JP2011104167A - Cover for electric water heating apparatus - Google Patents

Cover for electric water heating apparatus Download PDF

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JP2011104167A
JP2011104167A JP2009263159A JP2009263159A JP2011104167A JP 2011104167 A JP2011104167 A JP 2011104167A JP 2009263159 A JP2009263159 A JP 2009263159A JP 2009263159 A JP2009263159 A JP 2009263159A JP 2011104167 A JP2011104167 A JP 2011104167A
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lid
steam
concave portion
lid plate
inner member
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JP5411665B2 (en
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Tadamichi Moriyama
忠道 森山
Keiichi Tatsumi
敬一 辰巳
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Zojirushi Corp
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<P>PROBLEM TO BE SOLVED: To provide a cover for an electric water heating apparatus improving durability while reducing cost. <P>SOLUTION: A lower cover member 3 includes an outer member 31 having an opening 31a, and an inner member 32 disposed to block the opening 31a of the outer member 31. The inner member 32 is formed of a heat resistant material in a state of having a downwardly opened recessed part 32a and a ventilation port 32b serving for communication between the inside and outside of the recessed part 32a. The inner member 32 is provided in such a state that the edge part 32g of the recessed part 32a abuts on or is close to the upper face of an inner cover plate 4 over the whole periphery, and a ventilation chamber 8 is formed partitioned between the recessed part 32a of the inner member 32 and the upper face of the inner cover plate 4. The inner cover plate 4 is provided with a steam delivery port 41 communicating with the ventilation chamber 8, and a steam passage 6 allows steam generated from an apparatus body to flow through the steam delivery port 41 of the inner cover plate 4, the ventilation chamber 8, the ventilation port 32b and a steam discharge port 2a of an upper cover member 2 and to be discharged to the outside from the steam discharge port 2a. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、上蓋部材とその下方の下蓋部材とその下方の内蓋板とが一体的に組み付けられ、前記内蓋板の下方の装置本体から発生した蒸気を外部に排出するための蒸気通路が、前記内蓋板、前記下蓋部材、前記上蓋部材を通じて設けられた電気湯沸し装置の蓋に関する。   In the present invention, a steam passage for exhausting steam generated from an apparatus main body below the inner lid plate to which the upper lid member, the lower lid member below the upper lid member, and the inner lid plate below the upper lid member are integrally assembled. This relates to the lid of the electric water heater provided through the inner lid plate, the lower lid member, and the upper lid member.

かかる電気湯沸し装置の蓋は、装置本体に備えられた湯水貯留部の開口を覆うものであり、内蓋板、下蓋部材、上蓋部材を通じて設けられた蒸気通路を通して、装置本体から発生した蒸気を外部に排出する構成となっている。ちなみに、電気湯沸し装置の具体例としては、電気ポット、電気ケトル、沸騰式の加湿機等がある。   The lid of the electric water heater covers the opening of the hot water storage section provided in the apparatus main body, and the steam generated from the apparatus main body is passed through the steam passage provided through the inner lid plate, the lower lid member, and the upper lid member. It is configured to discharge to the outside. Incidentally, specific examples of the electric water heater include an electric kettle, an electric kettle, a boiling humidifier, and the like.

このような電気湯沸し装置の蓋において、従来は、内蓋板及び下蓋部材夫々が、湯水貯留部の開口の略全域を覆う形状に構成され、それら内蓋板の上面と下蓋部材の下面との間にそれらの略全面にわたって空間が形成されて、蒸気通路が、内蓋板と下蓋部材との間の空間を通して蒸気を通流させるように構成されていた(例えば、特許文献1、2参照。)。   In the lid of such an electric water heater, conventionally, each of the inner lid plate and the lower lid member is configured to cover substantially the entire area of the opening of the hot water reservoir, and the upper surface of the inner lid plate and the lower surface of the lower lid member. A space is formed over substantially the entire surface between them, and the steam passage is configured to allow steam to flow through the space between the inner lid plate and the lower lid member (for example, Patent Document 1, 2).

2004−81329号公報No. 2004-81329 2006−75292号公報2006-75292

ところで、内蓋板は装置本体の湯水貯留部内に曝されることから、金属等の耐熱性に優れた材料で形成される。一方、下蓋部材は、電気湯沸し装置の蓋の低廉化を図るために、耐熱性を抑えた低耐熱材により形成されるのが一般である。   By the way, since the inner lid plate is exposed to the hot water storage part of the apparatus main body, it is formed of a material having excellent heat resistance such as metal. On the other hand, the lower lid member is generally formed of a low heat resistant material with reduced heat resistance in order to reduce the cost of the lid of the electric water heater.

しかしながら、従来の電気湯沸し装置の蓋では、下蓋部材の下面が略全面にわたって装置本体から発生した蒸気に曝されるので、下蓋部材が低耐熱材により形成されていると、下蓋部材が蒸気の影響を受け易かった。それによって、電気湯沸し装置の蓋の耐久性が低下する虞があった。
一方、電気湯沸し装置の蓋の耐久性の低下を防止するために、下蓋部材の全体を耐熱材により形成すると、コストアップとなって電気湯沸し装置の蓋の価格が上昇することになる。
However, in the lid of the conventional electric water heater, since the lower surface of the lower lid member is exposed to the vapor generated from the apparatus main body over substantially the entire surface, if the lower lid member is formed of a low heat resistant material, the lower lid member It was easily affected by steam. As a result, the durability of the lid of the electric water heater may be reduced.
On the other hand, in order to prevent the durability of the lid of the electric water heater from being lowered, if the entire lower lid member is formed of a heat-resistant material, the cost increases and the price of the lid of the electric water heater increases.

又、耐熱材としての耐熱性の樹脂は、一般には、表面が粗いために光沢がなく、又、本来クリーム色等の色がついているために所望の色に着色し難いものであるので、蓋部材の全体を耐熱性の樹脂により形成すると、外観を損なう問題もあった。
更に、下蓋部材と上蓋部材との間には空間が存在するが、下蓋部材の略全面にわたって蒸気通路を構成するための空間を形成することから、下蓋部材と上蓋部材との間に存在する空間が狭くなり、下蓋部材と上蓋部材との間の空間を有効利用できないという問題もあった。尚、本空間は、省エネルギー効果を向上させるための断熱材等を収納する空間として利用される。
In addition, a heat-resistant resin as a heat-resistant material generally has no gloss due to its rough surface, and it is difficult to be colored into a desired color because it originally has a color such as cream. When the entire member is formed of a heat-resistant resin, there is a problem that the appearance is impaired.
Further, although there is a space between the lower lid member and the upper lid member, a space for forming a steam passage is formed over substantially the entire surface of the lower lid member, so that a space is formed between the lower lid member and the upper lid member. There is also a problem that the existing space becomes narrow and the space between the lower lid member and the upper lid member cannot be effectively used. This space is used as a space for storing a heat insulating material or the like for improving the energy saving effect.

本発明は、かかる実情に鑑みてなされたものであり、その目的は、低廉化を図りながら、耐久性を向上し得る電気湯沸し装置の蓋を提供することにある。   This invention is made | formed in view of this situation, The objective is to provide the lid | cover of the electric water heater which can improve durability, aiming at cost reduction.

上記目的を達成するための本発明に係る電気湯沸し装置の蓋は、上蓋部材とその下方の下蓋部材とその下方の内蓋板とが一体的に組み付けられ、前記内蓋板の下方の装置本体から発生した蒸気を外部に排出するための蒸気通路が、前記内蓋板、前記下蓋部材、前記上蓋部材を通じて設けられた電気湯沸し装置の蓋であって、
その特徴構成は、前記下蓋部材が、開口部を備えた外側部材とその外側部材の開口部を塞ぐように配置される内側部材とを備えて構成され、
前記内側部材が、下方に開口する凹状部を備え且つその凹状部内外を連通する通気口を備える状態に、耐熱材にて形成され、
前記内側部材が、前記凹状部の縁部が全周にわたって前記内蓋板の上面に当接又は近接する状態で設けられて、前記内側部材の凹状部と前記内蓋板の上面との間に通気室が仕切り形成され、
前記内蓋板に、前記通気室に連通する蒸気送出口が設けられ、
前記蒸気通路が、前記装置本体から発生した蒸気を前記内蓋板の蒸気送出口、前記通気室、前記通気口、前記上蓋部材の蒸気排出口を通して通流させて、前記蒸気排出口から外部に排出するように構成されている点にある。
In order to achieve the above object, the lid of the electric water heater according to the present invention comprises an upper lid member, a lower lid member below the upper lid member, and an inner lid plate below the upper lid member, and a device below the inner lid plate. A steam passage for discharging steam generated from the main body to the outside is a lid of an electric water heater provided through the inner lid plate, the lower lid member, and the upper lid member,
The characteristic configuration is configured such that the lower lid member includes an outer member having an opening and an inner member arranged to close the opening of the outer member.
The inner member is formed of a heat-resistant material in a state having a concave portion that opens downward and a vent that communicates the inside and outside of the concave portion.
The inner member is provided in a state where the edge of the concave portion is in contact with or close to the upper surface of the inner lid plate over the entire circumference, and between the concave portion of the inner member and the upper surface of the inner lid plate. A ventilation chamber is formed as a partition,
The inner lid plate is provided with a steam outlet communicating with the vent chamber,
The steam passage allows the steam generated from the apparatus main body to flow through the steam delivery port of the inner lid plate, the vent chamber, the vent port, and the steam discharge port of the upper lid member, and from the steam discharge port to the outside. The point is that it is configured to discharge.

