JP2011002592A - Electrophotographic toner and method for manufacturing the same - Google Patents

Electrophotographic toner and method for manufacturing the same Download PDF

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JP2011002592A
JP2011002592A JP2009144804A JP2009144804A JP2011002592A JP 2011002592 A JP2011002592 A JP 2011002592A JP 2009144804 A JP2009144804 A JP 2009144804A JP 2009144804 A JP2009144804 A JP 2009144804A JP 2011002592 A JP2011002592 A JP 2011002592A
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acid value
molecular weight
toner
resin
polylactic acid
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Yuta Suga
雄太 菅
Masahiro Maeda
正博 前田
Yutaka Yamazaki
豊 山崎
Tadahiro Tsubaki
忠洋 椿
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Casio Computer Co Ltd
Casio Electronics Co Ltd
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Casio Computer Co Ltd
Casio Electronics Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an electrophotographic toner which is free of the problems of proper pulverizability, storage stability, fixability and odor even when a low molecular weight biodegradable resin subjected to hydrolysis treatment is used as a binder resin, and to provide a method for manufacturing the same.SOLUTION: The electrophotographic toner is obtained by adding an acid value adjuster to raw materials including at least a polylactic acid-based resin subjected to hydrolysis treatment so that it becomes a number average molecular weight of ≤20,000 as a binder resin and a colorant and carrying out melting, kneading, pulverization and classification, wherein the amount of the acid value adjuster used is set so that the acid value of the resulting toner is adjusted to be ≤10.

Description

本発明は、トナー及びその製造方法に係り、特に、結着樹脂として生分解性樹脂を用いた電子写真トナー及びその製造方法に関する。   The present invention relates to a toner and a manufacturing method thereof, and more particularly to an electrophotographic toner using a biodegradable resin as a binder resin and a manufacturing method thereof.

電子写真方式による画像形成は、静電荷像をトナーにより現像して可視化し、得られたトナー像を用紙に転写した後、熱と圧力により定着させることにより行う。このような画像形成に用いるトナーとしては、結着樹脂に着色剤や帯電制御剤などを配合した混合物を溶融・混練し、粉砕して所定の粒度分布に調整したものが使用される。   Image formation by electrophotography is performed by developing and visualizing an electrostatic image with toner, transferring the obtained toner image onto a sheet, and then fixing it with heat and pressure. As the toner used for such image formation, a toner prepared by melting and kneading a mixture obtained by blending a binder resin with a colorant, a charge control agent, and the like, and adjusting the particle size distribution to a predetermined particle size distribution is used.

従来、結着樹脂にはスチレン・アクリル樹脂や、ポリエステル樹脂などの石油由来の樹脂が使用されている。しかし、近年、環境への配慮から、廃棄時に環境への負荷の少ない生分解性樹脂をトナー用結着樹脂として用いる方法が提案されている。   Conventionally, petroleum-derived resins such as styrene / acrylic resins and polyester resins have been used as binder resins. However, in recent years, in consideration of the environment, a method has been proposed in which a biodegradable resin that has a low environmental impact during disposal is used as a binder resin for toner.

生分解性樹脂として現在最も有望な樹脂の一つがポリ乳酸である。しかしながら、汎用のポリ乳酸は融点が170℃程度、ガラス転移点が60℃程度、数平均分子量が10〜15万程度の結晶性ポリエステルであり、汎用のポリ乳酸をそのままトナー用樹脂として使用する場合、硬く、粉砕性が悪いことと、軟化温度が高く、低温定着に向かないという問題があった。   One of the most promising resins as a biodegradable resin is polylactic acid. However, general-purpose polylactic acid is a crystalline polyester having a melting point of about 170 ° C., a glass transition point of about 60 ° C., and a number average molecular weight of about 1 to 150,000, and the general-purpose polylactic acid is used as a toner resin as it is. There are problems that it is hard and has poor grindability and has a high softening temperature and is not suitable for low-temperature fixing.

そのような問題を解決するために、ポリ乳酸に植物系のワックスを多量に添加する提案がなされている(例えば、特許文献1参照)。しかし、この提案では、ワックスを多量に添加することでトナーの軟化温度を下げることは可能となるが、ワックス成分によりトナーが凝集し易くなるため、分級効率の低下による生産性が悪化し、また、トナーの流動性が悪化することで、現像器内でのトナー搬送性が劣るなどの問題が発生する。   In order to solve such a problem, proposals have been made to add a large amount of plant wax to polylactic acid (see, for example, Patent Document 1). However, in this proposal, it is possible to lower the softening temperature of the toner by adding a large amount of wax, but the toner easily aggregates due to the wax component, so that the productivity due to the lowering of the classification efficiency deteriorates. As the toner fluidity deteriorates, problems such as inferior toner transportability in the developing device occur.

また、ポリ乳酸系生分解性樹脂にテルペンフェノール共重合体と特定のワックスとを配合する提案がある(例えば、特許文献2参照)。この提案では、ポリ乳酸の強靭さと、樹脂強度は低いが低温定着性には有効であるテルペンフェノール共重合体をブレンドすることで、耐久性を損なうことなく、良好な低温定着性と粉砕性を両立させることができるとしている。   There is also a proposal of blending a terpene phenol copolymer and a specific wax into a polylactic acid-based biodegradable resin (see, for example, Patent Document 2). In this proposal, blending a terpene phenol copolymer that has low toughness of polylactic acid and low resin strength but is effective for low-temperature fixability provides good low-temperature fixability and grindability without sacrificing durability. It is said that both can be achieved.

しかしながら、ポリ乳酸系生分解性樹脂の配合量は30重量%程度が限界であり、これ以上配合量を増やすと、粉砕性が悪化し、トナーを作成することが困難となってしまう。また、溶融粘度も高くなり、低温定着性が悪化してしまう。   However, the blending amount of the polylactic acid-based biodegradable resin is limited to about 30% by weight. If the blending amount is further increased, the grindability is deteriorated and it becomes difficult to prepare a toner. Also, the melt viscosity becomes high, and the low-temperature fixability deteriorates.

また、特許文献3には、ポリ乳酸系生分解性樹脂を微細な粉体としてトナー用樹脂に使用できる旨記載があるが、その分子量等からみて、トナーが必要とする10μm以下の粒径に粉砕することは、極めて困難である。   Patent Document 3 describes that a polylactic acid-based biodegradable resin can be used as a fine powder in a resin for toner, but in view of its molecular weight, the particle size of 10 μm or less required by the toner is obtained. It is extremely difficult to grind.

そこで、本願出願人は、使用するポリ乳酸の分子量を低分子量側にコントロールすることで、粉砕性や定着性を改善する提案をしているが、低分子量ポリ乳酸は末端のカルボキシル基が増えることや残存モノマーの影響などで、長期保存性が悪化したり、定着時に独特の臭気が発生するという更なる問題を確認している。従って、使用・選択できる低分子量側の範囲が狭かった。   Therefore, the applicant of the present application has proposed to improve the grindability and fixability by controlling the molecular weight of the polylactic acid used to the low molecular weight side, but the low molecular weight polylactic acid has an increased number of terminal carboxyl groups. Further problems have been confirmed, such as deterioration of long-term storage due to the effects of residual monomers and the occurrence of a unique odor during fixing. Therefore, the range on the low molecular weight side that can be used and selected was narrow.

