JP2011041381A5 - - Google Patents

Description

Structure of motor with rotation detector

  The present invention relates to a structure of a motor with a rotation detector provided with a rotation detector for detecting a rotation angle of a motor shaft.

  Conventionally, high-output brushless motors are used in hybrid vehicles and electric vehicles. For example, to control a brushless motor used in a hybrid vehicle, it is necessary to accurately detect the rotation angle of the motor shaft. This is because it is necessary to accurately grasp the rotational position of the motor rotor in order to control energization switching to each coil of the motor stator. In particular, in a hybrid vehicle, cogging deteriorates drivability, so there is a demand for reducing cogging. Therefore, it is necessary to accurately switch the energization to each coil.

  Here, in order to detect the rotation angle of the motor shaft of the hybrid vehicle, a rotation detector that can satisfy temperature resistance, noise resistance, vibration resistance, and high humidity resistance can be used. The rotation detector is directly attached to the motor shaft in a brushless motor. As this type of rotation detector, for example, a variable reactance type rotation detector is used. The rotation detector includes a detection stator including an excitation coil and a detection coil, and a detection rotor that is disposed in proximity to the detection stator and is fixed to a motor shaft. The detection coil includes two coils that are 90 degrees out of phase. By applying a sinusoidal AC voltage to the excitation coil, an induced voltage is output from the two coils of the detection coil via the detection rotor. The rotation angle of the motor shaft (motor rotor) can be detected from the output amplitude of the induced voltage.

  A brushless motor provided with this type of rotation detector is described, for example, in Patent Document 1 below. In this brushless motor, the detection rotor is fixed to the motor shaft. The detection stator is supported on the motor case by a resin locking member. The locking member is press-fitted to a predetermined position of the motor case and has a spring portion. The detection stator is pressed against the motor case by the spring portion. That is, the detection stator is not subjected to excessive pressing force due to the spring action of the spring portion of the locking member. As a result, stress strain and deformation during assembly are suppressed, and deterioration of mounting accuracy is prevented. As a result, the detection stator can be fixed to the motor case with high accuracy without receiving excessive stress.

JP 2003-23761 A JP 2006-280117 A JP 2001-78393 A

  However, in the brushless motor described in Patent Document 1, since the locking member is made of resin, there is a possibility that creep may occur in the locking member due to heat or the locking member may be deteriorated. In this case, the position of the detection stator with respect to the motor case may be displaced, and the positional relationship between the detection stator and the detection rotor may be lost. As a result, the rotation angle of the motor shaft may not be detected accurately.

The present invention was made in view of the above circumstances, and its object is properly maintaining the positional relationship between the detection stator and detecting the rotor, to ensure the detection accuracy of the rotation angle by the rotation detector An object of the present invention is to provide a structure of a motor with a rotation detector that is made possible.

In order to achieve the above object, the invention according to claim 1 is directed to a structure of a motor with a rotation detector including a rotation detector including a detection rotor and a detection stator disposed to face the detection rotor. The motor includes a motor case and a motor shaft, the detection rotor is fixed to the motor shaft, the detection stator includes a stator body formed of resin, and the stator body includes a plane portion on which a coil is formed; and formed on the outer periphery of the planar portion periphery Tsutsumi, and a plurality of brackets projecting outwardly from the circumferential ridge, the stator body, and purport that is fixed to the motor case by fastening members inserted through the bracket To do.

According to the configuration of the invention, the detection rotor fixed to the motor shaft and the detection stator fixed to the motor case by the fastening member are arranged to face each other. Then, when the detection rotor rotates integrally with the motor shaft, the rotation angle of the motor shaft is detected by the cooperation of the detection rotor and the detection stator .

  To achieve the above object, according to a second aspect of the present invention, in the first aspect of the present invention, the motor case includes a recess formed around the motor shaft, and the detection stator is disposed in the recess. Intended to be

  According to the configuration of the above invention, in addition to the operation of the invention described in claim 1, since the detection stator is disposed in the recess of the motor case, the detection stator does not protrude from the motor case.

In order to achieve the above object, according to a third aspect of the present invention, in the first or second aspect of the present invention, the rotation detector is disposed outside the motor case and fixed by a fastening member from the outside. Intended to be

  According to the configuration of the above invention, in addition to the operation of the invention described in claim 1 or 2, since the rotation detector is disposed outside the motor case, the rotation detector can be retrofitted after the motor is manufactured. . Further, the rotation detector can be handled without disassembling the motor.

In order to achieve the above object, an invention according to claim 4 is the invention according to any one of claims 1 to 3, wherein an elastic body is provided between the fastening member and the bracket. The intent is that a protrusion is provided at the contact portion with the bracket.

