JP2011095306A5 - - Google Patents
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- JP2011095306A5 JP2011095306A5 JP2009246337A JP2009246337A JP2011095306A5 JP 2011095306 A5 JP2011095306 A5 JP 2011095306A5 JP 2009246337 A JP2009246337 A JP 2009246337A JP 2009246337 A JP2009246337 A JP 2009246337A JP 2011095306 A5 JP2011095306 A5 JP 2011095306A5
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電子写真式の複写機やプリンタ等に搭載する定着装置として、外部加熱方式の定着装置が知られている。この外部加熱方式の定着装置は、ヒータ等の加熱体と、この加熱体により加熱される定着ローラと、この定着ローラと共にニップ部を形成する加圧ローラと、を有している。未定着のトナー画像を担持する記録材はトナー像担持面を定着ローラ側に向けニップ部で挟持搬送されつつ加熱され、これにより記録材上のトナー像は記録材に加熱定着される。この外部加熱方式の定着装置としては、加熱体を定着ローラの外周面(表面)に接触させる接触式と、加熱体を定着ローラ表面に接触させずに定着ローラ表面を加熱する非接触式と、に大別される。接触式の外部加熱方式の定着装置は、セラミックヒータなどの加熱源を定着ローラ表面に接触させ熱を伝えるため、非接触式の外部加熱方式の定着装置に比べ熱の伝搬効率が高い。接触式の外部加熱方式の定着装置には、定着ローラ表面に加熱体を摺動させる摺動接触式の定着装置と、加熱体と接触しつつ回転する筒状の回転部材(以下、加熱回転体と記す)を介して定着ローラに加熱体の熱を伝える回転接触式の定着装置と、に分けられる。回転接触式の定着装置は、定着ローラの回転に伴い加熱回転部材も回転するため、摺動接触式の定着装置に比べ定着ローラ表面を傷めにくく、また摩擦力が小さいため駆動トルクを抑えることができるという利点がある。特許文献1にはこのタイプの定着装置が開示されている。 As a fixing device mounted on an electrophotographic copying machine, a printer, or the like, an external heating type fixing device is known. This external heating type fixing device includes a heating body such as a heater, a fixing roller heated by the heating body, and a pressure roller that forms a nip portion together with the fixing roller. The recording material carrying the unfixed toner image is heated while being nipped and conveyed by the nip portion with the toner image carrying surface facing the fixing roller, whereby the toner image on the recording material is heated and fixed on the recording material. As an external heating type fixing device, a contact type in which a heating body is brought into contact with the outer peripheral surface (surface) of the fixing roller, a non-contact type in which the surface of the fixing roller is heated without bringing the heating body into contact with the surface of the fixing roller, and It is divided roughly into. Since the contact-type external heating type fixing device transmits heat by bringing a heating source such as a ceramic heater into contact with the surface of the fixing roller, the heat propagation efficiency is higher than that of a non-contact type external heating type fixing device. The contact-type external heating type fixing device includes a sliding contact type fixing device that slides a heating body on the surface of the fixing roller, and a cylindrical rotating member that rotates while contacting the heating body (hereinafter, heating heating body). And a rotary contact type fixing device that transfers the heat of the heating body to the fixing roller. In the rotary contact type fixing device, the heating rotating member also rotates with the rotation of the fixing roller. Therefore, the surface of the fixing roller is less likely to be damaged than the sliding contact type fixing device, and the frictional force is small, so that the driving torque can be suppressed. There is an advantage that you can. Patent Document 1 discloses a fixing device of this type.
上記の回転接触式の定着装置では、定着ローラ表面が紙等の記録材上のトナー像と接触するため、微量の紙粉やトナーなどの異物が定着ローラ表面に付着するが、この定着ローラ表面に付着した異物を加熱回転体に転移させないようにすることが望まれている。本発明の目的は、定着ローラ表面に付着した異物の加熱回転体への転移を低減できるようにした定着装置を提供することにある。 In the above rotating contact type fixing device, since the surface of the fixing roller comes into contact with the toner image on the recording material such as paper, a small amount of foreign matter such as paper dust or toner adheres to the surface of the fixing roller. it is desired to make the foreign matter adheres not transferred to the heating rotating body. An object of the present invention is to provide a fixing apparatus capable of reducing the transition to the heating rotating body foreign substances adhering to the fixing roller surface.
