JP2011079603A - Defective paper ejecting device - Google Patents

Defective paper ejecting device Download PDF

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JP2011079603A
JP2011079603A JP2009231477A JP2009231477A JP2011079603A JP 2011079603 A JP2011079603 A JP 2011079603A JP 2009231477 A JP2009231477 A JP 2009231477A JP 2009231477 A JP2009231477 A JP 2009231477A JP 2011079603 A JP2011079603 A JP 2011079603A
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paper
defective
printing
suction
product discharge
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JP4722211B2 (en
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Yuji Baba
雄二 馬場
Takanori Aoki
孝典 青木
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TOKYO KYUSHIKI KK
Dac Engineering Co Ltd
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TOKYO KYUSHIKI KK
Dac Engineering Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/02Delivering or advancing articles from machines; Advancing articles to or into piles by mechanical grippers engaging the leading edge only of the articles
    • B65H29/04Delivering or advancing articles from machines; Advancing articles to or into piles by mechanical grippers engaging the leading edge only of the articles the grippers being carried by endless chains or bands
    • B65H29/041Delivering or advancing articles from machines; Advancing articles to or into piles by mechanical grippers engaging the leading edge only of the articles the grippers being carried by endless chains or bands and introducing into a pile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H31/00Pile receivers
    • B65H31/24Pile receivers multiple or compartmented, e.d. for alternate, programmed, or selective filling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00Parts for transporting or guiding the handled material
    • B65H2404/70Other elements in edge contact with handled material, e.g. registering, orientating, guiding devices
    • B65H2404/72Stops, gauge pins, e.g. stationary
    • B65H2404/725Stops, gauge pins, e.g. stationary retractable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2405/00Parts for holding the handled material
    • B65H2405/30Other features of supports for sheets
    • B65H2405/33Compartmented support
    • B65H2405/331Juxtaposed compartments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00Application field
    • B65H2801/03Image reproduction devices
    • B65H2801/21Industrial-size printers, e.g. rotary printing press

Abstract

<P>PROBLEM TO BE SOLVED: To provide a defective paper ejecting device which easily and surely selects and ejects a defective product from a plurality of printing paper sheets printed by a sheet-fed press. <P>SOLUTION: This defective paper ejecting device is arranged on the downstream side of the sheet-fed press, and ejects defective printing paper by selecting the defective product of the printing paper carried by a carrying mechanism for continuously carrying the plurality of printing paper. The defective paper ejecting device includes a quality inspection device, a freely openable-closable front butting plate, a nondefective paper stacking part and a defective paper ejecting mechanism, and is characterized in that the defective paper ejecting mechanism includes a suction duct, an endless suction belt and a defective paper ejecting part. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は不良品排紙装置に関し、さらに詳しくは、枚葉印刷機により印刷された複数の印刷紙の中から不良品を選別し、容易にかつ確実に排出する不良品排紙装置に関するものである。   The present invention relates to a defective product discharge device, and more particularly to a defective product discharge device that sorts out defective products from a plurality of printing papers printed by a sheet-fed printing machine and discharges them easily and reliably. is there.

一般に印刷済の枚葉印刷紙は、枚葉印刷機の下流側に設けられた搬送装置により複数搬送され排紙部まで運ばれ積載される。しかし、該印刷紙に不良品が出た場合、この不良品を選別し、排出しなければならない。不良品は、従来、品質検査装置の検出結果をコンピューター処理後、良否の信号を印刷紙の搬送に沿ってシフトし、積載部で不良紙到達時、信号を受け取り、テープマーカーがテープ挿入の動作を行うことにより、選別されていた。
テープマーカーは順次降下してくる印刷紙の間を狙って不良紙の時のみ信号指令でテープを挿入カットするが、確実性に乏しいという問題があった。すなわち不良紙から若干ずれたり印刷紙の中に入り込んだり、入らなくて落ちてしまったりする。特に中に入り込むのは異物混入で重欠陥となる。
In general, a plurality of printed sheet-fed printing papers are conveyed by a conveying device provided on the downstream side of the sheet-fed printing machine, conveyed to a paper discharge unit, and stacked. However, if a defective product appears on the printing paper, the defective product must be sorted out and discharged. Conventionally, for defective products, after the computer processes the detection results of the quality inspection device, the pass / fail signal is shifted along the conveyance of the printing paper, and when the defective paper arrives at the stacking section, the signal is received and the tape marker is inserted into the tape It was sorted by doing.
The tape marker inserts and cuts the tape with a signal command only when the paper is defective, aiming at the space between the descending printing papers, but there is a problem that the reliability is poor. In other words, the paper may be slightly displaced from the defective paper, may enter the printing paper, or may not fall into the printing paper. In particular, entering the inside becomes a serious defect due to contamination of foreign matter.

このような問題を解決するために、容易かつ確実に枚葉刷本から不良品を抜き取ることができ、かつ抜き取った不良品を整理することができる枚葉刷本の不良品抜取装置(例えば、特許文献1)や、容易かつ確実に枚葉刷本から不良品を抜き取ることができる枚葉印刷機の不良刷本排出装置(例えば、特許文献2参照)が開示されている。
しかしながら、これらの装置においては、印刷紙の搬送にニップローラを用いているため、印刷紙にキズや擦れによる障害が生じるのを免れないという問題がある。
また、前記の特許文献2で開示されている不良刷本排出装置においては、搬送される刷本に当接して吸引する吸引車の吸引エアーをバルブで遮断する構造であるが、これでは、現在の枚葉印刷機の処理能力に追従することができないという問題もある。
In order to solve such a problem, a defective product sampling apparatus (for example, a sheet printing device that can easily and surely remove defective products from a sheet print book and organize the removed defective products (for example, Patent Document 1) and a defective booklet discharge device (see, for example, Patent Document 2) for a sheet-fed printing machine that can easily and reliably extract defective products from a sheet-printer.
However, in these apparatuses, since the nip roller is used for transporting the printing paper, there is a problem that it is inevitable that the printing paper is damaged due to scratches or rubbing.
In addition, the defective booklet discharging apparatus disclosed in Patent Document 2 has a structure in which the suction air of the suction wheel that contacts and sucks the booklet being conveyed is blocked by a valve. There is also a problem that it is not possible to follow the processing capacity of the sheet-fed printing press.

特許第3737703号公報Japanese Patent No. 3737703 特許第3737706号公報Japanese Patent No. 3737706

本発明は、このような事情のもとで、枚葉印刷機により印刷された複数の印刷紙の中から不良品を選別し、容易にかつ確実に排出することができる上、印刷紙にキズや擦れによる障害が生じない不良品排紙装置を提供することを目的とするものである。   Under such circumstances, the present invention can select a defective product from a plurality of printing papers printed by a sheet-fed printing press, and can easily and surely discharge the printed paper. It is an object of the present invention to provide a defective product discharge device that does not cause trouble due to friction or rubbing.

本発明者らは、前記目的を達成するために鋭意研究を重ねた結果、不良印刷紙を判別するための品質検査装置と、該品質検査装置からの信号に基づき、前記搬送機構により搬送された枚葉印刷紙を停止又は通過させる開閉自在な前当て板と、該前当て板により停止された良印刷紙が落下して集積される良紙集積部と、前記前当て板の下流側に位置し、該前当て板を通過した不良印刷紙を排出する特定の機能をもつ不良品排紙機構を有する排紙装置が、その目的に適合し得ることを見出した。本発明は、かかる知見に基づいて完成したものである。   As a result of intensive studies to achieve the above object, the present inventors have transported by the transport mechanism based on a quality inspection device for determining defective printing paper and a signal from the quality inspection device. An openable / closable front backing plate for stopping or passing the sheet printed paper, a good paper stacking portion where the good printing paper stopped by the front backing plate is dropped and stacked, and positioned downstream of the front backing plate Then, the present inventors have found that a paper discharge device having a defective product discharge mechanism having a specific function of discharging defective print paper that has passed through the front plate can meet the purpose. The present invention has been completed based on such findings.

