JP2011030806A - Continuous fabric sticking apparatus - Google Patents

Continuous fabric sticking apparatus Download PDF

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JP2011030806A
JP2011030806A JP2009180245A JP2009180245A JP2011030806A JP 2011030806 A JP2011030806 A JP 2011030806A JP 2009180245 A JP2009180245 A JP 2009180245A JP 2009180245 A JP2009180245 A JP 2009180245A JP 2011030806 A JP2011030806 A JP 2011030806A
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frame
fabric
original fabric
sewing
continuous fabric
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Ko Shinoda
耕 篠田
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Barudan Co Ltd
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Barudan Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To enhance precision in sewing by increasing force to hold continuous fabric with respect to a sewing frame, and preventing the slip or looseness of the fabric. <P>SOLUTION: An original fabric sticking apparatus 6 includes: the sewing frame 11 to which an original fabric F is stuck; a clamp mechanism 12 for clamping two places in the longitudinal direction of the original fabric F; and an extending mechanism 13 for extending the original fabric F in a width direction. The clamp mechanism 12 includes: a reception frame 19 for receiving the original fabric F on the inner side of the sewing frame 11; a pinching frame 20 opposed to the reception frame 19 via the original fabric F from the inner side of the reception frame 19; and an air cylinder 21 for drawing the pinching frame 20 toward the reception frame 19 and pressing the frame against the reception frame 19. Pinching portions 26, 27 are provided, which pinch the original fabric F by folding the fabric F in a horizontal direction against the opposing surfaces of the reception frame 19 and the pinching frame 20. The pinching portions 26, 27 include projections and recesses to bend the original fabric F in a vertical direction. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、原反等の連続生地を縫製枠に張り付けるための連続生地張付装置に関する。   The present invention relates to a continuous fabric pasting apparatus for pasting a continuous fabric such as an original fabric on a sewing frame.

原反に刺繍柄を加工する刺繍機において、従来、図12に示すような原反張付装置101が知られている。この張付装置101は、縫製枠102の前枠103と後枠104にクランプ機構105を装備している。クランプ機構105は、原反Fを受ける断面台形の受け枠106と、受け枠106との間に原反Fをクランプする押え枠107と、押え枠107を昇降するエアシリンダ108とから構成されている。そして、原反Fを縫製枠102に被せ、原反Fの前後2箇所を押え枠107と受け枠106でクランプし(図12(a)参照)、複数台のミシン109で原反Fに刺繍柄を加工した後に、押え枠107を上昇し(図12(b)参照)、原反Fを縫製枠102からアンクランプするようになっている。   In an embroidery machine for processing an embroidery pattern on an original fabric, an original fabric tensioning apparatus 101 as shown in FIG. 12 is conventionally known. This tensioning device 101 is equipped with a clamp mechanism 105 on the front frame 103 and the rear frame 104 of the sewing frame 102. The clamp mechanism 105 includes a trapezoidal trapezoidal receiving frame 106 that receives the original fabric F, a presser frame 107 that clamps the original fabric F between the receiving frame 106, and an air cylinder 108 that raises and lowers the presser frame 107. Yes. Then, the original fabric F is put on the sewing frame 102, and the front and rear portions of the original fabric F are clamped by the presser frame 107 and the receiving frame 106 (see FIG. 12A), and the original fabric F is embroidered by a plurality of sewing machines 109. After processing the handle, the presser frame 107 is raised (see FIG. 12B), and the original fabric F is unclamped from the sewing frame 102.

なお、特許文献1には、上記受け枠106及び押え枠107を用いて、原反に連続刺繍柄を切れ目なく縫製する方法が記載されている。特許文献2には、断面I字形の受け枠を縫製枠に取り付け、断面U字形の締付枠の内側に膨縮体を装着し、オペレータが締付枠を受け枠に着脱し、受け枠と膨縮体との間に連続生地をクランプ/アンクランプする張付装置が記載されている。   Patent Document 1 describes a method of sewing a continuous embroidery pattern on the original fabric without a break using the receiving frame 106 and the presser frame 107. In Patent Document 2, a receiving frame having an I-shaped cross section is attached to a sewing frame, an expansion / contraction body is attached to the inside of a U-shaped fastening frame, an operator attaches and detaches the fastening frame to the receiving frame, A tensioning device is described that clamps / unclamps a continuous dough between an inflated and deflated body.

特許第2736440号公報Japanese Patent No. 2736440 特公平2−38711号公報Japanese Patent Publication No. 2-38711

ところが、従来の原反張付装置101によると、刺繍加工に伴う縫い縮みで原反Fに大きな張力が作用したり、薄物の原反Fを加工したりするときに、クランプ機構105において原反Fが滑りやすく、原反Fの張付位置が変化することで、刺繍柄の加工位置がずれるという問題点があった。また、クランプ機構105がクランプ動作をするときに、原反Fを縫製枠102の外側から内側に引き込み、縫製枠102の内側に生じた弛みで刺繍柄の加工精度が低下するという問題点もあった。   However, according to the conventional original fabric tensioning device 101, when a large tension acts on the original fabric F due to sewing shrinkage associated with embroidery processing, or when a thin original fabric F is processed, the clamping mechanism 105 uses the original fabric. There is a problem that the processing position of the embroidery pattern is shifted due to the fact that F is slippery and the pasting position of the original fabric F is changed. In addition, when the clamping mechanism 105 performs a clamping operation, the original fabric F is drawn from the outside to the inside of the sewing frame 102, and the processing accuracy of the embroidery pattern is lowered due to the slack generated inside the sewing frame 102. It was.

本発明の目的は、上記課題を解決し、縫製枠に対する連続生地の保持力を強化し、生地の滑りやたるみを防止して、縫製加工の精度を高めることができる連続生地張付装置を提供することにある。   The object of the present invention is to provide a continuous fabric tensioning device that solves the above-mentioned problems, strengthens the holding force of the continuous fabric against the sewing frame, prevents the fabric from slipping and sagging, and can increase the accuracy of the sewing process. There is to do.