以上のように、生分解性樹脂をトナーの結着樹脂の主成分とするには課題が多く、その一部を置き換えた場合でも、配合量が限られており、良好な特性を維持しつつ、より多くの生分解性樹脂をトナーの結着樹脂として配合できることが望まれている。   As described above, there are many problems in using a biodegradable resin as a main component of the binder resin of the toner, and even when a part of the biodegradable resin is replaced, the blending amount is limited, while maintaining good characteristics. Therefore, it is desired that more biodegradable resin can be blended as a binder resin for toner.

特許第2597452号公報Japanese Patent No. 2597452 特許第3779221号公報Japanese Patent No. 3779221 特開2007−197602号公報JP 2007-197602 A

本発明は、以上のような事情の下に為されたものであり、加水分解処理により低分子量化した生分解性樹脂を結着樹脂として用いても、良好な粉砕性、保存安定性、定着性及び臭気の問題のない電子写真トナー及びその製造方法を提供することを目的とする。   The present invention has been made under the circumstances as described above, and even when a biodegradable resin having a low molecular weight by hydrolysis treatment is used as a binder resin, good grindability, storage stability, fixing An object of the present invention is to provide an electrophotographic toner free from problems of property and odor and a method for producing the same.

本発明者らは、上記課題を解決するため、鋭意研究を行った結果、加水分解処理した低分子量の生分解性樹脂を結着樹脂として使用するに当たり、該生分解性樹脂の酸価を調整することにより、粉砕性及び定着性が良好で、保存安定性や臭気の点で優れるトナーを得ることを見出した。   In order to solve the above problems, the present inventors have conducted intensive research. As a result, when using a hydrolyzed low molecular weight biodegradable resin as a binder resin, the acid value of the biodegradable resin is adjusted. As a result, it has been found that a toner having good grindability and fixability and excellent storage stability and odor can be obtained.

すなわち、本発明の第1の態様は、結着樹脂として所定の低分子量に加水分解処理した生分解性樹脂と、着色剤とを少なくとも含む原料に、酸価調整剤を加えて溶融・混練・粉砕・分級して得られる電子写真トナーであって、上記酸価調整剤に基づき酸価を10以下に調整して得られたことを特徴とする電子写真トナーを提供する。   That is, according to the first aspect of the present invention, an acid value adjusting agent is added to a raw material containing at least a biodegradable resin hydrolyzed to a predetermined low molecular weight as a binder resin, and a colorant. An electrophotographic toner obtained by pulverization and classification, which is obtained by adjusting the acid value to 10 or less based on the acid value adjusting agent, is provided.

また、本発明の第2の態様は、所定の低分子量に加水分解処理した生分解性樹脂と、着色剤と、酸価調整剤とを含む原料混合物を、溶融しつつ混練して混練物を得る溶融・混練工程、前記混練物を粉砕し分級する粉砕・分級工程を具備し、得られるトナーの酸価を10以下に調整すべく上記酸価調整剤の使用量を設定することを特徴とする電子写真トナーの製造方法を提供する。   The second aspect of the present invention provides a kneaded product by melting and kneading a raw material mixture containing a biodegradable resin hydrolyzed to a predetermined low molecular weight, a colorant, and an acid value adjusting agent. A melting / kneading step to be obtained, and a pulverizing / classifying step for pulverizing and classifying the kneaded product, and the amount of the acid value adjusting agent used is set to adjust the acid value of the obtained toner to 10 or less. An electrophotographic toner manufacturing method is provided.

そして、本発明の第3の態様は、所定の低分子量に加水分解処理した生分解性樹脂と、着色剤と、酸価調整剤とを含む原料混合物を、溶融しつつ混練して混練物を得る溶融・混練工程、上記混練物を粉砕し分級する粉砕・分級工程を具備し、得られるトナーの酸価を10以下に調整すべく上記酸価調整剤の使用量を設定することを特徴とする電子写真トナーの酸価調整方法を提供する。   In the third aspect of the present invention, a kneaded product is obtained by kneading a raw material mixture containing a biodegradable resin hydrolyzed to a predetermined low molecular weight, a colorant, and an acid value adjusting agent while melting. A melting / kneading step to be obtained, and a pulverizing / classifying step for pulverizing and classifying the kneaded product, and the amount of the acid value adjusting agent used is set to adjust the acid value of the obtained toner to 10 or less. A method for adjusting the acid value of an electrophotographic toner is provided.

上記のような電子写真トナー、電子写真トナーの製造方法及び電子写真トナーの酸価調整方法において、上記生分解性樹脂がポリ乳酸系樹脂であり、上記所定の低分子量は、数平均分子量で20,000以下である。   In the electrophotographic toner, the electrophotographic toner manufacturing method, and the electrophotographic toner acid value adjusting method as described above, the biodegradable resin is a polylactic acid resin, and the predetermined low molecular weight is 20 in terms of a number average molecular weight. , 000 or less.

本発明によると、結着樹脂として低分子量の生分解性樹脂を含むにもかかわらず、粉砕性及び定着性が良好で、保存安定性や臭気の点で優れる電子写真トナーが提供される。   According to the present invention, there is provided an electrophotographic toner that has good crushability and fixability and is excellent in terms of storage stability and odor despite containing a low molecular weight biodegradable resin as a binder resin.

以下、本発明の種々の実施形態について説明する。
本発明の第1の実施形態に係る電子写真トナーは、結着樹脂として所定の低分子量に加水分解処理した生分解性樹脂と、着色剤とを少なくとも含む原料に、酸価調整剤を加えて溶融・混練・粉砕・分級して得られる。
Hereinafter, various embodiments of the present invention will be described.
The electrophotographic toner according to the first embodiment of the present invention is obtained by adding an acid value adjusting agent to a raw material containing at least a biodegradable resin hydrolyzed to a predetermined low molecular weight as a binder resin and a colorant. Obtained by melting, kneading, grinding, and classification.

本発明で使用される生分解性樹脂はポリ乳酸系樹脂であり、下記の構造式を有する。

Figure 2011002592
The biodegradable resin used in the present invention is a polylactic acid resin and has the following structural formula.
Figure 2011002592

ここで、所謂ポリ乳酸は、乳酸がエステル結合により結合したポリマーであり、近年注目を集めている樹脂である。すなわち、自然界には、エステル結合を切断する酵素(エステラーゼ)が広く分布していることから、ポリ乳酸は環境中でこのような酵素により徐々に分解されて、単量体である乳酸に変換され、最終的には二酸化炭素と水になる。   Here, so-called polylactic acid is a polymer in which lactic acid is bonded by an ester bond, and is a resin that has attracted attention in recent years. In other words, in nature, enzymes that cleave ester bonds (esterases) are widely distributed, so polylactic acid is gradually decomposed by such enzymes in the environment and converted into lactic acid as a monomer. And eventually carbon dioxide and water.

