JP2011073029A - Connecting tool for welding piping - Google Patents

Connecting tool for welding piping Download PDF

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JP2011073029A
JP2011073029A JP2009225961A JP2009225961A JP2011073029A JP 2011073029 A JP2011073029 A JP 2011073029A JP 2009225961 A JP2009225961 A JP 2009225961A JP 2009225961 A JP2009225961 A JP 2009225961A JP 2011073029 A JP2011073029 A JP 2011073029A
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pipe
holding body
screw shaft
saddle
welding
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JP5458378B2 (en
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Satoshi Tamura
聡 田村
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Shimizu Construction Co Ltd
Shimizu Corp
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Shimizu Construction Co Ltd
Shimizu Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To attain improvement of execution efficiency by facilitating centering operation and setting operation of root opening. <P>SOLUTION: A connecting tool 1 is disclosed comprising a top holder 11 that can be attached to and detached from the lower periphery of an upper first vertical piping 3A, a bottom holder 12 that can be attached to and detached from the upper periphery of an lower second vertical piping 3B, a guide plate 13 that is installed in the top holder 11 and that guides the second vertical piping 3B coaxially relative to the first vertical piping 3A, and a screw shaft 14 that connects the top holder 11 and the bottom holder 12. The screw shaft 14 is configured to be installed in a manner that one end 14a in the screw shaft direction can rotate on the top holder 11 around a direction orthogonally crossing the axial direction of the first vertical piping 3A, in a manner that the other end 14b is held on the bottom holder 12 so that the screw shaft direction and the axial line direction of the second vertical piping coincide with each other, and in a manner that the bottom holder 12 is made to move along the screw shaft direction. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、建物に設けられる竪配管の溶接を精度よく行える配管溶接用の接続冶具に関する。   The present invention relates to a connecting jig for pipe welding that can perform welding of a gutter pipe provided in a building with high accuracy.

従来、高層建物において竪配管を施工するには、複数の竪配管を並列配置させた竪管ユニットを下層階に備えておき、その竪管ユニットを吊上げ手段により吊上げ、さらにその吊上げた竪管ユニットの下端に他の竪管ユニットを接続する作業を繰り返すことで、作業の効率化を図り、所定の階高の建物内に竪配管を配置する方法が知られている(例えば、特許文献1参照)。   Conventionally, in order to construct a dredging pipe in a high-rise building, a dredging pipe unit in which a plurality of dredging pipes are arranged in parallel is provided on a lower floor, the dredging pipe unit is lifted by a lifting means, and the dredging pipe unit is further lifted A method is known in which the work efficiency is improved by repeating the work of connecting another steel pipe unit to the lower end of the floor, and the firewood pipe is arranged in a building having a predetermined floor height (see, for example, Patent Document 1). ).

特許文献1は、管材の間隔を維持するための間隔維持部材を有し、この間隔維持部材と複数の管材とが固定手段によって固定された水平状態の竪管ユニットを車両によって施工現場に搬入し、その竪管ユニットを揚重機の吊上げ部材によって縦方向の姿勢で吊上げる方法について開示したものである。   Patent Document 1 has a spacing maintaining member for maintaining the spacing between the pipes, and the horizontal maintenance pipe unit in which the spacing maintaining members and the plurality of pipes are fixed by the fixing means is carried into the construction site by the vehicle. The method for lifting the soot tube unit in the vertical position by the lifting member of the hoist is disclosed.

特許第3363042号公報Japanese Patent No. 3363402

しかしながら、従来の竪配管の施工にあっては、以下のような問題があった。
すなわち、竪配管どうしを直列に接続する方法としては溶接によるものが一般的であるが、その場合、互いの竪配管どうしの芯を正確に合わせる必要があるうえ、その接続部のルート間隔を厳密に保持するための管理が必要となっていた。つまり、高い位置決め精度が要求されるため、位置決め作業に手間がかかり、その点で改良の余地があった。
However, in the construction of conventional pipes, there are the following problems.
In other words, welding is generally used as a method of connecting the saddle pipes in series, but in that case, the cores of the saddle pipes need to be accurately aligned, and the route interval between the joints is strictly set. It was necessary to manage to keep it. In other words, since high positioning accuracy is required, the positioning work takes time and there is room for improvement in that respect.

本発明は、上述する問題点に鑑みてなされたもので、芯出し作業やルート間隔の保持作業を容易に行うことができる、施工効率の向上が図れる配管溶接用の接続冶具を提供することを目的とする。   The present invention has been made in view of the above-described problems, and can provide a connection jig for pipe welding that can easily perform centering work and holding work of a route interval and can improve construction efficiency. Objective.

上記目的を達成するため、本発明に係る配管溶接用の接続冶具では、建物内に配設される竪配管の長手方向を上下方向に向けた状態で接続部を溶接する際に、上下の竪配管の接続端どうしを位置決めするための配管溶接用の接続冶具であって、一方の第1竪配管の第1端部に着脱可能な第1保持体と、他方の第2竪配管の第1竪配管側の第2端部に着脱可能な第2保持体と、第1保持体に設けられるとともに、第2竪配管を第1竪配管に対して同軸上に案内する案内部と、第1保持体および第2保持体を連結するねじ軸とを備え、ねじ軸は、ねじ軸方向の一端が第1保持体に第1竪配管の軸線方向に直交する方向を中心にして回転可能に設けられ、他端がねじ軸方向と第2竪配管の軸線方向とが一致するようにして第2保持体に支持され、且つ第2保持体をねじ軸方向に沿って移動させる構成とされていることを特徴としている。   In order to achieve the above object, in the connection jig for pipe welding according to the present invention, when welding the connection portion with the longitudinal direction of the vertical pipe arranged in the building facing the vertical direction, A connection jig for welding a pipe for positioning pipe connection ends, a first holding body that can be attached to and detached from a first end of one of the first side pipes, and a first of the other second side pipe. A second holding body that is attachable to and detachable from the second end on the side of the dredging pipe, a guide part that is provided on the first holding body and that guides the second dredging pipe coaxially with respect to the first dredging pipe; A screw shaft that connects the holding body and the second holding body, and the screw shaft is provided such that one end of the screw shaft direction is rotatable about the direction orthogonal to the axial direction of the first vertical pipe on the first holding body The other end is supported by the second holding body so that the screw shaft direction and the axial direction of the second saddle pipe coincide with each other, and It is characterized in that it is designed to move the second holding member along the screw axis.