上記課題を解決するために、本発明の連続生地張付装置は、連続生地が張り付けられる縫製枠と、連続生地の長手方向の2箇所をクランプするクランプ機構とを備え、クランプ機構が、縫製枠の内側で連続生地を受ける受け枠と、受け枠の内側から連続生地を介して受け枠に対向する挟着枠と、挟着枠を受け枠側に引き寄せて受け枠に押し付けるアクチュエータとを含み、受け枠と挟着枠の対向面に連続生地を水平方向に折り返して挟持する挟持部を設けたことを特徴とする。   In order to solve the above-described problems, a continuous cloth pasting apparatus according to the present invention includes a sewing frame to which the continuous cloth is attached, and a clamp mechanism that clamps two places in the longitudinal direction of the continuous cloth, and the clamp mechanism includes the sewing frame. A receiving frame that receives the continuous fabric inside, a sandwiching frame that faces the receiving frame via the continuous fabric from the inside of the receiving frame, and an actuator that pulls the sandwiching frame toward the receiving frame and presses it against the receiving frame, It is characterized in that a clamping portion for folding the continuous fabric in the horizontal direction and clamping it is provided on the opposing surfaces of the receiving frame and the clamping frame.

ここで、連続生地の保持力をさらに強化するために、挟持部に連続生地を上下方向に屈曲させる凸部及び凹部を形成するのが好ましい。この場合、挟着枠に上下方向の遊びと、受け枠との対向方向の傾きの遊びとを与える、遊び機構を設けることが好ましい。   Here, in order to further strengthen the holding force of the continuous fabric, it is preferable to form a convex portion and a concave portion that bend the continuous fabric in the vertical direction in the sandwiching portion. In this case, it is preferable to provide a play mechanism for providing the sandwiching frame with play in the vertical direction and play with inclination in the direction opposite to the receiving frame.

また、クランプ時に連続生地の幅方向両側部分が均等に移動するように、連続生地の幅方向の間隔をおいた2箇所を縫製枠に拘束する回転体を連続生地の長手方向に複数設け、回転体を挟着枠の移動に伴う連続生地の張力で回転させるという構成を採用することもできる。この場合、拘束性を高めるために、回転体の外周面に連続生地に突き刺さる針を設けることが好ましい。   In addition, a plurality of rotating bodies are provided in the longitudinal direction of the continuous fabric so that the width of both sides of the continuous fabric is evenly moved during clamping. It is also possible to adopt a configuration in which the body is rotated by the tension of the continuous fabric accompanying the movement of the sandwiching frame. In this case, in order to enhance restraint, it is preferable to provide a needle that pierces the continuous fabric on the outer peripheral surface of the rotating body.

本発明の連続生地張付装置によれば、挟着枠で連続生地を引き伸ばし、受け枠と挟着枠の対向面に設けた挟持部により、挟着枠と受け枠の間に連続生地を水平方向に折り返して挟持するので、連続生地の保持力を強化し、生地の滑りや弛みを防止し、縫製加工の精度を高めることができるという優れた効果を奏する。   According to the continuous fabric pasting apparatus of the present invention, the continuous fabric is stretched by the sandwiching frame, and the continuous fabric is horizontally placed between the sandwiching frame and the receiving frame by the sandwiching portion provided on the opposing surface of the receiving frame and the sandwiching frame. Since it is folded in the direction and pinched, it has an excellent effect that the holding power of the continuous fabric can be strengthened, the fabric can be prevented from slipping and loosening, and the accuracy of the sewing process can be increased.

これに加えて、挟持部に連続生地を上下方向に屈曲させる凸部及び凹部を形成した場合、連続生地の保持力をさらに強化することができる。この場合、遊び機構により、挟着枠に上下方向の遊びと、受け枠との対向方向の傾きの遊びとを与えることにより、挟持部をスムーズに嵌合させることができる。   In addition to this, when the convex portion and the concave portion that bend the continuous fabric in the vertical direction are formed in the sandwiching portion, the holding force of the continuous fabric can be further strengthened. In this case, the holding mechanism can be smoothly fitted by providing the holding frame with play in the vertical direction and play with inclination in the direction opposite to the receiving frame.

また、連続生地の幅方向の間隔をおいた2箇所を縫製枠に拘束する回転体を連続生地の長手方向に複数設け、回転体を挟着枠の移動に伴う連続生地の張力で回転させるようにした場合、クランプ時に連続生地の幅方向両側部分が均等に移動するようにできる。   In addition, a plurality of rotating bodies are provided in the longitudinal direction of the continuous fabric, and the rotating bodies are rotated by the tension of the continuous fabric accompanying the movement of the sandwiching frame. In this case, both sides in the width direction of the continuous fabric can be moved evenly during clamping.

本発明の刺繍機の実施例を示す側面図である。It is a side view which shows the Example of the embroidery machine of this invention. 図1の刺繍機に装備された原反張付装置を示す平面図である。It is a top view which shows the original fabric tensioning apparatus with which the embroidery machine of FIG. 1 was equipped. 原反張付装置のクランプ機構を示す図2のIII−III線断面図であり、(a)は挟着枠がアンクランプ位置にあるときの断面図、(b)は挟着枠が受け枠に引き寄せられる途中の断面図である。FIG. 3 is a cross-sectional view taken along line III-III in FIG. 2 showing a clamping mechanism of the raw fabric tensioning device, where (a) is a cross-sectional view when the clamping frame is in an unclamping position, and (b) is a clamping frame that is a receiving frame. It is sectional drawing in the middle of being drawn near. 同じく(c)は挟着枠がクランプ位置にあるときの断面図、(d)は挟着枠が受け枠から引き離されるときの断面である。Similarly, (c) is a cross-sectional view when the clamping frame is at the clamp position, and (d) is a cross-section when the clamping frame is pulled away from the receiving frame. (a1)は図3(a)の部分拡大図、(c1)は図4(c)の部分拡大図である。(A1) is the elements on larger scale of Fig.3 (a), (c1) is the elements on larger scale of FIG.4 (c). 挟着枠の遊び機構を示し、(a)は平面図、(b)は正面図、(c1)〜(c3)は断面図である。The play mechanism of a clamping frame is shown, (a) is a plan view, (b) is a front view, and (c1) to (c3) are sectional views. 原反張付装置の伸展機構を示す図3のVII−VII線断面図である。It is the VII-VII sectional view taken on the line of FIG. 3 which shows the extension mechanism of an original fabric tension apparatus. 原反の張付方法を示す刺繍機の要部側面図である。It is a principal part side view of the embroidery machine which shows the original fabric sticking method. 図8に続く工程を示す側面図である。FIG. 9 is a side view showing a step following FIG. 8. 図9に続く工程を示す側面図である。FIG. 10 is a side view showing a step following FIG. 9. クランプ機構の変更例を示す断面図である。It is sectional drawing which shows the example of a change of a clamp mechanism. 従来の原反張付装置を示す断面図である。It is sectional drawing which shows the conventional original fabric tensioning apparatus.

