JP2011058531A - Seal structure - Google Patents

Seal structure Download PDF

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JP2011058531A
JP2011058531A JP2009207093A JP2009207093A JP2011058531A JP 2011058531 A JP2011058531 A JP 2011058531A JP 2009207093 A JP2009207093 A JP 2009207093A JP 2009207093 A JP2009207093 A JP 2009207093A JP 2011058531 A JP2011058531 A JP 2011058531A
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heat insulating
insulating material
sheet material
main body
flange
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JP5327629B2 (en
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Yukihiko Shimoda
幸彦 下田
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Nichias Corp
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Nichias Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To achieve good sealing of a clearance between a spindle in a furnace of a type, such as a roller hearth furnace, heating heated objects while carrying them with a plurality of rollers installed in the furnace and a through-hole of a furnace wall and through-holes of the buildings of a bearing housing, or a clearance between a pipe extended between two buildings and exposed therefrom and a through-hole with simple installation work, while insulating the spindle or the pipe. <P>SOLUTION: Heat insulating material made by bonding inorganic fiber and metallic foil and having flanges on both ends in a width direction is wound around the spindle or the pipe so that the inorganic fiber is on an outer peripheral face side of the spindle or pipe, fluororesin sheet material having flanges on both sides in a width direction is put on the heat insulating material, and overlapped parts of the flanges of the heat insulating material and the flanges of the sheet material are fastened to fixing flanges disposed to structures. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、構造物から突出している高温の支軸または配管等の管状部材と、前記管状部材を突出させるために前記構造物に開口された貫通孔との隙間をシールするためのシール構造に関する。   The present invention relates to a sealing structure for sealing a gap between a tubular member such as a high-temperature support shaft or piping projecting from a structure and a through-hole opened in the structure for projecting the tubular member. .

図10はローラーハース炉1の一例を示す断面図であるが、炉1の入口1aに至る導入部及び出口1b、炉内2には、複数のローラ3が炉1の長手方向に配列されており、金属板等の被加熱物10は、ローラ3により搬送されながら加熱される。   FIG. 10 is a cross-sectional view showing an example of a roller hearth furnace 1, and a plurality of rollers 3 are arranged in the longitudinal direction of the furnace 1 in the introduction portion and the outlet 1 b leading to the inlet 1 a of the furnace 1 and in the furnace 2. The heated object 10 such as a metal plate is heated while being conveyed by the roller 3.

加熱は目的に応じて種々のガス雰囲気下で行われており、例えば鋼板の圧延工程に使用される保熱炉では、LPGや天然ガスの燃焼排ガスを炉内2に供給して加熱している。また、セラミックコンデンサーやソフトフェライト等の電子セラミックスの焼成には、炉内2を窒素ガス等による不活性雰囲気として行われる。   Heating is performed in various gas atmospheres according to the purpose. For example, in a heat-retaining furnace used in a steel sheet rolling process, LPG or natural gas combustion exhaust gas is supplied to the furnace 2 and heated. . In addition, firing of electronic ceramics such as a ceramic capacitor and soft ferrite is performed in the furnace 2 in an inert atmosphere such as nitrogen gas.

そのため、例えば、炉1の入口1aの前段に導入空間を、出口1bの後段に搬出空間をそれぞれ設けて2重扉構成にし、炉内2に外気が流入しないような対策が講じられている。しかし、ローラ3は、図11(図10のAA断面図)に示すように、ローラ3の支軸3aを炉外に突出して軸受4で回転可能に支持されているため、支軸3aと炉壁との隙間Gが存在しており、この隙間Gを通じて外気が炉内2に流入する。   Therefore, for example, an introduction space is provided at the front stage of the inlet 1a of the furnace 1 and a carry-out space is provided at the rear stage of the outlet 1b so that a double door configuration is taken, and measures are taken to prevent outside air from flowing into the furnace 2. However, as shown in FIG. 11 (AA cross-sectional view in FIG. 10), the roller 3 protrudes out of the furnace shaft 3a from the furnace and is rotatably supported by the bearing 4. There is a gap G with the wall, and outside air flows into the furnace 2 through this gap G.

この隙間Gをシールするために、例えば特許文献1では、図12に示すように、ローラ3の支軸3aと軸受4との間にガス密封機構20を設けている。このガス密封機構20において、支軸3aはローラ支持フォルダー21を介して軸受4に支持されており、ローラ支持フォルダー21の中間にはオイルシール22を介在して密封構造になっている。また、炉1の側壁1cのケーシング1dには、支軸3aを貫通するための貫通孔を取り囲むように筒状突起23が設けられており、筒状突起23の先端部にゴムスリーブ24が被嵌されている。このゴムスリーブ24の外端内部にはオイルシール22が設けてあり、オイルシール22の中にローラ支持フォルダー21が気密状態に挿入してある。   In order to seal the gap G, for example, in Patent Document 1, a gas sealing mechanism 20 is provided between the support shaft 3a of the roller 3 and the bearing 4 as shown in FIG. In the gas sealing mechanism 20, the support shaft 3 a is supported by the bearing 4 via a roller support folder 21, and has a sealing structure with an oil seal 22 interposed between the roller support folder 21. The casing 1d of the side wall 1c of the furnace 1 is provided with a cylindrical projection 23 so as to surround a through hole for penetrating the support shaft 3a, and a rubber sleeve 24 is covered at the tip of the cylindrical projection 23. It is fitted. An oil seal 22 is provided inside the outer end of the rubber sleeve 24, and the roller support folder 21 is inserted into the oil seal 22 in an airtight state.