上記特徴構成によれば、装置本体から発生した蒸気は、内蓋板の蒸気送出口、内側部材の凹状部と内蓋板の上面との間に仕切り形成された通気室、内側部材の凹状部に備えられた通気口、上蓋部材の蒸気排出口を通って通流して、蒸気排出口から外部に排出される。   According to the above characteristic configuration, the steam generated from the apparatus main body is a vapor delivery port of the inner lid plate, a vent chamber formed between the concave portion of the inner member and the upper surface of the inner lid plate, and the concave portion of the inner member. The air flows through the vent hole provided in the above and the steam outlet of the upper lid member, and is discharged to the outside from the steam outlet.

つまり、装置本体から発生した蒸気は、内蓋板と下蓋部材との間では、下蓋部材の一部を構成する内側部材の凹状部と内蓋板の上面との間に仕切り形成された通気室のみを通って通流して、通気口から通気室外に流出し、その後は、上蓋部材の蒸気排出口にまで導かれるので、下蓋部材の外側部材が蒸気に曝されるのを極力抑制することができる。
又、蒸気に曝される内側部材は耐熱材にて形成することにより、蒸気の影響を低減することができる。一方、蒸気に曝されるのを極力抑制することができる外側部材は、低耐熱材にて形成しても劣化を防止することができるので、外側部材を低耐熱材にて形成することにより、コストダウンを図ることができる。
従って、低廉化を図りながら、耐久性を向上し得る電気湯沸し装置の蓋を提供することができるようになった。
又、下蓋部材の外側部材を蓋の側周面を形成するように構成し、その外側部材を低耐熱性の樹脂にて形成することにより、低耐熱性の樹脂は光沢がありしかも所望の色に着色し易いので、下蓋部材の全体を耐熱性の樹脂にて形成する場合に比べて、外観を向上することができる。
更に、下蓋部材の外側部材と上蓋部材との間には、広い空間を確保することができるので、下蓋部材と上蓋部材との間の空間を、例えば断熱材の充填等に有効利用することができ、省エネルギー効果を向上させることができる。
That is, the steam generated from the apparatus main body is partitioned between the inner lid plate and the lower lid member, between the concave portion of the inner member constituting a part of the lower lid member and the upper surface of the inner lid plate. It flows only through the ventilation chamber and flows out of the ventilation chamber from the ventilation port. After that, it is led to the vapor discharge port of the upper lid member, so that the outer member of the lower lid member is prevented from being exposed to vapor as much as possible. can do.
Further, the inner member exposed to the steam is formed of a heat-resistant material, so that the influence of the steam can be reduced. On the other hand, since the outer member that can suppress exposure to steam as much as possible can prevent deterioration even if formed with a low heat resistant material, by forming the outer member with a low heat resistant material, Cost can be reduced.
Therefore, it has become possible to provide a lid for an electric water heater that can improve the durability while reducing the cost.
Further, the outer member of the lower lid member is configured to form the side peripheral surface of the lid, and the outer member is formed of a low heat resistant resin, so that the low heat resistant resin is glossy and desired. Since it is easy to color, the appearance can be improved as compared with the case where the entire lower lid member is formed of a heat resistant resin.
Furthermore, since a wide space can be secured between the outer member of the lower lid member and the upper lid member, the space between the lower lid member and the upper lid member is effectively used for, for example, filling a heat insulating material. Energy saving effect can be improved.

本発明に係る電気湯沸し装置の蓋の更なる特徴構成は、前記内側部材の凹状部の縁部の外周側に、外側に向けて斜め下向きに開口する嵌め込み部が前記凹状部の周方向に沿って環状に設けられ、
環状の封止部材が、前記内蓋板の上面に当接する状態で前記嵌め込み部内に嵌め込んで設けられている点にある。
According to a further characteristic configuration of the lid of the electric water heater according to the present invention, a fitting portion that opens obliquely downward toward the outside is provided along the circumferential direction of the concave portion on the outer peripheral side of the edge portion of the concave portion of the inner member. Provided in a ring,
An annular sealing member is provided so as to be fitted in the fitting portion in a state of being in contact with the upper surface of the inner lid plate.

上記特徴構成によれば、環状の封止部材が、内側部材の凹状部の縁部の外周側に外側に向けて斜め下向きに開口するように設けられた環状の嵌め込み部内に嵌め込んで設けられるので、封止部材が凹状部の縁部の外周側に配設されることになる。
つまり、蒸気が内側部材の凹状部の縁部と内蓋板の上面との間から通気室外に漏出するのを防止するために、それらの間を気密状に封止する封止部材を設けるにしても、その封止部材を凹状部の縁部の外周側に配設することができるので、封止部材が蒸気に曝されるのを極力抑制することができる。
従って、封止部材の劣化をも極力抑制することができるようになった。
According to the above characteristic configuration, the annular sealing member is provided by being fitted into the annular fitting portion provided so as to open obliquely downward toward the outside on the outer peripheral side of the edge portion of the concave portion of the inner member. Therefore, the sealing member is disposed on the outer peripheral side of the edge of the concave portion.
In other words, in order to prevent vapor from leaking out of the ventilation chamber from between the edge of the concave portion of the inner member and the upper surface of the inner lid plate, a sealing member that seals the space between them is provided. However, since the sealing member can be disposed on the outer peripheral side of the edge of the concave portion, exposure of the sealing member to steam can be suppressed as much as possible.
Therefore, it has become possible to suppress degradation of the sealing member as much as possible.

本発明に係る電気湯沸し装置の蓋の更なる特徴構成は、前記内蓋板の上面に、前記封止部材及び前記凹状部の縁部を嵌め込み可能な溝部が環状に設けられ、
前記封止部材が前記嵌め込み部の内面と前記溝部の内面との間に挟持される状態で、前記封止部材及び前記凹状部の縁部が前記溝部に嵌め込まれている点にある。
According to a further feature of the lid of the electric water heater according to the present invention, the upper surface of the inner lid plate is provided with an annular groove portion into which the edge of the sealing member and the concave portion can be fitted,
The sealing member and the edge of the concave portion are fitted into the groove portion in a state where the sealing member is sandwiched between the inner surface of the fitting portion and the inner surface of the groove portion.

上記特徴構成によれば、内側部材の凹状部の縁部及び封止部材が内蓋板の上面の溝部に嵌め込まれた状態で、封止部材が嵌め込み部の内面と溝部の内面との間に挟持されるので、封止部材を内側部材の嵌め込み部と内蓋板の溝部との間に押圧状態で的確に保持することができる。
従って、通気室外への蒸気の漏出を的確に防止することができるので、下蓋部材の外側部材等、通気室の外部に設けられる部材の劣化を的確に防止することができるようになった。
According to the above characteristic configuration, the sealing member is interposed between the inner surface of the fitting portion and the inner surface of the groove portion in a state where the edge of the concave portion of the inner member and the sealing member are fitted into the groove portion on the upper surface of the inner lid plate. Since it is clamped, the sealing member can be accurately held in a pressed state between the fitting portion of the inner member and the groove portion of the inner lid plate.
Accordingly, it is possible to accurately prevent the leakage of steam to the outside of the ventilation chamber, and thus it is possible to accurately prevent the deterioration of the members provided outside the ventilation chamber, such as the outer member of the lower lid member.

本発明に係る電気湯沸し装置の蓋の更なる特徴構成は、前記内側部材と前記外側部材とを連結する複数の連結部が、前記内側部材における前記凹状部の縁部の外周側に周方向に分散して設けられている点にある。   According to a further characteristic configuration of the lid of the electric water heater according to the present invention, a plurality of connecting portions that connect the inner member and the outer member are arranged circumferentially on the outer peripheral side of the edge of the concave portion in the inner member. This is in a distributed manner.

上記特徴構成によれば、内側部材と外側部材とを連結する複数の連結部が、内側部材における凹状部の縁部の外周側に周方向に分散して設けられる構成であるので、連結部が蒸気に曝されるのを抑制することが可能となる。従って、複数の連結部の劣化をも抑制することができる。   According to the above characteristic configuration, the plurality of connecting portions that connect the inner member and the outer member are provided in a circumferentially distributed manner on the outer peripheral side of the edge portion of the concave portion in the inner member. It becomes possible to suppress exposure to steam. Therefore, deterioration of a plurality of connecting portions can also be suppressed.

本発明に係る電気湯沸し装置の蓋の更なる特徴構成は、前記蒸気通路の途中に、その蒸気通路を通して湯水が外部に漏出するのを防止する安全弁部が設けられ、その安全弁部が、蒸気入口を有する弁収納部とその弁収納部内に設けられた弁体とを備えて構成され、
前記内側部材の凹状部が、前記内蓋板の上面に当接又は近接する壁部を備え、
前記弁収納部が、樹脂成形により前記内側部材の凹状部の壁部と一体的に形成されていると共に、当該壁部には、前記蒸気入口が前記通気室に連通するように形成されている点にある。
According to a further feature of the lid of the electric water heater according to the present invention, a safety valve portion is provided in the middle of the steam passage to prevent leakage of hot water through the steam passage, and the safety valve portion is connected to the steam inlet. Comprising a valve storage portion having a valve body provided in the valve storage portion,
The concave portion of the inner member includes a wall portion that is in contact with or close to the upper surface of the inner lid plate,
The valve storage portion is formed integrally with a wall portion of the concave portion of the inner member by resin molding, and the steam inlet is formed in the wall portion so as to communicate with the ventilation chamber. In the point.