According to the configuration of the above invention, in addition to the operation of the invention according to any one of claims 1 to 3, the stator body of the detection stator is formed of resin, so that creep or the like occurs in the stator body due to heat or the like. The stator body may be deteriorated. However, since the elastic body is provided between the fastening member and the stator body, the creep of the stator body is absorbed by the elastic body. Further, since the protrusion is provided at the contact portion of the elastic body with the stator body, the displacement of the detection stator is regulated by the engagement with the protrusion.

To achieve the above object, the invention according to claim 5, in the invention described in any one of claims 1 to 4, detection stator, the Terminal further connecting the coil and the external circuit And the terminal is connected to the coil outside the outer diameter of the coil and the detection rotor.

According to the configuration of the invention, in addition to the operation of the invention according to any one of claims 1 to 4, the connection portion with the coil of the terminal is formed in an elastic shape. Even if the terminal expands or contracts due to heat or the like, contact between the terminal and the coil is ensured. Further, since the terminal is connected to the coil outside the outer diameter of the coil and the detection rotor, the detection rotor and the terminal do not interfere with each other.

To achieve the above object, according to a sixth aspect of the present invention, in the fifth aspect of the present invention, the stator body includes an assembly hole, and the terminal is in a state in which a certain elastic force is applied to the connecting portion. The purpose is that it was assembled in the assembly hole.

According to the configuration of the above invention, in addition to the operation of the invention according to claim 5 , after the coil is provided in the stator body, the terminal can be assembled in the assembly hole of the stator body.

In order to achieve the above object, the invention according to claim 7 is the invention according to any one of claims 1 to 6 , wherein the detection rotor includes a plate and a coil provided on the plate. Including that the plate is fixed to the end of the motor shaft.

According to the configuration of the invention, in addition to the operation of the invention according to any one of claims 1 to 6 , the detection rotor is attached to the end of the motor shaft by fixing the plate to the end of the motor shaft. Fixed. Therefore, the detection rotor is positioned in the axial direction at the end of the motor shaft, and it is not necessary to provide a positioning member separately as compared with the case where the detection rotor is positioned on the outer periphery of the motor shaft.

In order to achieve the above object, according to an eighth aspect of the present invention, in the invention according to the seventh aspect , the motor shaft includes a recess at an end thereof, the plate has a disk shape, and is formed at the center thereof. The plate is fixed to the end of the motor shaft by having a tube that protrudes to the back side, and the tube is press-fitted into the recess of the motor shaft, or the tube is fitted to the outer periphery of the end of the motor shaft. The intent is that

According to the configuration of the invention, in addition to the action of the invention according to claim 7 , the cylindrical portion of the plate is press-fitted into the recess of the motor shaft, or the cylindrical portion is fitted to the outer periphery of the end portion of the motor shaft. Thus, the detection rotor is fixed to the end of the motor shaft. Therefore, a dedicated fixing member for fixing the detection rotor is omitted, and there is no need to provide a fixing member on the outer periphery of the motor shaft.

In order to achieve the above object, the invention described in claim 9 is that, in the invention described in claim 7 or 8 , the plate is made of a nonmagnetic material.

According to the configuration of the invention, in addition to the operation of the invention according to claim 7 or 8 , since the plate is made of a nonmagnetic material, the detection rotor is hardly affected by the magnetic noise caused by the motor.

In order to achieve the above object, the invention described in claim 10 is that, in the invention described in claim 9 , the plate is made of a metal material that remains non-magnetic after being processed into a predetermined shape. .

According to the configuration of the above invention, the plate is made of a metal material that keeps non-magnetism, as in the operation of the invention described in claim 9 , so that the detection rotor is hardly affected by the magnetic noise caused by the motor.

According to the invention of claim 1, it is possible to maintain proper positional relationship between the detection stator detection rotor, it is possible to ensure detection accuracy of the rotation angle by the rotation detector.

  According to the invention described in claim 2, in addition to the effect of the invention described in claim 1, the overhang of the rotation detector from the motor case can be eliminated, and the entire motor with the rotation detector can be made compact. Can do.

  According to the invention described in claim 3, in addition to the effects of the invention described in claim 1 or 2, the motor can be manufactured separately from the rotation detector, and adjustment, repair, replacement, etc. of the rotation detector are possible. Can be easily performed without disassembling the motor.

According to the invention described in claim 4, in addition to the effect of the invention described in any one of claims 1 to 3, it is possible to prevent the detection stator from being displaced due to creep or the like.

According to the invention described in claim 5 , in addition to the effect of the invention described in claim 1, it is possible to always ensure the conduction state between the terminal and the coil.

According to the invention described in claim 6 , in addition to the effect of the invention described in claim 5 , it is not necessary to insert-mold the terminal in the stator body in advance, and the coil can be easily formed in the stator body without being restricted by the terminal. Can be provided.

