JP2011001655A - Heat resistant electroconductive fiber, and method for producing the same - Google Patents

Heat resistant electroconductive fiber, and method for producing the same Download PDF

Info

Publication number
JP2011001655A
JP2011001655A JP2009146130A JP2009146130A JP2011001655A JP 2011001655 A JP2011001655 A JP 2011001655A JP 2009146130 A JP2009146130 A JP 2009146130A JP 2009146130 A JP2009146130 A JP 2009146130A JP 2011001655 A JP2011001655 A JP 2011001655A
Authority
JP
Japan
Prior art keywords
yarn
mass
heat
treatment liquid
aqueous treatment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2009146130A
Other languages
Japanese (ja)
Other versions
JP5187972B2 (en
Inventor
Yasutaro Seto
保太郎 瀬戸
Shuichi Yonezawa
修一 米澤
Yukinori Shimomura
行徳 下村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suminoe Textile Co Ltd
Original Assignee
Suminoe Textile Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suminoe Textile Co Ltd filed Critical Suminoe Textile Co Ltd
Priority to JP2009146130A priority Critical patent/JP5187972B2/en
Publication of JP2011001655A publication Critical patent/JP2011001655A/en
Application granted granted Critical
Publication of JP5187972B2 publication Critical patent/JP5187972B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a fiber equipped with electroconductivity and heat resistance jointly, capable of solving problems in that since a synthetic fiber tends to generate static electricity by friction as compared with a natural fiber, there are problems such that a clothing attaches to a body, absorbs dusts to be soiled or discharges on putting it on and off to give uncomfortable feeling, etc., also as compared with the natural fiber, since the synthetic fiber is weak to heat, it is necessary to impart the heat resistance in some uses, and also a material obtained by imparting an electroconductivity to the synthetic fiber melts more easily than the material not imparted with the same and tends to have inferiority in heat resistance, etc.SOLUTION: This fiber excellent in heat resistance and electroconductivity without damaging the performance of the fiber is obtained by covering the surface of a fiber having heat resistance with an electroconductive polymer.

Description

本発明は、優れた耐熱性と安定した導電性能の得られる耐熱性導電糸及びその製造方法に関する。   The present invention relates to a heat-resistant conductive yarn capable of obtaining excellent heat resistance and stable conductive performance, and a method for producing the same.

合成繊維は、一般的に天然繊維に比べ摩擦によって静電気が発生しやすく、衣服が身体にまとわり付いたり、埃を吸着して汚れたり、着脱時に放電して不快感を与える等の問題があった。また、合成繊維は、天然繊維に比べ熱に弱く、用途によっては耐熱性を付与する必要があった。また、合成繊維に導電性能を付与したものは、付与していないものに比べ溶けやすく耐熱性に劣る傾向にあり、導電性と耐熱性とを兼ね備えた繊維が求められている。   Synthetic fibers are generally more likely to generate static electricity due to friction than natural fibers, causing problems such as clothes clinging to the body, adsorbing dirt and getting dirty, and discharging and discomfort when attaching and detaching. there were. Further, synthetic fibers are weaker than heat compared to natural fibers, and it is necessary to impart heat resistance depending on applications. Moreover, what provided the electroconductive performance to the synthetic fiber exists in the tendency which is easy to melt | dissolve compared with the thing which is not provided, and is inferior in heat resistance, The fiber which has electroconductivity and heat resistance is calculated | required.

合成繊維に導電性や耐熱性を付与する方法としては、繊維自体に導電成分や耐熱成分を含有させる方法と、後加工によって導電成分や耐熱成分を添加する方法に大別される。特許文献1においては、ハロゲン含有ビニル系単量体30〜70重量%を共重合してなるアクリロニトリル系共重合体に、該共重合体に対して5〜50重量%の導電性微粒子(カーボンブラック)を含有する、優れた導電性と難燃性を兼ね備えたアクリル系繊維を開示している。しかしながら、この方法では優れた導電性と耐熱性を得ようとすれば、ハロゲン含有ビニル系単量体や導電性微粒子の含有量を増やすことになり、製糸性や糸強度、伸縮性能等の低下の問題や、焼却時の環境問題等もあり、実施が困難なものになっていた。   Methods for imparting conductivity and heat resistance to synthetic fibers are broadly classified into a method for adding a conductive component and a heat-resistant component to the fiber itself, and a method for adding a conductive component and a heat-resistant component by post-processing. In Patent Document 1, an acrylonitrile copolymer obtained by copolymerizing 30 to 70% by weight of a halogen-containing vinyl monomer is added to 5 to 50% by weight of conductive fine particles (carbon black) with respect to the copolymer. ) -Containing acrylic fibers having excellent conductivity and flame retardancy. However, in this method, if excellent electrical conductivity and heat resistance are to be obtained, the content of halogen-containing vinyl monomers and conductive fine particles will be increased, resulting in a decrease in yarn-making properties, yarn strength, stretchability, etc. There were also problems with the environment and environmental problems during incineration, making implementation difficult.

また、特許文献2においては、導電性を有する布帛の表面に、難燃剤(ハロゲン系化合物、リン系化合物、窒素系化合物、アンチモン系化合物等)を含む樹脂層を形成し、導電性と難燃性を備えた布帛を開示している。しかしながら、この方法は、布帛での加工方法で産業資材的用途では問題ないが、織編物等のもつ手触り感や、柔らかな風合の求められる分野では好適ではない。   In Patent Document 2, a resin layer containing a flame retardant (a halogen compound, a phosphorus compound, a nitrogen compound, an antimony compound, or the like) is formed on the surface of an electrically conductive fabric, and the conductivity and flame resistance are thereby increased. Disclosed is a fabric having properties. However, this method is a processing method using a fabric, and there is no problem in industrial materials. However, this method is not suitable in a field where a hand feeling such as a woven or knitted fabric or a soft texture is required.

また、特許文献3では、画像形成装置用の導電ブラシとして、パイル糸を備えるパイル織物を使用し、パイル糸に導電性物質を練り込んだアラミド繊維を使用した導電ブラシを開示している。しかしながら、この方法では優れた導電性を得ようとすれば、導電性微粒子の含有量を増やさざるを得なくなり、製糸性や糸強度の低下の問題は残っていた。
特開2006−348439 特開2004−211247 特開2004−93948
Further, Patent Document 3 discloses a conductive brush using a pile woven fabric having pile yarn as an electrically conductive brush for an image forming apparatus and using an aramid fiber in which a conductive substance is kneaded into the pile yarn. However, in this method, in order to obtain excellent conductivity, the content of the conductive fine particles has to be increased, and the problems of lowering the yarn-making property and yarn strength remain.
JP 2006-348439 A JP2004-2111247 JP2004-93948

本発明は、かかる技術的背景に鑑みてなされたものであって、耐熱性を有する糸の表面に導電加工を施し、糸の有する性能(例えば、伸縮性、強度、風合等)を損なわない、導電性能の劣化の少ない耐熱性導電糸を得ることを目的とする。   The present invention has been made in view of such a technical background, and performs conductive processing on the surface of a heat-resistant yarn so as not to impair the properties (for example, stretchability, strength, texture, etc.) of the yarn. An object of the present invention is to obtain a heat-resistant conductive yarn with little deterioration in conductive performance.