上記特徴構成によれば、蒸気通路の途中に、その蒸気通路を通して湯水が外部に漏出するのを防止する安全弁部が設けられているので、万が一、電気湯沸し装置が傾いたり倒れたりしても、装置本体内から湯水が外部に漏出するのを防止することができる。
そして、その安全弁部を構成する弁収納部が、樹脂成形により内側部材の凹状部の壁部と一体的に形成されていると共に、当該壁部には、蒸気入口が通気室に連通するように形成されているので、通気室内に流入した蒸気の全てを的確に安全弁部に導くようにしながら、製造コストの低減を図ることができる。
従って、蒸気通路を通して湯水が外部に漏出するのを防止する安全弁部を備えた電気湯沸し装置の蓋において、より一層低廉化を図りながら、耐久性を向上することができるようになった。
According to the above characteristic configuration, since a safety valve portion is provided in the middle of the steam passage to prevent hot water from leaking outside through the steam passage, even if the electric water heater tilts or falls, It is possible to prevent leakage of hot water from the inside of the apparatus main body.
And the valve storage part which comprises the safety valve part is integrally formed with the wall part of the concave part of the inner member by resin molding, and the steam inlet is connected to the venting chamber in the wall part Since it is formed, it is possible to reduce the manufacturing cost while accurately guiding all of the steam flowing into the ventilation chamber to the safety valve portion.
Therefore, the durability of the lid of the electric water heater equipped with a safety valve portion for preventing the hot water from leaking outside through the steam passage can be improved while further reducing the cost.

本発明に係る電気湯沸し装置の蓋の更なる特徴構成は、耐熱材にて形成されて、前記蒸気排出口に嵌め込まれる排出口キャップ、及び、耐熱材にて形成されて、前記内側部材の前記通気口と前記排出口キャップとを連通する連通部材が設けられ、
前記蒸気通路が、蒸気を前記蒸気送出口、前記通気室、前記通気口、前記連通部材、前記排出口キャップを通して通流させて、前記排出口キャップから外部に排出するように構成されている点にある。
A further characteristic configuration of the lid of the electric water heater according to the present invention is formed of a heat-resistant material, and is formed of a discharge port cap fitted into the steam discharge port, and a heat-resistant material, and the inner member A communication member is provided for communicating the vent and the discharge cap;
The steam passage is configured to allow steam to flow through the steam outlet, the vent chamber, the vent, the communication member, and the outlet cap and to discharge the steam from the outlet cap to the outside. It is in.

上記特徴構成によれば、蒸気通路がその経路の全長にわたって耐熱材にて構成されるので、蒸気の影響を低減して耐久性を向上することができる。
又、上蓋部材が蒸気に曝されるのを極力抑制することができるので、その上蓋部材を低耐熱性の樹脂にて形成することが可能となり、低廉化及び外観の向上を図ることができる。
従って、低廉化及び外観の向上をより一層図りながら、耐久性を向上することができるようなった。
According to the above characteristic configuration, since the steam passage is formed of the heat-resistant material over the entire length of the path, the influence of the steam can be reduced and the durability can be improved.
Moreover, since it is possible to suppress the upper lid member from being exposed to steam as much as possible, it is possible to form the upper lid member with a low heat-resistant resin, and it is possible to reduce the cost and improve the appearance.
Therefore, the durability can be improved while further reducing the cost and improving the appearance.

電気ポットの斜視図Perspective view of electric kettle 電気ポットの蓋の分解斜視図Disassembled perspective view of electric pot lid 電気ポットの蓋の縦断側面図Vertical side view of electric pot lid 電気ポットの蓋の縦断側面斜視図Vertical side perspective view of electric pot lid 電気ポットの蓋の縦断後面図Electrical pot lid rear view 電気ポットの蓋の要部を示す縦断側面図Vertical side view showing the main part of the lid of the electric pot 別実施形態に係る電気ポットの蓋の要部を示す縦断側面図Longitudinal side view showing main part of lid of electric pot according to another embodiment

以下、図面に基づいて、本発明を電気湯沸し装置としての電気ポットの蓋に適用した場合の実施の形態を説明する。
図1に示すように、電気ポットは、上側開放の概略容器状に構成された装置本体200と、その開口(図示せず)を覆う蓋100を主な部材として構成されている。
装置本体200は、詳細な説明及び図示を省略して簡単に説明すると、内部の貯留部(図示せず)に貯留される湯水を加熱する電気ヒータ(図示せず)、貯留部内の湯水を吐出口201から吐出するポンプ(図示せず)、操作部202等が設けられている。
蓋100は、その後部に設けられた横方向の揺動軸1(図2〜4参照)により揺動自在に装置本体200に取り付けられ、その蓋100の揺動軸1での揺動により装置本体200の開口を開閉するように構成されている。
DESCRIPTION OF EMBODIMENTS Hereinafter, an embodiment in the case where the present invention is applied to a lid of an electric pot as an electric water heater will be described with reference to the drawings.
As shown in FIG. 1, the electric pot is composed mainly of an apparatus main body 200 configured in a generally open container shape and a lid 100 covering the opening (not shown).
The apparatus main body 200 will be described briefly without detailed description and illustration. An electric heater (not shown) for heating hot water stored in an internal storage part (not shown), and discharging hot water in the storage part. A pump (not shown) for discharging from the outlet 201, an operation unit 202, and the like are provided.
The lid 100 is attached to the apparatus main body 200 so as to be swingable by a lateral swing shaft 1 (see FIGS. 2 to 4) provided at the rear portion thereof, and the device is moved by swinging of the cover 100 on the swing shaft 1. The opening of the main body 200 is configured to open and close.

図2及び図3に示すように、蓋100は、上蓋部材2とその下方の下蓋部材3とその下方の内蓋板4とが、上蓋部材2と下蓋部材3との間に断熱材5を充填した状態で一体的に組み付けられて構成されている。
そして、図3〜図5において破線で示すように、内蓋板4の下方の装置本体200から発生した蒸気を外部に排出するための蒸気通路6が、内蓋板4、下蓋部材3、断熱材5、上蓋部材2を通じて設けられている。
又、蒸気通路6の途中に、その蒸気通路6を通して湯水が外部に漏出するのを防止する安全弁部7が設けられ、その安全弁部7が、蒸気入口71を有する弁収納部72とその弁収納部72内に設けられた弁体73とを備えて構成されている。
As shown in FIGS. 2 and 3, the lid 100 includes a heat insulating material between the upper lid member 2, the lower lid member 3 below the upper lid member 2, and the inner lid plate 4 below the upper lid member 2. 5 is assembled and integrated in a state filled with 5.
3 to 5, the steam passage 6 for discharging the steam generated from the apparatus main body 200 below the inner lid plate 4 to the outside includes the inner lid plate 4, the lower lid member 3, The heat insulating material 5 and the upper lid member 2 are provided.
Further, a safety valve portion 7 for preventing hot water from leaking outside through the steam passage 6 is provided in the middle of the steam passage 6. The safety valve portion 7 includes a valve storage portion 72 having a steam inlet 71 and its valve storage. And a valve body 73 provided in the portion 72.

図2〜図4に示すように、本発明では、下蓋部材3が、開口部31aを備えた外側部材31とその外側部材31の開口部31aを塞ぐように配置される内側部材32とを備えて構成されている。
その内側部材32が、下方に開口する凹状部32aを備え且つその凹状部32a内外を連通する通気口32bを備える状態に、耐熱材にて形成されている。
内側部材32が、凹状部32aの縁部32gが全周にわたって内蓋板4の上面に近接する状態で設けられて、内側部材32の凹状部32aと内蓋板4の上面との間に通気室8が仕切り形成され、内蓋板4に、通気室8に連通する蒸気送出口41が設けられている。
そして、図3〜図5に示すように、蒸気通路6が、装置本体200から発生した蒸気を内蓋板4の蒸気送出口41、通気室8、蒸気入口71、安全弁部7、通気口32b、上蓋部材2の蒸気排出口2aを通して通流させて、その蒸気排出口2aから外部に排出するように構成されている。
As shown in FIGS. 2 to 4, in the present invention, the lower lid member 3 includes an outer member 31 having an opening 31 a and an inner member 32 disposed so as to close the opening 31 a of the outer member 31. It is prepared for.
The inner member 32 is formed of a heat-resistant material so as to have a concave portion 32a that opens downward and a vent 32b that communicates the inside and outside of the concave portion 32a.
The inner member 32 is provided in a state where the edge portion 32g of the concave portion 32a is close to the upper surface of the inner lid plate 4 over the entire circumference, and ventilation is provided between the concave portion 32a of the inner member 32 and the upper surface of the inner lid plate 4. The chamber 8 is partitioned and a steam delivery port 41 communicating with the ventilation chamber 8 is provided on the inner lid plate 4.
As shown in FIGS. 3 to 5, the steam passage 6 allows the steam generated from the apparatus main body 200 to pass through the steam outlet 41, the vent chamber 8, the steam inlet 71, the safety valve portion 7, and the vent 32 b of the inner lid plate 4. In addition, it is configured to flow through the steam discharge port 2a of the upper lid member 2 and discharge to the outside from the vapor discharge port 2a.

