JP2011036446A - Vacuum cleaner and suction body for vacuum cleaner - Google Patents

Vacuum cleaner and suction body for vacuum cleaner Download PDF

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JP2011036446A
JP2011036446A JP2009186982A JP2009186982A JP2011036446A JP 2011036446 A JP2011036446 A JP 2011036446A JP 2009186982 A JP2009186982 A JP 2009186982A JP 2009186982 A JP2009186982 A JP 2009186982A JP 2011036446 A JP2011036446 A JP 2011036446A
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vacuum cleaner
mouthpiece
upper case
molding
suction
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JP2011036446A5 (en
JP5055328B2 (en
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Atsushi Kurata
敦史 倉田
Norikazu Ito
則和 伊藤
Shigenori Sato
繁則 佐藤
Takeshi Ishida
剛 石田
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Hitachi Appliances Inc
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Hitachi Appliances Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a suction body for a vacuum cleaner which has an upper case as an appearance part with less shape limitation and is well assembled with a smaller number of parts and processes and structured simply at a cost with excellent appearance without a spoiling operability. <P>SOLUTION: In a suction body 10 for a vacuum cleaner which is formed with an upper case 12 attached to a lower case 11, has a suction chamber which has an opening facing the cleaned surface and is equipped with a rotating cleaning body 140 arranged in the suction chamber so that it can rotate, the upper case 12 is molded with two colors or molded integrally with two or more kinds of materials or the same material by insert molding, then, in the proximity of a switching part 125 between the primary shaping part 121 and the secondary shaping part 122, the primary shaping part 121 and the secondary shaping part 122 are overlapped in the vertical direction of the suction body 10. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は電気掃除機、及びその吸口体に関する。   The present invention relates to a vacuum cleaner and a mouthpiece thereof.

従来の電気掃除機の吸口体は、デザイン性の向上のために、成形品で形成した部品と透視性材質等で形成された別部品とを組合せて上ケースを構成したものや、上ケースに塗装を施しているものが一般的である。また、塗装の代わりにメタリックモールドを使用しているものもある。   In order to improve design, conventional vacuum cleaner mouthpieces are composed of parts formed from molded parts and other parts formed from transparent materials, etc. Those that have been painted are common. Some use a metallic mold instead of painting.

例えば特許文献1(特開2002−272652号公報)には、吸口体の上本体部材の前方端部から全面にわたり補強部材にて覆う形状が提案されている。これは、補強部材にて衝撃に対する強度を向上し、かつデザイン的な外観を損なわないように構成しているものである。   For example, Patent Document 1 (Japanese Patent Laid-Open No. 2002-272652) proposes a shape in which a reinforcing member covers the entire surface from the front end of the upper body member of the suction body. This is configured so that the strength against impact is improved by the reinforcing member and the design appearance is not impaired.

特開2002−272652号公報Japanese Patent Laid-Open No. 2002-272652

このような従来の技術では、デザイン的な外観を向上するために、上ケースを複数部品で構成することにより、部品点数や工程が増加し、組立て性が悪いことやコストの増加が考えられる。塗装を施した場合においても、塗料,塗装用治具や塗装工程の追加により、コストの増加が考えられる。また、高意匠、かつ低コスト化を実現するために、塗装の代わりにメタリックモールドを使用した際は、一般の樹脂材料と比較し、外観面にウェルドラインが現れ易いため、メタリック材の種類や、形状的に複雑な構造を避けなければならない、といった制限があった。   In such a conventional technique, in order to improve the design appearance, the upper case is composed of a plurality of parts, thereby increasing the number of parts and processes, resulting in poor assemblability and an increase in cost. Even when painting is applied, the cost can be increased by adding paint, a jig for painting, and a painting process. In addition, in order to realize high design and cost reduction, when using metallic mold instead of painting, since weld lines are more likely to appear on the appearance surface compared to general resin materials, the type of metallic material There was a limitation that a complicated structure must be avoided.

また、特許文献1では、上本体部材の前方端部から補強部材を重ねて設けているため、上ケースの肉厚が全体的に増し、吸口体が大きくなってしまうことやデザイン上に制限が加わることが考えられる。また、吸口体の質量が増加するため、操作性が悪化することや、材料コストが増加することも考えられる。   Moreover, in patent document 1, since the reinforcement member is piled up and provided from the front end part of the upper main body member, the thickness of the upper case increases as a whole, the mouthpiece becomes larger, and there are limitations on the design. It is possible to join. Moreover, since the mass of a suction body increases, operativity deteriorates and material cost may also increase.

そこで、本発明の目的は、形状の制限を減らし、組立て性が良く、かつコストを抑えた構成で、操作性を損なうことなく外観の優れた電気掃除機用吸口体および電気掃除機を提供することにある。   SUMMARY OF THE INVENTION An object of the present invention is to provide a vacuum cleaner mouthpiece and a vacuum cleaner that are excellent in appearance without sacrificing operability, with a configuration with reduced shape restrictions, good assembly, and low cost. There is.

上記目的を達成するために本発明の特徴とするところは、下ケースに上ケースを被着して形成され、被掃除面に対面する開口部を有する吸込室を備え、吸込室に回転可能に配置された回転清掃体を備えた電気掃除機用吸口体において、上ケースを2色成形、或いはインサート成形により、2種以上の材料、或いは同一材料から一体成形し、1次成形部と2次成形部の切替え部近傍を、吸口体の上下方向に1次成形部と2次成形部を重ねて設けたことにある。   In order to achieve the above object, a feature of the present invention is that a lower case is formed by attaching an upper case, and has a suction chamber having an opening facing the surface to be cleaned, and the suction chamber is rotatable. In the vacuum cleaner mouthpiece provided with the rotary cleaning body arranged, the upper case is integrally molded from two or more materials or the same material by two-color molding or insert molding, and the primary molding part and the secondary molding The vicinity of the switching part of the molding part is that the primary molding part and the secondary molding part are provided in the vertical direction of the suction body.

好ましくは、本発明は、2次成形部の前方、及び側面方向を緩衝部材で覆う。   Preferably, the present invention covers the front side and the side surface direction of the secondary molded portion with a buffer member.

好ましくは、本発明は、上ケースの2次成形部の1次成形部と吸口体上下方向に重ねて設けられた部位以外に、1個、或いは複数の開口部を設け、成形流動を複数路に分割する構造とする。   Preferably, in the present invention, one or a plurality of openings are provided in addition to the primary molding portion of the secondary molding portion of the upper case and the portion provided to overlap the suction body in the vertical direction, and a plurality of molding flows are provided. The structure is divided into two.