すなわち、本発明は、
(1)枚葉印刷機の下流側に設けられてなる、複数の印刷紙を連続的に搬送する搬送機構により搬送された印刷紙の不良品を選別し、不良印刷紙を排出する不良品排紙装置であって、
不良印刷紙を判別するための品質検査装置と、該品質検査装置からの信号に基づき、前記搬送機構により搬送された枚葉印刷紙を停止又は通過させる開閉自在な前当て板と、該前当て板により停止された良印刷紙が落下して集積される良紙集積部と、前記前当て板の下流側に位置し、該前当て板を通過した不良印刷紙を排出する不良品排紙機構を有し、前記不良品排紙機構が、印刷紙を吸着するためのサクションダクトと、エアーの流通性及び吸着性を備えたエンドレスサクションベルトと、前記前当て板を通過した不良印刷紙を収納する不良紙排紙部を有することを特徴とする不良品排紙装置、
(2)前当て板を通過した不良印刷紙を停止し、不良紙排紙部に導くためのクッションベルトガイドを有する上記(1)項に記載の不良品排紙装置、
(3)サクションダクト先端の上方から、圧縮エアーを吹き出すノズルを設けてなり、該ノズルからの圧縮エアーを、品質検査装置からの信号に基づき、不良紙通過のタイミングと同調して吹き付ける手段を有する上記(1)又は(2)項に記載の不良品排紙装置、
(4)良紙集積部の上面に、複数の紙落とし用ファンが設けられており、かつ該紙落とし用ファンが、品質検査装置からの信号に基づき、ファンエアーを両サイドに逃がすルーバーと、該ルーバーを開閉させる駆動源を有する上記(1)〜(3)項のいずれかに記載の不良品排紙装置、
(5)良紙集積部の上面両サイドに設けられた左右紙揃え板に、ジョガー運動をさせるための伸縮自在なエアーシリンダーを設けてなり、該エアーシリンダーのジョガー運動を品質検査装置からの信号に基づき、不良紙通過のタイミングと同調して停止させる手段を有する上記(1)〜(4)項のいずれかに記載の不良品排紙装置、及び
(6)良紙集積部の上面上流側近傍に、ブレーキ用サクションホイールを設けてなり、該ブレーキ用サクションホイールに、品質検査装置からの信号に基づき、不良紙通過のタイミングと同調してエアー吸引を停止するシャッター機能を備えた上記(1)〜(5)項のいずれかに記載の不良品排紙装置、
を提供するものである。
That is, the present invention
(1) Defective product discharge that sorts out defective products of the printing paper conveyed by a conveyance mechanism that is provided on the downstream side of the sheet-fed printing press and continuously conveys a plurality of printing papers, and discharges the defective printing paper. A paper device,
A quality inspection device for discriminating defective print paper, an openable / closable front plate for stopping or passing the sheet-fed print paper conveyed by the conveyance mechanism based on a signal from the quality inspection device, and the front application A good paper stacking unit in which good print paper stopped by the plate is dropped and collected, and a defective product discharge mechanism that is located downstream of the front plate and discharges defective print paper that has passed through the front plate. And the defective product discharge mechanism stores a suction duct for adsorbing printing paper, an endless suction belt having air circulation and adsorbing properties, and defective printing paper that has passed through the front plate. A defective paper discharge device comprising a defective paper discharge unit,
(2) The defective product discharge device according to (1), further comprising a cushion belt guide for stopping the defective print paper that has passed through the front plate and guiding the defective print paper to the defective paper discharge portion;
(3) A nozzle that blows out compressed air from above the tip of the suction duct is provided, and has means for blowing the compressed air from the nozzle in synchronism with the timing of passage of defective paper based on a signal from the quality inspection device. The defective product discharge device described in the above (1) or (2),
(4) A plurality of paper dropping fans are provided on the upper surface of the good paper stacking unit, and the paper dropping fans release a fan air to both sides based on a signal from the quality inspection device; The defective product discharge device according to any one of (1) to (3), further including a drive source for opening and closing the louver.
(5) The left and right paper alignment plates provided on both sides of the upper surface of the good paper stacking unit are provided with a telescopic air cylinder for jogger motion, and a signal from the quality inspection device is sent to the jogger motion of the air cylinder. And (6) the upper surface upstream side of the good paper stacking unit, which has means for stopping in synchronization with the timing of passing the defective paper, A brake suction wheel is provided in the vicinity, and the brake suction wheel is provided with a shutter function that stops air suction in synchronization with the timing of passage of defective paper based on a signal from the quality inspection device. ) To (5), the defective product discharge device,
Is to provide.

本発明の不良品排紙装置は、以下に示す効果を奏する。
(1)従来の不良品排紙装置のような、コンピューターからの良、不良印刷紙の信号により、テープマーカーを挿入するだけの不確実さと異なり、不良紙だけの抜き取り作業を確実に、かつ容易に行うことができる。また、印刷結果確認のサンプリング抜き取りも、同じ不良紙排紙部に落とすことで、この作業の困難性及び危険性も解決することができる。さらに、一般的に枚葉印刷機械は特性上始業時、再起動時には品質安定化用として約30枚程度の無駄(試し)刷りをするが、この場合もニップコロを不要とする吸着搬送方式であるので、確実に不良紙除去装置へ誘導し、不良紙集積部(ポケット)にストックすることができる。
(2)検査を必要としない場合は装置を両側(片側)に収納でき、作業者は装置取り付け以前の状態に近い作業環境で作業することが可能となる。
(3)装置は独立単体方式で、印刷機械への取り付けに大幅な改造を必要としない。
(4)不良紙排出時に印刷紙面がニップコロとの接触等が無いので印刷紙へのキズ、擦れによる障害が一切発生しない。このことにより、通常枚葉印刷機による印刷紙は1枚の用紙に複数の製品が印刷されているが、不良が発生した部分だけを取り除き、残りの良品部分を製品として救い出すことが可能である。
The defective product discharge device of the present invention has the following effects.
(1) Different from the uncertainty of inserting a tape marker by the signal of good and bad printing paper from a computer, such as a conventional defective product delivery device, the removal operation of only the defective paper is surely and easy. Can be done. Also, the sampling and sampling of the print result confirmation can be dropped on the same defective paper discharge unit to solve the difficulty and danger of this work. Further, generally, a sheet-fed printing machine performs about 30 sheets of waste (trial) printing for quality stabilization at the start of operation and restarting due to its characteristics. Therefore, it can be reliably guided to the defective paper removing device and stocked in the defective paper stacking portion (pocket).
(2) When inspection is not required, the apparatus can be stored on both sides (one side), and the operator can work in a work environment close to the state before the apparatus is attached.
(3) The device is a stand-alone unit and does not require major modifications for installation on a printing machine.
(4) Since the printing paper surface does not come into contact with the nip roller when the defective paper is discharged, no troubles due to scratches or rubbing on the printing paper occur. As a result, a plurality of products are printed on a single sheet of printing paper by a normal sheet-fed printing press, but it is possible to remove only defective portions and rescue the remaining non-defective portions as products. .

