JP2011001652A - Dyed product of blended yarns or fabric of polyamide fiber and polyurethane fiber - Google Patents

Dyed product of blended yarns or fabric of polyamide fiber and polyurethane fiber Download PDF

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JP2011001652A
JP2011001652A JP2009145729A JP2009145729A JP2011001652A JP 2011001652 A JP2011001652 A JP 2011001652A JP 2009145729 A JP2009145729 A JP 2009145729A JP 2009145729 A JP2009145729 A JP 2009145729A JP 2011001652 A JP2011001652 A JP 2011001652A
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fabric
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polyamide
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JP5639348B2 (en
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Kiyoshi Yoshida
義田  潔
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Asahi Kasei Corp
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Asahi Kasei Fibers Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a dyed product of blended yarns or fabric of polyamide fibers and polyurethane fibers, which has high color development, is free from exposure of undyed fibers and bleeding, has high color fastness, and holds a soft texture, and to provide a method for producing the dyed product of the blended yarns or fabric.SOLUTION: There are provided the dyed product of blended yarns or fabric of polyamide fibers and the polyurethane fibers, wherein the blended yarns or fabric of polyamide fibers and polyurethane fibers preliminarily containing a quaternary ammonium salt are dyed with a metal complex azo reactive dye; and the method for producing the dyed product of blended yarns or fabric of polyamide fibers and polyurethane fibers, including the following step: dyeing the blended yarns or fabric of polyamide fibers and polyurethane fibers preliminarily containing a quaternary ammonium salt with a metal complex azo reactive dye.

Description

本発明は、ポリアミド繊維とポリウレタン繊維との混用糸条又は布帛の染色品、及びその製造方法に関する。   The present invention relates to a mixed yarn of polyamide fiber and polyurethane fiber or a dyed product of fabric, and a method for producing the same.

ポリアミド繊維は、機械強度、耐薬品性、耐熱性、発色性、洗濯耐久性、ソフトな肌触り感などに優れた特性を有する。
一方、ポリウレタン繊維は、快適な伸縮機能、形態保持性、フィット性、成型性、防シワ性などの多くの優れた特性を有する。
そこで、ポリアミド繊維のソフトな肌触り感とポリウレタン繊維の伸縮機能を活かし、両素材が混用されてファンデーションに代表されるインナー衣料、水着に代表されるスポーツ衣料、パンティストッキングに代表されるレッグ衣料など肌側に近い状態で着用される用途に幅広く使用されている。
Polyamide fibers have excellent properties such as mechanical strength, chemical resistance, heat resistance, color development, washing durability, and soft touch.
On the other hand, polyurethane fibers have many excellent properties such as a comfortable stretch function, shape retention, fit, moldability, and wrinkle resistance.
Therefore, taking advantage of the soft feel of the polyamide fiber and the expansion and contraction function of the polyurethane fiber, skins such as inner clothing represented by foundations, sports clothing represented by swimwear, leg clothing represented by pantyhose, where both materials are mixed. Widely used for applications worn near the side.

ポリアミド繊維とポリウレタン繊維との混用布帛は、一般に酸性染料で染色されており、特に濃色分野においては、酸性染料の中でも含金染料で染色されている。このような酸性染料で染色された場合、ポリウレタン繊維には、酸性染料による染着性が低いために、ポリアミド繊維との同色性が悪いという問題や、ポリウレタン繊維が染まらないことにより、布帛製品が着用時等に伸長されると異色相のポリウレタン繊維が見え、いわゆる「目ムキ」現象が起こる問題がある。またこの目ムキにより、ポリウレタン繊維特有のギラツキ感も見え製品の商品価値を著しく低下させるという問題がある。   The mixed fabric of polyamide fiber and polyurethane fiber is generally dyed with an acid dye, and particularly in the dark color field, it is dyed with a metal-containing dye among acid dyes. When dyed with such an acid dye, the polyurethane fiber has a low dyeing property due to the acid dye, so that the same colorability with the polyamide fiber is poor, and the polyurethane fiber is not dyed. When stretched at the time of wearing or the like, there is a problem that a polyurethane fiber having a different color can be seen and a so-called “eye-sucking” phenomenon occurs. In addition, due to this unevenness, there is a problem that the glare feeling peculiar to polyurethane fibers is seen and the commercial value of the product is remarkably lowered.