好ましくは、本発明は吸口体の上下方向に上ケースの2次成形部と重ねて設けられた1次成形部の形状により、2次成形部の成形流動を調整可能な構造とする。   Preferably, the present invention has a structure in which the molding flow of the secondary molding part can be adjusted by the shape of the primary molding part provided to overlap the secondary molding part of the upper case in the vertical direction of the mouthpiece.

または、本発明の特徴とするところは、上ケースの後部は、第1の樹脂で構成され、上ケースの前部は、第1の樹脂に比較して特定の材料の含有量が多い第2の樹脂で構成され、上ケースの前部と上ケースの後部とは一体に形成され、上ケースの後部の第1の樹脂の部分と上ケースの前部の第2の樹脂の部分との切替え部では上ケースの後部の第1の樹脂の部分と上ケースの前部の第2の樹脂の部分とが重なっており、かつ切替え部では上ケースの前部の第2の樹脂の部分が当該電気掃除機用吸口体の表面に現れていることにある。   Alternatively, the feature of the present invention is that the rear portion of the upper case is made of the first resin, and the front portion of the upper case has the second content of the specific material higher than that of the first resin. The upper case front part and the upper case rear part are integrally formed, and the first resin part at the rear part of the upper case and the second resin part at the front part of the upper case are switched. The first resin portion at the rear of the upper case and the second resin portion at the front of the upper case are overlapped with each other, and the second resin portion at the front of the upper case is It is in appearing on the surface of the mouthpiece for the vacuum cleaner.

本発明によれば、吸口体の上ケースを1次成形部と2次成形部の切替え部近傍を、吸口体上下方向に1次成形部と2次成形部を重ねて一体成形することで、部品点数,工程数が少なく組立て性の良い、簡単かつコストを抑えた構成で、軽量かつ外観の優れた電気掃除機の吸口体を提供することができる。   According to the present invention, the upper case of the mouthpiece is integrally molded by overlapping the primary molding portion and the secondary molding portion in the vertical direction of the mouthpiece, near the switching portion between the primary molding portion and the secondary molding portion, It is possible to provide a vacuum cleaner mouthpiece that is light in weight and excellent in appearance with a simple and cost-effective configuration with a small number of parts and processes.

また、本発明によれば、前記2次成形部の前方、及び側面方向を緩衝部材で覆うことにより、強度を確保しつつ、更なる薄肉・軽量化が可能となり、より操作性に優れた電気掃除機用吸口体および電気掃除機を実現することができる。   Further, according to the present invention, by covering the front and side directions of the secondary molded part with the buffer member, it is possible to further reduce the thickness and weight while ensuring the strength, and to improve the operability. A suction mouth for a vacuum cleaner and an electric vacuum cleaner can be realized.

また、本発明によれば、成形流動を複数路に分割する構造としたことにより、ウェルドラインの現れる箇所を調整可能とし、簡単かつコストを抑えた構成で、外観の優れた高意匠の電気掃除機用吸口体および電気掃除機を実現することができる。   In addition, according to the present invention, by adopting a structure in which the molding flow is divided into a plurality of paths, it is possible to adjust the location where the weld line appears, and a simple and cost-effective configuration with a high design electric cleaning with an excellent appearance. A suction mouth for a machine and a vacuum cleaner can be realized.

また、本発明によれば、上ケースの形状を変えることなく、1次成形部の形状により、2次成形部の成形流動を調整可能な構造としたことで、上ケースの内側の面と、例えば下ケースのような上ケースと隣接する他部品の間に、上ケースの形状を変化させて流動調整を行うための、上ケースの形状調整代としてのスペースを設ける必要がなく、形状の制限を減らすことが可能となり、更に小型化した操作性に優れた電気掃除機用吸口体および電気掃除機を実現することができる。   In addition, according to the present invention, without changing the shape of the upper case, the structure of the primary molded portion can be used to adjust the molding flow of the secondary molded portion. For example, there is no need to provide a space for adjusting the shape of the upper case to change the shape of the upper case between the upper case, such as the lower case, and to adjust the flow. Thus, it is possible to realize a vacuum cleaner mouthpiece and a vacuum cleaner that are more compact and have excellent operability.

または、本発明によれば、上ケースの後部は、第1の樹脂で構成され、上ケースの前部は、第1の樹脂に比較して特定の材料の含有量が多い第2の樹脂で構成され、上ケースの前部と上ケースの後部とは一体に形成され、上ケースの後部の第1の樹脂の部分と上ケースの前部の第2の樹脂の部分との切替え部では上ケースの後部の第1の樹脂の部分と上ケースの前部の第2の樹脂の部分とが重なっており、かつ切替え部では上ケースの前部の第2の樹脂の部分が当該電気掃除機用吸口体の表面に現れているため、吸口体の強度の低下を抑制しつつ、吸口体の意匠性を向上することができる。吸口体の意匠性を向上するため、電気掃除機全体としての意匠性も向上することができる。   Alternatively, according to the present invention, the rear part of the upper case is made of the first resin, and the front part of the upper case is made of the second resin having a higher specific material content than the first resin. And the upper portion of the upper case and the rear portion of the upper case are integrally formed, and the upper portion of the switching portion between the first resin portion at the rear portion of the upper case and the second resin portion at the front portion of the upper case. The first resin portion at the rear of the case overlaps the second resin portion at the front of the upper case, and the second resin portion at the front of the upper case is the vacuum cleaner at the switching portion. Since it appears on the surface of the mouthpiece for use, the design of the mouthpiece can be improved while suppressing a decrease in strength of the mouthpiece. Since the design of the mouthpiece is improved, the design of the entire vacuum cleaner can also be improved.

本発明の実施例に係る電気掃除機の外観図である。It is an external view of the vacuum cleaner which concerns on the Example of this invention. 本発明の実施例に係る吸口体の斜視図である。It is a perspective view of a mouthpiece concerning an example of the present invention. 本発明の実施例に係る上ケースの平面図である。It is a top view of the upper case which concerns on the Example of this invention. 図1に示す、A−A断面図である。It is AA sectional drawing shown in FIG. 本発明の実施例に係る上ケース1次成形部の形状を示す平面図である。It is a top view which shows the shape of the upper case primary formation part which concerns on the Example of this invention. 本発明の実施例に係る上ケース2次成形部の樹脂の流れを示す平面図である。It is a top view which shows the flow of resin of the upper case secondary molding part which concerns on the Example of this invention.

