JP2011019582A - Toilet seat sheet - Google Patents

Toilet seat sheet Download PDF

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JP2011019582A
JP2011019582A JP2009165200A JP2009165200A JP2011019582A JP 2011019582 A JP2011019582 A JP 2011019582A JP 2009165200 A JP2009165200 A JP 2009165200A JP 2009165200 A JP2009165200 A JP 2009165200A JP 2011019582 A JP2011019582 A JP 2011019582A
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toilet seat
fiber
seat sheet
layer
effect
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Yumi Isokawa
由美 磯川
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Lec Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a toilet seat sheet to be detachably stuck to the upper surface of a Western style toilet seat, more excellent relative to a conventional one in the heat insulation and sanitization. <P>SOLUTION: The toilet seat sheet is formed of a surface fiber layer and attaching means formed on the rear surface of the fiber layer to be detachably attached to the upper surface of the Western style toilet seat. The toilet seat sheet uses functional fiber having a warming effect, for example, fiber having a far infrared radiation effect, as the fiber forming the surface fiber layer. The toilet seat sheet has not only the excellent heat insulating property but also antibacterial and deodorization effects. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、洋式便器の便座の上面に着脱自在に装着して用いられる、遠赤外線効果等を有する便座シートに関する。 The present invention relates to a toilet seat sheet having a far-infrared effect and the like, which is detachably mounted on the upper surface of a toilet seat of a Western-style toilet.

不特定多数の人が使用する公共の場所における洋式便器の便座には、使用に際しての衛生上の目的から、紙製等の水溶性シートからなる使い捨て便座カバーを装着・使用する場合が多い。
かかる便座カバーは、通常、便座の上に置かれるだけであるため、使用時にズレたり落下したりするという問題がある。かかるズレを防止するために、例えば、水溶性シート基材の便座と接触する面に、水溶性、かつ、感圧性の粘着(接着)剤を設けた便座カバーも提案されている(例えば、特許文献1)。
Toilet seats for Western-style toilets in public places used by an unspecified number of people are often fitted and used with disposable toilet seat covers made of water-soluble sheets made of paper for the purpose of hygiene during use.
Since such a toilet seat cover is usually only placed on the toilet seat, there is a problem that the toilet seat cover is displaced or dropped during use. In order to prevent such displacement, for example, a toilet seat cover in which a water-soluble and pressure-sensitive adhesive (adhesive) agent is provided on the surface of the water-soluble sheet base material that comes into contact with the toilet seat has also been proposed (for example, patents). Reference 1).

一方、主に家庭用の洋式便器の便座では、衛生面の配慮だけでなく、座り心地や保温性を良くする観点から、立毛布帛等の布帛製の便座カバーを装着することが多く行われており、このような便座カバーとしては各種のものが市販されている。そして、一般に便座の上面形状としては、O型形状又はU型形状をなすものが殆どであるが、これらいずれの形状の便座に対しても装着できる便座カバーとして、図1に例示したような、便座カバーが便座1の平面形状に実質的に沿うよう、前後に長い左右対称の略半月形状に形成された一対のシートからなり、そのシート本体2が、表面繊維層3とこれの裏面に積層形成された粘着性を有する樹脂からなる粘着剤層4とからなるものが知られている(例えば、特許文献2〜4)。 On the other hand, toilet seats for Western-style toilets mainly for home use are often equipped with a toilet seat cover made of fabric such as napped fabric from the viewpoint of improving seating comfort and heat retention as well as hygiene considerations. Various types of toilet seat covers are commercially available. And generally, as the upper surface shape of the toilet seat, most of the O-shaped shape or U-shaped shape, but as a toilet seat cover that can be mounted on any shape toilet seat, as illustrated in FIG. The toilet seat cover is composed of a pair of sheets formed in a substantially symmetrical half-moon shape that is long in the front and rear directions so that the toilet seat cover substantially conforms to the planar shape of the toilet seat 1, and the seat body 2 is laminated on the surface fiber layer 3 and the back surface What consists of the adhesive layer 4 which consists of resin which has formed adhesiveness is known (for example, patent documents 2-4).

前記便座シートは、粘着剤層を介して便座の上面に着脱自在に貼り付けて用いられ、汚れた場合には、洗濯をして繰り返し継続使用できる便利なものである。従って、かかる便座シートの粘着剤層は、使用時にズレ動いたり外れ落ちない程度の粘着性が要求される一方で、洗濯時の取り替え時には簡単に便座から剥がせることが要求される。そして、かかる要求を満足させるために、シートの積層構成や粘着剤層の形成方法についても工夫がなされている(特許文献3と4参照)。しかしながら、前記のような便座シートの表面繊維層については、これまで特に注意が払われてこなかった。 The toilet seat sheet is used by being detachably attached to the upper surface of the toilet seat via an adhesive layer, and when it is soiled, it is convenient for washing and repeated use. Therefore, the pressure-sensitive adhesive layer of the toilet seat sheet is required to have a degree of adhesiveness that does not shift or fall off during use, but is required to be easily peeled off from the toilet seat during replacement during washing. And in order to satisfy this request | requirement, the device is made | formed also about the lamination | stacking structure of a sheet | seat, and the formation method of an adhesive layer (refer patent document 3 and 4). However, no particular attention has been paid to the surface fiber layer of the toilet seat sheet as described above.

