIG. 8, the second molding die P8 for wrist-like is composed of a pair of upper and lower molds 8u and 8d, and the upper and lower molds 8u and 8d have semicircular recesses 81 and 82, respectively. The two recesses 81 and 82 are both formed in a substantially circular shape, and a second-stage restructuring process for finishing the workpiece W in a circular cross section by the both recesses 81 and 82 is performed.

第2成形型P8においても、上下両型の凹部81,82の稜線R(図1B参照)は、ワークWの送り方向に直線的に伸延しており、上型8u、下型8dとも比較的簡単な型面K8となっている。   Also in the second molding die P8, the ridgeline R (see FIG. 1B) of the upper and lower concave portions 81, 82 extends linearly in the feed direction of the workpiece W, and both the upper die 8u and the lower die 8d are relatively relatively long. It is a simple mold surface K8.

各成形型P1〜P9(ただし、ノッチ用成形型P2を除く)は、ワークWを同時成形するように同期して作動され、ワークWも先端から後端まで全体的に同時移送されるように連結部D(図2参照)を介して連結されているので、これを最終成形品とするには、連結部Dを切断しなければならない。したがって、本実施形態の切断型P9は、図1(B)に示すように、前工程の第2成形型P8から送り出された円筒状に仕上げられたワークWの連結部Dを切り離すためのカッター9uと受台9dとを有している。   Each of the molds P1 to P9 (except for the notch mold P2) is operated in synchronism so as to simultaneously mold the workpiece W so that the workpiece W is also transferred simultaneously from the front end to the rear end. Since it has connected via the connection part D (refer FIG. 2), in order to make this into a final molded product, the connection part D must be cut | disconnected. Therefore, as shown in FIG. 1B, the cutting die P9 of the present embodiment is a cutter for cutting off the connecting portion D of the workpiece W finished in a cylindrical shape sent out from the second forming die P8 in the previous step. 9u and cradle 9d.

次に、本実施形態に係る管の製造方法を説明する。   Next, the manufacturing method of the pipe | tube which concerns on this embodiment is demonstrated.

まず、例えば、帯板がロール状に巻回されたワークWを、一対のローラなどを使用して所定速度で引き出しつつ予備成形用の成形型P1に送り込む。本実施形態の成形型P1では、ワークWに対し多数の開口Oを明けるピアス加工を行う。   First, for example, the work W around which a band plate is wound in a roll shape is fed into a preforming mold P1 while being drawn out at a predetermined speed using a pair of rollers or the like. In the mold P1 of the present embodiment, piercing is performed on the workpiece W to open a large number of openings O.

そして、ワークWを順送し、ワークWがノッチ用成形型P2の凹部2aを越え、ワークWの先端から凹部2aまでが製造すべく管の長さM(図2参照)に到達すると、ノッチ用成形型P2を作動し、ワークWの送り方向に直交する切込みCを入れる。これにより所定の長さM毎に連結部Dで連結されたワークWとなる。   Then, the workpiece W is fed forward, and when the workpiece W passes over the recess 2a of the notch mold P2 and reaches from the tip of the workpiece W to the recess 2a reaches the pipe length M (see FIG. 2), the notch The molding die P2 is operated, and a cut C perpendicular to the feed direction of the workpiece W is made. Thereby, it becomes the workpiece | work W connected by the connection part D for every predetermined length M. FIG.

この場合、ワークWがフォーミング用成形型P3あるいは折り曲げ用第1成形型P4に到達していると、ノッチ用成形型P2を除く全ての成形型P1〜P9は同時に作動されるので、図3あるいは図4に示すように、フォーミング用成形型P3の内部では、ワークWは上型3uと下型3dとの加圧によりワークWの送り方向に直交する方向での中央部と側縁部が競り上げられた形状にフォーミング成形され、折り曲げ用第1成形型P4の内部では上型4uと下型4dとの加圧により断面U字状に折り曲げ成形されることになる。   In this case, when the workpiece W reaches the forming mold P3 or the first bending mold P4, all the molds P1 to P9 except the notch mold P2 are simultaneously operated. As shown in FIG. 4, inside the forming mold P3, the workpiece W competes between the center portion and the side edge portion in the direction orthogonal to the feed direction of the workpiece W by the pressure of the upper die 3u and the lower die 3d. It is formed into a raised shape, and is bent into a U-shaped section by pressurization of the upper mold 4u and the lower mold 4d inside the first mold P4 for bending.