以下、本発明に係る実施例を添付の図面を用いて説明する。なお、以下では、回転清掃体140の回転軸に沿う方向を吸口体本体の左右方向と呼び、この左右方向は通常吸口体の長手方向と一致する。また、吸口体本体の上下方向に関しては、吸口体10を水平な被清掃面(例えば、床面)上に置いた状態で、吸込口100が形成された側を下面側、反対側を上面側と呼ぶ。また、使用者から見て、使用者が手元操作部4(操作管)を握って吸口体10を押す方向を前側(前方)、吸口体10を使用者側へ引き寄せる方向を後側(後方)と定義する。   Embodiments according to the present invention will be described below with reference to the accompanying drawings. In the following, the direction along the rotation axis of the rotary cleaning body 140 is referred to as the left-right direction of the mouthpiece body, and this left-right direction coincides with the longitudinal direction of the normal mouthpiece body. In addition, regarding the vertical direction of the mouthpiece body, with the mouthpiece 10 placed on a horizontal surface to be cleaned (for example, a floor surface), the side on which the suction port 100 is formed is the lower surface side, and the opposite side is the upper surface side. Call it. Further, as viewed from the user, the direction in which the user holds the hand operating unit 4 (operation tube) and pushes the mouthpiece 10 is the front side (front), and the direction in which the user pulls the mouthpiece 10 toward the user is the rear side (rear). It is defined as

図1に示すように、電気掃除機1は、掃除機本体2と、ホース3と、手元操作部4と、延長管(管)5と、吸口体として略I字形状の第2の吸口体6および略T字形状の第1の吸口体10とを備えて構成されている。   As shown in FIG. 1, the vacuum cleaner 1 includes a vacuum cleaner body 2, a hose 3, a hand operating unit 4, an extension pipe (tube) 5, and a second mouthpiece having a substantially I shape as a mouthpiece. 6 and a substantially T-shaped first suction body 10.

掃除機本体2の内部には、図示しない吸引力を発生させる電動送風機や、この電動送風機の吸引力で集塵した塵埃を収容する集塵部等が内蔵されており、手元操作部4のハンドル部に設けられた運転スイッチSWの操作等によって電動送風機の運転が制御されるようになっている。   The vacuum cleaner body 2 includes a built-in electric blower that generates a suction force (not shown), a dust collecting portion that stores dust collected by the suction force of the electric blower, and the like. The operation of the electric blower is controlled by operation of an operation switch SW provided in the section.

ホース3の一端は、掃除機本体2の集塵部と連通するように掃除機本体2の接続口2aに接続され、ホース3の他端は、手元操作部4に接続されている。延長管5は、二つの管体5a,5bから構成されて伸縮可能であり、管体5aの一端が手元操作部4の他端に接続されている。   One end of the hose 3 is connected to the connection port 2 a of the cleaner body 2 so as to communicate with the dust collecting part of the cleaner body 2, and the other end of the hose 3 is connected to the hand operation unit 4. The extension pipe 5 is composed of two pipe bodies 5 a and 5 b and can be expanded and contracted, and one end of the pipe body 5 a is connected to the other end of the hand operation unit 4.

第2の吸口体6は、延長管5の管体5bの他端に接続された吸口体であり、他端に第1吸口体10が接続される。第2の吸口体6は、第1の吸口体10を取り外すことにより、単独で塵埃を吸い込む吸口体として機能するようになっている。ただし、第2の吸口体6は、必須の構成ではない。   The second suction body 6 is a suction body connected to the other end of the tube body 5b of the extension pipe 5, and the first suction body 10 is connected to the other end. The second suction body 6 functions as a suction body that sucks dust alone by removing the first suction body 10. However, the second suction body 6 is not an essential configuration.

第1の吸口体10は、第2の吸口体6の他端に接続された吸口体であり、図2に示すように、下面(掃除面)に吸込口100が開口され、この吸込口100内に駆動手段により駆動される回転清掃体140が配置されている。なお、第1の吸口体10(以下、単に「吸口体10」という)は、延長管5の他端(上流側)や手元操作部4の他端(上流側)に接続することも可能である。   The first suction body 10 is a suction body connected to the other end of the second suction body 6. As shown in FIG. 2, a suction port 100 is opened on the lower surface (cleaning surface). A rotary cleaning body 140 driven by driving means is disposed inside. The first suction body 10 (hereinafter, simply referred to as “suction body 10”) can be connected to the other end (upstream side) of the extension pipe 5 and the other end (upstream side) of the hand operation unit 4. is there.

吸口体10は、回転清掃体140を覆うように下部分を形成する下ケース11、および下ケース11の上部に被着された上ケース12を備える吸口体本体10Aと、吸口体本体10Aの後方に取り付けられ、内部に空気の通路が形成された吸口継手10Bとを備える。これらの下ケース11,上ケース12および吸口継手10Bの主たる部品は、軽量で硬質の材料、例えば、ABS樹脂等の合成樹脂材料で形成されている。回転清掃体140の清掃部材302〜305は、繊維等による刷毛の他、軟質のブレード状のものを用いて構成することができ、刷毛やブレードをそれぞれ単独で、或いは刷毛とブレードとを混在させて構成することができる。前記回転清掃体140はX1方向に回転し、被清掃面の塵埃を掻き出す効果を担っている。また、筒状基体306を形成する部材に一体に成形した突出部で清掃部材を構成してもよい。前記筒状基体306は、例えばアルミニウムのような金属やガラス入りのPAやABSのような合成樹脂材料で軽量,硬質に形成されている。いずれにしても、清掃部材は筒状基体306の外周面から外方に突出するように構成される。   The mouthpiece 10 includes a lower case 11 that forms a lower part so as to cover the rotary cleaning body 140, and an upper body 12A that is attached to the upper portion of the lower case 11, and a rear side of the mouthpiece body 10A. And a suction joint 10B having an air passage formed therein. The main parts of the lower case 11, the upper case 12, and the suction joint 10B are made of a light and hard material, for example, a synthetic resin material such as ABS resin. The cleaning members 302 to 305 of the rotary cleaning body 140 can be configured using soft blades in addition to brushes made of fibers or the like. The brushes and blades can be used alone or in combination with brushes and blades. Can be configured. The rotary cleaning body 140 rotates in the X1 direction and has an effect of scraping dust on the surface to be cleaned. Further, the cleaning member may be constituted by a protruding portion formed integrally with a member forming the cylindrical base body 306. The cylindrical base 306 is made of a metal such as aluminum or a synthetic resin material such as PA or ABS containing glass and is light and hard. In any case, the cleaning member is configured to protrude outward from the outer peripheral surface of the cylindrical base body 306.