実開平7−33200号公報Japanese Utility Model Publication No. 7-33200 実開平2−19298号公報Japanese Utility Model Publication No. 2-19298 特開平9−238868号公報JP-A-9-238868 特開平10−314071号公報Japanese Patent Laid-Open No. 10-314071

本発明の課題は、洋式便座の上面に着脱自在に貼り付けて用いられ便座シートにおいて、保温性や衛生面で、従来のものよりもより優れた便座シートを提供することにある。 An object of the present invention is to provide a toilet seat sheet that is used by being detachably attached to the upper surface of a Western-style toilet seat, which is superior to conventional ones in terms of heat retention and hygiene.

上記課題は、特許請求の範囲の請求項1〜6に記載された本発明の各態様によって達成される。 The above-mentioned subject is achieved by each aspect of the present invention described in claims 1 to 6 of the claims.

請求項1に記載された発明の態様は、表面繊維層とその裏面に形成された取付手段とからなり、洋式便座の上面に着脱自在に取付けて用いられる便座シートにおいて、表面繊維層を形成する繊維として、温感効果を有する機能性繊維を用いることを特徴とする便座シートである。 The aspect of the invention described in claim 1 includes a surface fiber layer and an attachment means formed on the back surface thereof, and forms a surface fiber layer in a toilet seat sheet that is detachably attached to the upper surface of a Western-style toilet seat. It is a toilet seat sheet characterized by using functional fibers having a warm feeling effect as the fibers.

請求項2に記載された発明の態様は、温感効果を有する機能性繊維が、遠赤外線放射効果を有する繊維であることを特徴とする請求項1記載の便座シートである。 The aspect of the invention described in claim 2 is the toilet seat sheet according to claim 1, wherein the functional fiber having a warm feeling effect is a fiber having a far infrared radiation effect.

請求項3に記載された発明の態様は、温感効果を有する機能性繊維が、遠赤外線放射効果と抗菌防臭効果を有する繊維であることを特徴とする請求項1記載の便座シートである。 The aspect of the invention described in claim 3 is the toilet seat sheet according to claim 1, wherein the functional fiber having a warm feeling effect is a fiber having a far infrared radiation effect and an antibacterial deodorizing effect.

請求項4に記載された発明の態様は、温感効果を有する機能性繊維が、吸湿発熱効果を有する繊維であることを特徴とする請求項1記載の便座シートである。 The aspect of the invention described in claim 4 is the toilet seat sheet according to claim 1, wherein the functional fiber having a warm feeling effect is a fiber having a hygroscopic heat generation effect.

請求項5に記載された発明の態様は、表面繊維層が、パイル布帛又は立毛布帛であることを特徴とする請求項1記載の便座シートである。 The aspect of the invention described in claim 5 is the toilet seat sheet according to claim 1, wherein the surface fiber layer is a pile fabric or a raised fabric.

そして、請求項6に記載された発明の態様は、取付手段が、便座に吸着する吸着体層、又は、便座に粘着(又は接着)する粘着(又は接着)層であることを特徴とする請求項1〜5のいずれか1項記載の便座シートである。 The aspect of the invention described in claim 6 is characterized in that the attaching means is an adsorbent layer that adsorbs to the toilet seat, or an adhesive (or adhesive) layer that adheres (or adheres) to the toilet seat. The toilet seat sheet according to any one of Items 1 to 5.

本発明の便座シートは、従来公知の便座シートと同様、着脱が簡単であり、また、繰り返し洗濯も可能である。本発明において、取付手段として吸着体、例えば、小さな吸盤からなる吸着体を用いた場合には、粘着剤等ので糊残がない。あるいは、取付手段として粘着(又は接着)剤層を用いた場合でも、必要以上に粘着又は接着性のあるものにする必要がないような工夫がされているので、脱着しても粘着剤の糊残が少ない。本発明の便座シートは、表面繊維層に遠赤素材又は吸湿発熱繊維を使用しているので保温性に優れており、従来の便座シートに比べ節電効果がある。また、本発明の便座シートは、SEK基準(繊維評価技術協議会の認定基準)の抗菌防臭効果も有している。 The toilet seat sheet of the present invention is easy to attach and detach as well as conventionally known toilet seat sheets, and can be repeatedly washed. In the present invention, when an adsorbent, for example, an adsorbent made of a small suction cup is used as the attaching means, there is no adhesive residue because of an adhesive or the like. Alternatively, even when an adhesive (or adhesive) layer is used as the attachment means, it has been devised so that it is not necessary to make it more sticky or adhesive than necessary. There is little remaining. The toilet seat sheet of the present invention uses a far-red material or moisture-absorbing exothermic fibers for the surface fiber layer, and thus has excellent heat retention, and has a power saving effect as compared with a conventional toilet seat sheet. Moreover, the toilet seat sheet of the present invention also has an antibacterial and deodorizing effect according to the SEK standard (accreditation standard of the Textile Evaluation Technology Council).