本発明の不良品排紙装置を取り付け可能な一般的な枚葉印刷機の一例の概略図である。It is the schematic of an example of the general sheet-fed printing machine which can attach the inferior goods discharge apparatus of this invention. 従来の不良品排紙装置における排紙集積部の一例の説明図である。It is explanatory drawing of an example of the paper discharge | emission accumulation | storage part in the conventional inferior-goods paper discharge apparatus. 本発明の不良品排紙装置の一例の側面図である。It is a side view of an example of the defective product discharge apparatus of this invention. 本発明の不良品排紙装置の一例の上面図である。It is a top view of an example of the defective product discharge apparatus of this invention. 本発明の不良品排紙装置の一例における紙落とし用ファンの機能を説明するための不良紙排紙部側より見た図である。It is the figure seen from the defective paper discharge part side for demonstrating the function of the fan for paper dropping in an example of the inferior goods discharge apparatus of this invention. 本発明の不良品排紙装置の一例における追加機能を説明するための不良紙排紙部側より見た図である。It is the figure seen from the defective paper discharge part side for demonstrating the additional function in an example of the inferior goods discharge apparatus of this invention. 本発明の不良品排紙装置の一例におけるブレーキ用サクションホイールの機能を説明するための図である。It is a figure for demonstrating the function of the suction wheel for brakes in an example of the inferior goods discharge apparatus of this invention.

本発明の不良品排紙装置は、枚葉印刷機の下流側に設けられてなる、複数の印刷紙を連続的に搬送する搬送機構により搬送された印刷紙の不良品を選別し、不良印刷紙を排出する不良品排紙装置であって、
不良印刷紙を判別するための品質検査装置と、該品質検査装置からの信号に基づき、前記搬送機構により搬送された枚葉印刷紙を停止又は通過させる開閉自在な前当て板と、該前当て板により停止された良印刷紙が落下して集積される良紙集積部と、前記前当て板の下流側に位置し、該前当て板を通過した不良印刷紙を排出する不良品排紙機構を有し、前記不良品排紙機構が、印刷紙を吸着するためのサクションダクトと、エアーの流通性及び吸着性を備えたエンドレスサクションベルトと、前記前当て板を通過した不良印刷紙を収納する不良紙排紙部を有することを特徴とする。
The defective product discharge device according to the present invention sorts out defective printing paper conveyed by a conveyance mechanism that is provided on the downstream side of the sheet-fed printing press and continuously conveys a plurality of printing papers, and performs defective printing. A defective product discharge device for discharging paper,
A quality inspection device for discriminating defective print paper, an openable / closable front plate for stopping or passing the sheet-fed print paper conveyed by the conveyance mechanism based on a signal from the quality inspection device, and the front application A good paper stacking unit in which good print paper stopped by the plate is dropped and collected, and a defective product discharge mechanism that is located downstream of the front plate and discharges defective print paper that has passed through the front plate. And the defective product discharge mechanism stores a suction duct for adsorbing printing paper, an endless suction belt having air circulation and adsorbing properties, and defective printing paper that has passed through the front plate. And a defective paper discharge section.

以下、添付図面の図1、図2、図3A、図3B、図4、図5及び図6を参考にしながら、本発明の不良品排紙装置について説明する。
図1は、本発明の不良品排紙装置を取り付け可能な一般的な枚葉印刷機の一例の概略図である。なお、図1は2色機の例を示す。
図1に示すように、給紙部に積載された印刷紙は1枚ずつ順次サッカー機構(図示せず)により給紙テーブル上を搬送され、印刷胴に導かれ、各胴に装備された咥え爪により咥えかえられて印刷終了後紙取り胴に受け渡される。紙取り胴からは循環式グリッパーチェーンに保持された複数のグリッパー(爪竿)に印刷紙は順次咥えられ、排紙集積部まで運ばれて、積載される。
Hereinafter, the defective product discharge device of the present invention will be described with reference to FIGS. 1, 2, 3A, 3B, 4, 5, and 6 of the accompanying drawings.
FIG. 1 is a schematic view of an example of a general sheet-fed printing machine to which the defective product discharge device of the present invention can be attached. FIG. 1 shows an example of a two-color machine.
As shown in FIG. 1, the printing paper loaded on the paper feeding unit is sequentially conveyed on a paper feeding table by a soccer mechanism (not shown) one by one, guided to the printing cylinder, and installed on each cylinder. It is replaced by the nail and delivered to the paper cylinder after printing. From the paper take-up cylinder, printing paper is sequentially picked up by a plurality of grippers (claw rods) held by a circulating gripper chain, and is conveyed to a paper discharge stacking unit and stacked.

図2は、従来の不良品排紙装置における排紙集積部の一例の説明図である。
図2に示すように、最終印刷終了後の印刷紙は紙取り胴から左右循環式に伸びた搬送用のグリッパーチェーンと、これに取り付くグリッパーに咥えかえられ、順次搬送される。排紙集積部30の前縁部には前部を揃える目的で前当て板があり、紙離し位置でグリッパーから開放された印刷紙は前当て板に倣って垂直に降下して積載される。この間、印刷紙は160枚/毎分以上で搬送されることがあり、グリッパー開放直後はこれと同等の速度なので、印刷紙は前当て板に激突し、跳ね返り、このままでは到底揃えの目的は達し得ない。
このため印刷紙の尻部にはグリッパー開放後のブレーキ用サクションホイール(以下、単に「サクションホイール」と称することがある。)が設けられ、印刷紙の衝突速度を急激に減速させている。
FIG. 2 is an explanatory diagram of an example of a paper discharge stacking unit in a conventional defective product discharge device.
As shown in FIG. 2, the printing paper after the final printing is transferred to a conveying gripper chain extending in a left-right circulation manner from the paper take-up cylinder and a gripper attached thereto, and is sequentially conveyed. There is a front plate at the front edge portion of the paper discharge stacking unit 30 for the purpose of aligning the front portion, and the printing paper released from the gripper at the paper release position is lowered and stacked along the front plate. During this time, the printing paper may be transported at 160 sheets per minute or more, and immediately after the gripper is opened, the speed is equivalent to this. Therefore, the printing paper collides with the front plate and bounces, and if it remains as it is, the purpose of perfect alignment is achieved. I don't get it.
For this reason, a brake suction wheel (hereinafter sometimes simply referred to as “suction wheel”) after the gripper is opened is provided at the bottom of the printing paper, and the collision speed of the printing paper is rapidly reduced.

このサクションホイールは、外周面に多数の吸引穴、又は吸引溝が設けられ、該サクションホイールの上面(印刷紙との摺動面)のみ吸引される構造となっている。外周面の周速度は搬送方向回転で、調整可能であり、搬送用紙の約1/2〜1/3程度に設定され、あとは搬送速度に比例する。
なお、このサクションホイールの効用はサクションホイール上に通過中の印刷紙の巻き癖を取り、平らに近い状態にして、その結果揃え精度を良好にさせるものでもある。排紙集積部30上面には複数の紙落し用小型ファンが設けられ、グリッパーから放たれた印刷紙を次にくる印刷紙で蹴り上げられないよう、早く落下させるために、エアーで吹き付けている。
This suction wheel has a structure in which a large number of suction holes or suction grooves are provided on the outer peripheral surface, and only the upper surface (sliding surface with the printing paper) of the suction wheel is sucked. The peripheral speed of the outer peripheral surface can be adjusted by rotation in the transport direction, and is set to about ½ to の of the transport paper, and is proportional to the transport speed thereafter.
The effect of the suction wheel is also to remove the curl of the printing paper that is passing through the suction wheel and bring it into a nearly flat state, thereby improving the alignment accuracy. A plurality of small paper removal fans are provided on the upper surface of the paper discharge stacking unit 30 and are blown with air so that the printed paper released from the gripper can be quickly dropped so that it cannot be kicked up by the next printed paper. .