吸口体10は、左右(幅)方向の中央部の位置に吸口継手10Bが設けられている。この吸口継手10Bは、一端が吸口体本体10Aに下ケース11と上ケース12との間に挟みこまれて回動可能に接続され、被掃除面に対して略水平な状態から略垂直な状態まで(上下方向に)回動可能な第1の接続管102と、一端が第1の接続管102の他端に回動可能に接続され、吸口体本体10Aに対し左右方向に回動可能な第2の接続管103を有する。第2の接続管103の他端には延長管5が接続される。この吸口継手10Bは、延長管5を被掃除面に対して略垂直とした状態において、その延長管5を吸口体本体10Aの左右方向に向かって倒すことができる機能を有している。このため、手元操作部4を左右方向の何れかに捻ることで、吸口体本体10Aを左右方向の何れかに略90度回転させ、吸口体本体10Aの左右方向を移動方向にした掃除が可能であり、壁際に沿って吸口体10を移動させて掃除したり、狭い隙間に吸口体10を挿入して掃除することが可能となっている。   The mouthpiece 10 is provided with a mouthpiece joint 10B at the center position in the left-right (width) direction. One end of the suction joint 10B is sandwiched between the lower case 11 and the upper case 12 and connected to the suction body 10A so as to be rotatable, and is substantially perpendicular to the surface to be cleaned. First connecting tube 102 that can rotate up and down (up and down), and one end of which is rotatably connected to the other end of first connecting tube 102 and can be rotated in the left and right direction with respect to mouthpiece body 10A. A second connecting pipe 103 is provided. The extension pipe 5 is connected to the other end of the second connection pipe 103. The suction joint 10B has a function of tilting the extension pipe 5 in the left-right direction of the mouthpiece body 10A in a state where the extension pipe 5 is substantially perpendicular to the surface to be cleaned. For this reason, by twisting the hand operating part 4 in either of the left and right directions, the mouthpiece body 10A can be rotated by about 90 degrees in any of the left and right directions, and cleaning can be performed with the left and right direction of the mouthpiece body 10A set as the moving direction. The suction body 10 can be moved along the wall and cleaned, or the suction body 10 can be inserted into a narrow gap for cleaning.

また、吸口体本体10Aには、前部から左右側方にかけて、下ケース11と上ケース12との間にバンパー8が介設されている。バンパー8は、ゴムやエラストマー等の弾性材料から形成されており、使用時に吸口体本体10A内の気密を保持するとともに、電気掃除機1の使用時に吸口体本体10Aが家具等に衝突した際に、当該家具等への傷付きと吸口体本体10Aへの衝撃を吸収する緩衝材の役割を果たす。   Further, a bumper 8 is interposed between the lower case 11 and the upper case 12 from the front portion to the left and right sides of the mouthpiece body 10A. The bumper 8 is made of an elastic material such as rubber or elastomer, and keeps the airtightness in the mouthpiece body 10A during use, and when the mouthpiece body 10A collides with furniture or the like when the electric vacuum cleaner 1 is used. It functions as a cushioning material that absorbs damage to the furniture and the like and shocks to the mouthpiece body 10A.

下ケース11の下面に開口する吸込口100は、断面が略湾曲凹状(図4(a)参照)であり、この湾曲凹状の部分に吸込室が形成される。湾曲凹状の開口部が、吸込室の開口部となる。図2に示すように、吸込口100の後方には、吸込通路101が開口形成されている。この吸込通路101は、吸口継手10Bの前記した通路に連通している。   The suction port 100 opened on the lower surface of the lower case 11 has a substantially curved concave shape (see FIG. 4A), and a suction chamber is formed in the curved concave portion. The curved concave opening becomes the opening of the suction chamber. As shown in FIG. 2, a suction passage 101 is formed in the rear of the suction port 100. The suction passage 101 communicates with the passage described above of the suction joint 10B.

図3,図4に示すように、本実施例では、前記上ケース12を2色成形により、1次成形部121を一般のABS樹脂、2次成形部122をメタリック(アルミニウム粒子)入りABS樹脂(以下、「メタリックモールド」という)の2種の材料を一体成形している。よって、1次成形部121と2次成形部122とは、同じ樹脂製であるが、2次成形部122にはアルミ粒子が練り込まれているため、2次成形部122は、1次成形部121に対して強度が劣るが、意匠性が高い。2次成形部122の材料は、1次成形部121の材料に比較して、意匠性を向上させるような特定の材料の含有量が多いのが好ましい。1次成形部121と2次成形部122の切替え部125近傍のみを、吸口体上下方向に1次成形A部121Aと2次成形A部122Aを重ねて構成し、切替え部125近傍より前方側を2次成形B部122Bのみで構成している。つまり、切替え部125では、下側を強度の高い1次成形部121とし、上側(吸口体本体10Aの表面側)を意匠性の高い2次成形部122として一体に形成している。例えば、型に1次成形品用の材料を流し込んで1次成形部121を形成し、型に1次成形部121をセットし、切替え部125において1次成形部121に重なるように型に2次成形品用の材料を流し込んで2次成形部122を1次成形部121と一体に成形する。   As shown in FIGS. 3 and 4, in this embodiment, the upper case 12 is formed by two-color molding, the primary molded portion 121 is a general ABS resin, and the secondary molded portion 122 is an ABS resin containing metallic (aluminum particles). Two types of materials (hereinafter referred to as “metallic mold”) are integrally formed. Therefore, the primary molding part 121 and the secondary molding part 122 are made of the same resin, but since the aluminum particles are kneaded into the secondary molding part 122, the secondary molding part 122 is the primary molding. Although the strength is inferior to the portion 121, the design is high. The material of the secondary molding part 122 preferably has a higher content of a specific material that improves the designability than the material of the primary molding part 121. Only the vicinity of the switching part 125 between the primary molding part 121 and the secondary molding part 122 is configured by superimposing the primary molding A part 121A and the secondary molding A part 122A in the upper and lower direction of the mouthpiece, and the front side from the vicinity of the switching part 125 Is constituted only by the secondary molding B portion 122B. That is, in the switching part 125, the lower side is integrally formed as a primary molded part 121 with high strength, and the upper side (surface side of the mouthpiece body 10A) is integrally formed as a secondary molded part 122 with high design. For example, the material for the primary molded product is poured into the mold to form the primary molded part 121, the primary molded part 121 is set in the mold, and the switching part 125 has the mold 2 so as to overlap the primary molded part 121. The material for the next molded product is poured to form the secondary molded part 122 integrally with the primary molded part 121.