便座の上面に着脱自在に貼り付けて用いられ便座シートの一例を示す図。The figure which shows an example of the toilet seat sheet | seat used by attaching to the upper surface of a toilet seat so that attachment or detachment is possible.

本発明の便座シートは、洋式便座の上面に着脱自在に貼り付けて用いられるものであって、表面繊維層とその裏面に形成された取付手段とからなり、表面繊維層を形成する繊維として、温感効果を有する機能性繊維を用いた便座シートである。 The toilet seat sheet of the present invention is used by being detachably attached to the upper surface of a Western-style toilet seat, comprising a surface fiber layer and attachment means formed on the back surface thereof, and as a fiber forming the surface fiber layer, It is a toilet seat sheet using functional fibers having a warm feeling effect.

本発明において用いられる、表面繊維層を形成する温感効果を有する機能性繊維として好ましいのは、優れた保温効果を有するという点で、遠赤外線放射効果を有する繊維、あるいは、吸湿発熱効果を有する繊維である。これらの繊維に、更に抗菌防臭効果を付与した機能性繊維であってもよい。 The functional fiber having a warming effect for forming the surface fiber layer used in the present invention is preferably a fiber having a far-infrared radiation effect or a hygroscopic heating effect in that it has an excellent heat retention effect. Fiber. Functional fibers obtained by further imparting antibacterial and deodorizing effects to these fibers may be used.

遠赤外線放射効果を有する繊維としては特に制限されるものではなく、公知のいかなる遠赤外線放射効果を有する繊維でも用いることができる。繊維としては、特に限定されず、ポリエステル、ポリアミド、ポリアクリル等の合成繊維、アセテート、レーヨン等の半合成繊維、木綿、羊毛、絹、麻等の天然繊維、あるいはこれらの混合繊維等が用いられる。これらの繊維はフィラメント又は紡績糸として、更に織編物、不織布、起毛又は立毛布帛等のシート状の布帛として用いることができる。羊毛等のボアを用いた植毛布でもよい。本発明において、保温性や肌触り等の点で特に好ましいのは、起毛布帛、パイル布帛、カットパイル等の立毛布帛である。コスト的には不織布も好ましく用いられる。 The fiber having a far infrared radiation effect is not particularly limited, and any known fiber having a far infrared radiation effect can be used. The fiber is not particularly limited, and synthetic fibers such as polyester, polyamide and polyacryl, semi-synthetic fibers such as acetate and rayon, natural fibers such as cotton, wool, silk and hemp, or mixed fibers thereof are used. . These fibers can be used as a filament or spun yarn, and further as a sheet-like fabric such as a woven or knitted fabric, a nonwoven fabric, a raised fabric, or a raised fabric. A flocking cloth using a bore such as wool may be used. In the present invention, napped fabrics such as a raised fabric, a pile fabric, and a cut pile are particularly preferable in terms of heat retention and touch. Nonwoven fabric is also preferably used in terms of cost.

遠赤外線は、体内深部に浸透し内部で発熱するため身体を芯から暖める効果を持ち、また、微細血管の拡張、血液循環を良くし新陳代謝を促進する効果をもつことが知られているが、本発明において用いられる遠赤外線放射性物質としては、特に限定されない。具体的には、例えば、Al、Si、Mg、Zr、Cr、Tiの珪化物、炭化物、酸化物又はこれらの混合物からなる遠赤外線放射性セラミックス、あるいは酸化鉄系のセラミックスが例示される。遠赤外線放射効果を有する繊維を得る方法は、前記遠赤外線放射性物質の微粒子、好ましくは粒径が0.3〜2.0μmの範囲にある微粒子を、前記繊維の表面に樹脂加工剤と共に付着させる方法でも、繊維原材料中への練り込む方法でもよいが、洗濯耐久性が優れている点で練り込みが好ましい。繊維における遠赤外線放射性物質の含有率は0.3〜8質量%が好ましい。 Far-infrared rays are known to have the effect of warming the body from the core because it penetrates deep into the body and generates heat inside, and also has the effect of promoting microvascular expansion, blood circulation and metabolism. The far-infrared radioactive material used in the present invention is not particularly limited. Specifically, for example, far-infrared radiation ceramics composed of silicides, carbides, oxides or mixtures of Al, Si, Mg, Zr, Cr, and Ti, or iron oxide ceramics are exemplified. A method for obtaining a fiber having a far-infrared radiation effect is to attach fine particles of the far-infrared radioactive substance, preferably fine particles having a particle size in the range of 0.3 to 2.0 μm, together with a resin processing agent to the surface of the fiber. The method or the method of kneading into the fiber raw material may be used, but kneading is preferable in terms of excellent washing durability. As for the content rate of the far-infrared radioactive substance in a fiber, 0.3-8 mass% is preferable.