連続生地張付装置(6)は、連続生地(F)が張り付けられる縫製枠(11)と、連続生地(F)の長手方向の2箇所をクランプするクランプ機構(12)とを備える。クランプ機構(12)が、縫製枠(11)の内側で連続生地(F)を受ける受け枠(19)と、受け枠(19)の内側から連続生地(F)を介して受け枠(19)に対向する挟着枠(20)と、挟着枠(20)を受け枠(19)側に引き寄せて受け枠(19)に押し付けるアクチュエータ(21)とを含み、受け枠(19)と挟着枠(20)の対向面に連続生地(F)を水平方向に折り返して挟持する挟持部(26,27)を設け、挟持部(26,27)に連続生地(F)を上下方向に屈曲させる凸部及び凹部(26c,26d,27c,27d)を形成している。挟着枠(20)に、上下方向の遊びと、受け枠(19)との対向方向の傾きの遊びとを与える、遊び機構(81)を設ける。   The continuous fabric tensioning device (6) includes a sewing frame (11) to which the continuous fabric (F) is adhered, and a clamp mechanism (12) that clamps two locations in the longitudinal direction of the continuous fabric (F). The clamp mechanism (12) receives the continuous fabric (F) inside the sewing frame (11), and the receiving frame (19) from the inside of the receiving frame (19) through the continuous fabric (F). A sandwiching frame (20) that faces the receiving frame (19), and an actuator (21) that pulls the catching frame (20) toward the receiving frame (19) and presses it against the receiving frame (19). On the opposite surface of the frame (20), there are provided clamping portions (26, 27) for folding the continuous fabric (F) in the horizontal direction so as to bend, and the continuous fabric (F) is bent vertically in the clamping portions (26, 27). Convex parts and concave parts (26c, 26d, 27c, 27d) are formed. The pinching frame (20) is provided with a play mechanism (81) that gives play in the vertical direction and play in a tilt direction opposite to the receiving frame (19).

以下、本発明を刺繍機の原反張付装置に具体化した実施例を図面に基づいて説明する。図1に示すように、この刺繍機1は、連続生地である原反Fを供給装置2からテーブル3上に供給し、ミシン4で原反Fに刺繍柄を加工した後に、加工済みの原反Fをテーブル3から回収装置5に回収する。テーブル3の上には、原反Fを張り付ける原反張付装置6が設置され、原反張付装置6の前後に原反Fをテーブル3の前側縁及び後側縁に保持する原反保持装置7が設置されている。   Hereinafter, an embodiment in which the present invention is embodied in a raw fabric tensioning apparatus for an embroidery machine will be described with reference to the drawings. As shown in FIG. 1, the embroidery machine 1 supplies an original fabric F, which is a continuous fabric, onto a table 3 from a supply device 2 and processes an embroidery pattern on the original fabric F with a sewing machine 4. The anti-F is recovered from the table 3 to the recovery device 5. An original fabric tensioning device 6 for attaching the original fabric F is installed on the table 3, and the original fabric F is held on the front and rear edges of the table 3 before and after the original fabric tensioning device 6. A holding device 7 is installed.

図2に示すように、原反張付装置6は、原反Fが張り付けられる縫製枠11と、原反Fの長手方向(送り方向P)の2箇所をクランプする前後一対のクランプ機構12と、原反Fを幅方向外側へ伸ばし広げる左右一対の伸展機構13とを装備している。縫製枠11は前枠14、後枠15、左右の側枠16,17からなり、前枠14及び後枠15にクランプ機構12と伸展機構13が設置されている。   As shown in FIG. 2, the raw fabric tensioning device 6 includes a sewing frame 11 to which the raw fabric F is pasted, and a pair of front and rear clamping mechanisms 12 that clamp two places in the longitudinal direction (feeding direction P) of the raw fabric F. And a pair of left and right extension mechanisms 13 that extend the raw fabric F outward in the width direction. The sewing frame 11 includes a front frame 14, a rear frame 15, and left and right side frames 16 and 17, and a clamp mechanism 12 and an extension mechanism 13 are installed on the front frame 14 and the rear frame 15.

図2〜図6に示すように、前後のクランプ機構12は、縫製枠11の内側で原反Fを受ける受け枠19と、受け枠19の内側から受け枠19に対向する挟着枠20と(この対向方向を単に対向方向ということがある。)、挟着枠20を受け枠19に押し付けるアクチュエータの一例としての第1エアシリンダ21とを備えている。受け枠19は、原反Fの幅方向に延びる中空状に形成され、縫製枠11の内側に張り出した状態で、前枠14及び後枠15に取り付けられている。挟着枠20は、受け枠19と同じ長さに形成され、受け枠19と平行になるように、支持板22と遊び機構81とを介して第1エアシリンダ21のロッド23に支持されている。   As shown in FIGS. 2 to 6, the front and rear clamping mechanisms 12 include a receiving frame 19 that receives the raw fabric F inside the sewing frame 11, and a sandwiching frame 20 that faces the receiving frame 19 from the inside of the receiving frame 19. (This opposing direction may be simply referred to as an opposing direction.) And a first air cylinder 21 as an example of an actuator that presses the sandwiching frame 20 against the receiving frame 19. The receiving frame 19 is formed in a hollow shape extending in the width direction of the original fabric F, and is attached to the front frame 14 and the rear frame 15 in a state of projecting inside the sewing frame 11. The sandwiching frame 20 is formed to have the same length as the receiving frame 19 and is supported by the rod 23 of the first air cylinder 21 via the support plate 22 and the play mechanism 81 so as to be parallel to the receiving frame 19. Yes.