このためポリウレタン繊維の酸性染料での染色性を向上するために特定粒径のポリアミド微粒子を含有させる方法が以下の特許文献1に開示されており、また、マレイミド構造を有するポリマーを含有させる方法が以下の特許文献2に開示されている。
しかしながら、これらの方法では、目ムキは解消されるものの、濃色染色において含金染料で染色された場合、製品の洗濯時や着用時に雨に濡れた時等に、濃色の染色部から白場や淡色部へ染料が移動するいわゆる「色泣き」現象が起き、特に黒色、紺色、赤色では顕著に起こり商品価値を著しく低下させるという問題がある。
For this reason, in order to improve the dyeability of the polyurethane fiber with an acid dye, a method of incorporating polyamide fine particles having a specific particle diameter is disclosed in the following Patent Document 1, and a method of incorporating a polymer having a maleimide structure is disclosed. It is disclosed in the following Patent Document 2.
However, with these methods, although the eye lashes are eliminated, when the dye is dyed with a metal-containing dye in the dark color dyeing, when the product is washed or worn with rain, the white color from the dark dyed part is removed. A so-called “color crying” phenomenon occurs in which the dye moves to the field or the light-colored portion, particularly in black, amber, and red, and there is a problem that the commercial value is remarkably lowered.

また、ポリウレタン繊維そのものを顔料やカーボンブラック等で着色する方法が以下の特許文献3、4に開示されている。
しかしながら、これらの方法は、黒色に限定した色合いでは目ムキには有効なものの、色の鮮明性に欠けることから、深みのある落ち着いた光沢感のある色相は得られないばかりか、エニーカラーにおいては、ポリアミド繊維との同色性が得られないという問題がある。
Further, methods for coloring the polyurethane fiber itself with a pigment, carbon black or the like are disclosed in Patent Documents 3 and 4 below.
However, these methods are effective for eyes with color limited to black, but lack of vividness of color, so that not only a deep and glossy hue can be obtained, but in any color. Has the problem that the same color as polyamide fiber cannot be obtained.

さらに、反応染料を用いてポリアミド繊維の優れた染色物を得る方法が、特許文献5に開示されている。
しかしながら、この方法では、色泣き現象は改善されるものの、ポリウレタン繊維には染着しないことから目ムキ問題は解消されないという問題がある。
従って、目ムキ、色泣きがなく発色性、染色堅牢度に優れた品質のよいポリアミド繊維とポリウレタン繊維との混用布帛染色品として、満足なものは得られていないのが実状である。
Furthermore, Patent Document 5 discloses a method for obtaining an excellent dyed product of polyamide fiber using a reactive dye.
However, with this method, although the color crying phenomenon is improved, there is a problem in that the eye squeak problem cannot be solved because it is not dyed onto the polyurethane fiber.
Therefore, the actual condition is that satisfactory products are not obtained as a mixed fabric dyed product of polyamide fiber and polyurethane fiber having good quality and excellent color developability and fastness to dyeing without tingling or crying.

特開2007−46170号公報JP 2007-46170 A 特開2009−74184号公報JP 2009-74184 A 特開2003−268603号公報JP 2003-268603 A 特開2004−60093号公報JP 2004-60093 A 特許第4229653号公報Japanese Patent No. 4229653

本発明が解決しようとする課題は、このような事情を背景としてなされたものであり、反応染料で染色しても発色性が高く、目ムキがなく、染色堅牢度に優れた品質のよい、ポリアミド繊維とポリウレタン繊維との混用布帛の染色品、及びにその製造方法を提供することである。   The problem to be solved by the present invention has been made in the background of such circumstances, and even when dyed with a reactive dye, color development is high, there is no unevenness, and the color fastness is excellent and the quality is good. It is to provide a dyed article of a mixed fabric of polyamide fibers and polyurethane fibers, and a method for producing the same.