ところが、フォーミング用成形型P3と折り曲げ用第1成形型P4との間に存在するワークWは、後端側は成形型P3に成形された直後のものであるため、成形型P3の型面K3と同様の断面形状をしており、この結果、成形型P3に保持された状態と同じであり、先端側は成形型P4の加圧力の影響を受け、断面U字状とまではいかないまでも側縁部が相互に近接する方向に折り曲げ変形されることになる。つまり、フォーミング用成形型P3と折り曲げ用第1成形型P4との間のワークWは、第1成形型P4に入る前に第1成形型P4の加圧力により予備的に折り曲げ成形されることになる。したがって、第1成形型P4による成形は、完全にゼロからの成形に比し成形が容易になり、成形速度を高めても、これに追随して成形できる。しかも、順送されるワークWも、大きな単一の型の場合には送りに大きな抵抗力が作用するが、本実施形態のように小型の成形型P1〜P9であれば、極めてスムーズにワークWを順送できるので、管の成形速度が大幅に向上することになる。   However, since the work W existing between the forming mold P3 and the first bending mold P4 is the one immediately after being formed into the mold P3 on the rear end side, the mold surface K3 of the mold P3. As a result, it is the same as the state held by the molding die P3, and the tip side is affected by the pressing force of the molding die P4 and does not have a U-shaped cross section. The side edge portions are bent and deformed in directions close to each other. That is, the work W between the forming mold P3 and the first bending mold P4 is preliminarily bent and formed by the pressure of the first forming mold P4 before entering the first forming mold P4. Become. Therefore, the molding by the first mold P4 is easier to mold than completely from zero, and even if the molding speed is increased, the molding can follow the molding. In addition, even when the workpiece W is sequentially fed, a large resistance acts on feeding in the case of a large single die. However, if the small molding dies P1 to P9 are used as in the present embodiment, the workpiece W is very smooth. Since W can be sequentially fed, the forming speed of the tube is greatly improved.

これは、折り曲げ用第1成形型P4と第2成形型P5との間、折り曲げ用第2成形型P5と第3成形型P6との間、折り曲げ用第3成形型P6とリストライク用の第1成形型P7との間、リストライク用の第1成形型P7と第2成形型P8との間の全てにおいて同様に実行されることになる。   This is because between the first molding die P4 for folding and the second molding die P5, between the second molding die P5 for folding and the third molding die P6, the third molding die P6 for folding and the second one for wrist-like. The same operation is performed between the first molding die P7 and all of the first molding die P7 and the second molding die P8.

前述の折り曲げ用第1成形型P4により断面U字状に折り曲げ成形されたワークWが第2成形型P5に順送されると、図5に示すように、上型5uの凸部51とポンチ部材54との間で略中央部分が挟持された状態で下方に向い、第2成形型P5の上型5uと下型5dとの加圧によりワークWは、下型5dの型面K5に沿って折り曲げ成形される。この場合、第2成形型P5に順送される後続のワークWは、両折り曲げ用成形型P4、P5の加圧力により側縁部が相互に近接する方向に予め折り曲げ変形されているので、完全にゼロからの成形に比し成形が容易になり、成形速度を高めても、これに追随して成形できる。   When the workpiece W bent into a U-shaped cross section by the first forming die P4 for bending is fed to the second forming die P5, as shown in FIG. 5, the convex portion 51 of the upper die 5u and the punch are formed. The workpiece W faces downward in a state where the substantially central portion is sandwiched between the member 54 and the upper mold 5u and the lower mold 5d of the second mold P5 are pressed, and the work W follows the mold surface K5 of the lower mold 5d. And bent. In this case, the subsequent workpiece W that is sequentially fed to the second mold P5 is bent and deformed in advance in the direction in which the side edges are close to each other by the pressure applied by the folding molds P4 and P5. Compared with molding from scratch, molding becomes easier, and even if the molding speed is increased, molding can be performed following this.

