JP2011086525A - Noncontact switch - Google Patents

Noncontact switch Download PDF

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Publication number
JP2011086525A
JP2011086525A JP2009239168A JP2009239168A JP2011086525A JP 2011086525 A JP2011086525 A JP 2011086525A JP 2009239168 A JP2009239168 A JP 2009239168A JP 2009239168 A JP2009239168 A JP 2009239168A JP 2011086525 A JP2011086525 A JP 2011086525A
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Prior art keywords
holder
magnetic detection
detection sensor
operation member
magnet
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JP2009239168A
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JP5399854B2 (en
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Akichika Yamamoto
哲慎 山本
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U Shin Ltd
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Yuhshin Co Ltd
Yuhshin Seiki Kogyo KK
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Priority to JP2009239168A priority Critical patent/JP5399854B2/en
Priority to DE201010038103 priority patent/DE102010038103A1/en
Priority to CN201010517815.9A priority patent/CN102045050B/en
Publication of JP2011086525A publication Critical patent/JP2011086525A/en
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Publication of JP5399854B2 publication Critical patent/JP5399854B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a noncontact switch requiring no individual adjustment and having capability of cutting down assembling man-hours and reducing a cost. <P>SOLUTION: In this noncontact switch 1 including a magnetic detection sensor 12, an operating member 4 in which a magnet 7 forming the detection object of the magnetic detection sensor 12 is disposed, a holder 3 to slidably hold the operating member 4 with respect to the magnetic detection sensor 12, and a switch body 2 to accommodate the holder 3 and the magnetic detection sensor 12, a temporary fixing part to temporarily fix the operating member 4 at a prescribed operating position is provided in the holder 3. Moreover, a spring 6 to energized the operating member 4 toward its initial position is provided, and the temporary fixing part of the holder 3 is formed by a locking pawl 3b capable of elastically deforming toward the inside of the holder 3. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、車両のストップランプスイッチ等として使用される無接点スイッチに関するものである。   The present invention relates to a contactless switch used as a stop lamp switch for a vehicle.

従来、車両のストップランプスイッチ等には摺動接点式スイッチが専ら使用されていたが、この摺動接点式スイッチは、個々の部品における位置調整は不要であるものの、機械的な摺接部を有するために塵埃や水、グリス等による導通不良や接点の擦れによる異音の発生等の問題を有していた。   Conventionally, a sliding contact type switch has been used exclusively for a vehicle stop lamp switch, etc., but this sliding contact type switch does not require position adjustment in individual parts, but has a mechanical sliding contact part. Therefore, there are problems such as poor conduction due to dust, water, grease, etc. and abnormal noise due to contact rubbing.

そこで、近年、磁石とその磁気を検出するホール素子等の磁気検出センサを用いた無接点スイッチが提案され、既に実用に供されている。   Therefore, in recent years, a contactless switch using a magnet and a magnetic detection sensor such as a Hall element for detecting the magnetism has been proposed and is already in practical use.

例えば、特許文献1には、温度変化の影響を受けることなくON/OFFを高精度に検出するために、磁石が取り付けられたストローク部材の移動範囲の両端ではそれぞれ磁石とホール素子が離間し、移動距離の途中で磁石がホール素子に最接近するよう設定する構成が提案されている。   For example, in Patent Document 1, in order to detect ON / OFF with high accuracy without being affected by a temperature change, the magnet and the Hall element are separated at both ends of the moving range of the stroke member to which the magnet is attached, respectively. A configuration has been proposed in which the magnet is set so as to be closest to the Hall element during the movement distance.

特開2006−092777号公報JP 2006-092777 A

ところで、無接点スイッチを構成する磁石や磁気検出センサには寸法等の品質に個々のバラツキがあり、又、無接点スイッチはON/OFFの切り替わり位置が目視では確認できない構造であるため、スイッチ毎に個別の調整が必要となり、組立工数が増えるとともに、歩留りも悪くなってコストアップを招くという問題があった。   By the way, the magnets and magnetic sensors constituting the contactless switch have individual variations in quality such as dimensions, and the contactless switch has a structure in which the ON / OFF switching position cannot be visually confirmed. In addition, individual adjustments are required, increasing the number of assembly steps and lowering the yield, resulting in increased costs.

本発明は上記問題に鑑みてなされたもので、その目的とする処は、個々の調整が不要で組立工数の削減やコストダウンを図ることができる無接点スイッチを提供することにある。   The present invention has been made in view of the above problems, and an object of the present invention is to provide a contactless switch that does not require individual adjustment and can reduce the number of assembly steps and reduce the cost.

上記目的を達成するため、請求項1記載の発明は、磁気検出センサと、該磁気検出センサの検出対象である磁石が配設された操作部材と、該操作部材を前記磁気検出センサに対して摺動可能に保持するホルダと、該ホルダと前記磁気検出センサを収容するスイッチボディを備えた無接点スイッチにおいて、前記ホルダに、前記操作部材を所定の作動位置に仮固定するための仮固定部を設けたことを特徴とする。   In order to achieve the above object, an invention according to claim 1 is directed to a magnetic detection sensor, an operation member provided with a magnet to be detected by the magnetic detection sensor, and the operation member with respect to the magnetic detection sensor. In a contactless switch including a holder that is slidably held and a switch body that houses the holder and the magnetic detection sensor, a temporary fixing portion for temporarily fixing the operation member to a predetermined operating position on the holder Is provided.

請求項2記載の発明は、請求項1記載の発明において、前記操作部材を初期位置方向に付勢するスプリングを設け、前記ホルダの仮固定部を該ホルダの内部に向かって弾性変形可能な係止爪で構成し、該係止爪を弾性変形させてホルダ内に突出させた状態で、前記スプリングによって付勢された前記操作部材を前記係止爪に係止させることによって、前記操作部材を前記ホルダに対して所定の作動位置に仮固定することを特徴とする。   According to a second aspect of the present invention, in the first aspect of the present invention, the spring according to the first aspect is provided with a spring that urges the operation member toward the initial position, and the temporary fixing portion of the holder can be elastically deformed toward the inside of the holder. The operation member is constituted by a pawl, and the operation member biased by the spring is engaged with the engagement pawl in a state in which the engagement pawl is elastically deformed and protrudes into the holder, whereby the operation member is The holder is temporarily fixed at a predetermined operation position with respect to the holder.

請求項3記載の発明は、請求項1又は2記載の発明において、前記磁気検出センサが配設されたターミナルベースを設け、該ターミナルベースと前記ホルダに、両者を相対位置調整可能に接合するための位置調整部をそれぞれ設け、該位置調整部によって前記ホルダの前記ターミナルベースに対する位置を調整することによって、前記操作部材に配設された磁石に対する前記磁気検出センサの検知位置を調整することを特徴とする。   According to a third aspect of the present invention, in the first or second aspect of the invention, a terminal base on which the magnetic detection sensor is disposed is provided, and the terminal base and the holder are joined to each other so that the relative position can be adjusted. And adjusting the detection position of the magnetic detection sensor with respect to the magnet disposed on the operation member by adjusting the position of the holder with respect to the terminal base. And

請求項4記載の発明は、請求項1〜3の何れか記載の発明において、前記磁気検出センサを回路基板に電気的に接続して前記ターミナルベースに設けるとともに、前記ホルダと前記ターミナルベースとの間に形成される密閉空間内に該磁気検出センサと前記回路基板を配置したことを特徴とする。   According to a fourth aspect of the present invention, in the invention according to any one of the first to third aspects, the magnetic detection sensor is electrically connected to a circuit board and is provided on the terminal base. The magnetic detection sensor and the circuit board are arranged in a sealed space formed therebetween.