本発明者は、上記課題を解決するために鋭意検討し、実験を重ねたた結果、ポリアミド繊維とポリウレタン繊維との混用糸条又は布帛において、特定の反応染料で染色する際に、予めポリウレタン繊維に特定の化合物を付与することで、目ムキ、色泣きのない優れた該糸条又は布帛の染色品が得られることを見出し、本発明をなすに至った。
すなわち本発明は、以下のとおりである。
As a result of intensive investigations and repeated experiments in order to solve the above problems, the present inventor has previously obtained polyurethane fibers when dyeing with a specific reactive dye in a mixed yarn or fabric of polyamide fibers and polyurethane fibers. By adding a specific compound to the above, it was found that an excellent dyed product of the yarn or fabric having no tingling and tingling was obtained, and the present invention was made.
That is, the present invention is as follows.

[1]ポリアミド繊維とポリウレタン繊維との混用糸条又は布帛の染色品であって、ポリアミド繊維と、第4級アンモニウム塩を予め含有させたポリウレタン繊維との混用糸条又は布帛が金属錯塩型アゾ系反応染料で染着されていることを特徴とする前記染色品。   [1] A mixed yarn or fabric dyed product of polyamide fiber and polyurethane fiber, wherein the mixed yarn or fabric of polyamide fiber and polyurethane fiber preliminarily containing a quaternary ammonium salt is a metal complex type azo The dyed product characterized by being dyed with a reactive dye.

[2]大丸法色泣き堅牢度が4〜5級以上である、前記[1]に記載のポリアミド繊維とポリウレタン繊維との混用糸条又は布帛の染色品。   [2] A dyed product of a mixed yarn or fabric of a polyamide fiber and a polyurethane fiber according to the above [1], which has a Daimaru method color fastness of 4-5 grade or higher.

[3]ポリアミド繊維とポリウレタン繊維との混用糸条又は布帛の染色品の製造方法であって、以下のステップ:
ポリアミド繊維と、第4級アンモニウム塩を予め含有させたポリウレタン繊維との混用糸条又は布帛を、金属錯塩型アゾ系反応染料で染着する、
を含む前記方法。
[3] A method for producing a mixed yarn of polyamide fiber and polyurethane fiber or a dyed product of fabric, comprising the following steps:
Dyeing a mixed yarn or fabric of polyamide fiber and polyurethane fiber preliminarily containing a quaternary ammonium salt with a metal complex type azo reactive dye,
Including said method.

[4]前記[3]に記載に方法により得られたポリアミド繊維とポリウレタン繊維との混用糸条又は布帛の染色品。   [4] A mixed yarn of a polyamide fiber and a polyurethane fiber obtained by the method according to [3] or a dyed product of a fabric.

[5]大丸法色泣き堅牢度が4〜5級以上である、前記[4]に記載のポリアミド繊維とポリウレタン繊維との混用糸条又は布帛の染色品。   [5] A dyed article of a mixed yarn or fabric of the polyamide fiber and the polyurethane fiber according to the above [4], which has a Daimaru method color fastness of 4-5 grade or higher.

本発明に係るポリアミド繊維とポリウレタン繊維との混用糸条又は布帛の染色品は、発色性が高く、目ムキがなく、色泣きがなく、染色堅牢度に優れている。   The mixed yarn of the polyamide fiber and the polyurethane fiber according to the present invention or the dyed product of the fabric has high color developability, no unevenness, no color crying, and excellent dyeing fastness.