遠赤外線放射性物質を付着又は練り込んだ繊維(遠赤外線放射性繊維)と、他の繊維を混合して本発明の遠赤外線放射効果を有する繊維とする場合には、遠赤外線放射性繊維の混合率が少なくとも30質量%であるのが好ましい。混合率が30質量%未満になると、遠赤外線放射量が不足しやすい。 In the case where the fiber having the far-infrared radiation effect of the present invention is mixed by mixing or kneading the far-infrared radioactive material (far-infrared radiation fiber) with other fibers, the mixing ratio of the far-infrared radiation fiber is It is preferably at least 30% by mass. If the mixing ratio is less than 30% by mass, the amount of far infrared radiation tends to be insufficient.

吸湿発熱効果を有する繊維としては、特に制限はなく、吸湿発熱性を有する公知のどのような繊維でも使用できる。例えば、親水基を持つポリマーを架橋してなる化学変性体を有するアクリル酸系吸湿発熱繊維や、合成繊維やセルロース繊維にアミノ基、カルボキシル基又はヒドロキシル基を導入した湿潤発熱性繊維が例示される。具体的には、吸湿時に吸着熱を発生するアクリレート系繊維である東洋紡社製の高吸湿発熱繊維モイスケア(東洋紡社商標)を挙げることができる。 The fiber having a moisture absorption exothermic effect is not particularly limited, and any known fiber having a moisture absorption exothermic property can be used. For example, acrylic acid-based hygroscopic exothermic fibers having a chemically modified product obtained by crosslinking a polymer having a hydrophilic group, and wet exothermic fibers obtained by introducing amino groups, carboxyl groups or hydroxyl groups into synthetic fibers or cellulose fibers are exemplified. . Specifically, high moisture absorption exothermic fiber moist care (trademark of Toyobo Co., Ltd.) manufactured by Toyobo Co., Ltd., which is an acrylate fiber that generates heat of adsorption upon moisture absorption.

本発明においては、また、前記のような温感効果を有する機能性繊維が、温感効果に加えて抗菌防臭効果を有するものであってもよい。繊維に抗菌防臭効果を付与する方法は、特に制限されるものではなく、抗菌防臭剤を繊維の表面に樹脂加工剤と共に付着させる方法でも、繊維原材料中への練り込む方法でもよいが、洗濯耐久性が優れている点で練り込みが好ましい。本発明において特に好ましく用いられるのは、遠赤外線放射性物質と抗菌防臭剤を原糸段階で練り込んだ繊維である。具体的には、例えば、アクリル繊維に遠赤外線放射性物質の微粒子セラミックと有機系の抗菌剤を原綿段階で付与した、日本エクスラン社製のセラムエクスフレッシュ(日本エクスラン社商標)が挙げられる。 In the present invention, the functional fiber having a warm feeling effect as described above may have an antibacterial and deodorizing effect in addition to the warm feeling effect. The method for imparting the antibacterial and deodorant effect to the fiber is not particularly limited, and may be a method in which the antibacterial and deodorant is adhered to the surface of the fiber together with the resin processing agent, or a method of kneading into the fiber raw material. Kneading is preferred because of its excellent properties. Particularly preferably used in the present invention is a fiber in which a far-infrared radioactive substance and an antibacterial deodorant are kneaded at the raw yarn stage. Specifically, for example, CERAM EXFRESH (trademark of Nippon Exlan Co., Ltd.) manufactured by Nippon Exlan Co., Ltd., in which a fine ceramic of far-infrared radioactive substance and an organic antibacterial agent are added to acrylic fiber at the raw cotton stage.

本発明においては、前記のようなシート状の布帛からなる表面繊維層の裏面に、シートを便座に取付けるための取付手段が設けられている。取付手段は、便座シートを洋式便座の上面に着脱自在に取付けるためのものであって、本発明における取付手段として好ましいのは、便座に吸着するタイプの吸着体層からなるもの、あるいは、便座に粘着(又は接着)する粘着(又は接着)層からなるものである。その他、取付手段は、便座シートを便座に紐止めして取付ける紐あるいはゴム部材であってもよい。 In the present invention, attachment means for attaching the sheet to the toilet seat is provided on the back surface of the surface fiber layer made of the sheet-like fabric as described above. The attachment means is for detachably attaching the toilet seat sheet to the upper surface of the Western-style toilet seat, and the attachment means in the present invention is preferably composed of an adsorbent layer of the type adsorbed on the toilet seat, or on the toilet seat It consists of an adhesive (or adhesive) layer that adheres (or adheres). In addition, the attachment means may be a string or a rubber member that attaches the toilet seat sheet to the toilet seat.

前記吸着体層又は粘着(又は接着)層は、表面繊維層の裏面(パイル布帛等の場合は基布)に直接設けても、不織布等のシートを介して設けてもよい。後者の場合には、便座シートに適度のクッション性を与えることができるので好ましい。 The adsorbent layer or the adhesive (or adhesive) layer may be provided directly on the back surface (base fabric in the case of a pile fabric or the like) of the surface fiber layer, or may be provided via a sheet such as a nonwoven fabric. The latter case is preferable because an appropriate cushioning property can be given to the toilet seat.