According to the invention described in claim 7 , in addition to the effect of the invention described in any one of claims 1 to 6 , the number of components of the rotation detector can be reduced by the amount that the positioning member can be omitted. At the same time, an increase in the size of the entire rotation detector can be suppressed.

According to the invention described in claim 8 , in addition to the effect of the invention described in claim 7 , the number of components can be further reduced by the amount that the fixing member can be omitted, and the outer periphery of the motor shaft can be simplified. Can do.

According to the invention described in claim 9 , in addition to the effect of the invention described in claim 7 or 8 , the detection accuracy of the rotation angle by the rotation detector can be improved.

According to the invention described in claim 10 , as with the effect of the invention described in claim 9 , the detection accuracy of the rotation angle by the rotation detector can be improved.

Sectional drawing which concerns on one Embodiment and shows the one end part of the motor with a rotation detector. The expanded sectional view which shows the inside of the chain-line ellipse of FIG. 1 concerning the embodiment. The expanded sectional view which concerns on the embodiment and shows a part of FIG. The perspective view which shows the front side of a detection stator according to the embodiment. The perspective view which concerns on the embodiment and shows the back side of a detection stator. The perspective view which expands and shows the bracket of a stator body concerning the embodiment. Sectional drawing which concerns on the embodiment and shows a leaf | plate spring washer. The top view which shows the lower surface side of the leaf | plate spring washer of FIG. Sectional drawing which expands and shows the fastening part by the volt | bolt of FIG. 2 concerning the embodiment. The perspective view which expands and shows the front side of the connector of a stator body according to the embodiment. The perspective view which expands and shows the back side of a connector concerning the embodiment. The perspective view which extracts one of the terminals assembled | attached to the connector according to the embodiment. The perspective view which shows the front side of the detection stator before assembling a terminal according to the embodiment. The perspective view which shows the back side of the detection stator before assembling a terminal concerning the embodiment. The front view which concerns on the same embodiment and shows the terminal before assembling | attaching to a stator body. The left view of FIG. 15 which concerns on the embodiment and shows a terminal. The front view which concerns on the same embodiment and shows the terminal assembled | attached to the stator body and bend | folded. FIG. 18 is a left side view of FIG. 17 showing a terminal according to the embodiment. The top view which concerns on the embodiment and shows the back side of a detection stator. The top view which expands and shows the connection part of the connector of FIG. 19, and an internal electrode concerning the embodiment. The perspective view which concerns on the same embodiment and shows the back side of a detection rotor. The top view which concerns on the same embodiment and shows the front side of a detection rotor. The top view which shows the back side of the plate of a detection rotor concerning the embodiment. The front view of FIG. 23 which concerns on the same embodiment and shows a plate similarly. FIG. 24 is a cross-sectional view taken along the line AA of FIG. 23, similarly showing the plate according to the same embodiment. Sectional drawing which shows the process when it concerns on the embodiment and a detection rotor is fixed to the front-end | tip of a motor shaft. Sectional drawing which shows the process when it concerns on the embodiment and a detection rotor is similarly fixed to the front-end | tip of a motor shaft. The top view which concerns on another embodiment and shows a C-shaped spring washer. FIG. 29 is a sectional view taken along line BB in FIG. 28 showing a C-shaped spring washer according to another embodiment. The top view which expands and shows a part of C-shaped spring washer of FIG. 28 similarly concerning another embodiment. The expanded sectional view which similarly concerns on another embodiment and shows the part of a detection rotor. The expanded sectional view which similarly concerns on another embodiment and shows the part of a rotation detector.

  Hereinafter, an embodiment in which the structure of a motor with a rotation detector according to the present invention is embodied will be described in detail with reference to the drawings.

  FIG. 1 shows a cross-sectional view of one end of a motor with rotation detector (hereinafter simply referred to as “motor”) 1 of this embodiment. FIG. 2 is an enlarged cross-sectional view showing the inside of the chain line ellipse S1 of FIG. FIG. 3 shows a part of FIG. 2 in an enlarged sectional view. As shown in FIG. 1, the motor 1 includes a motor case 2, a motor stator 3 and a motor rotor 4 provided inside the motor case 2, and a motor shaft 5 provided integrally at the center of the motor rotor 4. One end of the motor shaft 5 slightly protrudes outside the motor case 2. The motor case 2 includes a case main body 6 and an end plate 7 fixed so as to close the opening end of the case main body 6.

  As shown in FIG. 1, the motor stator 3 is fixed to the case body 6. The motor stator 3 includes a stator core 8 and a coil 9. The motor rotor 4 is disposed inside the motor stator 3. The motor shaft 5 is rotatably supported via a bearing 10 provided on the end plate 7 and another bearing (not shown) provided on the opposite end of the motor case 2. In this embodiment, the motor shaft 5 is formed in a hollow shape, and one end thereof is an opening 5a as a recess. In the motor 1, the motor rotor 4 rotates integrally with the motor shaft 5 by exciting the coil 9 of the motor stator 3.