第1エアシリンダ21は、挟着枠20の長手方向に複数設けられ、ロッド23が縫製枠11の内側に突出する横向きの姿勢で、前枠14及び後枠15上の管状フレーム24内に設置されている。そして、ロッド23を伸ばした状態で、挟着枠20を受け枠19から縫製枠11の内側に引き離してアンクランプ位置(図3(a)参照)に配置し、ロッド23を縮めた状態で、挟着枠20を前枠14及び後枠15側に引き寄せてクランプ位置(図4(c)参照)に配置するようになっている。なお、縫製枠11と受け枠19の下面には、テーブル3上を滑るクッション25が貼着されている。   A plurality of first air cylinders 21 are provided in the longitudinal direction of the sandwiching frame 20, and installed in the tubular frame 24 on the front frame 14 and the rear frame 15 in a lateral posture in which the rod 23 protrudes inside the sewing frame 11. Has been. Then, in a state where the rod 23 is extended, the sandwiching frame 20 is pulled away from the receiving frame 19 to the inside of the sewing frame 11 and disposed at the unclamping position (see FIG. 3A), and the rod 23 is contracted, The sandwiching frame 20 is pulled toward the front frame 14 and the rear frame 15 and is arranged at the clamp position (see FIG. 4C). A cushion 25 that slides on the table 3 is attached to the lower surfaces of the sewing frame 11 and the receiving frame 19.

遊び機構81は、挟着枠20に、上下方向の遊びと、受け枠19との対向方向の傾きの遊びとを与えるものであり、図6に示すように、ロッド23と支持板22との間に次のような構造で設けられている。支持板22には該支持板22との対峙間に空間83を形成する対峙板82がネジにより取り付けられ、対峙板82には縦長の長孔84が貫設されている。ロッド23の先端部には、長孔84に相対上下動可能かつ相対回転不能に緩く係合する係合子としての6角ナット85と、6角ナット85のさらに先端側で空間83に相対上下動可能、相対傾動可能かつ相対回転不能に緩く係入する係入子としての矩形板86とが固定されている。この構造により、図6(c1)〜(c3)に示すように、対峙板82と支持板22及びその下の挟着枠20には、上下方向の遊びと傾き方向の遊びとが与えられる。   The play mechanism 81 gives the sandwiching frame 20 play in the vertical direction and play in the direction opposite to the receiving frame 19, and as shown in FIG. The following structure is provided between them. A counter plate 82 that forms a space 83 between the support plate 22 and the support plate 22 is attached to the support plate 22 with screws, and a vertically long slot 84 is provided in the counter plate 82. At the tip of the rod 23, a hexagon nut 85 as an engaging member loosely engaged with the elongated hole 84 so as to be relatively vertically movable and relatively non-rotatable, and relatively vertically moved to the space 83 on the distal end side of the hexagon nut 85. A rectangular plate 86 is fixed as an engaging element which can be relatively tilted and loosely engaged so as not to rotate. With this structure, as shown in FIGS. 6 (c1) to (c3), play in the vertical direction and play in the tilt direction are given to the facing plate 82, the support plate 22 and the sandwiching frame 20 therebelow.

受け枠19には、挟着枠20との対向面に上部の対向凸部26aと下部の対向凹部26bとからなる挟持部26が形成され、対向凸部26aの下面の先端部に下向き凸部26cが設けられ、下向き凸部26cの直ぐ内側に上向き凹部26dが相対的に形成されている。
挟着枠20には、受け枠19との対向面に下部の対向凸部27aと上部の対向凹部27bとからなる挟持部27が形成され、対向凸部27aの上面の先端部に上向き凸部27cが設けられ、上向き凸部27cの直ぐ内側に下向き凹部27dが相対的に形成されている。
The receiving frame 19 is formed with a sandwiching portion 26 composed of an upper facing convex portion 26a and a lower facing concave portion 26b on the surface facing the sandwiching frame 20, and a downward projecting portion at the tip of the lower surface of the facing convex portion 26a. 26c is provided, and an upward concave portion 26d is relatively formed immediately inside the downward convex portion 26c.
The sandwiching frame 20 is formed with a sandwiching portion 27 composed of a lower facing convex portion 27a and an upper facing concave portion 27b on a surface facing the receiving frame 19, and an upward projecting portion on the tip of the upper surface of the facing convex portion 27a. 27c is provided, and a downward concave portion 27d is relatively formed immediately inside the upward convex portion 27c.

そして、挟着枠20がアンクランプ位置からクランプ位置へ移動するときに、対向凸部26aと対向凹部26bとが嵌合するとともに、対向凹部26bと対向凸部27aとが嵌合して、水平方向に噛み合いが生じ、原反Fを水平方向に2回折り返し、また、下向き凸部26cと下向き凹部27dとが嵌合するとともに、上向き凹部26dと上向き凸部27cとが嵌合することにより、上下方向にも噛み合いが生じ、原反Fを(前記折り返しの水平方向と交差する)上下方向に屈曲させた状態で挟持するようになっている。   When the sandwiching frame 20 moves from the unclamping position to the clamping position, the opposing convex portion 26a and the opposing concave portion 26b are fitted, and the opposing concave portion 26b and the opposing convex portion 27a are fitted to each other. Meshing occurs in the direction, the original fabric F is folded twice in the horizontal direction, and the downward convex portion 26c and the downward concave portion 27d are fitted, and the upward concave portion 26d and the upward convex portion 27c are fitted, Engagement also occurs in the vertical direction, and the original fabric F is clamped in a state of being bent in the vertical direction (crossing the horizontal direction of the folding).

上記嵌合による挟持時には、図4(c)及びその拡大図である図5(c1)に示すように、挟持部27の上向き凸部27cの上端は、挟持部26の下向き凸部26cの下端よりも高いところにくる(アンダーカット関係)。従って、仮に挟着枠20を水平に移動させると、上向き凸部27cの上端と下向き凸部26cの下端とが干渉して、挟持部26,27がうまく嵌合しない。   At the time of clamping by the fitting, as shown in FIG. 4C and FIG. 5C1, which is an enlarged view thereof, the upper end of the upward convex portion 27c of the clamping portion 27 is the lower end of the downward convex portion 26c of the clamping portion 26. Comes higher than (undercut relationship). Therefore, if the sandwiching frame 20 is moved horizontally, the upper end of the upward convex portion 27c interferes with the lower end of the downward convex portion 26c, and the sandwiching portions 26 and 27 do not fit well.