本発明で使用されるポリ乳酸の製造方法としては、特に限定されず、従来公知の方法を用いることができる。原料となるとうもろこし等の澱粉を発酵し、乳酸を得た後、乳酸モノマーから直接脱水縮合する方法や、乳酸から環状二量体ラクチドを経て、触媒の存在下で開環重合によって合成する方法がある。そして、近年、ネイチャーワークス社がポリ乳酸樹脂を商業的に販売している。   The method for producing polylactic acid used in the present invention is not particularly limited, and a conventionally known method can be used. Fermenting starch such as corn as a raw material to obtain lactic acid, followed by dehydration condensation directly from lactic acid monomer, and synthesis by ring-opening polymerization in the presence of a catalyst via cyclic dimer lactide from lactic acid is there. In recent years, Nature Works has sold polylactic acid resin commercially.

なお、市販されているポリ乳酸は、耐熱性向上等のため、より高分子量が得られる開環重合法により合成されたものであり、その数平均分子量は100,000以上のものが主流である。このような高分子量のポリ乳酸では、軟化点が高すぎて定着性が悪く、また粉砕性も悪い。そのため、樹脂を加水分解し、分子量を低減させる必要がある。   In addition, commercially available polylactic acid is synthesized by a ring-opening polymerization method capable of obtaining a higher molecular weight in order to improve heat resistance, and the number-average molecular weight is mainly 100,000 or more. . Such a high molecular weight polylactic acid has a too high softening point and poor fixability, and also has poor grindability. Therefore, it is necessary to hydrolyze the resin and reduce the molecular weight.

本発明で使用される特定の低分子量のポリ乳酸は、重合時の反応条件を可変することで、任意に調整することができるが、ポリ乳酸の加水分解特性を利用し、例えば高温高湿化に市販のポリ乳酸を放置することによって、分子量を低減させたものを好適に使用できる。   The specific low molecular weight polylactic acid used in the present invention can be arbitrarily adjusted by varying the reaction conditions during the polymerization, but for example, by utilizing the hydrolysis characteristics of polylactic acid, A commercially available polylactic acid having a reduced molecular weight can be suitably used.

すなわち、本発明で使用するポリ乳酸は、数平均分子量で20,000以下に加水分解処理したものを用いる。   That is, the polylactic acid used in the present invention is hydrolyzed to a number average molecular weight of 20,000 or less.

なお、上述のように、低分子量ポリ乳酸は加水分解の際、末端のカルボキシル基が増えることや残存モノマーの影響などで、長期保存性が悪化したり、定着時に独特の樹脂臭気が発生する傾向があり、トナー用樹脂として用いるには、臭気は大きな問題であり課題となる。   As mentioned above, low molecular weight polylactic acid tends to deteriorate long-term storage due to the increase in carboxyl groups at the end and the effects of residual monomers, and to generate a unique resin odor during fixing, as described above. Odor is a big problem and a problem when used as a resin for toner.

従って、本発明の第1の実施形態に係る電子写真トナーにおいては、加水分解処理した低分子量のポリ乳酸を結着樹脂として使用するに当たり、酸価調整剤を加えることで酸価を10以下に調整することにしている。   Therefore, in the electrophotographic toner according to the first embodiment of the present invention, when using hydrolyzed low molecular weight polylactic acid as a binder resin, the acid value is adjusted to 10 or less by adding an acid value adjusting agent. I decided to adjust.

このように分子量を低減することで従来粉砕が困難であったポリ乳酸が、比較的容易に粉砕可能となり、ポリ乳酸を高濃度で添加することが可能となる。また、低分子量化しすぎたポリ乳酸も酸価調整剤を加えることで利用可能としている。   Thus, by reducing the molecular weight, polylactic acid, which has been difficult to pulverize conventionally, can be pulverized relatively easily, and polylactic acid can be added at a high concentration. In addition, polylactic acid whose molecular weight is too low can be used by adding an acid value adjusting agent.

本発明の第2の実施形態に係る電子写真トナーの製造方法及び第3の実施形態に係る酸価調整方法においては、以下の従来公知の方法を採用することができる。   In the electrophotographic toner manufacturing method according to the second embodiment of the present invention and the acid value adjusting method according to the third embodiment, the following conventionally known methods can be employed.

例えば、結着樹脂、着色剤、酸価調整剤、必要に応じてその他添加剤を含む原料を混合した後、2軸混練機や加圧ニーダー、オープンロールなどの混練機で混練し、混練物を得る。この混練物を冷却した後、ジェットミル等の粉砕機で粉砕し、風力分級機等で分級することで、トナーを得ることができる。   For example, after mixing a binder resin, a colorant, an acid value adjusting agent, and raw materials including other additives as necessary, kneaded with a kneader such as a biaxial kneader, a pressure kneader, or an open roll, and kneaded Get. After cooling this kneaded material, the toner can be obtained by pulverizing with a pulverizer such as a jet mill and classifying with an air classifier.

ここで、トナーの粒径は特に限定されないが、通常5〜10μmとなるように調整される。このようにして得られたトナーに対し、流動性向上、帯電性調整、耐久性向上のため、外添剤を添加することができる。   Here, the particle size of the toner is not particularly limited, but is usually adjusted to be 5 to 10 μm. An external additive can be added to the toner thus obtained in order to improve fluidity, adjust chargeability, and improve durability.

外添剤としては、無機微粒子が一般的であり、シリカ、チタニア、アルミナ等が挙げられ、そのうち疎水化処理されたシリカ(日本アエロジル(株)、CABOT(株)より市販)が好ましい。無機微粒子の粒径は、1次粒子径として、7〜40nmのものが良く、機能向上のため、2種類以上を混ぜ合わせても良い。   As the external additive, inorganic fine particles are generally used, and examples thereof include silica, titania, alumina, etc. Among them, silica subjected to hydrophobic treatment (commercially available from Nippon Aerosil Co., Ltd., CABOT Co., Ltd.) is preferable. The particle diameter of the inorganic fine particles is preferably 7 to 40 nm as the primary particle diameter, and two or more kinds may be mixed for improving the function.

本実施形態の電子写真トナーで使用される着色剤としては、従来公知のものを使用できる。例えば、黒の着色剤としては、カーボンブラック、青系の着色剤としては、C.I.Pigment15:3、赤系の着色剤としては、C.I.Pigment57:1、122、269、黄色系の着色剤としては、C.I.Pigment74、180、185等が挙げられる。本発明の目的の一つである環境への影響を考慮すると、着色剤単体で安全性が高いものが好ましい。   As the colorant used in the electrophotographic toner of this embodiment, a conventionally known colorant can be used. For example, as a black colorant, carbon black and as a blue colorant, C.I. I. Pigment 15: 3, and red colorants include C.I. I. Pigment 57: 1, 122, 269, and yellow colorants include C.I. I. Pigment 74, 180, 185 and the like. In consideration of the influence on the environment which is one of the objects of the present invention, a single colorant having high safety is preferable.