以下、本発明について詳細に説明する。
本発明により、ポリアミド繊維とポリウレタン繊維との混用糸条又は布帛を染色するに先立ち又は染色時に、該混用糸条又は布帛を構成するポリウレタン繊維に第4級アンモニウム塩を吸着させることにより、該混用糸条又は布帛を金属錯塩型アゾ系反応染料で染色すれば、発色性が高く、目ムキがなく、色泣きがなく、染色堅牢度に優れる混用糸条又は布帛の染色品を得ることができる。
Hereinafter, the present invention will be described in detail.
According to the present invention, prior to or at the time of dyeing a mixed yarn or fabric of polyamide fiber and polyurethane fiber, the mixed quaternary ammonium salt is adsorbed to the polyurethane fiber constituting the mixed yarn or fabric, thereby the mixed use. If the yarn or fabric is dyed with a metal complex salt type azo reactive dye, it is possible to obtain a dyed product of a mixed yarn or fabric that has high color developability, has no eye-feel, does not cry, and has excellent color fastness. .

本発明において、「ポリアミド繊維」として、ナイロン6、ナイロン66、ナイロン610、ナイロン11、ナイロン12などの脂肪族ポリアミド繊維、キシリレンジアミン系ポリアミド繊維、ポリメタフェニレンイソフタルアミド繊維、ポリパラフェニレンテレフタルアミド繊維などの芳香族ポリアミド繊維などの合成ポリアミド繊維、絹、ウールなどの天然ポリアミド繊維等を用途に応じて適宜選択して使用することができる。
また、繊維の形態は、長繊維でも短繊維でもよく、長さ方向に均一なものや太細のあるものでもよく、断面においても、丸型、三角、L型、T型、Y型、W型、八葉型、扁平、ドッグボーン型等の多角形型、多葉型、中空形や不定形なものでもよい。さらに糸条の形態としては、リング紡績糸、オープンエンド紡績糸等の紡績糸、マルチフィラメント原糸(極細糸を含む)、甘撚糸〜強撚糸、混繊糸、仮撚糸、空気噴射加工糸等が挙げられる。また、本発明の目的を損なわない範囲で、酸化チタン、カーボンブラックなどの顔料、各種耐酸化剤、着色防止剤、耐光剤、帯電防止剤などが添加されていてもよい。
In the present invention, “polyamide fiber” includes aliphatic polyamide fibers such as nylon 6, nylon 66, nylon 610, nylon 11, and nylon 12, xylylenediamine polyamide fibers, polymetaphenylene isophthalamide fibers, and polyparaphenylene terephthalamide. Synthetic polyamide fibers such as aromatic polyamide fibers such as fibers, natural polyamide fibers such as silk and wool, and the like can be appropriately selected and used depending on the application.
Further, the form of the fiber may be long fiber or short fiber, and may be uniform or thick in the length direction. Also in the cross section, round shape, triangle shape, L shape, T shape, Y shape, W It may be a polygonal shape such as a shape, an eight-leaf shape, a flat shape, or a dogbone shape, a multi-leaf shape, a hollow shape, or an irregular shape. Furthermore, the yarn forms include spun yarn such as ring spun yarn, open-end spun yarn, multifilament yarn (including extra fine yarn), sweet-twisted yarn to strongly twisted yarn, mixed yarn, false twisted yarn, air-jet processed yarn, etc. Is mentioned. In addition, pigments such as titanium oxide and carbon black, various antioxidants, anti-coloring agents, anti-lighting agents, antistatic agents and the like may be added as long as the object of the present invention is not impaired.

ポリアミド繊維は、単糸デシテックスが0.01〜5デシテックスが好ましく、より好ましくは0.1〜3デシテッックスであり、トータルデシテックスが10〜250デシテックスであることが好ましい。このような繊維を用いると染色性、風合に優れる布帛が得られる。   The polyamide fiber preferably has a single yarn decitex of 0.01 to 5 dtex, more preferably 0.1 to 3 dtex, and a total decitex of 10 to 250 dtex. When such a fiber is used, a fabric excellent in dyeability and texture can be obtained.

