JP2011069522A - Wood stove - Google Patents

Wood stove Download PDF

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Publication number
JP2011069522A
JP2011069522A JP2009219423A JP2009219423A JP2011069522A JP 2011069522 A JP2011069522 A JP 2011069522A JP 2009219423 A JP2009219423 A JP 2009219423A JP 2009219423 A JP2009219423 A JP 2009219423A JP 2011069522 A JP2011069522 A JP 2011069522A
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wood
stove
parts
cast iron
burning stove
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JP2009219423A
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Japanese (ja)
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Takashi Asai
浅井敬司
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Individual
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

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Abstract

<P>PROBLEM TO BE SOLVED: To create non-large-scale secondary-combustion/tertiary-combustion systems of compact and simple mechanisms without degrading its design. <P>SOLUTION: The secondary and tertiary combustion systems are constructed by using ductile cast iron of high heat resistance, and integrating and miniaturizing components for taking the secondary air and the tertiary air, and simultaneously a wood stove body is also integrated by using the same ductile cast iron of high heat resistance, thus the number of components and assembling man-hour can be reduced, and a space for the wood stove as a whole can be saved. The wood stove of good design can be manufactured by spending costs obtained by the cost reduction, for manufacturing components of high decorative performance. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は一体型の2次燃焼・3次燃焼方式を有し、また耐久性をあげるための材質と形状を有する薪ストーブに関する発明である。   The present invention relates to a wood-burning stove having an integrated secondary combustion / tertiary combustion system and having a material and a shape for improving durability.

従来、白金触媒を使わない薪ストーブとしては、下記の特許文献1(特許公開2004−077060)が知られている。これにより簡単な構造で、十分な空気の供給によって未燃焼ガスを高効率で燃焼させ、未燃焼ガスの発生を低減し、製造コストの削減を図るとしている。   Conventionally, the following patent document 1 (patent publication 2004-076700) is known as a wood stove which does not use a platinum catalyst. As a result, the uncombusted gas is burned with high efficiency by supplying sufficient air with a simple structure, thereby reducing the generation of unburned gas and reducing the manufacturing cost.

また下記の特許文献2(特許公開2007−285660)においては燃焼室の上部に2次燃焼筒を設けて外気を取り込み燃焼させる方法が考案されている。   Further, in the following Patent Document 2 (Patent Publication 2007-285660), a method is devised in which a secondary combustion cylinder is provided at the upper part of the combustion chamber and outside air is taken in and burned.

しかしながら、どちらの方法も従来の薪ストーブと比較すると機構が大掛かりであり、インテリアとしての薪ストーブとしてのデザインを損ねている可能性がある。
また面を張り合わせて薪ストーブの形状を形成してるため、部品点数が多くなり組立工数も多い。
However, both methods have a larger mechanism than the conventional wood stove, and there is a possibility that the design of the wood stove as an interior is damaged.
Moreover, since the shape of the wood stove is formed by bonding the surfaces, the number of parts is increased and the number of assembly steps is also increased.

消費者は薪ストーブを選ぶ際にはまず部屋にあったデザインを重視する傾向が強いため、性能は二の次になっている現状を考慮すると、デザインを限定してしまうような燃焼方法の設計は輸入品が大半を占める薪ストーブ市場において受け入れられない可能性が高い。   Consumers tend to focus on the design in the room when choosing a wood-burning stove, so considering the current situation where the performance is secondary, the design of combustion methods that limit the design is imported There is a high possibility that it will be unacceptable in the wood-burning stove market, where the majority of products are used.

特許公開2004−077060Patent Publication 2004-077700 特許公開2007−285660Patent Publication 2007-285660

解決しようとする課題は、デザイン性を損ねることなく大掛かりでないコンパクトで簡単な仕組みの2次燃焼・3次燃焼システムを作ることである。その上で薪ストーブを形成する複数部品の一体化を進め、デザインの自由度の高い設計ができるようにし、装飾性の高い部品に力を入れられるようにしてデザイン性を上げることである。そのためには鋳鉄で製造する必要があるが、従来の材質が普通鋳鉄製であり、温度変化に弱く、加熱冷却を繰り返すことにより鋳鉄部品が成長し伸びてしまうため、薪ストーブには向いていないと考えるため、部品を一体化し点数を減らすためには鋳鉄材質の変更をしなければならない。   The problem to be solved is to create a secondary combustion / tertiary combustion system with a compact and simple mechanism that does not impair the design and is not large-scale. On top of that, the integration of multiple parts that form a wood-burning stove is promoted so that the design can be made with a high degree of freedom in design, and the design can be improved by emphasizing highly decorative parts. For that purpose, it is necessary to manufacture with cast iron, but the conventional material is made of ordinary cast iron, it is not susceptible to temperature change, and cast iron parts grow and grow by repeated heating and cooling, so it is not suitable for wood stove Therefore, in order to integrate the parts and reduce the number of points, the cast iron material must be changed.