図2〜図5に示すように、この実施形態では、内側部材32の凹状部32aが、内蓋板4の上面に近接する壁部32cを備え、弁収納部72が、樹脂成形により内側部材32の凹状部32aの壁部32cと一体的に形成されていると共に、当該壁部32cには、蒸気入口71が通気室8に連通するように形成されている。   As shown in FIGS. 2 to 5, in this embodiment, the recessed portion 32 a of the inner member 32 includes a wall portion 32 c close to the upper surface of the inner lid plate 4, and the valve storage portion 72 is formed by resin molding. In addition to being formed integrally with the wall portion 32 c of the concave portion 32 a of 32, a steam inlet 71 is formed in the wall portion 32 c so as to communicate with the ventilation chamber 8.

蓋100の各部について、説明を加える。
図2〜図4に示すように、上蓋部材2には、その前部に位置させて、蓋100を開き操作をするための開き操作レバー9が設けられ、前記蒸気排出口2aには、複数の蒸気排出用スリット10aを有する排出口キャップ10が嵌め込まれている。尚、詳細は後述するが、排出口キャップ10は、下蓋部材3の内側部材32に2本のネジ15により取り付けられている。又、蓋100において、揺動軸1及び開き操作レバー9が並ぶ方向を前後方向とする。
排出口キャップ10は、PPS(ポリフェニレンサルファイド)、SPS(ジンジオタクチックポリスチレン)等の耐熱樹脂による成形加工により形成され、上蓋部材2は、PPS、SPS等の耐熱樹脂よりも耐熱性が低いPP(ポリプロピレン)樹脂等の低耐熱樹脂による成形加工により形成される。ちなみに、PP樹脂等の低耐熱樹脂は、光沢がありしかも所望の色に着色し易いので、蓋100の上面を形成する上蓋部材2を低耐熱樹脂にて形成することにより、蓋100の外観を向上することができる。
A description will be given of each part of the lid 100.
As shown in FIGS. 2 to 4, the upper lid member 2 is provided with an opening operation lever 9 for opening the lid 100, which is positioned at the front portion thereof. The steam discharge port 2 a includes a plurality of opening operation levers 9. A discharge port cap 10 having a vapor discharge slit 10a is fitted. Although the details will be described later, the discharge port cap 10 is attached to the inner member 32 of the lower lid member 3 by two screws 15. In the lid 100, the direction in which the swing shaft 1 and the opening operation lever 9 are arranged is the front-rear direction.
The discharge port cap 10 is formed by a molding process using a heat-resistant resin such as PPS (polyphenylene sulfide) or SPS (gindiotactic polystyrene), and the upper lid member 2 is PP (having lower heat resistance than a heat-resistant resin such as PPS or SPS). It is formed by molding with a low heat resistant resin such as (polypropylene) resin. Incidentally, since the low heat-resistant resin such as PP resin is glossy and easily colored in a desired color, the appearance of the lid 100 can be improved by forming the upper lid member 2 that forms the upper surface of the lid 100 with the low heat-resistant resin. Can be improved.

図2〜図4に示すように、下蓋部材3の外側部材31は、蓋100の側周面を形成するものであり、軸心方向の中間部に隔壁部31bを備えた概ね円筒状に構成されて、その隔壁部31bに、内側部材32により塞がれる前記開口部31aが長手方向を前後方向に沿わせた長孔状に設けられている。
又、図2及び図4に示すように、外側部材31の隔壁部31bにおける開口部31aの外周部には、下向きに開口する複数(この実施形態では4個)のネジ孔部31cが周方向に分散して形成され、図3〜図5に示すように、外側部材31の下端開口縁部には、環状のパッキン嵌め込み部31dが突設されている。
更に、図3及び図4に示すように、外側部材31の上部開口部の後部の外周部には、前記揺動軸1が設けられている。
As shown in FIGS. 2 to 4, the outer member 31 of the lower lid member 3 forms a side peripheral surface of the lid 100, and has a substantially cylindrical shape with a partition wall portion 31 b in the middle in the axial direction. The opening 31a that is configured and is blocked by the inner member 32 is provided in the partition wall 31b in the shape of a long hole whose longitudinal direction is along the front-rear direction.
As shown in FIGS. 2 and 4, a plurality (four in this embodiment) of screw hole portions 31 c opening downward are provided in the circumferential direction on the outer peripheral portion of the opening portion 31 a in the partition wall portion 31 b of the outer member 31. As shown in FIGS. 3 to 5, an annular packing fitting portion 31 d protrudes from the lower end opening edge of the outer member 31.
Further, as shown in FIGS. 3 and 4, the swing shaft 1 is provided on the outer periphery of the rear portion of the upper opening of the outer member 31.

この下蓋部材3の外側部材31は、PP樹脂等の低耐熱樹脂による成形加工により形成される。
蓋100の側周面を形成する下蓋部材3の外側部材31を、光沢がありしかも所望の色に着色し易い低耐熱樹脂により形成することにより、蓋100の外観を向上することができる。
The outer member 31 of the lower lid member 3 is formed by molding using a low heat resistant resin such as PP resin.
The outer appearance of the lid 100 can be improved by forming the outer member 31 of the lower lid member 3 forming the side peripheral surface of the lid 100 with a low heat-resistant resin that is glossy and easily colored in a desired color.

図2〜図4に示すように、下蓋部材3の内側部材32は、外側部材31の開口部31aに嵌め込み可能な横断面形状が概ね長円状の環状の壁部32cと、環状の壁部32cの上部を覆う天井部32dと、環状の壁部32cの下端のやや上方の鍔状部32eとを備えて構成され、環状の壁部32cとその上部を覆う天井部32dにより、前記凹状部32aが構成されている。そして、環状の壁部32cにおける鍔状部32eよりも下方側の部分が、凹状部32aの縁部32gに相当する。
凹状部32aの天井部32dは、凹状部長手方向一端側の高さが低い低天井部分と、凹状部長手方向他端側で低天井部分よりも高さが高い高天井部分とからなる2段状に構成され、天井部32dの高天井部分に、前記通気口32bが設けられている。
As shown in FIGS. 2 to 4, the inner member 32 of the lower lid member 3 includes an annular wall portion 32 c having a generally oval cross-sectional shape that can be fitted into the opening 31 a of the outer member 31, and an annular wall. 32 d of ceiling part 32d which covers the upper part of part 32c, and a slightly upper bowl-like part 32e of the lower end of annular wall part 32c are constituted, and it is said concave shape by annular wall part 32c and ceiling part 32d which covers the upper part. The part 32a is configured. And the part below the collar-shaped part 32e in the cyclic | annular wall part 32c is equivalent to the edge part 32g of the concave-shaped part 32a.
The ceiling portion 32d of the concave portion 32a has a two-stage structure including a low ceiling portion having a low height on one end side in the longitudinal direction of the concave portion and a high ceiling portion having a height higher than the low ceiling portion on the other end side in the longitudinal direction of the concave portion. The vent 32b is provided in the high ceiling portion of the ceiling portion 32d.

図3及び図4に示すように、内側部材32が、その凹状部32aが外側部材31の開口部31aに嵌め込まれた状態で配置されると、内側部材32の鍔状部32eの上面が外側部材31の隔壁部31bの下面に当接する状態となり、図2及び図4に示すように、内側部材32の鍔状部32eには、外側部材31の複数のネジ孔部31cにそれぞれ連通する複数(この実施形態では4個)のネジ挿通孔32fが形成されている。   As shown in FIGS. 3 and 4, when the inner member 32 is disposed in a state in which the concave portion 32 a is fitted into the opening 31 a of the outer member 31, the upper surface of the hook-shaped portion 32 e of the inner member 32 is the outer side. As shown in FIGS. 2 and 4, a plurality of screw holes 31 c of the outer member 31 communicate with the plurality of screw holes 31 c of the inner member 32, as shown in FIGS. 2 and 4. Screw insertion holes 32f (four in this embodiment) are formed.

図3、図4及び図6に示すように、内側部材32の鍔状部32eの下方側に、その鍔状部32eと環状の壁部32cとにより環状に形成される角部により、環状の下側封止部材11を嵌め込むための嵌め込み部12が構成される。
つまり、内側部材32の凹状部32aの縁部32gの外周側に、外側に向けて斜め下向きに開口する嵌め込み部12が凹状部32aの周方向に沿って環状に設けられ、環状の下側封止部材11が、内蓋板4の上面に当接する状態で嵌め込み部12内に嵌め込んで設けられている。
又、図2〜図4、及び、図6に示すように、内側部材32の鍔状部32eの上面には、凹状部32aの外周側を囲む状態で、外側部材31の隔壁部31bの下面と内側部材32の鍔状部32eの上面とを封止する環状の上側封止部材13が配設される。
これら下側封止部材11及び上側封止部材13は、耐熱性に優れたシリコンゴム等により形成される。
As shown in FIGS. 3, 4, and 6, an annular member is formed on the lower side of the flange portion 32 e of the inner member 32 by a corner portion formed in an annular shape by the flange portion 32 e and the annular wall portion 32 c. A fitting portion 12 for fitting the lower sealing member 11 is configured.
That is, on the outer peripheral side of the edge portion 32g of the concave portion 32a of the inner member 32, the fitting portion 12 that opens obliquely downward toward the outer side is provided in an annular shape along the circumferential direction of the concave portion 32a. The stop member 11 is provided so as to be fitted in the fitting portion 12 in a state of being in contact with the upper surface of the inner lid plate 4.
As shown in FIGS. 2 to 4 and 6, the upper surface of the flange-shaped portion 32 e of the inner member 32 surrounds the outer peripheral side of the concave portion 32 a and the lower surface of the partition wall portion 31 b of the outer member 31. An annular upper sealing member 13 that seals the upper surface of the flange portion 32e of the inner member 32 is disposed.
These lower sealing member 11 and upper sealing member 13 are formed of silicon rubber or the like having excellent heat resistance.