左右紙揃え板は、印刷紙の左右の揃えのため設けられており、印刷紙が進入するときはその都度約10mm〜20mm両側に逃げ、落下する際寄せて揃える動作を繰り返す。すなわち紙揃え板の揃え動作は印刷紙の到達タイミングと合致している。排紙集積部30前縁の前当て板は押し釦操作による開閉式になっており、印刷紙の状態を診るべく人手にて取り出し可能である(サンプリング紙ぬきとり)。
グリッパーの開閉は、グリッパー軸に開閉のためのコロ付レバーが設けられており、印刷胴と紙取り胴との咥え替え時、及び紙放し位置での開放時に、両方に設けられたカム(図示せず)とコロ付レバーとの接触で行う。
The left and right paper alignment plates are provided for left and right alignment of the printing paper, and each time the printing paper enters, it escapes to the sides of about 10 mm to 20 mm and repeats the operation of aligning when falling. That is, the aligning operation of the sheet aligning plate coincides with the arrival timing of the printing sheet. The front plate at the front edge of the paper discharge stacking unit 30 is of an openable / closable type by a push button operation and can be manually removed to check the state of the printing paper (sampling paper removal).
The gripper shaft is provided with a roller lever for opening and closing the gripper shaft. When the print cylinder and paper take-up cylinder are replaced, and when the gripper is opened at the paper release position, the cam ( (Not shown) and contact with a roller lever.

図2においては印刷紙の良不良を検知し、不良品を選別するための品質検査装置用カメラとテープマーカーの一般的な取り付け例が示されている。最終印刷終了後のカメラにての検出は、印刷紙のばたつきの無い場所が要求されるので、印刷胴に巻きついた表面等で、かつメンテナンスの行いやすいところとなる。また、テープマーカーの設置場所も連続して印刷紙の落下してくる間を狙えるところで、かつ他の機械部品に障害の無いところを選ぶことになる。
品質検査装置の検出結果をコンピューター処理後、良否の信号を印刷紙の搬送に沿ってシフトし、排紙積載部30で不良紙到達時、信号を受け取り、テープマーカーがテープ挿入の動作を行う(本の「しおり」みたいなもの)。テープマーカー(詳細省略)は順次降下してくる用紙の間を狙って不良紙の時のみ信号指令でテープを挿入カットするが、確実性に乏しいという問題があった。すなわち不良紙から若干ずれたり印刷紙の中に入り込んだり、入らなくて落ちてしまったりする。特に中に入り込むのは異物混入で重欠陥となる。
以上に加えて最大の問題は不良紙信号により、その都度不良紙のみを抜き取り、検査結果の確認を行うことは、稼働中には極めて困難である。
FIG. 2 shows a general example of attachment of a quality inspection device camera and a tape marker for detecting good or bad printing paper and sorting out defective products. The detection by the camera after the end of the final printing requires a place where the printing paper does not flutter, so that it is easy to perform maintenance on the surface wrapped around the printing cylinder. In addition, the installation location of the tape marker is selected so that it can be aimed at the time when the printing paper is continuously falling, and the other machine parts are not obstructed.
After computer processing the detection result of the quality inspection device, the pass / fail signal is shifted along the conveyance of the printing paper, and when the defective paper arrives at the paper discharge stacking unit 30, the signal is received and the tape marker performs the tape insertion operation ( Like a “bookmark” in a book). The tape marker (details omitted) aims at the space between the descending papers and inserts and cuts the tape with a signal command only when the paper is defective. However, there is a problem that the reliability is poor. In other words, the paper may be slightly displaced from the defective paper, may enter the printing paper, or may not fall into the printing paper. In particular, entering the inside becomes a serious defect due to contamination of foreign matter.
In addition to the above, the biggest problem is that it is very difficult during operation to extract only the defective paper and check the inspection result each time using the defective paper signal.

図3A及び図3Bは、それぞれ本発明の不良品排紙装置の一例の側面図及び上面図である。
なお、不良印刷紙を判別するための品質検査装置(図示せず)の取り付け位置は、前記の図2で示したとおりである。
作業者は、通常この装置取り付けの場所で機械操作作業することが多く、不良品排紙装置もこの部分の取り付けが一番望ましい。印刷紙は紙搬送グリッパー3により紙放し位置まで搬送され、前当て板1に衝突して集積されるが、不良紙は品質検査装置からの信号により前当て板が後方に倒れ、印刷紙の先端が、吸引穴付きサクションベルト2に進入し、該ベルトに吸着され、不良紙積載部に落とされる。
また、吸引穴付きサクションベルト2の先端に不良紙が侵入するときに、サクションベルト2の表面への吸着補助のため上方からノズル14でエアーを不良紙の上に吹き付けることができる。不良紙進入時の吹き付けは、サクションベルト2の先端に不良紙を確実に吸着させるために好ましい。ノズル14の吹き付けは、印刷機稼働中、連続的に噴射させておくこともできるが、不良紙が発生したときだけノズルから気体が噴射するようにする方が噴射ガスの節約になる点で望ましい。
この時、品質検査装置からの信号に基づき、不良紙通過のタイミングと同調して圧縮エアーを吹き付けることが望ましい。不良紙がサクションベルト2の先端に届くタイミングと同調してノズル14の噴射バルブを開き、不良紙がサクションベルト2の先端に吸着後は噴射バルブを閉じるシャッター機能をノズル14に備えることが望ましい。
サクションベルト2の周速度は紙搬送グリッパー3の周速度より10%程度早く設定され、不良排紙尻部を次に排紙される紙の前部で蹴られないようにして、前当て板が閉まる前に不良紙が逃げきるようにすることができる。
3A and 3B are a side view and a top view, respectively, of an example of the defective product discharge apparatus of the present invention.
The attachment position of a quality inspection device (not shown) for discriminating defective printing paper is as shown in FIG.
An operator usually performs machine operation work at a place where the apparatus is installed, and it is most desirable to attach this part to a defective product discharge apparatus. The printing paper is conveyed to the paper release position by the paper conveying gripper 3 and collides with the front plate 1 to be accumulated. However, the defective paper is caused to fall backward by a signal from the quality inspection device, and the leading edge of the printing paper. Enters the suction belt 2 with suction holes, is sucked by the belt, and is dropped onto the defective paper stacking portion.
Further, when defective paper enters the tip of the suction belt 2 with suction holes, air can be blown onto the defective paper from above with the nozzles 14 to assist suction on the surface of the suction belt 2. Blowing at the time of entering the defective paper is preferable for reliably adsorbing the defective paper to the tip of the suction belt 2. The nozzle 14 can be sprayed continuously during operation of the printing press, but it is preferable that the gas is jetted from the nozzle only when a defective paper is generated in order to save the jet gas. .
At this time, it is desirable to blow the compressed air in synchronism with the timing of the defective paper passage based on the signal from the quality inspection device. It is desirable to provide the nozzle 14 with a shutter function that opens the injection valve of the nozzle 14 in synchronization with the timing when the defective paper reaches the front end of the suction belt 2 and closes the injection valve after the defective paper is adsorbed on the front end of the suction belt 2.
The peripheral speed of the suction belt 2 is set to be about 10% faster than the peripheral speed of the paper transport gripper 3 so that the defective paper discharge tail is not kicked by the front of the next paper to be discharged. Defective paper can escape before it closes.

サクションダクト4はサクションポンプ(図示せず)からのサクションエアーをダクトを介してサクションベルト2に平均的、かつ一定の距離を吸引するためのものである。ダクト上面にはベルトの吸引穴に対応する吸引溝が設けられ、サクションベルトの平坦性保持と、吸引エアーの流通性が考慮されている。ダクト形状としては、放たれてくる不良紙をより完全に吸着するため、前当て板1のギリギリまでダクトを鋭角状(ナイフエッジ)に伸ばすことが好ましい。これにより、吸着面積を広げる効果がある。   The suction duct 4 is for sucking suction air from a suction pump (not shown) through the duct to the suction belt 2 on an average and constant distance. A suction groove corresponding to the suction hole of the belt is provided on the upper surface of the duct, so that the flatness of the suction belt and the flowability of the suction air are taken into consideration. As for the duct shape, it is preferable to extend the duct to an acute angle (knife edge) to the limit of the front plate 1 in order to more completely absorb the discharged defective paper. This has the effect of expanding the adsorption area.