吸着体としては、少なくとも表面に真空吸着力を有する多数の気孔を備えた吸着層を有するものを利用できる。例えば、タイルマットの滑り止め層として用いられている、シートの片面に塗布された発泡合成樹脂組成物であって、多数の気孔を備える真空吸着力を有する滑り止め層が挙げられる(特許第2841018号参照)。かかる滑り止め層は、便座への押圧により気孔内の空気が排出され、これらの気孔内が負圧になって吸着力が生じるもので、この吸着力により便座シートを便座に吸着させることができる。そして、この吸着体は、少しの力で便座から容易に脱着することができる。 As the adsorbent, those having an adsorbing layer having a large number of pores having a vacuum adsorbing force on at least the surface can be used. For example, it is a foamed synthetic resin composition applied to one side of a sheet used as an anti-slip layer of a tile mat, and includes an anti-slip layer having a large number of pores and having a vacuum adsorption force (Japanese Patent No. 2841018). Issue). Such an anti-slip layer is one in which air in the pores is discharged by pressing against the toilet seat, the inside of these pores becomes negative pressure, and an adsorption force is generated, and this toilet force can adsorb the toilet seat sheet to the toilet seat. . The adsorbent can be easily detached from the toilet seat with a little force.

前記吸着体層は、表面繊維層の裏面に直接、発泡合成樹脂組成物を塗布して設けてもよく、あるいは、不織布等のシートに発泡合成樹脂組成物を塗布したものを、塗布面と反対の面で、接着剤を用いて、あるいは、高周波接着等の手段で、表面繊維層の裏面に接合して作製することもできる。 The adsorbent layer may be provided by directly applying the foamed synthetic resin composition to the back surface of the surface fiber layer, or a sheet of nonwoven fabric or the like coated with the foamed synthetic resin composition is opposite to the coated surface. In this case, it can also be produced by bonding to the back surface of the surface fiber layer by using an adhesive or by means such as high frequency bonding.

前記粘着(又は接着)層は、表面繊維層の裏面(パイル布帛等の場合は基布)に直接粘着剤を塗布して粘着剤層を形成せしめるのが便利であるが、前記吸着体の場合と同様、不織布等のシートに粘着剤を塗布したものを、塗布面と反対の面で、接着剤を用いて、あるいは、高周波接着等の手段で、表面繊維層の裏面に接合して作製してもよい。粘着剤(接着剤も含む)としては、使用時にズレ動いたり外れ落ちない程度の粘着性が要求される一方で、洗濯時の取り替え時には簡単に便座から剥がせることが要求されるので、適度な接着又は粘着力を有するものでなければならない。かかる条件を満足する限り、公知のどのような粘着剤(又は接着剤)であってもよい。好ましいのは、感圧性のアクリル系やポリウレタン系の粘着剤(又は接着剤)であり、発泡剤を含んだものでもよい。 In the case of the adsorbent, the adhesive (or adhesive) layer is conveniently formed by directly applying an adhesive to the back surface of the surface fiber layer (in the case of a pile fabric or the like) to form an adhesive layer. In the same manner as above, a non-woven fabric sheet coated with a pressure-sensitive adhesive is bonded to the back surface of the surface fiber layer on the surface opposite to the coated surface using an adhesive or by means such as high-frequency bonding. May be. Adhesives (including adhesives) are required to be sticky enough that they do not move or fall off during use, but are easily removed from the toilet seat when changing during washing. Must have adhesive or adhesive strength. As long as these conditions are satisfied, any known pressure-sensitive adhesive (or adhesive) may be used. A pressure-sensitive acrylic or polyurethane pressure-sensitive adhesive (or adhesive) is preferable, and a foaming agent may be included.