  As shown in FIGS. 1 and 2, the end plate 7 includes a recess 7 a formed around the motor shaft 5 on the outside thereof. As shown in FIGS. 1 to 3, in this embodiment, the rotation detector 11 is disposed inside the recess 7 a outside the motor case 2. The rotation detector 11 includes a detection rotor 12 and a detection stator 13 disposed to face the detection rotor 12 with a predetermined gap therebetween. The detection rotor 12 is fixed to the tip of the motor shaft 5 by the recess 7 a of the end plate 7. The detection stator 13 is fixed to the end plate 7 so as to cover the detection rotor 12 in the same recess 7a.

  Here, the configuration of the detection stator 13 will be described. FIG. 4 is a perspective view showing the front side of the detection stator 13. FIG. 5 is a perspective view showing the back side of the detection stator 13. The detection stator 13 includes a stator body 14 formed of resin. As a material of the stator body 14, for example, PPS resin or LCP liquid crystal polymer can be used. As shown in FIGS. 4 and 5, the stator body 14 has a substantially disk shape and includes a peripheral bank 14 a formed on the outer periphery on the front side.

  As shown in FIG. 4, three brackets 14e projecting outward are integrally formed on the peripheral bank 14a at equal angular intervals. These brackets 14e are fastening portions for fixing the detection stator 13 to the end plate 7 with bolts 16 as fastening members, and have bolt holes 14f. FIG. 6 is an enlarged perspective view of a part of the bracket 14e. As shown in FIG. 6, a leaf spring washer 17 is assembled as an elastic body on the front side of the bracket 14e corresponding to the bolt hole 14f. FIG. 7 is a sectional view showing the leaf spring washer 17. FIG. 8 is a plan view of the lower surface side of the leaf spring washer 17 of FIG. As shown in FIGS. 7 and 8, the leaf spring washer 17 has an annular shape, has a bolt hole 17a through which the bolt 16 is inserted, and is bent in multiple stages outward from the bolt hole 17a. . On the lower surface of the leaf spring washer 17, four rhombus projections 17b are formed at equiangular intervals. These protrusions 17b are adapted to engage with the surface of the bracket 14e.

  As shown in FIGS. 1 and 2, the stator body 14 is fixed to the end plate 7 by bolts 16. At the time of fixing, a leaf spring washer 17 is assembled between the bolt 16 and the bracket 14e of the stator body 14. FIG. 9 is an enlarged cross-sectional view showing a fastening portion by the bolt 16 of FIG. As shown in FIG. 9, in this fixed state, the leaf spring washer 17 can be elastically deformed to some extent, and the protrusion 17b of the leaf spring washer 17 bites into and engages the surface of the bracket 14e. .

  In addition, as shown in FIGS. 4 and 5, a connector 14 g projecting outward is integrally formed between the two brackets 14 e on the peripheral bank 14 a of the stator body 14. A plurality of terminals 18 connected to external wiring are attached to the connector 14g. FIG. 10 is an enlarged perspective view of the front side of the connector 14g. FIG. 11 is an enlarged perspective view of the back side of the connector 14g. FIG. 12 shows a perspective view of one of the terminals 18 assembled to the connector 14g. As shown in FIG. 12, the terminal 18 is bent into a crank shape when assembled to the connector 14g. The terminal 18 is made of a square bar material, one end of which forms a wide internal electrode 18a, and the other end of which forms a rod-shaped external electrode 18b. As shown in FIG. 10, the external electrode 18b of each terminal 18 protrudes into the connector 14g. As shown in FIG. 11, the internal electrode 18 a of each terminal 18 is disposed in contact with the back surface of the stator body 14. As shown in FIG. 12, each internal electrode 18a is bent at two locations, that is, a base end portion and an intermediate portion. Thereby, the internal electrode 18a is formed in the elastic shape by which the elastic force was provided to the front-end | tip part. That is, as shown in FIG. 11, in the state where each terminal 18 is assembled to the connector 14g, the tip of each internal electrode 18a is brought into pressure contact with the back surface of the stator body 14 by its own elastic force. Specifically, as will be described later, the internal electrode 18a of each terminal 18 is in pressure contact with the excitation print coil 19 and the terminals 19a, 20a of the detection print coil 20 provided on the stator body 14. Here, since the internal electrode 18a of each terminal 18 has an elastic shape, each terminal 18 is assembled to the stator body 14 with a certain elastic force applied to the internal electrode 18a.