本発明において、「ポリウレタン繊維」として、ポリテトラメチレングリコール等のポリエーテルジオールをジオール成分とし、4,4′ジフェニルメタンジイソシアネート等の芳香族ジイソシアネートをジイソシアネート成分とし、エチレンジアミン等をジアミン成分とするポリエーテル系ポリウレタン繊維や、ポリカプロラクトンやアジピン酸/1,6−ヘキサンジオール/ネオペンチルグルコールからなるポリエステル等からなるポリエステルジオールとブタンジオール等の脂肪族ジオール等をジオール成分とし、4,4′ジフェニルメタンジイソシアネート等の芳香族ジイソシアネートをジイソシアネート成分とするポリエステル系ポリウレタン繊維等を用途に応じて適宜選択して使用することができる。
また、ポリウレタン繊維は、鮮明性の高いブライト糸、光沢を抑えたセミダル系等のいずれも、用途によって適宜選択して使用することができる。これらのタイプは、例えば酸化チタンの添加量によって制御することができる。
ポリウレタン繊維には、必要に応じて、金属酸化物、金属水酸化物等の塩素水劣化防止剤を含有させてもよく、例えば、酸化マグネシウム、酸化亜鉛、酸化アルミニウム、水酸化マグネシウム、水酸化亜鉛、水酸化アルミニウム、ハイドロタルサイト類化合物等を単独又は二種以上の混合物として用いてもよい。添加量としては0.1〜6.0wt%が好ましい。また、その他公知の安定剤、紫外線吸収剤等が含有されていてもよい。
In the present invention, as the “polyurethane fiber”, a polyether type having a polyether diol such as polytetramethylene glycol as a diol component, an aromatic diisocyanate such as 4,4′diphenylmethane diisocyanate as a diisocyanate component, and ethylenediamine or the like as a diamine component Polyurethane fiber, polyester diol composed of polycaprolactone, polyester composed of adipic acid / 1,6-hexanediol / neopentyl glycol, aliphatic diol such as butanediol, etc. as diol components, 4,4'diphenylmethane diisocyanate, etc. Polyester-based polyurethane fibers having the aromatic diisocyanate as a diisocyanate component can be appropriately selected and used depending on the application.
In addition, as the polyurethane fiber, either a bright yarn with high sharpness or a semi-dull type with reduced gloss can be appropriately selected and used depending on the application. These types can be controlled by, for example, the amount of titanium oxide added.
The polyurethane fiber may contain a chlorine water deterioration preventing agent such as a metal oxide or a metal hydroxide as necessary. For example, magnesium oxide, zinc oxide, aluminum oxide, magnesium hydroxide, zinc hydroxide Aluminum hydroxide, hydrotalcite compounds, etc. may be used alone or as a mixture of two or more. The addition amount is preferably 0.1 to 6.0 wt%. In addition, other known stabilizers, ultraviolet absorbers and the like may be contained.

本発明においては、ポリウレタン繊維がマレイミド構造を有するポリマーを0.2wt%〜10wt%含有するのが、反応染料の染着性を高めるとともに堅牢度性能を高める観点から、好ましい。0.2wt%未満では十分な染着性が得られない、一方、10wt%を超えると、濃染しすぎるため逆に目ムキが発生し、堅牢度も悪化する。   In the present invention, it is preferable that the polyurethane fiber contains a polymer having a maleimide structure in an amount of 0.2 wt% to 10 wt% from the viewpoint of enhancing the dyeing property of the reactive dye and enhancing the fastness performance. If the amount is less than 0.2 wt%, sufficient dyeability cannot be obtained. On the other hand, if the amount exceeds 10 wt%, the overdyeing is excessively caused, resulting in unevenness of the eyes and deterioration of fastness.