このようにして折り曲げ成形されたワークは、図5に示すように、中央部が略半円状に成形され、側端部が相互に近接するように加圧変形されたものとなるが、ワークWは、まだ断面円形ではないので、本実施形態では、さらに第3成形型P6により加圧変形し、断面円形に近付ける。   As shown in FIG. 5, the workpiece bent in this way is formed in a substantially semicircular shape at the center and pressure-deformed so that the side end portions are close to each other. Since W is not yet circular in cross section, in this embodiment, it is further pressure-deformed by the third mold P6 and approaches the circular cross section.

折り曲げ用第2成形型P5により折り曲げ成形されたワークWが第3成形型P6に順送され、第3成形型P6により加圧されると、図6に示すように、上型6uの凸部61とポンチ部材64との間で略中央部分が挟持された状態で下方に向って押圧され、第3成形型P6の上型6uと下型6dとの加圧により下型6dの型面K6に沿って折り曲げ成形され、底部はより半円状に近付き、上部の側端部はさらに相互に近接する状態になる。   When the workpiece W bent and formed by the second forming die P5 for bending is fed to the third forming die P6 and pressurized by the third forming die P6, as shown in FIG. 6, the convex portion of the upper die 6u. 61 and the punch member 64 are pressed downward with a substantially central portion sandwiched therebetween, and the mold surface K6 of the lower mold 6d is pressed by the upper mold 6u and the lower mold 6d of the third mold P6. And the bottom part is closer to a semicircular shape, and the upper side edges are further closer to each other.

この状態で順送されたワークWは、リストライク用の第1成形型P7において、上型7uの半円状凹部71と下型7dの半円状凹部72とにより、側端部が相互に当接するようにリストライクされる。しかし、まだ断面形状は完全な円形にはなっていない。   In the first molding die P7 for wrist-like, the workpiece W fed in this state has mutual side end portions due to the semicircular recess 71 of the upper die 7u and the semicircular recess 72 of the lower die 7d. It is restricked to abut. However, the cross-sectional shape is not yet completely circular.

そして、リストライク用の第2成形型P8に順送されたワークWは、上型8uの半円状凹部81と下型7dの半円状凹部82とによりリストライクされ、ここで完全な断面円形となる。   Then, the workpiece W fed to the second molding die P8 for wrist-like is re-striated by the semicircular concave portion 81 of the upper die 8u and the semicircular concave portion 82 of the lower die 7d. It becomes a circle.

このようにして成形されたワークWは、連結部Dにより相互に連結された状態であるため、最後に、図1(B)に示す切断型P9のカッター9uと受台9dとより連結部Dが切断されると、所定長Mの管となる。   Since the workpieces W thus formed are connected to each other by the connecting portion D, finally, the connecting portion D is formed by the cutter 9u and the receiving base 9d of the cutting die P9 shown in FIG. Is cut into a tube of a predetermined length M.

このようにして形成された管は、順送速度が速く、ワーク全体が確実に成形型に接触して成形されるものではないため、外表面に凹凸があり、外観的には仕上がりのよいものではないが、管としての実質的強度や機能は備えているので、外観のよさを問われない部位で使用される管としてば、極めて好ましいものとなる。   The tube formed in this way has a fast forward speed and the entire work piece is not reliably in contact with the mold, so that the outer surface has irregularities and the appearance is good. However, since it has substantial strength and function as a tube, it is extremely preferable as a tube used at a site where the appearance is not questioned.

本実施形態に係る管の製造方法により板厚が2.3mmの普通鋼板と4.0mmの普通鋼板をワークWとして管の製造を試みた。各ワークWにおいて成形型の昇降ストロークを変更することなく行った。この結果、外表面が凸凹を有するものの、正常に管を成形することができた。   An attempt was made to manufacture a pipe using a normal steel plate having a thickness of 2.3 mm and a normal steel plate having a thickness of 4.0 mm as a work W by the method for manufacturing a pipe according to the present embodiment. Each workpiece W was performed without changing the lifting stroke of the mold. As a result, although the outer surface had irregularities, the tube could be formed normally.