  The terminal 18 described above is retrofitted to the stator body 14 in the final manufacturing process of the detection stator 13. FIG. 13 is a perspective view showing the front side of the detection stator 13 before the terminal 18 is assembled. FIG. 14 is a perspective view showing the back side of the detection stator 13 before the terminal 18 is assembled. The stator body 14 is formed with a plurality of assembly holes 14h for assembling the plurality of terminals 18 at the base portion of the connector 14g. FIG. 15 is a front view of the terminal 18 before being assembled to the stator body 14. In FIG. 16, the terminal 18 is shown by the left side view of FIG. FIG. 17 is a front view of the terminal 18 assembled and bent to the stator body 14. 18 is a left side view of the terminal 18 shown in FIG. Each terminal 18 has a wedge portion 18c having a wedge shape in multiple stages at a portion connected to the internal electrode 18a. The wedge portion 18 c is adapted to engage with the inner surface of the assembly hole 14 h of the stator body 14. Each terminal 18 is inserted in the assembly hole 14h from the back side of the stator body 14 in a state where the terminal 18 is not bent as shown in FIGS. Thereafter, the base end portion of the external electrode 18b is bent at a right angle on the front side of the connector 14g, whereby the bent state as shown in FIGS.

  FIG. 19 is a plan view showing the back side of the detection stator 13. FIG. 20 is an enlarged plan view showing a connection portion between the connector 14g and the internal electrode 18a shown in FIG. As shown in FIGS. 19 and 20, an excitation print coil 19 and a detection print coil 20 each having a substantially circular shape are provided on the back surface of the detection stator 13. The detection print coil 20 is disposed inside the excitation print coil 19. The exciting print coil 19 includes two different patterns. These two patterns are formed to overlap each other with an insulating film (not shown) in a state where the phase is shifted by 90 degrees. These two types of printed coils 19 and 20 are covered and protected by a thin insulating film (not shown). The internal electrodes 18a of each terminal 18 are in pressure contact with and electrically connected to the terminals 19a and 20a of the printed coils 19 and 20, respectively. In this connected state, the internal electrodes 18a of the terminals 18 are connected to the terminals 19a and 20a of the printed coils 19 and 20 outside the outer diameters of the printed coils 19 and 20 and the detection rotor 12.

  Next, the detection rotor 12 will be described. FIG. 21 is a perspective view showing the back side of the detection rotor 12. FIG. 22 is a plan view showing the front side of the detection rotor 12. As shown in FIGS. 3, 21, and 22, the detection rotor 12 includes a plate 31 having a substantially disk shape and a coil 32 provided on the surface of the plate 31. The detection rotor 12 is fixed to the tip of the motor shaft 5 via a plate 31 serving as a base material.

  As shown in FIG. 22, the coil 32 provided on the surface of the plate 31 includes a thin-film rotor pattern 33 and a rotary transformer pattern 34 having a substantially circular shape. These patterns 33 and 34 are formed by printing a silver paste on the surface of the plate 31. The patterns 33 and 34 are formed on a base insulating film after a thin insulating film (not shown) made of polyimide is formed on the surface of the plate 31 (the base insulating film is omitted). You can also do it.) The surfaces of the patterns 33 and 34 are covered and protected by an insulating film (not shown) made of polyimide.

  FIG. 23 is a plan view showing the back side of the plate 31 of the detection rotor 12. FIG. 24 similarly shows the plate 31 from the front view of FIG. In FIG. 25, the plate 31 is shown by the AA sectional view of FIG. The plate 31 is formed in a disk shape from a metal material, and a cylindrical portion 31a that protrudes to the back side is integrally formed at the center thereof. As shown in FIGS. 21 to 25, a single key 31b extending in the axial direction is integrally formed on the outer periphery of the cylindrical portion 31a. The key 31b is adapted to be aligned with a key groove 5b (see FIGS. 3, 26 and 27) formed in the opening 5a of the motor shaft 5. Further, as shown in FIGS. 23 to 27, three engagement pieces 31c are formed at equal angular intervals on the outer periphery of the cylindrical portion 31a. These engagement pieces 31c are formed by cutting the peripheral wall of the cylindrical portion 31a and turning it outward. The outer diameter of the cylindrical portion 31 a is formed slightly larger than the inner diameter of the opening 5 a of the motor shaft 5. An inward flange 31d is integrally formed at the tip of the cylindrical portion 31a. The above-described plate 31 is formed by machining a predetermined metal plate into the above-described shape. Some metal materials may be non-magnetic before machining, but the metal may become martensite and become magnetized after machining. In this embodiment, the plate 31 is made of a nonmagnetic material, and is made of a metal material that can maintain nonmagnetic properties even after being processed into the predetermined shape described above. As this metal material, for example, “SUS305” can be used.