本発明で用いられるマレイミド構造を有するポリマーとしては、下記式(I):

Figure 2011001652
で表されるイソブチレン単位と下記式(II):
Figure 2011001652
{式中、Rは、炭素数2〜6の直鎖又は分岐アルキレン基であり、そしてR、及びRは、炭素数1〜6の直鎖又は分岐アルキル基である。}で表されるマレイミド単位とからなるものであり、イソブチレン単位とマレイミド単位とが交互に反復してなるものが好ましい。 As the polymer having a maleimide structure used in the present invention, the following formula (I):
Figure 2011001652
And an isobutylene unit represented by the following formula (II):
Figure 2011001652
{Wherein, R 1 is a linear or branched alkylene group having 2 to 6 carbon atoms, and R 2 and R 3 are linear or branched alkyl groups having 1 to 6 carbon atoms. }, And those obtained by alternately repeating isobutylene units and maleimide units are preferred.

本発明に係るポリウレタン繊維に含まれるマレイミド構造を有するポリマーの重量平均分子量Mwは、80,000〜150,000であることが好ましく、Mw/Mn(Mnは数平均分子量)が3.5以下であることが好ましい。
また、マレイミド構造を有するポリマーの剪断粘度は、50%ジメチルアセトアミド溶液にしたとき、80〜300ポイズの範囲にあることが好ましい。
The weight average molecular weight Mw of the polymer having a maleimide structure contained in the polyurethane fiber according to the present invention is preferably 80,000 to 150,000, and Mw / Mn (Mn is the number average molecular weight) is 3.5 or less. Preferably there is.
The shear viscosity of the polymer having a maleimide structure is preferably in the range of 80 to 300 poise when a 50% dimethylacetamide solution is used.

本発明に係るポリアミド繊維とポリウレタン繊維の混用の割合は、用途により適宜決めることができるが、概ねポリウレタン繊維を40wt%以下で混用した場合に好ましい結果が得られる。また、本発明の混用染色品はポリアミド繊維とポリウレタン繊維とからなるが、この両繊維以外に、綿、絹、麻、キュプラ、ビスコースレーヨン等を混用しても構わない。   The mixing ratio of the polyamide fiber and the polyurethane fiber according to the present invention can be appropriately determined depending on the use, but a preferable result can be obtained when the polyurethane fiber is generally mixed at 40 wt% or less. The mixed dyed product of the present invention is composed of polyamide fiber and polyurethane fiber. In addition to these fibers, cotton, silk, hemp, cupra, viscose rayon and the like may be mixed.

本発明の混用染色品の形態としては、糸条形態と布帛形態に大別される。糸条の形態としては、ポリウレタン繊維の裸糸すなわちベア糸(10〜500dtex)をポリアミド繊維で被覆した糸条、例えば、いわゆるカバリングヤーン(シングル又はダブルカバリング)、合撚糸、コアヤーン、交絡糸等、公知の被覆糸の形態が挙げられる。   The mixed dyed product according to the present invention is roughly classified into a yarn form and a fabric form. As the form of the yarn, a yarn in which a bare yarn of polyurethane fiber, that is, a bare yarn (10 to 500 dtex) is coated with a polyamide fiber, for example, a so-called covering yarn (single or double covering), a twisted yarn, a core yarn, an entangled yarn, etc. The form of a well-known covering yarn is mentioned.

一方、布帛形態としては、編物、織物、不織布、これらの複合布帛(例えば、積層布等)がある。具体例としては、いわゆる機上混用品があり、製編織時に、ポリウレタン繊維の裸糸(裸糸の場合は編成や製織時、2〜4倍程度に伸長させながら)又は被覆糸を機上にてポリアミド繊維と引き揃えて、又は合糸して混用した編織物が挙げられる。
通常、ポリウレタン繊維には、反応染料は染着しないので、目ムキ対策より染着させる必要があり、しかも高堅牢に染着させる必要がある。
On the other hand, the fabric forms include knitted fabrics, woven fabrics, non-woven fabrics, and composite fabrics thereof (for example, laminated fabrics). As a specific example, there is a so-called on-machine mixed product, and when weaving or weaving, the polyurethane fiber bare yarn (in the case of bare yarn, knitting or weaving, while stretching about 2 to 4 times) or coated yarn on the machine For example, a knitted fabric that is mixed with a polyamide fiber or combined with a yarn is used.
Normally, reactive dyes are not dyed on polyurethane fibers, so it is necessary to dye them with a measure against eye strain, and it is also necessary to dye them with high durability.