なお、板厚がさらに厚いワークWにより管を製造する場合には、各成形型の昇降ストロークを変更することによりある程度対処することができる。
<第2の実施形態>
図9は本発明の第2の実施形態によるワークの成形状態を示す概略斜視図、図10は図9の要部を示す拡大平面図である。
In addition, when manufacturing a pipe | tube with the workpiece | work W whose plate | board thickness is still thicker, it can cope to some extent by changing the raising / lowering stroke of each shaping | molding die.
<Second Embodiment>
FIG. 9 is a schematic perspective view showing a molding state of a workpiece according to the second embodiment of the present invention, and FIG. 10 is an enlarged plan view showing a main part of FIG.

第1の実施形態では、予備成形用成形型P1を用いて、ワークWに複数の通孔Oを開設し軽量化を図っているが、ワークWの側端部には加工を施していないので、円筒状の管にされたとき、両側端部は単に近接するのみである。したがって、強力な捩じりや軸方向の力などが作用すると、近接した両側端部が離れ、強度不足となる可能性があり、強度のある管材にする場合には両側端部を溶接接合しなければならないこともある。   In the first embodiment, a plurality of through holes O are opened in the workpiece W by using the preforming mold P1 to reduce the weight, but the side end portion of the workpiece W is not processed. When made into a cylindrical tube, the ends on both sides are simply close together. Therefore, if strong torsion or axial force is applied, the adjacent side ends may be separated and the strength may be insufficient. To make a strong pipe, both ends must be welded together. Sometimes it is necessary.

本実施形態は、図9に示すように、ワークWの一側端部に凸状部Tを、他側端部に凹状部Hを形成し、円筒状の管にしたとき、凸状部Tと凹状部Hが相互に噛み合い、捩じりや軸方向の力などに対しても強度的に優れ、溶接接合の必要もない管を成形するものである。本実施形態のワークWは、予備成形用成形型P1を用いて、ワークWの一側端部に略矩形状をした凸状部Tを複数個形成し、他側端部に凸状部Tに対応する形状の略矩形状をした凹状部Hを凸状部Tと同数形成し、凸状部Tと凹状部Hが相互に噛み合うようにしている。   In the present embodiment, as shown in FIG. 9, when a convex portion T is formed at one end portion of the work W and a concave portion H is formed at the other end portion to form a cylindrical tube, the convex portion T is formed. And the concave portion H mesh with each other, forming a tube that is excellent in strength against torsion and axial force and does not require welding. The workpiece W of this embodiment forms a plurality of convex portions T having a substantially rectangular shape at one end portion of the workpiece W using the preforming mold P1, and the convex portion T at the other end portion. The number of concave portions H having a substantially rectangular shape corresponding to the number of the convex portions T is formed so that the convex portions T and the concave portions H mesh with each other.

特に、凸状部Tや凹状部Hの形状を定めるに当り、端縁部Ta,Haが送り方向に対し直交しないように形成すれば、両者の噛み合いが円滑に行われることが実験により判明した。これは、リストライク用の第1成形型P7と第2成形型P8との間などの中間部分において、ワークWは予備的に成形され、送り方向の先端側の凸状部Tと凹状部Hから相互に近付きつつ噛み合う点が影響しているものと思われる。   In particular, in determining the shape of the convex portion T and the concave portion H, it has been experimentally found that if the end edge portions Ta and Ha are formed so as not to be orthogonal to the feeding direction, the meshing of both ends smoothly. . This is because the workpiece W is preliminarily molded at an intermediate portion such as between the first molding die P7 and the second molding die P8 for wrist-like, and the convex portion T and the concave portion H on the tip side in the feed direction. It seems that the points that are engaged while approaching each other have an influence.

つまり、本実施形態では、図10に示すように、凹状部Hの、ワークWの送り方向(白抜き矢印方向)における前方側端縁部Hfを後傾させ、後方側端縁部HbをワークWの送り方向に対し略直角に形成している。ただし、凸状部T及び凹状部Hの角部は、両者が相互に円滑に噛み合うように滑らかな円弧に形成している。このようにすれば、矩形状の凸状部Tと凹状部Hの噛み合いによりワークの側端部の連結が強固になり、溶接接合することのない、強度的に優れた管を成形することができる。   That is, in this embodiment, as shown in FIG. 10, the front side edge Hf of the concave portion H in the workpiece W feeding direction (the direction of the white arrow) is tilted backward, and the rear side edge Hb is set to the workpiece. It is formed substantially perpendicular to the feed direction of W. However, the corners of the convex portion T and the concave portion H are formed into smooth arcs so that they can smoothly mesh with each other. In this way, the engagement of the rectangular convex portion T and the concave portion H strengthens the connection of the side end portions of the workpiece, and it is possible to form a tube having excellent strength without welding. it can.