このとき、吸口体上下方向に前記1次成形A部121Aと前記2次成形A部122Aを重ねて設ける範囲は、軽量化を図るために極力小さくすることが望ましいが、前記1次成形A部121Aと前記2次成形A部122Aの密着性を考慮し、2次成形部122の吸口体前後長さの3〜5割、或いは吸口体前後方向に10〜20mm程度の重なり代を設けている。図4(a)に示すように、前後方向では、切替え部125の前端は、回転清掃体140の軸心と回転清掃体140の後端との間にあり、切替え部125の後端は、湾曲凹状の吸込室の後端と上ケース12の後端との間にある。あるいは、上ケース12は側面から断面において、後部に対して前部がなだらかに湾曲した凸形状を有しており、前後方向では、切替え部125の前端は、上ケース12の前部の凸形状の頂部に位置し、切替え部125の後端は、上ケース12の前部の凸形状の根元部に位置する。上ケース12の前部の凸形状の根元部では、1次成形部121が凹形状を有する。よって、切替え部125の前端を上ケース12の前部の凸形状の頂部まで至らせて、負荷の大きい凸形状の頂部を強度の低い2次成形部122のみで構成するのを避けることによって、上ケース12の強度を向上している。一方、切替え部125の後端を1次成形部121の凹形状部分とすることによって、1次成形部121から2次成形部122が剥離するのを防止している。この結果、前後方向では、2次成形部122の後端が、湾曲凹状の吸込室の後端よりも後方にまで至るため、上ケース12の表面の大部分(半分以上)を2次成形部122が占めることとなる。   At this time, the primary molding A part 121A and the secondary molding A part 122A are preferably overlapped in the vertical direction of the mouthpiece, and the primary molding A part is preferably made as small as possible in order to reduce the weight. In consideration of the adhesion between 121A and the secondary molding A portion 122A, an overlap margin of about 30 to 50% of the length of the front and rear of the mouthpiece body of the secondary molding portion 122 or about 10 to 20 mm in the front and rear direction of the mouthpiece is provided. . As shown in FIG. 4A, in the front-rear direction, the front end of the switching unit 125 is between the axis of the rotary cleaning body 140 and the rear end of the rotary cleaning body 140, and the rear end of the switching unit 125 is It is located between the rear end of the curved concave suction chamber and the rear end of the upper case 12. Alternatively, the upper case 12 has a convex shape in which the front portion is gently curved with respect to the rear portion in the cross section from the side surface, and the front end of the switching portion 125 is the convex shape of the front portion of the upper case 12 in the front-rear direction. The rear end of the switching portion 125 is located at the convex root portion of the front portion of the upper case 12. In the convex base portion of the front portion of the upper case 12, the primary molding portion 121 has a concave shape. Therefore, by leading the front end of the switching part 125 to the convex top part of the front part of the upper case 12 and avoiding constituting the convex top part with a large load only by the low-strength secondary molding part 122, The strength of the upper case 12 is improved. On the other hand, by making the rear end of the switching part 125 a concave part of the primary molding part 121, the secondary molding part 122 is prevented from peeling off from the primary molding part 121. As a result, in the front-rear direction, the rear end of the secondary molded portion 122 extends further to the rear than the rear end of the curved concave suction chamber, so that most (half or more) of the surface of the upper case 12 is transferred to the secondary molded portion. 122 will occupy.

このような構成により、2次成形部122が外観面広範囲に現れ、2種類の材料で外観面を形成できるので、高意匠化が図れる。また、本実施例では、2次成形部にメタリックモールドを使用しているが、これに限定されるものではなく、透視性の材料や1次成形部と色相違いの同材料等を用いても良く、同じ金型で多機種に展開することが可能である。2次成形部の材料は、少なくとも1次成形部の材料よりも意匠性が高いものであればよい。また、前方側を2次成形B部122Bのみで構成しているため、肉厚を薄くすることができ、吸口体10の軽量化が図られ、操作性を向上することができる。吸口体本体10Aの後部は、回動可能に吸口継手10Bに連結されるため、強度が必要である。よって、吸口体本体10Aの前部をメタリックモールドで構成し吸口体本体10Aの後部を一般のABS樹脂で構成すると、吸口体本体10Aの前部を一般のABS樹脂で構成し吸口体本体10Aの後部をメタリックモールドで構成した場合に比較して、吸口体本体10Aの強度を向上できる。また、吸口継手10B自身も強度が必要なため、メタリックモールドではなく一般のABS樹脂で構成されるのが好ましい。よって、吸口体本体10Aの前部をメタリックモールドで構成し吸口体本体10Aの後部を一般のABS樹脂で構成すると、吸口体本体10Aの前部を一般のABS樹脂で構成し吸口体本体10Aの後部をメタリックモールドで構成した場合に比較して、吸口継手10Bと色彩や見た目の質感の不連続感が少なく、吸口体10全体として意匠性を向上することができる。なお、吸口体本体10Aの前部を一次成形し、吸口体本体10Aの後部を二次成形してもよい。   With such a configuration, the secondary molded portion 122 appears in a wide range of the appearance surface, and the appearance surface can be formed with two kinds of materials, so that a high design can be achieved. Further, in this embodiment, a metallic mold is used for the secondary molded part, but the present invention is not limited to this, and a transparent material or the same material that is different in color from the primary molded part may be used. Well, it is possible to deploy to many models with the same mold. The material of the secondary molding part should just be a design property higher than the material of at least a primary molding part. Moreover, since the front side is comprised only by the secondary shaping | molding B part 122B, thickness can be made thin, the weight reduction of the suction body 10 can be achieved, and operativity can be improved. Since the rear portion of the mouthpiece body 10A is pivotably connected to the mouthpiece joint 10B, strength is required. Therefore, if the front part of the mouthpiece body 10A is made of a metallic mold and the rear part of the mouthpiece body 10A is made of a general ABS resin, the front part of the mouthpiece body 10A is made of a general ABS resin and the mouthpiece body 10A Compared with the case where a rear part is comprised with a metallic mold, the intensity | strength of 10 A of suction body main bodies can be improved. In addition, since the suction joint 10B itself needs strength, it is preferable that the suction joint 10B is made of a general ABS resin instead of a metallic mold. Therefore, if the front part of the mouthpiece body 10A is made of a metallic mold and the rear part of the mouthpiece body 10A is made of a general ABS resin, the front part of the mouthpiece body 10A is made of a general ABS resin and the mouthpiece body 10A Compared to the case where the rear part is formed of a metallic mold, there is less discontinuity between the mouthpiece joint 10B and the color and appearance, and the design of the mouthpiece 10 as a whole can be improved. Alternatively, the front portion of the mouthpiece body 10A may be primarily molded, and the rear portion of the mouthpiece body 10A may be secondarily molded.