本発明の便座シートは、図1に示すごとく、シート本体2が、便座1の上面形状に実質的に沿うよう、前後に長い略半月形状を呈していて、表面繊維層3の裏面側に粘着剤層4が積層形成されている。そして、吸着体の吸着力と剥離力、あるいは、粘着剤の粘着力と剥離力のバランスの取れた便座シートとしては、例えば、特許文献3等において提案されているような、吸着体層あるいは粘着層に多数の横溝、あるいは縦溝を入れた構造のものも好ましく用いられる。具体的には、粘着剤層4には、図1に示すごとく、前後の長手方向に沿う仮想軸線に対してこれとほぼ直交するよう多数の横溝5を、前後間に亘って等ピッチで平行に入れたものが好ましい。あるいは、横溝5と直交する方向の縦溝を入れたものであってもよい。溝を形成するには、例えば、表面繊維層3の基布の表面に粘着剤を連続的に塗布し、この塗工時にスクレパーで平行溝を入れて溝部分で粘着剤を掻き取り、加熱乾燥して粘着剤層4を形成すればよい。この横は溝幅が0.5〜4mm、溝間距離が10〜45mm程度が好ましい。 As shown in FIG. 1, the toilet seat sheet of the present invention has a substantially half-moon shape that is long in the front-rear direction so that the sheet body 2 substantially follows the upper surface shape of the toilet seat 1, and adheres to the back surface side of the surface fiber layer 3. The agent layer 4 is laminated. And as a toilet seat sheet in which the adsorbing force and the peeling force of the adsorbent or the adhesive force and the peeling force of the adhesive are balanced, for example, an adsorbent layer or an adhesive as proposed in Patent Document 3 etc. A structure having a number of horizontal grooves or vertical grooves in the layer is also preferably used. Specifically, as shown in FIG. 1, the adhesive layer 4 has a large number of lateral grooves 5 parallel to each other at an equal pitch over the front and rear sides so as to be substantially orthogonal to the virtual axis along the front and rear longitudinal direction. Those put in are preferred. Alternatively, a vertical groove in a direction orthogonal to the horizontal groove 5 may be inserted. In order to form the groove, for example, an adhesive is continuously applied to the surface of the base fabric of the surface fiber layer 3, and at the time of coating, a parallel groove is made with a scraper, and the adhesive is scraped off at the groove portion, followed by heating and drying. Thus, the pressure-sensitive adhesive layer 4 may be formed. This side preferably has a groove width of 0.5 to 4 mm and a distance between grooves of about 10 to 45 mm.

図1では、溝は直線状とされているが、例えば、横溝の場合には、前後の長手方向にほぼ直交する横方向に全体として延びていればよく、ノコ歯状のようなジグザク状、サインカーブ状、曲線状(円弧状)、矩形波状等とされていてもよい。溝の存在は、粘着剤等の材料低減化のためにも役立つだけでなく、シート全体に適度のクッション性を付与する働きもある。また、吸着体層や粘着(又は接着)層は必ずしも連続した層である必要は無く、多数のスポットとして配置されていてもよい。以下、実施例により本発明を詳述する。 In FIG. 1, the grooves are linear, but, for example, in the case of a lateral groove, it may be extended as a whole in the lateral direction substantially perpendicular to the longitudinal direction of the front and rear, a zigzag shape like a sawtooth, It may be a sine curve shape, a curve shape (arc shape), a rectangular wave shape, or the like. The presence of the groove not only helps to reduce the material such as the pressure-sensitive adhesive, but also serves to impart an appropriate cushioning property to the entire sheet. Further, the adsorbent layer and the adhesive (or adhesive) layer are not necessarily continuous layers, and may be arranged as a large number of spots. Hereinafter, the present invention will be described in detail by way of examples.

遠赤外線放射効果を有する繊維としては、アクリル繊維に遠赤外線放射性セラミックスを練り込んだものを用いた(セラムA、日本エクスラン工業社商標)。かかる繊維(3.3dtex、76〜127mm長)と遠赤外線放射性セラミックスを含まない同種の繊維の50/50の混合綿から紡績糸作製した。この紡績糸をパイル糸とし、地糸にアクリル紡績糸(1/52番手)とポリエステルフィラメント(150d)を用いて、丸編機でパイル編物を作製した。得られたパイル編物のパイル長は4〜5mm、生地幅は122cm、目付は430g/m2、厚さは4.3mmであった。 As the fiber having a far-infrared radiation effect, an acrylic fiber kneaded with far-infrared radiation ceramics was used (Serum A, trade name of Nippon Exlan Industry Co., Ltd.). A spun yarn was prepared from a 50/50 mixed cotton of such fibers (3.3 dtex, 76 to 127 mm long) and the same kind of fibers not containing far-infrared radioactive ceramics. Using this spun yarn as a pile yarn, an acrylic spun yarn (1/52 count) and a polyester filament (150d) were used as the ground yarn, and a pile knitted fabric was produced with a circular knitting machine. The pile knitted fabric obtained had a pile length of 4 to 5 mm, a fabric width of 122 cm, a basis weight of 430 g / m <2>, and a thickness of 4.3 mm.

前記で得られたパイル編物の裏面に、アクリル樹脂系の粘着剤を約0.5mmの厚さに均一に塗布し、テンターで乾燥処理後、ブラッシング、ポリッシャ等の工程を経て、本発明の便座シートの原反を製造した。この原反から、便座シートの形に型抜きして、本発明の便座シートを作製した。 To the back of the pile knitted fabric obtained above, an acrylic resin-based adhesive was uniformly applied to a thickness of about 0.5 mm, dried with a tenter, passed through steps such as brushing and polishing, and the toilet seat of the present invention A sheet fabric was produced. From this raw fabric, the toilet seat sheet of the present invention was produced by punching out into the shape of a toilet seat sheet.