本発明者らは、このような課題を解決するために鋭意検討の結果、耐熱性を有する糸の表面を導電性ポリマーで被覆することにより、糸の有する性能を損なわないで、耐熱性と導電性に優れた糸が得られることを見出し本発明に到達した。前記目的を達成するために、本発明は以下の手段を提供する。   As a result of intensive investigations to solve such problems, the present inventors have covered the surface of a yarn having heat resistance with a conductive polymer, so that the performance possessed by the yarn is not impaired, and heat resistance and conductivity are not impaired. The inventors have found that a yarn excellent in properties can be obtained and have reached the present invention. In order to achieve the above object, the present invention provides the following means.

[1]耐熱性を有する糸に、前処理として、ドーパント、酸化剤、架橋剤及びバインダー樹脂を含有する水性処理液を前記糸の少なくとも表面に付着せしめる前処理工程と、前記水性処理液が付着した糸を気相状態のピロールモノマーと接触させることによって、糸の表面の少なくとも一部がポリピロールで被覆されてなる導電糸を得る重合工程と、後処理として、ドーパント、酸化剤、架橋剤及びバインダー樹脂を含有する水性処理液を、前記重合工程を経た糸の少なくとも表面に付着せしめる後処理工程を含むことを特徴とする耐熱性導電糸の製造方法。 [1] A pretreatment step in which an aqueous treatment liquid containing a dopant, an oxidizing agent, a crosslinking agent, and a binder resin is attached to at least the surface of the yarn as a pretreatment, and the aqueous treatment liquid is attached to the heat-resistant yarn. A polymerization process for obtaining a conductive yarn in which at least a part of the surface of the yarn is coated with polypyrrole by bringing the obtained yarn into contact with a pyrrole monomer in a gas phase state, and as a post-treatment, a dopant, an oxidizing agent, a crosslinking agent and a binder A method for producing a heat-resistant conductive yarn, comprising a post-treatment step in which an aqueous treatment liquid containing a resin is attached to at least the surface of the yarn subjected to the polymerization step.

[2]前記水性処理液における、ドーパントの含有率が0.1〜10質量%、酸化剤の含有率が0.1〜10質量%、架橋剤の含有率が0.1〜10質量%、バインダー樹脂の含有率が0.01〜2.0質量%であることを特徴とする前項1に記載の耐熱性導電糸の製造方法。 [2] In the aqueous treatment liquid, the dopant content is 0.1 to 10% by mass, the oxidant content is 0.1 to 10% by mass, the crosslinking agent content is 0.1 to 10% by mass, 2. The method for producing a heat-resistant conductive yarn according to item 1, wherein the content of the binder resin is 0.01 to 2.0% by mass.

[3]前記前処理工程において、前記水性処理液をロールコーターを用いて糸の少なくとも表面に塗布することによって、糸100質量部に対して水性処理液の固形分を0.2〜20質量部付着せしめることを特徴とする前項1又は2に記載の耐熱性導電糸の製造方法。 [3] In the pretreatment step, by applying the aqueous treatment liquid on at least the surface of the yarn using a roll coater, the solid content of the aqueous treatment liquid is 0.2 to 20 parts by mass with respect to 100 parts by mass of the yarn. 3. The method for producing a heat-resistant conductive yarn according to item 1 or 2, wherein the heat-resistant conductive yarn is adhered.

[4]前記重合工程において、前記水性処理液が付着した糸を気相状態のピロールモノマーと接触させることによって、糸100質量部に対してポリピロールを0.2〜5質量部の割合で付着せしめることを特徴とする前項1〜3のいずれか1項に記載の耐熱性導電糸の製造方法。 [4] In the polymerization step, the polypyrrole is adhered at a ratio of 0.2 to 5 parts by mass with respect to 100 parts by mass of the yarn by bringing the yarn attached with the aqueous treatment liquid into contact with a pyrrole monomer in a gas phase. 4. The method for producing a heat-resistant conductive yarn according to any one of items 1 to 3, wherein:

[5]前記後処理工程において、前記水性処理液をロールコーターを用いて糸の少なくとも表面に塗布することによって、糸100質量部に対して水性処理液の固形分を0.2〜20質量部付着せしめることを特徴とする前項1〜4のいずれか1項に記載の耐熱性導電糸の製造方法。 [5] In the post-treatment step, the aqueous treatment liquid is applied to at least the surface of the yarn using a roll coater, so that the solid content of the aqueous treatment solution is 0.2 to 20 parts by mass with respect to 100 parts by mass of the yarn. 5. The method for producing a heat-resistant conductive yarn according to any one of items 1 to 4, which is adhered.

[6]前記ドーパントとして芳香族スルホン酸を用い、前記酸化剤として過流酸塩を用い、前記架橋剤としてメラミン樹脂を用いることを特徴とする前項1〜5のいずれか1項に記載の耐熱性導電糸の製造方法。 [6] The heat resistance according to any one of items 1 to 5, wherein an aromatic sulfonic acid is used as the dopant, a persulfate is used as the oxidizing agent, and a melamine resin is used as the crosslinking agent. For producing conductive conductive yarn.

[7]前項1〜6のいずれか1項に記載の製造方法で製造された耐熱性導電糸であって、表面抵抗率が1×10Ω/□未満である耐熱性導電糸。 [7] A heat-resistant conductive yarn produced by the production method according to any one of items 1 to 6, wherein the surface resistivity is less than 1 × 10 8 Ω / □.

[1]の発明では、耐熱性を有する糸に、前処理として、ドーパント、酸化剤、架橋剤及びバインダー樹脂を含有する水性処理液を前記糸の少なくとも表面に付着せしめるので、次の工程で気相状態のピロールモノマーと接触させることによって、ピロールモノマーが重合し、耐熱性を有する糸の表面の少なくとも一部がポリピロールで被覆されて、導電性被膜を形成し、導電性能が付与される。さらに、その後、ドーパント、酸化剤、架橋剤及びバインダー樹脂を含有する水性処理液を、前記ポリピロールで被覆された糸の少なくとも表面に付着せしめるので、未反応のピロールモノマーの重合が進み、バインダー樹脂によって糸の表面にポリピロールの被膜がしっかりと固着され、ポリピロールの脱落が防止された耐熱性と導電性を兼ね備えた糸の製造方法とすることができる。 In the invention of [1], an aqueous treatment liquid containing a dopant, an oxidizing agent, a cross-linking agent and a binder resin is attached to at least the surface of the yarn as a pretreatment to the yarn having heat resistance. By bringing into contact with the pyrrole monomer in the phase state, the pyrrole monomer is polymerized, and at least a part of the surface of the heat-resistant yarn is coated with polypyrrole to form a conductive film, and conductivity is imparted. Furthermore, since an aqueous treatment liquid containing a dopant, an oxidizing agent, a crosslinking agent, and a binder resin is attached to at least the surface of the yarn coated with the polypyrrole, polymerization of unreacted pyrrole monomer proceeds, and the binder resin A polypyrrole film is firmly fixed to the surface of the yarn, and a method for producing a yarn having both heat resistance and conductivity in which the polypyrrole is prevented from falling off can be obtained.