本発明によれば、定着ローラ表面に付着した異物の加熱回転体表面への転移を低減できるようにした定着装置を提供できる。 The present invention can provide a fixing apparatus capable of reducing the transfer of the heating rotating body surface of the foreign matter adhering to the fixing roller surface.
上記目的を達成するための本発明に係る定着装置の構成は、ゴム層を有していない加熱回転体と、ゴム層を有し、前記加熱回転部材と接触して加熱圧接部を形成する定着ローラと、前記定着ローラと接触しニップ部を形成するバックアップ部材と、を備え、前記ニップ部でトナー像を担持する記録材を搬送しつつ加熱しトナー像を記録材に定着する定着装置において、前記定着ローラの表面のマイクロ硬度は50度未満であることを特徴とする。 Configuration of the fixing device according to the present invention for achieving the above object, a heating rotator having no rubber layer, have a rubber layer to form a heating contact portion in contact with the pre-Symbol heating rotary member a fixing roller, the contact with the fixing roller and provided with a backup member for forming a two-up section, said two Tsu recording material heated preparative toner image while feeding transportable recording material carrying the toner image-flop unit the fixing device for constant wear, microhardness of the surface of the fixing roller and less than 50 degrees.
定着装置の構成:以下の説明において、定着装置及びこの定着装置を構成する部材に関し、長手方向とは記録材の面において記録材搬送方向と直交する方向である。短手方向とは記録材の面において記録材搬送方向と平行な方向である。長さとは長手方向の寸法である。幅とは短手方向の寸法である。図1の(a)は本実施例1に係る定着装置の構成を表わす横断面模式図である。図1の(b)は図1の(a)に示す定着装置の加熱ニップ部及びその近傍の横断面拡大図である。この定着装置は、外部加熱方式の定着装置であり、特にヒータと接触しつつ回転する加熱フィルムを定着ローラ表面に接触させる回転接触式の定着装置である。この回転接触式の定着装置は、ヒータへの通電を開始し定着可能温度(定着温度)まで昇温するのに要する時間が短い(立ち上げ時間の短縮)というメリットがある。また定着ローラの外周面のみを加熱するので消費電力が少ない(低消費電力化)というメリットもある。本実施例1に示す定着装置100は、定着ローラ110と、バックアップ部材としての加圧ローラ111と、ゴム層を有していない加熱回転体としての加熱フィルム120と、加熱体としてのヒータ115などを有している。定着ローラ110は、定着ローラ110の外周面(表面)が加圧ローラ111の外周面(表面)と接触し加圧ローラ111と共に定着ニップ部(ニップ部)N1を形成している。また定着ローラ110は、加圧ローラ111の反対側で定着ローラ110表面とヒータ115とにより加熱フィルム120を挟むことによって加熱ニップ部(加熱圧接部)N2を形成している。以下に、各部材の構成をさらに詳しく説明する。 Configuration of Fixing Device: In the following description, with respect to the fixing device and members constituting the fixing device, the longitudinal direction is a direction orthogonal to the recording material conveyance direction on the surface of the recording material. The short side direction is a direction parallel to the recording material conveyance direction on the surface of the recording material. The length is a dimension in the longitudinal direction. The width is a dimension in the short direction. FIG. 1A is a schematic cross-sectional view illustrating the configuration of the fixing device according to the first embodiment. FIG. 1B is an enlarged cross-sectional view of the heating nip portion and its vicinity of the fixing device shown in FIG. This fixing device is an external heating type fixing device, and in particular, is a rotary contact type fixing device in which a heating film rotating while being in contact with a heater is brought into contact with the surface of the fixing roller. This rotary contact type fixing device has an advantage that the time required to start energization of the heater and to raise the temperature to a fixing possible temperature (fixing temperature) is short (start-up time is shortened). Further, since only the outer peripheral surface of the fixing roller is heated, there is an advantage that power consumption is low (low power consumption). The fixing device 100 shown in the first embodiment includes a fixing roller 110, a pressure roller 111 as a backup member, a heating film 120 as a heating rotating body that does not have a rubber layer, a heater 115 as a heating body, and the like. have. In the fixing roller 110, the outer peripheral surface (front surface) of the fixing roller 110 is in contact with the outer peripheral surface (front surface) of the pressure roller 111, and forms a fixing nip portion (nip portion) N1 together with the pressure roller 111. The fixing roller 110 forms a heating nip portion (heating pressure contact portion) N2 by sandwiching the heating film 120 between the surface of the fixing roller 110 and the heater 115 on the opposite side of the pressure roller 111. Below, the structure of each member is demonstrated in detail.