本発明では、例えば第1竪配管の下に直列に第2竪配管を溶接により接続する際において、上方の第1竪配管の下端側周縁部に第1保持体を取り付けるとともに、第2竪配管の上端側周縁部に第2保持体を取り付け、さらに第1保持体に設けられるねじ軸の下端(他端)を第2保持体に支持させた後、第2保持体をねじ軸方向に沿って上昇移動させることで、第1竪配管の下端に第2竪配管の上端が近接することになる。つまり、ねじ軸に沿って第2保持体を移動させることで簡単に第1竪配管に対する第2竪配管の間隔(溶接時のルート間隔)を正確に合わせることができる。さらに、第2竪配管の上昇移動する第2竪配管を第1保持部に設けた案内部に案内させるだけで、第1竪配管と第2竪配管とを精度よく同軸に位置決めすることができる。このように第1竪配管と第2竪配管とが位置決めされた後、接続部を溶接することで確実な溶接が可能となる。   In the present invention, for example, when connecting the second steel pipe in series below the first steel pipe by welding, the first holding body is attached to the lower peripheral edge of the upper first steel pipe, and the second steel pipe A second holding body is attached to the peripheral edge of the upper end side, and the lower end (other end) of the screw shaft provided on the first holding body is supported by the second holding body, and then the second holding body is aligned along the screw axis direction As a result, the upper end of the second saddle pipe comes close to the lower end of the first saddle pipe. That is, by moving the second holding body along the screw shaft, the interval between the second rod pipes and the first rod pipe (route interval at the time of welding) can be accurately adjusted easily. Furthermore, it is possible to accurately and coaxially position the first soot pipe and the second soot pipe simply by guiding the second soot pipe that moves up and down the second soot pipe to the guide part provided in the first holding part. . Thus, after a 1st soot piping and a 2nd soot piping are positioned, reliable welding is attained by welding a connection part.

また、本発明に係る配管溶接用の接続冶具では、第2保持体には、ねじ軸を厚さ方向に挿通する挿通孔が設けられており、挿通孔は、第2竪配管に保持された第2保持体をその竪配管の中心軸線を中心とした回転方向に移動可能な長穴状をなしていることが好ましい。   Further, in the connection jig for pipe welding according to the present invention, the second holding body is provided with an insertion hole for inserting the screw shaft in the thickness direction, and the insertion hole is held by the second rod pipe. It is preferable that the second holding body has an elongated hole shape that can move in the rotation direction around the central axis of the vertical pipe.

これにより、上述した手順により第1竪配管と第2竪配管とを位置決めした後であっても、第1竪配管に対して第2保持体で挟持した第2竪配管をその中心軸線を中心とした回転方向に移動させる位置調整を行うことができる。   Thereby, even after positioning the first and second pipes by the above-described procedure, the second pipe and the second pipe held by the second holding body with respect to the first pipe and the center axis thereof are centered. It is possible to adjust the position of movement in the rotational direction.

また、本発明に係る配管溶接用の接続冶具では、第1保持体および第2保持体は、それぞれ竪配管を外周側から挟持するように分割された構造をなしていてもよい。   Moreover, in the connection jig for pipe welding according to the present invention, the first holding body and the second holding body may each have a structure that is divided so as to sandwich the saddle pipe from the outer peripheral side.

本発明では、竪配管の周面に分割されたそれぞれの保持体を配置させ、例えばボルト等で両者を連結することで容易に取り付けることができる。   In this invention, it can attach easily by arrange | positioning each holding body divided | segmented on the surrounding surface of a saddle pipe, and connecting both with a volt | bolt etc., for example.

本発明の配管溶接用の接続冶具によれば、簡単な構造により第1竪配管と第2竪配管とを所定の間隔をもって直列に精度よく位置決めすることができるとともに、双方の竪配管どうしの間のルート間隔を適宜な寸法に設定することも容易となることから、溶接作業の効率化を図ることができる。   According to the connection jig for welding pipes of the present invention, the first and second pipes can be accurately positioned in series at a predetermined interval with a simple structure, and between the two pipes. Since it becomes easy to set the route interval to an appropriate size, it is possible to improve the efficiency of the welding operation.

本発明の実施の形態による配管溶接用の接続冶具を用いて竪配管を設置する状態を示す側面図である。It is a side view which shows the state which installs saddle | piping piping using the connection jig for pipe welding by embodiment of this invention. 図1に示す接続冶具の側面図である。It is a side view of the connection jig shown in FIG. 図2に示す接続冶具を紙面に向かって直交する方向から見た側面図である。It is the side view which looked at the connection jig shown in FIG. 2 from the direction orthogonal to the paper surface. 図2に示すA−A線矢視図である。It is an AA arrow directional view shown in FIG. 図2に示すB−B線矢視図である。It is a BB line arrow directional view shown in FIG. 位置調整機構の断面図であって、(a)は位置調整前の状態を示す図、(b)は位置調整後の状態を示す図である。It is sectional drawing of a position adjustment mechanism, Comprising: (a) is a figure which shows the state before position adjustment, (b) is a figure which shows the state after position adjustment. (a)〜(c)は、竪配管の施工手順を示す図である。(A)-(c) is a figure which shows the construction procedure of dredging piping. (a)、(b)は、位置決めの作業手順を示す図である。(A), (b) is a figure which shows the operation | movement procedure of positioning. (a)〜(c)は、図8(b)に続く位置決めの作業手順を示す図である。(A)-(c) is a figure which shows the work procedure of the positioning following FIG.8 (b).