[2]の発明では、前記水性処理液における、ドーパントの含有率が0.1〜10質量%、酸化剤の含有率が0.1〜10質量%、架橋剤の含有率が0.1〜10質量%、バインダー樹脂の含有率が0.01〜2.0質量%であるので、耐熱性を有する糸の表面でピロールモノマーの酸化重合がすすみ、確実な導電性能をえることのできる導電性被膜を形成し、耐熱性と導電性を兼ね備えた糸の製造方法とすることができる。 In the invention [2], the content of the dopant in the aqueous treatment liquid is 0.1 to 10% by mass, the content of the oxidizing agent is 0.1 to 10% by mass, and the content of the crosslinking agent is 0.1 to 10%. 10% by mass and the binder resin content is 0.01 to 2.0% by mass, so that the pyrrole monomer undergoes oxidative polymerization on the surface of the heat-resistant yarn and can provide reliable conductivity. A film can be formed and a method for producing a yarn having both heat resistance and conductivity can be obtained.

[3]の発明では、前記前処理工程において、前記水性処理液をロールコーターを用いて糸の少なくとも表面に塗布するので、水性処理液がムラなく適量に制御して塗布され、糸100質量部に対して水性処理液の固形分が0.2〜20質量部付着せしめられ、次の工程で気相状態のピロールモノマーと接触させることによって、ピロールモノマーが重合し、耐熱性を有する糸の表面の少なくとも一部がポリピロールで被覆されて、導電性被膜を形成し、確実な導電性能の得られる導電性被膜を形成し、耐熱性と導電性を兼ね備えた糸の製造方法とすることができる。 In the invention of [3], in the pretreatment step, since the aqueous treatment liquid is applied to at least the surface of the yarn using a roll coater, the aqueous treatment liquid is applied in an appropriate amount without unevenness, and 100 parts by mass of the yarn The solid content of the aqueous treatment liquid is adhered to 0.2 to 20 parts by mass with respect to the surface of the yarn having heat resistance by polymerizing the pyrrole monomer by contacting with the pyrrole monomer in the vapor phase in the next step. Is coated with polypyrrole to form a conductive film, and a conductive film that provides reliable conductive performance can be formed, whereby a method for producing a yarn having both heat resistance and conductivity can be obtained.

[4]の発明では、前記重合工程において、前記水性処理液が付着した糸を気相状態のピロールモノマーと接触させることによって、糸100質量部に対してポリピロールを0.2〜5質量部の割合で付着せしめるので、確実な導電性能をえる導電性被膜を形成することができ、耐熱性と導電性を兼ね備えた糸の製造方法とすることができる。 In the invention of [4], in the polymerization step, 0.2 to 5 parts by mass of polypyrrole is added to 100 parts by mass of the yarn by bringing the yarn to which the aqueous treatment liquid has adhered into contact with a pyrrole monomer in a gas phase. Since it adheres at a ratio, it is possible to form a conductive film that provides reliable conductive performance, and to produce a yarn having both heat resistance and conductivity.

[5]の発明では、前記後処理工程において、前記水性処理液をロールコーターを用いて糸の少なくとも表面に塗布するので水性処理液がムラなく適量に制御して塗布され、糸100質量部に対して水性処理液の固形分を0.2〜20質量部付着せしめられるので、未反応のピロールモノマーの重合が進み、バインダー樹脂によって糸の表面にポリピロールの被膜がしっかりと固着され、ポリピロールの脱落が防止された耐熱性と導電性を兼ね備えた糸の製造方法とすることができる。 In the invention of [5], in the post-treatment step, the aqueous treatment liquid is applied onto at least the surface of the yarn using a roll coater, so that the aqueous treatment liquid is applied in an appropriate amount without unevenness, and is applied to 100 parts by mass of the yarn. On the other hand, since 0.2 to 20 parts by mass of solid content of the aqueous treatment liquid can be adhered, the polymerization of unreacted pyrrole monomer proceeds, and the polypyrrole film is firmly fixed to the surface of the yarn by the binder resin, and the polypyrrole falls off. It can be set as the manufacturing method of the thread | yarn which has heat resistance and electroconductivity which prevented this.

[6]の発明では、前記ドーパントとして芳香族スルホン酸を用い、前記酸化剤として過流酸塩を用い、前記架橋剤としてメラミン樹脂を用いるので、ピロールモノマーの酸化重合が効果的にすすみ、確実な導電性能の得られる導電性被膜を形成し、耐熱性と導電性を兼ね備えた糸の製造方法とすることができる。 In the invention of [6], aromatic sulfonic acid is used as the dopant, persulfate is used as the oxidizing agent, and melamine resin is used as the cross-linking agent. It is possible to form a conductive film that provides a good conductive performance and to produce a yarn having both heat resistance and conductivity.

[7]の発明では、前項1〜6のいずれか1項に記載の製造方法で製造された耐熱性導電糸であるので、表面抵抗率が1×10Ω/□未満となり、耐熱性と導電性を兼ね備えた耐熱性導電糸とすることができる。 In the invention of [7], since it is a heat-resistant conductive yarn manufactured by the manufacturing method according to any one of items 1 to 6, the surface resistivity is less than 1 × 10 8 Ω / □, It can be set as the heat resistant electrically conductive thread which has electroconductivity.

本発明における耐熱性を有する糸は、従来公知の耐熱性糸でよい。例えばアラミド繊維糸、ポリフェニレンサルファイド糸等を例示できる。アラミド繊維は、芳香族ポリアミドで構成され高耐熱性高強度のエンジニアリングプラスチックとして知られ、ポリフェニレンサルファイド樹脂は、熱可塑性の結晶性プラスチックで、熱変形温度260℃以上の耐熱性があり、ほとんどの酸・アルカリ・有機溶剤に侵されることのない、耐薬品性に優れた樹脂である。   The heat-resistant yarn in the present invention may be a conventionally known heat-resistant yarn. For example, an aramid fiber yarn, a polyphenylene sulfide yarn, etc. can be illustrated. Aramid fibers are made of aromatic polyamide and are known as engineering plastics with high heat resistance and high strength. Polyphenylene sulfide resin is a thermoplastic crystalline plastic that has a heat distortion temperature of 260 ° C. or higher and most acid. -Resin with excellent chemical resistance that is not affected by alkali or organic solvent.

前記水性処理液としては、ドーパント、酸化剤、架橋剤が水に溶解し、バインダー樹脂が分散媒である水とエマルジョンを形成してなる水性エマルジョン液が好ましく用いられる。   As the aqueous treatment liquid, an aqueous emulsion liquid formed by dissolving a dopant, an oxidizing agent, and a crosslinking agent in water and forming an emulsion with water in which a binder resin is a dispersion medium is preferably used.

前記ドーパントは、ポリピロールの導電性を向上させるための物質であり、特に限定されないが、例えばパラトルエンスルホン酸、ベンゼンスルホン酸、ナフタレンスルホン酸、ドデシルベンゼンスルホン酸、スルホン化ポリスチレン等の芳香族スルホン酸等が挙げられる。   The dopant is a substance for improving the conductivity of polypyrrole, and is not particularly limited. For example, the dopant is an aromatic sulfonic acid such as paratoluenesulfonic acid, benzenesulfonic acid, naphthalenesulfonic acid, dodecylbenzenesulfonic acid, and sulfonated polystyrene. Etc.