サクションベルト2は駆動モーター5により駆動ベルト6及び対応する駆動ローラー15を介して駆動される。サクションベルト2を通過後の不良紙は、不良紙排紙部に収納されるが、該不良紙を不良紙排紙部に導くためには、サクションベルト2を通過した不良紙を、クッションベルトガイド7で停止することによって、不良紙にキズが付くのを防止するのが望ましい。この場合、ベルトはその対応上、張力調整可能となっており、調整は調整ハンドル8で行う。紙ガイド板16は紙が飛び出さないよう複数個が適宜設けられている。
例えば、8個取りの印刷紙の場合、1個の印刷不良の印刷面でも不良紙となり、選別されるが、これを裁断すると、7個の良好な印刷紙を取得できるので、不良紙の傷を防止することは、不良印刷の比率を低下させる点で重要である。
不良紙排紙部一式、すなわちサクションベルト2、サクションダクト4、駆動モーター5、駆動ベルト6、駆動ローラー15、クッションベルトガイド7、調整ハンドル8、紙ガイド板16等は不良紙排出枠10に保持され、柱9を中心に観音開きにすることができる(片側開きも可)。観音開き構造によって、既設の印刷機に、本発明装置を付加することを容易にすることができる。
The suction belt 2 is driven by the drive motor 5 via the drive belt 6 and the corresponding drive roller 15. The defective paper after passing through the suction belt 2 is stored in the defective paper discharge section. In order to guide the defective paper to the defective paper discharge section, the defective paper that has passed through the suction belt 2 is used as a cushion belt guide. By stopping at 7, it is desirable to prevent the defective paper from being scratched. In this case, the tension of the belt can be adjusted correspondingly, and the adjustment is performed by the adjustment handle 8. A plurality of paper guide plates 16 are appropriately provided so that the paper does not jump out.
For example, in the case of eight-sheet printing paper, even a printing surface with one defective printing becomes defective paper and is sorted, but if this is cut, seven good printing papers can be obtained, It is important from the viewpoint of reducing the ratio of defective printing.
A set of defective paper discharge sections, that is, a suction belt 2, a suction duct 4, a drive motor 5, a drive belt 6, a drive roller 15, a cushion belt guide 7, an adjustment handle 8, a paper guide plate 16, and the like are held in the defective paper discharge frame 10. Thus, it is possible to make a double door opening around the pillar 9 (opening on one side is also possible). With the double door structure, it is possible to easily add the device of the present invention to an existing printer.

本発明の不良品排紙装置においては、通常、良刷紙を、強制的に良紙集積部に落とし込む紙落とし用ファン11が設けられているが、紙落とし用ファン11は不良紙通過時には障害となるので、該通過時には送風位置を一時変更するのがよく、したがって、紙落とし用ファン11は、品質検査装置からの信号に基き、ファンエアーを両サイドに逃がすルーバーと、該ルーバーを開閉させる手段を有することが好ましい。
図4は、本発明の不良品排紙装置の一例における紙落とし用ファンの機能を説明するための不良紙排紙部側より見た図であって、この図4において、良紙集積部上に不良紙が到達した際、不良紙とともにシフトされた不良紙信号により、送風停止用エアーシリンダー17のピストンが突き出し、ロッド18が移動し、レバー19を動かし、エアー開閉用ルーバー20が上方に跳ね上がり、紙落とし用ファン11から下方に向けていたエアーを左右水平方向に送風変更しエアーを逃がす。このとき、紙落とし用ファン11の風は、不良紙の面を押しつけないので、不良紙と下方の紙との摩擦がなく、不良紙の先端がサクションベルト2の端部に届き、円滑に積層部の上から不良紙が排出される。
In the defective product discharge apparatus of the present invention, a paper dropping fan 11 is usually provided for forcibly dropping good print paper into the good paper stacking unit. However, the paper dropping fan 11 is obstructed when the defective paper passes. Therefore, it is preferable to temporarily change the air blowing position during the passage. Therefore, the paper dropping fan 11 opens and closes the louver and the louver to release the fan air to both sides based on a signal from the quality inspection device. It is preferable to have a means.
FIG. 4 is a view as seen from the defective paper discharge portion side for explaining the function of the paper dropping fan in the example of the defective product discharge device of the present invention. When the defective paper arrives, the defective paper signal shifted together with the defective paper causes the piston of the air cylinder 17 for stopping blowing to protrude, the rod 18 moves, the lever 19 is moved, and the air opening / closing louver 20 jumps upward. Then, the air that has been directed downward from the paper dropping fan 11 is blown in the horizontal direction to release the air. At this time, the wind of the paper dropping fan 11 does not press the surface of the defective paper, so there is no friction between the defective paper and the lower paper, and the leading edge of the defective paper reaches the end of the suction belt 2 and is smoothly laminated. The defective paper is discharged from the top of the section.

また、本発明の不良品排紙装置においては、通常紙揃えを行う目的で、良紙集積部の上面両サイドに設けられた左右紙揃え板にジョガー運動させるために、伸縮自在なエアーシリンダーが設けられているが、このジョガー運動は、不良紙通過にはブレーキとなる。
本発明では、品質検査装置からの信号に基づき、不良紙通過のタイミングと同調して、ジョガー運動を停止させることができる。例えば、良紙集積部の上面両サイドに設けられた左右紙揃え板が不良紙通過時に最も後退した位置で瞬間的に停止させるのが特に望ましい。
図5は、本発明の不良品排紙装置の一例における追加機能を説明するための不良紙排紙部側より見た図であって、左右紙揃え板12と軸21との間に、ジョガー運動させる伸縮自在なエアーシリンダー22を介した図が示されている。
良刷紙を揃える場合は、エアーシリンダー22のピストンが伸びた位置でジョガー運動を行い、不良紙が通過する際には、エアーシリンダー22のピストンが縮まった状態でジョガー運動を行と、紙寄せ機能は失われ、不良紙は良紙積層部上をスムーズに通過して、サクションベルト2に到達させることができる。
In addition, in the defective product discharge device of the present invention, for the purpose of normal paper alignment, a telescopic air cylinder is provided for jogging the left and right paper alignment plates provided on both sides of the upper surface of the good paper stacking unit. Although it is provided, this jogger motion acts as a brake for passing the defective paper.
In the present invention, the jogger motion can be stopped in synchronization with the timing of the defective paper passage based on the signal from the quality inspection device. For example, it is particularly desirable that the right and left paper alignment plates provided on both sides of the upper surface of the good paper stacking section are instantaneously stopped at a position where they are most retracted when the defective paper passes.
FIG. 5 is a view as seen from the defective paper discharge portion side for explaining an additional function in an example of the defective product discharge apparatus of the present invention, and shows a jogger between the left and right paper alignment plate 12 and the shaft 21. A view through a telescopic air cylinder 22 to be moved is shown.
When aligning good-printed paper, jogger motion is performed at the position where the piston of the air cylinder 22 is extended, and when defective paper passes, the jogger motion is performed with the piston of the air cylinder 22 contracted, and the paper is shifted. The function is lost, and the defective paper can smoothly pass through the good paper lamination portion and reach the suction belt 2.