更に、前記上ケース12の前方側,側面側をバンパー8で覆うことにより、外部からの衝撃をバンパー8で吸収し、強度を確保することができ、2次成形部122のみで構成される部位である2次成形B部122Bの肉厚を更に薄くし、軽量化を実現することができる。このとき、バンパー8で覆う上ケース12の範囲を2次成形部122だけ、更には、2次成形B部122Bだけとしても良い。   Further, by covering the front side and the side of the upper case 12 with the bumper 8, the impact from the outside can be absorbed by the bumper 8, and the strength can be ensured. Thus, the thickness of the secondary molded B portion 122B can be further reduced and the weight can be reduced. At this time, the range of the upper case 12 covered with the bumper 8 may be limited to only the secondary molding portion 122, and further to the secondary molding B portion 122B.

一方、本実施例では2次成形部122の外観を向上するために、メタリックモールドを用いているが、一般的にメタリックモールドでは、メタリック(アルミ粒子)が練り込まれていない一般の樹脂材料に比べウェルドラインが現れ易く、ウェルドラインの発生箇所によっては外観を損ねる恐れがある。   On the other hand, in this embodiment, a metallic mold is used in order to improve the appearance of the secondary molded portion 122. However, in general, in the metallic mold, a general resin material in which metallic (aluminum particles) is not kneaded is used. Compared with this, a weld line is likely to appear, and the appearance may be impaired depending on the place where the weld line is generated.

図6に示すように、本実施例では、2次成形B部122Bに開口部126を2個設けることにより、2次成形時のゲート128からの樹脂の流れを3方向に分割し、樹脂の流速を調整することによってウェルドラインの発生箇所を意図的に調整できる構造としている。本実施例では、3方向に分割した樹脂の流れ130a〜cが合流する位置を、従来から吸口体に用いているシール127を貼り付ける箇所(吸口体本体10Aの左右方向中央部)に調整することで、万が一ウェルドラインが発生した場合にも目立ち難い構造としている。また、シール127の貼り付けの代わりに3方向に分割した樹脂の流れ130a〜cの合流箇所の外観面にシボを施し、万が一ウェルドライン129が発生した場合にも目立ち難い構造としても良い。   As shown in FIG. 6, in this embodiment, by providing two openings 126 in the secondary molding B portion 122B, the flow of the resin from the gate 128 during the secondary molding is divided in three directions, By adjusting the flow rate, the weld line generation point can be intentionally adjusted. In the present embodiment, the position at which the resin flows 130a to 130c divided in the three directions merge is adjusted to a location where the seal 127 conventionally used for the mouthpiece is pasted (the central portion in the left-right direction of the mouthpiece body 10A). Thus, even if a weld line occurs, the structure is inconspicuous. In addition, instead of attaching the seal 127, the outer appearance surface of the joining portion of the resin flows 130a to 130c divided in three directions may be subjected to embossing so that the weld line 129 may be inconspicuous.

更に、本実施例では、1次成形A部121Aの肉厚を調整することにより、上ケース12の形状を変えることなく、2次成形A部122Aの肉厚を変化させることで、樹脂の流れを調整し、3方向に分割した樹脂の流れ130a〜cの合流箇所を調整できる構造とした。   Furthermore, in the present embodiment, by adjusting the thickness of the primary molding A portion 121A, the thickness of the secondary molding A portion 122A is changed without changing the shape of the upper case 12, thereby allowing the resin flow. The structure where the joining points of the resin flows 130a to 130c divided in three directions can be adjusted.

例えば、一次成形A部121Aを図5(a)の形状とした場合に、図6(a)のように、シール127から外れた位置にウェルドライン129が発生したとする。ウェルドライン129の発生箇所を説明シール127の下部に移動するために、図5(b),(c)のように一次成形A部121Aに凸部121aを設け、相対的に2次成形A部122Aの肉厚を薄くすることで樹脂の流れ130を調整する。凸部121aを図5(b),(c)の形状にした場合、図4(b),(c)に示す断面のように、凸部121aの上面方向に重ねて設けられる2次成形A部122Aの肉厚が薄くなり、樹脂の流れ130aが遅くなる。このことによって、3方向に分割した樹脂の流れ130a〜cの合流箇所が移動し、図6(b),(c)のようにウェルドライン129の発生箇所を吸口体10の中心側に移動させることができる。このとき、2次成形A部122Aの肉厚が急激に変化し、2次成形部122へのフローマークが発生するのを避けるために、凸部121aの端部形状を大きなR、或いは斜面にすることで、2次成形A部122Aの肉厚が滑らかに変化するようにしている。また、凸部121aは図5(b)のように複数設けても良いし、図5(c)のように1つだけ設けて、樹脂の流れ130を調整しても良い。   For example, when the primary molding A portion 121A has the shape of FIG. 5A, it is assumed that a weld line 129 is generated at a position disengaged from the seal 127 as shown in FIG. 6A. In order to move the generation point of the weld line 129 to the lower part of the explanation seal 127, as shown in FIGS. 5B and 5C, the primary molding A portion 121A is provided with a convex portion 121a, and the secondary molding A portion is relatively provided. The resin flow 130 is adjusted by reducing the thickness of 122A. When the convex portion 121a has the shape shown in FIGS. 5B and 5C, the secondary molding A is provided so as to be overlapped in the upper surface direction of the convex portion 121a as in the cross sections shown in FIGS. 4B and 4C. The thickness of the portion 122A is reduced, and the resin flow 130a is slowed down. As a result, the confluence of the resin flows 130a to 130c divided in three directions moves, and the occurrence of the weld line 129 moves to the center side of the mouthpiece 10 as shown in FIGS. 6 (b) and 6 (c). be able to. At this time, in order to avoid a sudden change in the thickness of the secondary molding A portion 122A and the generation of a flow mark on the secondary molding portion 122, the end portion of the convex portion 121a has a large R or slope. By doing so, the thickness of the secondary molding A portion 122A is changed smoothly. Further, a plurality of convex portions 121a may be provided as shown in FIG. 5B, or only one convex portion 121a may be provided as shown in FIG. 5C to adjust the resin flow 130.