前記酸化剤は、ピロールモノマーを酸化重合させるための物質であり、特に限定されないが、例えば過硫酸アンモニウム、塩化鉄(3価)、硫酸鉄(3価)、過酸化水素、過ホウ酸アンモニウム、塩化銅(2価)等が挙げられる。また、ドーパントとして使用されるスルホン酸の第2鉄塩(例えばパラトルエンスルホン酸の第2鉄塩)も酸化剤として使用できる。   The oxidizing agent is a substance for oxidative polymerization of a pyrrole monomer and is not particularly limited. For example, ammonium persulfate, iron chloride (trivalent), iron sulfate (trivalent), hydrogen peroxide, ammonium perborate, chloride Copper (divalent) etc. are mentioned. Also, a ferric salt of sulfonic acid used as a dopant (for example, a ferric salt of paratoluenesulfonic acid) can be used as an oxidizing agent.

前記架橋剤は、ポリマー同士を連結させるための物質であり、特に限定されないが、メチル化メラミン樹脂、メチル化尿素樹脂、エポキシ樹脂、N−N‘−メチレンビスアクリルアミド、ジメタクリル酸エチレングリコール等が挙げられる。   The crosslinking agent is a substance for linking polymers, and is not particularly limited. Examples thereof include methylated melamine resin, methylated urea resin, epoxy resin, NN′-methylenebisacrylamide, and ethylene glycol dimethacrylate. Can be mentioned.

前記バインダー樹脂としては、特に限定されるものではないが、例えば塩化ビニル、酢酸ビニル、塩化ビニリデン等のホモポリマー又はコポリマーに代表されるビニル系樹脂、アクリル樹脂、ポリエステル樹脂、フッ素樹脂、或いはこれらの変性樹脂等が挙げられる。   The binder resin is not particularly limited. For example, vinyl resins typified by homopolymers or copolymers such as vinyl chloride, vinyl acetate, vinylidene chloride, acrylic resins, polyester resins, fluororesins, or these resins Examples thereof include modified resins.

前記水性処理液における、ドーパントの含有率は0.1〜10質量%、酸化剤の含有率は0.1〜10質量%、架橋剤の含有率が0.1〜10質量%、バインダー樹脂の含有率が0.01〜2.0質量%に設定するのが好ましい。このような含有率範囲に設定することにより、後の重合工程において、ポリピロールの生成効率を高く維持し、かつポリピロールを糸に十分接着させることができる。   In the aqueous treatment liquid, the content of the dopant is 0.1 to 10% by mass, the content of the oxidizing agent is 0.1 to 10% by mass, the content of the crosslinking agent is 0.1 to 10% by mass, The content is preferably set to 0.01 to 2.0% by mass. By setting the content in such a range, the production efficiency of polypyrrole can be maintained high and the polypyrrole can be sufficiently adhered to the yarn in the subsequent polymerization step.

前記水性処理液を耐熱性を有する糸の少なくとも表面に付着せしめる方法として、特に限定されるものではないが、例えばロールコーターやスプレーによる塗布等が挙げられる。中でも、ロールコーターを用いて糸の少なくとも表面に塗布することによって、糸100質量部に対して処理液の固形分(ドーパント、酸化剤及びバインダー樹脂)を0.2〜20質量部付着せしめるのが好ましい。ロールコーターを用いることで、より少量の固形分を均一に且つ糸の表面領域に選択的に付着せしめることができるので、導電糸の柔らかさを確保しつつ、十分な導電性と耐熱性を得ることができる。   The method for adhering the aqueous treatment liquid to at least the surface of the heat-resistant yarn is not particularly limited, and examples thereof include application by a roll coater or spray. Among them, by applying to at least the surface of the yarn using a roll coater, 0.2 to 20 parts by mass of the solid content (dopant, oxidizing agent and binder resin) of the treatment liquid is adhered to 100 parts by mass of the yarn. preferable. By using a roll coater, a smaller amount of solid content can be uniformly and selectively attached to the surface area of the yarn, so that sufficient conductivity and heat resistance can be obtained while ensuring the softness of the conductive yarn. be able to.

次に、このようにして水性処理液を前記耐熱性を有する糸の少なくとも表面に付着せしめた糸に気相状態のピロールモノマーを接触させる。(重合工程)これにより、気相状態のピロールモノマーが糸の表面の水性処理液と接触して重合するので、糸の表面の少なくとも一部がポリピロールで被覆されてなる耐熱性を有する導電糸を得ることができる。例えば、前記水性処理液が付着した糸を反応室に入れた後、反応室内にピロールモノマーの蒸気(気体)を充満させ、この状態で所定時間(例えば、酸化剤の全量がほぼ反応して重合反応が進行しなくなるまで)放置することによってピロールの気相重合を行い、耐熱性を有する糸の表面の少なくとも一部がポリピロールで被覆されてなる導電糸を得る。   Next, the pyrrole monomer in the gas phase is brought into contact with the yarn in which the aqueous treatment liquid is adhered to at least the surface of the heat-resistant yarn in this manner. (Polymerization step) As a result, the pyrrole monomer in the vapor phase comes into contact with the aqueous treatment liquid on the surface of the yarn and polymerizes, so that a conductive yarn having heat resistance, wherein at least a part of the surface of the yarn is coated with polypyrrole, Obtainable. For example, after putting the yarn with the aqueous treatment liquid attached into the reaction chamber, the reaction chamber is filled with vapor (gas) of pyrrole monomer, and in this state, the entire amount of the oxidant reacts and polymerizes for a predetermined time (for example, By allowing it to stand (until the reaction stops), pyrrole is vapor-phase polymerized to obtain a conductive yarn in which at least a part of the surface of the heat-resistant yarn is coated with polypyrrole.

ピロールモノマーの大気圧における沸点は130℃であるが、130℃以下の温度においても飽和蒸気圧に達するまで空気中で気化する。そのため、例えば反応室内に液体ピロールのエバポレーターを設置し気化したピロールと液体ピロールとを平衡状態に維持し、この平衡状態の雰囲気に前記水性処理液が付着した耐熱性を有する糸を配置する。或いは、液体ピロールを収容したエバポレーターを室外に設置し、窒素等の不活性キャリアーガスでバブリングを行うことによって、気化したピロールを不活性キャリアーガスと共に反応室内へ供給するようにしても良い。エバポレーターを反応室の内外のいずれに設置する場合でも、エバポレーターの液体ピロールの温度は通常5〜100℃に設定するのがよく、中でも20〜50℃に設定するのが好ましい。この重合工程において、ピロールの気相重合反応は、前記水性処理液が付着した糸において酸化剤が消費されるのに伴って自然に停止する。   The boiling point of pyrrole monomer at atmospheric pressure is 130 ° C., but it vaporizes in air even at temperatures below 130 ° C. until reaching the saturated vapor pressure. Therefore, for example, an evaporator of liquid pyrrole is installed in the reaction chamber, vaporized pyrrole and liquid pyrrole are maintained in an equilibrium state, and a heat-resistant yarn with the aqueous treatment liquid attached to the equilibrium atmosphere is disposed. Alternatively, an evaporator containing liquid pyrrole may be installed outside the room and bubbled with an inert carrier gas such as nitrogen to supply vaporized pyrrole together with the inert carrier gas into the reaction chamber. Regardless of whether the evaporator is installed inside or outside the reaction chamber, the temperature of the liquid pyrrole in the evaporator is usually preferably set to 5 to 100 ° C, and more preferably set to 20 to 50 ° C. In this polymerization step, the gas phase polymerization reaction of pyrrole naturally stops as the oxidizing agent is consumed in the yarn to which the aqueous treatment liquid is attached.

