JP2011066217A - Coil component - Google Patents

Coil component Download PDF

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JP2011066217A
JP2011066217A JP2009215725A JP2009215725A JP2011066217A JP 2011066217 A JP2011066217 A JP 2011066217A JP 2009215725 A JP2009215725 A JP 2009215725A JP 2009215725 A JP2009215725 A JP 2009215725A JP 2011066217 A JP2011066217 A JP 2011066217A
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core cover
end side
axial direction
coil component
conductor
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JP4877616B2 (en
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Kazumi Kobayashi
一三 小林
Mitsuhiro Kunizuka
光祐 國塚
Masaaki Iwakura
正明 岩倉
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TDK Corp
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TDK Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a coil component whose height is reduced. <P>SOLUTION: The coil component includes a core cover 4 which houses a core 3 and forms a substantially annular body, a first and a second conductor wound around the core cover 4 to form coils, and a base portion 2 having a pair of terminal bases 21, 21 to which ends of the first and second conductors are coupled and a coupling portion 25 connecting the pair of terminal bases 21, 21 to each other, and mounted with the core cover 4. The core cover 4 is provided with a pair of conductor partition portions 42 each constituted including a lower lib portion 42A protruding downward from a reverse surface 41A and extending radially, wherein the lower lib part 42A has a lower groove 42a formed extending radially so that the coupling portion 25 engages it, a lower end edge of the coupling portion 25 forms a lower end portion of the base portion 2 to be positioned substantially in the same plane with a lower end portion of the lower lib portion 42A, and an upper end edge of the coupling portion 25 is housed in the lower groove 42a to engage the core cover 4, the vertical distance of the coupling portion 25 being substantially equal to the depth of the lower groove 42a. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明はコイル部品に関し、特にトロイダルコアを用いたラインフィルタとして使用されるコイル部品に関する。   The present invention relates to a coil component, and more particularly to a coil component used as a line filter using a toroidal core.

従来からトロイダルコアを用いたラインフィルタがあり、このラインフィルタの一例としては、特許文献1に示されるように、トロイダルコアを収容したコアカバーと、コアカバーに巻回される導線と、基板上に載置されるベース部とを備えており、ベース部にコアカバーが装着されて基板上にラインフィルタが実装されている。   Conventionally, there is a line filter using a toroidal core, and as an example of this line filter, as shown in Patent Document 1, a core cover that houses a toroidal core, a conductive wire wound around the core cover, And a base cover is mounted on the base portion, and a line filter is mounted on the substrate.

特開昭58−25015号公報JP 58-25015 A

従来のラインフィルタでは、上述のように、ベース部上にコアカバーが装着される構成を採るため、ラインフィルタの高さがベース部の厚さとコアカバーの厚さとの和により定められていた。   In the conventional line filter, as described above, since the core cover is mounted on the base portion, the height of the line filter is determined by the sum of the thickness of the base portion and the thickness of the core cover.

また近年では、電子機器等の小型化が推進されているため、ラインフィルタであるコイル部品にも低背化が求められるが、上述の構成を採るラインフィルタでは、コアカバーの厚さが基板からの上背に含まれる分、低背化が図られていなかった。よって本発明は、低背化を図ったコイル部品を提供することを目的とする。   In recent years, since downsizing of electronic devices and the like has been promoted, coil parts that are line filters are also required to have a low profile. However, in the line filter having the above-described configuration, the thickness of the core cover is reduced from the substrate. Because of being included in the upper back, the height has not been reduced. Accordingly, an object of the present invention is to provide a coil component with a reduced height.

上記課題を解決するために本発明は、トロイダルコアと、トロイダルコアを収容し貫通孔が形成されて略環状体を成すコアカバーと、コアカバーに巻回されてそれぞれコイルを形成する複数の導線と、複数の導線のそれぞれの端部が連結される複数の端子台と複数の端子台を互いに接続する連結部とを有しコアカバーが装着されるベース部と、を備えたコイル部品を提供する。このコイル部品においてコアカバーには、環状体の軸方向における一端面から軸方向の一端側に突出し環状体の半径方向に延びる一端側リブ部を含んで構成される導線仕切部を導線の本数と同数設けられると共に、隣り合う導線仕切部の間に一の導線が巻回される導線巻回領域が規定され、一端側リブ部には、半径方向に延び連結部が係合する一端側溝が形成される。連結部は、軸方向一端側の一端縁と軸方向他端側の他端縁とを有すると共に、他端縁が一端側溝内に収容されてコアカバーと係合し、貫通孔内に延出され貫通孔内において導線仕切部と協働して複数の導線巻回領域を区切る位置に配置される仕切板が他端縁に設けられている。   In order to solve the above-described problems, the present invention provides a toroidal core, a core cover that accommodates the toroidal core and has a through-hole to form a substantially annular body, and a plurality of wires that are wound around the core cover to form coils. And a base part having a plurality of terminal blocks to which the respective ends of the plurality of conductive wires are coupled and a coupling part for connecting the terminal blocks to each other and to which the core cover is mounted are provided. To do. In this coil component, the core cover includes a conductive wire partition portion that includes one end side rib portion that protrudes from one end surface in the axial direction of the annular body to one end side in the axial direction and extends in the radial direction of the annular body. The same number of conductors are provided, and a conductor winding region in which one conductor is wound is defined between adjacent conductor partitioning parts, and one end side groove that extends in the radial direction and engages with the connecting part is formed in one end side rib part. Is done. The connecting portion has one end edge on one end side in the axial direction and the other end edge on the other end side in the axial direction, and the other end edge is accommodated in the groove on one end side and engages with the core cover and extends into the through hole. In addition, a partition plate disposed at a position that divides the plurality of conductor winding regions in cooperation with the conductor partition portion in the through hole is provided at the other end edge.

この様な構成によると、一端側溝内に連結部を収容するため、コアカバーとベース部とが組み合わされて構成されるコイル部品の環状体軸方向における距離(上背)を小さく(低背化)することができる。   According to such a configuration, since the connecting portion is accommodated in the groove on the one end side, the distance (upper back) in the annular body axial direction of the coil component configured by combining the core cover and the base portion is reduced (lower profile). )can do.

上記構成のコイル部品において、一端縁はベース部の一端側端部を成して一端側リブ部の突出方向の端部と略同一平面上に位置し、一端縁から他端縁までの距離が一端側溝の深さと略同一若しくは短くなるように構成されることが好ましい。   In the coil component having the above configuration, the one end edge forms one end side end portion of the base portion and is positioned on the same plane as the end portion in the protruding direction of the one end side rib portion, and the distance from the one end edge to the other end edge is It is preferable to be configured to be substantially the same or shorter than the depth of the one-end groove.

この様な構成によると、導線仕切部が設けられたコアカバーの一端側端部とベース部の一端側端部とが同一平面上にあるため、コアカバーとベース部とから構成されるコイル部品の一端側端部とコアカバーの一端側端部とを同一平面上とすることができる。よってコアカバーが装着されるベース部の厚さがコイル部品の上背に含まれることが無く、コイル部品の低背化を図ることができる。   According to such a configuration, the one end side end portion of the core cover provided with the conductive wire partitioning portion and the one end side end portion of the base portion are on the same plane, so that the coil component composed of the core cover and the base portion The one end side end portion and the one end side end portion of the core cover can be on the same plane. Therefore, the thickness of the base part to which the core cover is attached is not included in the upper back of the coil component, and the coil component can be reduced in height.

またそれぞれの導線仕切部は、コアカバーの貫通孔を画成する内周面から環状体の中心に向けて突出し内周面において軸方向に延びる内周リブ部を有し、仕切板は、貫通孔内に延出される延出方向延び内周リブ部と係合する側縁を導線仕切部の個数と同数有し、内周リブ部には、軸方向に延び仕切板の一の側縁と係合する内周側溝が形成され、それぞれの端子台には導線仕切部に対して一方の導線巻回領域側と他方の導線巻回領域側とに配置された一対の継線部を有し、一の導線は、一方の導線巻回領域に巻回された状態で、一方の導線巻回領域に隣り合う一の端子台の一方の導線巻回領域側に位置する継線部と、一方の導線巻回領域に隣り合う他の端子台の一方の導線巻回領域側に位置する継線部と、にそれぞれ両端が継線されることが好ましい。   Each conductive wire partitioning portion has an inner peripheral rib portion that protrudes from the inner peripheral surface that defines the through hole of the core cover toward the center of the annular body and extends in the axial direction on the inner peripheral surface. There are the same number of side edges as the number of the conductive wire partitioning portions that engage with the inner circumferential rib portion extending in the extending direction extending into the hole, and the inner circumferential rib portion has one side edge of the partition plate extending in the axial direction. Engaging inner peripheral side grooves are formed, and each terminal block has a pair of connecting portions arranged on one conductor winding region side and the other conductor winding region side with respect to the conductor partitioning portion. The one conductor is wound around one conductor winding area, and one of the terminal blocks adjacent to one conductor winding area is connected to one conductor winding area, It is preferable that both ends are connected to the connecting portion located on one of the conductor winding regions of the other terminal block adjacent to the conductor winding region. Arbitrariness.