以下、本発明の実施の形態による配管溶接用の接続冶具について、図1乃至図8に基づいて説明する。   Hereinafter, a connection jig for pipe welding according to an embodiment of the present invention will be described with reference to FIGS. 1 to 8.

図1に示すように、本実施の形態による配管溶接用の接続冶具1は、例えば建物2に配管される竪配管3を上下方向に直列に且つ同軸に溶接する作業時において、双方の竪配管3の接続端どうしを位置決めするとともに、仮溶接作業が完了するまでの間、一次的に連結させた状態を保持させておくものである。ここで、接続冶具1を適用する竪配管3は、建物2の所定の長さ寸法、外径寸法をなす鋼管等が採用されている。
なお、本実施の形態において、所定位置に配設されたときの竪配管3の軸線方向は鉛直方向であり、このときの軸線方向を符号Oとして以下説明する。
As shown in FIG. 1, the connecting jig 1 for pipe welding according to the present embodiment, for example, in the operation of welding the pipe 3 piped to the building 2 in series vertically and coaxially, both pipes In addition to positioning the three connection ends, the primary connection state is maintained until the provisional welding operation is completed. Here, the steel pipe etc. which make the predetermined length dimension of the building 2, and the outer diameter dimension are employ | adopted for the saddle pipe 3 to which the connection jig 1 is applied.
In the present embodiment, the axial direction of the vertical pipe 3 when disposed at a predetermined position is the vertical direction, and the axial direction at this time will be described below as a symbol O.

横方向に配列される竪配管3、3、…は、例えば建物2内の竪配管3、3、…の配置空間Rの上方に設けられた吊上げ装置4によって同時に吊り上げられ、所定の溶接作業フロア2Cにて接続冶具1により位置決めされ、その接続部Pが仮溶接されるようになっている。なお、図1は、吊上げ装置4を用いて複数の竪配管3、3、…を吊り上げている状態を示している。   The vertical pipes 3, 3,... Arranged in the horizontal direction are simultaneously lifted by a lifting device 4 provided above the arrangement space R of the vertical pipes 3, 3,. Positioned by the connecting jig 1 at 2C, the connecting portion P is temporarily welded. FIG. 1 shows a state in which a plurality of saddle pipes 3, 3,...

図1に示す吊上げ装置4は、建物2の屋上階2Aの開口部に設けられた基台41と、基台41の一端41aに固定された巻上機42と、巻上機42のワイヤー43を巻き回すとともに基台41上に竪配管3の配列方向に沿って所定のピッチで固定された複数の固定滑車44、44、…と、これら固定滑車44に対して適宜な位置でワイヤー43を巻き掛ける動滑車(図示省略)に取り付けられたフック45とを備えて概略構成されている。   The lifting device 4 shown in FIG. 1 includes a base 41 provided at the opening of the rooftop floor 2A of the building 2, a hoisting machine 42 fixed to one end 41a of the base 41, and a wire 43 of the hoisting machine 42. , And a plurality of fixed pulleys 44, 44,... Fixed on the base 41 at a predetermined pitch along the arrangement direction of the saddle pipe 3, and wires 43 at appropriate positions with respect to the fixed pulleys 44. It is schematically configured with a hook 45 attached to a moving pulley (not shown) to be wound.

次に、竪配管3、3どうしを上下方向に直列に繋ぐための接続冶具1の構成について図2〜図5などを用いて説明する。
接続冶具1は、上述したように、一方(上側)の第1竪配管3A(3)の下端側周縁部3a(図8参照)と他方(下側)の第2竪配管3B(3)の上端側周縁部3bとを、仮溶接作業が完了するまで一時的に連結するためのものである。
Next, the structure of the connection jig 1 for connecting the vertical pipes 3 and 3 in series in the vertical direction will be described with reference to FIGS.
As described above, the connecting jig 1 includes the lower end side peripheral portion 3a (see FIG. 8) of the first (upper) first saddle pipe 3A (3) and the second (lower) second saddle pipe 3B (3). The upper end side peripheral edge 3b is temporarily connected until the temporary welding operation is completed.

接続冶具1は、一方(上側)の第1竪配管3Aの下端側周縁部3a(第1端部)に着脱可能な上側保持体11(第1保持体)と、他方(下側)の第2竪配管3Bの上端側周縁部3b(第2端部)に着脱可能な下側保持体12(第2保持体)と、上側保持体11に設けられるとともに、第2竪配管3Bを第1竪配管3Aに対して同軸上に案内する案内板13(案内部)と、上側保持体11および下側保持体12を連結するねじ軸14とを備えている。   The connection jig 1 includes an upper holding body 11 (first holding body) that can be attached to and detached from the lower end side peripheral edge 3a (first end) of one (upper) first saddle pipe 3A, and the other (lower) first fitting. A lower holding body 12 (second holding body) that can be attached to and detached from an upper end side peripheral edge portion 3b (second end) of the two-side pipe 3B, and an upper holding body 11 are provided. A guide plate 13 (guide portion) that guides coaxially with the saddle pipe 3 </ b> A and a screw shaft 14 that connects the upper holding body 11 and the lower holding body 12 are provided.