そこで、前記のとおり、遊び機構81により、挟着枠20に上下方向の遊びと傾き方向の遊びとを与えることにより、この干渉を回避して、挟持部26,27がスムーズに嵌合するようにしている。
具体的には、図3(a)及びその拡大図である図5(a1)に示すように、挟着枠20が受け枠19から引き離されているときは、図6(c1)のように、対峙板82、支持板22及びその下の挟着枠20(以下、これらを挟着枠20等ということがある。)は自重により長孔84の範囲で下がっているため、上向き凸部27cの上端は下向き凸部26cの下端よりも低いところにくる。
そして、図3(b)に示すように挟着枠20が受け枠19側に引き寄せられて、対向凹部27bの上斜面が対向凸部26aの上斜面に当接するようになると(符号は図5(a1)参照)、挟着枠20等が長孔84に沿って上昇したり空間83の範囲で傾動したりして、上向き凸部27cの上端は下向き凸部26cの下端の下方をくぐってゆく。
さらに、図4(c)及び図5(c1)に示すように、挟着枠20が受け枠19に引き寄せられてクランプ位置にくると、挟着枠20等は原反Fの張力によって上昇し、上記嵌合による挟持が行われる。
また、図4(d)に示すように、挟着枠20が受け枠19から引き離されるときには、挟着枠20等は長孔84に沿って下降したり空間83の範囲で傾動したりして、上記嵌合が外れる。
Therefore, as described above, the play mechanism 81 gives the sandwiching frame 20 play in the vertical direction and play in the tilt direction, thereby avoiding this interference so that the sandwiching portions 26 and 27 are smoothly fitted. I have to.
Specifically, as shown in FIG. 3A and an enlarged view of FIG. 5A1, when the sandwiching frame 20 is separated from the receiving frame 19, as shown in FIG. 6C1. Since the opposing plate 82, the support plate 22 and the sandwiching frame 20 below (hereinafter, these may be referred to as the sandwiching frame 20) are lowered in the range of the long hole 84 by their own weight, the upward convex portion 27c. The upper end of is located at a position lower than the lower end of the downward projection 26c.
Then, as shown in FIG. 3B, when the sandwiching frame 20 is drawn toward the receiving frame 19 and the upper slope of the opposing recess 27b comes into contact with the upper slope of the opposing projection 26a (reference numeral is FIG. 5). (See (a1)), the sandwiching frame 20 or the like rises along the long hole 84 or tilts within the space 83, and the upper end of the upward convex portion 27c passes under the lower end of the downward convex portion 26c. go.
Further, as shown in FIGS. 4C and 5C1, when the sandwiching frame 20 is drawn to the receiving frame 19 and reaches the clamp position, the sandwiching frame 20 and the like are raised by the tension of the original fabric F. The clamping by the fitting is performed.
Further, as shown in FIG. 4D, when the sandwiching frame 20 is pulled away from the receiving frame 19, the sandwiching frame 20 or the like descends along the long hole 84 or tilts within the space 83. The above-mentioned fitting is released.

図3、図7に示すように、左右の伸展機構13は、縫製枠11の内側を前後方向に延びる支持枠31を備え、支持枠31の両端が取付部材32で縫製枠11の前枠14及び後枠15に取り付けられている。支持枠31には、長手方向に回転体としての複数のローラ33が支持され(図2参照)、各ローラ33の外周面に原反Fに突き刺さる多数の針34が植設され、針34により原反Fが縫製範囲の左右両側部(原反Fの幅方向の相互間隔をおいた2箇所)で拘束されている。支持枠31の下側には、テーブル3上でローラ33を支承する支承板35が配置され、その上面に原反Fを貫通した針34を受ける柔軟なパッド36が貼着されている。   As shown in FIGS. 3 and 7, the left and right extension mechanism 13 includes a support frame 31 extending in the front-rear direction inside the sewing frame 11, and both ends of the support frame 31 are attachment members 32 and the front frame 14 of the sewing frame 11. And attached to the rear frame 15. A plurality of rollers 33 as rotating bodies are supported in the longitudinal direction in the support frame 31 (see FIG. 2), and a large number of needles 34 that pierce the raw fabric F are implanted on the outer peripheral surface of each roller 33. The original fabric F is constrained at the left and right sides of the sewing range (two locations spaced apart from each other in the width direction of the original fabric F). A support plate 35 that supports the roller 33 on the table 3 is disposed below the support frame 31, and a flexible pad 36 that receives the needle 34 that passes through the raw fabric F is attached to the upper surface of the support plate 35.

取付部材32には、縦向きの第2エアシリンダ37と横向きの第3エアシリンダ39とが設置されている。第2エアシリンダ37は、ロッド38の伸縮により支持枠31を昇降し、ローラ33を下段位置(図7(a)参照)と、それよりも僅か(1〜2mm程度)上方の中段位置(図7(b)の実線位置)と、さらに上方の上段位置(図7(b)の鎖線位置)とに配置する。下段位置では、針34がパッド36に突き刺さり、ローラ33の回転が規制される。中段位置では、針34が原反Fを拘束した状態でパッド36から離れ、ローラ33が原反Fの移動に伴って回転する。上段位置では、ローラ33の下側でスペースが開き、原反Fを容易にセットできる状態となる。   The attachment member 32 is provided with a vertical second air cylinder 37 and a horizontal third air cylinder 39. The second air cylinder 37 raises and lowers the support frame 31 by extending and contracting the rod 38, and moves the roller 33 to the lower position (see FIG. 7A) and the middle position (about 1 to 2 mm) slightly above (about 1 to 2 mm). 7 (b) and a further upper position (a chain line position in FIG. 7B). At the lower position, the needle 34 pierces the pad 36 and the rotation of the roller 33 is restricted. At the middle position, the needle 34 is separated from the pad 36 while restraining the original fabric F, and the roller 33 rotates as the original fabric F moves. At the upper position, a space is opened below the roller 33, and the original fabric F can be easily set.