さらに、本発明の不良品排紙装置においては、良紙集積部の上面上流側近傍に、エアー吸引を停止するシャッター機能を備えたブレーキ用サクションホイールを設けることが好ましい。ブレーキ用サクションホイールの通常の機能については、前記図2において、説明したとおりである。
図6は、本発明の不良品排紙装置の一例におけるブレーキ用サクションホイールの機能を説明するための図であって、ブレーキ用サクションホイール13は、その上面排紙吸引部分がセグメント型シャッター23で覆われ、エアー吸引の一時開閉をエアーシリンダー24のピストン端と連結させて行う。シリンダーのピストンが伸びて不良紙通過用のエアーを切り、ピストンが縮んで吸引穴が通じ、良刷紙を吸引する。このブレーキ用サクションホイール13の吸引がないと、良刷紙は、前当て板に激突して、積層が折り曲がったりして円滑な積層ができない。
しかし、不良紙が移送された場合に、単に前当て板が開いただけでは、ブレーキ用サクションホイール13の吸引があると、不良紙は、サクションダクトまで達することができなくなる。本発明のブレーキ用サクションホイールには、品質検査装置からの信号に基づき、不良紙通過のタイミングと同調して、シャッター開閉エアーシリンダー24が作動して、エアーの吸引を停止することができる。
エアーの吸引を停止することによって、印刷不良紙は、ブレーキがかからないので開いた前当て板を通過して、サクションダクトまで確実に届かせることができる。
なお、本発明において、動力としてエアーシリンダー以外に、例えば電磁ソレノイドなどを利用することができる。
Furthermore, in the defective product discharge device of the present invention, it is preferable to provide a brake suction wheel having a shutter function for stopping air suction in the vicinity of the upstream side of the upper surface of the good paper stacking unit. The normal function of the brake suction wheel is as described in FIG.
FIG. 6 is a diagram for explaining the function of the brake suction wheel in the example of the defective product discharge device of the present invention. The brake suction wheel 13 has a segment-type shutter 23 at the upper surface discharge suction portion. Covered and temporarily opened and closed air suction is connected to the piston end of the air cylinder 24. The piston of the cylinder extends to cut off the air for passing the defective paper, and the piston shrinks and the suction hole passes through to suck the good printing paper. Without the suction of the brake suction wheel 13, the good-printed paper collides with the front plate, and the lamination is bent, so that smooth lamination is not possible.
However, when the defective paper is transferred, simply by opening the front plate, the suction of the brake suction wheel 13 makes it impossible for the defective paper to reach the suction duct. In the brake suction wheel according to the present invention, the shutter opening / closing air cylinder 24 is operated in synchronism with the timing of passage of the defective paper based on the signal from the quality inspection device, and the suction of air can be stopped.
By stopping the suction of air, the defective printing paper can be surely delivered to the suction duct through the open front plate because the brake is not applied.
In addition, in this invention, an electromagnetic solenoid etc. can be utilized as power other than an air cylinder, for example.

本発明の不良品排紙装置は、枚葉印刷機により印刷された複数の印刷紙の中から不良品を選別し、容易にかつ確実に排紙することができる。また、該装置は、独立単体方式で、印刷機械への取り付けに大幅な改造を必要としない上、検査を必要としない場合は装置を両側(片側)に収納でき作業者は装置取り付け以前の状態に近い作業環境で作業することが可能となる。   The defective product discharge device according to the present invention can select a defective product from a plurality of printing papers printed by a sheet-fed printing press, and can easily and reliably discharge the defective product. In addition, the device is a stand-alone unit and does not require significant modifications to the printing machine. In addition, if inspection is not required, the device can be stored on both sides (one side), and the operator is in a state prior to installation. It is possible to work in a working environment close to.

1 前当て板
2 サクションベルト
3 紙搬送グリッパー
4 サクションダクト
5 駆動モーター
6 駆動ベルト
7 クッションベルトガイド
8 調整ハンドル
9 柱
10 不良紙排出枠
11 紙落とし用ファン
12 左右紙揃え板
13 ブレーキ用サクションホイール
14 ノズル
15 駆動ローラー
16 紙ガイド板
17 送風停止用エアーシリンダー
18 ロッド
19 レバー
20 エアー開閉用ルーバー
21 軸
22 エアーシリンダー
23 セグメント型シャッター
24 エアーシリンダー
30 排紙集積部
DESCRIPTION OF SYMBOLS 1 Front plate 2 Suction belt 3 Paper conveyance gripper 4 Suction duct 5 Drive motor 6 Drive belt 7 Cushion belt guide 8 Adjustment handle 9 Pillar 10 Defective paper discharge frame 11 Paper dropping fan 12 Left and right paper alignment board 13 Brake suction wheel 14 Nozzle 15 Driving roller 16 Paper guide plate 17 Air cylinder for stopping air blowing 18 Rod 19 Lever 20 Air opening / closing louver 21 Shaft 22 Air cylinder 23 Segment type shutter 24 Air cylinder 30 Outlet collecting unit

すなわち、本発明は、
(1)枚葉印刷機の下流側に設けられてなる、複数の印刷紙を連続的に搬送する搬送機構により搬送された印刷紙の不良品を選別し、不良印刷紙を排出する不良品排紙装置であって、不良印刷紙を判別するための品質検査装置と、該品質検査装置からの信号に基づき、前記搬送機構により搬送された枚葉印刷紙を停止又は通過させる開閉自在な前当て板と、該前当て板により停止された良印刷紙が落下して集積される良紙集積部と、前記前当て板の下流側に位置し、該前当て板を通過した不良印刷紙を排出する不良品排紙機構を有し、前記不良品排紙機構が、印刷紙を吸着するためのサクションダクトと、エアーの流通性及び吸着性を備えたエンドレスサクションベルトと、前記前当て板を通過した不良印刷紙を収納する不良紙排紙部を有することを特徴とする不良品排紙装置、
(2)前当て板を通過した不良印刷紙を停止し、不良紙排紙部に導くためのクッションベルトガイドを有する上記(1)項に記載の不良品排紙装置、
(3)サクションダクト先端の上方から、圧縮エアーを吹き出すノズルを設けてなり、該ノズルからの圧縮エアーを、品質検査装置からの信号に基づき、不良紙通過のタイミングと同調して吹き付ける手段を有する上記(1)又は(2)項に記載の不良品排紙装置、
(4)良紙集積部の上面に、複数の紙落とし用ファンが設けられており、かつ該紙落とし用ファンが、品質検査装置からの信号に基づき、ファンエアーを両サイドに逃がすルーバーと、該ルーバーを開閉させる駆動源を有する上記(1)〜(3)項のいずれかに記載の不良品排紙装置、
(5)良紙集積部の上面両サイドに設けられた左右紙揃え板に、ジョガー運動をさせるための伸縮自在なエアーシリンダーを設けてなり、該エアーシリンダーのジョガー運動を品質検査装置からの信号に基づき、不良紙通過のタイミングと同調して停止させる手段を有する上記(1)〜(4)項のいずれかに記載の不良品排紙装置、
(6)良紙集積部の上面上流側近傍に、ブレーキ用サクションホイールを設けてなり、該ブレーキ用サクションホイールに、品質検査装置からの信号に基づき、不良紙通過のタイミングと同調してエアー吸引を停止するシャッター機能を備えた上記(1)〜(5)項のいずれかに記載の不良品排紙装置、及び
(7)複数の印刷紙を連続的に搬送する搬送機構が、循環式グリッパーチェーンに保持された複数のグリッパー(爪竿)に印刷紙は順次咥えられ、排紙集積部まで連続的に搬送する搬送機構である上記(1)〜(6)項のいずれかに記載の不良品排紙装置、
を提供するものである。
That is, the present invention
(1) Defective product discharge that sorts out defective products of the printing paper conveyed by a conveyance mechanism that is provided on the downstream side of the sheet-fed printing press and continuously conveys a plurality of printing papers, and discharges the defective printing paper. A paper device, a quality inspection device for discriminating defective printing paper, and an openable / closable front end for stopping or passing the sheet-fed printing paper conveyed by the conveyance mechanism based on a signal from the quality inspection device A good paper collecting section where the good printing paper stopped by the front plate is dropped and collected, and the defective print paper passing through the front plate is discharged on the downstream side of the front plate. A defective product discharge mechanism that passes through the suction plate, a suction duct for adsorbing printing paper, an endless suction belt having air flowability and adsorbability, and the front plate. A defective paper discharge unit for storing defective printed paper Defective sheet discharge device, characterized in that,
(2) The defective product discharge device according to (1), further comprising a cushion belt guide for stopping the defective print paper that has passed through the front plate and guiding the defective print paper to the defective paper discharge portion;
(3) A nozzle that blows out compressed air from above the tip of the suction duct is provided, and has means for blowing the compressed air from the nozzle in synchronism with the timing of passage of defective paper based on a signal from the quality inspection device. The defective product discharge device described in the above (1) or (2),
(4) A plurality of paper dropping fans are provided on the upper surface of the good paper stacking unit, and the paper dropping fans release a fan air to both sides based on a signal from the quality inspection device; The defective product discharge device according to any one of (1) to (3), further including a drive source for opening and closing the louver.
(5) The left and right paper alignment plates provided on both sides of the upper surface of the good paper stacking unit are provided with a telescopic air cylinder for jogger motion, and a signal from the quality inspection device is sent to the jogger motion of the air cylinder. The defective product discharge device according to any one of the above (1) to (4), having means for stopping in synchronization with the timing of passing the defective paper based on
(6) A brake suction wheel is provided near the upstream side of the upper surface of the good paper stacking unit, and air suction is performed on the brake suction wheel in synchronization with the timing of defective paper passage based on a signal from the quality inspection device. the with the shutter function of stopping (1) to (5) defective sheet discharge apparatus according to any one of items, and
(7) A transport mechanism that transports a plurality of printing papers continuously feeds the printing papers to a plurality of grippers (claws) held by a circulating gripper chain and transports them continuously to a paper discharge stacking unit. The defective product discharge device according to any one of the above items (1) to (6),
Is to provide.