上述のように、本実施例の形態では、前記凸部121aの肉厚,幅を調整することで、上ケース12の形状を変化させずに、ウェルドライン129の発生箇所を調整することができる。更に、本形態では上ケースの形状を変えずに樹脂の流れを調整できるため、上ケース12の内側の面と他部品の間に、調整用のスペースを設ける必要がなく、吸口体の更なる小型化が図れる。   As described above, in the embodiment, the occurrence location of the weld line 129 can be adjusted without changing the shape of the upper case 12 by adjusting the thickness and width of the convex portion 121a. . Furthermore, in this embodiment, since the flow of the resin can be adjusted without changing the shape of the upper case, it is not necessary to provide a space for adjustment between the inner surface of the upper case 12 and other parts, and the suction body can be further improved. Miniaturization can be achieved.

本実施例では床移動型の掃除機について説明したが、これに限定されるものではなく、アップライト式やスティック式の掃除機にも適用できる。また、本実施例では、成形方法を2色成形としたが、これに限定されるものではなく、インサート成形や3色成形を用いても良い。   In this embodiment, the floor moving type vacuum cleaner has been described. However, the present invention is not limited to this and can be applied to an upright type or stick type vacuum cleaner. In this embodiment, the molding method is two-color molding. However, the molding method is not limited to this, and insert molding or three-color molding may be used.

以上説明したように、本実施例によれば、外観部品である上ケース12の形状に対する制限を減らし、部品点数,工程数が少なく組立て性の良い、簡単かつコストを抑えた構成で、操作性を損なうことなく外観の優れた吸口体を提供することができる。   As described above, according to the present embodiment, the restriction on the shape of the upper case 12 that is an external part is reduced, the number of parts and the number of processes are small, the assembly is easy, and the structure is simple and the cost is reduced. It is possible to provide a mouthpiece having an excellent appearance without impairing the quality.

また、本実施例によれば、2次成形部が複雑な形状となり、外観上にウェルドラインが現れてしまう場合においても、上ケース12の形状を変えることなく、1次成形A部121Aに凸部121aを設けることによって、2次成形A部122Aの樹脂の流れを調整し、ウェルドラインの発生箇所を、外観上目立ち難い箇所に意図的に移動することができる。   Further, according to the present embodiment, even when the secondary molded portion has a complicated shape and a weld line appears on the appearance, the primary molded A portion 121A is projected without changing the shape of the upper case 12. By providing the part 121a, the flow of the resin of the secondary molding A part 122A can be adjusted, and the place where the weld line is generated can be intentionally moved to a place where the appearance is hardly noticeable.

1 電気掃除機
2 掃除機本体
3 ホース
4 手元操作部
5 延長管
6 第2の吸口体
8 バンパー
10 吸口体
10A 吸口体本体
10B 吸口継手
11 下ケース
12 上ケース
100 吸込口
121 1次成形部
121A 1次成形A部
121a 凸部
122 2次成形部
122A 2次成形A部
122B 2次成形B部
125 切替え部
126 開口部
127 シール
128 ゲート
129 ウェルドライン
130 樹脂の流れ
140 回転清掃体
302〜305 清掃部材
306 筒状基体
DESCRIPTION OF SYMBOLS 1 Electric vacuum cleaner 2 Vacuum cleaner main body 3 Hose 4 Hand operation part 5 Extension pipe 6 2nd suction body 8 Bumper 10 Suction body 10A Suction body 10B Suction joint 11 Lower case 12 Upper case 100 Suction port 121 Primary molding part 121A Primary molding A part 121a Convex part 122 Secondary molding part 122A Secondary molding A part 122B Secondary molding B part 125 Switching part 126 Opening part 127 Seal 128 Gate 129 Weld line 130 Resin flow 140 Rotating cleaning body
302 to 305 Cleaning member 306 Tubular substrate

Claims (12)