図2、図4及び図5に示すように、下蓋部材3の内側部材32には、夫々、逆円錐台形状の有底筒状の2個の前記弁収納部72が一体的に備えられている。
具体的には、2個の弁収納部72は、凹状部32aの周方向に沿って並ぶ状態で、凹状部32aの壁部32cにおいて天井部32dの高天井部分に連なる部分に一体的に形成されている。
図2に示すように、各弁収納部72の内周面には、軸心方向に沿う複数のリブ72aが、周方向に間隔を隔てて設けられている。
図5に示すように、弁体73は、軸心方向の長さが弁収納部72の軸心方向の長さよりも短い逆円錐台形状に構成され、この弁体73が、複数のリブ72aの案内で上下方向に移動自在に弁収納部72内に収納されている。
図2及び図5に示すように、2個の弁収納部72夫々の上部開口が、凹状部32aの天井部32dのうちの高天井部分に開口され、これら弁収納部72の上部開口が、前記通気口32bとして用いられている。
図4及び図5に示すように、2個の弁収納部72夫々の周壁部のうちの凹状部32a内に臨む部分に、前記蒸気入口71が設けられている。
As shown in FIGS. 2, 4, and 5, the inner member 32 of the lower lid member 3 is integrally provided with two valve storage portions 72 each having an inverted truncated cone shape and a bottomed cylindrical shape. ing.
Specifically, the two valve storage portions 72 are formed integrally with a portion of the wall portion 32c of the concave portion 32a that is continuous with the high ceiling portion of the ceiling portion 32d in a state of being aligned along the circumferential direction of the concave portion 32a. Has been.
As shown in FIG. 2, a plurality of ribs 72 a along the axial direction are provided on the inner peripheral surface of each valve storage portion 72 at intervals in the circumferential direction.
As shown in FIG. 5, the valve body 73 is formed in an inverted truncated cone shape whose length in the axial direction is shorter than the length in the axial direction of the valve storage portion 72, and the valve body 73 includes a plurality of ribs 72 a. Are accommodated in the valve accommodating portion 72 so as to be movable in the vertical direction.
As shown in FIG.2 and FIG.5, the upper opening of each of the two valve storage parts 72 is opened to the high ceiling part of the ceiling part 32d of the concave part 32a, and the upper openings of these valve storage parts 72 are It is used as the vent 32b.
As shown in FIGS. 4 and 5, the steam inlet 71 is provided in a portion of the peripheral wall portion of each of the two valve storage portions 72 that faces the recessed portion 32 a.

図3〜図5に示すように、凹状部32aの天井部32dのうちの高天井部分の上部には、通気口32bとして用いられる弁収納部72の上部開口と前記排出口キャップ10とを連通する連通部材としての弁孔部材14が設けられている。この弁孔部材14には、2個の弁収納部72に各別に連通する主弁孔14aとその主弁孔14aよりも小径の補助弁孔14bとが備えられている。そして、この弁孔部材14が、前記排出口キャップ10と共に2本のネジ15にて内側部材32の凹状部32aの天井部32dに取り付けられている。
つまり、この実施形態では、蒸気通路6が、装置本体200から発生した蒸気を内蓋板4の蒸気送出口41、通気室8、蒸気入口71、安全弁部7、通気口32b、弁孔部材14、排出口キャップ10を通して通流させて、その排出口キャップ10から外部に排出するように構成されている。
As shown in FIGS. 3 to 5, the upper opening of the valve storage portion 72 used as the vent 32 b and the discharge cap 10 are communicated with an upper portion of the ceiling portion 32 d of the concave portion 32 a. A valve hole member 14 is provided as a communicating member. The valve hole member 14 is provided with a main valve hole 14a that communicates with the two valve storage portions 72 separately, and an auxiliary valve hole 14b having a smaller diameter than the main valve hole 14a. The valve hole member 14 is attached to the ceiling portion 32 d of the concave portion 32 a of the inner member 32 together with the discharge port cap 10 with two screws 15.
In other words, in this embodiment, the steam passage 6 allows the steam generated from the apparatus main body 200 to pass through the steam outlet 41, the vent chamber 8, the steam inlet 71, the safety valve section 7, the vent 32b, and the valve hole member 14 of the inner lid plate 4. The exhaust port cap 10 is made to flow and is discharged from the discharge port cap 10 to the outside.

上述のように2個の弁収納部72を一体的に備える下蓋部材3の内側部材32、及び、弁孔部材14は、PPS、SPS等の耐熱樹脂による成形加工により形成される。
そして、下蓋部材3の内側部材32は、下蓋部材3の外側部材31、上蓋部材2及び内蓋板4により全体が覆われるので、下蓋部材3の内側部材32を光沢がなくしかも着色し難い耐熱樹脂により形成しても、蓋100の外観を損なうことがない。
As described above, the inner member 32 of the lower lid member 3 and the valve hole member 14 integrally including the two valve storage portions 72 are formed by a molding process using a heat resistant resin such as PPS or SPS.
The inner member 32 of the lower lid member 3 is entirely covered by the outer member 31, the upper lid member 2 and the inner lid plate 4 of the lower lid member 3, so that the inner member 32 of the lower lid member 3 has no gloss and is colored. Even if it is formed of a heat resistant resin that is difficult to do, the appearance of the lid 100 is not impaired.

図2〜図5に示すように、断熱材5は、上蓋部材2と下蓋部材3との間に形成される空間に充填可能な形状に、断熱性に優れた樹脂による成形加工により形成される。
そして、上述のように下蓋部材3を外側部材31と内側部材32とにより構成し、その内側部材32の凹状部32aにより蒸気通路6を構成する通気室8を形成することにより、下蓋部材3の外側部材31と上蓋部材2との間に、広い空間を確保することができるので、下蓋部材3と上蓋部材4との間の空間を、耐熱材5の充填に有効利用することができ、それによって、省エネルギー効果を向上することができる。
As shown in FIGS. 2 to 5, the heat insulating material 5 is formed into a shape that can be filled in a space formed between the upper lid member 2 and the lower lid member 3 by molding with a resin having excellent heat insulation properties. The
Then, as described above, the lower lid member 3 is constituted by the outer member 31 and the inner member 32, and the vent chamber 8 that constitutes the steam passage 6 is formed by the concave portion 32a of the inner member 32, whereby the lower lid member 3, a wide space can be secured between the outer member 31 and the upper lid member 2, so that the space between the lower lid member 3 and the upper lid member 4 can be effectively used for filling the heat-resistant material 5. This can improve the energy saving effect.

図2〜図4に示すように、内蓋板4は、横断面形状が概ね円状のドーム状に形成され、その天井部の上面には、前記下側封止部材11及び前記凹状部32aの縁部32gを嵌め込み可能な溝部42が環状に設けられ、更に、その内蓋板4の開口縁部には、下蓋部材3の外側部材31のパッキン嵌め込み部31dに当接可能な鍔部43が設けられている。
内蓋板4の天井部における環状の溝部42よりも内側の部分において、その長手方向の一端側には、前記蒸気送出口41として、複数(この実施形態では5個)の大径蒸気送出口41bが形成され、長手方向の他端側には、前記蒸気送出口41として、大径蒸気送出口41bよりも小径の複数(この実施形態では4個)の小径蒸気送出口41sが形成されている。
As shown in FIGS. 2 to 4, the inner lid plate 4 is formed in a dome shape having a substantially circular cross-sectional shape, and the lower sealing member 11 and the concave portion 32 a are formed on the upper surface of the ceiling portion. The groove portion 42 into which the edge portion 32g of the lower lid member 3 can be fitted is provided in an annular shape, and the opening edge portion of the inner lid plate 4 can be contacted with the packing fitting portion 31d of the outer member 31 of the lower lid member 3. 43 is provided.
A plurality of (five in this embodiment) large-diameter steam outlets are provided as one of the steam outlets 41 at one end side in the longitudinal direction at a portion inside the annular groove 42 in the ceiling portion of the inner lid plate 4. 41b is formed, and a plurality of (four in this embodiment) small-diameter steam outlets 41s having a smaller diameter than the large-diameter steam outlet 41b are formed as the steam outlet 41 on the other end side in the longitudinal direction. Yes.

図2及び図4に示すように、内蓋板4の天井部における環状の溝部42の外周側には、内側部材32の鍔状部32eの複数のネジ挿通孔32fにそれぞれ連通する複数(この実施形態では4個)のネジ挿通孔44が設けられている。
この内蓋板4は、金属板による成形加工により形成される。
As shown in FIGS. 2 and 4, on the outer peripheral side of the annular groove portion 42 in the ceiling portion of the inner lid plate 4, a plurality (this) communicates with the plurality of screw insertion holes 32f of the flange portion 32e of the inner member 32, respectively. In the embodiment, four screw insertion holes 44 are provided.
The inner lid plate 4 is formed by a molding process using a metal plate.