これら着色剤の含有量は、トナー全体に対して、1〜10質量%であることが好ましい。また、着色剤は、予め樹脂と着色剤を高濃度に分散したマスターバッチの形として用いても良い。   The content of these colorants is preferably 1 to 10% by mass with respect to the whole toner. The colorant may be used in the form of a masterbatch in which a resin and a colorant are dispersed in high concentration in advance.

本実施形態に係るトナーには、必要に応じて、従来公知の離型剤を添加することができる。そのような離型剤としては、例えば、ポリプロピレンワックス、ポリエチレンワックス、フィッシャートロプシュワックス等のオレフィン系ワックスや、カルナウバワックス、ライスワックス、カイガラムシワックス等の天然ワックス、合成エステルワックス等が挙げられる。   A conventionally known release agent can be added to the toner according to the exemplary embodiment as necessary. Examples of such release agents include olefinic waxes such as polypropylene wax, polyethylene wax, and Fischer-Tropsch wax, natural waxes such as carnauba wax, rice wax, and scale insect wax, and synthetic ester waxes.

低温定着性や高速印字性能を向上させるには、60〜100℃程度と比較的低い融点を有する離型剤が好ましく、具体的には、カルナウバワックスや、合成エステルワックスが好ましい。環境への影響を考慮すると、天然物系のカルナウバワックスがより好ましい。離型剤の配合量は、トナー全体に対して、1〜10質量%であることが好ましい。   In order to improve low-temperature fixability and high-speed printing performance, a release agent having a relatively low melting point of about 60 to 100 ° C. is preferable, and specifically, carnauba wax and synthetic ester wax are preferable. In consideration of environmental impact, natural product carnauba wax is more preferable. The compounding amount of the release agent is preferably 1 to 10% by mass with respect to the whole toner.

本実施形態に係るトナーには、必要に応じて、従来公知の正帯電又は負帯電の帯電制御剤を添加することができる。正帯電制御剤としては、例えば、4級アンモニウム塩、アミノ基を含有する樹脂等が挙げられ、負帯電制御剤としては、サルチル酸の金属錯塩、ベンジル酸の金属錯塩、カリックスアレン型のフェノール系縮合物、カルボキシル基を含有する樹脂などが挙げられる。帯電制御剤の配合量は、トナー全体に対して、0.1〜5質量%であることが好ましい。   A conventionally known charge control agent of positive charge or negative charge can be added to the toner according to the exemplary embodiment as necessary. Examples of the positive charge control agent include quaternary ammonium salts, resins containing amino groups, and the like. Examples of the negative charge control agent include metal complexes of salicylic acid, metal complexes of benzylic acid, and calixarene type phenolic compounds. Examples include condensates and resins containing carboxyl groups. The blending amount of the charge control agent is preferably 0.1 to 5% by mass with respect to the whole toner.

以下に本発明の実施例と比較例を示し、本発明についてより具体的に説明する。
1.実施例及び比較例で用いた成分の各物性値の測定方法
(トナー粒径の測定)
装置:マルチサイザーII(コールター(株)製)
試料:ビーカーに試料少量と精製水、界面活性剤を入れ、超音波洗浄器にて分散した。
測定:アパーチャーは100μmで行い、カウントは50,000個で行い、体積平均粒径を得た。
Examples of the present invention and comparative examples are shown below, and the present invention will be described more specifically.
1. Method for measuring physical properties of components used in Examples and Comparative Examples (Measurement of toner particle diameter)
Equipment: Multisizer II (manufactured by Coulter, Inc.)
Sample: A small amount of sample, purified water, and a surfactant were placed in a beaker and dispersed with an ultrasonic cleaner.
Measurement: The aperture was 100 μm, the count was 50,000, and the volume average particle size was obtained.

(分子量の測定)
装置:GPC(島津製作所(株)製)、検出器RI
分子量Mnは、分子量既知のポリスチレン試料によって作成した検量線を標準としてGPC(ゲルパーミエーションクロマトグラフィー)にて測定される数平均分子量である。
(Measurement of molecular weight)
Equipment: GPC (manufactured by Shimadzu Corporation), detector RI
The molecular weight Mn is a number average molecular weight measured by GPC (gel permeation chromatography) using a calibration curve prepared with a polystyrene sample having a known molecular weight as a standard.

2.実施例及び比較例で用いたポリ乳酸の作製
(低分子量ポリ乳酸の作製処理)
まずは、ポリ乳酸(海正生物化学(株)製:REVODE101B、分子量(Mn=120,000)を温度80℃、湿度80%RHに設定した恒温恒湿槽に入れ加水分解させた。その後、純水ですすぎ、熱風乾燥機(60℃設定)にて1時間乾燥させた。
2. Production of polylactic acid used in Examples and Comparative Examples (Production process of low molecular weight polylactic acid)
First, polylactic acid (manufactured by Kaisho Biochemical Co., Ltd .: REVODE101B, molecular weight (Mn = 120,000)) was placed in a constant temperature and humidity chamber set at a temperature of 80 ° C. and a humidity of 80% RH for hydrolysis. It was rinsed with water and dried in a hot air dryer (60 ° C. setting) for 1 hour.

上記各加水分解の処理時間を下記表1に示す(参考例1〜8)ように可変し、分子量の異なるポリ乳酸を作製(樹脂No 1〜8)した。   The hydrolysis treatment time was varied as shown in Table 1 below (Reference Examples 1 to 8) to produce polylactic acid having different molecular weights (resin Nos. 1 to 8).

Figure 2011002592
Figure 2011002592

次に、この加水分解処理に関わる分子量の異なるポリ乳酸(樹脂No 1〜8)を各々結着樹脂として、上記表1参考例1〜8のトナーを作成した。   Next, toners of Reference Examples 1 to 8 in Table 1 were prepared using polylactic acid (resin Nos. 1 to 8) having different molecular weights related to the hydrolysis treatment as binder resins.

すなわち、まず、下記の配合量の各成分をヘンシェルミキサー(標準羽装着、三井鉱山(株)製)に投入し、混合した。   That is, first, each component of the following blending amount was put into a Henschel mixer (standard feather mounted, manufactured by Mitsui Mining Co., Ltd.) and mixed.

結着樹脂:樹脂No 1〜8のポリ乳酸 100 質量部
着色剤:カーボンブラック(CABOT(株)製MOGUL L) 4 質量部
離型剤:カルナウバワックス1号粉末(日本ワックス(株)製) 3 質量部
帯電制御剤:「LR−147」(日本カーリット(株)製) 1 質量部
得られた混合粉体を2軸押出機(スクリュウ径43mm、L/D=34)で溶融混練した後、この溶融混練物を圧延ロールの循環水を10℃に設定して延伸し冷却し、この冷却後の混練物をロートプレックス(ホソカワミクロン(株)製、2mmスクリーン)で粗砕した。その後、衝突式粉砕機(日本ニューマチック工業IDS−2)・風力分級機(日本ニューマチック工業DSX−2)にて、トナー平均粒径が9.0μmになるように粉砕及び分級を行い、微粒子を得た。
Binder resin: Polylactic acid of resin No 1 to 100 100 parts by mass Colorant: Carbon black (MOGUL L manufactured by CABOT Co., Ltd.) 4 parts by mass Release agent: Carnauba wax No. 1 powder (manufactured by Nippon Wax Co., Ltd.) 3 parts by mass Charge control agent: “LR-147” (manufactured by Nippon Carlit Co., Ltd.) 1 part by mass After melt-kneading the obtained mixed powder with a twin screw extruder (screw diameter 43 mm, L / D = 34) The melt-kneaded product was stretched and cooled by setting the circulating water of the rolling roll to 10 ° C., and the cooled kneaded product was coarsely crushed with Rotoplex (manufactured by Hosokawa Micron Corporation, 2 mm screen). After that, the particles are pulverized and classified with a collision type pulverizer (Nippon Pneumatic Industry IDS-2) and a wind classifier (Nippon Pneumatic Industry DSX-2) so that the average particle diameter of the toner becomes 9.0 μm. Got.

得られた微粒子100質量部に外添剤として、「RY200」(日本アエロジル(株)製:疎水性シリカ、1次粒子径12nm)を2質量部添加し、ヘンシェルミキサー(撹拌強化羽装着、三井鉱山(株)製)で3分間撹拌混合し、トナーを得た。   As an external additive, 2 parts by mass of “RY200” (manufactured by Nippon Aerosil Co., Ltd .: hydrophobic silica, primary particle size of 12 nm) is added to 100 parts by mass of the obtained fine particles, and a Henschel mixer (with stirring reinforcing wings, Mitsui) is added. (Mine Co., Ltd.) for 3 minutes with stirring to obtain a toner.

以上のようにして得られた参考例1〜8のトナーの粉砕性、保存安定性、定着性、臭気及び酸価について、下記の試験方法により試験し、評価・確認した。   The toners of Reference Examples 1 to 8 obtained as described above were tested, evaluated and confirmed by the following test methods for grindability, storage stability, fixability, odor and acid value.

(試験1−粉砕性)
粉砕・分級工程にて混練粗砕物を粉砕分級する際、トナーの母体となる粒子の収率(質量%)より判断する。実状として、収率が70%以上であれば問題ない。また、この時トナーの体積平均粒径は9μm、微粉として3μm以下の個数割合が5%以下、粗粉として、16μm以上の体積割合が3%以下となるように粉砕条件を調整する。
(Test 1-grindability)
When pulverizing and classifying the kneaded coarsely pulverized product in the pulverization / classification step, the determination is made based on the yield (mass%) of the particles serving as the toner base. In reality, there is no problem if the yield is 70% or more. At this time, the pulverizing conditions are adjusted so that the volume average particle diameter of the toner is 9 μm, the number ratio of 3 μm or less as fine powder is 5% or less, and the volume ratio of 16 μm or more as coarse powder is 3% or less.

○:収率65%以上。
△:収率50%以上。
×:収率50%未満。
○: Yield 65% or more.
Δ: Yield 50% or more.
X: Yield less than 50%.

(試験2−保存安定性)
50ccビーカーに30cc目盛まで、トナーを入れ(約15g)、40℃90%の恒温槽に30日間放置した後の固まり具合で評価する。上記30日間放置後の試料に対して針金が15mm進入した時の値をバネ秤を用い測定する。
(Test 2-Storage stability)
The toner is put in a 50 cc beaker up to a 30 cc scale (about 15 g), and evaluated after being left in a constant temperature bath at 40 ° C. and 90% for 30 days. The value when the wire enters 15 mm with respect to the sample after standing for 30 days is measured using a spring balance.

○:0.5N未満
×:0.5N以上(評価基準)
−:トナー化できず。
○: Less than 0.5N ×: 0.5N or more (evaluation criteria)
-: Cannot be converted into toner.

(試験3−定着性)
非磁性一成分現像装置「カシオページプレストN−5」(カシオ計算機(株)製:カラープリンタ毎分29枚(A4横)機、プロセススピード129mm/sec)の定着部分の温度を可変できるように改造し、定着試験器とする。この装置で未定着画像を得た後、定着温度を100〜200℃の範囲で10℃毎に可変し、未定着画像を定着器に通した。画像サンプルのコールドオフセット、ホットオフセット、剥離爪跡を目視で評価し、非オフセット領域を求め、評価した。プロセス速度は129.3mm/sec、用紙はXEROX P紙A4サイズ(重量64g/m)で行った。また、定着器のオイル供給ロールは外して行った。
(Test 3-Fixability)
Non-magnetic one-component developing device “Casio Page Presto N-5” (manufactured by Casio Computer Co., Ltd .: color printer 29 sheets per minute (A4 horizontal) machine, process speed 129 mm / sec) so that the temperature of the fixing part can be varied. Remodel and use as a fixing tester. After obtaining an unfixed image with this apparatus, the fixing temperature was varied in the range of 100 to 200 ° C. every 10 ° C., and the unfixed image was passed through a fixing device. The cold offset, hot offset, and peeled nail trace of the image sample were visually evaluated, and a non-offset area was obtained and evaluated. The process speed was 129.3 mm / sec, and the paper was XEROX P paper A4 size (weight 64 g / m 2 ). The oil supply roll of the fixing device was removed.

○:非オフセット領域が20℃以上である。
×:非オフセット領域が10℃以下である。
−:トナー化できず。
○: The non-offset region is 20 ° C. or higher.
X: A non-offset area | region is 10 degrees C or less.
-: Cannot be converted into toner.

(試験4−臭気)
2.0gのトナーを密閉状態で180℃のオーブンに入れ、30分後取り出し、臭いを嗅いで評価する。
(Test 4-Odor)
2.0 g of toner is put in an oven at 180 ° C. in a sealed state, taken out after 30 minutes, and smelled and evaluated.

○:臭いがしない。
×:特有の甘い臭いがする。
−:トナー化できず。
○: There is no smell.
X: There is a peculiar sweet smell.
-: Cannot be converted into toner.

(試験5−酸価(JIS:K−0070に準ずる))
試料をビーカーに量り採りクロロホルムを加えて試料が完全に溶けるまで振り混ぜた。この溶液に対し、電位差滴定装置(AT−500N:京都電子工業株式会社)を用いて水酸化カリウムエタノール標準液(0.1mol/L)で電位差滴定を行い、下記式(1)により求めた。
(Test 5-Acid value (according to JIS: K-0070))
The sample was weighed into a beaker, chloroform was added, and the mixture was shaken until the sample was completely dissolved. This solution was subjected to potentiometric titration with a potassium hydroxide ethanol standard solution (0.1 mol / L) using a potentiometric titrator (AT-500N: Kyoto Electronics Industry Co., Ltd.), and determined by the following formula (1).

酸価=5.611×A×f/B・・・・式(1)
A:滴定に用いた0.1mol/L水酸化カリウムエタノール標準液使用量(ml)
f:0.1mol/L水酸化カリウムエタノール標準液のファクター
B:試料採取量(g)
Acid value = 5.611 × A × f / B (1)
A: 0.1 mol / L potassium hydroxide ethanol standard solution used for titration (ml)
f: Factor of 0.1 mol / L potassium hydroxide ethanol standard solution B: Sample collection amount (g)

上記表1に示す結果より、以下のことが判明する。すなわち、市販のポリ乳酸を加水分解処理により分子量を低分子量してゆく(参考例2〜参考例7)に連れて酸価が上昇(参考例1〜3は樹脂のみの酸価測定値)し、粉砕性も向上し、参考例4、5では粉砕性が収率50%以上の実用化レベルになると共に全般的評価で概ね良好な結果を得ている。   From the results shown in Table 1 above, the following is found. That is, as the molecular weight of commercially available polylactic acid is lowered by hydrolysis treatment (Reference Examples 2 to 7), the acid value increases (Reference Examples 1 to 3 are acid values measured only for the resin). The pulverizability was also improved. In Reference Examples 4 and 5, the pulverizability reached a practical level of yield of 50% or more, and generally good results were obtained in general evaluation.

そして、参考例4、5よりも更に低分子量していった参考例6、7では粉砕性がより一層向上する一方で、保存安定性、臭気の問題が発生した。   In Reference Examples 6 and 7, which had a lower molecular weight than Reference Examples 4 and 5, the grindability was further improved, but storage stability and odor problems occurred.

因みに、参考例4、5と参考例6、7とを比較すると、参考例4、5では酸価が概ね10以下と推測された。   Incidentally, when Reference Examples 4 and 5 were compared with Reference Examples 6 and 7, in Reference Examples 4 and 5, the acid value was estimated to be approximately 10 or less.

なお、市販品の参考例1及び分子量が概ね50,000を超える値にしか調整しなかった参考例2、3では、粉砕性が悪く使用に耐えないものであった。一方、加水分解により分子量を5,000程度に低分子量化した参考例8では、ポリ乳酸の分子量が低過ぎ、トナー粉砕時に粉砕機内で融着が発生し、継続して粉砕を行うことができなかった。   In addition, in Reference Example 1 of a commercial product and Reference Examples 2 and 3 in which the molecular weight was adjusted only to a value exceeding about 50,000, the grindability was poor and could not be used. On the other hand, in Reference Example 8 in which the molecular weight was reduced to about 5,000 by hydrolysis, the molecular weight of polylactic acid was too low, and fusion occurred in the pulverizer during toner pulverization, so that pulverization could be continued. There wasn't.

従って、まず粉砕性の観点から、加水分解により分子量を5,000〜50,000の範囲に調整したポリ乳酸を用いればトナー化の可能性が有ることが確認された。しかしながら、表1に示すトナー製造条件のままでは、参考例4、5の低分子量範囲でしかトナー化が困難であり、製造・設計の自由度が低い。   Therefore, from the viewpoint of grindability, it was confirmed that toner could be formed by using polylactic acid having a molecular weight adjusted to a range of 5,000 to 50,000 by hydrolysis. However, with the toner production conditions shown in Table 1, it is difficult to make toner only in the low molecular weight range of Reference Examples 4 and 5, and the degree of freedom in production and design is low.

そこで、本発明者らは、上記参考例4、5と参考例6、7との評価の違いに酸価が関わる旨推論し、上記参考例6、7について酸価を調整することにより保存性、臭気を改善できないかどうか検討し、本発明を達成するに至ったものである。   Therefore, the present inventors inferred that the acid value is related to the difference in evaluation between Reference Examples 4 and 5 and Reference Examples 6 and 7, and by adjusting the acid value for Reference Examples 6 and 7, the storage stability was improved. The present inventors have studied whether or not odor can be improved and have achieved the present invention.

3.実施例及び比較例の電子写真トナーの作製
(実施例1)
下記の配合量の各成分をヘンシェルミキサー(標準羽装着、三井鉱山(株)製)に投入し、混合した。
3. Production of electrophotographic toners of examples and comparative examples (Example 1)
Each component of the following blending amount was put into a Henschel mixer (standard feather mounted, manufactured by Mitsui Mining Co., Ltd.) and mixed.

結着樹脂:樹脂No 6のポリ乳酸(分子量20,000) 100 質量部
着色剤:カーボンブラック(CABOT(株)製MOGUL L) 4 質量部
離型剤:カルナウバワックス1号粉末(日本ワックス(株)製) 3 質量部
帯電制御剤:「LR−147」(日本カーリット(株)製) 1 質量部
酸価調整剤:「LA−1」(日清紡績(株)製カルボジライト) 1 質量部
得られた混合粉体を2軸押出機(スクリュウ径43mm、L/D=34)で溶融混練した後、この溶融混練物を圧延ロールの循環水を10℃に設定して延伸し冷却し、この冷却後の混練物をロートプレックス(ホソカワミクロン(株)製、2mmスクリーン)で粗砕した。その後、衝突式粉砕機(日本ニューマチック工業IDS−2)・風力分級機(日本ニューマチック工業DSX−2)にて、トナー平均粒径が9.0μmになるように粉砕及び分級を行い、微粒子を得た。
Binder resin: Polylactic acid of resin No 6 (molecular weight 20,000) 100 parts by mass Colorant: Carbon black (MOGUL L manufactured by CABOT Co., Ltd.) 4 parts by mass Release agent: Carnauba wax No. 1 powder (Japanese wax ( 3 parts by mass Charge control agent: “LR-147” (manufactured by Nippon Carlit Co., Ltd.) 1 part by mass Acid value adjusting agent: “LA-1” (Carbodilite manufactured by Nisshinbo Industries, Ltd.) 1 part by mass The resulting mixed powder was melt-kneaded with a twin-screw extruder (screw diameter 43 mm, L / D = 34), and then the melt-kneaded product was stretched and cooled by setting the circulating water of the rolling roll to 10 ° C. The kneaded material after cooling was roughly crushed with a Rotoplex (manufactured by Hosokawa Micron Corporation, 2 mm screen). After that, the particles are pulverized and classified with a collision type pulverizer (Nippon Pneumatic Industry IDS-2) and a wind classifier (Nippon Pneumatic Industry DSX-2) so that the average particle diameter of the toner becomes 9.0 μm. Got.

得られた微粒子100質量部に外添剤として、「RY200」(日本アエロジル(株)製:疎水性シリカ、1次粒子径12nm)を2質量部添加し、ヘンシェルミキサー(撹拌強化羽装着、三井鉱山(株)製)で3分間撹拌混合し、トナーを得た。   As an external additive, 2 parts by mass of “RY200” (manufactured by Nippon Aerosil Co., Ltd .: hydrophobic silica, primary particle size of 12 nm) is added to 100 parts by mass of the obtained fine particles, and a Henschel mixer (with stirring reinforcing wings, Mitsui) is added. (Mine Co., Ltd.) for 3 minutes with stirring to obtain a toner.

(実施例2〜4)
酸価調整剤:「LA−1」を下記表2に示す種々の値に設定したことを除いて、実施例1と同様にしてトナーを得た。
(Examples 2 to 4)
Toner was obtained in the same manner as in Example 1 except that the acid value adjusting agent: “LA-1” was set to various values shown in Table 2 below.

(実施例5〜7)
酸価調整剤:「LA−1」を「UG−4040」(東亞合成(株)製アクリルポリマー)
に代えると共に下記表2に示す種々の値に設定したことを除いて、実施例1と同様にしてトナーを得た。
(Examples 5-7)
Acid value adjusting agent: “LA-1” to “UG-4040” (acrylic polymer manufactured by Toagosei Co., Ltd.)
And a toner was obtained in the same manner as in Example 1 except that various values shown in Table 2 below were set.

(実施例8〜10)
結着樹脂として樹脂No 7のポリ乳酸(分子量10,000)を用いることに代え、酸価調整剤:「LA−1」を下記表2に示す種々の値に設定したことを除いて、実施例1と同様にしてトナーを得た。
(Examples 8 to 10)
Instead of using polylactic acid (molecular weight 10,000) of resin No 7 as the binder resin, the acid value adjusting agent: “LA-1” was set to various values shown in Table 2 below. A toner was obtained in the same manner as in Example 1.

(実施例11〜12)
結着樹脂として樹脂No 7のポリ乳酸(分子量10,000)を用いることに代え、酸価調整剤:「LA−1」を「UG−4040」(東亞合成(株)製アクリルポリマー)に代えると共に下記表2に示す値に設定したことを除いて、実施例1と同様にしてトナーを得た。
(Examples 11 to 12)
Instead of using resin No. 7 polylactic acid (molecular weight 10,000) as the binder resin, the acid value adjusting agent: “LA-1” is replaced with “UG-4040” (acrylic polymer manufactured by Toagosei Co., Ltd.). A toner was obtained in the same manner as in Example 1 except that the values shown in Table 2 below were set.

(比較例2)
酸価調整剤:「UG−4040」を1配合(部)に設定したことを除いて、実施例5と同様にしてトナーを得た。
(Comparative Example 2)
A toner was obtained in the same manner as in Example 5 except that the acid value adjusting agent: “UG-4040” was set to 1 blend (part).

(比較例4)
酸価調整剤:「LA−1」を1配合(部)に設定したことを除いて、実施例8と同様にしてトナーを得た。
(Comparative Example 4)
Toner was obtained in the same manner as in Example 8 except that the acid value adjusting agent: “LA-1” was set to 1 blend (part).

(比較例5、6)
酸価調整剤:「UG−4040」を下記表2に示す値に設定したことを除いて、実施例11と同様にしてトナーを得た。
(Comparative Examples 5 and 6)
Toner was obtained in the same manner as in Example 11 except that the acid value adjusting agent: “UG-4040” was set to the value shown in Table 2 below.

以上のようにして得られた実施例1〜12及び比較例2、4〜6について、トナーの粉砕性、保存安定性、定着性、臭気及び酸価を、上記試験方法により試験し、評価した。
以上の結果を下記表2に示す。
With respect to Examples 1 to 12 and Comparative Examples 2 and 4 to 6 obtained as described above, the grindability, storage stability, fixability, odor and acid value of the toner were tested and evaluated by the above test methods. .
The above results are shown in Table 2 below.

Figure 2011002592
Figure 2011002592

上記表2より、以下のことが明らかである。
すなわち、比較例1(上記参考例6を再掲)が、粉砕性、定着性に優れるものの、保存安定性、臭気で問題であったのに対して、酸価調整剤LA-1を1〜10配合(部)加えて酸価を10以下に調整した実施例1〜4に係るトナーは、いずれも、粉砕性、保存安定性、定着性及び臭気のすべての特性において優れた結果を示した。
From Table 2 above, the following is clear.
That is, Comparative Example 1 (reprinted above Reference Example 6) was excellent in grindability and fixability, but had problems with storage stability and odor, whereas acid value adjuster LA-1 was 1-10. All of the toners according to Examples 1 to 4 in which the acid value was adjusted to 10 or less in addition to the blending (parts) showed excellent results in all the characteristics of pulverization property, storage stability, fixing property and odor.

また、比較例3(上記参考例7を再掲)も、粉砕性、定着性に優れるものの、保存安定性、臭気で問題であったのに対して、酸価調整剤LA-1を3〜10配合(部)加えて酸価を10以下に調整した実施例1〜4に係るトナーは、いずれも、粉砕性、保存安定性、定着性及び臭気のすべての特性において優れた結果を示した。   Further, Comparative Example 3 (reprinted above Reference Example 7) was excellent in grindability and fixability, but had problems with storage stability and odor. All of the toners according to Examples 1 to 4 in which the acid value was adjusted to 10 or less in addition to the blending (parts) showed excellent results in all the characteristics of pulverization property, storage stability, fixing property and odor.

これに対して、比較例4は、酸価調整剤LA-1を1配合(部)加えたものの、酸価が14であったため、臭気が改善されていない。   In contrast, in Comparative Example 4, although 1 part (part) of the acid value adjusting agent LA-1 was added, the acid value was 14, so the odor was not improved.

これらのことから、加水分解処理によって数平均分子量で20,000以下に低分子量化したポリ乳酸でも、酸価調整剤を適宜加えることでトナーに利用できることが判る。この場合、用いるポリ乳酸の分子量により酸価調整剤の添加量が異なるが、その添加量は酸価を10以下に調整する量であれば良いことになる。   From these facts, it can be seen that polylactic acid having a number average molecular weight reduced to 20,000 or less by hydrolysis treatment can be used as a toner by appropriately adding an acid value adjusting agent. In this case, although the addition amount of the acid value adjusting agent varies depending on the molecular weight of the polylactic acid to be used, the addition amount may be an amount that adjusts the acid value to 10 or less.

このことは、酸価調整剤を変更した実施例からも言える。すなわち、数平均分子量で20,000以下に低分子量化したポリ乳酸に対して酸価調整剤UG-4040を用いて、酸価を10以下に調整した実施例5〜7、実施例11、12に係わるトナーは、いずれも、粉砕性、保存安定性、定着性及び臭気のすべての特性において優れた結果を示した。これに対して、比較例2、比較例5、6は、酸価が13以上であり、臭気が改善されていない。   This can be said also from the Example which changed the acid value adjusting agent. That is, Examples 5 to 7 and Examples 11 and 12 in which the acid value was adjusted to 10 or less with respect to polylactic acid whose number average molecular weight was reduced to 20,000 or less using the acid value adjusting agent UG-4040. All of the toners related to the above showed excellent results in all the characteristics of pulverization property, storage stability, fixing property and odor. On the other hand, Comparative Example 2 and Comparative Examples 5 and 6 have an acid value of 13 or more, and the odor is not improved.

このように、本発明によれば、低分子量化したポリ乳酸でも酸価を調整する事によって、トナーを製造する事ができる。   Thus, according to the present invention, it is possible to produce a toner by adjusting the acid value of polylactic acid having a low molecular weight.

なお、上記実施の形態において、酸価調整剤をカルボジライト(LA-1)やアクリルポリマー(UG―4040)で説明したが、カルボキシル基との反応があれば、これらに限定されないことは勿論である。   In the above embodiment, the acid value adjusting agent has been described with carbodilite (LA-1) or acrylic polymer (UG-4040), but it is of course not limited to these as long as there is a reaction with a carboxyl group. .

例えば、そのような酸価調整剤として、中性〜弱塩基性のジイソシアネート、中性〜弱塩基性のジグリシジルエーテル、中性〜弱塩基性の酸無水物や、東亜合成株式会社の無官能基ポリマー「UP−1150」、OH基含有ポリマー「UH−2170」、エポキシ其含有ポリマー「UG−4035」等の無溶剤型アクリルポリマーを例示できる。   For example, as such an acid value adjusting agent, neutral to weakly basic diisocyanate, neutral to weakly basic diglycidyl ether, neutral to weakly basic acid anhydride, non-functional of Toa Gosei Co., Ltd. Solventless acrylic polymers such as the base polymer “UP-1150”, the OH group-containing polymer “UH-2170”, and the epoxy-containing polymer “UG-4035” can be exemplified.

本発明は、生分解性樹脂としてポリ乳酸系樹脂を結着樹脂として含む電子写真トナーに利用することができる。   The present invention can be used for an electrophotographic toner containing a polylactic acid resin as a biodegradable resin as a binder resin.

Claims (6)

結着樹脂として所定の低分子量に加水分解処理した生分解性樹脂と、着色剤とを少なくとも含む原料に、酸価調整剤を加えて溶融・混練・粉砕・分級して得られる電子写真トナーであって、
前記酸価調整剤に基づき酸価を10以下に調整して得られたことを特徴とする電子写真トナー。
An electrophotographic toner obtained by melting, kneading, pulverizing, and classifying a raw material containing at least a biodegradable resin hydrolyzed to a predetermined low molecular weight as a binder resin and a colorant and adding an acid value adjusting agent. There,
An electrophotographic toner obtained by adjusting an acid value to 10 or less based on the acid value adjusting agent.
前記生分解性樹脂がポリ乳酸系樹脂であり、前記所定の低分子量は、数平均分子量で20,000以下であることを特徴とする請求項1に記載の電子写真トナー。   2. The electrophotographic toner according to claim 1, wherein the biodegradable resin is a polylactic acid resin, and the predetermined low molecular weight is 20,000 or less in terms of number average molecular weight. 所定の低分子量に加水分解処理した生分解性樹脂と、着色剤と、酸価調整剤とを含む原料混合物を、溶融しつつ混練して混練物を得る溶融・混練工程、前記混練物を粉砕し分級する粉砕・分級工程を具備し、得られるトナーの酸価を10以下に調整すべく前記酸価調整剤の使用量を設定することを特徴とする電子写真トナーの製造方法。   A melting and kneading step for obtaining a kneaded product by melting and kneading a raw material mixture containing a biodegradable resin hydrolyzed to a predetermined low molecular weight, a colorant, and an acid value adjusting agent, and pulverizing the kneaded product A method for producing an electrophotographic toner, comprising a pulverizing / classifying step for classifying, and setting the amount of the acid value adjusting agent to adjust the acid value of the obtained toner to 10 or less. 前記生分解性樹脂がポリ乳酸系樹脂であり、前記所定の低分子量は、数平均分子量で20,000以下であることを特徴とする請求項3に記載の電子写真トナーの製造方法。   4. The method for producing an electrophotographic toner according to claim 3, wherein the biodegradable resin is a polylactic acid resin, and the predetermined low molecular weight is 20,000 or less in terms of number average molecular weight. 所定の低分子量に加水分解処理した生分解性樹脂と、着色剤と、酸価調整剤とを含む原料混合物を、溶融しつつ混練して混練物を得る溶融・混練工程、前記混練物を粉砕し分級する粉砕・分級工程を具備し、得られるトナーの酸価を10以下に調整すべく前記酸価調整剤の使用量を設定することを特徴とする電子写真トナーの酸価調整方法。   A melting and kneading step for obtaining a kneaded product by melting and kneading a raw material mixture containing a biodegradable resin hydrolyzed to a predetermined low molecular weight, a colorant, and an acid value adjusting agent, and pulverizing the kneaded product A method for adjusting the acid value of an electrophotographic toner, comprising a pulverizing / classifying step for classifying the toner, and setting the amount of the acid value adjusting agent to adjust the acid value of the resulting toner to 10 or less. 前記生分解性樹脂がポリ乳酸系樹脂であり、前記所定の低分子量は、数平均分子量で20,000以下であることを特徴とする請求項5に記載の電子写真トナーの酸価調整方法。   6. The method for adjusting an acid value of an electrophotographic toner according to claim 5, wherein the biodegradable resin is a polylactic acid resin, and the predetermined low molecular weight is 20,000 or less in terms of number average molecular weight.
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JP2013060491A (en) * 2011-09-12 2013-04-04 Casio Electronics Co Ltd Method for producing polylactic acid resin for electrophotographic toner, polylactic aid resin for electrophotographic toner, method for manufacturing electrophotographic toner, and electrophotographic toner
JP2013061405A (en) * 2011-09-12 2013-04-04 Casio Electronics Co Ltd Electrophotographic toner using bio-plastic, and manufacturing method of the same
JP2013060490A (en) * 2011-09-12 2013-04-04 Casio Electronics Co Ltd Method for producing polylactic acid resin composition for electrophotographic toner, and polylactic acid resin for electrophotographic toner obtained by the method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20120101995A (en) * 2011-03-04 2012-09-17 가부시키가이샤 한도오따이 에네루기 켄큐쇼 Light-emitting device, lighting device, substrate, and manufacturing method of substrate
JP2013060491A (en) * 2011-09-12 2013-04-04 Casio Electronics Co Ltd Method for producing polylactic acid resin for electrophotographic toner, polylactic aid resin for electrophotographic toner, method for manufacturing electrophotographic toner, and electrophotographic toner
JP2013061405A (en) * 2011-09-12 2013-04-04 Casio Electronics Co Ltd Electrophotographic toner using bio-plastic, and manufacturing method of the same
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