この様な構成によると、内周リブ部の内周側溝と仕切板の側縁とが係合する構成を採るため、連結部と一端側端との係合と相俟って、より確実にベース部にコアカバーを装着することができる。また、仕切板及び導線仕切部はそれぞれ異なる巻回領域に巻回された導線を仕切っているが、内周側溝に側縁を嵌めるように内周リブ部と仕切板とが係合するため沿面距離を稼ぐことができ、より確実に隣り合う導線間の絶縁を測ることができる。   According to such a configuration, since the inner peripheral side groove of the inner peripheral rib portion and the side edge of the partition plate are engaged with each other, the engagement between the connecting portion and the one end side end is more reliable. A core cover can be attached to the base portion. In addition, the partition plate and the conductive wire partition portion partition the conductive wire wound in different winding regions, but the inner peripheral rib portion and the partition plate engage with each other so that the side edge is fitted in the inner peripheral groove, and the creeping surface A distance can be earned and the insulation between adjacent conducting wires can be measured more reliably.

また一端側リブ部は連結部の一端から他端までの距離と等しい突出量に成るように構成され、一端側溝は連結部の一端から他端までの距離と等しい深さに形成されていることが好ましい。   Further, the one end side rib portion is configured to have a protruding amount equal to the distance from one end of the connecting portion to the other end, and the one end side groove is formed to have a depth equal to the distance from one end of the connecting portion to the other end. Is preferred.

この様な構成によると、一端側リブ部の突出量を最適化することができ、一端側リブ部の一端面からの突出量を抑えられるので、コイル部品の低背化を図ることができる。   According to such a configuration, the protruding amount of the one end side rib portion can be optimized, and the protruding amount from the one end surface of the one end side rib portion can be suppressed, so that the height of the coil component can be reduced.

また導線仕切部は、コアカバーの軸方向における他端面から軸方向の他端側に突出し半径方向に延びる他端側リブ部を有し、一端側リブ部の突出量は、導線巻回領域の一端面から、導線巻回領域に巻回された導線の軸方向における一端までの距離と略等しくなるように構成され、他端側リブ部の突出量は、導線巻回領域の他端面から、導線巻回領域に巻回された導線の軸方向における他端までの距離と略等しくなるように構成されていることが好ましい。   The conductive wire partitioning portion has a rib portion on the other end side that protrudes from the other end surface in the axial direction of the core cover to the other end side in the axial direction and extends in the radial direction. It is configured to be substantially equal to the distance from one end surface to one end in the axial direction of the conducting wire wound in the conducting wire winding region, and the protruding amount of the other end side rib portion is from the other end surface of the conducting wire winding region, It is preferable to be configured to be substantially equal to the distance to the other end in the axial direction of the conducting wire wound in the conducting wire winding region.

この様な構成によると、導線仕切部が設けられたコアカバーの一端側から他端側までの距離を最大限短くすることができるので、コイル部品の低背化を図ることができる。   According to such a configuration, the distance from one end side to the other end side of the core cover provided with the conductive wire partitioning portion can be shortened to the maximum, so that the height of the coil component can be reduced.

またコアカバーは、軸方向において一端側と他端側とが対称な形状に形成されていることが好ましい。   The core cover is preferably formed in a shape in which one end side and the other end side are symmetrical in the axial direction.

この様な構成によると、軸方向においてコアカバーに裏表がない構造を採ることができる。よって製造時にコアカバーの裏表を考慮する必要が無く、製造を簡略化することができる。   According to such a configuration, it is possible to adopt a structure in which the core cover has no front and back in the axial direction. Therefore, it is not necessary to consider the front and back of the core cover during manufacturing, and the manufacturing can be simplified.

また仕切板は、貫通孔内に延出される延出方向の先端に、延出方向と直交する方向に延びる端縁を有し、端縁と、他端側リブ部の軸方向他端側端部とは、同一平面に位置するように構成されていることが好ましい。   The partition plate has an end edge extending in a direction orthogonal to the extending direction at the front end in the extending direction extending into the through hole, and the other end in the axial direction of the end edge and the other end side rib portion. It is preferable that the part is configured to be located on the same plane.

この様な構成によると、仕切板がコアカバーより他端側に突出することが抑制されるので、コイル部品の低背化を更に図ることができる。   According to such a configuration, the partition plate is prevented from projecting to the other end side from the core cover, so that the coil component can be further reduced in height.

また端子台において連結部が接続される箇所には、軸方向と直交する方向に並んで連結部を間に挟んだ一対の掛止部が設けられ、コアカバーには、一対の掛止部が掛止する被掛止部が設けられていることが好ましい。   In addition, at the location where the connecting portion is connected in the terminal block, a pair of hooking portions are provided side by side in the direction orthogonal to the axial direction and the connecting portion is sandwiched therebetween, and the core cover has a pair of hooking portions. It is preferable that a hooked portion to be hooked is provided.

この様な構成によると、掛止部及び被掛止部がコイル部品から出っ張ることがない状態で、コアカバーをベース部に装着することができる。また端子台の連結部が接続される箇所に掛止部を設けることにより、被掛止部への掛止部の掛止する構成と一端側溝への連結部の係合とを相互補完させることができ、コアカバーのベース部への装着強度を増すことができる。   According to such a configuration, the core cover can be attached to the base portion in a state where the hooking portion and the hooked portion do not protrude from the coil component. In addition, by providing a latching portion at a location where the connecting portion of the terminal block is connected, the configuration in which the latching portion is latched to the latched portion and the engagement of the coupling portion to the one-end groove are mutually complemented. It is possible to increase the mounting strength of the core cover to the base portion.

またベース部は、複数の端子台の間を接続する接続部を複数の端子台と同じ個数有し、複数の接続部は、それぞれコアカバーの環状体に沿った円弧形状を成していることが好ましい。   In addition, the base portion has the same number of connection portions connecting the plurality of terminal blocks as the plurality of terminal blocks, and each of the plurality of connection portions has an arc shape along the annular body of the core cover. Is preferred.

この様な構成によると、ベース部の強度を増すことができる。またコアカバーに沿って接続部が配置されるため、接続部によりコアカバーを保護することができる。   According to such a configuration, the strength of the base portion can be increased. Further, since the connecting portion is disposed along the core cover, the core cover can be protected by the connecting portion.

また導線仕切部は、軸方向と直交する断面において、環状体の中心から外側に向かう方向で徐々に幅広になる形状を採ることが好ましい。   Moreover, it is preferable that the conducting wire partitioning portion has a shape that gradually becomes wider in the direction from the center of the annular body to the outside in a cross section orthogonal to the axial direction.

この様な構成によると、コアカバーにおいて環状体の外周位置での絶縁距離を確実に確保することができる。   According to such a structure, the insulation distance in the outer peripheral position of an annular body can be ensured reliably in a core cover.

また複数の端子台には、導線が継線される継線部を有し、複数の導線は、それぞれ両端近傍が継線部に継線されると共に、最端部分を実装基板に電気的に接続する実装端子として用いることが好ましい。   Further, the plurality of terminal blocks have a connecting portion to which the conducting wire is connected, and the plurality of conducting wires are connected to the connecting portion in the vicinity of both ends, and the end portion is electrically connected to the mounting substrate. It is preferable to use it as a mounting terminal to be connected.

この様な構成によると、新たに端子ピン等を設ける必要が無く、コイル部品の構造を簡略化することができる。   According to such a configuration, it is not necessary to newly provide a terminal pin or the like, and the structure of the coil component can be simplified.

本発明のコイル部品によれば、低背化することができる。   According to the coil component of the present invention, the height can be reduced.

本発明の実施の形態に係るコイル部品の斜視図。The perspective view of the coil components which concern on embodiment of this invention. 本発明の実施の形態に係るコイル部品のベース部の斜視図。The perspective view of the base part of the coil components which concern on embodiment of this invention. 本発明の実施の形態に係るコイル部品のコアカバーの(a)平面図、(b)正面図、(c)側面図。The (a) top view of the core cover of the coil components which concerns on embodiment of this invention, (b) Front view, (c) Side view. 図1のIV−IV線に沿ったコアカバーとベース部の断面図。Sectional drawing of the core cover and base part in alignment with the IV-IV line of FIG. 本発明の実施の形態の変形例に係るコイル部品の斜視図。The perspective view of the coil components which concern on the modification of embodiment of this invention.