すなわち、本発明は、
(1)枚葉印刷機の下流側に設けられてなる、複数の印刷紙を連続的に搬送する搬送機構により搬送された印刷紙の不良品を選別し、不良印刷紙を排出する不良品排紙装置であって、不良印刷紙を判別するための品質検査装置と、該品質検査装置からの信号に基づき、前記搬送機構により搬送された枚葉印刷紙を停止又は通過させる開閉自在な前当て板と、該前当て板により停止された良印刷紙が落下して集積される良紙集積部と、前記前当て板の下流側に位置し、該前当て板を通過した不良印刷紙を排出する不良品排紙機構を有し、前記不良品排紙機構が、印刷紙を吸着するためのサクションダクトと、エアーの流通性及び吸着性を備えたエンドレスサクションベルトと、前記前当て板を通過した不良印刷紙を収納する不良紙排紙部を有し、該サクションダクト先端の上方から、圧縮エアーを吹き出すノズルを設けてなり、該ノズルからの圧縮エアーを、品質検査装置からの信号に基づき、不良紙通過のタイミングと同調して吹き付ける手段を有することを特徴とする不良品排紙装置、
(2)圧縮エアーをサクションダクト先端に上方から吹き付けるノズルを有し、圧縮エアーの吹き付けを、品質検査装置からの信号に基づき、不良紙がサクションダクトを通過するタイミングと同調して吹き付け、不良紙が発生したときだけノズルから圧縮エアーを噴射する手段を有する上記(1)項に記載の不良品排紙装置、
)良紙集積部の上面に、複数の紙落とし用ファンが設けられており、かつ該紙落とし用ファンには、品質検査装置からの信号に基づき、良紙集積部上に不良紙が到達したときに、ファンエアーの送風を一時的に両サイドに変更して逃がすためのルーバーを開閉させる手段を有する上記(1)又は(2)項に記載の不良品排紙装置、
)良紙集積部の上面両サイドに設けられた左右紙揃え板に、ジョガー運動をさせるための伸縮自在なエアーシリンダーを設けてなり、該エアーシリンダーのジョガー運動を品質検査装置からの信号に基づき、良紙を揃える場合は、エアーシリンダーのピストンが伸びた位置でジョガー運動を行い、不良紙が通過する際には、エアーシリンダーのピストンが縮まった状態でジョガー運動を行う手段を有する上記(1)〜(3)項のいずれかに記載の不良品排紙装置、
)良紙集積部の上面上流側近傍に、ブレーキ用サクションホイールを設けてなり、該ブレーキ用サクションホイールに、品質検査装置からの信号に基づき、不良紙通過のタイミングと同調してエアー吸引を一時的に停止するシャッター機能を備えた上記(1)〜()項のいずれかに記載の不良品排紙装置、
(6)品質検査装置が、最終印刷終了後の印刷胴の位置に向けて設置したスキャナーカメラである上記(2)〜(5)項のいずれかに記載の不良品排紙装置、及び
(7)複数の印刷紙を連続的に搬送する搬送機構が、循環式グリッパーチェーンに保持された複数のグリッパー(爪竿)に印刷紙は順次咥えられ、排紙集積部まで連続的に搬送する搬送機構である上記(1)〜(6)項のいずれかに記載の不良品排紙装置、
を提供するものである。
That is, the present invention
(1) Defective product discharge that sorts out defective products of the printing paper conveyed by a conveyance mechanism that is provided on the downstream side of the sheet-fed printing press and continuously conveys a plurality of printing papers, and discharges the defective printing paper. A paper device, a quality inspection device for discriminating defective printing paper, and an openable / closable front end for stopping or passing the sheet-fed printing paper conveyed by the conveyance mechanism based on a signal from the quality inspection device A good paper collecting section where the good printing paper stopped by the front plate is dropped and collected, and the defective print paper passing through the front plate is discharged on the downstream side of the front plate. A defective product discharge mechanism that passes through the suction plate, a suction duct for adsorbing printing paper, an endless suction belt having air flowability and adsorbability, and the front plate. have a bad paper discharge unit that houses the distressed printing paper From above the suction duct tip, it is provided a nozzle for blowing compressed air, the compressed air from the nozzle, based on a signal from the inspection device, in that it comprises means for blowing in phase with the timing of the defective paper pass defective sheet discharge apparatus characterized,
(2) It has a nozzle that blows compressed air on the tip of the suction duct from above, and blows the compressed air in synchronization with the timing when the defective paper passes through the suction duct based on the signal from the quality inspection device. The defective product discharge device according to the above item (1), having means for jetting compressed air from the nozzle only when
(3) on the upper surface of the good paper accumulating portion, fan off plurality of paper is provided with, and the fan off the paper, based on a signal from the inspection device, defective paper on good paper accumulating portion The defective product discharge apparatus according to (1) or (2) above, having means for opening and closing a louver for temporarily changing the air flow of the fan air to both sides and escaping when the air reaches .
( 4 ) The left and right paper alignment plates provided on both sides of the top surface of the good paper stacking unit are provided with a telescopic air cylinder for jogger motion, and the jogger motion of the air cylinder is When aligning good paper based on the signal, it has a means to perform jogger motion at the position where the piston of the air cylinder is extended, and to perform jogger motion with the piston of the air cylinder contracted when defective paper passes The defective product discharge device according to any one of (1) to (3) above,
( 5 ) A brake suction wheel is provided in the vicinity of the upstream side of the upper surface of the good paper stacking unit, and air suction is performed on the brake suction wheel in synchronism with the timing of passage of defective paper based on a signal from the quality inspection device. The defective product discharge device according to any one of (1) to ( 4 ), which has a shutter function for temporarily stopping
(6) The defective product discharge device according to any one of (2) to (5), wherein the quality inspection device is a scanner camera installed toward the position of the printing cylinder after completion of final printing, and (7 ) Conveying mechanism that continuously conveys multiple printing papers, conveys the printing paper sequentially to multiple grippers (claw cages) held by a circulating gripper chain, and conveys them continuously to the paper stacking unit The defective product discharge device according to any one of (1) to (6), which is a mechanism,
Is to provide.