本明細書中、用語「ポリアミド繊維とポリウレタン繊維との混用糸条又は布帛の染色品」とは、上記形態を含むが、これらに限定されない。   In the present specification, the term “mixed yarn of polyamide fiber and polyurethane fiber or a dyed product of fabric” includes the above-described form, but is not limited thereto.

本発明者は、ポリウレタン繊維に反応染料を容易に染着させ、且つ、高堅牢度が得られる方法につき、鋭意検討し実験を重ねたところ、ポリウレタン繊維に第4級アンモニウム塩を吸着させ、その後に反応染料で染色することが最適な方法であることを予想外に発見した。
本発明者は、反応染料として金属錯塩型アゾ系反応染料を用いることにより、ポリウレタン繊維に高堅牢度に染着するばかりか、ポリアミド繊維にも染着性が良好で、高発色、高堅牢度が得られることを、さらに発見し、これらの発見に基づき、本発明を完成したものである。
The present inventor conducted extensive studies and experiments on a method for easily dyeing a reactive dye on a polyurethane fiber and obtaining high fastness, and then adsorbed a quaternary ammonium salt to the polyurethane fiber. It was unexpectedly discovered that dyeing with reactive dyes is the optimal method.
By using a metal complex salt type azo reactive dye as a reactive dye, the present inventor not only dyes polyurethane fibers with high fastness, but also has good dyeability on polyamide fibers, high color development, and high fastness. The present invention has been completed based on these findings.

本発明における「第4級アンモニウム塩」としては、長鎖アルキル基を有する第4級アンモニウムクロライド、例えば、ラウリルトリメチルアンモニウムクロライド、ステアリルトリメチルアンモニウムクロライド、セチルトリメチルアンモニウムクロライド、ステアリルトリメチルアンモニウムクロライド、ジステアリルジメチルアンモニウムクロライド、アルキルベンジルジメチルアンモニウムクロライド等が挙げられ、中でもアルキルベンジルジメチルアンモニウムクロライドが好ましく使用できる。
本発明における長鎖アルキル基を有する第4級アンモニウムクロライドの水溶液は、ほぼ中性であることから、酢酸等の酸によりpH4〜5の酸性側に調整した水溶液にポリウレタン繊維を浸漬処理することで、ポリウレタン繊維に第4級アンモニウム塩を容易に吸着させることができる。
As the “quaternary ammonium salt” in the present invention, a quaternary ammonium chloride having a long-chain alkyl group, for example, lauryltrimethylammonium chloride, stearyltrimethylammonium chloride, cetyltrimethylammonium chloride, stearyltrimethylammonium chloride, distearyldimethyl Ammonium chloride, alkylbenzyldimethylammonium chloride and the like can be mentioned. Among them, alkylbenzyldimethylammonium chloride can be preferably used.
Since the aqueous solution of the quaternary ammonium chloride having a long chain alkyl group in the present invention is almost neutral, by immersing the polyurethane fiber in an aqueous solution adjusted to the acidic side of pH 4 to 5 with an acid such as acetic acid. The quaternary ammonium salt can be easily adsorbed to the polyurethane fiber.