請求項5記載の発明は、請求項1〜4の何れかに記載の発明において、前記磁石を環状として前記操作部材の軸中心回りに配置するとともに、該磁石と前記磁気検出センサを同軸上に配置したことを特徴とする。   The invention according to claim 5 is the invention according to any one of claims 1 to 4, wherein the magnet is annular and arranged around the axis center of the operation member, and the magnet and the magnetic detection sensor are coaxially arranged. It is arranged.

請求項1記載の発明によれば、操作部材(磁石)をホルダに対して所定の作動位置(ON/OFFが切り替わる位置)に仮固定することができるため、磁石と磁気検出センサとをON/OFFが切り替わる位置関係に容易且つ高精度に調整することができ、スイッチ個々の調整が不要となって組立工数の削減やコストダウンを図ることができる。   According to the first aspect of the present invention, since the operation member (magnet) can be temporarily fixed to the holder at a predetermined operating position (position where ON / OFF is switched), the magnet and the magnetic detection sensor are turned on / off. It is possible to easily and highly accurately adjust the positional relationship where the OFF is switched, and it is not necessary to adjust each switch, so that the number of assembly steps can be reduced and the cost can be reduced.

請求項2記載の発明によれば、ホルダの仮固定部を構成する係止爪を弾性変形させてホルダ内に突出させた状態で、スプリングによって付勢された操作部材を係止爪に係止させれば、係止爪が操作部材を仮固定位置に保持することができるため、特別な治具等を用いることなく、ワンタッチ操作で操作部材(磁石)をホルダに対して所定の作動位置に簡単に仮固定することができる。   According to the second aspect of the present invention, the operating member urged by the spring is locked to the locking claw while the locking claw constituting the temporary fixing portion of the holder is elastically deformed and protruded into the holder. Then, the locking claw can hold the operating member in the temporarily fixed position, so that the operating member (magnet) can be moved to a predetermined operating position with respect to the holder by one-touch operation without using a special jig or the like. Can be temporarily fixed easily.

そして、ホルダに対して所定位置に仮固定された操作部材をスプリングの付勢力に抗して押し込めば、該操作部材は係止爪から離間して係止爪は弾性によって元の状態に復帰して操作部材の仮固定が解除され、操作部材は自由に移動することができる。このように操作部材をスプリングの付勢力に抗して押し込むだけの簡単な操作で操作部材のホルダへの仮固定を解除することができ、操作部材の仮固定の解除に特殊な操作が不要となる。   When the operating member temporarily fixed to the holder at a predetermined position is pushed in against the biasing force of the spring, the operating member is separated from the locking claw, and the locking claw is restored to its original state by elasticity. Thus, the temporary fixing of the operation member is released, and the operation member can freely move. In this way, the temporary fixing of the operating member to the holder can be released by a simple operation of pushing the operating member against the biasing force of the spring, and no special operation is required for releasing the temporary fixing of the operating member. Become.

請求項3記載の発明によれば、ホルダとターミナルベースの相対位置を両者にそれぞれ設けられた位置調整部によって調整することができるため、ホルダに仮固定された操作部材に配設された磁石とターミナルベースに配設された磁気検出センサの相対位置を微調整することができ、これらの磁石と磁気検出センサとをON/OFFが切り替わる位置関係に容易且つ高精度に調整することができる。   According to invention of Claim 3, since the relative position of a holder and a terminal base can be adjusted with the position adjustment part provided in both, the magnet arrange | positioned by the operation member temporarily fixed to the holder, The relative position of the magnetic detection sensor disposed on the terminal base can be finely adjusted, and these magnets and the magnetic detection sensor can be easily and accurately adjusted to the positional relationship where ON / OFF is switched.

請求項4記載の発明によれば、ホルダとターミナルベースとの間に形成される密閉空間内に磁気検出センサと回路基板を配置したため、精密部品である磁気検出センサと回路基板を塵埃や水、グリス等から保護することができ、当該無接点スイッチに高い作動安定性が確保される。   According to the fourth aspect of the present invention, since the magnetic detection sensor and the circuit board are disposed in the sealed space formed between the holder and the terminal base, the magnetic detection sensor and the circuit board, which are precision parts, are connected to dust, water, It can be protected from grease and the like, and high operation stability is ensured for the contactless switch.

請求項5記載の発明によれば、環状の磁石が発生する磁界の特性を活かし、環状でない磁石を用いる場合に比して誤差が小さくて高精度な位置検出を行うことができる。   According to the fifth aspect of the present invention, it is possible to perform highly accurate position detection with a small error as compared with the case of using a non-annular magnet by utilizing the characteristics of the magnetic field generated by the annular magnet.

本発明に係る無接点スイッチの側断面図である。It is a sectional side view of the non-contact switch concerning the present invention. 本発明に係る無接点スイッチの分解斜視図である。It is a disassembled perspective view of the non-contact switch concerning the present invention. 本発明に係る無接点スイッチの分解斜視図である。It is a disassembled perspective view of the non-contact switch concerning the present invention. (a)〜(e)は本発明に係る無接点スイッチの組立要領をその工程順に示す側断面図である。(A)-(e) is a sectional side view which shows the assembly point of the non-contact switch concerning this invention in the order of the process. (a)〜(c)は本発明に係る無接点スイッチの動作を説明する側断面図である。(A)-(c) is a sectional side view explaining operation | movement of the non-contact switch which concerns on this invention. (a)〜(c)はホルダの係止爪と操作部材の凹部との係止構造の種々の形態を示す部分断面図である。(A)-(c) is a fragmentary sectional view which shows the various form of the latching structure of the latching claw of a holder, and the recessed part of an operation member.

以下に本発明の実施の形態を添付図面に基づいて説明する。   Embodiments of the present invention will be described below with reference to the accompanying drawings.

図1は本発明に係る無接点スイッチの側断面図、図2及び図3は同無接点スイッチの分解斜視図であり、図示の無接点スイッチ1は、車両のストップランプスイッチであって、後述のようにドライバが不図示のブレーキペダルを踏み込むとONして不図示のストップランプを点灯させ、ブレーキペダルから足を離すとOFFしてストップランプを消灯させるものである。尚、以下の説明においては、図1の左側を前方、右側を後方とし、左右方向を軸方向とする。   FIG. 1 is a side sectional view of a contactless switch according to the present invention. FIGS. 2 and 3 are exploded perspective views of the contactless switch. A contactless switch 1 shown in FIG. In this way, when the driver depresses a brake pedal (not shown), it is turned on and a stop lamp (not shown) is turned on, and when the foot is released from the brake pedal, it is turned off and the stop lamp is turned off. In the following description, the left side of FIG. 1 is the front, the right side is the rear, and the left-right direction is the axial direction.

而して、無接点スイッチ1は、図1に示すように、スイッチボディ2の内部にホルダ3と、該ホルダ3の内部に前後方向(図1の左右方向)に摺動可能に嵌合保持された操作部材4と、ホルダ3の後端(図1の右端)内周に螺着されたターミナルベース5等を組み込んで構成されている。尚、これらのスイッチボディ2、ホルダ3、操作部材4及びターミナルベース5は非導電性の樹脂によって一体成形されている。   Thus, as shown in FIG. 1, the non-contact switch 1 is fitted and held in the switch body 2 so as to be slidable in the front-rear direction (left-right direction in FIG. 1). The operation member 4 and the terminal base 5 screwed to the inner periphery of the rear end (right end in FIG. 1) of the holder 3 are incorporated. The switch body 2, the holder 3, the operation member 4, and the terminal base 5 are integrally formed of a non-conductive resin.