前記重合工程では、前記水性処理液が付着した耐熱性を有する糸を気相状態のピロールモノマーと接触させることによって、糸100質量部に対してポリピロールを0.2〜5質量部の割合で付着せしめるのが好ましい。0.2質量部以上とすることで表面抵抗率が1×1010Ω/□未満である導電性に優れた耐熱性導電糸を得ることができると共に、5質量部以下とすることで糸の柔らかさを十分に確保できる。中でも糸100質量部に対してポリピロールを0.5〜3質量部の割合で付着せしめるのが特に好ましい。 In the polymerization step, polypyrrole is attached at a ratio of 0.2 to 5 parts by mass with respect to 100 parts by mass of the yarn by bringing the heat-resistant yarn attached with the aqueous treatment liquid into contact with a pyrrole monomer in a gas phase state. Preferably. When the content is 0.2 parts by mass or more, a heat-resistant conductive yarn excellent in conductivity having a surface resistivity of less than 1 × 10 10 Ω / □ can be obtained. Sufficient softness can be secured. In particular, it is particularly preferable to attach polypyrrole at a ratio of 0.5 to 3 parts by mass with respect to 100 parts by mass of the yarn.

前記ピロールモノマーとしては、特に限定されるものではないが、例えば、ピロールを単独で用いてもよいし、或いはピロール及び該ピロールと共重合可能なピロール誘導体(N−メチルピロール、3−メチルピロール、3,5−ジメチルピロール、2,2‘−ビピロール等の1種又は2種以上)の混合モノマーを用いても良い。即ち、ポリピロールとしては、ピロールのホモポリマーであっても良いし、或いはピロールと、ピロール誘導体との共重合体であっても良い。   The pyrrole monomer is not particularly limited. For example, pyrrole may be used alone, or pyrrole and a pyrrole derivative copolymerizable with the pyrrole (N-methylpyrrole, 3-methylpyrrole, One or more mixed monomers such as 3,5-dimethylpyrrole and 2,2′-bipyrrole) may be used. That is, the polypyrrole may be a pyrrole homopolymer or a copolymer of pyrrole and a pyrrole derivative.

次に、前記重合工程を経て得られた耐熱性を有する導電糸に、さらに後処理として、ドーパント、酸化剤、架橋剤及びバインダー樹脂を含有する水性処理液を、前記重合工程を経た耐熱性を有する糸の少なくとも表面に付着せしめる。これによって、未反応のピロールモノマーの重合が進み、バインダー樹脂によって糸の表面にポリピロールの被膜がしっかりと固着され、ポリピロールの脱落が防止された耐熱性と導電性を兼ね備えた糸とすることができる。   Next, the conductive yarn having heat resistance obtained through the polymerization step is further treated as an aqueous treatment liquid containing a dopant, an oxidizing agent, a crosslinking agent and a binder resin, and the heat resistance through the polymerization step is increased. It adheres to at least the surface of the thread it has. As a result, polymerization of unreacted pyrrole monomer proceeds, and the polypyrrole film is firmly fixed to the surface of the yarn by the binder resin, so that the yarn having both heat resistance and conductivity in which the polypyrrole is prevented from falling off can be obtained. .

さらに、後処理工程において、前記水性処理液をロールコーターを用いて前記糸の少なくとも表面に塗布することによって、糸100質量部に対して水性処理液の固形分を0.2〜20質量部付着せしめることが好ましい。ロールコーターを用いることで、より少量の固形分を均一に且つ糸の表面領域に選択的に付着せしめることができるので、糸の柔らかさを確保しつつ、十分な導電性を得ることができる。   Furthermore, in the post-treatment step, the aqueous treatment liquid is applied to at least the surface of the yarn using a roll coater, so that the solid content of the aqueous treatment solution is 0.2 to 20 parts by mass with respect to 100 parts by mass of the yarn. Preferably. By using a roll coater, a smaller amount of solid content can be uniformly and selectively attached to the surface area of the yarn, so that sufficient electrical conductivity can be obtained while ensuring the softness of the yarn.

次に、後処理工程を経て得られた耐熱性を有する導電糸を乾燥し、水等で洗浄することによって、残存しているフリーのドーパント等を除去し、次いで乾燥処理することによって、耐熱性と導電性を兼ね備えた糸を得ることができる。   Next, the conductive yarn having heat resistance obtained through the post-treatment step is dried, washed with water, etc. to remove remaining free dopants, and then subjected to a drying treatment, thereby providing heat resistance. And a thread having both electrical conductivity can be obtained.

次に、この発明の具体的な実施例について説明するが、本発明はこれら実施例のものに特に限定されるものではない。なお、摩擦堅牢度と表面抵抗値の測定方法は以下の方法でおこなった。   Next, specific examples of the present invention will be described, but the present invention is not particularly limited to these examples. In addition, the measurement method of friction fastness and surface resistance value was performed with the following method.

<摩擦堅牢度>JIS L0949−2004の2型(グレースケール判定)に準拠して導電糸の摩擦堅牢度を評価した。摩擦堅牢度の「級」の数値の大きいほど、耐摩擦性に優れていることを示す。3級以上を合格とした。 <Friction fastness> The friction fastness of the conductive yarn was evaluated in accordance with JIS L0949-2004 type 2 (gray scale determination). The larger the “Class” value of the fastness to friction, the better the friction resistance. Grade 3 or higher was accepted.

<表面抵抗値>表面抵抗測定器(四探針法;JIS K7194)を用いて導電糸の表面抵抗率のレベルを評価した。評価結果の各数値の意味は下記のとおりである。
「10以上」・・・・・・1.0×1010Ω/□以上
「9」・・・・・・1.0×10Ω/□以上1.0×1010Ω/□未満
「8」・・・・・・1.0×10Ω/□以上1.0×10Ω/□未満
「7」・・・・・・1.0×10Ω/□以上1.0×10Ω/□未満
「6」・・・・・・1.0×10Ω/□以上1.0×10Ω/□未満
「5」・・・・・・1.0×10Ω/□以上1.0×10Ω/□未満
「4」・・・・・・1.0×10Ω/□以上1.0×10Ω/□未満
「3」・・・・・・1.0×10Ω/□以上1.0×10Ω/□未満
「2」・・・・・・1.0×10Ω/□以上1.0×10Ω/□未満
「1」・・・・・・1.0×10Ω/□以上1.0×10Ω/□未満
<Surface Resistance Value> The surface resistivity level of the conductive yarn was evaluated using a surface resistance measuring instrument (four probe method; JIS K7194). The meaning of each numerical value of the evaluation result is as follows.
“10 or more” ··· 1.0 × 10 10 Ω / □ or more “9” ··· 1.0 × 10 9 Ω / □ or more and less than 1.0 × 10 10 Ω / □ 8 ”... 1.0 × 10 8 Ω / □ or more and less than 1.0 × 10 9 Ω / □“ 7 ”... 1.0 × 10 7 Ω / □ or more 1.0 × 10 8 Ω / □ or less “6” ··· 1.0 × 10 6 Ω / □ or more 1.0 × 10 7 Ω / □ or less “5” ··· 1.0 × 10 5 Ω / □ or more and less than 1.0 × 10 6 Ω / □ “4”... 1.0 × 10 4 Ω / □ or more and less than 1.0 × 10 5 Ω / □ “3”・ ・ ・ 1.0 × 10 3 Ω / □ or more and less than 1.0 × 10 4 Ω / □ “2” .... 1.0 × 10 2 Ω / □ or more 1.0 × 10 3 Ω / □ Less than □ "1" ... 1.0 x 10 1 Ω / □ or more and less than 1.0 x 10 2 Ω / □

<耐熱性試験>導電性を付与した糸を180℃のオーブン中に24時間放置し、表面抵抗率を測定し、表面抵抗率のレベルに変化がないか確認し、変化がないものを合格とした。 <Heat resistance test> The conductive yarn is allowed to stand in an oven at 180 ° C. for 24 hours, and the surface resistivity is measured to check whether there is a change in the level of surface resistivity. did.