第3エアシリンダ39は、ロッド40の伸縮により下段位置の支持枠31を左右方向に移動し、ローラ33を原反Fを幅方向外側の位置(図7(a)参照)と内側の位置(図7(b)参照)とに配置し、外側位置で原反Fを緊張させ、内側位置で原反Fを弛緩させる。そして、支持枠31が内側及び中段位置に配置された状態で、前後のクランプ機構12がクランプ動作をするときに、ローラ33が挟着枠20の引き寄せに伴う原反Fの張力で回転し、原反Fの左右両側部を均等な移動量で案内するようになっている。   The third air cylinder 39 moves the support frame 31 at the lower stage position in the left-right direction by expanding and contracting the rod 40, and moves the roller 33 between the position of the raw fabric F on the outer side in the width direction (see FIG. 7A) and the inner position (see FIG. 7A). 7 (b)), the original fabric F is tensioned at the outer position, and the original fabric F is relaxed at the inner position. Then, when the front and rear clamping mechanisms 12 perform a clamping operation with the support frame 31 disposed at the inner and middle positions, the roller 33 rotates with the tension of the original fabric F accompanying the pulling of the sandwiching frame 20, The left and right sides of the original fabric F are guided with an equal amount of movement.

上記構成の原反張付装置6において、次に、原反Fの張付方法を刺繍機1の周辺装置の構成と併せて説明する。図8(a)は、張付装置6に張り付けられた原反Fの一部に刺繍柄を加工した後の状態を示す。この状態では、ミシン4の押え足9と針元押え10がテーブル3の上方で停止し、原反Fをテーブル3から解放している。張付装置6のクランプ機構12は、受け枠19と挟着枠20との間に原反Fをクランプし(図4(c)参照)、伸展機構13がローラ33で原反Fを幅方向外側に伸ばし広げている(図7(a)参照)。   Next, in the original fabric tensioning apparatus 6 having the above-described configuration, a method for tensioning the original fabric F will be described together with the configuration of peripheral devices of the embroidery machine 1. FIG. 8A shows a state after the embroidery pattern is processed on a part of the original fabric F attached to the attaching device 6. In this state, the presser foot 9 and the needle base presser 10 of the sewing machine 4 are stopped above the table 3, and the original fabric F is released from the table 3. The clamping mechanism 12 of the tensioning device 6 clamps the original fabric F between the receiving frame 19 and the clamping frame 20 (see FIG. 4C), and the extension mechanism 13 uses the roller 33 to move the original fabric F in the width direction. It spreads outward (see FIG. 7A).

原反供給装置2には、原反Fロール8を支持するフレーム42、原反ロール8を回転する原反送りローラ43、ローラ43を駆動するモータ44、原反Fに所定の張力を与える錘ロッド46(図1参照)を備えた張力付与機構45等が設けられている。前後の原反保持装置7には、テーブル3の前後両側縁に固定された保持枠47、保持枠47に原反Fを解放可能に押し付けるクランパ48、クランパ48を駆動する第4エアシリンダ49が配設されている。   The original fabric supply device 2 includes a frame 42 that supports the original fabric F roll 8, an original fabric feed roller 43 that rotates the original fabric roll 8, a motor 44 that drives the roller 43, and a weight that applies a predetermined tension to the original fabric F. A tension applying mechanism 45 provided with a rod 46 (see FIG. 1) is provided. The front and rear original fabric holding device 7 includes a holding frame 47 fixed to both front and rear edges of the table 3, a clamper 48 that releasably presses the original fabric F against the holding frame 47, and a fourth air cylinder 49 that drives the clamper 48. It is arranged.

刺繍加工を再開するときには、張付装置6が原反Fを縫製枠11から解放した後に、原反Fの供給を停止した状態で、縫製枠11を次の加工位置に移動する。この過程では、まず、図8(b)に示すように、押え足9と針元押え10が下降し、原反Fをテーブル3に保持し、原反保持装置7のクランパ48が保持枠47に当接し、張付装置6の前後で原反Fを長手方向に引き伸ばし、テーブル3に保持する。   When the embroidery process is resumed, after the tensioning device 6 releases the original fabric F from the sewing frame 11, the sewing frame 11 is moved to the next processing position while the supply of the original fabric F is stopped. In this process, first, as shown in FIG. 8B, the presser foot 9 and the needle base presser 10 descend, hold the original fabric F on the table 3, and the clamper 48 of the original fabric holding device 7 holds the holding frame 47. The original fabric F is stretched in the longitudinal direction before and after the tensioning device 6 and held on the table 3.

次に、図8(c)に示すように、第3エアシリンダ39が支持枠31及びローラ33を内側位置に移動して原反Fを幅方向に緩め(図7(b)参照)、第1エアシリンダ21が挟着枠20をアンクランプ位置に移動して原反Fを長手方向に緩める(図3(a)参照)。そして、第2エアシリンダ37が支持枠31を中段位置に移動し、ローラ33が針34により原反Fの左右両側を拘束する(図7(b)参照)。   Next, as shown in FIG. 8C, the third air cylinder 39 moves the support frame 31 and the roller 33 to the inner position to loosen the original fabric F in the width direction (see FIG. 7B). 1 The air cylinder 21 moves the sandwiching frame 20 to the unclamping position and loosens the original fabric F in the longitudinal direction (see FIG. 3A). Then, the second air cylinder 37 moves the support frame 31 to the middle position, and the roller 33 restrains the left and right sides of the original fabric F by the needle 34 (see FIG. 7B).

続いて、図9(d)に示すように、原反Fをテーブル3に保持した状態で、縫製枠11が次の加工位置まで移動する。このとき、左右の伸展機構13において、複数のローラ33が等速回転するので、縫製枠11に対して原反Fが傾いたり、原反Fに皺が発生したりするおそれがない。   Subsequently, as shown in FIG. 9 (d), the sewing frame 11 moves to the next processing position while the original fabric F is held on the table 3. At this time, since the plurality of rollers 33 rotate at a constant speed in the left and right extension mechanisms 13, there is no possibility that the original fabric F is inclined with respect to the sewing frame 11 and wrinkles are generated in the original fabric F.