ここにおいて、後傾傾斜角θ(ワークWの送り方向に直交する方向に対する傾斜角)を実験により検証すれば、0度〜10度が好ましいことが判明した。0度以下のときは、捩じりや軸方向の力などに対する強度不足が生じ、10度以上のときは、凸状部Tと凹状部Hが噛み合い時に干渉を起しやすくなった。   Here, when the backward inclination angle θ (inclination angle with respect to the direction orthogonal to the feeding direction of the workpiece W) is verified by experiment, it has been found that 0 to 10 degrees is preferable. When the angle was 0 ° or less, insufficient strength against torsion or axial force was generated, and when the angle was 10 ° or more, interference was likely to occur when the convex portion T and the concave portion H were engaged.

なお、凸状部Tと凹状部Hの形状は、略矩形状であって、図示のような波形状となるように複数個形成することが好ましいが、これのみでなく、両者が相互に噛み合い易い形状であれば、どのような形状であってもよく、例えば、三角形状のものが、いわばジグザグ状とされたもの、あるいは個々の凸状部Tと凹状部Hが種々の形状を有するものであってもよい。また、予備成形用成形型P1を用いる場合、先の実施形態と同様、多数の開口Oを同時に形成してもよい。   The convex portions T and the concave portions H are substantially rectangular, and it is preferable to form a plurality of the convex portions T and the concave portions H so as to have a wave shape as shown in the figure. Any shape can be used as long as it is easy to shape. For example, a triangular shape is a zigzag shape, or individual convex portions T and concave portions H have various shapes. It may be. When the preforming mold P1 is used, a large number of openings O may be formed at the same time as in the previous embodiment.

本発明は、上述した実施形態のみに限定されるものではなく、本発明の技術的思想内において当業者により種々変更が可能である。例えば、上述した実施形態は、乗用車のサスペンションで使用されるロッドについて説明したが、本発明は、これのみに限定されるものではなく、種々の部位に使用される管材として利用可能である。   The present invention is not limited to the above-described embodiments, and various modifications can be made by those skilled in the art within the technical idea of the present invention. For example, in the above-described embodiment, the rod used in the suspension of a passenger car has been described. However, the present invention is not limited to this, and can be used as a pipe material used in various parts.

また、本発明に係る管の製造方法としては、フォーミング工程、折り曲げ工程、リストライク工程における工程毎に、必ずしも複数対の成形型を使用する必要はなく、少なくとも1対の成形型を有していればよい。   In addition, as a method for manufacturing a pipe according to the present invention, it is not always necessary to use a plurality of pairs of forming dies for each step in the forming process, the bending process, and the restructuring process, and at least one pair of forming dies is provided. Just do it.

本発明は、例えば、車両のサスペンションで使用されるロッドなどの管の製造に好適に利用できる。   The present invention can be suitably used for manufacturing a tube such as a rod used in a vehicle suspension, for example.

1…フォーミング用成形型、
H…凹状部、
Ha…凹状部の側縁部、
L1〜L9…間隔、
P3…フォーミング用成形型、
P4〜P6‥折り曲げ用成形型、
P7、P8…リストライク用成形型、
T…凸状部、
Ta…凸状部の側縁部、
W…ワーク。
1 ... Forming mold,
H ... concave part,
Ha ... side edge of concave part,
L1-L9 ... interval,
P3: Forming mold,
P4 to P6 ... Bending mold
P7, P8 ... Wrist-like mold,
T: Convex part,
Ta: side edge of convex part,
W ... Work.