以下、本発明の実施の形態に係るコイル部品について、図1から図4に基づき説明する。図1に示されるコイル部品であるラインフィルタ1は、ベース部2と、コア3と、円環状体のコアカバー4と、第一導線5、第二導線6とから構成されている。以下の記述においては、円環状体を成すコアカバー4の中心軸Zが延びる方向を軸方向、中心軸Zの周回りを周方向として定義し、軸方向の一端側を下側、他端側を上側として説明する。   Hereinafter, a coil component according to an embodiment of the present invention will be described with reference to FIGS. A line filter 1 that is a coil component shown in FIG. 1 includes a base portion 2, a core 3, an annular core cover 4, a first conductor 5, and a second conductor 6. In the following description, the direction in which the central axis Z of the core cover 4 forming the annular body extends is defined as the axial direction, the circumference of the central axis Z is defined as the circumferential direction, and one end side in the axial direction is defined as the lower side and the other end side. Is described as the upper side.

ベース部2は樹脂製であり、図2に示されるように、一対の端子台21、21と、一対の接続部24、24と、連結部25と、仕切板26と、一対の掛止部27、27とを主に備えて構成されている。またベース部2は、中心軸Z周りに180°回転させた時に同一形状を採るように構成されている。   The base part 2 is made of resin, and as shown in FIG. 2, a pair of terminal blocks 21, 21, a pair of connection parts 24, 24, a connecting part 25, a partition plate 26, and a pair of latching parts. 27 and 27 are mainly provided. Further, the base portion 2 is configured to take the same shape when rotated by 180 ° around the central axis Z.

一対の端子台21、21はそれぞれ同形状を成しており、中心軸Zを挟んで反対位置にそれぞれ配置されている。同形状であるので、一方の端子台21のみについて説明する。端子台21は、側壁部22と、平板部23とから構成されている。側壁部22は、軸方向に立設し、接続部24の後述の円弧形状と同じ曲率半径を有する内面を含む壁から構成され、接続部24と協働してコアカバー4が収容される収容空間2aを形成している。また側壁部22において内面の周方向の略中心位置であって軸方向における下端位置に連結部25が接続されている。平板部23は、側壁部22の上端位置から軸方向と直交する方向であって中心軸から離間する方向に延出され、軸方向と直交する平面状に構成されている。また平板部23の側壁部22からの延出方向端部であって、軸方向及び延出方向と直交する方向における両端部近傍には、第一導線5の一端近傍と、第二導線6の他端近傍とがそれぞれ継線される継線部である第一継線用凹部23a、第二継線用凹部23bがそれぞれ形成されている。第一継線用凹部23a、第二継線用凹部23bは平板部23の上面と下面とを貫通するようスリット状に軸方向と略平行に形成されており、第一導線5及び第二導線6が保持される位置の幅が第一導線5及び第二導線6の外形より僅かに小さくなるように形成されている。   The pair of terminal blocks 21 and 21 have the same shape, and are arranged at opposite positions with the central axis Z in between. Since it is the same shape, only one terminal block 21 will be described. The terminal block 21 includes a side wall portion 22 and a flat plate portion 23. The side wall portion 22 is constructed of a wall including an inner surface standing in the axial direction and having the same radius of curvature as a circular arc shape to be described later of the connection portion 24, and accommodates the core cover 4 in cooperation with the connection portion 24. A space 2a is formed. In addition, the connecting portion 25 is connected to a substantially central position in the circumferential direction of the inner surface of the side wall portion 22 and to a lower end position in the axial direction. The flat plate part 23 extends in a direction perpendicular to the axial direction from the upper end position of the side wall part 22 and away from the central axis, and is configured in a planar shape perpendicular to the axial direction. Moreover, it is the edge part of the extending direction from the side wall part 22 of the flat plate part 23, Comprising: In the vicinity of the both ends in the direction orthogonal to an axial direction and an extending direction, one end vicinity of the 1st conducting wire 5 and the 2nd conducting wire 6 A first connecting recess 23a and a second connecting recess 23b, which are connecting portions connected to the vicinity of the other end, are respectively formed. The first connecting recess 23a and the second connecting recess 23b are formed in a slit shape so as to pass through the upper surface and the lower surface of the flat plate portion 23 and are substantially parallel to the axial direction. The width of the position where 6 is held is formed to be slightly smaller than the outer shape of the first conducting wire 5 and the second conducting wire 6.

一対の接続部24、24は、それぞれ一対の端子台21、21の間に介在し一の端子台21と他の端子台21とを接続している。具体的には、一の端子台21の周方向一端及び他端に一の接続部24と他の接続部24とがそれぞれ接続され、他の端子台21の周方向一端及び他端に他の接続部24と一の接続部24とがそれぞれ接続されている。接続部24は、上下方向の幅が側壁部22と同じであって側壁部22と一体であり、中心軸Zを中心とする円弧状に構成され、端子台21と協働してコアカバー4を収容する収容空間2aを形成している。また図2及び図4に示されるように、接続部24の下端縁は、側壁部22の下端縁と同一平面上に位置するように構成されている。図2に示されるように、接続部24の下端には中心軸Zに向けて突出する略環状のリブ24Aが一連に設けられている。リブ24Aは、周方向一端及び他端が、一の端子台21の側壁部22と他の端子台21の側壁部22まで延びている。リブ24Aを設けることにより、接続部24の強度を増し、ベース部2の剛性を増している。   The pair of connection portions 24 and 24 are interposed between the pair of terminal blocks 21 and 21, respectively, and connect one terminal block 21 and the other terminal block 21. Specifically, one connection portion 24 and the other connection portion 24 are connected to one end and the other end in the circumferential direction of one terminal block 21, respectively, and the other connection portion 24 is connected to one end and the other end in the circumferential direction of the other terminal block 21. The connection part 24 and the one connection part 24 are connected to each other. The connecting portion 24 has the same vertical width as that of the side wall portion 22 and is integrated with the side wall portion 22. The connecting portion 24 is formed in an arc shape centered on the central axis Z and cooperates with the terminal block 21 to cover the core cover 4. Storage space 2a is formed. As shown in FIGS. 2 and 4, the lower end edge of the connection portion 24 is configured to be located on the same plane as the lower end edge of the side wall portion 22. As shown in FIG. 2, a substantially annular rib 24 </ b> A that protrudes toward the central axis Z is provided in series at the lower end of the connection portion 24. One end and the other end in the circumferential direction of the rib 24 </ b> A extend to the side wall portion 22 of one terminal block 21 and the side wall portion 22 of another terminal block 21. By providing the rib 24A, the strength of the connecting portion 24 is increased and the rigidity of the base portion 2 is increased.

連結部25は、中心軸Zと交わる位置を通過して軸方向と直交する方向に延出されて一の端子台21と他の端子台21とにそれぞれ接続され、延出される方向と直交する断面が軸方向を長辺とする長方形になるように構成されている。図4に示されるように、連結部25において、下端縁は、側壁部22、接続部24の下端縁と同一平面上に位置するように構成され、下端縁から上端縁までの距離(連結部25の軸方向長さ、以下連結部25の高さと定義する)は、後述の下側溝42a(図3(c))の溝深さと略同一になるように構成されている。また連結部25において、上述の断面における短辺方向の距離(以下、連結部25の幅と定義する)は、後述の下側溝42aの幅と略等しくなるように構成されている。   The connecting portion 25 passes through a position intersecting with the central axis Z, extends in a direction orthogonal to the axial direction, is connected to one terminal block 21 and the other terminal block 21, and is orthogonal to the extending direction. The cross section is configured to be a rectangle having a long side in the axial direction. As shown in FIG. 4, the lower end edge of the connecting portion 25 is configured to be flush with the lower end edges of the side wall portion 22 and the connecting portion 24, and the distance from the lower end edge to the upper end edge (the connecting portion). 25 is defined to be substantially the same as the groove depth of a lower groove 42a (FIG. 3C), which will be described later. Further, in the connecting portion 25, the distance in the short side direction (hereinafter, defined as the width of the connecting portion 25) in the above-described cross section is configured to be substantially equal to the width of the lower groove 42a described later.

仕切板26は、一の端子台21から他の端子台21に向かう方向において略中央位置となる連結部25の上端縁から上方に向けて延出し、連結部25と一体に構成されている。仕切板26の延出方向の先端に一の端子台21から他の端子台21に向かう方向であって延出方向と直交する方向に延びる端縁26Aが規定され、仕切板26の端縁26Aの両端から連結部25の上端縁の間に延びる縁部に一対の側縁26B、26Bが規定されている。   The partition plate 26 extends upward from the upper end edge of the connecting portion 25 that is substantially in the center in the direction from one terminal block 21 to the other terminal block 21, and is configured integrally with the connecting portion 25. An edge 26A extending in the direction from one terminal block 21 to the other terminal block 21 and orthogonal to the extending direction is defined at the leading end of the partition plate 26 in the extending direction, and the edge 26A of the partition plate 26 is defined. A pair of side edges 26 </ b> B and 26 </ b> B are defined on an edge extending between the both ends of the connecting portion 25 and the upper end edge of the connecting portion 25.