次に、図9(e)に示すように、第3エアシリンダ39が支持枠31及びローラ33を外側位置に移動して原反Fを幅方向に引き締め(図7(a)参照)、第1エアシリンダ21が挟着枠20をクランプ位置に移動して原反Fを長手方向に引き締める(図4(c)参照)。そして、第2エアシリンダ37が支持枠31を下段位置に移動し、ローラ33が針34で原反Fの左右両側を縫製枠11に係止する(図7(a)参照)。このとき、ローラ33が回転して原反Fの左右両側を均等な移動量で案内するので、縫製枠11の内側に原反Fを皺のない状態できれいに張り付けることができる。   Next, as shown in FIG. 9 (e), the third air cylinder 39 moves the support frame 31 and the roller 33 to the outer position, and tightens the original fabric F in the width direction (see FIG. 7 (a)). 1 The air cylinder 21 moves the sandwiching frame 20 to the clamping position and tightens the original fabric F in the longitudinal direction (see FIG. 4C). Then, the second air cylinder 37 moves the support frame 31 to the lower position, and the roller 33 locks the left and right sides of the original fabric F to the sewing frame 11 with the needles 34 (see FIG. 7A). At this time, since the roller 33 rotates and guides the right and left sides of the original fabric F with an equal amount of movement, the original fabric F can be neatly attached to the inside of the sewing frame 11 without wrinkles.

続いて、図9(f)に示すように、前後のクランパ48を保持枠47から離し、原反張付装置6の前後において、原反Fをテーブル3から解放して長手方向に緩めた後に、ミシン4の押え足9と針元押え10を上昇させ、縫製枠11内側の原反Fをテーブル3から解放し、これで原反Fの張付工程が完了する。その後、ミシン4が再起動し、縫製枠11がテーブル3上で前後左右に送られ、刺繍加工が再開される。   Subsequently, as shown in FIG. 9 (f), after the front and rear clampers 48 are separated from the holding frame 47, the original fabric F is released from the table 3 and loosened in the longitudinal direction before and after the original fabric tensioning device 6. Then, the presser foot 9 and the needle base presser 10 of the sewing machine 4 are raised, and the original fabric F inside the sewing frame 11 is released from the table 3, thereby completing the tensioning process of the original fabric F. Thereafter, the sewing machine 4 is restarted, the sewing frame 11 is fed back and forth and right and left on the table 3, and embroidery processing is resumed.

刺繍加工中は、クランプ機構12において、受け枠19及び挟着枠20の挟持部26,27が原反Fを水平方向に2回折り返し、さらに上下の凸部及び凹部26c,26d,27c,27dが原反Fを上下方向に屈曲させた状態で挟持しているので、原反Fを強力に保持することができる。このため、原反Fに縫い縮みが生じたり、薄物生地を加工したりする場合でも、生地の滑りや弛みを確実に防止し、刺繍加工の精度を高めることができる。   During the embroidery processing, in the clamp mechanism 12, the holding portions 26 and 27 of the receiving frame 19 and the holding frame 20 turn the original fabric F twice in the horizontal direction, and the upper and lower convex portions and concave portions 26c, 26d, 27c, and 27d. However, since the original fabric F is sandwiched in a state where it is bent in the vertical direction, the original fabric F can be held strongly. For this reason, even when sewing shrinkage occurs in the raw fabric F or when a thin fabric is processed, the fabric can be reliably prevented from slipping and loosening, and the accuracy of embroidery processing can be improved.

なお、刺繍加工中は、図8(a)に示すように、供給装置2がモータ44を縫製枠11の移動量に応じた回転数で駆動し、原反Fを原反ロール8から張力付与機構45を介してテーブル3上に供給する。また、図10(g)に示すように、刺繍加工中は、原反回収装置5が原反Fを一回分の加工済み長さだけ巻き取り、折り畳んで回収容器51に回収する。   During embroidery processing, as shown in FIG. 8A, the supply device 2 drives the motor 44 at a rotational speed corresponding to the amount of movement of the sewing frame 11 to apply tension to the original fabric F from the original fabric roll 8. It is supplied onto the table 3 via the mechanism 45. Further, as shown in FIG. 10G, during the embroidery processing, the original fabric collecting device 5 winds up the original fabric F by a length of one processed length, folds it, and collects it in the collecting container 51.

原反回収装置5には、加工済みの原反Fを巻き取る巻取機構52と、巻取機構52を縫製枠11の左右方向の移動に追従させて案内する案内機構53とが設置されている。巻取機構52は、モータ54、ピンチローラ55、一回分の巻取量に相当するストロークで昇降可能なロッド56を装備している。案内機構53には、巻取機構52をテーブル3の下側で左右に案内するレール57、駆動ベルト58、モータ59(図2参照)等が設けられている。   The original fabric collection device 5 is provided with a winding mechanism 52 for winding the processed original fabric F and a guide mechanism 53 for guiding the winding mechanism 52 by following the movement of the sewing frame 11 in the left-right direction. Yes. The winding mechanism 52 is equipped with a motor 54, a pinch roller 55, and a rod 56 that can be moved up and down with a stroke corresponding to the winding amount for one stroke. The guide mechanism 53 is provided with a rail 57, a drive belt 58, a motor 59 (see FIG. 2) and the like that guide the winding mechanism 52 to the left and right under the table 3.

本発明は上記実施例に限定されるものではなく、例えば以下のように、発明の趣旨から逸脱しない範囲で適宜変更して具体化することもできる。   The present invention is not limited to the above-described embodiments. For example, as described below, the present invention can be appropriately modified and embodied without departing from the spirit of the invention.