上側保持体11および下側保持体12は、それぞれ竪配管3を外周側から挟持するように分割された構造をなしている。すなわち、図2、図4、および図5に示すように、上側保持体11は、竪配管3の外周方向に沿う形状をなす一対の分割上側保持体11A、11Bからなり、竪配管3を挟持するようにして配置させた状態で、連結ボルト15、15によって連結することで竪配管3に保持される構成となっている。
また、上側保持体11には、厚さ方向に貫通する支持ボルト17の下端に、軸線方向を竪配管3の径方向に向けて固定されたピン部材18が設けられている。支持ボルト17は、分割上側保持体11Aの周方向略中間位置に設けられている。そして、ピン部材18には、ねじ軸14の一端14aがピン中心軸を中心にして回転可能な状態で設けられている。
The upper holding body 11 and the lower holding body 12 each have a structure that is divided so as to sandwich the saddle pipe 3 from the outer peripheral side. That is, as shown in FIGS. 2, 4, and 5, the upper holding body 11 includes a pair of divided upper holding bodies 11 </ b> A and 11 </ b> B having a shape along the outer peripheral direction of the saddle pipe 3, and sandwiches the saddle pipe 3. In a state of being arranged as described above, it is configured to be held by the vertical pipe 3 by being connected by the connecting bolts 15 and 15.
In addition, the upper holding body 11 is provided with a pin member 18 fixed to the lower end of the support bolt 17 penetrating in the thickness direction with the axial direction directed in the radial direction of the saddle pipe 3. The support bolt 17 is provided at a substantially intermediate position in the circumferential direction of the divided upper holding body 11A. The pin member 18 is provided with one end 14a of the screw shaft 14 so as to be rotatable about the pin central axis.

下側保持体12もまた、上述した上側保持体11と同様に、竪配管3の外周方向に沿う形状をなす一対の部材12A、12Bからなり、竪配管3を挟持するようにして配置させた状態で、連結ボルト16、16によって連結することで竪配管3に保持される構成となっている。   The lower holding body 12 is also composed of a pair of members 12A and 12B having a shape along the outer circumferential direction of the saddle pipe 3 and is arranged so as to sandwich the saddle pipe 3 in the same manner as the upper holding body 11 described above. In the state, it is configured to be held by the saddle pipe 3 by being connected by the connecting bolts 16 and 16.

図2および図3に示す案内板13は、上側保持体11の下面より下方に突出し、その形状は竪配管3の外周面に沿った湾曲板状体となっている。この案内板13は、上側保持体11が第1竪配管3Aの下端側周縁部3a(図8参照)に取り付けられた状態で、その下端側周縁部3aから下方に突出して設けられている。   The guide plate 13 shown in FIGS. 2 and 3 protrudes downward from the lower surface of the upper holding body 11, and its shape is a curved plate-like body along the outer peripheral surface of the saddle pipe 3. The guide plate 13 is provided so as to protrude downward from the lower end side peripheral portion 3a in a state where the upper holding body 11 is attached to the lower end side peripheral portion 3a (see FIG. 8) of the first saddle pipe 3A.

ねじ軸14は、分割上側保持体11A、11Bのそれぞれに設けられており、各分割上側保持体11A、11Bが、竪配管3を挟持した状態で互いに竪配管3の中心軸線を挟んで対向する位置に配置されている。そして、ねじ軸14は、ねじ軸方向の一端14aが上側保持体11に第1竪配管3Aの軸線方向Oに直交する方向を中心にして回転可能に設けられ、他端14bがねじ軸方向と第2竪配管3Bの軸線方向とが一致するようにして下側保持体12に支持され、且つ下側保持体12をねじ軸方向に沿って移動させるように構成されている。つまり、ねじ軸14の一端14aには、上述した上側保持体11のピン部材18を挿通する支持孔14cが形成され、その支持孔14cにピン部材18が挿通した状態で、そのピン部材18を中心にして回転可能となっている。   The screw shaft 14 is provided in each of the divided upper holding bodies 11A and 11B, and the divided upper holding bodies 11A and 11B face each other across the central axis of the saddle pipe 3 with the saddle pipe 3 sandwiched therebetween. Placed in position. The screw shaft 14 is provided such that one end 14a in the screw shaft direction is rotatable on the upper holding body 11 around a direction orthogonal to the axial direction O of the first rod pipe 3A, and the other end 14b is in the screw shaft direction. It is configured to be supported by the lower holding body 12 so as to coincide with the axial direction of the second vertical pipe 3B, and to move the lower holding body 12 along the screw axis direction. That is, the one end 14a of the screw shaft 14 is formed with the support hole 14c through which the pin member 18 of the upper holding body 11 described above is inserted, and the pin member 18 is inserted in the state where the pin member 18 is inserted into the support hole 14c. It is rotatable around the center.

図6(a)に示すように、下側保持体12には、ねじ軸14を厚さ方向に挿通する挿通孔12aが設けられている。この挿通孔12aは、第2竪配管3Bに保持された下側保持体12をその竪配管3の中心軸線を中心とした回転方向(図5および図6(b)に示す矢印F方向)に移動可能とする長穴状をなしている。そして、ねじ軸14の他端14bは、挿通孔12aに挿通され、下側保持体12の下面側でねじボルト19によって螺合されている。なお、図6(a)、(b)では、下側保持体12の上板12bのみが示されている。   As shown in FIG. 6A, the lower holding body 12 is provided with an insertion hole 12a through which the screw shaft 14 is inserted in the thickness direction. The insertion hole 12a has the lower holding body 12 held by the second saddle pipe 3B in a rotation direction (in the direction of arrow F shown in FIGS. 5 and 6B) around the central axis of the saddle pipe 3 It has a long hole shape that can be moved. The other end 14 b of the screw shaft 14 is inserted into the insertion hole 12 a and is screwed by a screw bolt 19 on the lower surface side of the lower holding body 12. 6 (a) and 6 (b), only the upper plate 12b of the lower holding body 12 is shown.