図2〜図4に示すように、内蓋板4の天井部の上面における環状の溝部42よりも内側の部分には、底部に蒸気孔16aを有する皿状の蒸気弁16が、その底部が上側になる姿勢で、複数の大径蒸気送出口41bを覆うように設けられている。
又、円環状の本体側封止部材17が、互いに当接された外側部材31のパッキン嵌め込み部31dと内蓋板4の鍔部43とに外嵌された状態で設けられて、蓋100が装置本体200の開口を閉じる姿勢に揺動されたときに、本体側封止部材17が装置本体200の開口縁内面に当接して蒸気の漏出を防止するように構成されている。
As shown in FIGS. 2 to 4, a dish-like steam valve 16 having a steam hole 16 a at the bottom is provided on the inner side of the annular groove 42 on the upper surface of the ceiling portion of the inner lid plate 4. It is provided so as to cover the plurality of large-diameter steam outlets 41b in a posture to be on the upper side.
An annular main body side sealing member 17 is provided in a state of being fitted on the packing fitting portion 31d of the outer member 31 and the flange portion 43 of the inner lid plate 4 which are in contact with each other, and the lid 100 is provided. When the apparatus main body 200 is swung in a posture to close the opening, the main body side sealing member 17 is configured to come into contact with the inner surface of the opening edge of the apparatus main body 200 to prevent vapor leakage.

次に、上述の如き複数種の構成部材を組み付けて、蓋100を構成する手順について説明を加える。
先ず、内蓋板4、下蓋部材3の外側部材31及び2個の弁収納部72を一体的に備えた下蓋部材3の内側部材32を、以下のように配置する。
即ち、図2〜図4に示すように、下蓋部材3の内側部材32における環状の壁部32cの下端部(凹状部32aの縁部32g)及び環状の下側封止部材11を内蓋板4の上面の環状の溝部42に嵌め込んだ姿勢で、下蓋部材3の内側部材32を内蓋板4の上面側に配置する。
並びに、上側封止部材13を下蓋部材3の内側部材32における鍔状部32eの上面に配置し、下蓋部材3の外側部材31を、その開口部31aに下蓋部材3の内側部材32における凹状部32aを嵌め込んだ状態で配置する。
そして、図2及び図4に示すように、複数のネジ18夫々を、内蓋板4のネジ挿通孔44、及び、下蓋部材3の内側部材32のネジ挿通孔32fに挿通して、下蓋部材3の外側部材31のネジ孔部31cに螺着することにより、内蓋板4、2個の弁収納部72を一体的に備えた下蓋部材3の内側部材32及び下蓋部材3の外側部材31を一挙に一体的に組み付ける。
Next, a description will be given of the procedure for assembling the lid 100 by assembling a plurality of types of constituent members as described above.
First, the inner cover plate 4, the outer member 31 of the lower cover member 3, and the inner member 32 of the lower cover member 3 integrally provided with the two valve storage portions 72 are arranged as follows.
That is, as shown in FIGS. 2 to 4, the lower end portion of the annular wall portion 32 c (the edge portion 32 g of the concave portion 32 a) and the annular lower sealing member 11 in the inner member 32 of the lower lid member 3 are covered with the inner lid. The inner member 32 of the lower lid member 3 is arranged on the upper surface side of the inner lid plate 4 in a posture fitted into the annular groove 42 on the upper surface of the plate 4.
In addition, the upper sealing member 13 is disposed on the upper surface of the flange-shaped portion 32e of the inner member 32 of the lower lid member 3, and the outer member 31 of the lower lid member 3 is disposed in the opening 31a and the inner member 32 of the lower lid member 3 is disposed in the opening 31a. It arrange | positions in the state which inserted the recessed part 32a in.
2 and 4, the plurality of screws 18 are respectively inserted into the screw insertion holes 44 of the inner lid plate 4 and the screw insertion holes 32f of the inner member 32 of the lower lid member 3, By screwing into the screw hole 31c of the outer member 31 of the lid member 3, the inner member 32 and the lower lid member 3 of the lower lid member 3 integrally including the inner lid plate 4 and the two valve storage portions 72 are provided. These outer members 31 are assembled together at once.

つまり、内蓋板4のネジ挿通孔44、内側部材32のネジ挿通孔32f、外側部材31のネジ孔部31c及びネジ18により、下蓋部材3の内側部材32と外側部材31とを連結する連結部Cが構成され、複数の連結部Cが、内側部材32における凹状部32aの縁部32gの外周側に周方向に分散して設けられていることになる。この実施形態では、連結部Cがネジ式に構成されている。   That is, the inner member 32 and the outer member 31 of the lower lid member 3 are connected by the screw insertion hole 44 of the inner lid plate 4, the screw insertion hole 32 f of the inner member 32, the screw hole portion 31 c of the outer member 31, and the screw 18. The connection part C is comprised and the some connection part C is distributed and provided in the outer peripheral side of the edge part 32g of the recessed part 32a in the inner side member 32 in the circumferential direction. In this embodiment, the connecting portion C is configured as a screw.

このように内蓋板4、下蓋部材3の内側部材32及び下蓋部材3の外側部材31を一体的に組み付けると、図6にも示すように、下側封止部材11が内側部材32の鍔状部32eの下面と溝部42の底面との間に挟持される状態で、下側封止部材11及び凹状部32aの縁部32g(壁部32cの下端部)が溝部42に嵌め込まれることになる。つまり、内側部材32の鍔状部32eの下面は、嵌め込み部12の内面の一部に相当するので、下側封止部材11が嵌め込み部12の内面と溝部42の内面との間に挟持される状態で、下側封止部材11及び凹状部32の縁部32gが溝部42に嵌め込まれていることになる。
又、上側封止部材13が外側部材31の隔壁部31bの下面と内側部材32の鍔状部32eの上面との間に挟持されて、それらの間が気密状に封止されることになる。
When the inner lid plate 4, the inner member 32 of the lower lid member 3, and the outer member 31 of the lower lid member 3 are assembled together as described above, the lower sealing member 11 becomes the inner member 32 as shown in FIG. The lower sealing member 11 and the edge portion 32g of the concave portion 32a (the lower end portion of the wall portion 32c) are fitted into the groove portion 42 while being sandwiched between the lower surface of the flange portion 32e and the bottom surface of the groove portion 42. It will be. That is, the lower surface of the hook-shaped portion 32 e of the inner member 32 corresponds to a part of the inner surface of the fitting portion 12, so that the lower sealing member 11 is sandwiched between the inner surface of the fitting portion 12 and the inner surface of the groove portion 42. In this state, the lower sealing member 11 and the edge 32g of the concave portion 32 are fitted in the groove 42.
Further, the upper sealing member 13 is sandwiched between the lower surface of the partition wall portion 31b of the outer member 31 and the upper surface of the flange-shaped portion 32e of the inner member 32, and the space between them is hermetically sealed. .

次に、図3〜図5に示すように、下蓋部材3の内側部材32における凹状部32aの天井部32dに、弁孔部材14及び排出口キャップ10を2本のネジ15により取り付ける。
尚、凹状部32aの天井部32dへの弁孔部材14及び排出口キャップ10の取り付けは、下蓋部材3の内側部材32を内蓋板4及び下蓋部材3の外側部材31と一体的に組み付ける前でも良い。
Next, as shown in FIGS. 3 to 5, the valve hole member 14 and the discharge port cap 10 are attached to the ceiling portion 32 d of the concave portion 32 a in the inner member 32 of the lower lid member 3 with two screws 15.
The valve hole member 14 and the outlet cap 10 are attached to the ceiling portion 32d of the concave portion 32a so that the inner member 32 of the lower lid member 3 is integrated with the inner lid plate 4 and the outer member 31 of the lower lid member 3. It may be before assembly.

次に、断熱材5を、内側部材32と外側部材31とからなる下蓋部材3内に充填した状態で、外側部材31の上部に複数のネジ(図示せず)を用いて、取り付ける。
このようにして、蓋100が構成される。
Next, the heat insulating material 5 is attached to the upper part of the outer member 31 using a plurality of screws (not shown) in a state where the heat insulating material 5 is filled in the lower lid member 3 including the inner member 32 and the outer member 31.
In this way, the lid 100 is configured.

上述のように構成した電気ポットの蓋100では、図3〜図5に示すように、装置本体200から発生した蒸気は、内蓋板4の複数の蒸気送出口41を通って通気室8に流入し、更に、2個の蒸気入口71を通って2個の弁収納部72に流入し、更に、主弁孔14a及び補助弁孔14bを通って2個の弁収納部72から流出したのち、排出口キャップ10から外部に排出される。
そして、外側部材31と内側部材32とからなる下蓋部材3のうち、蒸気に曝されるのは、内側部材32だけであり、その内側部材32を耐熱樹脂にて形成することにより、蒸気の影響を極力低減して耐久性を向上することができる。一方、外側部材31は蒸気に曝されることがないので、低耐熱樹脂で形成しても、劣化を防止することができる。
つまり、蒸気通路6を構成する部材(内蓋板4、下蓋部材3の内側部材32、弁孔部材14及び排出口キャップ10)は、全て耐熱材で構成されているため、蒸気による影響を極力低減して耐久性を向上することができるのである。
しかも、蓋100の側周面を形成する下蓋部材3の外側部材31、及び、蓋100の上面を形成する上蓋部材2は、光沢があり所望の色に着色し易い低耐熱樹脂にて形成されているので、蓋100の外観を向上することができる。
In the electric pot lid 100 configured as described above, as shown in FIGS. 3 to 5, the steam generated from the apparatus main body 200 passes through the plurality of steam delivery ports 41 of the inner lid plate 4 to the ventilation chamber 8. And then flows into the two valve storage parts 72 through the two steam inlets 71, and further flows out of the two valve storage parts 72 through the main valve hole 14a and the auxiliary valve hole 14b. , And discharged from the discharge cap 10 to the outside.
Of the lower lid member 3 composed of the outer member 31 and the inner member 32, only the inner member 32 is exposed to the steam. By forming the inner member 32 with heat-resistant resin, It is possible to improve the durability by reducing the influence as much as possible. On the other hand, since the outer member 31 is not exposed to steam, even if it is formed of a low heat resistant resin, deterioration can be prevented.
That is, since the members constituting the steam passage 6 (the inner lid plate 4, the inner member 32 of the lower lid member 3, the valve hole member 14 and the discharge port cap 10) are all made of a heat-resistant material, the influence of steam is exerted. The durability can be improved by reducing as much as possible.
Moreover, the outer member 31 of the lower lid member 3 that forms the side peripheral surface of the lid 100 and the upper lid member 2 that forms the upper surface of the lid 100 are formed of a low heat-resistant resin that is glossy and easily colored in a desired color. Therefore, the appearance of the lid 100 can be improved.