(1)図11に示すクランプ機構71は、挟着枠20が、原反Fを受け枠19の内側からだけではなく内外両側から挟着するように構成されている。具体的には、挟着枠20に揺動枠72がヒンジ73で枢着されている点においてのみ前記実施例と相違し、その他は前記実施例と共通である。揺動枠72には、受け枠19の外側部74に嵌合する凹形挟持部75が形成されている。そして、ロッド23の収縮時に、挟着枠20の挟持部27が受け枠19の挟持部26に嵌合するとともに、揺動枠72の凹形挟持部75が受け枠19の外側部74に嵌合して、原反Fをクランプし(図11(a)参照)、ロッド23の伸長時に、揺動枠72が挟着枠20から開き(図11(b)参照)、挟着枠20と揺動枠72が原反Fを受け枠19からアンクランプする(図11(c)参照)。この構成によれば、原反Fをより広い面積で、さらに強固にクランプすることができる。 (1) The clamping mechanism 71 shown in FIG. 11 is configured such that the clamping frame 20 clamps not only from the inside of the frame 19 but also from the inside and outside both sides of the original fabric F. Specifically, it is different from the above-described embodiment only in that the swing frame 72 is pivotally attached to the sandwiching frame 20 by a hinge 73, and the others are common to the above-described embodiment. The swing frame 72 is formed with a concave sandwiching portion 75 that fits into the outer portion 74 of the receiving frame 19. When the rod 23 is contracted, the clamping part 27 of the clamping frame 20 is fitted into the clamping part 26 of the receiving frame 19, and the concave clamping part 75 of the swing frame 72 is fitted into the outer part 74 of the receiving frame 19. The raw fabric F is clamped (see FIG. 11A), and when the rod 23 is extended, the swing frame 72 opens from the clamping frame 20 (see FIG. 11B). The swing frame 72 receives the original fabric F and unclamps it from the frame 19 (see FIG. 11C). According to this configuration, the raw fabric F can be clamped more firmly with a wider area.

1 刺繍機
6 原反張付装置
11 縫製枠
12 クランプ機構
13 伸展機構
19 受け枠
20 挟着枠
21 (アクチュエータとしての)第1エアシリンダ
26 挟持部
26a 対向凸部
26b 対向凹部
26c 下向き凸部
26d 上向き凹部
27 挟持部
27a 対向凸部
27b 対向凹部
27c 上向き凸部
27d 下向き凹部
33 (回転体としての)ローラ
34 針
61 クランプ機構
71 クランプ機構
81 遊び機構
F 原反
DESCRIPTION OF SYMBOLS 1 Embroidery machine 6 Original fabric tensioning device 11 Sewing frame 12 Clamping mechanism 13 Extension mechanism 19 Receiving frame 20 Clamping frame 21 First air cylinder (as actuator) 26 Clamping portion 26a Opposing convex portion 26b Opposing concave portion 26c Downward convex portion 26d Upward concave portion 27 Holding portion 27a Opposite convex portion 27b Opposite concave portion 27c Upward convex portion 27d Downward concave portion 33 Roller (as rotating body) Roller 34 Needle 61 Clamp mechanism 71 Clamp mechanism 81 Play mechanism F Original fabric

Claims (5)

連続生地(F)が張り付けられる縫製枠(11)と、連続生地(F)の長手方向の2箇所をクランプするクランプ機構(12)とを備え、クランプ機構(12)が、縫製枠(11)の内側で連続生地(F)を受ける受け枠(19)と、受け枠(19)の内側から連続生地(F)を介して受け枠(19)に対向する挟着枠(20)と、挟着枠(20)を受け枠(19)側に引き寄せて受け枠(19)に押し付けるアクチュエータ(21)とを含み、受け枠(19)と挟着枠(20)の対向面に連続生地(F)を水平方向に折り返して挟持する挟持部(26,27)を設けたことを特徴とする連続生地張付装置。   A sewing frame (11) to which the continuous fabric (F) is attached and a clamp mechanism (12) that clamps two places in the longitudinal direction of the continuous fabric (F) are provided, and the clamping mechanism (12) includes the sewing frame (11). A receiving frame (19) for receiving the continuous fabric (F) on the inside, a sandwiching frame (20) facing the receiving frame (19) from the inside of the receiving frame (19) through the continuous fabric (F), And an actuator (21) that pulls the receiving frame (20) toward the receiving frame (19) and presses it against the receiving frame (19), and has a continuous fabric (F) on the opposing surface of the receiving frame (19) and the sandwiching frame (20). A continuous dough tensioning device provided with clamping parts (26, 27) that fold back and clamp the sheet in the horizontal direction. 挟持部(26,27)に、連続生地(F)を上下方向に屈曲させる凸部及び凹部(26c,26d,27c,27d)を形成した請求項1記載の連続生地張付装置。   The continuous fabric tensioning device according to claim 1, wherein a convex portion and a concave portion (26c, 26d, 27c, 27d) for bending the continuous fabric (F) in the vertical direction are formed in the clamping portion (26, 27). 挟着枠(20)に上下方向の遊びと、受け枠(19)との対向方向の傾きの遊びとを与える、遊び機構(81)を設けた請求項2記載の連続生地張付装置。   The continuous dough tensioning device according to claim 2, further comprising a play mechanism (81) for providing the sandwiching frame (20) with play in the vertical direction and play with an inclination in a direction opposite to the receiving frame (19). 連続生地(F)の幅方向の相互間隔をおいた2箇所を縫製枠(11)に拘束する回転体(33)を連続生地(F)の長手方向に複数備え、回転体(33)を前記挟着枠(20)の移動に伴う連続生地(F)の張力で回転させる請求項1、2又は3記載の連続生地張付装置。   A plurality of rotating bodies (33) are provided in the longitudinal direction of the continuous fabric (F), and the rotating bodies (33) are arranged in the longitudinal direction of the continuous fabric (F). The continuous fabric tensioning device according to claim 1, 2 or 3, wherein the continuous fabric tensioning device is rotated by the tension of the continuous fabric (F) accompanying the movement of the sandwiching frame (20). 前記回転体(33)の外周面に連続生地(F)に突き刺さる針(34)を設けた請求項4記載の連続生地張付装置。   The continuous fabric tensioning device according to claim 4, wherein a needle (34) that pierces the continuous fabric (F) is provided on the outer peripheral surface of the rotating body (33).
JP2009180245A 2009-08-02 2009-08-02 Continuous fabric sticking apparatus Pending JP2011030806A (en)

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JP2009180245A JP2011030806A (en) 2009-08-02 2009-08-02 Continuous fabric sticking apparatus

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JP2009180245A JP2011030806A (en) 2009-08-02 2009-08-02 Continuous fabric sticking apparatus

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110592828A (en) * 2019-08-22 2019-12-20 南安圣克褀商贸有限公司 Ware that curler that slip shuttle that alternating expression multilayer front of a garment pleat was turned over and is folded is colluded to trousers

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110592828A (en) * 2019-08-22 2019-12-20 南安圣克褀商贸有限公司 Ware that curler that slip shuttle that alternating expression multilayer front of a garment pleat was turned over and is folded is colluded to trousers

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