ここで、図5および図6(a)に示す符号20は、下側保持体12の上面にボルト24によって固定される調整プレート21を備えた位置調整機構を示している。この位置調整機構20は、第1竪配管3Aに対する第2竪配管3Bの周方向のずれを修正する場合に適用されるものであり、図6(a)に示すように中立な位置から下側保持体12の挿通孔12aおよびボルト穴12cの長穴方向の範囲でねじ軸14に対して移動調整できる構成となっている。   Here, reference numeral 20 shown in FIGS. 5 and 6A indicates a position adjustment mechanism including an adjustment plate 21 that is fixed to the upper surface of the lower holding body 12 by a bolt 24. This position adjusting mechanism 20 is applied when correcting the circumferential displacement of the second saddle pipe 3B with respect to the first saddle pipe 3A, as shown in FIG. It is configured such that the movement can be adjusted with respect to the screw shaft 14 within the range of the insertion hole 12a of the holding body 12 and the long hole direction of the bolt hole 12c.

調整プレート21は、前記ボルト24用のボルト穴22、22と、ねじ軸14を挿通するねじ穴23とを備えている。各ボルト穴22は、竪配管3の中心軸線を中心とした回転方向に移動可能とする長穴状をなしている。また、ねじ穴23は、ねじ軸14とほぼ同径をなしている。そして、下側保持体12の上板12bには、上述した位置調整プレート21のボルト穴22、22に対応する長穴状のボルト穴12c、12cが設けられている。
そして、図6(b)に示すように、調整プレート21と上板12bとを固定するボルト24を緩めることで、下側保持体12を第2竪配管3B(図5参照)とともに矢印F方向に移動させることが可能となっている。なお、本位置調整機構20においては、ボルト24を締め付けた場合には、調整プレート21と上板12bとが固定される構成となっている。
The adjustment plate 21 includes bolt holes 22 and 22 for the bolts 24 and screw holes 23 through which the screw shaft 14 is inserted. Each bolt hole 22 has a long hole shape that is movable in the rotation direction around the central axis of the saddle pipe 3. Further, the screw hole 23 has substantially the same diameter as the screw shaft 14. The upper plate 12b of the lower holding body 12 is provided with elongated hole holes 12c and 12c corresponding to the bolt holes 22 and 22 of the position adjusting plate 21 described above.
Then, as shown in FIG. 6B, by loosening the bolt 24 that fixes the adjustment plate 21 and the upper plate 12b, the lower holding body 12 is moved in the direction of arrow F together with the second rod pipe 3B (see FIG. 5). It is possible to move to. In this position adjustment mechanism 20, when the bolt 24 is tightened, the adjustment plate 21 and the upper plate 12b are fixed.

次に、竪配管3を吊上げて建物2に設置する施工方法について、図面に基づいて説明する。
ここでは、図1に示す吊上げ装置4を用いて、複数の竪配管3、3、…を吊り上げつつ、上下方向に溶接により接続する一例について示す。すなわち、最上段に位置する竪配管3の上端にフック45を係止し、巻上機42でワイヤー43を巻き上げて、複数の竪配管3、3、…を同時に吊り上げる。
Next, a construction method for lifting the dredging pipe 3 and installing it in the building 2 will be described based on the drawings.
Here, an example in which a plurality of vertical pipes 3, 3,... Are lifted and connected in the vertical direction by welding using the lifting device 4 shown in FIG. That is, the hook 45 is locked to the upper end of the saddle pipe 3 located at the uppermost stage, the wire 43 is wound up by the hoisting machine 42, and the plurality of saddle pipes 3, 3,.

具体的には、図7(a)に示すように、吊り上げた1段目の竪配管3(符号3Aとする)を長さ方向が鉛直方向となる高さで停止させ、2段目の竪配管3(符号3Bとする)を接続冶具1によって連結する。ここで、竪配管3を搬入して次の段の竪配管3を接続冶具1で連結する作業は作業フロア2Bで行われ、次工程においても継続してこの作業フロア2Bにて行われる。   Specifically, as shown in FIG. 7 (a), the suspended first-stage eaves pipe 3 (referred to as reference numeral 3A) is stopped at a height where the length direction is the vertical direction, and the second-stage eaves pipe 3 is stopped. The pipe 3 (referred to as 3B) is connected by the connection jig 1. Here, the operation of carrying the dredging pipe 3 and connecting the next-stage dredging pipe 3 with the connecting jig 1 is performed on the work floor 2B, and is continuously performed on the work floor 2B in the next process.

次に、図7(b)、(c)に示すように、図1に示す吊上げ装置1の巻上機42でワイヤー43を巻き上げ、2段目の竪配管3Bを吊り上げる。このとき、図8および図9に示すように、接続冶具1を用いて、上下の竪配管3A、3Bどうしの間のルート間隔(溶接に必要な間隔)を規定の数値(例えば、2mm)となるように締め付け、その接続部Pに点付仮溶接を行った後、接続冶具1を取り外す(詳しくは後述する)。   Next, as shown in FIGS. 7B and 7C, the wire 43 is wound up by the hoisting machine 42 of the lifting device 1 shown in FIG. At this time, as shown in FIGS. 8 and 9, the connecting jig 1 is used to set the route interval (the interval necessary for welding) between the upper and lower saddle pipes 3A and 3B to a prescribed numerical value (for example, 2 mm). After tightening and performing spot welding on the connecting portion P, the connecting jig 1 is removed (details will be described later).