[表面繊維層の熱再放射特性]
本発明において用いられる表面繊維層と、遠赤外線放射性物質を含まない同種の繊維からなる表面繊維層の、熱再放射特性の比較を行った。発明において用いられる表面繊維層は、実施例1において用いた、アクリル繊維に遠赤外線放射性セラミックスを練り込んだ繊維からなるボア生地である(目付:430g/m2、厚さ:4.3mm)。比較として用いた表面繊維層は、遠赤外線放射性セラミックスを含まない同種のアクリル繊維からなるボア生地を用いた(目付:362g/m2、厚さ:4.0mm)。
[Thermal re-radiation characteristics of surface fiber layer]
The thermal re-radiation characteristics of the surface fiber layer used in the present invention and the surface fiber layer made of the same kind of fiber not containing far-infrared radioactive material were compared. The surface fiber layer used in the invention is a bore fabric made of fibers obtained by kneading far-infrared radioactive ceramics into acrylic fibers used in Example 1 (weight per unit: 430 g / m 2, thickness: 4.3 mm). For the surface fiber layer used for comparison, a bore fabric made of the same kind of acrylic fiber not containing far-infrared radioactive ceramics was used (weight per unit: 362 g / m 2, thickness: 4.0 mm).

試験方法は、(社)遠赤外線協会の認定規則熱再放射特性の45度パラレル再放射法によった。具体的には、試験環境:20℃、40%RHで、45度に傾斜した試料台に、試験試料と対照試料(10×7cm)を並べて取り付け、その15cm前に熱板(90℃)を平行にセットする。サーモビュアにより両試料の表面温度を測定し、両試料の温度差を求める。試料は1枚のボア生地の表面温度を測定した(n=5)。その結果、本発明において用いられる表面繊維層の方が、比較対照用の表面繊維層よりも平均的に温度が0.9℃高かった。この結果は、120秒後のサーモグラフィによる表面温度の比較でも明瞭に確認された。 The test method was based on the 45 degree parallel re-radiation method of the heat re-radiation characteristic approved by the Far Infrared Society. Specifically, the test environment: 20 ° C., 40% RH, a sample table tilted at 45 degrees and a test sample and a control sample (10 × 7 cm) are mounted side by side, and a hot plate (90 ° C.) is placed 15 cm before that. Set in parallel. The surface temperature of both samples is measured with a thermoviewer, and the temperature difference between the two samples is obtained. For the sample, the surface temperature of one bore fabric was measured (n = 5). As a result, the temperature of the surface fiber layer used in the present invention was 0.9 ° C. higher on average than the surface fiber layer for comparison. This result was also clearly confirmed by comparison of surface temperatures by thermography after 120 seconds.

実施例1と同じパイル糸と地糸を使用して、ダブルラッセル編機でカットパイル編物を得た(カットパイル長が4〜5mm、目付けが約400g/m2)。これを本発明の表面繊維層とした。一方、取付手段としては、ポリエステル繊維の不織布(厚さ約3mm)の片面に、発泡剤を含んだアクリル系樹脂を均一に塗布し(厚さ約0.5mm)、テンターで乾燥処理して、粘着層と不織布からなるものを作製した。そして、前記表面繊維層の裏面(非カットパイル面)と、前記不織布の面を合わせて本発明の便座シートの原反を製造した。次いで、この原反を便座シートに型抜きしたものを作製し、得られた型の周辺を熱可塑性樹脂を接着剤として高周波接着を行い、本発明の便座シートを製造した。 Using the same pile yarn and ground yarn as in Example 1, a cut pile knitted fabric was obtained with a double raschel knitting machine (cut pile length of 4 to 5 mm, basis weight of about 400 g / m 2). This was used as the surface fiber layer of the present invention. On the other hand, as an attachment means, an acrylic resin containing a foaming agent is uniformly applied to one side of a polyester fiber non-woven fabric (thickness: about 3 mm) (thickness: about 0.5 mm), and dried by a tenter. What consists of an adhesion layer and a nonwoven fabric was produced. And the raw material of the toilet seat sheet | seat of this invention was manufactured combining the back surface (non-cut pile surface) of the said surface fiber layer, and the surface of the said nonwoven fabric. Next, the original fabric was die-cut into a toilet seat sheet, and the periphery of the obtained mold was subjected to high-frequency adhesion using a thermoplastic resin as an adhesive to produce the toilet seat sheet of the present invention.

アクリル繊維に遠赤外線放射性物質の微粒子セラミックと有機系の抗菌剤を原綿段階で付与した、日本エクスラン社製のセラムエクスフレッシュ(日本エクスラン社商標)(抗菌「セラムA」ボア)を用いて、実施例1の場合と同様にしてパイル編物(本発明の表面繊維層)を得た。 Conducted using Nippon Xlan's CERAM EXFRESH (Trademark of Nippon EXLAN) (antibacterial "Ceram A" bore) made by adding fine far-infrared radioactive particulate ceramic and organic antibacterial agent to acrylic fiber at the raw cotton stage In the same manner as in Example 1, a pile knitted fabric (surface fiber layer of the present invention) was obtained.