<糸の柔らかさ(風合い)評価法耐熱性試験>導電糸に手で触れた際の感触で下記三段階で評価した。
「〇」・・・・・柔らかさが感じられた。
「△」・・・・・やや硬さが感じられた。
「×」・・・・・硬さ感があって感触が良くなかった。
<Thread softness (texture) evaluation method heat resistance test> Evaluation was made in the following three stages by the touch when the conductive yarn was touched by hand.
“◯”: Softness was felt.
“△”: A slight hardness was felt.
“×”: There was a feeling of hardness and the touch was not good.

<実施例1>
167デシテックス/48fポリフェニレンサルファイド糸(東洋紡績株式会社製原着糸)の表面に水性の処理液をロールコーターを用いて塗布した。(前処理工程)前記水性処理液としては、過硫酸アンモニウム(酸化剤)を1質量%、パラトルエンスルホン酸(ドーパント)を1質量%、メチル化メラミン樹脂(架橋剤)を1質量%、ポリエステル樹脂(バインダー樹脂)を1質量%含有した水系溶液を用いた。なお、この水性処理液では、過硫酸アンモニウム、パラトルエンスルホン酸、メチル化メラミン樹脂は水に溶解する一方、ポリエステル樹脂は、分散質であり、分散媒である水とエマルジョンを形成している。前記ロールコーターによる塗布でポリフェニレンサルファイド糸(原着)の100質量部当り水性処理液を10質量部付着せしめたので、ポリフェニレンサルファイド糸(原着)の100質量部当りの水性処理液の固形分(過硫酸アンモニウム、パラトルエンスルホン酸、メチル化メラミン樹脂、ポリエステル樹脂)の付着量は0.3質量部であった。
<Example 1>
An aqueous treatment solution was applied to the surface of 167 dtex / 48f polyphenylene sulfide yarn (original yarn made by Toyobo Co., Ltd.) using a roll coater. (Pretreatment step) As the aqueous treatment liquid, 1% by mass of ammonium persulfate (oxidizing agent), 1% by mass of paratoluenesulfonic acid (dopant), 1% by mass of methylated melamine resin (crosslinking agent), polyester resin An aqueous solution containing 1% by mass of (binder resin) was used. In this aqueous treatment solution, ammonium persulfate, paratoluenesulfonic acid, and methylated melamine resin are dissolved in water, while polyester resin is a dispersoid and forms an emulsion with water as a dispersion medium. Since 10 parts by mass of the aqueous treatment liquid per 100 parts by mass of the polyphenylene sulfide yarn (original) was applied by the roll coater, the solid content of the aqueous treatment liquid per 100 parts by mass of the polyphenylene sulfide yarn (original) ( The adhesion amount of ammonium persulfate, paratoluenesulfonic acid, methylated melamine resin, polyester resin) was 0.3 part by mass.

次に、処理液の付着したポリフェニレンサルファイド糸をマングルで絞り反応室に入れた後、反応室内にピロールの蒸気(気体)を充満させ、この状態で10分間放置してピロールの気相重合を行い、ポリフェニレンサルファイドマルチフィラメント糸の表面の少なくとも一部にポリピロールを被覆せしめた。(重合工程)しかる後に、ポリピロールの付着したポリフェニレンサルファイド糸を反応室から取り出し、再び前記水性処理液をロールコーターによる塗布でポリフェニレンサルファイド糸(原着)の100質量部当り水性処理液を10質量部付着せしめ(後処理工程)、未反応のピロールモノマーの重合を進め、120℃で5分間乾燥した後、水洗して残存するフリーのドーパント等を除去し、さらに乾燥処理(120℃で5分間)することによって、耐熱性の導電糸を得た。   Next, the polyphenylene sulfide yarn to which the treatment liquid is adhered is squeezed into the reaction chamber with mangle and then filled with pyrrole vapor (gas) in the reaction chamber, and left in this state for 10 minutes to perform vapor phase polymerization of pyrrole. Polypyrrole was coated on at least a part of the surface of the polyphenylene sulfide multifilament yarn. (Polymerization step) After that, the polyphenylene sulfide yarn with attached polypyrrole is taken out of the reaction chamber, and the aqueous treatment solution is again applied by a roll coater to 10 parts by mass of the aqueous treatment solution per 100 parts by mass of the polyphenylene sulfide yarn (original). Adhesion (post-treatment step), polymerization of unreacted pyrrole monomer proceeded, dried at 120 ° C. for 5 minutes, washed with water to remove remaining free dopants, and further dried (at 120 ° C. for 5 minutes) As a result, a heat-resistant conductive yarn was obtained.

次に、この耐熱性導電糸の表面抵抗値、摩擦堅牢度、耐熱性を測定し表1に記した。いずれも満足のいく数値で、摩擦に強く、耐熱性のある導電糸を得ることができた。   Next, the surface resistance value, friction fastness, and heat resistance of this heat resistant conductive yarn were measured and listed in Table 1. In all cases, satisfactory values were obtained, and conductive yarns resistant to friction and having heat resistance could be obtained.

<実施例2>
ロールコーターによる塗布でポリフェニレンサルファイド糸(原着)の100質量部当り水性処理液を50質量部付着せしめた(前処理工程及び後処理工程に付着せしめた)以外は、実施例1と同様にして耐熱性の導電糸を得た。
<Example 2>
Example 1 except that 50 parts by mass of an aqueous treatment liquid per 100 parts by mass of polyphenylene sulfide yarn (original) was applied by a roll coater (attached to the pretreatment process and the posttreatment process). A heat-resistant conductive yarn was obtained.

<実施例3>
ロールコーターによる塗布でポリフェニレンサルファイド糸(原着)の100質量部当り水性処理液を100質量部付着せしめた(前処理工程のみ、後処理工程は実施例1と同じ)以外は、実施例1と同様にして耐熱性の導電糸を得た。
<Example 3>
Example 1 except that 100 parts by mass of an aqueous treatment liquid per 100 parts by mass of polyphenylene sulfide yarn (original) was applied by application with a roll coater (only the pretreatment process and the posttreatment process were the same as in Example 1). Similarly, a heat-resistant conductive yarn was obtained.

<実施例4>
ロールコーターによる塗布でポリフェニレンサルファイド糸(原着)の100質量部当り水性処理液を5質量部付着せしめた(前処理工程及び後処理工程に付着せしめた)以外は、実施例1と同様にして耐熱性の導電糸を得た。
<Example 4>
Except that 5 parts by mass of an aqueous treatment liquid per 100 parts by mass of polyphenylene sulfide yarn (original) was applied by a roll coater (attached to the pretreatment process and the posttreatment process), the same as in Example 1. A heat-resistant conductive yarn was obtained.