  26 and 27 are sectional views showing steps for fixing the detection rotor 12 configured as described above to the end portion of the motor shaft 5. As shown in FIGS. 26 and 27, the opening 5a portion of the motor shaft 5 has a recess 5c by taking an inner diameter larger than the other portions. A keyway 5b is formed in the recess 5c. The dent 5c can be omitted. In order to fix the detection rotor 12 to the motor shaft 5, first, as shown in FIG. 26, the cylindrical portion 31a of the plate 31 of the detection rotor 12 is aligned with the opening 5a of the motor shaft 5, and the cylindrical portion 31a The key 31b is aligned with the key groove 5b. At this time, the cylindrical jig 35 is mounted in the cylindrical portion 31a. Next, as shown in FIG. 27, the cylindrical portion 31 a is press-fitted into the opening 5 a of the motor shaft 5. At this time, the cylindrical portion 31a is press-fitted into the opening 5a by pressing the inward flange 31d with the tip of the jig 35. This press-fitting is performed until the plate 31 comes into contact with the tip of the motor shaft 5. By fixing the plate 31 to the end of the motor shaft 5 in this way, the detection rotor 12 can be fixed to the end of the motor shaft 5.

  In this fixed state, the detection rotor 12 can be positioned in the axial direction with respect to the tip of the motor shaft 5 by the plate 31 of the detection rotor 12 coming into contact with the tip of the motor shaft 5. Further, since the key 31b of the cylindrical portion 31a of the plate 31 engages with the key groove 5b of the opening 5a of the motor shaft 5, the detection rotor 12 can be prevented from rotating with respect to the motor shaft 5, and the detection rotor 12 can be It can be rotated integrally with the motor shaft 5.

  Here, in order to provide the rotation detector 11 in the motor 1, first, the detection rotor 12 is fixed to the motor shaft 5 as described above. Thereafter, the detection stator 13 is disposed in the recess 7 a of the end plate 7 so as to cover the detection rotor 12, and each bracket 14 e of the stator body 14 is fastened to the end plate 7 with bolts 16. At this time, the leaf spring washer 17 is assembled between the bolt 16 and each bracket 14e. By doing in this way, the rotation detector 11 is retrofitted to the motor 1, and the motor 1 provided with the rotation detector 11 is obtained.

  As described above, according to the configuration of the rotation detector motor 1 of this embodiment, the detection rotor 12 fixed to the motor shaft 5 and the detection stator fixed to the end plate 7 of the motor case 2 by the bolts 16. 13 are arranged to face each other with a predetermined gap. When the detection rotor 12 rotates integrally with the motor shaft 5, the rotation angle of the motor shaft 5 is detected by the cooperation of the detection rotor 12 and the detection stator 13. A detailed description of the operation of the rotation detector 11 is omitted here.

  Here, since the stator body 14 constituting the detection stator 13 is molded from resin, there is a risk that creep or the like occurs in the stator body 14 due to heat or the like. However, as shown in FIG. 9, since the leaf spring washer 17 is provided between the bolt 16 and the bracket 14 e of the stator body 14, the creep of the stator body 14 is absorbed by the elasticity of the leaf spring washer 17. Further, since the protrusion 17b is provided at the contact portion of the leaf spring washer 17 with the bracket 14e, the displacement of the detection stator 13 is regulated by the engagement of the protrusion 17b with the bracket 14e. Therefore, the detection stator 13 can be prevented from being displaced due to creep or deterioration, the positional relationship between the detection stator 13 and the detection rotor 12 can be properly maintained, and the rotation angle by the rotation detector 11 can be maintained. Detection accuracy can be ensured.

  According to this embodiment, since the detection stator 13 is disposed in the concave portion 7a of the end plate 7, the protrusion of the detection stator 13 from the motor case 2 is eliminated. For this reason, the overhang | projection from the motor case 2 of the rotation detector 11 can be eliminated, and the whole motor 1 with a rotation detector can be reduced in size.

  In this embodiment, since the rotation detector 11 is disposed outside the motor case 2, the rotation detector 11 can be retrofitted to the motor 1 after the motor 1 is manufactured. In addition, the rotation detector 11 can be handled without disassembling the motor 1. For this reason, the motor 1 can be manufactured separately from the rotation detector 11, and adjustment, repair, replacement, etc. of the rotation detector 11 can be easily performed without disassembling the motor 1. In particular, the zero point adjustment relating to the rotation angle detection of the rotation detector 11 can be facilitated as compared with the case where the rotation detector is provided in the motor.

  According to this embodiment, since the internal electrode 18a serving as a connection portion between the excitation print coil 19 and the detection print coil 20 of each terminal 18 provided on the connector 14g of the stator body 14 is formed into an elastic shape. The internal electrode 18a is pressed against the terminals 19a and 20a of the printed coils 19 and 20 by elastic force. Even if the terminals 18 expand and contract due to heat or the like, the terminals 18 and the printed coils 19 and 20 Contact is ensured. That is, the contact between the internal electrode 18a of each terminal 18 and the terminals 19a, 20a of each printed coil 19, 20 is ensured. For this reason, it is always possible to ensure the conduction state between each terminal 18 and each printed coil 19, 20. Further, since the internal electrodes 18a of the terminals 18 are connected to the terminals 19a and 20a of the print coils 19 and 20 outside the outer diameters of the print coils 19 and 20 and the detection rotor 12, the detection rotor 12 and The terminals 18 do not interfere with each other.