加熱フィルムの構成:加熱フィルム120は、ヒータ113の熱を受けるため耐熱性が必要であり、またヒータ113と接触しつつ移動するため強度も必要である。この加熱フィルム120は、可撓性及び耐熱性を有する筒状の薄いフィルムであって、無端状のフィルム基層(以下、基層と記す)126の外周面上に離型層127を形成したものである。基層126の材料として、SUS(Stainless Used Steel:ステンレス鋼)などの金属や、ポリイミドなどの耐熱性樹脂を用いると良い。金属は樹脂に比べると強度があるため薄肉化でき、また熱伝導率も高いため、ヒータ113の熱を定着ローラ110へ伝達しやすい。樹脂は金属に比べると比重が小さいため熱容量が小さく温まりやすい利点がある。また樹脂は塗工成型により薄肉のフィルムが成型できるため安価に成型できる。本実施例1では、基層126の材料として、ポリイミド樹脂にカーボン系の熱伝導フィラーを添加して熱伝導率を向上させたものを用いた。基層126の厚さは、薄いほどヒータ113の熱を定着ローラ110表面に伝達しやすいが、基層126の強度が低下するため、20μm〜100μm程度が好ましい。本実施例1では、基層126の厚さを60μmとした。基層126の外周面には、基層126の外周面の汚れを低減するためPFAの離型層127が設けられている。離型層127の材料として、加圧ローラ111の離型層123と同様、PFAの他に、PTFE、FEP等のフッ素樹脂を用いても良い。加熱フィルム120の離型層127の厚さは、薄いほどヒータ113の熱を定着ローラ110表面に伝達しやすいため、1μm〜20μm程度が好ましい。本実施例1では、離型層127の厚さを10μmとした。 Structure of heating film: The heating film 120 needs heat resistance in order to receive the heat of the heater 113, and also needs strength because it moves in contact with the heater 113. The heating film 120 is a cylindrical thin film having flexibility and heat resistance, and a release layer 127 is formed on the outer peripheral surface of an endless film base layer (hereinafter referred to as a base layer) 126. is there. As a material for the base layer 126, a metal such as SUS (Stainless Used Steel) or a heat resistant resin such as polyimide may be used. Since metal is stronger than resin, it can be thinned and has high thermal conductivity, so that heat from the heater 113 is easily transmitted to the fixing roller 110. Since resin has a lower specific gravity than metal, there is an advantage that the heat capacity is small and the resin is easily heated. In addition, the resin can be molded at low cost because a thin film can be formed by coating. In Example 1, as the material of the base layer 126, a material obtained by adding a carbon-based heat conductive filler to polyimide resin to improve the heat conductivity was used. The thinner the base layer 126 is, the easier it is to transfer the heat of the heater 113 to the surface of the fixing roller 110. However, since the strength of the base layer 126 is reduced, the thickness is preferably about 20 μm to 100 μm. In Example 1, the thickness of the base layer 126 was 60 μm. A PFA release layer 127 is provided on the outer peripheral surface of the base layer 126 in order to reduce contamination on the outer peripheral surface of the base layer 126. As a material for the release layer 127, as in the release layer 123 of the pressure roller 111, a fluororesin such as PTFE or FEP may be used in addition to PFA. The thickness of the release layer 127 of the heating film 120 is preferably about 1 μm to 20 μm because the heat from the heater 113 is more easily transmitted to the surface of the fixing roller 110 as the thickness becomes thinner. In Example 1, the thickness of the release layer 127 was 10 μm.
定着ローラの構成:定着ローラ110は、細長い鉄製の芯金117を有し、この芯金117の長手方向両端部の支持軸部以外の外周面上に加圧ローラ111の弾性ゴム層122と同じ発泡ゴムの弾性ゴム層(ゴム層)116を形成したものである。定着ローラ110は、弾性ゴム層116の熱容量が大きく、且つ、熱伝導率が高いと、加熱ニップ部N2でヒータ113から加熱フィルム120を介して定着ローラ表面が受ける熱が定着ローラ内部へ吸収され易く、定着ローラの表面温度が上昇しにくくなる。すなわち、弾性ゴム層116は、できるだけ低熱容量で、且つ、熱伝導率が低く、断熱効果の高い方が、定着ローラ110の表面温度の立ち上がり時間を短縮できる。弾性ゴム層116は、加圧ローラ111の弾性ゴム層122と同じであり、低熱容量(比重:約0.75〜0.85)で、且つ、熱伝導率が低い(熱伝導率:0.11〜0.16W/m・K)単層の弾性ゴム層である。従って、この弾性ゴム層116を用いることによって定着ローラ110の表面温度の立ち上がり時間を短縮できる。定着ローラ110の外径は小さい方が熱容量を抑えられるが、小さ過ぎると加熱ニップ部N2及び定着ニップ部N1の幅が狭くなってしまうので適度な径が必要である。本実施例1では、定着ローラ110の外径をφ20mmとした。弾性ゴム層116の肉厚に関しても、薄過ぎれば金属製の芯金117に熱が逃げるので適度な厚みが必要である。本実施例1では、弾性ゴム層116の厚さを4mmとした。そしてこの弾性ゴム層116の外側(外周面)には、フッ素系材料からなるPFAの離型層118が形成されている。 Configuration of Fixing Roller: The fixing roller 110 has an elongated iron cored bar 117, and is the same as the elastic rubber layer 122 of the pressure roller 111 on the outer peripheral surface of the cored bar 117 other than the support shafts at both ends in the longitudinal direction. An elastic rubber layer (rubber layer) 116 of foamed rubber is formed. When the heat capacity of the elastic rubber layer 116 is large and the heat conductivity is high, the fixing roller 110 absorbs the heat received by the surface of the fixing roller from the heater 113 through the heating film 120 in the heating nip portion N2. It is easy to increase the surface temperature of the fixing roller. That is, the elastic rubber layer 116 can shorten the rise time of the surface temperature of the fixing roller 110 when the heat capacity is as low as possible, the thermal conductivity is low, and the heat insulation effect is high. The elastic rubber layer 116 is the same as the elastic rubber layer 122 of the pressure roller 111, has a low heat capacity (specific gravity: about 0.75 to 0.85), and has a low thermal conductivity (thermal conductivity: 0. 0. 11 to 0.16 W / m · K) A single-layer elastic rubber layer. Therefore, the rise time of the surface temperature of the fixing roller 110 can be shortened by using the elastic rubber layer 116. If the outer diameter of the fixing roller 110 is smaller, the heat capacity can be suppressed. However, if the outer diameter is too small, the widths of the heating nip portion N2 and the fixing nip portion N1 are narrowed, and thus an appropriate diameter is required. In the first embodiment, the outer diameter of the fixing roller 110 is 20 mm. Regarding the thickness of the elastic rubber layer 116, if it is too thin, heat is released to the metal core 117, so that an appropriate thickness is required. In Example 1, the thickness of the elastic rubber layer 116 was 4 mm. A PFA release layer 118 made of a fluorine-based material is formed on the outer side (outer peripheral surface) of the elastic rubber layer 116.
[実施例5]実施例1乃至実施例3に示す定着装置では加熱回転体として加熱フィルム120を用いた例を説明したが、加熱回転体はこれに限られず筒状の回転可能な加熱ローラであってもよい。図4の(b)は本実施例5に係る定着装置の構成を表わす横断面模式図である。加熱ローラ140は、剛性を有するローラ本体141と、離型層142と、を有している。ローラ本体141は、耐熱性及び熱伝導性を有する所定の金属材料又は樹脂材料によって筒状に形成されている。そしてこのローラ本体141の長手方向両端部の支持軸部を除く外周面上には、ローラ本体141の外周面の汚れを低減するためPFAの離型層142が設けられている。この加熱ローラ140はローラ本体141の長手方向両端部の支持軸部が軸受(不図示)を介して装置フレーム(不図示)に回転自在に支持され、この軸受を加圧バネ114で下方向A1へ加圧している。これにより加熱ローラ140の外周面(表面)を定着ローラ110表面に加圧状態に接触させ定着ローラ110の弾性ゴム層116を弾性変形させることによって、加熱ローラ140表面と定着ローラ110表面との間に所定幅の加熱ニップ部N2を形成している。この加熱ローラ140は定着ローラ110の回転に追従して矢印方向に回転し、ローラ本体141内に設けられた加熱体としてのハロゲンランプ143によって加熱される。本実施例5の定着装置100においても、定着ローラ110表面のマイクロ硬度を50度未満に設定すれば、加熱ローラ140表面の汚れを低減することができる。 [Example 5] While in the fixing device shown in Embodiments 1 to 3 has been described an example using a heating film 120 as a heating rotary member, a rotatable heating roller of the heating rotating body cylindrical not limited thereto There may be. FIG. 4B is a schematic cross-sectional view illustrating the configuration of the fixing device according to the fifth embodiment. The heating roller 140 has a rigid roller body 141 and a release layer 142. The roller body 141 is formed in a cylindrical shape from a predetermined metal material or resin material having heat resistance and thermal conductivity. A PFA release layer 142 is provided on the outer peripheral surface excluding the support shafts at both ends in the longitudinal direction of the roller main body 141 in order to reduce contamination on the outer peripheral surface of the roller main body 141. The heating roller 140 has support shafts at both ends in the longitudinal direction of the roller body 141 rotatably supported by an apparatus frame (not shown) via a bearing (not shown), and the bearing is supported by a pressure spring 114 in the downward direction A1. Is being pressurized. As a result, the outer peripheral surface (surface) of the heating roller 140 is brought into contact with the surface of the fixing roller 110 in a pressurized state, and the elastic rubber layer 116 of the fixing roller 110 is elastically deformed. A heating nip portion N2 having a predetermined width is formed on the surface. The heating roller 140 rotates in the direction of the arrow following the rotation of the fixing roller 110 and is heated by a halogen lamp 143 serving as a heating body provided in the roller body 141. Also in the fixing device 100 according to the fifth exemplary embodiment, if the micro hardness of the surface of the fixing roller 110 is set to less than 50 degrees, the contamination on the surface of the heating roller 140 can be reduced.
Claims (6)
を備え、前記ニップ部でトナー像を担持する記録材を搬送しつつ加熱しトナー像を記録材に定着する定着装置において、
前記定着ローラの表面のマイクロ硬度は50度未満であることを特徴とする定着装置。 A heating rotator having no rubber layer, have a rubber layer, and the fixing roller to form a heating contact portion in contact with the pre-Symbol heating rotary member, to form a contact with the fixing roller nips unit A backup member;
In the provided fixing device for Fixing the recording material heated preparative toner image while feeding transportable recording material carrying the toner image by the two-up unit,
The fixing device is characterized in that the micro hardness of the surface of the fixing roller is less than 50 degrees .
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JP2014021210A (en) * | 2012-07-13 | 2014-02-03 | Sharp Corp | Fixing device and image forming apparatus including the same |
JP6478530B2 (en) | 2013-09-27 | 2019-03-06 | キヤノン株式会社 | Fixing device |
JP6331731B2 (en) | 2014-03-12 | 2018-05-30 | 株式会社リコー | Fixing apparatus and image forming apparatus |
JP6655889B2 (en) * | 2015-05-29 | 2020-03-04 | キヤノン株式会社 | Fixing device |
JP6632291B2 (en) * | 2015-09-25 | 2020-01-22 | キヤノン株式会社 | Image heating device |
JP2018116129A (en) | 2017-01-18 | 2018-07-26 | ブラザー工業株式会社 | Fixation device |
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JP4711320B2 (en) * | 2001-03-19 | 2011-06-29 | 株式会社リコー | Fixing apparatus and image forming apparatus having the fixing apparatus |
JP2002351247A (en) * | 2001-05-28 | 2002-12-06 | Canon Chemicals Inc | Pressing roller |
JP2003162130A (en) * | 2001-11-28 | 2003-06-06 | Fuji Xerox Co Ltd | Image forming apparatus |
JP2004101795A (en) * | 2002-09-09 | 2004-04-02 | Ricoh Co Ltd | Rotor for fixing, fixing device using it and heat fixing method |
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