<実施例5>
ロールコーターによる塗布でポリフェニレンサルファイド糸(原着)の100質量部当り水性処理液を150質量部付着せしめた(前処理工程のみ、後処理工程は実施例1と同じ)以外は、実施例1と同様にして耐熱性の導電糸を得た。
<Example 5>
Example 1 except that 150 parts by mass of an aqueous treatment liquid per 100 parts by mass of polyphenylene sulfide yarn (original) was applied by application with a roll coater (only the pretreatment process and the posttreatment process were the same as in Example 1). Similarly, a heat-resistant conductive yarn was obtained.

<実施例6>
水性処理液として(前処理工程及び後処理工程とも)、過硫酸アンモニウム(酸化剤)を2質量%、パラトルエンスルホン酸(ドーパント)を2質量%、メチル化メラミン樹脂(架橋剤)を2質量%、ポリエステル樹脂(バインダー樹脂)を2質量%含有した水系溶液を用いた以外は、実施例1と同様にして耐熱性の導電糸を得た。
<Example 6>
As an aqueous treatment liquid (both pre-treatment and post-treatment), ammonium persulfate (oxidant) is 2% by mass, paratoluenesulfonic acid (dopant) is 2% by mass, and methylated melamine resin (crosslinking agent) is 2% by mass. A heat-resistant conductive yarn was obtained in the same manner as in Example 1 except that an aqueous solution containing 2% by mass of a polyester resin (binder resin) was used.

<比較例1>
実施例1において、水性処理液として(前処理工程及び後処理工程とも)、過硫酸アンモニウム(酸化剤)を1質量%、パラトルエンスルホン酸(ドーパント)を1質量%、メチル化メラミン樹脂(架橋剤)を1質量%、含有した水系溶液を用いて処理し、後処理工程の後にポリエステル樹脂(バインダー樹脂)を1質量%分散含有した水系エマルジョン液に浸漬し、水切り後に130℃で15分間乾燥した以外は、実施例1と同様にして耐熱性の導電糸を得た。
<Comparative Example 1>
In Example 1, as an aqueous treatment liquid (both pre-treatment and post-treatment), 1% by mass of ammonium persulfate (oxidizing agent), 1% by mass of para-toluenesulfonic acid (dopant), methylated melamine resin (crosslinking agent) ) With an aqueous solution containing 1% by mass, dipped in an aqueous emulsion containing 1% by mass of a polyester resin (binder resin) after the post-treatment step, drained and dried at 130 ° C. for 15 minutes. Except for the above, a heat-resistant conductive yarn was obtained in the same manner as in Example 1.

<比較例2>
実施例1において、水性処理液の、過硫酸アンモニウム(酸化剤)を0とした以外は、実施例1と同様にして耐熱性の導電糸を得た。
<Comparative Example 2>
In Example 1, a heat resistant conductive yarn was obtained in the same manner as in Example 1 except that ammonium persulfate (oxidant) in the aqueous treatment liquid was set to 0.

<比較例3>
実施例1において、水性処理液の、パラトルエンスルホン酸(ドーパント)を0とした以外は、実施例1と同様にして耐熱性の導電糸を得た。
<Comparative Example 3>
In Example 1, a heat-resistant conductive yarn was obtained in the same manner as in Example 1 except that the paratoluenesulfonic acid (dopant) of the aqueous treatment liquid was changed to 0.

<比較例4>
実施例1において、水性処理液の、 メチル化メラミン樹脂(架橋剤)を0とした以外は、実施例1と同様にして耐熱性の導電糸を得た。
<Comparative example 4>
In Example 1, a heat-resistant conductive yarn was obtained in the same manner as in Example 1 except that the methylated melamine resin (crosslinking agent) in the aqueous treatment liquid was changed to 0.

<比較例5>
実施例1において、ポリフェニレンサルファイド糸をポリエステル糸とした以外は、実施例1と同様にして導電糸を得た。
<Comparative Example 5>
A conductive yarn was obtained in the same manner as in Example 1 except that the polyester yarn was used as the polyphenylene sulfide yarn in Example 1.

表から明らかなように、この発明の製造方法で製造された実施例1〜6の耐熱性の導電糸は、表面低効率が低く、導電性に優れていると共に高い耐熱性を示し、摩擦堅牢度も良好で十分な耐久性も具備していた。また、比較例1〜4に示すように、水性の処理液に酸化剤、ドーパント、架橋剤、バインダー樹脂のいずれか一つを欠く処理液で製造した耐熱性の導電糸では、十分な導電性と摩擦堅牢度を具備したものではなかった。また、ポリエステル糸に加工した比較例5では、耐熱性のある導電糸とならなかった。   As is apparent from the table, the heat-resistant conductive yarns of Examples 1 to 6 manufactured by the manufacturing method of the present invention have low surface low efficiency, excellent conductivity, high heat resistance, and friction fastness. The degree was also good and had sufficient durability. In addition, as shown in Comparative Examples 1 to 4, the heat-resistant conductive yarn manufactured with the treatment liquid lacking any one of the oxidizing agent, the dopant, the crosslinking agent, and the binder resin in the aqueous treatment liquid has sufficient conductivity. It was not equipped with friction fastness. Moreover, in Comparative Example 5 processed into a polyester yarn, a heat-resistant conductive yarn was not obtained.

Claims (7)