  According to this embodiment, after the respective printed coils 19 and 20 are provided in the stator body 14, the terminals 18 can be assembled in the assembly holes 14 h of the connector 14 g of the stator body 14. In this assembled state, the wedge portion 18c of the terminal 18 is engaged with the inner surface of the assembly hole 14h, so that a state where a certain elastic force is applied to the internal electrode 18a is maintained. For this reason, it is not necessary to insert-mold each terminal 18 in the stator body 14 beforehand, and each printed coil 19 and 20 can be easily provided in the stator body 14 without being restricted by each terminal 18.

  In addition, according to this embodiment, the detection rotor 12 is fixed to the end of the motor shaft 5 by fixing the plate 31 constituting the detection rotor 12 to the end of the motor shaft 5. Therefore, the detection rotor 12 is positioned in the axial direction at the tip of the motor shaft 5, and it is not necessary to separately provide a positioning member as compared with the case where the detection rotor 12 is positioned on the outer periphery of the motor shaft 5. Therefore, the number of components can be reduced by the amount that the positioning member for the detection rotor 12 can be omitted, and the overall size of the rotation detector 11 can be suppressed.

  According to this embodiment, the cylindrical portion 31 a of the plate 31 constituting the detection rotor 12 is press-fitted into the opening 5 a of the motor shaft 5, so that the detection rotor 12 is fixed to the tip of the motor shaft 5. Therefore, a dedicated fixing member for fixing the detection rotor 12 is omitted, and there is no need to provide a fixing member on the outer periphery of the motor shaft 5. For this reason, the number of component parts can be further reduced as much as the fixing member can be omitted, and the outer periphery of the motor shaft 5 can be simplified.

  According to this embodiment, since the plate 31 constituting the detection rotor 12 is nonmagnetic, the detection rotor 12 is not easily affected by the magnetic noise caused by the motor 1. In this sense, the detection accuracy of the rotation angle by the rotation detector 11 can be improved.

  In this embodiment, in order to fix the detection rotor 12 to the end portion of the motor shaft 5, the cylindrical portion 31 a of the plate 31 constituting the detection rotor 12 is press-fitted into the opening 5 a of the motor shaft 5. Further, for the press-fitting, the inward flange 31d formed on the cylindrical portion 31a is pressed by the jig 35. For this reason, during press-fitting, the insulating film of the detection rotor 12, the rotor pattern 33, and the rotary transformer pattern 34 are not subjected to excessive stress, and damage to the insulating film, the rotor pattern 33, and the rotary transformer pattern 34 can be prevented. it can.

  In addition, this invention is not limited to the said embodiment, In the range which does not deviate from the meaning of invention, it can implement as follows.

  (1) In the above embodiment, the leaf spring washer 17 is provided as an elastic body between the bracket 14 e of the stator body 14 and the end plate 7. On the other hand, a C-shaped spring washer 41 shown in FIGS. 28 to 30 can be provided as an elastic body. FIG. 28 shows the C-shaped spring washer 41 in a plan view. FIG. 29 shows a C-shaped spring washer 41 by a cross-sectional view taken along line BB in FIG. FIG. 30 is an enlarged plan view showing a part of the C-shaped spring washer 41 of FIG. As shown in FIGS. 28 to 30, the C-shaped spring washer 41 has a C shape, and is provided with a pair of acute protrusions 41 a at four locations on the outer periphery thereof. The protrusion 41a is inserted into and engaged with the inner peripheral surface of the bolt hole 14f of the bracket 14e of the stator body 14.

  (2) In the above embodiment, the detection rotor 12 is fixed to the tip of the motor shaft 5 by press-fitting the cylindrical portion 31 a of the plate 31 constituting the detection rotor 12 into the opening 5 a at the tip of the motor shaft 5. On the other hand, as shown by a cross-sectional view in FIG. 31, the detection rotor 12 is fixed to the front end portion of the motor shaft 5 by fitting the cylindrical portion 31 a of the plate 31 to the outer periphery of the front end portion of the motor shaft 5. It may be.

  (3) Although the detection rotor 12 is fixed to the tip of the motor shaft 5 in the embodiment, the detection rotor may be fixed on the outer periphery of the tip of the motor shaft.