本発明は、耐熱性が高く熱による歪みの発生しにくい鋳鉄材料を使用することで、複雑な形状の部品を一体成型できることから2次燃焼・3次燃焼をコンパクトに製造し、かつ本体部品も耐熱性の高い鋳鉄材料で一体化させて製造することでデザイン性が高く、高耐久性であり、また設計の自由度が高い薪ストーブを開発できることである。   The present invention uses a cast iron material that has high heat resistance and is less likely to be distorted by heat, so that it is possible to integrally mold parts with complex shapes, so that secondary combustion and tertiary combustion can be manufactured in a compact manner, and the main body parts are also It is possible to develop a wood-burning stove that has high designability, high durability, and high degree of design freedom by integrating and manufacturing with cast iron material with high heat resistance.

本発明の薪ストーブの燃焼システムは、一つのパーツで2次燃焼のための2次空気、3次燃焼のための3次空気を薪ストーブ内に別々に送る事が可能な薪ストーブである。またコンパクトな部品でありながら部品内部の空気取り入れ口から燃焼部までの距離を確保しているため(図1)、十分に暖められた新鮮な空気を燃焼室に送り込めるような構造であることから、排気をきれいにし高効率であるという機能を保ちながら、デザインの自由度が高い薪ストーブを設計することができる。   The combustion system of a soot stove of the present invention is a soot stove capable of separately sending secondary air for secondary combustion and tertiary air for tertiary combustion into the soot stove in one part. In addition, since it is a compact part, the distance from the air intake inside the part to the combustion part is secured (Fig. 1), so it must be structured so that freshly warmed air can be sent to the combustion chamber. Therefore, it is possible to design a wood stove with a high degree of freedom in design while maintaining the function of clean exhaust and high efficiency.

薪ストーブ本体も耐熱性の高い鋳鉄部品で製造するため、従来ならば複数の部品を使用する燃焼部品を一体化できることから、組立コストを削減でき、日本国内で製造しても十分に採算の取れる価格で薪ストーブを製造できるようになる。
また、燃焼部品を削減できることにより装飾性の高い付属部品にコストをかけることができるようになり、たとえば好みの装飾パーツを数種類選択してカスタマイズし、自分だけのオリジナル薪ストーブを作ることができるようになる。それに装飾性だけでなく機能性も高められる部品を追加することもできる。例えば(図3)では薪の燃焼によるストーブの輻射熱に加え、フィン形状の部品を装飾を兼ねて取り付けることにより、フィン部の冷却速度の差により熱の対流が起こり早く部屋が暖まる。またフィン部品と本体部品の隙間を作ることでストーブ下部の冷たい空気を暖めて上空に送りことができ、対流を起こすことにより速く部屋全体を暖めることもできる。
薪 Since the stove body is also made of cast iron parts with high heat resistance, it is possible to integrate combustion parts that use multiple parts in the past, thus reducing assembly costs and being sufficiently profitable even if manufactured in Japan A wood-burning stove can be manufactured at a price.
In addition, by reducing the number of burning parts, it is possible to add costs to highly decorative accessories. For example, you can select and customize several types of decorative parts to create your own original wood stove. become. It is also possible to add parts that enhance functionality as well as decorativeness. For example, in FIG. 3, in addition to the radiant heat of the stove due to burning of soot, a fin-shaped part is also attached as a decoration, so that heat convection occurs due to the difference in cooling speed of the fin portion, and the room warms up quickly. Also, by creating a gap between the fin part and the main body part, the cold air at the bottom of the stove can be heated and sent to the sky, and the entire room can be warmed quickly by causing convection.

図1は2次・3次燃焼部品の設計図である。FIG. 1 is a design drawing of secondary and tertiary combustion parts. 図2は薪ストーブの全体図であり、パーツを選択することにより好みの薪ストーブを作ることができる例である。(実施例1)FIG. 2 is an overall view of a wood stove, and is an example in which a preferred wood stove can be made by selecting parts. (Example 1) 図3は薪ストーブの断面図であり、空気の流れを示している。FIG. 3 is a cross-sectional view of a wood stove, showing the flow of air.