仕切板26において、一の側縁26Bから他の側縁26Bまでの間の距離は、コアカバー4の後述の貫通孔4a(図3(a))の直径と略同一になるように構成され、仕切板26の基部である連結部25の上端縁から端縁26Aまでの距離は、図4に示されるように、コアカバー4の、後述の下面41Aから上側リブ部42Bの上端縁までの距離と略等しくなるように構成されている。また仕切板26においては、その板厚が、連結部25の幅と等しくなるように構成されている。   In the partition plate 26, the distance from one side edge 26 </ b> B to the other side edge 26 </ b> B is configured to be substantially the same as the diameter of a through-hole 4 a (FIG. 3A) described later of the core cover 4. As shown in FIG. 4, the distance from the upper end edge of the connecting portion 25, which is the base portion of the partition plate 26, to the end edge 26 </ b> A is from the lower surface 41 </ b> A described later of the core cover 4 to the upper end edge of the upper rib portion 42 </ b> B. It is comprised so that it may become substantially equal to distance. Further, the partition plate 26 is configured such that the plate thickness is equal to the width of the connecting portion 25.

一対の掛止部27、27は、それぞれ一の端子台21と他の端子台21とに設けられており、略同一形状を採るため、一の掛止部27に設けられた係止部27のみについて説明する。掛止部27は、連結部25を挟んで周方向の一端側と他端側とに連結部25に接するように配置された掛止爪27Aと掛止爪27Bとを含んで構成されている。掛止爪27A及び掛止爪27Bは、それぞれ側壁部22の内面から中心軸Z側に向けて突出し、軸方向下側を向く下向面を備えるように構成されている。   The pair of latching portions 27, 27 are provided on one terminal block 21 and the other terminal block 21, respectively, and have substantially the same shape, so that the latching portion 27 provided on the one latching portion 27. Only that will be described. The latching portion 27 is configured to include a latching claw 27A and a latching claw 27B arranged so as to contact the coupling portion 25 at one end side and the other end side in the circumferential direction with the coupling portion 25 interposed therebetween. . The latching claws 27A and the latching claws 27B are configured to protrude from the inner surface of the side wall portion 22 toward the central axis Z side and have downward surfaces facing downward in the axial direction.

コア3は、図1に示されるように、断面が略長方形(図4)となるような環状体のトロイダルコアであり、コアカバー4内に収容されている。尚コア3はコアカバー4内に収容されるため、特に絶縁性は必要とせず、導体、絶縁体のいずれの素材を基材としてもよい。   As shown in FIG. 1, the core 3 is an annular toroidal core having a substantially rectangular cross section (FIG. 4), and is accommodated in the core cover 4. In addition, since the core 3 is accommodated in the core cover 4, insulation is not particularly required, and any material of a conductor or an insulator may be used as a base material.

コアカバー4は、図3(a)〜(c)に示されるように、中央に貫通孔4aが形成されて、略環状体を成しており、コア収容部41と一対の導線仕切部42と一対の被掛止部43とから主に構成され、コア収容部41が上下二分割になるように、上下方向に分割可能に構成されている。またコアカバー4は、軸方向において下側と上側とが対称な形状に構成されると共に、中心軸Z周りに180°回転させた時に同一形状を採るように構成されている。   As shown in FIGS. 3A to 3C, the core cover 4 is formed with a through hole 4 a at the center to form a substantially annular body, and includes a core housing portion 41 and a pair of conductor partition portions 42. And a pair of hooked portions 43, and the core housing portion 41 is configured to be split in the vertical direction such that the core housing portion 41 is split into two. The core cover 4 is configured so that the lower side and the upper side are symmetrical in the axial direction, and is configured to take the same shape when rotated 180 ° around the central axis Z.

コア収容部41は、図3(a)に示されるように、断面が略長方形(図4)の環状体に構成され、内部にコア3を収容可能な空間が形成されるように構成されている。また図3(a)〜(c)に示されるように、コア収容部41の表面には、下端側に位置する下面41Aと、上端側に位置する上面41Bと、貫通孔4aを画成し下面41Aと上面41Bとを接続する内周面41Cと、下面41Aと上面41Bとを接続する外周面41Dとが規定されている。また一対の導線仕切部42、42により上面41A〜外周面41Dは周方向で二分割されており、二分割された一方の領域に第一導線巻回領域4Aが規定され、他方に第二導線巻回領域4Bが規定されている。   As shown in FIG. 3A, the core accommodating portion 41 is configured to be a ring-shaped body having a substantially rectangular cross section (FIG. 4), and a space capable of accommodating the core 3 is formed therein. Yes. Further, as shown in FIGS. 3A to 3C, a lower surface 41 </ b> A located on the lower end side, an upper surface 41 </ b> B located on the upper end side, and a through hole 4 a are defined on the surface of the core housing portion 41. An inner peripheral surface 41C that connects the lower surface 41A and the upper surface 41B and an outer peripheral surface 41D that connects the lower surface 41A and the upper surface 41B are defined. Further, the upper surface 41A to the outer peripheral surface 41D are divided into two in the circumferential direction by the pair of conductive wire partitions 42, 42, the first conductive wire winding region 4A is defined in one of the two divided regions, and the second conductive wire is defined in the other. A winding region 4B is defined.

一対の導線仕切部42、42はそれぞれ同形状を成しており、コアカバー4の中心軸Zを挟んで反対に位置し、一の導線仕切部42が第一導線巻回領域4Aの周方向一端側と第二導線巻回領域4Bの周方向他端側とを区切り、他の導線仕切部42が第一導線巻回領域4Aの周方向他端側と第二導線巻回領域4Bの周方向一端側とを区切るように配置されている。一対の導線式リブ42、42は同形状であるので、一方の導線仕切部42のみについて説明する。導線仕切部42は、図3(b)及び(c)に示されるように、下面41Aから下側に向けて突出する下側リブ部42Aと、上面41Bから上側に向けて突出する上側リブ部42Bと、図3(a)に示されるように、内周面41Cから中心軸Zに向けて突出する内周リブ部42Cとが一連となって構成されている。図3(c)に示されるように、下側リブ部42Aには、中心軸Zに対する半径方向に延びる下側溝42aが形成され、上側リブ部42Bには中心軸Zに対する半径方向に延びる上側溝42bが形成され、図3(a)に示されるように、内周リブ部42Cには、軸方向に延びる内周側溝42cが形成され、この下側溝42a、内周側溝42c、上側溝42bは一連になっている。   The pair of conductor partition portions 42 and 42 have the same shape, are located opposite to each other with the central axis Z of the core cover 4 interposed therebetween, and one conductor partition portion 42 is in the circumferential direction of the first conductor winding region 4A. One end side is separated from the other end in the circumferential direction of the second conducting wire winding region 4B, and the other conducting wire partitioning portion 42 is arranged around the other end in the circumferential direction of the first conducting wire winding region 4A and the second conducting wire winding region 4B. It arrange | positions so that the direction one end side may be divided. Since the pair of conductor-type ribs 42 and 42 have the same shape, only one conductor partition part 42 will be described. As shown in FIGS. 3B and 3C, the conductive wire partitioning portion 42 includes a lower rib portion 42A that protrudes downward from the lower surface 41A and an upper rib portion that protrudes upward from the upper surface 41B. As shown in FIG. 3A, a series of 42B and an inner peripheral rib portion 42C protruding from the inner peripheral surface 41C toward the central axis Z are configured. As shown in FIG. 3C, a lower groove 42a extending in the radial direction with respect to the central axis Z is formed in the lower rib portion 42A, and an upper groove extending in the radial direction with respect to the central axis Z is formed in the upper rib portion 42B. As shown in FIG. 3A, the inner circumferential rib portion 42C is formed with an inner circumferential groove 42c extending in the axial direction. The lower groove 42a, the inner circumferential groove 42c, and the upper groove 42b are It is a series.

下側溝42a及び上側溝42b内において、溝の底面はそれぞれ下面41A及び上面41Bと面一であり、内周側溝42cにおいても溝の底面は内周面41Cと面一に成るように形成されている。また下側リブ部42A及び上側リブ部42Bの下面41A及び上面41Bからの突出量は、連結部25の高さと等しくなるように構成されている。故に、下側溝42a及び上側溝42bの溝深さは、連結部25の高さと等しくなる。また下側リブ部42A、内周リブ部42C、上側リブ部42Bは、下側溝42a、内周側溝42c、上側溝42bの幅が、連結部25の幅と等しくなるように構成されている。   In the lower groove 42a and the upper groove 42b, the bottom surface of the groove is flush with the lower surface 41A and the upper surface 41B, respectively, and also in the inner circumferential groove 42c, the bottom surface of the groove is flush with the inner circumferential surface 41C. Yes. Further, the protruding amounts of the lower rib portion 42A and the upper rib portion 42B from the lower surface 41A and the upper surface 41B are configured to be equal to the height of the connecting portion 25. Therefore, the groove depths of the lower groove 42 a and the upper groove 42 b are equal to the height of the connecting portion 25. The lower rib portion 42A, the inner peripheral rib portion 42C, and the upper rib portion 42B are configured such that the widths of the lower groove 42a, the inner peripheral groove 42c, and the upper groove 42b are equal to the width of the connecting portion 25.