以下、無接点スイッチ1の各構成要素について説明する。
(スイッチボディ)
上記スイッチボディ2は、図2及び図3に示すように、後端が開口する四角筒状のボディ本体2Aと、該ボディ本体2Aの端面の中心部から前方に向かって水平に一体に延びる円筒状の車体取付部2Bとで構成されており、ボディ本体2A内に前記ホルダ3と前記操作部材4及び前記ターミナルベース5が組み込まれている。又、このスイッチボディ2のボディ本体2Aの上下の対向する位置には細長い矩形の係合孔2aがそれぞれ形成され、車体取付部2Bの外周には軸方向に沿う雄ネジ部2bが周方向に複数形成されている。
(ホルダ)
前記ホルダ3は、円筒状の本体部3Aを備えており、該本体部3Aの後端には四角フランジ状の回転阻止部3Bが一体に形成されている。従って、ホルダ3が図1に示すようにスイッチボディ2の四角筒状のボディ本体2Aの内部に挿入され、該ボディ本体2Aの内部にホルダ3の矩形フランジ状の回転阻止部3Bが嵌合することによって、該ホルダ3のスイッチボディ2内での回転が阻止される。
Hereinafter, each component of the non-contact switch 1 will be described.
(Switch body)
As shown in FIGS. 2 and 3, the switch body 2 includes a rectangular cylindrical body main body 2A having an open rear end, and a cylindrical body that extends horizontally integrally from the center of the end surface of the body main body 2A toward the front. The holder 3, the operation member 4, and the terminal base 5 are incorporated in the body main body 2 </ b> A. In addition, elongated rectangular engagement holes 2a are respectively formed at the upper and lower opposing positions of the body 2A of the switch body 2, and a male screw portion 2b extending in the axial direction is provided on the outer periphery of the vehicle body mounting portion 2B in the circumferential direction. A plurality are formed.
(holder)
The holder 3 includes a cylindrical main body 3A, and a square flange-shaped rotation preventing portion 3B is integrally formed at the rear end of the main body 3A. Accordingly, the holder 3 is inserted into the rectangular cylindrical body body 2A of the switch body 2 as shown in FIG. 1, and the rectangular flange-shaped rotation preventing portion 3B of the holder 3 is fitted into the body body 2A. As a result, the rotation of the holder 3 in the switch body 2 is prevented.

又、図2及び図3に示すように、ホルダ3の本体部3Aの外周4箇所(図2及び図3には3箇所のみ図示)には軸方向に延びる半円筒状のガイド部3aが形成されており、本体部3Aの上下には、仮固定部を構成する矩形の係止爪3b(図2及び図3には一方のみ図示)が形成されており、これらの係止爪3bは基端部を中心として弾性変形することができる。そして、ホルダ3の回転係止部3Bの上下には、スイッチボディ2のボディ本体2Aの上下に形成された前記係合孔2aに係合する爪状の係合突起3c(図2及び図3には一方のみ図示)がそれぞれ一体に突設されている。   Further, as shown in FIGS. 2 and 3, semi-cylindrical guide portions 3a extending in the axial direction are formed at four locations on the outer periphery of the main body portion 3A of the holder 3 (only three locations are shown in FIGS. 2 and 3). A rectangular locking claw 3b (only one of them is shown in FIGS. 2 and 3) forming a temporary fixing portion is formed above and below the main body 3A. It can be elastically deformed around the end. And the claw-like engagement protrusion 3c (FIG.2 and FIG.3) engaged with the said engagement hole 2a formed in the upper and lower sides of 2 A of body bodies of the switch body 2 on the upper and lower sides of the rotation latching | locking part 3B of the holder 3. As shown in FIG. (Only one of them is shown) is integrally projected.

更に、図1に示すように、ホルダ3の内部の軸方向中間部には、中心部が前方(操作部材4側)に向かって膨出する隔壁3Cが一体に形成されている。そして、図3に示すように、ホルダ3の回転阻止部3Bの内周には、前記ターミナルベース5の前端外周に形成された雄ネジ部5aと共に位置調整部を構成する雌ねじ部3dが形成されている。
(操作部材)
前記操作部材4は、有底筒状のピストン部4Aと、該ピストン部4Aの端面の中心から前方に向かって一体に水平に延びる丸棒状のシャフト4Bとで構成されており、ピストン部4Aはホルダ3の本体部3A内に軸方向に摺動可能に嵌挿され、シャフト4Bはスイッチボディ2の車体取付部2Bの貫通孔2cに軸方向に摺動可能に挿通保持されている。そして、ピストン部4Aの外周4箇所にはガイドリブ4aが軸方向に沿って一体に形成され、これらのガイドリブ4aはホルダ3の本体部3Aの外周に形成された前記ガイド部3aに摺動可能に嵌合して操作部材4の回り止めがなされている。ここで、図1に示すように、ホルダ3の前記各ガイド部3a内には、ホルダ3の隔壁3Cと操作部材4のピストン部4A間に縮装されたスプリング6が収容されており、操作部材4はスプリング6によって前方(シャフト4Bがスイッチボディ2の車体取付部2Bから突出する方向)に付勢されている。
Further, as shown in FIG. 1, a partition wall 3 </ b> C whose central portion bulges forward (on the operation member 4 side) is integrally formed at the axially intermediate portion inside the holder 3. As shown in FIG. 3, a female screw portion 3 d that forms a position adjusting portion together with a male screw portion 5 a formed on the outer periphery of the front end of the terminal base 5 is formed on the inner periphery of the rotation prevention portion 3 </ b> B of the holder 3. ing.
(Operation member)
The operating member 4 includes a bottomed cylindrical piston portion 4A and a round bar-shaped shaft 4B extending horizontally from the center of the end face of the piston portion 4A to the front, and the piston portion 4A The shaft 3B is inserted and held in the through hole 2c of the vehicle body mounting portion 2B of the switch body 2 so as to be slidable in the axial direction. Guide ribs 4a are integrally formed along the axial direction at four locations on the outer periphery of the piston portion 4A, and these guide ribs 4a are slidable on the guide portion 3a formed on the outer periphery of the main body portion 3A of the holder 3. The operating member 4 is prevented from rotating by fitting. Here, as shown in FIG. 1, each guide portion 3 a of the holder 3 accommodates a spring 6 that is compressed between the partition wall 3 </ b> C of the holder 3 and the piston portion 4 </ b> A of the operation member 4. The member 4 is biased forward by the spring 6 (the direction in which the shaft 4B protrudes from the vehicle body mounting portion 2B of the switch body 2).

又、図2及び図3に示すように、操作部材4のピストン部4Aの外周の上下には、ホルダ3に形成された前記係止爪3bが入り込むための凹部4bが形成されている。   As shown in FIGS. 2 and 3, a recess 4 b is formed on the upper and lower sides of the outer periphery of the piston portion 4 </ b> A of the operation member 4 for the locking claw 3 b formed on the holder 3 to enter.

更に、操作部材4のピストン部4Aの後端部には小径の磁石固定部4Cが一体に形成されており、ピストン部4Aの前端面にはストッパとして機能するリング状の突起4cがシャフト4Bの周りに同心的に突設されている。そして、図2及び図3に示すように、磁石固定部4Cの外周には環状の磁石7が嵌合しており、この磁石7は、磁石固定部4Cの外周の周方向複数箇所に形成された爪状の係止部4dによって固定されている。
(ターミナルベース)
前記ターミナルベース5は、略円筒状に成形されており、その外周の軸方向中間には矩形フランジ状の回転阻止部5Aが一体に形成され、この回転阻止部5Aよりも前方の外部には前記雄ネジ部5aが形成されている。そして、図1に示すように、ターミナルベース5のベース部5Bには3本のターミナル8が貫設されており、これらのターミナル8の先端には円板状の回路基板9が保持されている。
Further, a small-diameter magnet fixing portion 4C is integrally formed at the rear end portion of the piston portion 4A of the operation member 4, and a ring-shaped protrusion 4c that functions as a stopper is formed on the front end surface of the piston portion 4A. Concentrically projecting around. As shown in FIGS. 2 and 3, annular magnets 7 are fitted to the outer periphery of the magnet fixing portion 4C, and the magnets 7 are formed at a plurality of locations in the circumferential direction of the outer periphery of the magnet fixing portion 4C. It is fixed by a claw-like locking portion 4d.
(Terminal base)
The terminal base 5 is formed in a substantially cylindrical shape, and a rectangular flange-shaped rotation preventing portion 5A is integrally formed in the middle of the outer periphery in the axial direction. A male screw portion 5a is formed. As shown in FIG. 1, three terminals 8 are provided through the base portion 5 </ b> B of the terminal base 5, and a disc-shaped circuit board 9 is held at the ends of these terminals 8. .

ここで、図2及び図3に示すように、上記回路基板9の中心部には円孔9aが形成されており、回路基板9にはスペーサ10が回路基板9の円孔9aに挿通するネジ11によって取り付けられており、このスペーサ10には、前記磁石7の磁気を検出するためのホール素子等の磁気検出センサ12が収納保持されている。そして、磁気検出センサ12は、ターミナル13によって回路基板9に電気的に接続されている。   Here, as shown in FIGS. 2 and 3, a circular hole 9 a is formed in the center portion of the circuit board 9, and a screw for inserting a spacer 10 into the circular hole 9 a of the circuit board 9 is formed in the circuit board 9. 11, and a magnetic detection sensor 12 such as a Hall element for detecting the magnetism of the magnet 7 is accommodated and held in the spacer 10. The magnetic detection sensor 12 is electrically connected to the circuit board 9 by a terminal 13.

而して、ターミナルベース5には回路基板9やスペーサ10、磁気検出センサ12等が予めサブ組みされており、これらがサブ組みされたターミナルベース5の外周に形成された雄ネジ部5aをホルダ3の後端部内周に形成された雌ネジ部3dに螺着することによって、図1に示すように、該ターミナルベース5の一部がホルダ3内に組み込まれる。尚、ホルダ3とターミナルベース5の嵌合部は、ターミナルベース5の外周に嵌着されたOリング14によって気密にシールされている。   Thus, the circuit board 9, the spacer 10, the magnetic detection sensor 12, and the like are pre-assembled in the terminal base 5, and the male screw portion 5 a formed on the outer periphery of the terminal base 5 in which these are sub-assembled is a holder. As shown in FIG. 1, a part of the terminal base 5 is incorporated into the holder 3 by being screwed onto a female screw portion 3 d formed on the inner periphery of the rear end portion 3. The fitting portion between the holder 3 and the terminal base 5 is hermetically sealed by an O-ring 14 fitted on the outer periphery of the terminal base 5.

上述のようにターミナルベース5の一部がホルダ3内に組み込まれると、図1に示すように、該ターミナルベース5とホルダ3の隔壁3Cとの間に密閉空間Sが形成され、この密閉空間Sに回路基板9とスペーサ10及び磁気検出センサ12が収容されている。又、環状の磁石7は操作部材4の軸中心回りに配置され、該磁石7と磁気検出センサ12は操作部材4の軸中心上に同軸的に配置されている。
(無接点スイッチの組立要領)
次に、以上のように構成された無接点スイッチ1の組立要領を図4(a)〜(e)に基づいて説明する。尚、図4(a)〜(e)は無接点スイッチの組立要領をその工程順に示す側断面図である。
When a part of the terminal base 5 is incorporated into the holder 3 as described above, a sealed space S is formed between the terminal base 5 and the partition wall 3C of the holder 3 as shown in FIG. A circuit board 9, a spacer 10, and a magnetic detection sensor 12 are accommodated in S. The annular magnet 7 is arranged around the axis center of the operation member 4, and the magnet 7 and the magnetic detection sensor 12 are coaxially arranged on the axis center of the operation member 4.
(Assembly procedure of solid state switch)
Next, the assembly procedure of the contactless switch 1 configured as described above will be described with reference to FIGS. 4A to 4E are side sectional views showing the assembly procedure of the contactless switch in the order of the steps.

無接点スイッチ1の組み立てに際しては、先ず、操作部材4(磁石7)をホルダ3に対して所定の位置(磁気検出センサ12のON/OFF信号が切り替わる位置(図5(b)に示す位置))に仮固定する。   When the contactless switch 1 is assembled, first, the operating member 4 (magnet 7) is placed at a predetermined position with respect to the holder 3 (position at which the ON / OFF signal of the magnetic detection sensor 12 is switched (position shown in FIG. 5B)). ) Temporarily.

即ち、図4(a)に示すように、ホルダ3の前方開口部に操作部材4のピストン部4Aを嵌め込んで操作部材4全体をスプリング6の付勢力に抗して図示矢印方向に押し込む。そして、図4(b)に示すように、操作部材4のピストン部4Aの外周の上下に形成された凹部4bがホルダ3の係止爪3bに合致した時点で、上下の係止爪3bを図示矢印方向(径方向内方)に押圧してこれらをその基端部を中心として弾性変形させて、係止爪3bの先端部を操作部材4の凹部4b内に突出した状態にする。この状態で、操作部材4の押し込みを解除することによって、スプリング6の付勢力によって操作部材4が復帰するため、該係止爪3bの先端部が凹部4bの端面4b−1に当接し、操作部材4はその前方(図4(b)の左方)への移動が阻止されて図示位置に仮固定され、ホルダ3と操作部材4がサブ組みされる。このとき、係止爪3bの先端部が操作部材4の凹部4bの端面4b−1に係合し、スプリング6の付勢力によって凹部4bの端面4b−1は係止爪3bの端面に所定の力で当接しているため、係止爪3bは図4(b)に示すようにホルダ3の内方に弾性変形した状態が維持される。   That is, as shown in FIG. 4A, the piston portion 4 </ b> A of the operation member 4 is fitted into the front opening of the holder 3, and the entire operation member 4 is pushed in the illustrated arrow direction against the urging force of the spring 6. Then, as shown in FIG. 4 (b), when the recesses 4 b formed on the top and bottom of the outer periphery of the piston portion 4 </ b> A of the operation member 4 match the locking claws 3 b of the holder 3, the upper and lower locking claws 3 b are moved. These are pressed in the direction of the arrow shown in the figure (inward in the radial direction) and elastically deformed with the base end as a center so that the distal end of the locking claw 3b protrudes into the recess 4b of the operating member 4. In this state, by releasing the pushing of the operating member 4, the operating member 4 is restored by the biasing force of the spring 6, so that the tip of the locking claw 3 b abuts on the end surface 4 b-1 of the recess 4 b, The member 4 is prevented from moving forward (to the left in FIG. 4B) and temporarily fixed at the illustrated position, and the holder 3 and the operation member 4 are sub-assembled. At this time, the tip of the locking claw 3b engages with the end surface 4b-1 of the recess 4b of the operating member 4, and the end surface 4b-1 of the recess 4b is brought into contact with the end surface of the locking claw 3b by the biasing force of the spring 6. Since the contact is made by force, the locking claw 3b is kept elastically deformed inward of the holder 3 as shown in FIG. 4 (b).

尚、図6(a)に示すように、係合爪3bの先端部と操作部材4の凹部4bの端面4b−1をフラット面として当接させるようにしても良いが、この場合は係合面の摩擦力で係止爪3bの復帰を阻止することになり、操作部材4の仮固定が不安定な状態となる。このため、図6(b)に示すように、係合面に傾斜を持たせて係止爪3bの先端部と凹部4bの端面4b−1とを係合させる構成とすることが望ましい。又、図6(c)に示すように、係止爪3bの先端部と凹部4bとの係合面を曲面とすれば、係止爪3bの復帰時に該係止爪3bの先端部と凹部4bの端面4b−1とが干渉してしまい、操作部材4の仮固定状態が解除できなくなることがなく、更に、操作部材4が摺動時に引っ掛かって摺動が阻害されるという問題も発生しない。   In addition, as shown to Fig.6 (a), you may make it contact | abut the front-end | tip part of the engaging claw 3b, and the end surface 4b-1 of the recessed part 4b of the operation member 4 as a flat surface. The surface frictional force prevents the locking claw 3b from returning, and the temporary fixing of the operation member 4 becomes unstable. For this reason, as shown in FIG.6 (b), it is desirable to set it as the structure which gives the front-end | tip part of the latching claw 3b, and the end surface 4b-1 of the recessed part 4b with an inclination in an engaging surface. Further, as shown in FIG. 6C, if the engagement surface between the tip of the locking claw 3b and the recess 4b is curved, the tip of the locking claw 3b and the recess when the locking claw 3b returns. The end face 4b-1 of 4b interferes, and the temporarily fixed state of the operation member 4 cannot be released. Further, there is no problem that the operation member 4 is caught during sliding and the sliding is hindered. .

以上のようにして操作部材4がホルダ3に対して所定の位置(磁気検出センサ12のON/OFF信号が切り替わる位置)に仮止めされると、図4(c)に示すように、回路基板9や磁気検出センサ12等が予めサブ組みされたターミナルベース5の雄ネジ部5aにホルダ3の端部内周に形成された雌ネジ部3dを螺合させ、例えばサブ組みされたホルダ3をターミナルベース5に対して回せば、両者の軸方向の相対位置が変化し、ホルダ3に仮止めされた操作部材4に配設された磁石7とターミナルベース5に配設された磁気検出センサ12の相対位置を微調整することができる。即ち、ホルダ3に形成された雌ネジ部3dとターミナルベース5に形成された雄ネジ部5aとは互いに螺合して位置調整部を構成しており、この位置調整部によって磁石7と磁気検出センサ12の相対位置が微調整される。   As described above, when the operation member 4 is temporarily fixed to the holder 3 at a predetermined position (position where the ON / OFF signal of the magnetic detection sensor 12 is switched), as shown in FIG. 9 and a magnetic detection sensor 12 or the like are pre-subassembled into a male screw portion 5a of a terminal base 5 so that a female screw portion 3d formed on the inner periphery of the end of the holder 3 is screwed. When rotated relative to the base 5, the relative position in the axial direction of both changes, and the magnet 7 disposed on the operation member 4 temporarily fixed to the holder 3 and the magnetic detection sensor 12 disposed on the terminal base 5. The relative position can be finely adjusted. That is, the female screw portion 3d formed on the holder 3 and the male screw portion 5a formed on the terminal base 5 are screwed together to constitute a position adjusting portion, and the magnet 7 and the magnetic detection are formed by this position adjusting portion. The relative position of the sensor 12 is finely adjusted.

具体的には、磁気検出センサ12を不図示のランプに接続し、このランプの点灯/消灯(磁気検出センサ12のON/OFF信号の出力)を確認しながら、ホルダ3を操作部材4と共に回転させて磁石7と磁気検出センサ12の相対位置を微調整し、図4(c)に示す両者間の距離LがON/OFF信号が切り替わる距離となった時点でホルダ3と操作部材4の回転を止める。   Specifically, the magnetic detection sensor 12 is connected to a lamp (not shown), and the holder 3 is rotated together with the operation member 4 while confirming lighting / extinction of the lamp (output of an ON / OFF signal of the magnetic detection sensor 12). Then, the relative position between the magnet 7 and the magnetic detection sensor 12 is finely adjusted, and the rotation of the holder 3 and the operation member 4 is performed when the distance L between the two shown in FIG. 4C becomes the distance at which the ON / OFF signal is switched. Stop.

以上のようにして、サブ組みによって操作部材4が仮固定されたホルダ3と回路基板9や磁気検出センサ12等が予めサブ組みされたターミナルベース5が結合され、それぞれに配設された磁石7と磁気検出センサ12の相対位置が微調整されると、図4(d)に示すように、これら全体を1つのユニットとしてスイッチボディ2内に挿入し、ホルダ3の上下に形成された係合突起3cをスイッチボディ2の上下に形成された係合孔2aに係合させれば、ユニットが位置決めされてスイッチボディ2内に組み込まれる。すると、ホルダ3とターミナルベース5にそれぞれ形成された矩形フランジ状の回転阻止部3B,5A(図2及び図3参照)がスイッチボディ2の四角筒状のボディ本体2A内に嵌合するため、ホルダ3とこれに仮止めされた操作部材4及びターミナルベース5のスイッチボディ2内での回転が阻止され、磁石7と磁気検出センサ12との相対位置が固定される。   As described above, the holder 3 to which the operation member 4 is temporarily fixed by the sub-assembly and the terminal base 5 in which the circuit board 9, the magnetic detection sensor 12 and the like are sub-assembled in advance are combined, and the magnet 7 disposed in each of them. When the relative positions of the magnetic detection sensor 12 and the magnetic detection sensor 12 are finely adjusted, they are inserted into the switch body 2 as a single unit as shown in FIG. When the protrusion 3 c is engaged with the engagement hole 2 a formed at the top and bottom of the switch body 2, the unit is positioned and incorporated into the switch body 2. Then, the rectangular flange-shaped rotation blocking portions 3B and 5A (see FIGS. 2 and 3) formed on the holder 3 and the terminal base 5, respectively, fit into the rectangular cylindrical body body 2A of the switch body 2, The holder 3, the operation member 4 temporarily fixed thereto, and the terminal base 5 are prevented from rotating in the switch body 2, and the relative position between the magnet 7 and the magnetic detection sensor 12 is fixed.

そして、最後に図4(e)に示すように操作部材4をスプリング6の付勢力に抗して後方に押し込むと、操作部材4のピストン部4Aに形成された凹部4bの端面4b−1がホルダ3の係止爪3bから離間して両者の係合が解除され、係止爪3bは弾性によって径方向外方(図示矢印方向)に広がって元の状態に復帰し、操作部材4のホルダ3に対する仮固定も解除される。すると、操作部材4の摺動が許容され、操作部材4から手を離すと、該操作部材4はスプリング6の付勢力によって前方(図示矢印方向)へと摺動し、ピストン部4Aの端面に形成された突起4cがスイッチボディ2のボディ本体2Aの内端面に当接した状態で操作部材4が静止し、このとき、該操作部材4のシャフト4Bがスイッチボディ2から所定量だけ突出している。   Finally, when the operating member 4 is pushed backward against the biasing force of the spring 6 as shown in FIG. 4 (e), the end face 4b-1 of the recess 4b formed in the piston portion 4A of the operating member 4 becomes. The engaging claw 3b is separated from the engaging claw 3b of the holder 3 and the engaging claw 3b is elastically spread outward in the radial direction (in the direction of the arrow in the figure) and restored to its original state. 3 is also temporarily released. Then, sliding of the operating member 4 is allowed, and when the operating member 4 is released, the operating member 4 slides forward (in the direction of the arrow in the figure) by the urging force of the spring 6 and moves to the end surface of the piston portion 4A. The operation member 4 is stationary with the formed protrusion 4c in contact with the inner end face of the body body 2A of the switch body 2, and at this time, the shaft 4B of the operation member 4 protrudes from the switch body 2 by a predetermined amount. .

以上説明した要領によって無接点スイッチ1が組み立てられ、該無接点スイッチ1が車両のストップランプスイッチとしての用途に供される。
(無接点スイッチの動作)
次に、車両のストップランプスイッチとして使用される無接点スイッチ1の動作を図5(a)〜(c)に基づいて説明する。尚、図5(a)〜(c)は無接点スイッチの動作を説明する側断面図である。
The non-contact switch 1 is assembled according to the procedure described above, and the non-contact switch 1 is used as a stop lamp switch for a vehicle.
(Solid state switch operation)
Next, the operation of the contactless switch 1 used as a stop lamp switch for a vehicle will be described with reference to FIGS. 5A to 5C are side sectional views for explaining the operation of the contactless switch.

無接点スイッチ1は、スイッチボディ2の車体取付部2Bが車体に取り付けられた逆L字状のブラケット15に通され、車体取付部2Bの雄ネジ部2b(図2及び図3参照)に螺合するナット16を締め付けることによってブラケット15を介して車体17に取り付けられ、ブレーキレバー18の後方に配置されている。   The contactless switch 1 is passed through an inverted L-shaped bracket 15 in which a vehicle body mounting portion 2B of the switch body 2 is mounted on the vehicle body, and is screwed into a male screw portion 2b (see FIGS. 2 and 3) of the vehicle body mounting portion 2B. The nut 16 is attached to the vehicle body 17 via the bracket 15 by being tightened, and is disposed behind the brake lever 18.

而して、ドライバがブレーキレバー18の下端の不図示のブレーキペダルを踏み込んでいない状態では、ブレーキレバー18は図5(a)に示すように無接点スイッチ1のシャフト4Bに当接して該シャフト4Bをホルダ3内に押し込んでいる。この状態では、操作部材4に配設された磁石7は磁気検出センサ12に最も近接した位置にあり、磁気検出センサ12は磁石7の磁気を検出してOFF信号を出力するため、不図示のストップランプは消灯されている。   Thus, when the driver does not depress the brake pedal (not shown) at the lower end of the brake lever 18, the brake lever 18 abuts against the shaft 4B of the contactless switch 1 as shown in FIG. 4B is pushed into the holder 3. In this state, the magnet 7 disposed on the operation member 4 is in a position closest to the magnetic detection sensor 12, and the magnetic detection sensor 12 detects the magnetism of the magnet 7 and outputs an OFF signal. The stop lamp is turned off.

車両の制動に際してドライバがブレーキペダルを足で踏み込み、ブレーキレバー18がその上部の不図示の回動支点を中心として回動すると、無接点スイッチ1においてはスプリング6によって前方へと付勢されたシャフト4Bがブレーキレバー18に当接したまま該ブレーレバー18の動きに追従してスイッチボディ2から次第に突出し、これに伴って操作部材4とこれに配設された磁石7が車両前方へと摺動する。そして、この過程において磁石7が磁気検出センサ12に対して図5(b)に示す位置(図4(c)に示す距離Lだけ離れた位置)に達すると、該磁石7の磁気の方向及び/又は強弱を磁気検出センサ12が検出する。   When the vehicle is braked, the driver depresses the brake pedal with his / her foot, and when the brake lever 18 rotates about a rotation fulcrum (not shown) above the shaft, the contactless switch 1 is urged forward by the spring 6. 4B follows the movement of the brake lever 18 while abutting on the brake lever 18 and gradually protrudes from the switch body 2, and accordingly, the operation member 4 and the magnet 7 disposed thereon slide to the front of the vehicle. To do. In this process, when the magnet 7 reaches the position shown in FIG. 5B (position separated by the distance L shown in FIG. 4C) with respect to the magnetic detection sensor 12, the direction of magnetism of the magnet 7 and The magnetic detection sensor 12 detects the intensity.

尚、磁気検出センサ12は、磁界の強弱や磁極を判断するものであるが、本実施の形態では、環状の磁石7を用いることによって、環状の磁石7の径中心から軸方向に離れた地点において磁石7から発生される磁界が互いに相殺されて磁界が弱まるとともに、磁力線の向きが反転する特性を利用する構成としている。このように、環状の磁石7を使用することによって、磁界の強弱や磁力線の向きのみを検出する構成に比して検出誤差を小さく抑えて位置検出の精度を高めることができる。従って、本実施の形態のように操作部材4の移動範囲が小さい小型無接点スイッチ1に環状の磁石7を使用した場合であっても、精度の高い位置検出が可能となる。又、磁力線の向きと磁界の強弱とを総合して検出するため、磁石7の性能による検出のバラツキを小さく抑えることができる。   Although the magnetic detection sensor 12 determines the strength of the magnetic field and the magnetic pole, in this embodiment, by using the annular magnet 7, a point away from the radial center of the annular magnet 7 in the axial direction. In FIG. 2, the magnetic fields generated from the magnets 7 cancel each other and the magnetic field is weakened, and the direction of the lines of magnetic force is reversed. As described above, by using the annular magnet 7, it is possible to suppress the detection error as compared with the configuration in which only the strength of the magnetic field and the direction of the lines of magnetic force are detected, and to improve the accuracy of position detection. Therefore, even when the annular magnet 7 is used for the small contactless switch 1 having a small movement range of the operation member 4 as in the present embodiment, it is possible to detect the position with high accuracy. In addition, since the direction of the lines of magnetic force and the strength of the magnetic field are collectively detected, variations in detection due to the performance of the magnet 7 can be suppressed to be small.

図5(b)に示す状態からドライバがブレーキペダルを更に踏み込むと、図5(c)に示すように、ブレーキレバー18が無接点スイッチ1のシャフト4Bから離間し、操作部材4はそのピストン部4Aの端部に形成された突起4cがスイッチボディ2の内端面に当接することによって図示位置に停止し、シャフト4Bはスイッチボディ2から突出した状態が維持される。この状態においても磁気式検出センサ12はON信号を出力し続けるため、ストップランプは点灯した状態が維持される。つまり、図5(b)に示す状態を境としてブレーキペダルを更に踏み込めばストップランプが点灯し続け、ブレーキペダルを踏み込んだ状態から足を離したためにブレーキレバー18が図5(a)に示す元の状態(非制動状態)に戻る過程で図5(b)に示す位置を通過した後は磁気検出センサ12の出力信号がOFFとなってストップランプが消灯される。   When the driver further depresses the brake pedal from the state shown in FIG. 5 (b), as shown in FIG. 5 (c), the brake lever 18 is separated from the shaft 4B of the non-contact switch 1, and the operating member 4 has its piston portion. The protrusion 4c formed at the end of 4A abuts against the inner end surface of the switch body 2 to stop at the illustrated position, and the shaft 4B is maintained protruding from the switch body 2. Even in this state, the magnetic detection sensor 12 continues to output the ON signal, so that the stop lamp is kept lit. That is, if the brake pedal is further depressed with the state shown in FIG. 5B as a boundary, the stop lamp continues to be lit, and the brake lever 18 is released from the state in which the brake pedal is depressed, so that the brake lever 18 is moved to the original state shown in FIG. After passing the position shown in FIG. 5 (b) in the process of returning to the state (non-braking state), the output signal of the magnetic detection sensor 12 is turned off and the stop lamp is turned off.

以上のように、本発明に係る無接点スイッチ1においては、操作部材4(磁石7)をホルダ3に対して所定の作動位置(ON/OFFが切り替わる位置)に仮固定することができるため、磁石7と磁気検出センサ12とをON/OFFが切り替わる位置関係に容易且つ高精度に調整することができ、個々の調整が不要となって組立工数の削減やコストダウンを図ることができる。   As described above, in the contactless switch 1 according to the present invention, the operation member 4 (magnet 7) can be temporarily fixed to the holder 3 at a predetermined operating position (position where ON / OFF is switched). The magnet 7 and the magnetic detection sensor 12 can be easily and accurately adjusted to the positional relationship where the ON / OFF is switched, and individual adjustments are not required, thereby reducing the number of assembling steps and cost.

操作部材4の仮固定においては、ホルダ3の仮固定部を構成する係止爪3bを弾性変形させてホルダ3内に突出させた状態で、スプリング6によって付勢された操作部材4を係止爪3bに係止させるようにしたため、係止爪3bが操作部材4を仮固定位置に保持することができる。従って、特別な治具等を用いることなく、ワンタッチ操作で操作部材4(磁石7)をホルダ3に対して所定の位置に簡単に仮固定することができる。   In temporarily fixing the operating member 4, the operating member 4 biased by the spring 6 is locked in a state where the locking claw 3 b constituting the temporarily fixed portion of the holder 3 is elastically deformed and protruded into the holder 3. Since the claw 3b is locked, the locking claw 3b can hold the operation member 4 in the temporarily fixed position. Therefore, the operation member 4 (magnet 7) can be easily temporarily fixed to the holder 3 at a predetermined position by a one-touch operation without using a special jig or the like.

そして、ホルダ3に対して所定位置に仮固定された操作部材4をスプリング6の付勢力に抗して押し込めば、該操作部材4は係止爪3bから離間し、係止爪3bは弾性によって元の状態に復帰して操作部材4の仮固定が解除され、操作部材4は自由に移動することができる。このように操作部材4をスプリング6の付勢力に抗して押し込むだけの簡単な操作で操作部材4のホルダ3への仮固定を解除することができ、操作部材4の仮固定の解除に特殊な操作が不要となる。   When the operating member 4 temporarily fixed at a predetermined position with respect to the holder 3 is pushed against the biasing force of the spring 6, the operating member 4 is separated from the locking claw 3b, and the locking claw 3b is elastically moved. It returns to the original state, the temporary fixing of the operation member 4 is released, and the operation member 4 can move freely. Thus, the temporary fixing of the operating member 4 to the holder 3 can be released by a simple operation of pushing the operating member 4 against the biasing force of the spring 6. Operation is unnecessary.

又、本実施の形態では、ホルダ3とターミナルベース5の相対位置を両者にそれぞれ設けられた位置調整部としての雌ネジ部3dと雄ネジ部5a同士を螺合させてホルダ3とターミナルベース5を接合し、磁気検出センサ12にランプを接続して該ランプの点灯/消灯を確認しながら、例えばホルダ3をターミナルベース5に対して回して磁石7と磁気検出センサ12の相対位置を変化させ、両者の相対位置を磁気検出センサ12からの出力信号のON/OFFが切り替わる位置に正確に微調整することができるため、当該無接点スイッチ1のON/OFFの切り替えが高精度になされる。   In the present embodiment, the holder 3 and the terminal base 5 are fixed by screwing together the female screw portion 3d and the male screw portion 5a as position adjusting portions provided to the relative positions of the holder 3 and the terminal base 5 respectively. , And connecting the lamp to the magnetic detection sensor 12 and confirming the lighting / extinction of the lamp, for example, the holder 3 is rotated with respect to the terminal base 5 to change the relative position of the magnet 7 and the magnetic detection sensor 12. Since the relative position of the two can be precisely finely adjusted to the position where the ON / OFF of the output signal from the magnetic detection sensor 12 is switched, the ON / OFF switching of the contactless switch 1 is performed with high accuracy.

更に、本実施の形態では、ホルダ3とターミナルベース5との間に形成される密閉空間S内に回路基板9と磁気検出センサ12を配置したため、精密部品である回路基板9と磁気検出センサ12を塵埃や水、グリス等から保護することができ、当該無接点スイッチ1に高い作動安定性を確保することができる。   Furthermore, in the present embodiment, since the circuit board 9 and the magnetic detection sensor 12 are disposed in the sealed space S formed between the holder 3 and the terminal base 5, the circuit board 9 and the magnetic detection sensor 12 which are precision parts are arranged. Can be protected from dust, water, grease, and the like, and the non-contact switch 1 can have high operational stability.

その他、本実施の形態では、磁石7を環状として操作部材4の軸中心回りに配置するとともに、該磁石7と磁気検出センサ12を同軸上に配置する構成を採用したため、環状の磁石7が発生する磁界の特性(環状の磁石7の径中心から軸方向に離れた地点において磁石7から発生される磁界が互いに相殺されて磁界が弱まるとともに、磁力線の向きが反転する特性)を活かし、環状でない磁石を用いる場合に比して誤差が小さくて高精度な位置検出を行うことができるという効果も得られる。   In addition, in the present embodiment, since the magnet 7 is annular and arranged around the axis center of the operation member 4, and the magnet 7 and the magnetic detection sensor 12 are arranged coaxially, the annular magnet 7 is generated. Taking advantage of the characteristics of the magnetic field (the characteristic that the magnetic fields generated from the magnets 7 cancel each other at a point away from the center of the diameter of the annular magnet 7 to weaken the magnetic field and the direction of the lines of magnetic force is reversed) Compared with the case where a magnet is used, an error is small and highly accurate position detection can be performed.

尚、以上は本発明に係る無接点スイッチを車両のストップランプスイッチとして使用した形態について説明したが、本発明に係る無接点スイッチは他の任意の用途に供することができる。又、以上の実施の形態では、磁気検出センサ12が磁石7の磁気を検出するとOFF信号を出力してストップランプを消灯し、磁気検出センサ12が磁石7の磁気を検出しないとON信号を出力してストップランプを点灯するようにしたが、逆に磁気検出センサ12が磁石7の磁気を検出するとON信号を出力してストップランプを点灯し、磁気検出センサ12が磁石7の磁気を検出しないとOFF信号を出力してストップランプを消灯するよう構成しても良い。   In the above description, the non-contact switch according to the present invention is used as a stop lamp switch for a vehicle. However, the non-contact switch according to the present invention can be used for any other application. In the above embodiment, when the magnetic detection sensor 12 detects the magnetism of the magnet 7, an OFF signal is output and the stop lamp is turned off. When the magnetic detection sensor 12 does not detect the magnetism of the magnet 7, an ON signal is output. However, when the magnetic detection sensor 12 detects the magnetism of the magnet 7, the ON signal is output to turn on the stop lamp, and the magnetic detection sensor 12 does not detect the magnetism of the magnet 7. And an OFF signal may be output to turn off the stop lamp.

1 無接点スイッチ
2 スイッチボディ
2A スイッチボディのボディ本体
2B スイッチボディの車体取付部
2a スイッチボディの係合孔
2b スイッチボディの雄ネジ部
2c スイッチボディの貫通孔
3 ホルダ
3A ホルダの本体部
3B ホルダの回転阻止部
3C ホルダの隔壁
3a ホルダのガイド部
3b ホルダの係止爪(仮止め部)
3c ホルダの係合突起
3d ホルダの雌ネジ部(位置調整部)
4 操作部材
4A 操作部材のピストン部
4B 操作部材のシャフト
4C 操作部材の磁石固定部
4a 操作部材のガイドリブ
4b 操作部材の凹部
4b−1 凹部の端面
4c 操作部材の突起
4d 操作部材の係止部
5 ターミナルベース
5A ターミナルベースの回転阻止部
5B ターミナルベースのベース部
5a ターミナルベースの雄ネジ部(位置調整部)
6 スプリング
7 磁石
8 ターミナル
9 回路基板
9a 回路基板の円孔
10 スペーサ
11 ネジ
12 磁気検出センサ
13 ターミナル
14 Oリング
15 ブラケット
16 ナット
17 車体
18 ブレーキレバー
S 密閉空間

DESCRIPTION OF SYMBOLS 1 Contactless switch 2 Switch body 2A Body body of switch body 2B Car body mounting part of switch body 2a Engagement hole of switch body 2b Male thread part of switch body 2c Through-hole of switch body 3 Holder 3A Holder body 3B Anti-rotation part 3C Partition of holder 3a Guide part of holder 3b Locking claw (temporary fixing part) of holder
3c Engagement protrusion of holder 3d Female screw part (position adjustment part) of holder
4 Operation member 4A Piston portion of operation member 4B Shaft of operation member 4C Magnet fixing portion of operation member 4a Guide rib of operation member 4b Recess of operation member 4b-1 End surface of recess 4c Projection of operation member 4d Locking portion of operation member 5 Terminal base 5A Terminal base rotation prevention part 5B Terminal base base part 5a Terminal base male screw part (position adjustment part)
6 Spring 7 Magnet 8 Terminal 9 Circuit board 9a Circuit board circular hole 10 Spacer 11 Screw 12 Magnetic detection sensor 13 Terminal 14 O-ring 15 Bracket 16 Nut 17 Car body 18 Brake lever S Sealed space

Claims (5)

磁気検出センサと、該磁気検出センサの検出対象である磁石が配設された操作部材と、該操作部材を前記磁気検出センサに対して摺動可能に保持するホルダと、該ホルダと前記磁気検出センサを収容するスイッチボディを備えた無接点スイッチにおいて、
前記ホルダに、前記操作部材を所定の作動位置に仮固定するための仮固定部を設けたことを特徴とする無接点スイッチ。
A magnetic detection sensor; an operation member provided with a magnet to be detected by the magnetic detection sensor; a holder that holds the operation member slidably with respect to the magnetic detection sensor; the holder and the magnetic detection; In a contactless switch with a switch body that houses the sensor,
A contactless switch, wherein the holder is provided with a temporary fixing portion for temporarily fixing the operation member at a predetermined operating position.
前記操作部材を初期位置方向に付勢するスプリングを設け、前記ホルダの仮固定部を該ホルダの内部に向かって弾性変形可能な係止爪で構成し、該係止爪を弾性変形させてホルダ内に突出させた状態で、前記スプリングによって付勢された前記操作部材を前記係止爪に係止させることによって、前記操作部材を前記ホルダに対して所定の作動位置に仮固定することを特徴とする請求項1記載の無接点スイッチ。   A spring for urging the operation member in the initial position direction is provided, and the temporary fixing portion of the holder is configured by a locking claw that can be elastically deformed toward the inside of the holder, and the locking claw is elastically deformed to hold the holder. The operating member is temporarily fixed to the holder at a predetermined operating position by locking the operating member biased by the spring with the locking claw in a state of protruding inward. The contactless switch according to claim 1. 前記磁気検出センサが配設されたターミナルベースを設け、該ターミナルベースと前記ホルダに、両者を相対位置調整可能に接合するための位置調整部をそれぞれ設け、該位置調整部によって前記ホルダの前記ターミナルベースに対する位置を調整することによって、前記操作部材に配設された磁石に対する前記磁気検出センサの検知位置を調整することを特徴とする請求項1又は2記載の無接点スイッチ。   A terminal base provided with the magnetic detection sensor is provided, and a position adjusting unit for joining the terminal base and the holder so as to adjust both relative positions is provided, and the terminal of the holder is provided by the position adjusting unit. The contactless switch according to claim 1, wherein the detection position of the magnetic detection sensor with respect to a magnet disposed on the operation member is adjusted by adjusting a position with respect to a base. 前記磁気検出センサを回路基板に電気的に接続して前記ターミナルベースに設けるとともに、前記ホルダと前記ターミナルベースとの間に形成される密閉空間内に該磁気検出センサと前記回路基板を配置したことを特徴とする請求項1〜3の何れかに記載の無接点スイッチ。   The magnetic detection sensor is electrically connected to a circuit board and provided on the terminal base, and the magnetic detection sensor and the circuit board are disposed in a sealed space formed between the holder and the terminal base. The contactless switch according to any one of claims 1 to 3. 前記磁石を環状として前記操作部材の軸中心回りに配置するとともに、該磁石と前記磁気検出センサを同軸上に配置したことを特徴とする請求項1〜4の何れかに記載の無接点スイッチ。

The contactless switch according to any one of claims 1 to 4, wherein the magnet is arranged around the axis of the operation member in a ring shape, and the magnet and the magnetic detection sensor are arranged coaxially.

JP2009239168A 2009-10-16 2009-10-16 Solid state switch Expired - Fee Related JP5399854B2 (en)

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JP2009239168A JP5399854B2 (en) 2009-10-16 2009-10-16 Solid state switch
DE201010038103 DE102010038103A1 (en) 2009-10-16 2010-10-11 Contactless switch for use as stop light switch of vehicle, has magnet arranged such that sensor outputs detection signal when sensor detects reversal position of magnetic flux on center line at which fields lie on top of each other
CN201010517815.9A CN102045050B (en) 2009-10-16 2010-10-14 Contactless switch

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102705876A (en) * 2012-05-08 2012-10-03 付建中 Gas stove for outputting electric signal of rotating angle of valve rod of gas valve without contact
CN110875735A (en) * 2018-08-29 2020-03-10 浙江三花汽车零部件有限公司 A device

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0416835U (en) * 1990-06-01 1992-02-12
JPH1167035A (en) * 1997-08-22 1999-03-09 Somic Ishikawa:Kk Switch
JP2006092777A (en) * 2004-09-21 2006-04-06 Niles Co Ltd Noncontact switch

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0416835U (en) * 1990-06-01 1992-02-12
JPH1167035A (en) * 1997-08-22 1999-03-09 Somic Ishikawa:Kk Switch
JP2006092777A (en) * 2004-09-21 2006-04-06 Niles Co Ltd Noncontact switch

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102705876A (en) * 2012-05-08 2012-10-03 付建中 Gas stove for outputting electric signal of rotating angle of valve rod of gas valve without contact
CN110875735A (en) * 2018-08-29 2020-03-10 浙江三花汽车零部件有限公司 A device
CN110875735B (en) * 2018-08-29 2024-01-16 浙江三花汽车零部件有限公司 Equipment

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