図1のように薪ストーブ背面全体を燃焼システムにし、下部に空気取り入れ口を設けて2次空気・3次空気を取り入れて、それぞれに区切られた経路で2次空気は燃焼室上部へ送られ未燃焼ガスと2次燃焼をし、その後2次燃焼後の未燃焼ガスは煙突へ向かう途中経路で燃焼システムの3次空気と接触し3次燃焼をして煙突へ送られる。高効率と排気の清浄化を簡単な部品で実現した。   As shown in Fig. 1, the entire back surface of the wood stove is made into a combustion system, an air intake is provided in the lower part, and secondary air and tertiary air are taken in, and the secondary air is sent to the upper part of the combustion chamber by the divided paths. After the secondary combustion with the unburned gas, the unburned gas after the secondary combustion comes into contact with the tertiary air of the combustion system on the way to the chimney and performs the third combustion and is sent to the chimney. High efficiency and exhaust purification are realized with simple parts.

図2は、本発明の燃焼システムを利用した実施例の薪ストーブの全体図であり、フィンなどいろいろな装飾を施した例である。   FIG. 2 is an overall view of a wood heating stove of an embodiment using the combustion system of the present invention, and is an example in which various decorations such as fins are applied.

図3は薪ストーブの断面図であり図中1は薪ストーブ本体、2は2次燃焼・3次燃焼システム、3はバッフル板である。   FIG. 3 is a cross-sectional view of a wood-burning stove, in which 1 is a wood-burning stove body, 2 is a secondary combustion / tertiary combustion system, and 3 is a baffle plate.

またフィン形状はフィン先端の温度はフィン根元より低くなるため、ストーブを設置する際には従来の薪ストーブに比較してより壁に近づけることができるので、狭い部屋など制約が多い場所でも薪ストーブを設置することが可能となる。   In addition, since the fin tip has a lower temperature at the tip of the fin than the base of the fin, the stove can be placed closer to the wall than a conventional wood stove. Can be installed.

耐熱性が高く、歪みの小さい鋳鉄材料を使用することにより薪ストーブ自体の耐久性が向上するので、家庭用薪ストーブでの利用にとどまらず、工場の作業場や農業ハウスの暖房など連続使用の多い産業用暖房器具としての利用が見込まれ、二酸化炭素の発生減少が期待できる。   The use of cast iron material with high heat resistance and low distortion improves the durability of the wood-burning stove itself, so it is not only used in household wood-burning stoves, but is often used continuously for heating in factory workplaces and agricultural houses. It is expected to be used as an industrial heater and a reduction in the generation of carbon dioxide can be expected.

1 薪ストーブ本体
2 2次燃焼・3次燃焼システム
3 バッフル板
4 扉
1 Wood-burning stove body 2 Secondary combustion and tertiary combustion system 3 Baffle plate 4 Door

Claims (5)

薪投入口・燃焼室・煙突を有する薪ストーブで、高効率化・排気の清浄化を目的としたコンパクトで一体化された耐熱鋳鉄製2次燃焼・3次燃焼システムを備えた薪ストーブ。   A wood-burning stove equipped with a heat-resistant cast iron secondary and tertiary combustion system that is compact and integrated for the purpose of improving efficiency and purifying exhaust gas. 従来面を張り合わせた構造であった薪ストーブ本体部品や複数部品を、それぞれ一体成型することにより部品点数を減らし組立工数を減らした薪ストーブ。 A wood-burning stove that reduces the number of parts by reducing the number of parts by integrally forming the wood-burning stove main body part and multiple parts, which had previously been bonded together. 側面・背面にフィン形状の部品を取り付けることにより、冷却速度の違いから対流を起こさせ、同時にフィン部品とストーブ本体の隙間を利用し対流を起こさせ空気の循環を促す薪ストーブ。 A wood-burning stove that causes convection due to the difference in cooling speed by attaching fin-shaped parts on the side and back, and at the same time, using the gap between the fin parts and the stove body to cause convection and promote air circulation. フィン形状の部品を使用することにより、従来よりも壁に近づけて設置することが可能な薪ストーブ。 A wood-burning stove that can be installed closer to the wall than before by using fin-shaped parts. カーボン3.0〜4.0、シリコン2.0〜5.0、ニッケル0〜4.0%、クロム0〜4.0%、モリブデン0〜2.0%などの成分元素を含んだ、耐熱ダクタイル鋳鉄製薪ストーブ。 Heat resistance including component elements such as carbon 3.0-4.0, silicon 2.0-5.0, nickel 0-4.0%, chromium 0-4.0%, molybdenum 0-2.0% Ductile cast iron wood stove.
JP2009219423A 2009-09-24 2009-09-24 Wood stove Pending JP2011069522A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200472326Y1 (en) 2012-12-27 2014-04-16 이재만 Wood stove
KR102366900B1 (en) * 2021-07-14 2022-03-02 김의헌 Firewood stove

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200472326Y1 (en) 2012-12-27 2014-04-16 이재만 Wood stove
KR102366900B1 (en) * 2021-07-14 2022-03-02 김의헌 Firewood stove

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