また上側リブ部42Bにおいては、軸方向と直交する断面において、中心軸Zから半径方向外方に向かう方向で徐々に幅広になるように形状化されており、同様に下側リブ部42Aにおいても幅広になるように形状化されている。   Further, the upper rib portion 42B is shaped so as to gradually increase in the direction from the central axis Z toward the radially outward direction in a cross section orthogonal to the axial direction. Similarly, the lower rib portion 42A also has a shape. Shaped to be wide.

図(b)に示されるように、一対の被掛止部43、43は、それぞれ一の導線仕切部42と他の導線仕切部42とに対応した外周面41Dに設けられており、略同一形状を採るため、一の被掛止部43のみについて説明する。被掛止部43は、外周面41Dの下端位置において、下側溝42aを挟んで周方向の一端側と他端側とに下側リブ部42Aに接するように配置された被掛止爪43Aと被掛止爪43Bとを含んで構成されている。被掛止爪43A及び被掛止爪43Bは、それぞれ外周面41Dから反中心軸Z側に向けて突出し、軸方向上側を向く上向面を備えるように構成されている。また被掛止部43には、外周面41Dの上端位置に、軸方向と直交する平面を介して鏡面状に構成された疑似被掛止部43C、疑似被掛止部43Dを備えている。コアカバー4は上述のように上下対称な形状を採っているため、本実施の形態では特に使用しないが、製造時の利便性を考慮してこの様な構成を採っている。   As shown in the figure (b), the pair of hooked portions 43, 43 are provided on the outer peripheral surface 41D corresponding to one conductive wire partition portion 42 and the other conductive wire partition portion 42, respectively, and are substantially the same. In order to adopt the shape, only one hooked portion 43 will be described. The hooked portion 43 has a hooked claw 43A disposed at one end side and the other end side in the circumferential direction with the lower groove 42a in contact with the lower rib portion 42A at the lower end position of the outer peripheral surface 41D. It includes a hooked claw 43B. Each of the hooking claws 43A and the hooking claws 43B is configured to protrude from the outer peripheral surface 41D toward the anti-center axis Z side and have an upward surface facing the upper side in the axial direction. In addition, the hooked portion 43 includes a pseudo hooked portion 43C and a pseudo hooked portion 43D configured in a mirror shape through a plane orthogonal to the axial direction at the upper end position of the outer peripheral surface 41D. Since the core cover 4 has a vertically symmetrical shape as described above, it is not particularly used in the present embodiment, but such a configuration is adopted in consideration of convenience during manufacturing.

第一導線5及び第二導線6は、いずれも絶縁体が被覆された被覆導線であり、図1に示されるように、それぞれ第一導線巻回領域4A及び第二導線巻回領域4Bに巻回されてコイル5A、6Aを形成している。このコイル5A、6Aは、軸方向における上端及び下端が、それぞれ上側リブ部42Bの上端縁及び下側リブ部42Aの下端縁と略同じ、若しくは軸方向において上側リブ部42Bの上端縁及び下側リブ部42Aの下端縁より内方に位置するように巻回されている。第一導線巻回領域4A及び第二導線巻回領域4Bは、一対の導線仕切部42、42によって仕切られているため、第一導線巻回領域4Aに巻回された第一導線5と第二導線巻回領域4Bに巻回された第二導線6とが接触することは防がれ、短絡等を防止することができる。   The first conductor 5 and the second conductor 6 are both coated conductors coated with an insulator, and are wound around the first conductor winding region 4A and the second conductor winding region 4B, respectively, as shown in FIG. The coils 5A and 6A are formed by being rotated. In the coils 5A and 6A, the upper end and the lower end in the axial direction are substantially the same as the upper end edge of the upper rib portion 42B and the lower end edge of the lower rib portion 42A, respectively, or the upper end edge and the lower side of the upper rib portion 42B in the axial direction. It is wound so as to be located inward from the lower end edge of the rib portion 42A. Since the first conducting wire winding region 4A and the second conducting wire winding region 4B are partitioned by the pair of conducting wire partitioning portions 42, 42, the first conducting wire 5 wound around the first conducting wire winding region 4A and the first conducting wire winding region 4B are separated from each other. Contact with the second conductor 6 wound around the two-conductor winding region 4B is prevented, and a short circuit or the like can be prevented.

コア収容部41内にコア3を収容し、第一導線巻回領域4A及び第二導線巻回領域4Bに第一導線5及び第二導線6を巻回してコイル5A、5Bを形成した状態で、コアカバー4をベース部2に装着する。装着に際しては、一対の導線仕切部42、42のそれぞれの下側溝42a、42a内に連結部25を収容し、それぞれの内周側溝42c、42c内に仕切板26のそれぞれの側縁26B、26Bが収容されるようにベース部2にコアカバー4を組合せる。またコアカバー4の一対の被掛止部43、43がベース部2の一対の掛止部27、27を乗り越えて、被掛止爪43A、43Bの上向面を掛止爪27A、27Bの下向面と当接させる。この様な構成を採ることにより、コアカバー4がベース部2から脱落することが抑制される。また下側溝42aと連結部25とが係合し、かつ内周側溝42cと仕切板26とが係合することにより、ベース部2に対するコアカバー4のぐらつき等が抑制され脱落を更に抑制することができる。   In a state in which the core 3 is accommodated in the core accommodating portion 41 and the first conductor 5 and the second conductor 6 are wound around the first conductor winding region 4A and the second conductor winding region 4B to form the coils 5A and 5B. The core cover 4 is attached to the base portion 2. When mounting, the connecting portion 25 is accommodated in the lower grooves 42a and 42a of the pair of conductive wire partitions 42 and 42, and the side edges 26B and 26B of the partition plate 26 are stored in the inner peripheral grooves 42c and 42c. The core cover 4 is combined with the base portion 2 so as to be accommodated. Further, the pair of hooked portions 43, 43 of the core cover 4 get over the pair of hooking portions 27, 27 of the base portion 2, and the upper surfaces of the hooked claws 43A, 43B are placed on the hooking claws 27A, 27B. Make contact with the downward surface. By adopting such a configuration, the core cover 4 is prevented from dropping from the base portion 2. Further, when the lower groove 42a and the connecting portion 25 are engaged, and the inner peripheral groove 42c and the partition plate 26 are engaged, the wobbling of the core cover 4 with respect to the base portion 2 is suppressed, and the dropping is further suppressed. Can do.

コアカバー4のベース部2への装着と同時、若しくは前後して第一導線5の両端及び第二導線6の両端を一対の端子台21、21に装着する。具体的には、図1に示されるように、第一導線5の一端近傍を第一導線巻回領域4Aに隣接する一の端子台21の第一継線用凹部23aに挿入し一端を平板部23から下方に垂下させ、他端近傍を第一導線巻回領域4Aに隣接する他の端子台21の第二継線用凹部23bに挿入し他端を平板部23から下方に垂下させている。同様に第二導線6の一端近傍を他の端子台21の第一継線用凹部23aに挿入し一端を平板部23から下方に垂下させ、他端近傍を一の端子台21の第二継線用凹部23bに挿入し他端を平板部23から下方に垂下させている。それぞれの第一継線用凹部23a、第二継線用凹部23bは上述のように第一導線5、第二導線6の外径より狭いため、単に第一導線5、第二導線6をそれぞれの第一継線用凹部23a、第二継線用凹部23bに挿入することにより、端子台21、21で第一導線5、第二導線6を確実に保持することができる。   The both ends of the first conductor 5 and the both ends of the second conductor 6 are attached to the pair of terminal blocks 21 and 21 at the same time as or before and after the attachment of the core cover 4 to the base portion 2. Specifically, as shown in FIG. 1, the vicinity of one end of the first conductor 5 is inserted into the first connection recess 23a of one terminal block 21 adjacent to the first conductor winding region 4A, and the one end is flat. The other end is suspended from the flat plate portion 23 while the other end is inserted into the second connection recess 23b of the other terminal block 21 adjacent to the first conductor winding region 4A. Yes. Similarly, the vicinity of one end of the second conducting wire 6 is inserted into the first connection recess 23 a of the other terminal block 21, one end is suspended downward from the flat plate portion 23, and the vicinity of the other end is connected to the second connection of the one terminal block 21. The other end is suspended downward from the flat plate portion 23 by being inserted into the line recess 23b. Since the first connecting recess 23a and the second connecting recess 23b are narrower than the outer diameters of the first conducting wire 5 and the second conducting wire 6 as described above, the first conducting wire 5 and the second conducting wire 6 are simply connected to each other. The first conductor 5 and the second conductor 6 can be securely held by the terminal blocks 21 and 21 by being inserted into the first conductor recess 23a and the second conductor recess 23b.