又、安全弁部7が設けられているので、万が一、電気ポットが転倒しても、2個の弁収納部72に収納されている弁体73が移動して、主弁孔14a及び補助弁孔14bを閉じるので、湯水の漏出を防止することができる。
ところで、沸騰中あるいは沸騰直後に、蓋100が急激に閉じられた場合、各弁体73が上昇して主弁孔14a及び補助弁孔14bが閉じられる場合がある。
そのような場合でも、主弁孔14a及び補助弁孔14bの径を異ならせてあるので、小径の補助弁孔14bを先に開放させることができ、装置本体200の貯留部内の内圧が急激に上昇するのを防止することができる。
Further, since the safety valve portion 7 is provided, even if the electric pot falls down, the valve body 73 housed in the two valve housing portions 72 moves to move the main valve hole 14a and the auxiliary valve hole. Since 14b is closed, leakage of hot water can be prevented.
By the way, when the lid 100 is abruptly closed during boiling or immediately after boiling, each valve body 73 may rise and the main valve hole 14a and the auxiliary valve hole 14b may be closed.
Even in such a case, since the diameters of the main valve hole 14a and the auxiliary valve hole 14b are made different, the small diameter auxiliary valve hole 14b can be opened first, and the internal pressure in the storage portion of the apparatus main body 200 abruptly increases. It can be prevented from rising.

〔別実施形態〕
次に別実施形態を説明する。
(1) 内側部材32の凹状部32aの形状は、上記の実施形態において例示した形状、即ち、環状の壁部32cとその壁部32cの上部を覆う天井部32dとにより構成される形状に限定されるものでなく、種々の形状にすることができる。
例えば、上記の実施形態では、天井部32dを高さが2段状になるように構成したが、高さが均等になるように構成しても良い。
又、凹状部32aの形状は、球の一部のような形状でも良い。
[Another embodiment]
Next, another embodiment will be described.
(1) The shape of the concave portion 32a of the inner member 32 is limited to the shape exemplified in the above embodiment, that is, the shape constituted by the annular wall portion 32c and the ceiling portion 32d covering the upper portion of the wall portion 32c. It can be made into various shapes.
For example, in the above embodiment, the ceiling portion 32d is configured to have a two-stage height, but may be configured to have a uniform height.
The shape of the concave portion 32a may be a shape like a part of a sphere.

(2) 下側封止部材11の配設構成は、上記の実施形態において説明した構成に限定されるものではない。
例えば、図7に示すように、内蓋板4の上面に、下側封止部材11を内周側に嵌め込み可能な凸部45を環状に設ける。そして、下側封止部材11を、凸部45の内周側に形成される内蓋板4の上面の角部と嵌め込み部12(鍔状部32eと壁部32cとの角部にて構成される)とにより挟持する構成でも良い。
(2) The arrangement configuration of the lower sealing member 11 is not limited to the configuration described in the above embodiment.
For example, as shown in FIG. 7, a convex portion 45 in which the lower sealing member 11 can be fitted on the inner peripheral side is provided in an annular shape on the upper surface of the inner lid plate 4. And the lower side sealing member 11 is comprised by the corner | angular part of the upper surface of the inner cover board 4 formed in the inner peripheral side of the convex part 45, and the fitting part 12 (The corner | angular part of the hook-shaped part 32e and the wall part 32c). May be used.

(3) 内側部材32と外側部材31とを連結する複数の連結部Cは、内側部材32における凹状部32aの縁部32gの内周側に周方向に分散して設けても良い。 (3) The plurality of connecting portions C that connect the inner member 32 and the outer member 31 may be provided in the circumferential direction on the inner peripheral side of the edge portion 32g of the concave portion 32a in the inner member 32.

(4) 上記の実施形態では、下蓋部材3の内側部材32と外側部材31とを連結する連結部Cにより、内蓋板4、下蓋部材3の内側部材32及び下蓋部材3の外側部材31を一挙に連結したが、連結部Cにより、下蓋部材3の内側部材32と外側部材31とを連結して、別の連結部により、内蓋板4と下蓋部材3の外側部材31とを連結するように構成しても良い。
又、上記の実施形態では、内蓋板4のネジ挿通孔44、内側部材32のネジ挿通孔32f、外側部材31のネジ孔部31cをネジ18により挿通或いは螺着して一挙に連結する連結部Cを用いたが、内側部材32のネジ挿通孔32fを挿通させずに内蓋板4のネジ挿通孔44、外側部材31のネジ孔部31cをネジ18により挿通或いは螺着して、内蓋板4と外側部材31との間に内側部材32(鍔状部32e)を挟持して連結するように連結部Cを構成しても良い。
さらに、下蓋部材3の内側部材32と外側部材31とを連結する連結部Cは、上記の実施形態において例示したネジ式に限定されるものではなく、例えば、鉤部とその鉤部を嵌め込み可能な嵌め込み部とから成る嵌め込み式でも良い。
(4) In the above embodiment, the inner lid plate 4, the inner member 32 of the lower lid member 3, and the outer side of the lower lid member 3 are connected by the connecting portion C that couples the inner member 32 and the outer member 31 of the lower lid member 3. The members 31 are connected at once, but the inner member 32 and the outer member 31 of the lower lid member 3 are connected by the connecting portion C, and the inner lid plate 4 and the outer member of the lower lid member 3 are connected by another connecting portion. You may comprise so that 31 may be connected.
Further, in the above embodiment, the screw insertion hole 44 of the inner lid plate 4, the screw insertion hole 32 f of the inner member 32, and the screw hole portion 31 c of the outer member 31 are inserted or screwed with the screw 18 and connected at once. Although the portion C was used, the screw insertion hole 44 of the inner cover plate 4 and the screw hole portion 31c of the outer member 31 were inserted or screwed with the screw 18 without inserting the screw insertion hole 32f of the inner member 32, You may comprise the connection part C so that the inner member 32 (hook part 32e) may be pinched | interposed and connected between the cover plate 4 and the outer side member 31. FIG.
Furthermore, the connection part C which connects the inner member 32 and the outer member 31 of the lower lid member 3 is not limited to the screw type illustrated in the above embodiment, and, for example, the collar part and the collar part are fitted. A fitting type composed of possible fitting portions may be used.

(5) 上記の実施形態では、安全弁部7の弁収納部72と下蓋部材3の内側部材32とを一体的に成形加工したが、安全弁部7の弁収納部72と下蓋部材3の内側部材32とを別体に構成して、それらを、弁収納部72の蒸気入口71が凹状部32aに連通する形態に組み付けるようにしても良い。 (5) In the above embodiment, the valve storage part 72 of the safety valve part 7 and the inner member 32 of the lower cover member 3 are integrally molded. However, the valve storage part 72 of the safety valve part 7 and the lower cover member 3 The inner member 32 may be configured as a separate body and assembled in a form in which the steam inlet 71 of the valve storage portion 72 communicates with the concave portion 32a.

(6) 上記の実施形態では、内側部材32をその凹状部32aの縁部32gが全周にわたって内蓋板4の上面に近接する状態で設けたが、内側部材32をその凹状部32aの縁部32gが全周にわたって内蓋板4の上面に当接する状態で設けても良い。 (6) In the above embodiment, the inner member 32 is provided in a state in which the edge portion 32g of the concave portion 32a is close to the upper surface of the inner lid plate 4 over the entire circumference, but the inner member 32 is provided with the edge of the concave portion 32a. You may provide in the state which the part 32g contact | abuts on the upper surface of the inner cover board 4 over a perimeter.

(7) 上記の実施形態では、上蓋部材2の蒸気排出口2aに排出口キャップ10を嵌め込んで、蒸気通路6を、排出口キャップ10を通して蒸気を通流させて、外部に直接排出させるように構成したが、排出口キャップ10を省略して、蒸気を直接上蓋部材2の蒸気排出口2aを通して通流させるように構成しても良い。 (7) In the above embodiment, the discharge port cap 10 is fitted into the vapor discharge port 2 a of the upper lid member 2, and the steam is passed through the discharge port cap 10 so as to be directly discharged to the outside. However, the discharge port cap 10 may be omitted and the steam may be directly passed through the vapor discharge port 2a of the upper lid member 2.