  (4) In the said embodiment, the plate 31 which consists of a nonmagnetic metal material (SUS305) was provided only in the detection rotor 12 as a base material. On the other hand, as shown in a sectional view in FIG. 32, the detection rotor 12 is provided with a plate 31 made of a nonmagnetic metal material (SUS305) as a base material, and the stator body 14 of the detection stator 13 is nonmagnetic. A plate 36 made of a metal material (SUS305) may be provided as a base material. In this case, after forming a thin insulating film (not shown) on the surface of the plate 36 on the detection stator 13, a printed coil and an insulating film covering the printed coil (both not shown) are formed on the underlying insulating film. (The insulating film serving as a base can also be omitted.). In this case, both the detection rotor 12 and the detection stator 13 are reinforced by the plates 31 and 36 made of a nonmagnetic metal material (SUS305), and are not easily affected by the magnetic noise caused by the motor 1. As a result, the detection accuracy of the rotation angle by the rotation detector 11 can be improved.

  (5) In the said embodiment, the plate 31 which consists of a nonmagnetic metal material (SUS305) was provided only in the detection rotor 12 as a base material. On the other hand, a plate made of a nonmagnetic metal material (SUS305) may be provided as a base material only on the stator body of the detection stator. In this case, the detection stator is provided with a printed coil and an insulating film covering the printed coil on the plate. In this case, the detection stator is reinforced by a plate made of a non-magnetic metal material (SUS305), and is hardly affected by magnetic noise caused by the motor. As a result, the detection accuracy of the rotation angle by the rotation detector can be improved.

  (6) In the above embodiment, the one end portion of the motor shaft 5 is provided so as to slightly protrude to the outside of the motor case 2, but the one end portion of the motor shaft may be provided so as not to protrude to the outside of the motor case. Good. In this case, it is only necessary that a hole is formed in the center of the motor case and the tip of the motor shaft is visible from the hole.

  The present invention can be used for a motor used in, for example, a hybrid vehicle or an electric vehicle.

1 Motor with rotation detector 2 Motor case 5 Motor shaft 5a Opening (concave)
7 End plate 7a Recess 11 Rotation detector 12 Detection rotor 13 Detection stator 14 Stator body 14e Bracket 16 Bolt (fastening member)
17 Leaf spring washer (elastic body)
17b Protrusion 18 Terminal 18a Internal electrode 19 Excitation print coil 19a Terminal 20 Detection print coil 20a Terminal 31 Plate (nonmagnetic metal material)
31a Tube portion 32 Coil 36 Plate (nonmagnetic metal material)
41 C-shaped spring washer (elastic body)
41a protrusion

Claims (10)

In the structure of a motor with a rotation detector provided with a rotation detector including a detection rotor and a detection stator arranged to face the detection rotor,
The motor includes a motor case and a motor shaft,
The detection rotor is fixed to the motor shaft;
The detection stator includes a stator body formed of resin, and the stator body protrudes outward from the peripheral bank, a planar part on which a coil is formed, a peripheral bank formed on the outer periphery of the planar part and a plurality of brackets, the stator body, the structure of the rotation detector equipped motor, characterized in that the inserted through the fastening member to the bracket fixed to the motor case.   The structure of the motor with a rotation detector according to claim 1, wherein the motor case includes a recess formed around the motor shaft, and the detection stator is disposed in the recess. The structure of the motor with a rotation detector according to claim 1 or 2, wherein the rotation detector is arranged outside the motor case and fixed by the fastening member from the outside . The elastic member is provided between the fastening member and the bracket, and a protrusion is provided at a contact portion of the elastic member with the bracket. Structure of motor with rotation detector. Before Symbol detection stator comprises a Terminal for further connecting the coil and the external circuit, connection between the coil of the terminal is formed in the elastic shape at the outer than the outer diameter of the coil and the detection rotor The structure of the motor with a rotation detector according to any one of claims 1 to 4, wherein the terminal is connected to the coil. The rotation detector according to claim 5 , wherein the stator body includes an assembly hole, and the terminal is assembled to the assembly hole in a state where a certain elastic force is applied to the connection portion. Motor structure The detection rotor plate and includes a coil provided on the plate, in any one of claims 1 to 6 wherein the plate is characterized in that it is fixed to the end of the motor shaft The structure of the motor with a rotation detector as described. The motor shaft includes a concave portion at an end thereof, and the plate has a disk shape and has a cylindrical portion projecting to the back side at the center thereof, and is the cylindrical portion press-fitted into the concave portion of the motor shaft? The rotation detector according to claim 7 , wherein the plate portion is fixed to an end portion of the motor shaft by fitting the cylindrical portion to an outer periphery of the end portion of the motor shaft. The structure of the motor. The structure of the motor with a rotation detector according to claim 7 or 8 , wherein the plate is made of a nonmagnetic material. The structure of the motor with a rotation detector according to claim 9 , wherein the plate is made of a metal material that maintains non-magnetism after being processed into a predetermined shape.