[表面繊維層の抗菌性試験]
本発明において用いられる表面繊維層と、遠赤外線放射性物質を含まない同種の繊維からなる表面繊維層の、抗菌性の比較を行った。本発明の前記表面繊維層(但しパイル部から1mmにカットしたものを使用)を用い、比較のための繊維層としては、標準綿布を用いた。
[Antimicrobial test of surface fiber layer]
The antibacterial properties of the surface fiber layer used in the present invention and the surface fiber layer made of the same kind of fiber not containing a far-infrared radioactive substance were compared. The surface fiber layer of the present invention (however, cut to 1 mm from the pile portion was used), and a standard cotton cloth was used as the fiber layer for comparison.

試験方法は、試験菌株として黄色ぶどう球菌(Staphylococcus aureus ATCC 6538P)を用い、JIS・L・1902:2008の定量試験(菌液吸収法)によった。但し、洗濯方法は、JIS・L・0217・103号の試験方法によった(洗剤はJAFET標準洗剤を使用)。
生菌数の測定法は、混釈平板培養法によった。試験結果は表1に示したとおりであった。
The test method used was Staphylococcus aureus ATCC 6538P as a test strain, and was based on the quantitative test (bacterial solution absorption method) of JIS L1902: 2008. However, the washing method was in accordance with the test method of JIS L 0217 · 103 (detergent used is JAFET standard detergent).
The method for measuring the viable cell count was based on the pour plate culture method. The test results were as shown in Table 1.

Figure 2011019582
Figure 2011019582

表1において、植菌数(a)は、2.4×104(log a =4.4)で、無加工布(標準綿布)の菌数(b)は、7.8×106(log b =6.9)であった。殺菌活性値=log a − log cで表され、静菌活性値=(log b − log a )−(log c − log o)で表される。いずれの値とも、本発明の表面繊維層は洗濯前はもちろん、洗濯10回後でも優れた抗菌性を有していた。 In Table 1, the number of inoculated cells (a) is 2.4 × 104 (log a = 4.4), and the number (b) of unprocessed fabric (standard cotton fabric) is 7.8 × 10 6 (log b = 6.9). The bactericidal activity value = log a −log c, and the bacteriostatic activity value = (log b −log a) − (log c −log o). In any value, the surface fiber layer of the present invention had excellent antibacterial properties not only before washing but also after 10 washings.

1 便座
2 シート本体
3 表面繊維層
4 粘着剤層
5 横溝
1 Toilet seat 2 Sheet body 3 Surface fiber layer 4 Adhesive layer 5 Horizontal groove

Claims (6)

表面繊維層とその裏面に形成された取付手段とからなり、洋式便座の上面に着脱自在に取付けて用いられる便座シートにおいて、表面繊維層を形成する繊維として、温感効果を有する機能性繊維を用いることを特徴とする便座シート。 In the toilet seat sheet, which comprises a surface fiber layer and attachment means formed on the back surface thereof, and is used by being detachably attached to the upper surface of a Western-style toilet seat, a functional fiber having a warm feeling effect is used as a fiber forming the surface fiber layer. A toilet seat sheet characterized by being used. 温感効果を有する機能性繊維が、遠赤外線放射効果を有する繊維であることを特徴とする請求項1記載の便座シート。 2. The toilet seat sheet according to claim 1, wherein the functional fiber having a warm feeling effect is a fiber having a far infrared radiation effect. 温感効果を有する機能性繊維が、遠赤外線放射効果と抗菌防臭効果を有する繊維であることを特徴とする請求項1記載の便座シート。 The toilet seat sheet according to claim 1, wherein the functional fiber having a warm feeling effect is a fiber having a far infrared radiation effect and an antibacterial deodorizing effect. 温感効果を有する機能性繊維が、吸湿発熱効果を有する繊維であることを特徴とする請求項1記載の便座シート。 2. The toilet seat sheet according to claim 1, wherein the functional fiber having a warm feeling effect is a fiber having a hygroscopic heat generation effect. 表面繊維層が、パイル布帛又は立毛布帛であることを特徴とする請求項1記載の便座シート。 The toilet seat sheet according to claim 1, wherein the surface fiber layer is a pile fabric or a raised fabric. 取付手段が、便座に吸着する吸着体層からなる、又は、便座に粘着する粘着層からなることを特徴とする請求項1〜5のいずれか1項記載の便座シート。
The toilet seat sheet according to any one of claims 1 to 5, wherein the attaching means is made of an adsorbent layer adsorbing to the toilet seat or an adhesive layer sticking to the toilet seat.
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JP2013116276A (en) * 2011-12-05 2013-06-13 Oka Kk Toilet seat sheet and method for manufacturing the same
WO2014042283A1 (en) 2012-09-14 2014-03-20 Mitsubishi Engineering-Plastics Corporation Resin composition for laser direct structuring, resin molded article, and method for manufacturing molded resin article with plated layer
TWI741706B (en) * 2020-07-30 2021-10-01 格羅科技有限公司 Toilet seat attachment cover

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TWI741706B (en) * 2020-07-30 2021-10-01 格羅科技有限公司 Toilet seat attachment cover

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