次いで、接続部Pの本溶接を行い、ワイヤー43を緩めて竪配管3を降下させ、2段目の竪配管3Bの下端が作業フロア2Bの直上となるように位置させる。なお、接続部Pの溶接作業(仮溶接、本溶接)は、作業フロア2Bの1つ上のフロア(溶接作業フロア2C)で行われ、その後も溶接作業は継続してこの溶接作業フロア2Cで行われる(図1参照)。
そして、上述した図7(a)〜(c)の作業を繰り返しながら、3段目、4段目、…の竪配管3を順次継ぎ足してゆき、全段の竪配管3の施工が完了となる。
Next, main welding of the connecting portion P is performed, the wire 43 is loosened, the saddle pipe 3 is lowered, and the lower end of the second stage saddle pipe 3B is positioned directly above the work floor 2B. The welding operation (temporary welding, main welding) of the connecting portion P is performed on the floor (welding work floor 2C) one above the work floor 2B, and the welding work is continued thereafter on this welding work floor 2C. Performed (see FIG. 1).
Then, while repeating the above-described operations shown in FIGS. 7A to 7C, the third-stage, fourth-stage,... Saddle pipes 3 are sequentially added, and the construction of all-stage saddle pipes 3 is completed. .

次に、接続冶具1を用いて竪配管3A、3Bを位置決めする方法について、図8、図9などを用いてさらに具体的に説明する。
図8(a)に示すように、第1竪配管3Aの下端側周縁部3aに分割上側保持体11A、11Bを挟持し、双方を一対のボルト15、15により締め付けて固定する(図4参照)。同じく第2竪配管3Bの上端側周縁部3bに分割下側保持体12A、12Bを挟持し、双方を一対のボルト16、16により締め付けて固定する。このときの第2竪配管3Bに対する下側保持体12の取り付け位置は、上端側周縁部3bから所定寸法だけ下げた位置とされる。そして、上側保持体11に設けられているねじ軸14の他端14bを下側保持体12の挿通孔12a(図6参照)に挿通させ、ねじボルト14bを螺合させる。
Next, the method for positioning the saddle pipes 3A and 3B using the connecting jig 1 will be described more specifically with reference to FIGS.
As shown in FIG. 8 (a), the divided upper holding bodies 11A and 11B are sandwiched between the lower end side peripheral portion 3a of the first saddle pipe 3A, and both are fastened and fixed by a pair of bolts 15 and 15 (see FIG. 4). ). Similarly, the divided lower holding bodies 12A, 12B are sandwiched between the upper end side peripheral edge portion 3b of the second saddle pipe 3B, and both are fastened and fixed by a pair of bolts 16,16. At this time, the attachment position of the lower holding body 12 with respect to the second saddle pipe 3B is a position lowered by a predetermined dimension from the upper end side peripheral edge 3b. Then, the other end 14b of the screw shaft 14 provided in the upper holding body 11 is inserted into the insertion hole 12a (see FIG. 6) of the lower holding body 12, and the screw bolt 14b is screwed.

続いて、図8(b)および図9(a)に示すように、図1に示す吊上げ装置4によって第1竪配管3Aを吊り上げると、ねじ軸14がピン部材18で回動し、そのまま第2竪配管3Bの長手方向が鉛直方向に向いて吊り上げられることになる。そして、第1竪配管3Aと第2竪配管3Bとの接続部P(図9(b))の位置が上述した溶接作業フロア2C(図1参照)の所定の高さになったところで、図9(b)に示すようにねじボルト19をさらに締め込むことで、下側保持体12がねじ軸14に沿って上側保持体11側(矢印E方向)に向けて移動し、接続端3c、3dどうしが当接する。
このとき、下側竪配管3Bの上端側周縁部3bが案内板13に案内されて嵌合した状態、すなわち案内板13の内周面に第2竪配管3Bの上端側周縁部3bが密接した状態となり、第1竪配管3Aと第2竪配管3Bとが同軸に位置決めされる。
Subsequently, as shown in FIGS. 8B and 9A, when the first saddle pipe 3A is lifted by the lifting device 4 shown in FIG. The longitudinal direction of the 2-tube pipe 3B is lifted up in the vertical direction. Then, when the position of the connecting portion P (FIG. 9B) between the first saddle pipe 3A and the second saddle pipe 3B reaches a predetermined height on the above-described welding work floor 2C (see FIG. 1), FIG. 9 (b), by further tightening the screw bolt 19, the lower holding body 12 moves along the screw shaft 14 toward the upper holding body 11 (in the direction of arrow E), and the connection end 3c, 3d contacts each other.
At this time, the upper end side peripheral portion 3b of the lower side pipe 3B is guided and fitted to the guide plate 13, that is, the upper end side peripheral portion 3b of the second side pipe 3B is in close contact with the inner peripheral surface of the guide plate 13. In this state, the first soot pipe 3A and the second soot pipe 3B are positioned coaxially.

そして、この状態で接続部Pの露出している箇所を仮溶接する。さらに、図9(c)に示すように、仮溶接が完了したら、ねじボルト19を緩めつつ下側保持体12をねじ軸14から外れるまで下方に下ろし、ねじ軸14が外れた段階で連結ボルト16、16を緩めて分割下側保持体12A、12Bを第2竪配管3Bから取り外す(図5参照)。そして、図4に示す上側保持体11もまたねじ軸14が下側保持体12から外れた段階で、連結ボルト15、15を緩めて分割上側保持体11A、11Bを第1竪配管3Aから取り外す。   And the location where the connection part P is exposed in this state is temporarily welded. Further, as shown in FIG. 9 (c), when the temporary welding is completed, the lower holding body 12 is lowered downward while loosening the screw bolt 19, until the screw shaft 14 comes off. 16 and 16 are loosened and the division | segmentation lower side holding body 12A, 12B is removed from the 2nd rod piping 3B (refer FIG. 5). And the upper holding body 11 shown in FIG. 4 also removes the divided upper holding bodies 11A and 11B from the first vertical pipe 3A by loosening the connecting bolts 15 and 15 when the screw shaft 14 is detached from the lower holding body 12. .