(8) 上記の実施形態では、本発明を電気ポットの蓋100に適用する場合について説明したが、本発明は、電気ポット以外に、電気ケトル、沸騰式加湿機等の種々の電気式湯沸し装置の蓋に適用することができる。 (8) In the above embodiment, the case where the present invention is applied to the lid 100 of the electric pot has been described. However, the present invention is not limited to the electric pot, but various electric water heaters such as an electric kettle and a boiling humidifier. It can be applied to the lid.

以上説明したように、低廉化を図りながら、耐久性を向上し得る電気湯沸し装置の蓋を提供することができる。   As described above, it is possible to provide a lid for an electric water heater that can improve the durability while reducing the cost.

2 上蓋部材
2a 蒸気排出口
3 下蓋部材
4 内蓋板
6 蒸気通路
7 安全弁部
8 通気室
10 排出口キャップ
11 下側封止部材(封止部材)
12 嵌め込み部
14 弁孔部材(連通部材)
31 外側部材
31a 開口部
32 内側部材
32a 凹状部
32b 通気口
32c 壁部
32g 縁部
41 蒸気送出口
42 溝部
71 蒸気入口
72 弁収納部
73 弁体
100 蓋
200 装置本体
C 連結部
2 Upper lid member 2a Steam outlet 3 Lower lid member 4 Inner lid plate 6 Steam passage 7 Safety valve portion 8 Vent chamber 10 Outlet cap 11 Lower sealing member (sealing member)
12 fitting part 14 valve hole member (communication member)
31 Outer member 31a Opening portion 32 Inner member 32a Concave portion 32b Vent port 32c Wall portion 32g Edge portion 41 Steam outlet 42 Groove portion 71 Steam inlet 72 Valve storage portion 73 Valve body 100 Lid 200 Device main body C Connecting portion

Claims (6)

上蓋部材とその下方の下蓋部材とその下方の内蓋板とが一体的に組み付けられ、
前記内蓋板の下方の装置本体から発生した蒸気を外部に排出するための蒸気通路が、前記内蓋板、前記下蓋部材、前記上蓋部材を通じて設けられた電気湯沸し装置の蓋であって、
前記下蓋部材が、開口部を備えた外側部材とその外側部材の開口部を塞ぐように配置される内側部材とを備えて構成され、
前記内側部材が、下方に開口する凹状部を備え且つその凹状部内外を連通する通気口を備える状態に、耐熱材にて形成され、
前記内側部材が、前記凹状部の縁部が全周にわたって前記内蓋板の上面に当接又は近接する状態で設けられて、前記内側部材の凹状部と前記内蓋板の上面との間に通気室が仕切り形成され、
前記内蓋板に、前記通気室に連通する蒸気送出口が設けられ、
前記蒸気通路が、前記装置本体から発生した蒸気を前記内蓋板の蒸気送出口、前記通気室、前記通気口、前記上蓋部材の蒸気排出口を通して通流させて、前記蒸気排出口から外部に排出するように構成されている電気湯沸し装置の蓋。
The upper lid member, the lower lid member below the upper lid member, and the inner lid plate below the upper lid member are integrally assembled,
A steam passage for discharging steam generated from the apparatus main body below the inner lid plate to the outside is a lid of an electric water heater provided through the inner lid plate, the lower lid member, and the upper lid member,
The lower lid member is configured to include an outer member having an opening and an inner member arranged to close the opening of the outer member,
The inner member is formed of a heat-resistant material in a state having a concave portion that opens downward and a vent that communicates the inside and outside of the concave portion.
The inner member is provided in a state where the edge of the concave portion is in contact with or close to the upper surface of the inner lid plate over the entire circumference, and between the concave portion of the inner member and the upper surface of the inner lid plate. A ventilation chamber is formed as a partition,
The inner lid plate is provided with a steam outlet communicating with the vent chamber,
The steam passage allows the steam generated from the apparatus main body to flow through the steam delivery port of the inner lid plate, the vent chamber, the vent port, and the steam discharge port of the upper lid member, and from the steam discharge port to the outside. A lid of an electric kettle configured to discharge.
前記内側部材の凹状部の縁部の外周側に、外側に向けて斜め下向きに開口する嵌め込み部が前記凹状部の周方向に沿って環状に設けられ、
環状の封止部材が、前記内蓋板の上面に当接する状態で前記嵌め込み部内に嵌め込んで設けられている請求項1に記載の電気湯沸し装置の蓋。
On the outer peripheral side of the edge of the concave portion of the inner member, a fitting portion that opens obliquely downward toward the outer side is provided annularly along the circumferential direction of the concave portion,
The lid of the electric water heater according to claim 1, wherein an annular sealing member is provided so as to be fitted in the fitting portion in a state of being in contact with the upper surface of the inner lid plate.
前記内蓋板の上面に、前記封止部材及び前記凹状部の縁部を嵌め込み可能な溝部が環状に設けられ、
前記封止部材が前記嵌め込み部の内面と前記溝部の内面との間に挟持される状態で、前記封止部材及び前記凹状部の縁部が前記溝部に嵌め込まれている請求項2に記載の電気湯沸し装置の蓋。
On the upper surface of the inner lid plate, a groove portion into which the sealing member and the edge of the concave portion can be fitted is provided in an annular shape,
The edge part of the said sealing member and the said recessed part is engage | inserted by the said groove part in the state clamped between the inner surface of the said fitting part and the inner surface of the said groove part. Electric water heater lid.
前記内側部材と前記外側部材とを連結する複数の連結部が、前記内側部材における前記凹状部の縁部の外周側に周方向に分散して設けられている請求項1〜3のいずれか1項に記載の電気湯沸し装置の蓋。   The some connection part which connects the said inner member and the said outer member is disperse | distributed and provided in the circumferential direction at the outer peripheral side of the edge of the said recessed part in the said inner member. The lid of the electric water heater according to the item. 前記蒸気通路の途中に、その蒸気通路を通して湯水が外部に漏出するのを防止する安全弁部が設けられ、その安全弁部が、蒸気入口を有する弁収納部とその弁収納部内に設けられた弁体とを備えて構成され、
前記内側部材の凹状部が、前記内蓋板の上面に当接又は近接する壁部を備え、
前記弁収納部が、樹脂成形により前記内側部材の凹状部の壁部と一体的に形成されていると共に、当該壁部には、前記蒸気入口が前記通気室に連通するように形成されている請求項1〜4のいずれか1項に記載の電気湯沸し装置の蓋。
A safety valve portion for preventing hot water from leaking outside through the steam passage is provided in the middle of the steam passage, and the safety valve portion includes a valve housing portion having a steam inlet and a valve body provided in the valve housing portion. And configured with
The concave portion of the inner member includes a wall portion that is in contact with or close to the upper surface of the inner lid plate,
The valve storage portion is formed integrally with a wall portion of the concave portion of the inner member by resin molding, and the steam inlet is formed in the wall portion so as to communicate with the ventilation chamber. The lid | cover of the electric water heater of any one of Claims 1-4.
耐熱材にて形成されて、前記蒸気排出口に嵌め込まれる排出口キャップ、及び、耐熱材にて形成されて、前記内側部材の前記通気口と前記排出口キャップとを連通する連通部材が設けられ、
前記蒸気通路が、蒸気を前記蒸気送出口、前記通気室、前記通気口、前記連通部材、前記排出口キャップを通して通流させて、前記排出口キャップから外部に排出するように構成されている請求項1〜5のいずれか1項に記載の電気湯沸し装置の蓋。
A discharge port cap that is formed of a heat-resistant material and is fitted into the steam discharge port, and a communication member that is formed of a heat-resistant material and communicates the vent hole and the discharge port cap of the inner member are provided. ,
The steam passage is configured to allow steam to flow through the steam outlet, the vent chamber, the vent, the communication member, and the discharge cap, and to discharge the vapor from the discharge cap. Item 6. The electric water heater lid according to any one of Items 1 to 5.
JP2009263159A 2009-11-18 2009-11-18 Electric water heater lid Expired - Fee Related JP5411665B2 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06284969A (en) * 1993-03-31 1994-10-11 Tiger Vacuum Bottle Co Ltd Steam passage device for electric hot water storage vessel
JPH08322730A (en) * 1996-07-09 1996-12-10 Tiger Vacuum Bottle Co Ltd Electric hot water storing container
JPH11137434A (en) * 1997-11-13 1999-05-25 Tiger Vacuum Bottle Co Ltd Electric hot water storing container
JP2002355175A (en) * 2001-05-31 2002-12-10 Tiger Vacuum Bottle Co Ltd Structure of lid for electric pot
JP2006075292A (en) * 2004-09-08 2006-03-23 Zojirushi Corp Electric kettle
JP2009142648A (en) * 2007-11-22 2009-07-02 Zojirushi Corp Heating vessel

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06284969A (en) * 1993-03-31 1994-10-11 Tiger Vacuum Bottle Co Ltd Steam passage device for electric hot water storage vessel
JPH08322730A (en) * 1996-07-09 1996-12-10 Tiger Vacuum Bottle Co Ltd Electric hot water storing container
JPH11137434A (en) * 1997-11-13 1999-05-25 Tiger Vacuum Bottle Co Ltd Electric hot water storing container
JP2002355175A (en) * 2001-05-31 2002-12-10 Tiger Vacuum Bottle Co Ltd Structure of lid for electric pot
JP2006075292A (en) * 2004-09-08 2006-03-23 Zojirushi Corp Electric kettle
JP2009142648A (en) * 2007-11-22 2009-07-02 Zojirushi Corp Heating vessel

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