JP2011011199A - Deodorizing filter - Google Patents

Deodorizing filter Download PDF

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JP2011011199A
JP2011011199A JP2009174755A JP2009174755A JP2011011199A JP 2011011199 A JP2011011199 A JP 2011011199A JP 2009174755 A JP2009174755 A JP 2009174755A JP 2009174755 A JP2009174755 A JP 2009174755A JP 2011011199 A JP2011011199 A JP 2011011199A
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deodorizing
block
block body
deodorizing filter
filter
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JP5570155B2 (en
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Masayuki Okamoto
正行 岡本
Takahiro Konno
貴博 今野
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NIPPON AIR FILTER KK
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  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a honeycomb type deodorizing unit having a plurality of through-holes partitioned by porous partitions or a honeycomb structure, which can exert high deodorizing effects by both effects of adsorption and catalyst decomposition and achieve cost reduction for blocks.SOLUTION: Honeycomb type deodorizing units are combined as required to form a block 6, the block is set in a filter frame within a box type casing 1 with an air inlet 2 and an air exhaust port 3 formed therewithin, and then an exhaust gas generated from a kitchen or a food processing site is caused to pass through the deodorizing units, so that odor components within the exhaust gas are removed and exhausted as clean air by the deodorizing filter. In the deodorizing filter, a single adhesion sheet was wound around the required number of deodorizing units to form a block, to increase the degree of fixing the block of the deodorizing filter, and to strengthen it against vibration, so that weight reduction, improvement of handleability, and cost reduction are achieved.

Description

本発明はハニカムタイプの脱臭ユニットを2段2列、2段3列、3段2列、3段3列などに重ねてブロック体を形成し、このブロック体を空気流入口と空気排気口を形成した箱型のケーシング内にセットして、厨房や食品加工場から発生する排気ガスを前記ブロック体を形成する脱臭ユニットに通過させることにより、排気ガス中の臭気成分を除去し清浄空気として排気するようにした脱臭フィルタに関するものである。    In the present invention, a block type body is formed by stacking honeycomb type deodorizing units in two stages, two rows, two stages, three rows, three stages, two rows, three stages, three rows, etc., and this block body is provided with an air inlet and an air outlet. Set in the formed box-shaped casing and let the exhaust gas generated from the kitchen or food processing plant pass through the deodorizing unit that forms the block body, thereby removing the odor component in the exhaust gas and exhausting it as clean air The present invention relates to a deodorizing filter.

技術背景Technical background

一般に、飲食店・レストランなどの厨房や食品加工場から発生するオイル分を含んだ排気ガスの脱臭に効果的な脱臭フィルタは、セラミックスからなる粉末原料と酸化チタンあるいはマンガン酸化物あるいは銅酸化物あるいは亜鉛化合物などの吸着・分解機能を持った触媒にバインダーおよび水を混練し、射出成形機にて多孔質の隔壁により仕切られた複数の貫通孔を有するハニカムタイプの脱臭ユニットあるいはセラミックスからなる粉原料にバインダーおよび水を加えて混練し、射出成形機にて多孔質の隔壁により仕切られた複数の貫通孔を有するハニカム構造体に、酸化チタンあるいはマンガン酸化物あるいは銅酸化物あるいは亜鉛化合物とバインダー成分からなる吸着機能を持った触媒層を付着させたハニカムタイプの脱臭ユニットが知られている。  In general, a deodorizing filter effective for deodorizing exhaust gas containing oil generated from kitchens and food processing plants in restaurants and restaurants is made of ceramic powder material and titanium oxide, manganese oxide, copper oxide or Powder material consisting of a honeycomb-type deodorizing unit or ceramics that has a plurality of through-holes kneaded with a binder and water in a catalyst having an adsorption / decomposition function such as a zinc compound and divided by porous partition walls in an injection molding machine A honeycomb structure having a plurality of through-holes that are kneaded by adding a binder and water to each other and partitioned by a porous partition wall by an injection molding machine, titanium oxide, manganese oxide, copper oxide, zinc compound and binder component Honeycomb type deodorizing unit with a catalyst layer with adsorption function consisting of It is known.

そして、これらのハニカムタイプの脱臭ユニットは厨房排気ガスと脱臭ユニットの充分な接触分解を図る為、厨房排気ガスの処理風量に合わせて、必要個数の脱臭ユニットが使用されている。例えば、W150mm×H150mm×L200mmサイズのハニカムタイプの脱臭ユニットを2段2列、2段3列、3段2列、3段3列にブロック体にまとめて、脱臭フィルタのケーシング内に取り付けたフィルタ枠にセットし、厨房や食品加工場から発生する排気ガスを前記脱臭ユニットを通過させることにより、排気ガス中の臭気成分を除去し清浄空気として排気するようにした脱臭フィルタが知られている  These honeycomb-type deodorizing units use a necessary number of deodorizing units in accordance with the amount of processing air of the kitchen exhaust gas in order to achieve sufficient catalytic decomposition of the kitchen exhaust gas and the deodorizing unit. For example, W150mm × H150mm × L200mm size honeycomb type deodorizing unit is packed in 2 blocks, 2 columns, 2 columns, 3 columns, 3 columns, 2 columns, 3 columns, 3 blocks, and attached to the deodorizing filter casing. There is known a deodorizing filter which is set in a frame and exhaust gas generated from a kitchen or food processing plant is passed through the deodorizing unit to remove odorous components in the exhaust gas and exhaust it as clean air.

そして、ハニカムタイプの脱臭ユニットを2段2列、2段3列、3段2列、3段3列にブロック体にまとめる方法として、亜鉛鉄板の凹み部に脱臭ユニットを載せ、上から亜鉛鉄板の蓋を被せて、ブロック体としている。  Then, as a method of collecting the honeycomb type deodorizing unit into a block body in two rows, two rows, two rows, three rows, three rows, two rows, and three rows, three rows, the deodorizing unit is placed in the recessed portion of the zinc iron plate, and the zinc iron plate is The cover is covered with a block body.

このため、フィルタのブロック固定化が弱く振動でずれる可能性がある上、前記ブロック体に使用する凹み状の亜鉛鉄板と蓋にコストがかかり、結果的に脱臭フィルタのコストアップにつながってしまうといった懸念があった。さらにブロック体に組み込む作業にも手間が係る上、ブロック体をフィルタ枠に押し込む際、ブロック体の角が引っ掛かかり、重量も増す事から作業にも手間がかかるといった問題があった。  For this reason, the block fixing of the filter is weak and may be displaced by vibration, and the dent-like zinc iron plate and lid used for the block body are costly, resulting in an increase in the cost of the deodorizing filter. There was concern. Furthermore, there is a problem that the work for assembling the block body takes time, and when the block body is pushed into the filter frame, the corners of the block body are caught and the weight increases, so that the work is troublesome.

発明が解決しょうとする課題Problems to be solved by the invention

そこで本発明は上述の問題を解決しょうとしたものであり、本発明の第一の目的は脱臭ユニットをまとめたブロック体のコストを低減しょうとしたものである。  Accordingly, the present invention is intended to solve the above-mentioned problems, and a first object of the present invention is to reduce the cost of a block body in which deodorizing units are combined.

本発明の第二の目的は、脱臭ユニットをまとめたブロック体をコンパクトでブロック体の一体性を増し、且つ、軽量なものとなしケーシング内のフィルタ枠へのセットを容易に且つスムーズに行えるようにしたものである。  The second object of the present invention is that the block body in which the deodorizing unit is assembled is compact and increases the unity of the block body, and it is lightweight and can be easily and smoothly set on the filter frame in the casing. It is a thing.

発明が解決するための手段Means for Solving the Invention

本発明の第一の解決手段は、適宜個数の脱臭ユニットを一枚の塩ビ接着シートで巻きつけて、ブロック体としたことを特徴としたものである。  The first solving means of the present invention is characterized in that an appropriate number of deodorizing units are wound with a single PVC adhesive sheet to form a block body.

ここで、一枚の接着シートとしては、難燃不織布あるいはアルミ接着テープあるいはポリエステル樹脂シート、ポリエチレン樹脂シート、塩化ビニル樹脂シートなどの適宜材質のシートが使用される。  Here, as a single adhesive sheet, a flame retardant nonwoven fabric, an aluminum adhesive tape, a polyester resin sheet, a polyethylene resin sheet, a vinyl chloride resin sheet, or other appropriate material is used.

また、上記課題解決手段による作用は次の通りである。すなわち、一枚の接着シートの上に、必要個数の脱臭ユニットを略四角形状になるように組み合わせて置き、シート接着剤で重ね合わせ固定しブロック体を形成したので、従来の鉄板亜鉛の材質に比べ接着固定度が増して作業性も向上し、さらにコストも安価となり、結果脱臭フィルタのコストが低減される。  The operation of the problem solving means is as follows. In other words, on a single adhesive sheet, the required number of deodorizing units are combined and placed in a substantially square shape, and are stacked and fixed with a sheet adhesive to form a block body. In comparison, the degree of adhesion fixation is increased, the workability is improved, the cost is further reduced, and the cost of the deodorizing filter is reduced.

さらに、軽量な一枚の接着シートで脱臭ユニットをブロック化したので、コンパクトにまとめられケーシング内のフィルタ枠への取り付けが容易且つスムーズに行える。  Furthermore, since the deodorizing unit is blocked by a single lightweight adhesive sheet, it is compact and can be easily and smoothly attached to the filter frame in the casing.

発明の効果The invention's effect

上述したように、本発明の脱臭フィルタは次のような効果が得られる。
(1)臭気ガス、油分吸着と触媒分解の両方の作用で高い脱臭・油分分解効果が得られる。
(2)活性炭のように臭気物質を吸着・捕捉するだけでなく、それらを触媒作用によって酸化・分解し無臭・低臭気成分として大気中に放出するようにしたので、長期間にわたる連続使用が可能となり、また脱臭性能が急落することがない。
(3)ハニカム構造体であるので、吸着・分解作用に必要な厨房排気との効率的な接触と低い圧力損失が可能である。
(4)安価で取扱い容易な一枚の接着シートで脱臭ユニットをブロック化したので、脱臭フィルタのコストダウンが可能となった。
(5)軽量で耐候性のある一枚の接着シートで脱臭ユニットをブロック化したので、密着固形を高めてコンパクトとなり、ケーシング枠への取り付けが容易且つスムーズに行えるようになった。
As described above, the deodorizing filter of the present invention has the following effects.
(1) High deodorization and oil decomposition effects can be obtained by the action of both odor gas, oil adsorption and catalytic decomposition.
(2) Not only adsorbs and captures odorous substances such as activated carbon, but also oxidizes and decomposes them by catalysis to release them into the atmosphere as odorless and low odor components, enabling continuous use over a long period of time. In addition, the deodorizing performance does not drop sharply.
(3) Since the honeycomb structure is used, efficient contact with the kitchen exhaust necessary for adsorption / decomposition and low pressure loss are possible.
(4) Since the deodorizing unit is blocked with a single adhesive sheet that is inexpensive and easy to handle, the cost of the deodorizing filter can be reduced.
(5) Since the deodorizing unit is made into a block with a single lightweight and weather-resistant adhesive sheet, the contact solids are made more compact and can be easily and smoothly attached to the casing frame.

本発明の脱臭フィルタのケーシング内に脱臭ユニットのブロック体を挿入する状態を示す概略図。Schematic which shows the state which inserts the block body of a deodorizing unit in the casing of the deodorizing filter of this invention. ブロック体の組み立て状態を示す概略図。Schematic which shows the assembly state of a block body. ブロック体を脱臭フィルタのケーシング内に固定する状態を示す概略図。Schematic which shows the state which fixes a block body in the casing of a deodorizing filter.

以下、本発明の実施形態に係る脱臭フィルタについて図1から図3に基いて説明する。  Hereinafter, a deodorizing filter according to an embodiment of the present invention will be described with reference to FIGS. 1 to 3.

1は脱臭フィルタのケーシングで、このケーシング1は空気流の流入口2および流出口3を設けた箱形状となっている。また、ケーシング1の一側面には、脱臭ユニット4を接着シート5で一体化したブロック体6の出し入れを可能にした開口部7が形成されている。そして開口部7には蓋を取り付けるフランジが取り付けられている。さらにケーシング1内部にはブロック体6を設定位置にセットするレールが取り付けられている。9はブロック体6の押え金具でノブボルト10により開口部7に一体に取り付けられるようになっている。蓋はボルトによって開口部7に着脱自在に取り付けられるようになっている。1 is a casing of a deodorizing filter, and this casing 1 has a box shape provided with an inlet 2 and an outlet 3 for airflow. In addition, an opening 7 is formed on one side of the casing 1 to allow the block body 6 in which the deodorizing unit 4 is integrated with the adhesive sheet 5 to be taken in and out. A flange for attaching a lid is attached to the opening 7. Further, a rail for setting the block body 6 at a set position is attached inside the casing 1. Reference numeral 9 denotes a presser fitting of the block body 6 that is integrally attached to the opening 7 by a knob bolt 10. The lid is detachably attached to the opening 7 by a bolt.

次にブロック体6の取り付け手順について説明する。
まず、脱臭ユニット4を2段2列あるいは2段3列あるいは3段2列あるいは3段3列に重ね、両面を残して外周を接着シート5で被覆しブロック体6を必要個数製作する。
Next, a procedure for attaching the block body 6 will be described.
First, the deodorizing units 4 are stacked in two steps, two rows, two steps, three rows, three steps, two rows, or three steps, three rows, and the outer periphery is covered with the adhesive sheet 5 except for both surfaces, thereby producing the required number of block bodies 6.

次に、脱臭フィルタのケーシング1のフランジに取り付けた蓋をボルトを回して取り外す。さらに、レール8の入り口にあるブロック体6の押え金具9をノブボルト10を回し取り外す。そして、ブロック体6をレール8上に挿入する。全部のブロック体6を挿入した後、押え金具9をノブボルト10を回して取り付けブロック体6を固定する。最後に蓋を取り付けフランジにボルトで締め付け固定する。  Next, the lid attached to the flange of the casing 1 of the deodorizing filter is removed by turning the bolt. Further, the presser fitting 9 of the block body 6 at the entrance of the rail 8 is removed by turning the knob bolt 10. Then, the block body 6 is inserted on the rail 8. After all the block bodies 6 are inserted, the presser fitting 9 is turned by turning the knob bolt 10 to fix the mounting block body 6. Finally, tighten the lid with bolts to the mounting flange.

次に、ブロック体6の取り外し手順について説明する。まずケーシング1のフランジにある蓋をボルトを回して取り外す。さらに、レール8の入り口にあるブロック体6の押え金具9をノブボルト10を回し取り外す。そして、ブロック体6をレール8に沿ってゆっくりスライドさせレール8から取り外す。このようにしてブロック体6の取り付け取り外しを完了する。Next, a procedure for removing the block body 6 will be described. First, the lid on the flange of the casing 1 is removed by turning a bolt. Further, the presser fitting 9 of the block body 6 at the entrance of the rail 8 is removed by turning the knob bolt 10. Then, the block body 6 is slowly slid along the rail 8 and removed from the rail 8. In this way, the attachment / detachment of the block body 6 is completed.

なお、上記実施例では1実施例を述べただけで、一枚の塩ビ接着シートを使用したが、難燃不織布やポリエチレンシートなど他の材質のシートを使用しても良く、さらには、ブロック体の取り付け、取り外しにレールを利用しているが、これに限定されることなく種々変更しても何ら本発明の要旨を変更するものではない。尚、接着シートをセラミックス製脱臭フィルタブロックに巻く事で難燃性は保たれる。  In addition, in the said Example, although only one Example was described, the single sheet | seat adhesive sheet | seat was used, However, You may use the sheet | seat of other materials, such as a flame-retardant nonwoven fabric and a polyethylene sheet, Furthermore, a block body Although the rail is utilized for attachment and detachment, even if it changes variously without being limited to this, the gist of the present invention is not changed at all. In addition, a flame retardance is maintained by winding an adhesive sheet around a ceramic deodorizing filter block.

本発明は、ケーシング内のフィルタ枠に脱臭ユニットを必要個数組み合わせたブロック体をセットして、厨房や食品加工場から発生する排気ガスを脱臭ユニットを通過させることにより、排気ガス中の臭気成分を除去し清浄空気として排気するようにした脱臭フィルタに関するもので、脱臭ユニットを接着シートでブロック体を形成することにより、脱臭フィルタの接着固定の強化及びコストダウンを可能となすと共にフィルタ枠への取り付けを容易且つスムーズに行えるようになしたもので、実用的はなはだ大なるものである。  The present invention sets a block body in which a necessary number of deodorizing units are combined on a filter frame in a casing, and allows exhaust gas generated from a kitchen or a food processing plant to pass through the deodorizing unit, thereby removing odor components in the exhaust gas. It relates to deodorizing filters that are removed and exhausted as clean air. By forming a block body with a deodorizing unit with an adhesive sheet, it is possible to reinforce adhesion fixing of the deodorizing filter and reduce costs and attach it to the filter frame. Can be performed easily and smoothly, and is practically very large.

1・・・脱臭フィルタのケーシング 2・・・空気流の流入口
3・・・空気流の流出口 4・・・脱臭ユニット
5・・・接着シート 6・・・ブロック体 7・・・開口部
8・・・レール 9・・・押え金具 10・・・ノブボルト
DESCRIPTION OF SYMBOLS 1 ... Deodorizing filter casing 2 ... Air flow inlet 3 ... Air flow outlet 4 ... Deodorizing unit 5 ... Adhesive sheet 6 ... Block body 7 ... Opening part 8 ... Rail 9 ... Presser bracket 10 ... Knob bolt

Claims (2)

ハニカムタイプの脱臭ユニットを適宜数組み合わせてブロック体を形成し、このブロック体を空気流入口と空気排気口を形成した箱型のケーシングにセットし、厨房や食品加工場から発生する排気ガスをブロック体を形成する脱臭ユニットに通過させることにより、排気ガス中の臭気成分及び油分を除去し清浄空気として排気するようにした脱臭フィルタに於て、ブロック体を一枚の接着シートで巻きつけて形成したことを特徴とする脱臭フィルタ。  A block body is formed by appropriately combining several honeycomb type deodorizing units, and this block body is set in a box-shaped casing having an air inlet and an air exhaust port to block exhaust gas generated from kitchens and food processing plants. A deodorizing filter that removes odorous components and oil from exhaust gas and exhausts it as clean air by passing it through a deodorizing unit that forms the body. The deodorizing filter characterized by having performed. 一枚の接着シートは難燃不織布あるいはアルミ接着テープあるいはポリエステル樹脂シート、ポリエチレン樹脂シート、塩化ビニル樹脂シートなどの適宜材質のシートであることを特徴とする請求項1の脱臭フィルタ。  2. The deodorizing filter according to claim 1, wherein the one adhesive sheet is a sheet of an appropriate material such as a flame retardant nonwoven fabric, an aluminum adhesive tape, a polyester resin sheet, a polyethylene resin sheet, or a vinyl chloride resin sheet.
JP2009174755A 2009-07-06 2009-07-06 Deodorizing filter Active JP5570155B2 (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52150369A (en) * 1976-06-10 1977-12-14 Toyo Seikan Kaisha Ltd Catalytic exhaust gas treatment apparatus
JPH07213865A (en) * 1994-02-03 1995-08-15 Babcock Hitachi Kk Catalyst unit
JPH08215578A (en) * 1995-02-13 1996-08-27 Hitachi Zosen Corp Catalyst made into module
JPH1033942A (en) * 1996-07-25 1998-02-10 Babcock Hitachi Kk Catalyst block and its production
JP3063411U (en) * 1999-04-27 1999-11-05 新日本コア株式会社 Filter element
JP2000237601A (en) * 1999-02-16 2000-09-05 Babcock Hitachi Kk Catalyst unit and catalyst block structure body
JP2003129833A (en) * 2001-10-26 2003-05-08 Nissan Motor Co Ltd Tandem catalyst converter and its production method
JP2007125466A (en) * 2005-11-01 2007-05-24 Shiko Actec Kk Deodorizing filter for exhausting gas in kitchen, deodorizing device for exhausting gas in kitchen and its manufacturing method

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52150369A (en) * 1976-06-10 1977-12-14 Toyo Seikan Kaisha Ltd Catalytic exhaust gas treatment apparatus
JPH07213865A (en) * 1994-02-03 1995-08-15 Babcock Hitachi Kk Catalyst unit
JPH08215578A (en) * 1995-02-13 1996-08-27 Hitachi Zosen Corp Catalyst made into module
JPH1033942A (en) * 1996-07-25 1998-02-10 Babcock Hitachi Kk Catalyst block and its production
JP2000237601A (en) * 1999-02-16 2000-09-05 Babcock Hitachi Kk Catalyst unit and catalyst block structure body
JP3063411U (en) * 1999-04-27 1999-11-05 新日本コア株式会社 Filter element
JP2003129833A (en) * 2001-10-26 2003-05-08 Nissan Motor Co Ltd Tandem catalyst converter and its production method
JP2007125466A (en) * 2005-11-01 2007-05-24 Shiko Actec Kk Deodorizing filter for exhausting gas in kitchen, deodorizing device for exhausting gas in kitchen and its manufacturing method

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