耐熱性を有する糸に、前処理として、ドーパント、酸化剤、架橋剤及びバインダー樹脂を含有する水性処理液を前記糸の少なくとも表面に付着せしめる前処理工程と、前記水性処理液が付着した糸を気相状態のピロールモノマーと接触させることによって、糸の表面の少なくとも一部がポリピロールで被覆されてなる導電糸を得る重合工程と、後処理として、ドーパント、酸化剤、架橋剤及びバインダー樹脂を含有する水性処理液を、前記重合工程を経た糸の少なくとも表面に付着せしめる後処理工程を含むことを特徴とする耐熱性導電糸の製造方法。   A pretreatment step for attaching an aqueous treatment liquid containing a dopant, an oxidizing agent, a cross-linking agent and a binder resin to at least the surface of the yarn as a pretreatment on the yarn having heat resistance, and a yarn to which the aqueous treatment liquid is adhered Contains a polymerization process for obtaining a conductive yarn in which at least a part of the surface of the yarn is coated with polypyrrole by contacting with a pyrrole monomer in a gas phase state, and a dopant, an oxidizing agent, a cross-linking agent, and a binder resin as a post-treatment. A method for producing a heat-resistant conductive yarn, comprising a post-treatment step in which an aqueous treatment liquid is attached to at least the surface of the yarn that has undergone the polymerization step. 前記水性処理液における、ドーパントの含有率が0.1〜10質量%、酸化剤の含有率が0.1〜10質量%、架橋剤の含有率が0.1〜10質量%、バインダー樹脂の含有率が0.01〜2.0質量%であることを特徴とする請求項1に記載の耐熱性導電糸の製造方法。   In the aqueous treatment liquid, the content of the dopant is 0.1 to 10% by mass, the content of the oxidizing agent is 0.1 to 10% by mass, the content of the crosslinking agent is 0.1 to 10% by mass, Content rate is 0.01-2.0 mass%, The manufacturing method of the heat resistant electrically conductive yarn of Claim 1 characterized by the above-mentioned. 前記前処理工程において、前記水性処理液をロールコーターを用いて糸の少なくとも表面に塗布することによって、糸100質量部に対して水性処理液の固形分を0.2〜20質量部付着せしめることを特徴とする請求項1又は2に記載の耐熱性導電糸の製造方法。
In the pretreatment step, by applying the aqueous treatment liquid to at least the surface of the yarn using a roll coater, 0.2 to 20 parts by mass of the solid content of the aqueous treatment liquid is adhered to 100 parts by mass of the yarn. The method for producing a heat-resistant conductive yarn according to claim 1 or 2, wherein:
前記重合工程において、前記水性処理液が付着した糸を気相状態のピロールモノマーと接触させることによって、糸100質量部に対してポリピロールを0.2〜5質量部の割合で付着せしめることを特徴とする請求項1〜3のいずれか1項に記載の耐熱性導電糸の製造方法。   In the polymerization step, polypyrrole is adhered at a ratio of 0.2 to 5 parts by mass with respect to 100 parts by mass of the yarn by bringing the yarn to which the aqueous treatment liquid is adhered into contact with a pyrrole monomer in a gas phase. The method for producing a heat-resistant conductive yarn according to any one of claims 1 to 3. 前記後処理工程において、前記水性処理液をロールコーターを用いて糸の少なくとも表面に塗布することによって、糸100質量部に対して水性処理液の固形分を0.2〜20質量部付着せしめることを特徴とする請求項1〜4のいずれか1項に記載の耐熱性導電糸の製造方法。   In the post-treatment step, by applying the aqueous treatment liquid on at least the surface of the yarn using a roll coater, 0.2 to 20 parts by mass of the solid content of the aqueous treatment liquid is adhered to 100 parts by mass of the yarn. The method for producing a heat-resistant conductive yarn according to any one of claims 1 to 4, wherein: 前記ドーパントとして芳香族スルホン酸を用い、前記酸化剤として過流酸塩を用い、前記架橋剤としてメラミン樹脂を用いることを特徴とする請求項1〜5のいずれか1項に記載の耐熱性導電糸の製造方法。   The heat-resistant conductive material according to any one of claims 1 to 5, wherein an aromatic sulfonic acid is used as the dopant, a persulfate is used as the oxidizing agent, and a melamine resin is used as the crosslinking agent. Yarn manufacturing method. 請求項1〜6のいずれか1項に記載の製造方法で製造された耐熱性導電糸であって、表面抵抗率が1×10Ω/□未満である耐熱性導電糸。 A heat resistant conductive yarn produced by the production method according to claim 1, wherein the surface resistivity is less than 1 × 10 8 Ω / □.
JP2009146130A 2009-06-19 2009-06-19 Heat resistant conductive yarn and manufacturing method thereof Expired - Fee Related JP5187972B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2009146130A JP5187972B2 (en) 2009-06-19 2009-06-19 Heat resistant conductive yarn and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2009146130A JP5187972B2 (en) 2009-06-19 2009-06-19 Heat resistant conductive yarn and manufacturing method thereof

Publications (2)

Publication Number Publication Date
JP2011001655A true JP2011001655A (en) 2011-01-06
JP5187972B2 JP5187972B2 (en) 2013-04-24

Family

ID=43559839

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2009146130A Expired - Fee Related JP5187972B2 (en) 2009-06-19 2009-06-19 Heat resistant conductive yarn and manufacturing method thereof

Country Status (1)

Country Link
JP (1) JP5187972B2 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62299575A (en) * 1986-06-19 1987-12-26 株式会社クラレ Conductive fiber product and its production
JP2007169824A (en) * 2005-12-22 2007-07-05 Tayca Corp Method for producing low-dust emitting electroconductive fiber sheet
JP2007169823A (en) * 2005-12-22 2007-07-05 Tayca Corp Low-dust emitting electroconductive fiber sheet
JP2008261072A (en) * 2007-04-12 2008-10-30 Tayca Corp Method for producing low dusting conductive yarn
JP2009155765A (en) * 2007-12-27 2009-07-16 Tayca Corp Low-dusting conductive yarn and process for producing the same

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62299575A (en) * 1986-06-19 1987-12-26 株式会社クラレ Conductive fiber product and its production
JP2007169824A (en) * 2005-12-22 2007-07-05 Tayca Corp Method for producing low-dust emitting electroconductive fiber sheet
JP2007169823A (en) * 2005-12-22 2007-07-05 Tayca Corp Low-dust emitting electroconductive fiber sheet
JP2008261072A (en) * 2007-04-12 2008-10-30 Tayca Corp Method for producing low dusting conductive yarn
JP2009155765A (en) * 2007-12-27 2009-07-16 Tayca Corp Low-dusting conductive yarn and process for producing the same

Also Published As

Publication number Publication date
JP5187972B2 (en) 2013-04-24

Similar Documents

Publication Publication Date Title
JP4621134B2 (en) Manufacturing method of low dust generation conductive fiber sheet
Kim et al. Characteristics of electrically conducting polymer-coated textiles
Neelakandan et al. Electrical resistivity studies on polyaniline coated polyester fabrics
US20160258110A1 (en) Method of making conductive cotton using organic conductive polymer
Varesano et al. Improving electrical performances of wool textiles: synthesis of conducting polypyrrole on the fiber surface
CN106702721B (en) A kind of conductive polymer fabric and preparation method thereof based on thermal reduction graphene modified
JP4926936B2 (en) Low dusting conductive yarn and method for producing the same
CN111335026B (en) Super-hydrophobic antibacterial conductive fabric and preparation method thereof
JP4741945B2 (en) Low dusting conductive fiber sheet
Wang et al. Fabrication and gas sensing behavior of poly (3, 4-ethylenedioxythiophene) coated polypropylene fiber with engineered interface
Ma et al. Intrinsically conducting polymer‐based fabric strain sensors
CA3015652A1 (en) Electroconductive coating
Zhu et al. Conductive cotton fabrics for heat generation prepared by mist polymerization
Krishnanand et al. Electro‐conductive cotton fabric prepared by electron beam induced graft polymerization and electroless deposition technology
JP5187972B2 (en) Heat resistant conductive yarn and manufacturing method thereof
JP4950742B2 (en) Manufacturing method of low dusting conductive yarn
Wang et al. Smart textiles for human–machine interface fabricated via a facile on-site vapor-phase polymerization
CN105506981A (en) Polyamide/polyaniline electric conduction composite and preparation method thereof
CN101168923A (en) Method for preparing conductive textile fibre
JP5666224B2 (en) Conductive yarn and manufacturing method thereof
JP2022530377A (en) Elastic conductive nanocomposite particles
Erdoğan et al. Conductive polyaniline–polythiophene/poly (ethylene terephthalate) composite fiber: Effects of pH and washing processes on surface resistivity
JP2008115525A (en) Method for producing flame-retardant metal-coated fabric
El-Naggar et al. Production of smart cotton-nickel blend fibers using functional polymers comprising ammonium polyphosphate and silicone rubber
Chen et al. An electrothermochromic fabric prepared by electrodeposition of polypyrrole on single side

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20120601

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20121025

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20121031

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20121225

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20130121

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20130121

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20160201

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees