JP2011094400A - Metal sound-insulation panel having double wall structure - Google Patents

Metal sound-insulation panel having double wall structure Download PDF

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JP2011094400A
JP2011094400A JP2009249831A JP2009249831A JP2011094400A JP 2011094400 A JP2011094400 A JP 2011094400A JP 2009249831 A JP2009249831 A JP 2009249831A JP 2009249831 A JP2009249831 A JP 2009249831A JP 2011094400 A JP2011094400 A JP 2011094400A
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partition plate
wall structure
sound insulation
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JP5350183B2 (en
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Yasuhide Takagi
康秀 高木
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Nippon Steel Metal Products Co Ltd
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Nippon Steel and Sumikin Metal Products Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a metal sound-insulation panel comprising a sound insulation wall insulating noise of vehicles travelling on a road or a railway, or noise of machinery, hit sound, etc. made in a factory. <P>SOLUTION: An upper face plate and a lower face plate are formed on an upper and lower parts of a rear plate in a manner of forming a substantially U-letter shape in vertical cross section, and a porous front plate having a number of pores is joined to a front side of the upper face plate and the lower face plate to form an outer shell casing. Openings on both sides of the outer shell casing are closed up by side plates. An inner partition plate formed of a non-porous metal plate bent into a shape of a folding screen or of a chevron is arranged inside the outer shell casing. The upper part of the inner partition plate is joined to the upper face plate, and the lower part of the inner partition plate is joined to the lower face plate. A sound-absorbing material is arranged between the porous front plate and the inner partition plate to form a first wall structure. The space between the inner partition plate and the rear plate is filled with the sound absorbing material without forming a gap to form a second wall structure. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

この発明は、例えば道路や鉄道を走行する車両が発する騒音、或いは工場内で発生する機械音や打撃音などの騒音を遮断する遮音壁を構成する金属製遮音パネルの技術分野に属し、更に言えば、内部に遮音性能を発揮する無孔の中仕切り板を備え、この中仕切り板の前後の両側に吸音材を配置し、前面を多孔の前面板で形成し、背面には無孔の背面板を配置して二重壁構造に構成した、吸音性能と遮音性能に優れる遮音パネルに関する。   The present invention belongs to the technical field of a metal sound insulation panel that constitutes a sound insulation wall that cuts off noise such as noise generated by vehicles traveling on roads and railways, or mechanical noise and impact sound generated in a factory. The interior is equipped with a non-porous partition plate that exhibits sound insulation performance, sound-absorbing materials are arranged on both sides of the partition plate, the front is formed of a porous front plate, and the back is a non-porous back plate It is related with the sound insulation panel which is excellent in the sound absorption performance and the sound insulation performance.

道路や鉄道を走行する車両が発する騒音、或いは工場の機械音や打撃音など、特定の方向ないし場所を音源とする騒音を遮断する遮音壁に用いる遮音パネルとしては、従来、コンクリート板等の重量が大きい遮音パネル、又は軽量な金属製の遮音パネルが知られ使用されている。
金属製の遮音パネルは、製造が容易で大量生産に適し、軽量であるから道路輸送や保管等の取り扱いが容易であるし、現地での遮音壁の構築作業が容易な特長を有している。そのため高い遮音性能と吸音性能を併せ持つ金属製遮音パネルの更なる改良、開発に期待が寄せられている。
Conventionally, as a sound insulation panel used for a sound insulation wall that blocks noise generated by vehicles traveling on roads and railways, noise from a specific direction or place, such as machine noise and impact sound of a factory, the weight of a concrete board has hitherto been Large sound insulation panels or lightweight metal sound insulation panels are known and used.
The sound insulation panel made of metal is easy to manufacture, suitable for mass production, is light in weight, and is easy to handle such as road transportation and storage, and has a feature that it is easy to construct a sound insulation wall on site. Therefore, further improvement and development of a metal sound insulation panel having both high sound insulation performance and sound absorption performance are expected.

下記の特許文献1に開示された「遮音パネル」は、前面側及び背面側に配置する二つのパネル部材がそれぞれ、無孔の表面板とその内側面に設けた吸音材とで構成されている。前記吸音材は保護シートで覆われたグラスウール等の不定形吸音材から成り、ー方のパネル部材は前記吸音材の内側面に鉄板等の金属板を備え、二つのパネル部材は前記金属板を挟んで間隔を開けた配置とされ、前記の間隔部分が空気層に形成されている。この遮音パネルは、前記二つのパネル部材の表面板が無孔板であり、二重壁構造といえるが、吸音性能に関しては考慮されていない。
次に、金属製吸音パネルに関する従来技術としては、例えば下記の特許文献2に開示された「防音板の構造」が公知、周知である。これは音源に向かう前面側に多孔板を配置し、その背後に、石綿やグラスウールなど繊維質フェルト状物による多孔質材(いわゆる吸音材)を配置し、更にその背後側に、薄い金属板に多数の孔を開けた多孔板を円弧波形状に成形した波形多孔板を配置して前記多孔質材(吸音材)を支持させると共に空気層を形成している。そして、前記波形多孔板の背後に無機質又は有機質のスレート板や生子板の如き遮音性に優れた重質板を波形多孔板と接するように配置した構成である。従って、遮音性能を考えると、単壁構造であるから遮音性能が低いという欠点を否めない。
因みに、下記の特許文献3に開示された「防音板の構造」は、いわば「吸音パネル」の従来例として公知、周知である。これは無機質又は有機質のスレート板や生子板の如き遮音性に優れた重質板(遮音板)を円弧波形状に成形した無孔の波形重質板(中仕切り板)の両側面を、薄い金属板に多数の孔を開けた2枚の多孔板で挟んだ配置として空気層を形成し、前記2枚の多孔板の外側面に、石綿やガラスウールなどの繊維質フェルト状物による多孔質材(いわゆる吸音材)を配置し、同多孔質材の外面をそれぞれクロスカバーや合成樹脂板、金属板等の多孔板で被覆した構成とされている。この吸音パネルは、前面および背面の双方が音源からの騒音を吸収する構成であり、遮音性能については考慮されていない。
In the “sound insulation panel” disclosed in Patent Document 1 below, two panel members disposed on the front side and the back side are each composed of a non-porous surface plate and a sound absorbing material provided on the inner surface thereof. . The sound-absorbing material is made of an amorphous sound-absorbing material such as glass wool covered with a protective sheet, and the panel member on the side is provided with a metal plate such as an iron plate on the inner side surface of the sound-absorbing material, and the two panel members are provided with the metal plate. It is set as the arrangement | positioning which opened the space | interval on both sides, and the said space | interval part is formed in the air layer. In this sound insulation panel, the surface plates of the two panel members are non-porous plates and can be said to have a double wall structure, but the sound absorbing performance is not taken into consideration.
Next, as a prior art regarding a metal sound-absorbing panel, for example, the “structure of a soundproof plate” disclosed in Patent Document 2 below is known and well known. This is done by placing a porous plate on the front side facing the sound source, placing a porous material (so-called sound absorbing material) made of fibrous felt such as asbestos or glass wool behind it, and forming a thin metal plate behind it. A corrugated perforated plate obtained by forming a perforated plate with a large number of holes into an arc shape is disposed to support the porous material (sound absorbing material) and to form an air layer. Then, behind the corrugated perforated plate, a heavy plate excellent in sound insulation such as an inorganic or organic slate plate or a living board is disposed so as to be in contact with the corrugated perforated plate. Therefore, considering the sound insulation performance, it cannot be denied that the sound insulation performance is low because of the single wall structure.
Incidentally, the “structure of the soundproof plate” disclosed in the following Patent Document 3 is known and well known as a conventional example of a “sound absorbing panel”. This is because both sides of a non-perforated corrugated heavy plate (partition plate) made of a heavy plate (sound insulating plate) excellent in sound insulation such as an inorganic or organic slate plate or living board in a circular arc shape are thin. An air layer is formed as an arrangement sandwiched between two perforated plates with a large number of holes in a metal plate, and the outer surface of the two perforated plates is porous by a fibrous felt-like material such as asbestos or glass wool. A material (so-called sound absorbing material) is arranged, and the outer surface of the porous material is covered with a porous plate such as a cross cover, a synthetic resin plate, or a metal plate. This sound absorbing panel is configured such that both the front and back surfaces absorb noise from the sound source, and the sound insulation performance is not considered.

特開2008ー291557号公報JP 2008-291557 A 実公昭52ー34015号公報Japanese Utility Model Publication No. 52-34015 実公昭52ー34016号公報Japanese Utility Model Publication No. 52-34016

単一の材料で構成される板(鉄板、コンクリート板、合成樹脂板など)の遮音性能(音響透過損失R)は、下記の[数1]で表わす質量則により求められる。
[数1]
R=R0−10Log(0.23×R0) (dB)
R0=20Log(f・m)−42.5 (dB)
但し、上式における R:ランダム入射の音響透過損失
R0:垂直入射の音響透過損失
f:周波数(Hz)
m:材料の面密度(Kg/m
上記の[数1]およびその計算値を示す図7によれば、板の質量が2倍になる毎に、遮音性能(音響透過損失dB)は約5dBずつ向上することがわかる。例えばm当たり重量が10Kgの板の遮音性能(音響透過損失)は約23dBであり、m当たり重量が20Kgの板の遮音性能(音響透過損失)は約28dB、m当たり重量が40Kgの板の遮音性能(音響透過損失)は約32dBという具合に、遮音性能の向上は鈍いのに、板の重量ばかり倍々数で大きくなる。そのため単一の材質で構成される板の場合は、ある程度以上の重量になると、その板厚を増し重量を大きくしても、遮音性能(音響透過損失)は殆ど向上しない傾向が明らかである(図7を参照)。そのため所望の遮音性能(音響透過損失)を得ようとすると、板の重量が非常に大きくなってしまう。
The sound insulation performance (acoustic transmission loss R) of a plate (iron plate, concrete plate, synthetic resin plate, etc.) made of a single material is determined by a mass rule represented by the following [Equation 1].
[Equation 1]
R = R0-10Log (0.23 × R0) (dB)
R0 = 20 Log (fm) -42.5 (dB)
Where R: Random incident sound transmission loss
R0: Sound transmission loss at normal incidence
f: Frequency (Hz)
m: Areal density of material (Kg / m 2 )
According to the above [Equation 1] and FIG. 7 showing the calculated value, it is understood that the sound insulation performance (sound transmission loss dB) is improved by about 5 dB each time the plate mass is doubled. For example, a sound insulation performance (sound transmission loss) of a plate having a weight of 10 kg per m 2 is about 23 dB, and a sound insulation performance (sound transmission loss) of a plate having a weight of 20 kg per m 2 is about 28 dB, and the weight per m 2 is 40 kg. The sound insulation performance (sound transmission loss) of the plate is about 32 dB, and although the improvement in the sound insulation performance is slow, the weight of the plate increases several times. Therefore, in the case of a plate made of a single material, when the weight exceeds a certain level, it is clear that even if the plate thickness is increased and the weight is increased, the sound insulation performance (sound transmission loss) is hardly improved ( (See FIG. 7). Therefore, when trying to obtain a desired sound insulation performance (sound transmission loss), the weight of the plate becomes very large.

そこで重量にのみ依存しないで遮音性能を向上させる手段として、2枚の板材料を二重に用いる二重壁構造の技術的思想が開発されている(例えば、上記特許文献1の図6〜図10およびその説明を参照)。二重壁構造の遮音性能は、簡単に考えると、各板材の音響透過損失の和になりそうである。しかし、実際には2枚の板材料の共鳴現象や、構造上は2枚の板材料の一部を下地材により結合することが原因で、音響透過損失は質量則で計算した値よりも低くなる場合があることも知られている。   Therefore, as a means for improving the sound insulation performance without depending only on the weight, a technical idea of a double wall structure in which two plate materials are doubled has been developed (for example, FIG. 6 to FIG. 10 and its description). The sound insulation performance of the double wall structure is likely to be the sum of the sound transmission loss of each plate. However, the acoustic transmission loss is actually lower than the value calculated by the mass law because of the resonance phenomenon of the two plate materials and structurally a part of the two plate materials combined by the base material. It is also known that there may be cases.

上記の観点で、上記した特許文献2に開示された「防音板の構造」について検証を試みると、音源に向かう前面の多孔板へ接する多孔質材(吸音材)の背後に、薄い金属板に多数の孔を開けた波形多孔板を配置して、いわゆる空気層を形成した構成であるから、前面の多孔板を通過して、続く多孔質材(吸音材)へ到達した騒音は、吸音質材の吸音性能によりそれなりに吸収・減衰される。しかし、多孔質材(吸音材)で吸音しきれなかった騒音は、波形多孔板が形成する空気層へ到達して更に減衰されるが、残余の音は波形多孔板を通過して背面側の1枚の重質板へ到達するから、この重質板で遮音する性能に頼るほかないのである。しかし、1枚の重質板に高い遮音性能を期待できないことは、上述した理由から明らかである。しかも波形多孔板と背面側の重質板とが共振、共鳴して背面側へ放音する現象を遮断するための構成を認められないのである。   From the above viewpoint, when trying to verify the “soundproof plate structure” disclosed in Patent Document 2 described above, a thin metal plate is placed behind the porous material (sound absorbing material) in contact with the front porous plate facing the sound source. Since the corrugated perforated plate with a large number of holes is arranged to form a so-called air layer, the noise that passes through the front perforated plate and reaches the subsequent porous material (sound absorbing material) It is absorbed and attenuated accordingly by the sound absorption performance of the material. However, the noise that could not be absorbed by the porous material (sound absorbing material) reaches the air layer formed by the corrugated porous plate and is further attenuated, but the remaining sound passes through the corrugated porous plate and passes through the back side. Since it reaches one heavy plate, it must rely on the performance of sound insulation with this heavy plate. However, it is apparent from the above-mentioned reason that high sound insulation performance cannot be expected for one heavy plate. In addition, a configuration for blocking the phenomenon in which the corrugated porous plate and the heavy plate on the back side resonate and resonate and emit sound to the back side cannot be recognized.

その点、上記した特許文献1に開示された「遮音パネル」の場合は、前後二つのパネル部材を構成する無孔の表面板の組み合わせが、いわゆる二重壁構造を構成しているから、上記特許文献2に開示された「防音板の構造」に比して遮音性能は高いと考えられる。しかし、この「遮音パネル」の場合は、前面および背面共に無孔の表面板で構成されているが故に、いわゆる吸音性能をほとんで期待できない欠点がある。即ち、この「遮音パネル」を使用して遮音壁を構築した場合、無孔の表面板でランダムに反射された騒音は、いわゆる反響音となって周辺へ散乱、波及するであろうことが予測される。
また、中仕切り板を設けて二重壁構造とした場合は、空気層の共鳴によって上記特許文献1の図7に説明されたように、特定の音域での急激な性能の低下が考えられるので、共鳴を防止する構造が求められる。
そして、上記特許文献3に開示された「防音板」の場合は、吸音性能は発揮しても、二重壁構造ではないから、質量則を超えた遮音性能は期待できず、吸音しきれなかった騒音が通過する懸念を拭えない。
In that respect, in the case of the “sound insulation panel” disclosed in Patent Document 1 described above, the combination of the non-porous surface plates constituting the front and rear two panel members constitutes a so-called double wall structure. It is considered that the sound insulation performance is higher than the “soundproof plate structure” disclosed in Patent Document 2. However, this “sound insulation panel” has a drawback that it cannot be expected from the so-called sound absorption performance because both the front surface and the back surface are made of non-porous surface plates. That is, when a sound insulation wall is constructed using this “sound insulation panel”, it is predicted that the noise reflected randomly by the non-porous surface plate will be scattered and spread to the surroundings as a so-called reverberant sound. The
Further, when a partition wall is provided to form a double wall structure, as described in FIG. 7 of Patent Document 1 due to the resonance of the air layer, a sudden decrease in performance in a specific sound range can be considered. A structure that prevents resonance is required.
And, in the case of the “soundproof plate” disclosed in the above-mentioned Patent Document 3, even if the sound absorption performance is exhibited, since it is not a double wall structure, the sound insulation performance exceeding the mass law cannot be expected and the sound absorption is not possible. I can't wipe out the concerns about noise going through.

したがって、本発明の目的は、より合理的な二重壁構造で、高い遮音性能と吸音性能を併せ持つ構成の金属製遮音パネルを提供することである。   Accordingly, an object of the present invention is to provide a metal sound insulation panel having a more rational double wall structure and having both high sound insulation performance and sound absorption performance.

上記の課題を解決する手段として、請求項1に記載した発明に係る二重壁構造を有する金属製遮音パネル1は、
背面板8の上下に縦断面が略コ字形となるように上面板部9と下面板部10を形成し、前記上面板部9と下面板部10の前面側に、多数の孔を設けた多孔前面板5を接合して外殻ケーシングが形成され、この外殻ケーシングの両側面の開口部は側面板12で塞がれており、
前記外殻ケーシングの内部に、無孔の金属板を屏風型又は山形状に屈曲させて成る中仕切り板6を備え、この中仕切り板6の上部は前記上面板部9と、前記中仕切り板6の下部は前記下面板部10と接合されており、
前記多孔前面板5と中仕切り板6との間に吸音材71が配置されて第一の壁構造が形成され、前記中仕切り板6と背面板8の間にも吸音材72が隙間なく充填されて第二の壁構造が形成されていることを特徴とする。
As means for solving the above problems, a metal sound insulation panel 1 having a double wall structure according to the invention described in claim 1 is:
An upper surface plate portion 9 and a lower surface plate portion 10 are formed on the upper and lower sides of the back plate 8 so that the vertical cross section is substantially U-shaped, and a plurality of holes are provided on the front surface side of the upper surface plate portion 9 and the lower surface plate portion 10. A porous front plate 5 is joined to form an outer shell casing, and openings on both sides of the outer shell casing are closed with side plates 12,
An inner partition plate 6 formed by bending a non-porous metal plate into a folding screen type or a mountain shape is provided inside the outer shell casing, and the upper portion of the inner partition plate 6 includes the upper surface plate portion 9 and the inner partition plate. The lower part of 6 is joined to the lower surface plate part 10,
A sound absorbing material 71 is arranged between the porous front plate 5 and the partition plate 6 to form a first wall structure, and the sound absorbing material 72 is also filled between the partition plate 6 and the back plate 8 without any gap. And a second wall structure is formed.

請求項2に記載した発明は、請求項1に記載した二重壁構造を有する金属製遮音パネルにおいて、
多孔前面板5と中仕切り板6との間に配置された吸音材71は高密度の構成であり、中仕切り板6と背面板8の間に隙間なく充填された吸音材72は低密度の構成であることを特徴とする。
請求項3に記載した発明は、請求項1又は2に記載した二重壁構造を有する金属製遮音パネルにおいて、
多孔前面板5と中仕切り板6との間に配置された吸音材71は25kg/m以上50kg/m以下の高密度な構成であり、中仕切り板6と背面板8の間に隙間なく充填された吸音材72は5kg/m以上25kg/m未満の低密度な構成であることを特徴とする。
The invention described in claim 2 is a metal sound insulation panel having a double wall structure described in claim 1,
The sound absorbing material 71 arranged between the porous front plate 5 and the partition plate 6 has a high density structure, and the sound absorbing material 72 filled without a gap between the partition plate 6 and the back plate 8 has a low density. It is the structure.
The invention described in claim 3 is a metal sound insulation panel having a double wall structure according to claim 1 or 2,
The sound absorbing material 71 disposed between the porous front plate 5 and the partition plate 6 has a high density configuration of 25 kg / m 3 or more and 50 kg / m 3 or less, and a gap is provided between the partition plate 6 and the back plate 8. The sound-absorbing material 72 that is completely filled has a low-density configuration of 5 kg / m 3 or more and less than 25 kg / m 3 .

請求項4に記載した発明は、請求項1〜3のいずれか一に記載した二重壁構造を有する金属製遮音パネルにおいて、
中仕切り板6の板厚は、背面板8の板厚よりも厚い重量板の構成であることを特徴とする。
請求項5に記載した発明は、請求項1〜4のいずれか一に記載した二重壁構造を有する金属製遮音パネルにおいて、
無孔の金属板を屏風型又は山形状に屈曲させて成る中仕切り板6は、一山のV字形状又は二山のM字形状に形成されていることを特徴とする。
The invention described in claim 4 is a metal sound insulation panel having a double wall structure according to any one of claims 1 to 3,
The thickness of the middle partition plate 6 is a heavy plate configuration that is thicker than the thickness of the back plate 8.
The invention described in claim 5 is a metal sound-insulating panel having a double wall structure according to any one of claims 1 to 4,
The partition plate 6 formed by bending a non-porous metal plate into a folding screen type or mountain shape is characterized by being formed in a single V-shape or two M-shapes.

請求項6に記載した発明は、請求項1〜5に記載した二重壁構造を有する金属製遮音パネルにおいて、
中仕切り板6は、その屈曲方向の両端に形成した折り曲げ辺6a、6bが、これと相対峙する外殻ケーシングとシール材13を挟んで接合され、また、同中仕切り板6において屈曲方向と直交する両サイドの端縁は、これと相対峙する側面板12との間にシール材14を挟んで接合されていることを特徴とする。
請求項7に記載した発明は、請求項6に記載した二重壁構造を有する金属製遮音パネルにおいて、
シール材13および14は発泡性のゴム又は粘弾性のゴムであることを特徴とする。
The invention described in claim 6 is a metal sound insulation panel having the double wall structure described in claims 1 to 5,
The middle partition plate 6 has bent sides 6a and 6b formed at both ends in the bending direction, and is joined with the outer casing facing the seal plate 13 and the seal material 13 therebetween. The end edges on both sides orthogonal to each other are characterized by being joined with the side plate 12 facing each other with the sealing material 14 interposed therebetween.
The invention described in claim 7 is the metal sound-insulating panel having the double wall structure described in claim 6,
The sealing materials 13 and 14 are characterized by being foamable rubber or viscoelastic rubber.

請求項1〜7に記載した発明に係る二重壁構造を有する金属製遮音パネルは、軽量であるという特性を保持しつつ、音源に向かう前面を多孔前面板5で形成し、この多孔前面板5と、無孔の金属板を屏風型又は山形状に屈曲させた中仕切り板6との間に吸音材71を配置して第一の壁構造を形成したから、多孔前面板5を通じて進入した騒音は吸音材71で吸収する吸音性能を期待できる。
一方、前記中仕切り板6と背面板8との間にも、吸音材72を隙間なく充填して第二の壁構造を形成したから、中仕切り板6の共振を抑え、共鳴透過による遮音性能の低下を防止できるので、高い遮音性能を期待できる。
特に、多孔前面板5の内側に配置した吸音材71は、屏風型又は山形状に屈曲させた中仕切り板6により動かないように効果的に支持されるが、同吸音材71は高密度で定形性の高い構成、具体的には25kg/m以上50kg/m以下の高密度な構成としたので、中仕切り板6の屈曲形状にしたがって吸音材71の背後に空気層15が確実に形成される。そのため多孔前面板5から進入し吸音材71を通過して中仕切り板6へ到達する騒音は、屏風型又は山形状に屈曲された中仕切り板6により反射を散乱させて、中、低音域での吸音性能および遮音性能を高める効果が奏される(図6の実測値=■印の線図を参照)。図6中の■線は、パネル面密度の透過損失(質量則による計算値)を100%としたときの、本発明の実施例における実測値の百分率であり、中、低音域での性能が特に向上していることを確認できる。
The metal sound-insulating panel having a double wall structure according to the invention described in claims 1 to 7 is formed with a porous front plate 5 on the front surface facing the sound source while maintaining the characteristic of being lightweight. 5 and a partition wall 6 formed by bending a non-porous metal plate into a folding screen shape or a mountain shape to form a first wall structure, and thus entered through the porous front plate 5. Noise can be expected to be absorbed by the sound absorbing material 71.
On the other hand, since the second wall structure is formed by filling the sound absorbing material 72 between the partition plate 6 and the back plate 8 without any gap, the resonance of the partition plate 6 is suppressed and the sound insulation performance by resonance transmission is achieved. Therefore, high sound insulation performance can be expected.
In particular, the sound absorbing material 71 disposed inside the porous front plate 5 is effectively supported so as not to move by the partition plate 6 bent in a folding screen shape or a mountain shape, but the sound absorbing material 71 has a high density. Since it has a highly shaped configuration, specifically a high-density configuration of 25 kg / m 3 or more and 50 kg / m 3 or less, the air layer 15 is surely provided behind the sound absorbing material 71 according to the bent shape of the partition plate 6. It is formed. Therefore, the noise that enters from the porous front plate 5 and passes through the sound absorbing material 71 to reach the partition plate 6 is scattered by the partition plate 6 bent in a folding screen type or a mountain shape in the middle and low sound range. The effect of improving the sound absorption performance and the sound insulation performance is exhibited (see the actual measurement value in FIG. 6 = the diagram marked with ■). The solid line in FIG. 6 is the percentage of the actual measurement value in the example of the present invention when the transmission loss of the panel surface density (calculated value based on the law of mass) is 100%. It can be confirmed that there is a particular improvement.

一方、中仕切り板6と背面板8との間に充填した吸音材72は低密度の構成、具体的には5kg/m以上25kg/m未満で非定形性の構成なので、屏風型又は山形状に屈曲させた中仕切り板6の背面に沿って充填する場合に、中仕切り板6と背面板8の間へ隙間なく密接する状態に充填する作業が容易である。しかも中仕切り板6と背面板8に密着して支持するので、中仕切り板6の共振が抑制され、共鳴透過による遮音性能の低下を防止できる。
その上、中仕切り板6の折り曲げ辺6a、6bと、外殻ケーシング又は側面板12とは、両者間にシール材13を挟んで接合し、また、同中仕切り板6の屈曲方向と直交する両サイドの端縁は、側面板12又は外殻ケーシングとの間にシール材14を挟んで接合しているので、中仕切り板6から背面板8へ伝わる騒音や振動の伝搬が遮断され、やはり遮音性能の低下を防いでいる。
更に、請求項4に記載した発明のように、中仕切り板6の板厚を、背面板8の板厚よりも厚い重量板で構成すると、両板の面密度を異ならせ、共鳴による遮音性能の低下を防止できる上に、中仕切り板6の板材料面積が、背面板8およびその上下に一体的に連なる上面板部9および下面板部10を合計した板材料面積よりも小さい構成なので、逆に背面板8等の板厚を厚くする場合に比して、同様な遮音性能と吸音性能を発揮しつつ、金属製遮音パネルの重量を軽減化する効果が得られる。
以上のような、二重壁構造を有する金属性遮音パネルを構成し実施することで、中低音域で特に高い遮音性能を得ることができる。
On the other hand, the sound-absorbing material 72 filled between the partition plate 6 and the back plate 8 has a low density configuration, specifically a configuration of 5 kg / m 3 or more and less than 25 kg / m 3 and an atypical configuration. When filling along the back surface of the partition plate 6 bent into a mountain shape, the work of filling the space between the partition plate 6 and the back plate 8 without any gap is easy. In addition, since the inner partition plate 6 and the back plate 8 are supported in close contact with each other, the resonance of the inner partition plate 6 is suppressed, and a decrease in sound insulation performance due to resonance transmission can be prevented.
In addition, the bent sides 6a and 6b of the partition plate 6 and the outer casing or side plate 12 are joined with the seal member 13 interposed therebetween, and are orthogonal to the bending direction of the partition plate 6. Since the end edges on both sides are joined with the side plate 12 or the outer shell casing with the sealing material 14 interposed therebetween, the propagation of noise and vibration transmitted from the partition plate 6 to the back plate 8 is cut off. It prevents the sound insulation performance from deteriorating.
Further, as in the invention described in claim 4, when the thickness of the partition plate 6 is made of a heavy plate that is thicker than the thickness of the back plate 8, the surface density of both plates is made different, and the sound insulation performance due to resonance. In addition, the plate material area of the partition plate 6 is smaller than the total plate material area of the back plate 8 and the upper surface plate portion 9 and the lower surface plate portion 10 integrally connected to the upper and lower sides thereof, On the contrary, the effect of reducing the weight of the metal sound insulation panel can be obtained while exhibiting the same sound insulation performance and sound absorption performance as compared with the case where the thickness of the back plate 8 or the like is increased.
By constructing and implementing a metallic sound insulation panel having a double wall structure as described above, particularly high sound insulation performance can be obtained in the mid-low range.

本発明による金属製遮音パネルを使用して構築した遮音壁の一例を示した斜視図である。It is the perspective view which showed an example of the sound insulation wall constructed | assembled using the metal sound insulation panel by this invention. 本発明による金属製遮音パネルの前面を示した正面図である。It is the front view which showed the front surface of the metal sound-insulation panel by this invention. 図2中に指示したC−C線矢視の拡大した断面図である。FIG. 3 is an enlarged cross-sectional view taken along the line C-C indicated in FIG. 2. 図4aは図3中に指示したA部の拡大図、図4bは同じ図3中に指示したB部の拡大図である。4A is an enlarged view of the portion A designated in FIG. 3, and FIG. 4B is an enlarged view of the portion B designated in the same FIG. 図2中に指示したD−D線矢視の拡大した断面図である。FIG. 3 is an enlarged cross-sectional view taken along line DD indicated in FIG. 2. 本発明による金属製遮音パネルの遮音性能の実測値を示した性能線図である。It is a performance diagram which showed the actual measurement value of the sound insulation performance of the metal sound insulation panel by this invention. 音響透過損失の計算例を示したグラフである。It is the graph which showed the example of calculation of sound transmission loss.

本発明の二重壁構造を有する金属製遮音パネルは、背面板8の上下に縦断面が略コ字形となるように上面板部9と下面板部10を形成し、前記上面板部9と下面板部10の前面側に、多数の孔を設けた多孔前面板5を接合して外殻ケーシングを形成し、この外殻ケーシングの両側面の開口部を側面板12で塞いで成る外殻ケーシングの内部に、無孔の金属板を屏風型又は山形状に屈曲させて成る中仕切り板6を設置し、この中仕切り板6の上部は前記上面板部9と、下部は前記下面板部10と接合している。
前記多孔前面板5と中仕切り板6との間に吸音材71を配置して第一の壁構造が形成され、前記中仕切り板6と背面板8の間にも吸音材72を隙間なく充填して第二の壁構造が形成されている。
多孔前面板5と中仕切り板6との間に配置した吸音材71は高密度の構成、具体的には25kg/m以上50kg/m以下の高密度な構成とし、中仕切り板6と背面板8の間へ隙間なく充填された吸音材72は低密度の構成、具体的には5kg/m以上25kg/m未満の低密度な構成とする。
The metal sound-insulating panel having a double wall structure according to the present invention has an upper surface plate portion 9 and a lower surface plate portion 10 formed on the upper and lower sides of the back plate 8 so that the vertical cross section is substantially U-shaped. An outer shell casing is formed by joining a porous front plate 5 provided with a large number of holes on the front side of the lower plate portion 10, and an opening on both sides of the outer casing is closed with side plates 12. An inner partition plate 6 formed by bending a non-porous metal plate into a folding screen type or a mountain shape is installed inside the casing. The upper portion of the inner partition plate 6 is the upper surface plate portion 9 and the lower portion is the lower surface plate portion. 10 is joined.
A sound absorbing material 71 is arranged between the porous front plate 5 and the partition plate 6 to form a first wall structure, and the sound absorbing material 72 is filled between the partition plate 6 and the back plate 8 without any gaps. Thus, the second wall structure is formed.
The sound absorbing material 71 disposed between the porous front plate 5 and the partition plate 6 has a high density configuration, specifically, a high density configuration of 25 kg / m 3 or more and 50 kg / m 3 or less. The sound absorbing material 72 filled between the back plates 8 without a gap has a low density configuration, specifically, a low density configuration of 5 kg / m 3 or more and less than 25 kg / m 3 .

上記中仕切り板6の板厚は、背面板8の板厚よりも厚い重量板の構成である。
無孔の金属板を屏風型又は山形状に屈曲させて成る中仕切り板6は、一山のV字形状又は二山のM字形状に形成されている。
中仕切り板6の屈曲方向の両端に形成した折り曲げ辺6a、6bは、これと相対峙する外殻ケーシング又は側面板12とシール材13を挟んで接合し、また、同中仕切り板6において屈曲方向と直交する両サイドの端縁は、これと相対峙する側面板12又は外殻ケーシングとの間にシール材14を挟んで接合されている。
前記シール材13および14は発泡性のゴム又は粘弾性のゴムである。
The plate thickness of the partition plate 6 is a heavy plate configuration that is thicker than the plate thickness of the back plate 8.
The partition plate 6 formed by bending a non-porous metal plate into a folding screen type or a mountain shape is formed in a single V-shape or two M-shapes.
Bending sides 6 a and 6 b formed at both ends in the bending direction of the middle partition plate 6 are joined with the outer casing or side plate 12 facing each other and the sealing material 13 between them, and are bent at the middle partition plate 6. The end edges on both sides orthogonal to the direction are joined to the side plate 12 or the outer casing facing each other with the sealing material 14 sandwiched therebetween.
The sealing materials 13 and 14 are foamed rubber or viscoelastic rubber.

以下に、本発明を、図示した実施例に基づいて説明する。
図1は、本発明による二重壁構造を有する金属製遮音パネル1を使用して構築した遮音壁の一例を示している。この遮音壁は、道路や鉄道の長手方向に沿って、又は工場の敷地外周の地面上に、コンクリート等でほぼ水平な突起状に構築したコンクリート基礎2の上に、金属製遮音パネル1の横方向の長さとほぼ等しい間隔でH形鋼等による支柱3、3を垂直に建て、隣り合う二つの支柱3、3の縦溝を利用してその間へ、複数の金属製遮音パネル1を多段に建て込み積み重ねることで所要高さの遮音壁が構築されている。図1中の符号4は遮音壁の上端の仕上げとして設置された笠木である。
In the following, the present invention will be described based on illustrated embodiments.
FIG. 1 shows an example of a sound insulation wall constructed using a metal sound insulation panel 1 having a double wall structure according to the present invention. This sound insulation wall is formed in the horizontal direction of the metal sound insulation panel 1 on the concrete foundation 2 constructed in a substantially horizontal projection shape with concrete or the like along the longitudinal direction of the road or railway or on the ground on the outer periphery of the factory site. The pillars 3 and 3 made of H-shaped steel or the like are vertically built at intervals substantially equal to the length of the metal, and a plurality of metal sound insulation panels 1 are built in multiple stages between them using the vertical grooves of the two adjacent pillars 3 and 3. The sound insulation wall of the required height is constructed by piled up. Reference numeral 4 in FIG. 1 is a headboard installed as a finish of the upper end of the sound insulation wall.

図2は、上記二重壁構造を有する金属製遮音パネル1の前面(音源に向かう側)を示している。因みに、この金属製遮音パネル1の大きさの一例を示すと、図2の左右方向の長さ寸法は約2000mm、上下方向の高さ寸法は約500mm、図3の方向に見たパネル厚さ寸法は140mm程度である。
図2のC−C線矢視断面を示した図3の左側が騒音源に向かうパネル前面である。この前面は例えば高耐候性めっき鋼板のほぼ全面に、図示例の場合は幅が15mm、長さが40mm程度の水平方向に長い長孔5aを、上下・左右方向に規則正しい行列で多数設けた多孔板(パンチングメタル)で製作した多孔前面板5で遮蔽されている。ただし、多孔前面板5の孔5aの形状は、前記の長孔にかぎらず、丸孔あるいは四角孔、三角孔などの別を問わない。
FIG. 2 shows a front surface (side toward the sound source) of the metal sound insulation panel 1 having the double wall structure. Incidentally, when showing an example of the size of the metal sound insulation panel 1, the horizontal dimension in FIG. 2 is about 2000 mm, the vertical dimension is about 500 mm, and the panel thickness as viewed in the direction of FIG. The dimension is about 140 mm.
The left side of FIG. 3 showing the cross section taken along the line C-C in FIG. 2 is the panel front facing the noise source. For example, the front surface is a porous sheet in which a large number of long holes 5a in the horizontal direction having a width of about 15 mm and a length of about 40 mm are provided in a regular matrix in the vertical and horizontal directions on almost the entire surface of a highly weather-resistant plated steel sheet. It is shielded by a porous front plate 5 made of a plate (punching metal). However, the shape of the hole 5a of the porous front plate 5 is not limited to the long hole, and may be a round hole, a square hole, a triangular hole, or the like.

図3の右側に位置する背面板8の上下に、図3の方向に見た縦断面が略コ字形となるように上面板部9と下面板部10が形成されており、前記上面板部9と下面板部10の前面側(図3の左側)に、上記多数の孔を設けた多孔前面板5を接合して外殻ケーシングが形成されている。この外殻ケーシングは、両側面の開口部、即ち、図5の左右方向の開口部が側面板12で塞がれて全面を遮蔽した構造の外殻ケーシングが形成されている。
上記構成の外殻ケーシングの内部には、図3に見るとおり、無孔の金属板を屏風型又は山形状に屈曲させた中仕切り板6がほぼ中央位置に配置され、この中仕切り板6の上部は前記上面板部9と、下部は前記下面板部10と接合して固定されている。
そして、前記多孔前面板5と中仕切り板6との間に吸音材71を配置して第一の壁構造が形成され、また、中仕切り板6と背面板8の間にも吸音材72を隙間なく充填して第二の壁構造が形成されている。
An upper surface plate portion 9 and a lower surface plate portion 10 are formed on the upper and lower sides of the back plate 8 located on the right side of FIG. 3 so that the longitudinal section viewed in the direction of FIG. 9 and the front surface side of the lower surface plate portion 10 (left side in FIG. 3) are joined to the perforated front plate 5 provided with a large number of holes to form an outer shell casing. In this outer shell casing, an outer shell casing having a structure in which the openings on both sides, that is, the opening in the left-right direction in FIG.
As shown in FIG. 3, an inner partition plate 6 in which a non-porous metal plate is bent in a folding screen type or a mountain shape is disposed in a substantially central position inside the outer shell casing having the above-described configuration. The upper portion is fixed to the upper surface plate portion 9 and the lower portion is fixed to the lower surface plate portion 10.
A sound absorbing material 71 is disposed between the porous front plate 5 and the partition plate 6 to form a first wall structure, and a sound absorbing material 72 is also provided between the partition plate 6 and the back plate 8. The second wall structure is formed by filling without gaps.

上記した多孔前面板5と中仕切り板6との間に配置した吸音材71は高密度の構成、具体的にいうと、吸音材71は25kg/m以上50kg/m以下の高密度な構成として第一の壁構造の吸音性能が高められている。即ち、騒音が最短距離で多孔前面板5および高密度な吸音材71を透過した場合、中仕切り板6が屏風型又は山形状に屈曲されているので、騒音は入射方向とは異なる方向へ反射される。この場合、高密度な吸音材71の透過距離が入射時点よりも長くなるので、吸音性能が向上する。もっとも、中仕切り板6を伝わって第二の壁構造側へ侵入する騒音はあり得る。
一方、中仕切り板6と背面板8の間に隙間なく充填された吸音材72は低密度の構成、具体的にいうと、吸音材72は5kg/m以上25kg/m未満の低密度な構成として第二の壁構造の遮音性能が高められている。即ち、第二の壁構造は、中仕切り板6と背面板8の間に低密度の吸音材72を隙間なく充填しているので、共鳴透過による遮音性能の低下を防ぐことが出来る。この場合、中仕切り板6は屏風型又は山形状に屈曲されて、吸音材72を充填し難い構成であるが、吸音材72を5kg/m以上25kg/m未満の低密度な構成としたことで、吸音材72は中仕切り板6と背面板8との間へ隙間なく充填する作業に適し、且つ中仕切り板6および背面板8のそれぞれへ密着して支持するので、中仕切り板6の共振を抑制し、共鳴透過による遮音性能の低下を防止できる。
The sound absorbing material 71 disposed between the porous front plate 5 and the partition plate 6 described above has a high density configuration, specifically, the sound absorbing material 71 has a high density of 25 kg / m 3 or more and 50 kg / m 3 or less. As a configuration, the sound absorption performance of the first wall structure is enhanced. That is, when the noise passes through the porous front plate 5 and the high-density sound absorbing material 71 at the shortest distance, the noise is reflected in a direction different from the incident direction because the partition plate 6 is bent in a folding screen shape or a mountain shape. Is done. In this case, since the transmission distance of the high-density sound absorbing material 71 is longer than the incident time, the sound absorbing performance is improved. However, there may be noise that enters the second wall structure side through the partition plate 6.
On the other hand, the sound absorbing material 72 filled with no gap between the partition plate 6 and the back plate 8 has a low density configuration. Specifically, the sound absorbing material 72 has a low density of 5 kg / m 3 or more and less than 25 kg / m 3. As a simple structure, the sound insulation performance of the second wall structure is enhanced. That is, since the second wall structure is filled with the low-density sound absorbing material 72 between the partition plate 6 and the back plate 8 without any gap, it is possible to prevent the sound insulation performance from being lowered due to resonance transmission. In this case, the partition plate 6 is bent in a folding screen shape or a mountain shape and is difficult to fill the sound absorbing material 72, but the sound absorbing material 72 has a low density configuration of 5 kg / m 3 or more and less than 25 kg / m 3. As a result, the sound absorbing material 72 is suitable for the work of filling the space between the partition plate 6 and the back plate 8 without any gaps, and is supported in close contact with each of the partition plate 6 and the back plate 8. 6 can be suppressed, and a decrease in sound insulation performance due to resonance transmission can be prevented.

図3に示したように多孔前面板5と中仕切り板6との間へ配置された吸音材71は、ポリエステル繊維等により構成した厚さ50mm程度の高密度な構成である。
中仕切り板6は、一例として亜鉛メッキ鋼板の如き無孔の金属板を、空気層として必要な振幅(一例として30mm)で緩やかな屏風型又は山形状に屈曲されている。そのため高密度で固い吸音材71と中仕切り板6との間には隙間が生じ、これが空気層15として形成されている。
図3の中仕切り板6は、板厚が2.3mmとやや厚め(重量板)の亜鉛メッキ鋼板を、金属製遮音パネル1の上下方向に、山頂角が約160°と緩やかな実質二山のM字形状に屈曲した構成とされているが、この屈曲形状には限らない。図示することは省略したが、場合によっては実質一山の更に緩やかなV字形状に屈曲した形状、又は逆に山数が三山以上に屈曲した波形状の中仕切り板で実施することもできる。
場合によっては、図2に示した金属製遮音パネル1の左右方向(長辺方向)へ緩やかな屏風型又は山形状に屈曲させた構成の中仕切り板で同様に実施することもできる。要は上記前面側の吸音材71の内側面を支持して、吸音材71の背面(内側面)とこれを支持した中仕切り板との隙間に空気層15を形成する構成であれば足りる。
As shown in FIG. 3, the sound-absorbing material 71 disposed between the porous front plate 5 and the partition plate 6 has a high-density configuration with a thickness of about 50 mm made of polyester fiber or the like.
As an example, the partition plate 6 is formed by bending a non-porous metal plate such as a galvanized steel plate into a gentle folding screen or mountain shape with an amplitude necessary for an air layer (for example, 30 mm). Therefore, a gap is formed between the high-density and hard sound absorbing material 71 and the partition plate 6, and this is formed as the air layer 15.
The partition plate 6 in FIG. 3 is made of a slightly thick (heavy plate) galvanized steel plate with a thickness of 2.3 mm, and a substantially double mountain with a crest angle of about 160 ° in the vertical direction of the metal sound insulation panel 1. However, the present invention is not limited to this bent shape. Although illustration is omitted, in some cases, it may be implemented by a wave-shaped partition plate that is bent into a substantially gentle V-shape, or conversely, the number of peaks is bent more than three.
Depending on the case, the metal sound insulation panel 1 shown in FIG. 2 can be similarly implemented with a partition plate configured to be bent in a gentle folding screen shape or a mountain shape in the left-right direction (long side direction). In short, any structure that supports the inner surface of the sound absorbing material 71 on the front side and forms the air layer 15 in the gap between the back surface (inner surface) of the sound absorbing material 71 and the partition plate that supports the sound absorbing material 71 is sufficient.

次に、上記した背面板8は、例えばフッ素ラミネート鋼板の如き無孔の金属板で構成されている。因みにこの背面板8は、板厚が例えば1.6mmと、上記中仕切り板6よりも薄い軽量板で構成されている。このように背面板8の板厚を、中仕切り板6の板厚よりも薄い軽量板で構成することにより、両板の面密度を異ならせ、共鳴による遮音性能の低下を防止することができる。   Next, the back plate 8 is made of a non-porous metal plate such as a fluorine-laminated steel plate. Incidentally, the back plate 8 is formed of a lightweight plate having a plate thickness of, for example, 1.6 mm, which is thinner than the partition plate 6. Thus, by configuring the thickness of the back plate 8 with a lightweight plate that is thinner than the thickness of the partition plate 6, the surface density of both plates can be made different to prevent a decrease in sound insulation performance due to resonance. .