このように、本接続冶具1では、第1竪配管3Aの下に直列に第2竪配管3Bを溶接により接続する際において、上方の第1竪配管3Aの下端側周縁部3aに上側保持体11を取り付けるとともに、第2竪配管3Bの上端側周縁部3bに下側保持体12を取り付け、さらに上側保持体11に設けられるねじ軸14の下端(他端14b)を下側保持体12に支持させた後、下側保持体12をねじ軸方向に沿って上昇移動させることで、第1竪配管3Aの接続端3cに第2竪配管3Bの接続端3dが近接することになる。
つまり、ねじ軸14に沿って下側保持体12を移動させることで簡単に第1竪配管3Aに対する第2竪配管3Bの間隔(溶接時のルート間隔)を正確に合わせることができる。さらに、第2竪配管3Bの上昇移動する第2竪配管3Bを上側保持部11に設けた案内板13に案内させるだけで、第1竪配管3Aと第2竪配管3Bとを精度よく同軸に位置決めすることができる。このように第1竪配管3Aと第2竪配管3Bとが位置決めされた後、接続部Pを溶接することで確実な溶接が可能となる。
As described above, in the present connecting jig 1, when the second rod pipe 3B is connected in series under the first rod pipe 3A by welding, the upper holding body is attached to the lower end side peripheral portion 3a of the upper first rod pipe 3A. 11, the lower holding body 12 is attached to the upper end side peripheral edge 3 b of the second saddle pipe 3 </ b> B, and the lower end (the other end 14 b) of the screw shaft 14 provided on the upper holding body 11 is attached to the lower holding body 12. After being supported, the lower holding body 12 is moved upward along the screw axis direction, so that the connection end 3d of the second rod pipe 3B comes close to the connection end 3c of the first rod pipe 3A.
That is, by moving the lower holding body 12 along the screw shaft 14, the interval between the second rod piping 3 </ b> B and the first rod piping 3 </ b> B (route interval at the time of welding) can be accurately adjusted. Further, the first rod pipe 3A and the second rod pipe 3B are accurately coaxially aligned by simply guiding the second rod pipe 3B that moves up the second rod pipe 3B to the guide plate 13 provided on the upper holding portion 11. Can be positioned. Thus, after the 1st rod piping 3A and the 2nd rod piping 3B are positioned, reliable welding is attained by welding the connection part P. FIG.

また、接続冶具1では、下側保持体12には、ねじ軸14を厚さ方向に挿通する挿通孔が設けられており、挿通孔は、第2竪配管3Bに保持された下側保持体12をその竪配管3の中心軸線を中心とした回転方向に移動可能な長穴状をなしているので、上述した手順により第1竪配管3Aと第2竪配管3Bとを位置決めした後であっても、第1竪配管3Aに対して下側保持体12で挟持した第2竪配管3Bをその中心軸線を中心とした回転方向に移動させる位置調整を行うことができる。   Further, in the connection jig 1, the lower holding body 12 is provided with an insertion hole through which the screw shaft 14 is inserted in the thickness direction, and the insertion hole is a lower holding body held by the second rod pipe 3B. 12 is in the shape of a long hole that can move in the rotational direction about the central axis of the vertical pipe 3, so that after positioning the first vertical pipe 3 </ b> A and the second vertical pipe 3 </ b> B by the above-described procedure, However, it is possible to adjust the position by moving the second rod pipe 3B sandwiched by the lower holding body 12 with respect to the first rod pipe 3A in the rotation direction around the central axis.

また、本接続冶具1では、上側保持体11および下側保持体12は、それぞれ竪配管3を外周側から挟持する分割構造をなしていていることから、竪配管3の周面に分割されたそれぞれの保持体11、12を配置させ、連結ボルト15、16で両者を連結することで容易に取り付けることができる。   Moreover, in this connection jig 1, since the upper side holding body 11 and the lower side holding body 12 have the division structure which clamps the saddle pipe 3 from the outer peripheral side, respectively, it was divided | segmented into the surrounding surface of the saddle pipe 3 The respective holding bodies 11 and 12 can be arranged and can be easily attached by connecting the both with connecting bolts 15 and 16.

上述のように本実施の形態による配管溶接用の接続冶具では、簡単な構造により第1竪配管3Aと第2竪配管3Bとを所定の間隔をもって直列に精度よく位置決めすることができるとともに、双方の竪配管3A、3Bどうしの間のルート間隔を適宜な寸法に設定することも容易となることから、溶接作業の効率化を図ることができる。   As described above, the connection jig for pipe welding according to the present embodiment can accurately position the first rod pipe 3A and the second rod pipe 3B in series with a predetermined interval with a simple structure. Since it becomes easy to set the route interval between the vertical pipes 3A and 3B to an appropriate dimension, the efficiency of the welding work can be improved.

以上、本発明による配管溶接用の接続冶具の実施の形態について説明したが、本発明は上記の実施の形態に限定されるものではなく、その趣旨を逸脱しない範囲で適宜変更可能である。
例えば、上側保持体11、下側保持体12、案内板13、ねじ軸14などの形状、長さ寸法などの構成は、任意に設定することができる。
そして、上側保持体11および下側保持体12はそれぞれ分割構造となっているが、分割であることに限定されることはない。また、分割数についても本実施の形態では2分割としているが、例えば3分割であってもよい。そして、それら分割した保持体どうしの連結も本実施の形態のように連結ボルト15、16であることに制限されることはない。
As mentioned above, although embodiment of the connection jig for pipe welding by this invention was described, this invention is not limited to said embodiment, In the range which does not deviate from the meaning, it can change suitably.
For example, configurations such as the shape and length of the upper holding body 11, the lower holding body 12, the guide plate 13, the screw shaft 14, and the like can be arbitrarily set.
And although the upper holding body 11 and the lower holding body 12 have a divided structure, they are not limited to being divided. The number of divisions is also divided into two in this embodiment, but may be divided into three, for example. The connection between the divided holding bodies is not limited to the connection bolts 15 and 16 as in the present embodiment.