下ケースに上ケースを被着して形成され、下面に被掃除面に対面する開口部を有する吸込室を備え、前記吸込室に回転可能に配置された回転清掃体を備えた電気掃除機用吸口体において、
前記上ケースを2色成形、或いはインサート成形により、2種以上の材料、或いは同一材料から一体成形し、1次成形部と2次成形部の切替え部近傍を、当該電気掃除機用吸口体上下方向に1次成形部と2次成形部を重ねて設けたことを特徴とする電気掃除機用吸口体。
For vacuum cleaners, which are formed by attaching an upper case to a lower case, have a suction chamber having an opening facing the surface to be cleaned on the lower surface, and a rotary cleaning body rotatably arranged in the suction chamber In the mouthpiece,
The upper case is integrally molded from two or more types of materials or the same material by two-color molding or insert molding, and the upper and lower portions of the suction body for the vacuum cleaner are located near the switching portion between the primary molding portion and the secondary molding portion. A mouthpiece for a vacuum cleaner, characterized in that a primary molded portion and a secondary molded portion are provided so as to overlap in a direction.
請求項1に記載の吸口体において、
前記2次成形部の前方、及び側面方向を緩衝部材で覆ったことを特徴とする電気掃除機用吸口体。
The mouthpiece according to claim 1,
The mouthpiece for a vacuum cleaner, wherein the front side and the side surface direction of the secondary molded part are covered with a buffer member.
請求項1,2のいずれか1項に記載の電気掃除機用吸口体において、
前記上ケースの前記2次成形部の前記1次成形部と前記電気掃除機用吸口体の上下方向に重ねて設けられた部位以外に、1個、或いは複数の開口部を設け、成形流動を複数路に分割する構造としたことを特徴とする電気掃除機用吸口体。
The mouthpiece for a vacuum cleaner according to any one of claims 1 and 2,
In addition to the primary molding part of the secondary molding part of the upper case and the part provided in the vertical direction of the mouthpiece for the vacuum cleaner, one or a plurality of openings are provided, and molding flow is provided. A mouthpiece for a vacuum cleaner characterized by having a structure that is divided into a plurality of paths.
請求項1〜3のいずれか1項に記載の電気掃除機用吸口体において、
前記電気掃除機用吸口体の上下方向に前記上ケースの前記2次成形部と重ねて設けられた前記1次成形部の形状により、前記2次成形部の成形流動を調整可能な構造としたことを特徴とする電気掃除機用吸口体。
In the mouthpiece for vacuum cleaners of any one of Claims 1-3,
According to the shape of the primary molding portion provided so as to overlap the secondary molding portion of the upper case in the vertical direction of the suction body for the vacuum cleaner, the molding flow of the secondary molding portion can be adjusted. A mouthpiece for an electric vacuum cleaner characterized by that.
請求項1〜4のいずれか1項に記載の電気掃除機用吸口体と、前記電気掃除機用吸口体に接続される延長管と、前記延長管に接続される操作管と、前記操作管に接続されるホースと、前記ホースに接続され集塵部と電動送風機を備えた掃除機本体とを備え、前記吸口体から吸い込まれた空気が、前記延長管,前記操作管,前記ホースを介して前記掃除機本体に吸い込まれる電気掃除機。   The vacuum cleaner mouthpiece according to any one of claims 1 to 4, an extension pipe connected to the vacuum cleaner mouthpiece, an operation pipe connected to the extension pipe, and the operation pipe A hose connected to the hose, and a vacuum cleaner main body connected to the hose and provided with a dust collecting unit and an electric blower, and the air sucked from the suction body passes through the extension pipe, the operation pipe, and the hose. A vacuum cleaner sucked into the main body of the vacuum cleaner. 下ケースに上ケースを被着して形成され、下面に被掃除面に対面する開口部を有する吸込室を備え、前記吸込室に回転可能に配置された回転清掃体を備えた電気掃除機用吸口体において、
前記上ケースの後部は、第1の樹脂で構成され、
前記上ケースの前部は、前記第1の樹脂に比較して特定の材料の含有量が多い第2の樹脂で構成され、
前記上ケースの前部と前記上ケースの後部とは一体に形成され、
前記上ケースの後部の第1の樹脂の部分と前記上ケースの前部の第2の樹脂の部分との切替え部では前記上ケースの後部の第1の樹脂の部分と前記上ケースの前部の第2の樹脂の部分とが重なっており、かつ前記切替え部では前記上ケースの前部の第2の樹脂の部分が当該電気掃除機用吸口体の表面に現れていることを特徴とする電気掃除機用吸口体。
For vacuum cleaners, which are formed by attaching an upper case to a lower case, have a suction chamber having an opening facing the surface to be cleaned on the lower surface, and a rotary cleaning body rotatably arranged in the suction chamber In the mouthpiece,
The rear part of the upper case is made of a first resin,
The front part of the upper case is composed of a second resin having a large content of a specific material compared to the first resin,
The front part of the upper case and the rear part of the upper case are integrally formed,
In the switching portion between the first resin portion at the rear of the upper case and the second resin portion at the front of the upper case, the first resin portion at the rear of the upper case and the front portion of the upper case And the second resin portion at the front of the upper case appears on the surface of the suction body for the vacuum cleaner. Mouthpiece for vacuum cleaner.
請求項6に記載の電気掃除機用吸口体において、
前記特定の材料は、意匠性を向上する材料であることを特徴とする電気掃除機用吸口体。
The mouthpiece for a vacuum cleaner according to claim 6,
The mouthpiece for a vacuum cleaner, wherein the specific material is a material that improves design properties.
請求項6に記載の電気掃除機用吸口体において、
前記特定の材料は、アルミニウムであることを特徴とする電気掃除機用吸口体。
The mouthpiece for a vacuum cleaner according to claim 6,
The vacuum cleaner mouthpiece, wherein the specific material is aluminum.
請求項6に記載の電気掃除機用吸口体において、
前記第2の樹脂は、メタリックモールドであることを特徴とする電気掃除機用吸口体。
The mouthpiece for a vacuum cleaner according to claim 6,
The mouthpiece for a vacuum cleaner, wherein the second resin is a metallic mold.
請求項6〜9のいずれか1項に記載の電気掃除機用吸口体において、
前記上ケースの前部は、側面から見た断面において凸形状を有し、
前記切替え部は、前記凸形状の頂部にまで至っていることを特徴とする電気掃除機用吸口体。
In the suction body for vacuum cleaners of any one of Claims 6-9,
The front part of the upper case has a convex shape in a cross section viewed from the side surface,
The mouthpiece for a vacuum cleaner, wherein the switching portion reaches the top of the convex shape.
請求項10に記載の電気掃除機用吸口体において、
前記切替え部は、前記凸形状の根元部から頂部までの間に形成されることを特徴とする電気掃除機用吸口体。
The mouthpiece for a vacuum cleaner according to claim 10,
The mouthpiece for a vacuum cleaner, wherein the switching portion is formed from a base portion to a top portion of the convex shape.
請求項6〜11のいずれか1項に記載の電気掃除機用吸口体と、前記電気掃除機用吸口体に接続される延長管と、前記延長管に接続される操作管と、前記操作管に接続されるホースと、前記ホースに接続され集塵部と電動送風機を備えた掃除機本体とを備え、前記吸口体から吸い込まれた空気が、前記延長管,前記操作管,前記ホースを介して前記掃除機本体に吸い込まれる電気掃除機。   The mouthpiece for a vacuum cleaner according to any one of claims 6 to 11, an extension pipe connected to the mouthpiece for a vacuum cleaner, an operation pipe connected to the extension pipe, and the operation pipe A hose connected to the hose, and a vacuum cleaner main body connected to the hose and provided with a dust collecting unit and an electric blower, and the air sucked from the suction body passes through the extension pipe, the operation pipe, and the hose. A vacuum cleaner sucked into the main body of the vacuum cleaner.
JP2009186982A 2009-08-12 2009-08-12 Electric vacuum cleaner Expired - Fee Related JP5055328B2 (en)

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