また、本発明の不良品排紙装置においては、通常紙揃えを行う目的で、良紙集積部の上面両サイドに設けられた左右紙揃え板にジョガー運動させるために、伸縮自在なエアーシリンダーが設けられているが、このジョガー運動は、不良紙通過にはブレーキとなる。
本発明では、品質検査装置からの信号に基づき、不良紙通過のタイミングと同調して、ジョガー運動を停止させることができる。例えば、良紙集積部の上面両サイドに設けられた左右紙揃え板が不良紙通過時に最も後退した位置で瞬間的に停止させるのが特に望ましい。
図5は、本発明の不良品排紙装置の一例における追加機能を説明するための不良紙排紙部側より見た図であって、左右紙揃え板12と軸21との間に、ジョガー運動させる伸縮自在なエアーシリンダー22を介した図が示されている。
良刷紙を揃える場合は、エアーシリンダー22のピストンが伸びた位置でジョガー運動を行い、不良紙が通過する際には、エアーシリンダー22のピストンが縮まった状態でジョガー運動を行と、紙寄せ機能は失われ、不良紙は良紙積層部上をスムーズに通過して、サクションベルト2に到達させることができる。
In addition, in the defective product discharge device of the present invention, for the purpose of normal paper alignment, a telescopic air cylinder is provided for jogging the left and right paper alignment plates provided on both sides of the upper surface of the good paper stacking unit. Although it is provided, this jogger motion acts as a brake for passing the defective paper.
In the present invention, the jogger motion can be stopped in synchronization with the timing of the defective paper passage based on the signal from the quality inspection device. For example, it is particularly desirable that the right and left paper alignment plates provided on both sides of the upper surface of the good paper stacking section are instantaneously stopped at a position where they are most retracted when the defective paper passes.
FIG. 5 is a view as seen from the defective paper discharge portion side for explaining an additional function in an example of the defective product discharge apparatus of the present invention, and shows a jogger between the left and right paper alignment plate 12 and the shaft 21. A view through a telescopic air cylinder 22 to be moved is shown.
When aligning the good printing paper performs jogger movement position where the piston is extended the air cylinder 22, when the defective paper passes, when intends rows jogger movement while the piston is contracted the air cylinder 22, paper The misalignment function is lost, and the defective paper can smoothly pass through the good paper lamination portion and reach the suction belt 2.

Claims (6)

枚葉印刷機の下流側に設けられてなる、複数の印刷紙を連続的に搬送する搬送機構により搬送された印刷紙の不良品を選別し、不良印刷紙を排出する不良品排紙装置であって、
不良印刷紙を判別するための品質検査装置と、該品質検査装置からの信号に基づき、前記搬送機構により搬送された枚葉印刷紙を停止又は通過させる開閉自在な前当て板と、該前当て板により停止された良印刷紙が落下して集積される良紙集積部と、前記前当て板の下流側に位置し、該前当て板を通過した不良印刷紙を排出する不良品排紙機構を有し、前記不良品排紙機構が、印刷紙を吸着するためのサクションダクトと、エアーの流通性及び吸着性を備えたエンドレスサクションベルトと、前記前当て板を通過した不良印刷紙を収納する不良紙排紙部を有することを特徴とする不良品排紙装置。
A defective product discharge device that is provided on the downstream side of the sheet-fed printing machine and that sorts out defective printing paper conveyed by a conveyance mechanism that continuously conveys a plurality of printing papers and discharges defective printing paper. There,
A quality inspection device for discriminating defective print paper, an openable / closable front plate for stopping or passing the sheet-fed print paper conveyed by the conveyance mechanism based on a signal from the quality inspection device, and the front application A good paper stacking unit in which good print paper stopped by the plate is dropped and collected, and a defective product discharge mechanism that is located downstream of the front plate and discharges defective print paper that has passed through the front plate. And the defective product discharge mechanism stores a suction duct for adsorbing printing paper, an endless suction belt having air circulation and adsorbing properties, and defective printing paper that has passed through the front plate. A defective product discharge device comprising: a defective paper discharge unit that performs the above operation.
前当て板を通過した不良印刷紙を停止し、不良紙排紙部に導くためのクッションベルトガイドを有する請求項1に記載の不良品排紙装置。   The defective product discharge device according to claim 1, further comprising a cushion belt guide for stopping the defective printed paper that has passed through the front plate and guiding it to the defective paper discharge unit. サクションダクト先端の上方から、圧縮エアーを吹き出すノズルを設けてなり、該ノズルからの圧縮エアーを、品質検査装置からの信号に基づき、不良紙通過のタイミングと同調して吹き付ける手段を有する請求項1又は2に記載の不良品排紙装置。   A nozzle that blows out compressed air from above the tip of the suction duct is provided, and has means for blowing the compressed air from the nozzle in synchronism with the timing of passing defective paper based on a signal from the quality inspection device. Or the defective article discharge apparatus of 2 or 2. 良紙集積部の上面に、複数の紙落とし用ファンが設けられており、かつ該紙落とし用ファンが、品質検査装置からの信号に基づき、ファンエアーを両サイドに逃がすルーバーと、該ルーバーを開閉させる駆動源を有する請求項1〜3のいずれかに記載の不良品排紙装置。   A plurality of paper dropping fans are provided on the upper surface of the good paper stacking unit, and the paper dropping fans release a louver to both sides based on a signal from the quality inspection device, and the louvers The defective product discharge device according to claim 1, further comprising a drive source for opening and closing. 良紙集積部の上面両サイドに設けられた左右紙揃え板に、ジョガー運動をさせるための伸縮自在なエアーシリンダーを設けてなり、該エアーシリンダーのジョガー運動を品質検査装置からの信号に基づき、不良紙通過のタイミングと同調して停止させる手段を有する請求項1〜4のいずれかに記載の不良品排紙装置。   The left and right paper alignment plates provided on both sides of the upper surface of the good paper stacking unit are provided with a telescopic air cylinder for jogger motion, and the jogger motion of the air cylinder is based on a signal from the quality inspection device, 5. The defective product discharge apparatus according to claim 1, further comprising means for stopping in synchronization with the timing of passing the defective paper. 良紙集積部の上面上流側近傍に、ブレーキ用サクションホイールを設けてなり、該ブレーキ用サクションホイールに、品質検査装置からの信号に基づき、不良紙通過のタイミングと同調してエアー吸引を停止するシャッター機能を備えた請求項1〜5のいずれかに記載の不良品排紙装置。   A brake suction wheel is provided in the vicinity of the upstream side of the upper surface of the good paper stacking unit, and air suction is stopped on the brake suction wheel in synchronization with the timing of the passage of defective paper based on a signal from the quality inspection device. The defective product discharge device according to any one of claims 1 to 5, further comprising a shutter function.
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CN104495477A (en) * 2014-11-25 2015-04-08 南通四通林业机械制造安装有限公司 Blowing paper splicing device
CN108081752A (en) * 2017-11-13 2018-05-29 广博集团股份有限公司 For the defective products autocontrol method and device of water-based ink printing technology of preparing
CN114990639A (en) * 2022-06-01 2022-09-02 金隆铜业有限公司 Cathodic electro-copper processing system

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JP2001171888A (en) * 1999-11-05 2001-06-26 Heidelberger Druckmas Ag Device for extracting sample paper and defective paper from paper sheet processing machine
JP3737703B2 (en) * 2001-02-07 2006-01-25 大日本印刷株式会社 Defective product sampling device
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104495477A (en) * 2014-11-25 2015-04-08 南通四通林业机械制造安装有限公司 Blowing paper splicing device
CN104495477B (en) * 2014-11-25 2016-08-31 南通四通林业机械制造安装有限公司 A kind of air blowing strippers
CN108081752A (en) * 2017-11-13 2018-05-29 广博集团股份有限公司 For the defective products autocontrol method and device of water-based ink printing technology of preparing
CN108081752B (en) * 2017-11-13 2024-04-05 广博集团股份有限公司 Automatic defective product control method and device for water-based ink printing preparation technology
CN114990639A (en) * 2022-06-01 2022-09-02 金隆铜业有限公司 Cathodic electro-copper processing system
CN114990639B (en) * 2022-06-01 2023-12-15 金隆铜业有限公司 Cathode electrolytic copper treatment system

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