一方、上記第二の壁構造材を構成する吸音材72も、例えばポリエステル繊維等により、その厚さを60mm程度で低密度な構成とされている。この吸音材72を上記した5kg/m以上25kg/m未満の低密度で定形性が低い構成としているから、図3の右半分に示したように、中仕切り板6の屈曲状態に倣ってその背面に隙間なく密接して中仕切り板6と背面板8を支持するする構成となる。その上、屏風型又は山形状に屈曲された中仕切り板6と背面板8との間隔が一定でないため、中仕切り板6と背面板8との共鳴による遮音性能の低下を防ぐ効果を発揮する合理的な構成となる。 On the other hand, the sound absorbing material 72 constituting the second wall structure material is also made of a low density with a thickness of about 60 mm using, for example, polyester fiber. Since this fixed form sound absorbing material 72 at a low density of less than 5 kg / m 3 or more 25 kg / m 3 as described above is a low structure, as shown in the right half of FIG. 3, following the mid flexion of the partition plate 6 Thus, the rear partition plate 6 and the rear plate 8 are supported in close contact with the rear surface without any gap. In addition, since the interval between the partition plate 6 bent in the folding screen or the mountain shape and the back plate 8 is not constant, the effect of preventing the sound insulation performance from being lowered due to the resonance between the partition plate 6 and the back plate 8 is exhibited. Reasonable composition.

上記した無孔の背面板8の上下に一連に形成された無孔の上面板部9と下面板部10は、前面の多孔前面板5と、図4a、bに示したように、一例としてブラインドリベット11により接合して、上記中仕切り板6とその前後二つの吸音材71、72の外周を覆う外殻ケーシングが形成されている。また、外殻ケーシングの両側面の開口部は、図5に示したように、同開口部とほぼ同形に形成された側面板12で塞がれ、この側面板12も外殻ケーシングと例えばブラインドリベット11により一体的に接合して、密閉構造の金属製遮音パネル1が構成されている。
背面板8は、その上下に一連の上面板部9および下面板部10と一体的に構成されており、合計した板材料面積が中仕切り板6よりも大きい構成なので、上記の段落[0024]で説明したように両板の面密度を異ならせて、共鳴による遮音性能の低下を防止する効果を得る手段として、中仕切り板6の板厚を大きくし、逆に背面板8等の板厚が小さい構成としている。その結果、背面板8の板厚を大きく構成する場合に比して、同様な遮音性能を発揮しつつ、金属製遮音パネルの重量を軽減化できる効果が得られる。
The non-porous upper surface plate portion 9 and the lower surface plate portion 10 formed in series above and below the non-porous back plate 8 are, as shown in FIG. 4A and FIG. An outer shell casing is formed which is joined by the blind rivet 11 and covers the outer periphery of the partition plate 6 and the two front and rear sound absorbing materials 71 and 72. Further, as shown in FIG. 5, the opening portions on both side surfaces of the outer shell casing are closed by side plates 12 formed in substantially the same shape as the opening portions. A metal sound insulation panel 1 having a hermetically sealed structure is formed by integrally joining with rivets 11.
The back plate 8 is configured integrally with a series of the upper surface plate portion 9 and the lower surface plate portion 10 on the upper and lower sides thereof, and the total plate material area is larger than that of the partition plate 6, so that the above paragraph [0024] As described in the above, as a means for obtaining the effect of preventing the deterioration of the sound insulation performance due to resonance by changing the surface density of both plates, the thickness of the partition plate 6 is increased, and conversely, the thickness of the back plate 8 and the like The structure is small. As a result, the effect of reducing the weight of the metal sound insulation panel can be obtained while exhibiting the same sound insulation performance as compared with the case where the thickness of the back plate 8 is increased.

なお、背面板8の上下に一連に形成された無孔の上面板部9と下面板部10には、図3及び図4a、bに示したとおり、上面板部9にはその中央部の長手方向にほぼ全長に及ぶ長さで、台形状に約20mm程度の高さ隆起する凸条部9aが形成されている。下面板部10には逆に、その中央部のほぼ全長に及ぶ長さで、前記凸条部9aがほぼ密接に嵌る同形、同大の凹溝部10aが形成されている。従って、図1に示した遮音壁の構築に際しては、コンクリート基礎2の上に建てられた隣り合う二つの支柱3、3の縦溝を利用してその間へ金属製遮音パネル1を多段に建て込み積み重ねる際に、下位の金属製遮音パネル1の上面板部9に隆起する凸条部9aの上に、上位の金属製遮音パネル1の下面板部10に形成された凹溝部10aを嵌め合わせることにより、面外方向への剪断抵抗が大きく安定した積み重ね構造が得られるのである。
もっとも、上面板部9と下面板部10に上記の凸条部9aおよび凹溝部10aを設けることなく、平坦形状の上面板部9と下面板部10による金属製遮音パネル1を構成して、多段に建て込み積み重ねて遮音壁の構築を進めることも可能である。
In addition, as shown in FIG.3 and FIG.4a and b, the upper-surface board part 9 and the lower-surface board part 10 which were formed in series at the upper and lower sides of the backplate 8 have the center part in the upper-surface board part 9. As shown in FIG. Convex ridges 9a are formed in a trapezoidal shape with a length that extends almost the entire length in the longitudinal direction and rises to a height of about 20 mm. Contrary to this, the lower surface plate portion 10 is formed with a concave groove portion 10a having the same shape and the same size as the convex portion 9a, which has almost the entire length of the central portion thereof, and into which the convex portion 9a fits almost closely. Accordingly, when the sound insulation wall shown in FIG. 1 is constructed, the metal sound insulation panels 1 are built and stacked in multiple stages between the vertical grooves of the two adjacent columns 3 and 3 built on the concrete foundation 2. At the time, by fitting the groove portion 10a formed on the lower surface plate portion 10 of the upper metal sound insulation panel 1 on the convex portion 9a raised on the upper surface plate portion 9 of the lower metal sound insulation panel 1, Thus, a stable stacked structure with a large shear resistance in the out-of-plane direction can be obtained.
However, the metal sound-insulating panel 1 is configured by the flat upper surface plate portion 9 and the lower surface plate portion 10 without providing the above-mentioned protruding strip portion 9a and the concave groove portion 10a on the upper surface plate portion 9 and the lower surface plate portion 10, It is also possible to build sound insulation walls by building and stacking in multiple stages.