また、本実施の形態では上方に位置する第1竪配管3Aにねじ軸14が回転可能に支持された上側保持体11(第1保持体)を取り付け、その下の第2竪配管3Bに下側保持体12(第2保持体)を取り付けているが、このような形態に制限されることはなく、第1保持体と第2保持体を反対に取り付けるようにすることも可能である。つまり、下の第2竪配管3Bにねじ軸が回転可能に支持された第1保持体を取り付け、上の第1竪配管3Aに第2保持体を取り付けるようにしてもよい。   In the present embodiment, an upper holding body 11 (first holding body) on which a screw shaft 14 is rotatably supported is attached to a first dredging pipe 3A positioned above, and a lower dredge pipe 3B is provided with a lower holding pipe 11B. Although the side holding body 12 (second holding body) is attached, it is not limited to such a form, and it is possible to attach the first holding body and the second holding body in the opposite directions. That is, the 1st holding body by which the screw shaft was rotatably supported to the lower 2nd pipe 3B may be attached, and the 2nd holding body may be attached to the upper 1st pipe 3A.

1 接続冶具
2 建物
2C 溶接作業フロア
3、3A、3B 竪配管
3a 竪配管3Aの下端側周縁部(第1端部)
3b 竪配管3Bの上端側周縁部(第2端部)
4 吊上げ装置
11 上側保持体(第1保持体)
11A、11B 分割上側保持体
12 下側保持体(第2保持体)
12A、12B 分割下側保持体
13 案内板(案内部)
14 ねじ軸
14a ねじ軸の一端
14b ねじ軸の他端
15、16 ボルト
P 接続部
DESCRIPTION OF SYMBOLS 1 Connection jig 2 Building 2C Welding work floor 3, 3A, 3B Fired pipe 3a Lower edge side peripheral part (1st end) of fired pipe 3A
3b Periphery of the upper end side of the pipe 3B (second end)
4 Lifting device 11 Upper holding body (first holding body)
11A, 11B Split upper holder 12 Lower holder (second holder)
12A, 12B Divided lower holding body 13 Guide plate (guide section)
14 Screw shaft 14a One end of screw shaft 14b The other end of screw shaft 15, 16 Bolt P Connection

Claims (3)

建物内に配設される竪配管の長手方向を上下方向に向けた状態で接続部を溶接する際に、上下の前記竪配管の接続端どうしを位置決めするための配管溶接用の接続冶具であって、
一方の第1竪配管の第1端部に着脱可能な第1保持体と、
他方の第2竪配管の前記第1竪配管側の第2端部に着脱可能な第2保持体と、
前記第1保持体に設けられるとともに、前記第2竪配管を前記第1竪配管に対して同軸上に案内する案内部と、
前記第1保持体および前記第2保持体を連結するねじ軸と、
を備え、
前記ねじ軸は、ねじ軸方向の一端が前記第1保持体に前記第1竪配管の軸線方向に直交する方向を中心にして回転可能に設けられ、他端が前記ねじ軸方向と前記第2竪配管の軸線方向とが一致するようにして前記第2保持体に支持され、且つ前記第2保持体を前記ねじ軸方向に沿って移動させる構成とされていることを特徴とする配管溶接用の接続冶具。
This is a pipe welding connection jig for positioning the connection ends of the upper and lower saddle pipes when welding the connection part with the longitudinal direction of the saddle pipes arranged in the building oriented in the vertical direction. And
A first holding body that can be attached to and detached from the first end of the first first pipe;
A second holding body attachable to and detachable from the second end of the other second side pipe on the first side pipe side;
A guide portion that is provided on the first holding body and that coaxially guides the second side pipe with respect to the first side pipe;
A screw shaft connecting the first holding body and the second holding body;
With
The screw shaft is provided such that one end of the screw shaft direction is rotatable about the direction orthogonal to the axial direction of the first saddle pipe, and the other end of the screw shaft direction is connected to the screw shaft direction and the second. The pipe welding is characterized in that it is supported by the second holding body so as to coincide with the axial direction of the pipe, and the second holding body is moved along the screw shaft direction. Connection jig.
前記第2保持体には、前記ねじ軸を厚さ方向に挿通する挿通孔が設けられており、
該挿通孔は、前記第2竪配管に保持された前記第2保持体をその竪配管の中心軸線を中心とした回転方向に移動可能な長穴状をなしていることを特徴とする請求項1に記載の配管溶接用の接続冶具。
The second holding body is provided with an insertion hole through which the screw shaft is inserted in the thickness direction.
The insertion hole has an elongated hole shape capable of moving the second holding body held by the second saddle pipe in a rotation direction around the central axis of the saddle pipe. The connection jig for pipe welding according to 1.
前記第1保持体および前記第2保持体は、それぞれ前記竪配管を外周側から挟持するように分割された構造をなしていることを特徴とする請求項1乃至3のいずれかに記載の配管溶接用の接続冶具。   4. The pipe according to claim 1, wherein each of the first holding body and the second holding body has a structure that is divided so as to sandwich the saddle pipe from an outer peripheral side. 5. Connecting jig for welding.
JP2009225961A 2009-09-30 2009-09-30 Connection jig for pipe welding Active JP5458378B2 (en)

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