ベース部2にコアカバー4が装着され、第一導線5及び第二導線6が端子台21、21に継線された状態でラインフィルタ1が完成する。このラインフィルタ1においては、上述のように、連結部25が下側リブ部42Aの下側溝42a内に収容されることによりコアカバー4がベース部2に装着される。この状態では、図4に示されるように、導線仕切部42が設けられたコアカバー4の一端側端部である下側リブ部42Aの突出方向先端縁とベース部2の一端側端部である連結部25の下端縁とが同一平面上にあるため、ラインフィルタ1の一端側端部とコアカバー4の一端側端部とを同一平面上とすることができる。よってコアカバー4が装着されるベース部2の肉厚がラインフィルタ1の上背に含まれることが無く、ラインフィルタ1の上背をコアカバー4の上背により定めることができ、ラインフィルタ1の低背化を図ることができる。   The core cover 4 is attached to the base portion 2, and the line filter 1 is completed in a state where the first conductor 5 and the second conductor 6 are connected to the terminal blocks 21 and 21. In the line filter 1, the core cover 4 is attached to the base portion 2 by housing the connecting portion 25 in the lower groove 42a of the lower rib portion 42A as described above. In this state, as shown in FIG. 4, at the leading edge in the protruding direction of the lower rib portion 42 </ b> A that is one end side end portion of the core cover 4 provided with the conducting wire partitioning portion 42 and one end side end portion of the base portion 2. Since the lower end edge of a certain connecting portion 25 is on the same plane, the one end of the line filter 1 and the one end of the core cover 4 can be on the same plane. Therefore, the thickness of the base portion 2 to which the core cover 4 is attached is not included in the upper back of the line filter 1, and the upper back of the line filter 1 can be determined by the upper back of the core cover 4. Can be reduced in height.

またラインフィルタ1では、コアカバー4をベース部2に装着する際に、内周リブ部42Cの内周側溝42cと仕切板26の側縁26Bとが係合する構成を採る。特に仕切板26の一の側縁26Bから他の側縁26Bまでの距離は貫通孔4aの直径と略等しいため、溝の底面が内周面41Cと面一であり溝の幅が仕切板26の厚さと略等しい内周側溝42cと、仕切板26とは隙間ができない状態で係合する。よって連結部25と導線仕切部42の下側リブ部42Aとの係合と相俟って、内周側溝42cと側縁26Bとが係合することにより確実にベース部2にコアカバー4を装着することができる。また、仕切板26及び導線仕切部42はそれぞれ第一導線巻回領域4Aと第二導線巻回領域4Bとの異なる巻回領域に巻回された第一導線5、第二導線6を仕切っているが、内周側溝42cと側縁26Bとの間に隙間ができないように内周リブ部42Cと仕切板26とが係合するため第一導線5から第二導線6までの間の沿面距離を稼ぐことができ、より確実に隣り合う導線間の絶縁を図ることができる。   Further, the line filter 1 adopts a configuration in which the inner peripheral side groove 42c of the inner peripheral rib portion 42C and the side edge 26B of the partition plate 26 are engaged when the core cover 4 is mounted on the base portion 2. In particular, since the distance from one side edge 26B of the partition plate 26 to the other side edge 26B is substantially equal to the diameter of the through hole 4a, the bottom surface of the groove is flush with the inner peripheral surface 41C, and the width of the groove is the partition plate 26. The inner circumferential side groove 42c, which is substantially equal to the thickness, and the partition plate 26 engage with each other in a state where there is no gap. Therefore, in combination with the engagement between the connecting portion 25 and the lower rib portion 42A of the conductive wire partitioning portion 42, the core cover 4 is securely attached to the base portion 2 by the engagement of the inner peripheral side groove 42c and the side edge 26B. Can be installed. Moreover, the partition plate 26 and the conducting wire partitioning part 42 partition the first conducting wire 5 and the second conducting wire 6 wound in different winding regions of the first conducting wire winding region 4A and the second conducting wire winding region 4B, respectively. However, the creeping distance between the first conductor 5 and the second conductor 6 because the inner rib 42C and the partition plate 26 are engaged so that there is no gap between the inner groove 42c and the side edge 26B. Can be obtained, and insulation between adjacent conductors can be achieved more reliably.

また下側リブ部42Aの突出量は、連結部25の高さと等しく成るように最適化されている。具体的には、下側溝42a内に連結部25を収容可能な最低限の突出量になるように構成されているため、下面41Aからの突出量を抑えられる。上述のようにラインフィルタ1の上背は、コアカバー4の上背に起因するため、この様な構成を採ることによりラインフィルタ1の低背化を更に図ることができる。   Further, the protruding amount of the lower rib portion 42 </ b> A is optimized so as to be equal to the height of the connecting portion 25. Specifically, since it is configured to have a minimum protruding amount that can accommodate the connecting portion 25 in the lower groove 42a, the protruding amount from the lower surface 41A can be suppressed. Since the upper back of the line filter 1 is caused by the upper back of the core cover 4 as described above, the line filter 1 can be further reduced in height by adopting such a configuration.

またコアカバー4は、上下方向において対称となる構成を採っているため、製造時にコアカバー4の上下を考慮する必要が無く、製造を簡略化することができる。また上側リブ部42Bも下側リブ部42Aと同様の突出量を採るように構成されているため、導線仕切部42が設けられたコアカバー4の下側から上側までの距離を最大限短くすることができる。故にラインフィルタ1の低背化を更に図ることができる。   Further, since the core cover 4 has a symmetrical configuration in the vertical direction, it is not necessary to consider the top and bottom of the core cover 4 during manufacturing, and the manufacturing can be simplified. Further, since the upper rib portion 42B is also configured to take the same amount of protrusion as the lower rib portion 42A, the distance from the lower side to the upper side of the core cover 4 provided with the conductive wire partitioning portion 42 is minimized. be able to. Therefore, the line filter 1 can be further reduced in height.

また仕切板26は、上述のように連結部25から端縁26Aまでの距離が、下面41Aから上側リブ部42Bの上端縁までの距離と略等しくなるように構成されているため、図4に示されるように、上下方向における端縁26Aの位置が上側リブ部42Bの上端縁と略等しくなる。故に仕切板26がコアカバー4より上側に突出することが抑制されるので、ラインフィルタ1の低背化を更に図ることができる。   Further, as described above, the partition plate 26 is configured so that the distance from the connecting portion 25 to the end edge 26A is substantially equal to the distance from the lower surface 41A to the upper end edge of the upper rib portion 42B. As shown, the position of the edge 26A in the vertical direction is substantially equal to the upper edge of the upper rib portion 42B. Therefore, since the partition plate 26 is prevented from protruding above the core cover 4, the line filter 1 can be further reduced in height.

また掛止部27が連結部25を挟んで周方向の一端側と他端側とに連結部25に接するように配置され、被掛止部43がこの掛止部27と掛止するように構成されることにより、掛止部27及び被掛止部42がラインフィルタ1から出っ張ることがない状態で、コアカバー4をベース部2に装着することができる。また端子台21の連結部25が接続される箇所に掛止部27を設けることにより、被掛止部42への掛止部27の掛止と連結部25への下側溝42a内への係合とを相互補完させ、コアカバー4のベース部2への装着強度を増すことができる。   Further, the latching portion 27 is arranged on one end side and the other end side in the circumferential direction with the coupling portion 25 interposed therebetween so as to contact the coupling portion 25, and the latched portion 43 is latched with the latching portion 27. By being configured, the core cover 4 can be attached to the base portion 2 in a state where the hooking portion 27 and the hooked portion 42 do not protrude from the line filter 1. Further, by providing a latching portion 27 at a location where the connecting portion 25 of the terminal block 21 is connected, the latching portion 27 is latched to the latched portion 42 and the engaging portion 25 is engaged in the lower groove 42a. The strength of mounting the core cover 4 on the base portion 2 can be increased.

またベース部2においては、一対の端子台21、21を接続する一対の接続部24、24を備えており、この接続部24、24により、ベース部2の強度を増すことができる。またコアカバー4に沿って接続部21、21が配置されるため、接続部21、21によりコアカバー4を保護することができる。   The base portion 2 includes a pair of connection portions 24 and 24 for connecting the pair of terminal blocks 21 and 21, and the strength of the base portion 2 can be increased by the connection portions 24 and 24. Moreover, since the connection parts 21 and 21 are arrange | positioned along the core cover 4, the core cover 4 can be protected by the connection parts 21 and 21. FIG.

また導線仕切部42は、上述のように中心軸Zから外側に向かう方向で徐々に幅広になるように形状化されているので、コアカバー4において環状体の外周位置での隣り合う第一導線5と第二導線6との間の絶縁距離を確実に確保することができる。更に導線仕切部42が幅広に形状化されることにより、被掛止部43が接する下側リブ42Aの外周面41D側を幅広になる。上述のように、被掛止部43は、外周面41Dで下側リブ部42Aに接するように構成されているが、この接する部分が幅広になることにより、被掛止部43を配置できる位置を大きく採ることができ、被掛止部43の設置の自由度を増すことができる。また被掛止部43を大きくすることができる。   Moreover, since the conducting wire partition part 42 is shaped so as to gradually increase in the direction from the central axis Z to the outside as described above, the adjacent first conducting wires at the outer peripheral position of the annular body in the core cover 4. The insulation distance between 5 and the second conductor 6 can be ensured reliably. Furthermore, when the conducting wire partitioning portion 42 is formed in a wide shape, the outer peripheral surface 41D side of the lower rib 42A with which the hooked portion 43 is in contact is widened. As described above, the hooked portion 43 is configured to be in contact with the lower rib portion 42A on the outer peripheral surface 41D, but the position where the hooked portion 43 can be disposed by making the contacted portion wider. Thus, the degree of freedom of installation of the hooked portion 43 can be increased. Moreover, the to-be-latched part 43 can be enlarged.

また第一導線6及び第二導線6のそれぞれの両端は、平板部23からそれぞれ垂下するように構成されているが、この様な構成によると、第一導線6及び第二導線6のそれぞれの両端を、図示せぬ基板に電気的接続される端子ピンとして用いることができる。故に新たに端子ピン等を設ける必要が無く、ラインフィルタ1の構造を簡略化することができる。   Further, both ends of the first conducting wire 6 and the second conducting wire 6 are configured to hang down from the flat plate portion 23, respectively. According to such a configuration, each of the first conducting wire 6 and the second conducting wire 6 is configured. Both ends can be used as terminal pins that are electrically connected to a substrate (not shown). Therefore, it is not necessary to newly provide a terminal pin or the like, and the structure of the line filter 1 can be simplified.

本発明によるコイル部品は上述の実施の形態に限定されず、特許請求の範囲に記載された範囲で種々の改良や変形が可能である。例えば本実施の形態では二本の導線を用いた場合について説明したが、これに限らず三本の導線を用いてもよい。この場合には、リング状のコアカバーを周方向に三等分してコイルを形成し、そのコイルの間に導線仕切部及び仕切板が配置されるように構成すればよい。   The coil component according to the present invention is not limited to the above-described embodiment, and various improvements and modifications can be made within the scope described in the claims. For example, in the present embodiment, the case where two conductive wires are used has been described, but not limited to this, three conductive wires may be used. In this case, the ring-shaped core cover may be divided into three equal parts in the circumferential direction to form a coil, and the conductive wire partitioning portion and the partition plate may be arranged between the coils.

また図5に示されるようなベース部102を用いたラインフィルタ101であってもよい。図5に示される構成においてコアカバー4、第一導線5、第二導線6に係る構成は、図1等に示されるコアカバー4等と同様な構成を採っており、詳細な説明は省略する。またベース部102においても、基本的な構成は図1等に示されるベース部2と同じであるため、差異部分のみについて説明する。ベース部102の一対の端子台121において、一の端子台121の平板部123には、第一継線用凹部123a近傍であって第一継線用凹部123aと導線仕切部41との間に第一導線5の一端側部分の上方への移動を規制する第一規制部材123Aが設けられており、第二継線用凹部123b近傍であって第二継線用凹部123aと導線仕切部41との間に第二導線6の他端側部分の上方への移動を規制する第二規制部材123Bが設けられている。   Moreover, the line filter 101 using the base part 102 as shown in FIG. 5 may be used. In the configuration shown in FIG. 5, the configuration related to the core cover 4, the first conducting wire 5, and the second conducting wire 6 adopts the same configuration as the core cover 4 etc. shown in FIG. . In the base unit 102, the basic configuration is the same as that of the base unit 2 shown in FIG. In the pair of terminal blocks 121 of the base portion 102, the flat plate portion 123 of the one terminal block 121 is in the vicinity of the first connection recess portion 123 a and between the first connection recess portion 123 a and the conductor partition portion 41. A first restricting member 123A that restricts the upward movement of the one end portion of the first conducting wire 5 is provided, in the vicinity of the second connecting recess portion 123b, and in the vicinity of the second connecting recess portion 123a and the conducting wire partitioning portion 41. Is provided with a second restricting member 123B that restricts the upward movement of the other end portion of the second conductor 6.

具体的には、第一規制部材123A、第二規制部123Bの両方は、いずれも平板部123と平行に延びる腕部を備えており、第一導線5と第二導線6とがそれぞれの腕部と平板部123との間を通るように配線し、その後に第一継線用凹部123a、第二継線用凹部123bに継線している。   Specifically, both the first restricting member 123A and the second restricting portion 123B include arm portions extending in parallel with the flat plate portion 123, and the first conducting wire 5 and the second conducting wire 6 are the respective arms. Wiring is made so as to pass between the flat plate portion 123 and the flat plate portion 123, and thereafter connected to the first connecting recess portion 123a and the second connecting recess portion 123b.

また仕切板126において端縁126Aは、平板部123と平行かつ仕切板126の板厚よりも幅広な平面を含んで構成されており、この平面に捺印等が可能になっている。   In addition, the edge 126A of the partition plate 126 is configured to include a plane that is parallel to the flat plate portion 123 and wider than the plate thickness of the partition plate 126, and marking or the like is possible on this plane.

上述したように、第一継線用凹部123a、第二継線用凹部123bにて継線された第一導線5及び第二導線6のそれぞれの端部は、平板部123から垂下されて端子ピンとしての役割を果たしている。しかし、端子ピンとしての役割を果たす第一導線5及び第二導線6のそれぞれの端部は、単に第一継線用凹部123a、第二継線用凹部123bに挿入されているだけであって過度の拘束は受けていないため、図示せぬ基板への実装時に第一継線用凹部123a、第二継線用凹部123bから抜けてしまうおそれがある。しかし、第一規制部材123A、第二規制部材123Bにより、第一導線5及び第二導線6のそれぞれの端部の上方への移動が規制されているため、第一導線5及び第二導線6のそれぞれの端部が端子ピンとして確実に機能することができる。   As described above, the end portions of the first conducting wire 5 and the second conducting wire 6 connected by the first connecting recess portion 123a and the second connecting recess portion 123b are suspended from the flat plate portion 123 to be terminals. It plays a role as a pin. However, the end portions of the first conducting wire 5 and the second conducting wire 6 that serve as terminal pins are merely inserted into the first connecting recess portion 123a and the second connecting recess portion 123b. Since excessive restraint is not received, there is a possibility that the first connection recess 123a and the second connection recess 123b may come off during mounting on a substrate (not shown). However, since the upward movement of the respective ends of the first conductor 5 and the second conductor 6 is restricted by the first restricting member 123A and the second restricting member 123B, the first conductor 5 and the second conductor 6 are controlled. Each end of the can function reliably as a terminal pin.

1・・ラインフィルタ 2・・ベース部 2a・・収容空間 3・・コア
4・・コアカバー 4A・・第一導線巻回領域 4B・・第二導線巻回領域
4a・・貫通孔 5・・第一導線 5A・・コイル 6・・第二導線 6A・・コイル
21・・端子台 22・・側壁部 23・・平板部 23a・・第一継線用凹部
23b・・第二継線用凹部 24・・接続部 24A・・リブ 25・・連結部
26・・仕切板 26A・・端縁 26B・・側縁 27・・掛止部 27A・・掛止爪
27B・・掛止爪 41・・コア収容部 41A・・下面 41B・・上面
41C・・内周面 41D・・外周面 42・・導線仕切部 42A・・下側リブ部
42B・・上側リブ部 42C・・内周リブ部 42a・・下側溝 42b・・上側溝
42c・・内周側溝 43・・被掛止部 43A・・被掛止爪 43B・・被掛止爪
43C・・疑似被掛止部 43D・・疑似被掛止部
DESCRIPTION OF SYMBOLS 1 ... Line filter 2 ... Base part 2a ... Accommodating space 3 ... Core 4 ... Core cover 4A ... First conductor winding area 4B ... Second conductor winding area 4a ... Through hole 5 ... 1st conducting wire 5A ·· Coil 6 · · 2nd conducting wire 6A · · Coil 21 · · Terminal block 22 · · Side wall portion 23 · · Flat plate portion 23a · · First connection recess 23b · · Second connection recess 24 ·· Connection portion 24A · · Rib 25 · · Connection portion 26 · · Partition plate 26A · · Edge 26B · · Side edge 27 · · Latch 27A · · Latch claw 27B · · Claw 41 · · · Core housing portion 41A ... Lower surface 41B ... Upper surface 41C ... Inner circumferential surface 41D ... Outer circumferential surface 42 ... Conductor partition 42A ... Lower rib portion 42B ... Upper rib portion 42C ... Inner circumferential rib portion 42a・ Lower groove 42b ・ ・ Upper groove 42c ・ ・ Inner circumferential groove 43 ・ ・ Hook part 43A ・ ・Pawl 43B ·· the pawl 43C ·· pseudo the hook portion 43D ·· pseudo the hook portion

Claims (11)

トロイダルコアと、
該トロイダルコアを収容し貫通孔が形成されて略環状体を成すコアカバーと、
該コアカバーに巻回されてそれぞれコイルを形成する複数の導線と、
該複数の導線のそれぞれの端部が連結される複数の端子台と該複数の端子台を互いに接続する連結部とを有し該コアカバーが装着されるベース部と、を備え、
該コアカバーには、該環状体の軸方向における一端面から該軸方向の一端側に突出し該環状体の半径方向に延びる一端側リブ部を含んで構成される導線仕切部が該導線の本数と同数設けられると共に、隣り合う該導線仕切部の間に一の該導線が巻回される導線巻回領域が規定され、
該一端側リブ部には、該半径方向に延び該連結部が係合する一端側溝が形成され、
該連結部は、該軸方向一端側の一端縁と該軸方向他端側の他端縁とを有し、該他端縁は該一端側溝内に収容されて該コアカバーと係合すると共に、該貫通孔内に延出され該貫通孔内において該導線仕切部と協働して複数の該導線巻回領域を区切る位置に配置される仕切板が該他端縁に設けられていることを特徴とするコイル部品。
Toroidal core,
A core cover that accommodates the toroidal core and has a through-hole to form a substantially annular body;
A plurality of conductive wires wound around the core cover to form coils, respectively;
A plurality of terminal blocks to which the respective ends of the plurality of conducting wires are coupled, and a base unit to which the core cover is attached, the coupling unit connecting the terminal blocks to each other,
The core cover has a conductive wire partition portion configured to include one end side rib portion that protrudes from one end surface in the axial direction of the annular body to one end side in the axial direction and extends in the radial direction of the annular body. A conductive wire winding region in which one conductive wire is wound between the adjacent conductive wire partitioning portions is defined,
The one end side rib part is formed with one end side groove extending in the radial direction and engaging with the connecting part,
The connecting portion has one end edge on one end side in the axial direction and the other end edge on the other end side in the axial direction, and the other end edge is received in the groove on the one end side and engages with the core cover. A partition plate extending in the through hole and disposed at a position that divides the plurality of conductor winding regions in the through hole in cooperation with the conductor partition portion is provided at the other end edge. Coil parts characterized by
該一端縁は該ベース部の一端側端部を成して該一端側リブ部の突出方向の端部と略同一平面上に位置し、該一端縁から該他端縁までの距離が該一端側溝の深さと略同一若しくは短くなるように構成されることを特徴とする請求項1に記載のコイル部品。   The one end edge constitutes one end side end portion of the base portion and is located substantially on the same plane as the end portion in the protruding direction of the one end side rib portion, and the distance from the one end edge to the other end edge is the one end edge The coil component according to claim 1, wherein the coil component is configured to be substantially the same as or shorter than a depth of the side groove. それぞれの該導線仕切部は、該コアカバーの該貫通孔を画成する内周面から該環状体の中心に向けて突出し該内周面において該軸方向に延びる内周リブ部を有し、
該仕切板は、該貫通孔内に延出される延出方向延び内周リブ部と係合する側縁を該導線仕切部の個数と同数有し、
該内周リブ部には、該軸方向に延び該仕切板の一の該側縁と係合する内周側溝が形成され、
それぞれの該端子台には該導線仕切部に対して一方の該導線巻回領域側と他方の該導線巻回領域側とに配置された一対の継線部を有し、
一の該導線は、一方の該導線巻回領域に巻回された状態で、一方の該導線巻回領域に隣り合う一の該端子台の一方の該導線巻回領域側に位置する該継線部と、一方の該導線巻回領域に隣り合う他の該端子台の一方の該導線巻回領域側に位置する該継線部と、にそれぞれ両端が継線されることを特徴とする請求項1または請求項2のいずれかに記載のコイル部品。
Each of the conductive wire partitioning portions has an inner peripheral rib portion that protrudes from the inner peripheral surface defining the through hole of the core cover toward the center of the annular body and extends in the axial direction on the inner peripheral surface,
The partition plate has the same number of side edges as the number of the conductive wire partitioning portions that engage with the inner circumferential rib portion extending in the extending direction extending into the through hole,
The inner circumferential rib portion is formed with an inner circumferential groove that extends in the axial direction and engages with the side edge of the partition plate.
Each of the terminal blocks has a pair of connecting portions disposed on one side of the conducting wire winding region and on the other side of the conducting wire winding region with respect to the conducting wire partition portion,
One of the conductors is wound around one of the conductor winding regions, and the joint located on one conductor winding region side of the one terminal block adjacent to the one conductor winding region. Both ends are connected to the wire portion and the connecting portion located on the one winding region side of the other terminal block adjacent to the one conductor winding region, respectively. The coil component according to claim 1.
該一端側リブ部は該連結部の該一端から該他端までの該距離と等しい突出量に成るように構成され、該一端側溝は該連結部の該一端から該他端までの該距離と等しい深さに形成されていることを特徴とする請求項1から請求項3のいずれか一に記載のコイル部品。   The one end side rib portion is configured to have a protruding amount equal to the distance from the one end to the other end of the connecting portion, and the one end side groove is set to the distance from the one end to the other end of the connecting portion. The coil component according to any one of claims 1 to 3, wherein the coil component is formed to have an equal depth. 該導線仕切部は、該コアカバーの該軸方向における他端面から該軸方向の他端側に突出し該半径方向に延びる他端側リブ部を有し、
該一端側リブ部の突出量は、該導線巻回領域の該一端面から、該導線巻回領域に巻回された該導線の該軸方向における一端までの距離と略等しくなるように構成され
該他端側リブ部の突出量は、該導線巻回領域の該他端面から、該導線巻回領域に巻回された該導線の該軸方向における他端までの距離と略等しくなるように構成されていることを特徴とする請求項1から請求項4のいずれか一に記載のコイル部品。
The conductive wire partitioning portion has a rib portion on the other end side that protrudes from the other end surface in the axial direction of the core cover to the other end side in the axial direction and extends in the radial direction,
The protruding amount of the one end side rib portion is configured to be substantially equal to the distance from the one end surface of the conductor winding region to one end in the axial direction of the conductor wound around the conductor winding region. The protruding amount of the other end side rib portion is substantially equal to the distance from the other end face of the conductor winding region to the other end in the axial direction of the conductor wound around the conductor winding region. It is comprised, The coil component as described in any one of Claims 1-4 characterized by the above-mentioned.
該コアカバーは、該軸方向において一端側と他端側とが対称な形状に形成されていることを特徴とする請求項5に記載のコイル部品。   The coil component according to claim 5, wherein the core cover is formed in a shape in which one end side and the other end side are symmetrical in the axial direction. 該仕切板は、該貫通孔内に延出される延出方向の先端に、該延出方向と直交する方向に延びる端縁を有し、
該端縁と、該他端側リブ部の該軸方向他端側端部とは、同一平面に位置するように構成されていることを特徴とする請求項5または請求項6のいずれかに記載のコイル部品。
The partition plate has an end edge extending in a direction orthogonal to the extending direction at a distal end in the extending direction extending into the through hole,
7. The structure according to claim 5, wherein the end edge and the end portion on the other end side in the axial direction of the rib portion on the other end side are configured to be located on the same plane. The coil component described.
該端子台において該連結部が接続される箇所には、該軸方向と直交する方向に並んで該連結部を間に挟んだ一対の掛止部が設けられ、
該コアカバーには、該一対の掛止部が掛止する被掛止部が設けられていることを特徴とする請求項1から請求項7のいずれか一に記載のコイル部品。
In the terminal block where the connecting portion is connected, a pair of latching portions are provided side by side in the direction perpendicular to the axial direction with the connecting portion interposed therebetween,
The coil component according to any one of claims 1 to 7, wherein the core cover is provided with a hooked portion on which the pair of hooking portions are hooked.
該ベース部は、該複数の端子台の間を接続する接続部を該複数の端子台と同じ個数有し、
該複数の接続部は、それぞれ該コアカバーの該環状体に沿った円弧形状を成していることを特徴とする請求項1から請求項8のいずれか一に記載のコイル部品。
The base portion has the same number of connection portions that connect the plurality of terminal blocks as the plurality of terminal blocks,
The coil component according to any one of claims 1 to 8, wherein each of the plurality of connecting portions has an arc shape along the annular body of the core cover.
該導線仕切部は、該軸方向と直交する断面において、該環状体の中心から外側に向かう方向で徐々に幅拡になる形状を採ることを特徴とする請求項1から請求項9のいずれか一に記載のコイル部品。   10. The conductive wire partitioning portion according to claim 1, wherein the conductive wire partitioning portion has a shape that gradually widens in a direction from the center of the annular body to the outside in a cross section orthogonal to the axial direction. The coil component according to one. 該複数の端子台には、該導線が継線される継線部を有し、
該複数の導線は、それぞれ両端近傍が該継線部に継線されると共に、最端部分を実装基板に電気的に接続する実装端子として用いることを特徴とする請求項1から請求項10のいずれか一に記載のコイル部品。
The plurality of terminal blocks have a connecting portion to which the conducting wire is connected,
11. The plurality of conductive wires are used as mounting terminals that are respectively connected to the connecting portion at both ends and electrically connected to the mounting substrate at the endmost portion. The coil component according to any one of the above.
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