Claims (5)

帯板状のワークを円筒状の管に成形する管の製造方法であって、
前記ワークの送り方向に直交する方向での中央部及び側縁部を競り上げる形状とする型面を備えた一対のフォーミング用成形型で成形するフォーミング工程と、
前記フォーミング工程で成形されたワークの前記中央部を凹ませ側縁部を相互に近接させる方向に折り曲げ変形させる型面を備えた少なくとも一対の折り曲げ用成形型で成形する折り曲げ工程と、
前記折り曲げ工程で成形されたワークの前記中央部を半円状に成形し、前記側端部を相互に接するように加圧変形させる型面を備えた少なくとも一対のリストライク用成形型で成形するリストライク工程と、
を有し、
前記各工程の前記成形型は、各型面における稜線が前記ワークの送り方向の始端から終端に掛けて直線的に伸延する構成とし、かつ、前記フォーミング用成形型、前記折り曲げ用成形型及び前記リストライク用成形型の順に直列に所定間隔をあけて配置した状態で、前記ワークを前記フォーミング用成形型から前記リストライク用成形型に向って順送すると共に、前記各成形型を同時に作動させ、前記各成形型間に存在するワークを、相互に隣接する前記各成形型の加圧力により変形させるようにしたことを特徴とする管の製造方法。
A method of manufacturing a tube for forming a strip-shaped workpiece into a cylindrical tube,
A forming step of forming with a pair of forming molds provided with a mold surface that has a shape in which the center part and the side edge part in a direction perpendicular to the feeding direction of the workpiece are contested;
A bending step of forming with at least a pair of bending molds having a mold surface that is bent in the direction in which the central portion of the workpiece formed in the forming step is recessed and the side edges are brought close to each other;
The central part of the workpiece formed in the bending step is formed in a semicircular shape, and is formed by at least a pair of wrist-like molds having a mold surface that is pressure-deformed so that the side end portions are in contact with each other. Restorative process,
Have
The forming die in each step has a configuration in which a ridge line on each die surface extends linearly from the start end to the end in the feed direction of the workpiece, and the forming die, the bending die, and the In a state where a predetermined interval is arranged in series in the order of the wrist mold, the workpiece is sequentially fed from the forming mold to the wrist mold and the molds are simultaneously operated. A method for manufacturing a pipe, characterized in that a workpiece existing between the molding dies is deformed by the pressure of the molding dies adjacent to each other.
前記ワークを前記第1成形型に送り込む前に、前記ワークの側端部から前記ワークの送り方向に直交する方向に伸延する切込みを入れるノッチ工程と、前記ワークが前記第3成形型から送り出されると前記切込み部分を切り離すセパレート工程と、を有する請求項1に記載の管の製造方法。   A notch step for making a notch extending from a side end of the workpiece in a direction perpendicular to the feeding direction of the workpiece before feeding the workpiece into the first molding die; and the workpiece is fed out from the third molding die. The manufacturing method of the pipe | tube of Claim 1 which has a separate process which cuts off and the said notch part. 前記ワークを前記第1成形型に送り込む前に、前記ワークの一側端部に少なくとも1つの凹状部を、前記ワークの他側端部に前記凹状部と噛み合う凸状部を形成する予備工程を有することを特徴とする請求項1又は2に記載の管の製造方法。   Before feeding the workpiece into the first mold, a preliminary step of forming at least one concave portion at one end of the workpiece and a convex portion engaging with the concave portion at the other end of the workpiece. The method of manufacturing a pipe according to claim 1, wherein the pipe has a structure. 前記凸状部及び凹状部は、矩形状であって、ワークの送り方向における前方側端縁部を後傾させ、後方側端縁部をワークの送り方向に対し略直角に形成したことを特徴とする請求項3に記載の管の製造方法。   The convex portion and the concave portion are rectangular, and the front side edge in the workpiece feeding direction is inclined backward, and the rear side edge is formed substantially perpendicular to the workpiece feeding direction. The manufacturing method of the pipe | tube of Claim 3. 前記ワークを前記第1成形型に送り込む前に、前記ワークに複数の通孔を開設する予備工程を有することを特徴とする請求項1〜4のいずれかに記載の管の製造方法。   The method for manufacturing a pipe according to any one of claims 1 to 4, further comprising a preliminary step of opening a plurality of through holes in the work before the work is fed into the first mold.
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