次に、上記した中仕切り板6と外殻ケーシングとの関係は、図3及び図4a、bに示した実施例の場合、中仕切り板6の上下の端部をほぼL字形に屈曲して形成した折り曲げ辺6a、6bが、外殻ケーシングの上記した上面板部9および下面板部10との間に、一例として厚さ2mm程度のクロロプレンゴムによるシール材13を挟んで突き合わされ、図示例の場合はブラインドリベット11により一体的に接合されている。また、同じ中仕切り板6の両サイドの端縁は、図5に例示したとおり、外殻ケーシングの両側面部を塞いだ上記側面板12の内面に、一例として発泡成形したシール材14を貼り付けて、このシール材14を間に挟んで突き合わせた構成とされている。
もっとも図示した実施例は、中仕切り板6が図3に示したように上下方向へ屏風型又は山形状に屈曲された構成を前提としている。しかし、中仕切り板6の屏風型又は山形状の屈曲が、図2の左右方向に行われている場合には、中仕切り板6の左右の両端部に、ほぼL字形に屈曲した折り曲げ辺6a、6bが形成され、外殻ケーシングの両側面部を塞いだ上記側面板12の内面との間にシール材13を挟んで接合される。また、同中仕切り板6の上下の端縁は、外殻ケーシングの上面板部9及び下面板部10の内面にシール材14を貼り付けて、同シール材14を挟んで突き合せた構成で実施されることになる。
上記の構成によれば、中仕切り板6から背面板8へ伝わる騒音や振動の伝搬がシール材13、14により遮断され、やはり遮音性能の低下を防ぐことができる。
Next, the relationship between the above-described partition plate 6 and the outer shell casing is obtained by bending the upper and lower end portions of the partition plate 6 into a substantially L shape in the case of the embodiment shown in FIGS. The formed bent sides 6a and 6b are abutted with the upper surface plate portion 9 and the lower surface plate portion 10 of the outer shell casing with a sealing material 13 made of chloroprene rubber having a thickness of about 2 mm as an example. In this case, the blind rivets 11 are integrally joined. Further, as illustrated in FIG. 5, the edge of both sides of the same partition plate 6 is bonded to the inner surface of the side plate 12, which covers both side portions of the outer shell casing, by way of example, with a foam molding sealing material 14. Thus, the sealing material 14 is sandwiched between them.
However, the illustrated embodiment is based on the premise that the partition plate 6 is bent in a folding screen or mountain shape in the vertical direction as shown in FIG. However, when folding or mountain-shaped bending of the partition plate 6 is performed in the left-right direction in FIG. 2, a bent side 6a bent substantially in an L shape at both left and right ends of the partition plate 6. , 6b is formed, and the sealing material 13 is sandwiched and joined to the inner surface of the side plate 12 that covers both side portions of the outer casing. In addition, the upper and lower edges of the same partition plate 6 are configured such that the sealing material 14 is attached to the inner surfaces of the upper surface plate portion 9 and the lower surface plate portion 10 of the outer shell casing, and the sealing material 14 is sandwiched therebetween. Will be implemented.
According to said structure, propagation of the noise and vibration which are transmitted from the partition plate 6 to the backplate 8 is interrupted | blocked by the sealing materials 13 and 14, and the fall of sound insulation performance can also be prevented.

以上に本発明を図示した実施例に基づいて説明したが、もとより本発明は図示した実施例に限定されるものではない。所謂当業者が必要に応じて行う設計変更その他の変形・応用の範囲などを含む発明であることを念のため言及する次第である。   Although the present invention has been described above based on the illustrated embodiment, the present invention is not limited to the illustrated embodiment. It will be mentioned as a reminder that the present invention includes the scope of design changes and other modifications / applications made by those skilled in the art as needed.

1 金属製遮音パネル
5 多孔前面板
5a 孔
71、72 吸音材
6 中仕切り板
8 背面板
9 上面板部
10 下面板部
12 側面板
6a、6b折り曲げ辺
13 シール材
14 シール材
9a 凸条部
10a 凹溝部
DESCRIPTION OF SYMBOLS 1 Metal sound-insulation panel 5 Porous front plate 5a Hole 71, 72 Sound-absorbing material 6 Partition plate 8 Back plate 9 Upper surface plate portion 10 Lower surface plate portion 12 Side surface plates 6a, 6b Bending side 13 Sealing material 14 Sealing material 9a Convex strip portion 10a Concave groove

Claims (7)

背面板の上下に縦断面が略コ字形となるように上面板部と下面板部を形成し、前記上面板部と下面板部の前面側に、多数の孔を設けた多孔前面板を接合して外殻ケーシングが形成され、この外殻ケーシングの両側面の開口部は側面板で塞がれており、
前記外殻ケーシングの内部に、無孔の金属板を屏風型又は山形状に屈曲させた中仕切り板を備え、この中仕切り板の上部は前記上面板部と、前記中仕切り板の下部は前記下面板部と接合されており、
前記多孔前面板と中仕切り板との間に吸音材が配置されて第一の壁構造が形成され、前記中仕切り板と背面板の間にも吸音材が隙間なく充填されて第二の壁構造が形成されていることを特徴とする、二重壁構造を有する金属製遮音パネル。
The upper and lower plate portions are formed so that the vertical cross section is substantially U-shaped at the top and bottom of the back plate, and a porous front plate having a large number of holes is joined to the front side of the upper and lower plate portions. An outer shell casing is formed, and openings on both side surfaces of the outer shell casing are closed with side plates,
Inside the outer shell casing is provided with a partition plate in which a non-porous metal plate is bent in a folding screen or mountain shape, the upper part of the partition plate is the upper surface plate part, and the lower part of the partition plate is the It is joined to the bottom plate,
A sound absorbing material is disposed between the perforated front plate and the middle partition plate to form a first wall structure, and the second wall structure is also filled with a sound absorbing material between the middle partition plate and the rear plate without a gap. A metal sound insulation panel having a double wall structure, characterized by being formed.
多孔前面板と中仕切り板との間に配置された吸音材は高密度の構成であり、中仕切り板と背面板の間に隙間なく充填された吸音材は低密度の構成であることを特徴とする、請求項1に記載した二重壁構造を有する金属製遮音パネル。   The sound-absorbing material disposed between the porous front plate and the partition plate has a high-density configuration, and the sound-absorbing material filled without a gap between the partition plate and the back plate has a low-density configuration. A metal sound insulation panel having a double wall structure according to claim 1. 多孔前面板と中仕切り板との間に配置された吸音材は25kg/m以上50kg/m以下の高密度な構成であり、中仕切り板と背面板の間に隙間なく充填された吸音材は5kg/m以上25kg/m未満の低密度な構成であることを特徴とする、請求項1又は2に記載した二重壁構造を有する金属製遮音パネル。 The sound absorbing material disposed between the porous front plate and the partition plate has a high-density configuration of 25 kg / m 3 or more and 50 kg / m 3 or less, and the sound absorbing material filled with no gap between the partition plate and the back plate is The metal sound-insulating panel having a double-wall structure according to claim 1 or 2, wherein the metal sound-insulating panel has a low-density configuration of 5 kg / m 3 or more and less than 25 kg / m 3 . 中仕切り板の板厚は、背面板の板厚よりも厚い重量板の構成であることを特徴とする、請求項1〜3のいずれか一に記載した二重壁構造を有する金属製遮音パネル。   The metal sound insulation panel having a double wall structure according to any one of claims 1 to 3, wherein a thickness of the intermediate partition plate is a heavy plate configuration thicker than a thickness of the back plate. . 無孔の金属板を屏風型又は山形状に屈曲させた中仕切り板は、一山のV字形状又は二山のM字形状に形成されていることを特徴とする、請求項1〜4のいずれか一に記載した二重壁構造を有する金属製遮音パネル。     The partition plate obtained by bending a non-porous metal plate into a folding screen type or a mountain shape is formed in a single V-shape or a double M-shape. A metal sound insulation panel having the double wall structure described in any one of the above. 中仕切り板の屈曲方向の両端に形成した折り曲げ辺は、これと相対峙する外殻ケーシングとシール材を挟んで接合され、また、中仕切り板において屈曲方向と直交する両サイドの端縁は、これと相対峙する側面板との間にシール材を挟んで接合されていることを特徴とする、請求項1〜5に記載した二重壁構造を有する金属製遮音パネル。   The bent sides formed at both ends in the bending direction of the middle partition plate are joined with the outer casing and the sealing material facing each other, and the edges of both sides perpendicular to the bending direction in the middle partition plate are: The metal sound-insulating panel having a double wall structure according to claim 1, wherein the metal sound-insulating panel has a double-wall structure according to claim 1, wherein the metal sound-insulating panel is joined to a side plate facing this. シール材は発泡性のゴム又は粘弾性のゴムであることを特徴とする、請求項6に記載した二重壁構造を有する金属製遮音パネル。   The metal sound insulation panel having a double wall structure according to claim 6, wherein the sealing material is foamable rubber or viscoelastic rubber.
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