しかしながら、例えば圧延工程に使用される保熱炉では、炉内2の温度が300℃近くにもなるため、ローラ3も同等の高温となり、支軸3aを介してローラ支持フォルダー21に伝熱し、ローラ支持フォルダー21からの放熱によりゴムスリーブ24が加熱される。また、高温の支軸3aからの放熱により筒状突起23も加熱されるため、ゴムスリーブ24の筒状突起23との接合部も高温になる。最も耐熱性に優れるフッ素系のゴムでも200℃に至る前にゴム特性が低下するため、このようなガス密封装置20ではゴムスリーブ24によるシール性が比較的早期に低下することが考えられる。   However, for example, in a heat-retaining furnace used in the rolling process, the temperature in the furnace 2 becomes close to 300 ° C., so that the roller 3 also has an equivalent high temperature and is transferred to the roller support folder 21 via the support shaft 3a. The rubber sleeve 24 is heated by the heat radiation from the roller support folder 21. Moreover, since the cylindrical protrusion 23 is also heated by heat radiation from the high temperature support shaft 3a, the joint portion of the rubber sleeve 24 with the cylindrical protrusion 23 also becomes high temperature. Even the fluorine-based rubber having the highest heat resistance is deteriorated in rubber properties before reaching 200 ° C. Therefore, in such a gas sealing device 20, it is conceivable that the sealing performance by the rubber sleeve 24 is lowered relatively early.

また、図13に示すように、工場や原子炉設備等では、2つの建物65、66に跨り配管される場合が多い。特許文献2に示すように、通常は、両建物の壁65a、66aに設けた貫通孔に配管70を挿通し、貫通孔と配管70との隙間をモルタル等の充填材80により穴埋めすることが行われている。そして、配管70に加熱した流体を流通させる場合には、配管70の建物65,66から露出している部分に断熱材90を装着する。   Moreover, as shown in FIG. 13, in a factory, a nuclear reactor facility, etc., it is often piped across two buildings 65 and 66. As shown in Patent Document 2, normally, the pipe 70 is inserted into the through holes provided in the walls 65a and 66a of both buildings, and the gap between the through hole and the pipe 70 is filled with a filler 80 such as mortar. Has been done. And when circulating the heated fluid to the piping 70, the heat insulating material 90 is mounted | worn in the part exposed from the buildings 65 and 66 of the piping 70. As shown in FIG.

そのため、隙間を埋めるための充填と断熱との2つの作業が必要であり、しかも充填材80を充填するためのポンプやホースをはじめとする大掛かりな充填装置を必要とする。また、充填材80としてモルタルを用いた場合には、モルタルが硬化するまでの時間も要する。   Therefore, two operations of filling and heat insulation for filling the gap are necessary, and a large filling device such as a pump and a hose for filling the filler 80 is required. Further, when mortar is used as the filler 80, it takes time until the mortar is cured.

特開平6−3057号公報JP-A-6-3057 特開2009−114850号公報JP 2009-1114850 A

そこで本発明は、ローラーハース炉等のように、炉内に設置された複数のローラで被加熱物を搬送しながら加熱する方式の加熱炉における支軸と、炉壁の貫通孔及び軸受ハウジングの貫通孔との隙間や、2つの建築物に跨り露出している配管と建築物の貫通孔との隙間を、簡易な装着作業でありながらも、支軸や配管を断熱しつつ良好にシールすることを目的とする。   Therefore, the present invention provides a support shaft for a heating furnace that heats an object to be heated with a plurality of rollers installed in the furnace, such as a roller hearth furnace, a through hole in the furnace wall, and a bearing housing. Seals the gap between the through-hole and the pipe that is exposed across the two buildings and the through-hole of the building with good insulation while insulating the support shaft and the pipe, even though it is a simple mounting operation. For the purpose.

上記目的を達成するために本発明は、下記に示すシール構造を提供する。
(1)2つの構造物に跨り露出している高温の管状部材と、両構造物の貫通孔との隙間をシールするためのシール構造であって、
帯状の本体部の幅方向両端にフランジを付設してなる断熱材の前記本体部を、支軸または配管に巻装するとともに、本体部の端部同士を連結し、
断熱材の上に、帯状の本体部の幅方向両端にフランジを付設してなるシート材を巻装するとともに、シート材の本体部の端部同士を連結し、
断熱材のフランジとシート材のフランジとの重なり部分の一方を、一方の構造物の貫通孔を包囲して設けられた固定用フランジに固定し、他方の重なり部分を他方の構造物の貫通孔を包囲して設けられた固定用フランジまたは管状部材に設けられた固定用フランジに固定することを特徴とするシール構造。
(4)断熱材の本体部の端部同士及びシート材の本体部の端部同士が、それぞれの重なり部分に設けた面ファスナーにより連結されていることを特徴とする上記(1)〜(3)の何れか1項に記載のシール構造。
(5)シート材の面ファスナーにより連結された部分がシリコーンシーラントで封止されていることを特徴とする上記(4)記載のシール構造。
(6)断熱材のフランジとシート材のフランジとの重なり部分と、固定用フランジとの固定をネジ止めにすることにより、断熱材及びシート材を取り外し可能にしたことを特徴とする上記(1)〜(5)の何れか1項に記載のシール構造。
In order to achieve the above object, the present invention provides the following seal structure.
(1) A seal structure for sealing a gap between a high temperature tubular member exposed across two structures and a through hole of both structures,
While winding the main body part of the heat insulating material formed by attaching flanges to both ends in the width direction of the band-shaped main body part, the ends of the main body part are connected to each other,
On the heat insulating material, while wrapping a sheet material formed by attaching flanges to both ends in the width direction of the belt-shaped main body part, and connecting the end parts of the main body part of the sheet material,
One of the overlapping portions of the flange of the heat insulating material and the flange of the sheet material is fixed to a fixing flange provided surrounding the through hole of one structure, and the other overlapping portion is fixed to the through hole of the other structure. A sealing structure characterized by being fixed to a fixing flange provided so as to surround or to a fixing flange provided to a tubular member.
(4) The above-mentioned (1) to (3), wherein the end portions of the main body portion of the heat insulating material and the end portions of the main body portion of the sheet material are connected by a hook-and-loop fastener provided in each overlapping portion. The seal structure according to any one of the above.
(5) The seal structure according to (4), wherein the portions of the sheet material connected by the hook-and-loop fastener are sealed with a silicone sealant.
(6) The above-mentioned (1), wherein the heat insulating material and the sheet material can be removed by screwing the overlapping portion of the flange of the heat insulating material and the flange of the sheet material and fixing the fixing flange. The seal structure according to any one of (5) to (5).

本発明のシール構造では、最表面がシート材であるため、外気が侵入することがない。また、支軸や配管の外周面には断熱材が接するため、高温の支軸や配管からの熱が断熱材で断熱されてシート材が熱劣化することもなく、長期間にわたり良好なシール性を維持できる。   In the seal structure of the present invention, since the outermost surface is a sheet material, outside air does not enter. In addition, since the heat insulating material is in contact with the outer peripheral surface of the support shaft and piping, the heat from the high temperature support shaft and piping is insulated by the heat insulating material, and the sheet material is not thermally deteriorated. Can be maintained.

また、ローラーハース炉に適用した場合には、断熱材及びシート材は共に柔軟性を有するため、ローラの回転に伴って支軸が揺動しても容易に変形することができ、ローラの回転に支障を来たすこともない。   In addition, when applied to a roller hearth furnace, both the heat insulating material and the sheet material have flexibility, so that they can be easily deformed even if the support shaft swings with the rotation of the roller. There will be no hindrance.

更には、現場で断熱材とシート材とを重ね合わせ、本体部の重ね合わせ部分を面ファスナーで連結し固定するとともに、フランジ部を炉壁や建物の外壁に設けた固定用フランジにボルト締めにより固定するだけでよいため、シール構造の構築が簡単であり、メンテナンス作業も極めて容易になる。   Furthermore, heat insulation material and sheet material are overlapped on site, and the overlapped part of the main body is connected and fixed with a hook-and-loop fastener, and the flange is fixed by bolting to a fixing flange provided on the outer wall of the furnace wall or building. Since it only needs to be fixed, the construction of the seal structure is simple and the maintenance work is extremely easy.

本発明のシール構造に使用される断熱材を示す斜視図である。It is a perspective view which shows the heat insulating material used for the seal structure of this invention. 断熱材のフランジ取り付け方法を説明するための断面図である。It is sectional drawing for demonstrating the flange attachment method of a heat insulating material. 本発明のシール構造に使用されるシート材を示す斜視図である。It is a perspective view which shows the sheet | seat material used for the seal structure of this invention. シート材のフランジ取り付け方法を説明するための断面図である。It is sectional drawing for demonstrating the flange attachment method of a sheet | seat material. 本発明のシール構造をローラーハース炉に適用した例を示す図であり、炉側を示す半断面図である。It is a figure which shows the example which applied the seal structure of this invention to the roller hearth furnace, and is a half sectional view which shows the furnace side. 本発明のシール構造をローラーハース炉に適用した例を示す図であり、軸受ハウジング側を示す半断面図である。It is a figure which shows the example which applied the seal structure of this invention to the roller hearth furnace, and is a half sectional view which shows the bearing housing side. 本発明のシール構造を建物間の配管に適用した例を示す断面図である。It is sectional drawing which shows the example which applied the seal structure of this invention to piping between buildings. 本発明のシール構造を建物間の配管に適用した他の例を示す断面図である。It is sectional drawing which shows the other example which applied the seal structure of this invention to piping between buildings. リーク試験に用いた試験装置の概略図である。It is the schematic of the test apparatus used for the leak test. ローラーハース炉の一例を示す断面図である。It is sectional drawing which shows an example of a roller hearth furnace. 図9のAA断面図である。It is AA sectional drawing of FIG. 従来のローラーハース炉のシール構造を示す断面図である。It is sectional drawing which shows the sealing structure of the conventional roller hearth furnace. 従来の建物間の配管のシール構造を示す断面図である。It is sectional drawing which shows the sealing structure of piping between the conventional buildings.

以下、本発明のシール構造に関して図面を参照して詳細に説明する。   Hereinafter, the seal structure of the present invention will be described in detail with reference to the drawings.

図1は本発明のシール構成に用いる断熱材1を示す斜視図である。断熱材1は、無機繊維織布10と金属箔11とを接合したものが好ましいが、炉内温度が250℃よりも低い場合には無機繊維織布10のみでもよい。また、断熱材1には、帯状の本体部13の幅方向両端にフランジ12が設けられている。無機繊維織布10は、セラミック繊維やガラス繊維等からなる織布であるが、柔軟性やコストを考慮するとガラス繊維織布が好ましい。金属箔11としてはアルミ箔やステンレス箔が挙げられるが、市場から入手しやすく安価であることからアルミ箔が好ましい。また、無機繊維織布10と金属箔11との接合方法としては、面状に均一な接合ができ、生産性にも優れることから熱融着フィルムを用いて熱融着することが好ましい。フランジ12は、例えばゴムを含浸させたガラス織布からなり、ボルト締め用のボルト貫通孔12aが等間隔で開口されている。   FIG. 1 is a perspective view showing a heat insulating material 1 used in the seal configuration of the present invention. The heat insulating material 1 is preferably the one in which the inorganic fiber woven fabric 10 and the metal foil 11 are joined. However, when the furnace temperature is lower than 250 ° C., only the inorganic fiber woven fabric 10 may be used. Further, the heat insulating material 1 is provided with flanges 12 at both ends in the width direction of the band-shaped main body 13. The inorganic fiber woven fabric 10 is a woven fabric made of ceramic fiber, glass fiber, or the like, but a glass fiber woven fabric is preferable in consideration of flexibility and cost. Examples of the metal foil 11 include aluminum foil and stainless steel foil. Aluminum foil is preferable because it is easily available from the market and inexpensive. Moreover, as a joining method of the inorganic fiber woven fabric 10 and the metal foil 11, it is preferable to heat-seal | fusing using a heat-seal | fusing film, since it can join uniformly planarly and is excellent in productivity. The flange 12 is made of, for example, a glass woven fabric impregnated with rubber, and bolt through holes 12a for bolt fastening are opened at equal intervals.

本体部13は、支軸からの熱を断熱し、その上に巻装されるシート材(図3参照)を形成するフッ素樹脂またはフッ素ゴムの耐熱温度(約260℃)以下に抑える限り、1枚の厚い無機繊維織布10を金属箔11と接合したものでもよいし、薄い無機繊維織布10と金属箔11との接合物を積層したものであってもよい。但し、無機繊維織布10が厚くなるほど高価になり、また金属箔11の数が増してシート材への伝熱が遮られることから、薄い無機繊維織布10と金属箔11との接合物を積層することが好ましい。しかし、積層数が多くなるほど支軸への巻装作業性が悪くなるため、適当な厚さの無機繊維織布10と金属箔11との接合物を、2層に積層することが特に好ましい。   The main body 13 insulates the heat from the support shaft, and as long as it is kept below the heat resistant temperature (about 260 ° C.) of the fluororesin or fluororubber forming the sheet material (see FIG. 3) wound thereon, 1 A sheet of thick inorganic fiber woven fabric 10 joined to metal foil 11 may be used, or a laminate of thin inorganic fiber woven fabric 10 and metal foil 11 may be laminated. However, the thicker the inorganic fiber woven fabric 10 becomes, the more expensive it becomes, and the number of the metal foils 11 increases and the heat transfer to the sheet material is blocked. It is preferable to laminate. However, as the number of layers increases, the workability of winding on the support shaft deteriorates. Therefore, it is particularly preferable to laminate the bonded product of the inorganic fiber woven fabric 10 and the metal foil 11 having an appropriate thickness in two layers.

また、本体部13へのフランジ12の取り付けは、図2に示すように、無機繊維織布10と金属箔11との接合物を2層積層し、その幅方向両端を略L字状に折り曲げてフランジ12を挟持し、例えば符号15で示すように折り曲げ部分の適所、及び折り曲げ部分の根元部分で縫い付けて行う。このような本体部13とフランジ12との取り付け構造からも、無機繊維織布10と金属箔11との接合物を2層に積層することが好ましい。   In addition, as shown in FIG. 2, the flange 12 is attached to the main body 13 by laminating two layers of the joined product of the inorganic fiber woven fabric 10 and the metal foil 11 and bending both ends in the width direction into a substantially L shape. Then, the flange 12 is clamped, and, for example, as shown by reference numeral 15, it is sewn at an appropriate position of the bent portion and the root portion of the bent portion. Also from the attachment structure of such a main-body part 13 and the flange 12, it is preferable to laminate | stack the joined material of the inorganic fiber woven fabric 10 and the metal foil 11 in two layers.

上記の断熱材1は、本体部13の無機繊維織布10が支軸の外周面側になるように、支軸に巻装される。この巻装状態を維持するには、本体部13の重なり部分をテープ止めしたり、ベルトを本体部13の全周に巻き付ける等の方法も可能であるが、図示されるように、重なり部分を上下一対の面ファスナー14a,14bで固定することにより巻装状態の保持性に加え、断熱材1の取り付け及び取り外し作業がより容易になる。即ち、本体部13の長手方向の一方の端部において金属箔11の略全幅にわたり下側の面ファスナー14aを取り付け、他方の端部において無機繊維織布10の略全幅にわたり上側の面ファスナー14bを取り付ける。そして、金属箔11の端部の上に無機繊維織布10の端部を重ね、面ファスナー14a,14b同士を固定することにより巻装状態を維持できる。また、断熱材1を取り外す際には、重なり部分の端部を掴み、上側の面ファスナー14aを下側の面ファスナー14bから引き剥がすだけでよい。   The heat insulating material 1 is wound around the support shaft so that the inorganic fiber woven fabric 10 of the main body 13 is on the outer peripheral surface side of the support shaft. In order to maintain this winding state, it is possible to tape the overlapping part of the main body part 13 or to wrap the belt around the entire circumference of the main body part 13. Fixing with the pair of upper and lower hook-and-loop fasteners 14a and 14b makes it easier to attach and remove the heat insulating material 1 in addition to the retainability of the wound state. That is, the lower surface fastener 14a is attached over substantially the entire width of the metal foil 11 at one end portion in the longitudinal direction of the main body 13, and the upper surface fastener 14b is disposed over the substantially entire width of the inorganic fiber woven fabric 10 at the other end portion. Install. And the winding state can be maintained by overlapping the edge part of the inorganic fiber woven fabric 10 on the edge part of the metal foil 11, and fixing surface fastener 14a, 14b. Moreover, when removing the heat insulating material 1, it is only necessary to grasp the end of the overlapping portion and peel the upper hook-and-loop fastener 14a from the lower hook-and-loop fastener 14b.

尚、面ファスナー14a,14bは、支軸からの熱による変形や劣化を抑えるために、アミド樹脂やアラミド樹脂等の耐熱性樹脂で基材を形成し、同じく耐熱性繊維、あるいはステンレス等の金属でループ部やフック部を形成することが好ましく、縫製により本体部13に取り付けられる。また、耐熱性を向上させるために、ガラス繊維製のマットを介在させてもよい。   The hook-and-loop fasteners 14a and 14b are formed of a heat-resistant resin such as an amide resin or an aramid resin in order to suppress deformation and deterioration due to heat from the support shaft. It is preferable to form a loop part and a hook part, and it is attached to the main body part 13 by sewing. Further, in order to improve heat resistance, a glass fiber mat may be interposed.

図3は、本発明のシール構造に用いるシート材2を示す斜視図である。シート材2は、耐熱性に優れ、通気性も無いことから、フッ素樹脂製またはフッ素ゴム製のシートを帯状に加工し、その本体部21の幅方向両端に、同じくフッ素樹脂製またはフッ素ゴム製のフランジ22を設けたものである。フランジ22には、ボルト締め用のボルト貫通孔22aが等間隔で開口されており、図4に示すように、本体部21の端部をL字状に折り曲げ、例えば符号25で示すように折り曲げ部の適所にて縫製して取り付けられる。   FIG. 3 is a perspective view showing the sheet material 2 used in the seal structure of the present invention. Since the sheet material 2 is excellent in heat resistance and has no air permeability, a sheet made of fluororesin or fluororubber is processed into a strip shape, and the body portion 21 is also made of fluororesin or fluororubber at both ends in the width direction. The flange 22 is provided. Bolt through holes 22a for bolt fastening are opened at equal intervals in the flange 22, and the end of the main body 21 is bent into an L shape as shown in FIG. 4, for example, as shown by reference numeral 25. It is attached by sewing at the right place of the part.

また、本体部21の長手方向の一方の端部の表面には、略全幅にわたり下側の面ファスナー23aが取り付けられており、他方の端部の裏面には、略全幅にわたり上側の面ファスナー23bが取り付けられている。面ファスナー23a,23bは、断熱材1の面ファスナー14a,14bと同様である。そして、断熱材1と同様、本体部21の端部同士を重ねて面ファスナー23a,23b同士を固定することにより、シート材2の巻装状態を維持でき、取り外しも容易になる。   Further, a lower surface fastener 23a is attached to the surface of one end portion in the longitudinal direction of the main body 21 over substantially the entire width, and an upper surface fastener 23b over the substantially entire width is attached to the back surface of the other end portion. Is attached. The surface fasteners 23 a and 23 b are the same as the surface fasteners 14 a and 14 b of the heat insulating material 1. And like the heat insulating material 1, the end state of the main-body part 21 is piled up and the surface fasteners 23a and 23b are fixed, The winding state of the sheet | seat material 2 can be maintained, and removal is also easy.

図5、6は、本発明のシール構造をローラーハース炉に適用した例を示しており、図5は炉側を、図6は軸受ハウジング側をそれぞれ示している。シール構造を構築するには、先ず、断熱材1の本体部13を、無機繊維織布10が支軸3aの外周面側となるように支軸3aに巻き付け、長手方向両端の重なり部分を面ファスナー14a,14bで固定する。次いで、断熱材1の上にシート材2を重ねて巻き付け、長手方向両端の重なり部分を面ファスナー23a,23bで固定する。その際、断熱材1のフランジ12とシート材2のフランジ22とを、それぞれのボルト貫通孔12a,22aが重なるように、シート材2を周方向に移動させて位置合わせを行う。また、シール部材2の面ファスナー23a,23bによる固定部分をより気密にするために、重なり部分の端縁にシリコーンシーラントを塗工してもよい。   5 and 6 show examples in which the seal structure of the present invention is applied to a roller hearth furnace. FIG. 5 shows the furnace side, and FIG. 6 shows the bearing housing side. In order to construct the seal structure, first, the main body 13 of the heat insulating material 1 is wound around the support shaft 3a so that the inorganic fiber woven fabric 10 is on the outer peripheral surface side of the support shaft 3a, and the overlapping portions at both ends in the longitudinal direction are faced. Fix with fasteners 14a and 14b. Next, the sheet material 2 is overlapped and wound on the heat insulating material 1, and the overlapping portions at both ends in the longitudinal direction are fixed by the hook-and-loop fasteners 23a and 23b. At that time, the flange 12 of the heat insulating material 1 and the flange 22 of the sheet material 2 are aligned by moving the sheet material 2 in the circumferential direction so that the bolt through holes 12a and 22a overlap each other. Moreover, in order to make the fixing part by the surface fasteners 23a and 23b of the sealing member 2 more airtight, a silicone sealant may be applied to the edge of the overlapping part.

断熱材1とシート材2とを上記のように重ね合わせた後、シート材2のフランジ22に沿って押さえ部材30を添える。押さえ部材30は、鋼板製で半円状の2部材を組み合わせて円環状になるように構成されでおり、断面L字状で、その垂直部30aには、断熱材1のフランジ12a及びシート材2のフランジ22aと同様のボルト貫通孔が開口されている。   After the heat insulating material 1 and the sheet material 2 are superposed as described above, a pressing member 30 is attached along the flange 22 of the sheet material 2. The holding member 30 is made of a steel plate and is configured by combining two semicircular members into an annular shape. The holding member 30 has an L-shaped cross section, and the vertical portion 30a includes the flange 12a and the sheet material of the heat insulating material 1. Bolt through holes similar to those of the second flange 22a are opened.

そして、断熱材1及びシート材2のボルト貫通孔と、押さえ部材30のボルト貫通孔とが一致するように押さえ部材30を周方向に移動させて位置合わせを行い、図5に示すように、炉の側壁1cのハウジング1dに形成された支軸3aを貫通させるための貫通孔を取り囲むように設けられた固定用フランジ40に、ボルト締めにて固定する。   Then, the holding member 30 is moved in the circumferential direction so that the bolt through holes of the heat insulating material 1 and the sheet material 2 coincide with the bolt through holes of the holding member 30, and as shown in FIG. It fixes to the fixing flange 40 provided so that the through-hole for penetrating the spindle 3a formed in the housing 1d of the side wall 1c of the furnace may be surrounded by bolting.

このようなシール構造によれば、支軸3aと炉壁との隙間Gが、断熱材1の本体部13の厚み分により塞がれ、更には最表層のシート材2の本体部21を通じて外気が侵入することもない。また、断熱材1のフランジ12及びシート材2のフランジ22との接合部分も、押さえ部材30の垂直部30aと固定用フランジ40とにより気密性が確保されている。しかも、支軸3aからの放熱は断熱材1により断熱され、シート材2を形成するフッ素樹脂の耐熱温度以下に抑えられているため、シート材2の熱による劣化も殆ど無い。   According to such a sealing structure, the gap G between the support shaft 3a and the furnace wall is closed by the thickness of the main body 13 of the heat insulating material 1, and further, the outside air passes through the main body 21 of the outermost sheet material 2. Will not invade. In addition, airtightness is also secured at the joint portion between the flange 12 of the heat insulating material 1 and the flange 22 of the sheet material 2 by the vertical portion 30 a of the pressing member 30 and the fixing flange 40. Moreover, since the heat radiation from the support shaft 3a is insulated by the heat insulating material 1 and is kept below the heat resistant temperature of the fluororesin forming the sheet material 2, the sheet material 2 is hardly deteriorated by heat.

一方、他方のフランジ側は、図6に示すように、同様の押さえ部材30を添えて、軸受(図示せず)を気密に収容している軸受ハウジング50に設けた固定用フランジ60にボルト締めにて固定する。従って、軸受側も同様のシール性及び断熱性が得られる。   On the other hand, as shown in FIG. 6, the other flange side is bolted to a fixing flange 60 provided in a bearing housing 50 that contains a similar pressing member 30 and contains a bearing (not shown) in an airtight manner. Secure with. Therefore, the same sealability and heat insulation can be obtained on the bearing side.

また、建物間に露出している配管をシールするには、図7に示すように、断熱材1とシート材2とを重ね合わせ、それぞれのフランジ部分に押さえ部材30を添えて、建物65、66の外壁65a,66aに設けた固定用フランジ65b、66bにボルト締めにて固定する。これにより、配管70を断熱しながら隙間Gをシールすることができる。   Further, in order to seal the pipes exposed between the buildings, as shown in FIG. 7, the heat insulating material 1 and the sheet material 2 are overlapped, and a pressing member 30 is attached to each flange portion, and the building 65, It fixes to the fixing flanges 65b and 66b provided in the outer walls 65a and 66a of 66 by bolting. Thereby, the gap G can be sealed while the pipe 70 is insulated.

尚、配管70が長い場合には、図8に示すような構成にすることができる。配管70に固定用フランジ70bを設けておき、断熱材1とシート材2とを重ね合わせて押さえ部分30を添え、その一方を建物66の外壁66aに設けた固定用フランジ66bにボルト締めにて固定するとともに、他方を配管70の固定用フランジ70bにボルト締めにて固定する。これにより、隙間Gを断熱しつつシールできる。そして、配管70の他の露出部分は、他の断熱材75を巻装して断熱する。また、図示は省略するが、他方の建物側においても同様のシール構造とする。   In addition, when the piping 70 is long, it can be set as a structure as shown in FIG. The piping 70 is provided with a fixing flange 70b, the heat insulating material 1 and the sheet material 2 are overlapped, and the holding portion 30 is attached, and one of the fixing flanges 66b is bolted to the fixing flange 66b provided on the outer wall 66a of the building 66. The other is fixed to the fixing flange 70b of the pipe 70 by bolting. Thereby, the gap G can be sealed while being insulated. And the other exposed part of the piping 70 is insulated by winding another heat insulating material 75. Although not shown, the same seal structure is used on the other building side.

以下に実施例を挙げて本発明を更に説明するが、本発明はこれにより何ら制限されるものではない。   The present invention will be further described below with reference to examples, but the present invention is not limited thereto.

(試験1)
図1、2に示すように、直径0.38mmのガラス糸からなる厚さ0.7mmのガラス繊維織布の一方の面にアルミ箔を熱融着したものを、2層積層して断熱材1の本体部13を作製し、その両端にフランジ12として厚さ2mmのセラミックス織布製でゴムを含浸させたガスケットを縫製により取り付けた。また、本体部13の一方の端部においてアルミ箔の表面に、厚さ4mmのガラス繊維製マットを介在させて、アラミド樹脂製の基材にアラミド繊維製のループ部を形成した面ファスナー14aを縫製により取り付け、他方の端部においてガラス繊維織布の表面に、厚さ4mmのガラス繊維製マットを介在させて、アラミド樹脂製の基材にステンレス製のフック部を形成した面ファスナー14bを縫製により取り付けた。
(Test 1)
As shown in FIGS. 1 and 2, a heat insulating material is formed by laminating two layers of a glass fiber woven fabric having a diameter of 0.78 mm made of glass yarn having a diameter of 0.38 mm and heat-sealing an aluminum foil. 1 body part 13 was produced, and gaskets impregnated with rubber made of a woven ceramic cloth having a thickness of 2 mm as flanges 12 were attached to both ends thereof by sewing. Further, a hook-and-loop fastener 14a in which a glass fiber mat having a thickness of 4 mm is interposed on the surface of the aluminum foil at one end of the main body 13 to form an aramid fiber loop portion on an aramid resin base material. A hook-and-loop fastener 14b in which a stainless steel hook portion is formed on a base made of aramid resin by sewing a glass fiber mat having a thickness of 4 mm on the surface of the glass fiber woven fabric at the other end is sewn. It was attached by.

また、図3、4に示すように、厚さ0.5mmのポリテトラフルオロエチレン製シートからなるシート材2の本体部21の両端に、同じく厚さ0.5mmのポリテトラフルオロエチレン製のフランジ22を縫製により取り付けた。また、本体部21の一方の端部において表面に、厚さ4mmのガラス繊維製マットを介在させて、アラミド樹脂製の基材にアラミド繊維製のループ部を形成した面ファスナー23aを縫製により取り付け、他方の端部において裏面に、厚さ4mmのガラス繊維製マットを介在させて、アラミド樹脂製の基材にステンレス製のフック部を形成した面ファスナー23bを縫製により取り付けた。   As shown in FIGS. 3 and 4, flanges made of polytetrafluoroethylene having a thickness of 0.5 mm are provided at both ends of the body portion 21 of the sheet material 2 made of a polytetrafluoroethylene sheet having a thickness of 0.5 mm. 22 was attached by sewing. Further, a hook-and-loop fastener 23a in which a loop portion made of aramid fiber is formed on a base made of aramid resin is attached by sewing with a glass fiber mat having a thickness of 4 mm on the surface at one end of main body portion 21. Then, a hook-and-loop fastener 23b having a stainless steel hook portion formed on a base made of aramid resin was attached by sewing with a glass fiber mat having a thickness of 4 mm on the back surface at the other end.

そして、上記の断熱材1及びシート材2を用いて、図9に示すリーク試験装置にてシール性を評価した。先ず、断熱材1の両端を面ファスナー14a,14bで固定し、その上に、シート材2を被せてその両端を面ファスナー23a,23bで固定し、更にシート材2の重なり部分の端縁にシリコーンシーラントを塗工して円筒体を作製した。円筒体は、断熱材1の内径が260mmで、本体部の幅が190mmである。次いで、円筒体を、直管100に、直管100の外径と一致する中心孔が開けられた円板状でのフランジ101を溶接してなる左右一対の気体導入用部材110にボルト締めして固定した。尚、ボルト締めは等間隔で8箇所とした。また、直管100はキャップ111a,111bで封止されており、一方のキャップ111aのノズル112から空気が供給される。   And sealing property was evaluated with the leak test apparatus shown in FIG. 9 using said heat insulating material 1 and the sheet | seat material 2. FIG. First, both ends of the heat insulating material 1 are fixed with the hook-and-loop fasteners 14a and 14b, and the sheet material 2 is put on the both ends, and the both ends are fixed with the hook-and-loop fasteners 23a and 23b. A silicone sealant was applied to produce a cylindrical body. In the cylindrical body, the inner diameter of the heat insulating material 1 is 260 mm, and the width of the main body is 190 mm. Next, the cylindrical body is bolted to a pair of left and right gas introduction members 110 formed by welding a straight pipe 100 and a disc-shaped flange 101 having a central hole that matches the outer diameter of the straight pipe 100. Fixed. The bolts were tightened at 8 places at regular intervals. The straight pipe 100 is sealed with caps 111a and 111b, and air is supplied from the nozzle 112 of one cap 111a.

シール性の評価は、内圧が30Paの空気を10分間供給し続け、その間の空気の漏洩量を流量計で計測した。結果は約8000SCCM(1分間で約8リットル)の漏れ量となったが、約10000SCCM(1分間に約10リットル)以下の漏洩量であれば実用上問題無いことが確認されており、十分なシール性を有するといえる。   The sealing performance was evaluated by continuously supplying air with an internal pressure of 30 Pa for 10 minutes, and measuring the amount of air leakage during that time with a flow meter. As a result, the leakage amount was about 8000 SCCM (about 8 liters per minute), but it was confirmed that there was no practical problem if the leakage amount was about 10000 SCCM (about 10 liters per minute) or less. It can be said that it has a sealing property.

また、シート材2の表面に熱電対を設置して断熱材1の内面温度が300℃になるようにしてシート材2の表面温度を測定したところ、116〜213℃であり、ポリテトラフルオロロエチレンの耐熱温度以下に抑えられていた。   Further, when the surface temperature of the sheet material 2 was measured by setting a thermocouple on the surface of the sheet material 2 so that the inner surface temperature of the heat insulating material 1 was 300 ° C., it was 116 to 213 ° C. The temperature was kept below the heat resistance temperature of ethylene.

(試験2)
シート材2の重なり部分の端部にシリコーンシーラントを塗工しないこと以外は、試験1と同様にして漏洩量を測定した。その結果、漏洩量は約10000SCCM(1分間に約10リットル)であり、実用上問題の無いことが確認された。
(Test 2)
The amount of leakage was measured in the same manner as in Test 1 except that the silicone sealant was not applied to the end of the overlapping portion of the sheet material 2. As a result, the leakage amount was about 10,000 SCCM (about 10 liters per minute), and it was confirmed that there was no practical problem.

1 断熱材
2 シート材
10 無機繊維織布
11 金属箔
12 フランジ
13 本体部
14a、14b 面ファスナー
21 本体部
22 フランジ
23a、23b 面ファスナー
40 固定用フランジ
60 固定用フランジ
65、66 建物
65b、66b 固定用フランジ
70 配管
70b 固定用フランジ
75 断熱材
DESCRIPTION OF SYMBOLS 1 Heat insulating material 2 Sheet material 10 Inorganic fiber woven fabric 11 Metal foil 12 Flange 13 Main part 14a, 14b Surface fastener 21 Main part 22 Flange 23a, 23b Surface fastener 40 Fixing flange 60 Fixing flange 65, 66 Building 65b, 66b Fixing Flange 70 piping 70b fixing flange 75 heat insulating material

Claims (6)

2つの構造物に跨り露出している高温の管状部材と、両構造物の貫通孔との隙間をシールするためのシール構造であって、
帯状の本体部の幅方向両端にフランジを付設してなる断熱材の前記本体部を、支軸または配管に巻装するとともに、本体部の端部同士を連結し、
断熱材の上に、帯状の本体部の幅方向両端にフランジを付設してなるシート材を巻装するとともに、シート材の本体部の端部同士を連結し、
断熱材のフランジとシート材のフランジとの重なり部分の一方を、一方の構造物の貫通孔を包囲して設けられた固定用フランジに固定し、他方の重なり部分を他方の構造物の貫通孔を包囲して設けられた固定用フランジまたは管状部材に設けられた固定用フランジに固定することを特徴とするシール構造。
A seal structure for sealing a gap between a high-temperature tubular member exposed across two structures and a through hole of both structures,
While winding the main body part of the heat insulating material formed by attaching flanges to both ends in the width direction of the band-shaped main body part, the ends of the main body part are connected to each other,
On the heat insulating material, while wrapping a sheet material formed by attaching flanges to both ends in the width direction of the belt-shaped main body part, and connecting the end parts of the main body part of the sheet material,
One of the overlapping portions of the flange of the heat insulating material and the flange of the sheet material is fixed to a fixing flange provided surrounding the through hole of one structure, and the other overlapping portion is fixed to the through hole of the other structure. A sealing structure characterized by being fixed to a fixing flange provided so as to surround or to a fixing flange provided to a tubular member.
断熱材が、無機繊維織布と金属箔とを接合したものであり、かつ、無機繊維織布が支軸または配管と接するように巻装されることを特徴とする請求項1記載のシール構造。   The seal structure according to claim 1, wherein the heat insulating material is obtained by joining an inorganic fiber woven fabric and a metal foil, and the inorganic fiber woven fabric is wound so as to be in contact with a support shaft or a pipe. . シート材がフッ素樹脂またはフッ素ゴムであることを特徴とする請求項1または2記載のシール構造。   The seal structure according to claim 1 or 2, wherein the sheet material is fluororesin or fluororubber. 断熱材の本体部の端部同士及びシート材の本体部の端部同士が、それぞれの重なり部分に設けた面ファスナーにより連結されていることを特徴とする請求項1〜3の何れか1項に記載のシール構造。   The ends of the main body portions of the heat insulating material and the end portions of the main body portion of the sheet material are connected by a hook-and-loop fastener provided at each overlapping portion. The seal structure described in 1. シート材の面ファスナーにより連結された部分がシリコーンシーラントで封止されていることを特徴とする請求項4記載のシール構造。   The seal structure according to claim 4, wherein the portions of the sheet material connected by the hook-and-loop fastener are sealed with a silicone sealant. 断熱材のフランジとシート材のフランジとの重なり部分と、固定用フランジとの固定をネジ止めにすることにより、断熱材及びシール材を取り外し可能にしたことを特徴とする請求項1〜5の何れか1項に記載のシール構造。   The heat insulating material and the sealing material can be removed by screwing the overlapping portion between the flange of the heat insulating material and the flange of the sheet material and the fixing flange. The seal structure according to any one of the above.
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JP3062539U (en) * 1999-03-29 1999-10-08 ニチアス株式会社 Insulated copper tube for steam trace
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106764162A (en) * 2016-12-21 2017-05-31 西北橡胶塑料研究设计院有限公司 It is a kind of for giving, the rubber-heating sealing gasket of drainage pipeline antifreezing block

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