長鎖アルキル基を有する第4級アンモニウムクロライドの具体例として、例えば、エリオナールEL(ハンツマン社製、アルキルベンジルジメチルアンモニウムクロライド)、サニゾールC(花王社製、アルキルベンジルジメチルアンモニウムクロライド)、コータミンD−86P(花王社製、ジステアリルジメチルアンモニウムクロライド)が挙げられる。
本発明における第4級アンモニウム塩の使用量は、製品濃度で0.3wt%〜4wt%であり、好ましくは0.5wt%〜2wt%であり、これ未満では反応染料の染着性が不十分で目ムキが解消されず、これを超えても効果は向上せずコスト面で不経済となる。
Specific examples of the quaternary ammonium chloride having a long-chain alkyl group include, for example, Elional EL (manufactured by Huntsman, alkylbenzyldimethylammonium chloride), Sanizole C (manufactured by Kao, alkylbenzyldimethylammonium chloride), Cotamine D-86P. (Manufactured by Kao Corporation, distearyldimethylammonium chloride).
The amount of quaternary ammonium salt used in the present invention is 0.3 wt% to 4 wt% in terms of product concentration, preferably 0.5 wt% to 2 wt%. In this case, the eye strain is not eliminated, and if it exceeds this, the effect is not improved and the cost becomes uneconomical.

第4級アンモニウム塩でポリウレタン繊維を処理する法は、第4級アンモニウム塩を含有する水溶液中に、ポリアミド繊維とポリウレタン繊維との混用品を浸漬する方法が好ましく、処理温度としては40℃〜70℃が好ましく、50℃〜60℃がより好ましい。処理時間は、10分〜30分が好ましい。この際、処理溶液のpHを3〜5に酢酸等のpH調整剤にて調整しておくのが好ましい。また、処理時の浴比は、1:10〜50が好ましく、前記処理は、染色前又は染色工程における初期段階で行えばよく、染色前に実施した場合、処理後は、軽く水洗を行い、染色を行えばよい。   The method of treating polyurethane fibers with a quaternary ammonium salt is preferably a method of immersing a mixture of polyamide fibers and polyurethane fibers in an aqueous solution containing a quaternary ammonium salt, and the treatment temperature is 40 ° C to 70 ° C. ° C is preferred, and 50 ° C to 60 ° C is more preferred. The treatment time is preferably 10 minutes to 30 minutes. At this time, the pH of the treatment solution is preferably adjusted to 3 to 5 with a pH adjusting agent such as acetic acid. In addition, the bath ratio at the time of treatment is preferably 1:10 to 50, and the treatment may be performed before dyeing or at an initial stage in the dyeing process. When performed before dyeing, after treatment, lightly wash with water, Dyeing may be performed.

本発明の混用染色品は、大丸法色泣き堅牢度測定において4〜5級以上が得られ、各種用途において問題なく使用可能である。
本発明における大丸法色泣き試験とは、洗濯時や雨に濡れた時に乾くまでの間に染料が移動して、或る色が別の色のところに移ってしまう現象を評価する試験法であり、業界においては、繊維製品の品質を簡単な方法で的確に判定できることから、衣料品全般にわたり広く用いられている方法である。具体的な試験方法は後記する。
The mixed dyed product of the present invention has a grade 4 to 5 or higher in the Daimaru method color fastness measurement, and can be used without problems in various applications.
The Daimaru color crying test in the present invention is a test method for evaluating a phenomenon in which a dye moves during drying or when it gets wet when it rains, and a certain color moves to another color. In the industry, since the quality of the textile product can be accurately determined by a simple method, it is a method widely used throughout clothing. Specific test methods will be described later.

本発明の混用染色品を得る方法は、上記のようにポリウレタン繊維に第4級アンモニウム塩を吸着させた後、反応染料で染色することに特徴がある。   The method for obtaining the mixed dyed product of the present invention is characterized in that the quaternary ammonium salt is adsorbed on the polyurethane fiber as described above and then dyed with a reactive dye.

本発明における反応染料としては、ポリアミド繊維、ポリウレタン繊維への染着性が良好で、且つ、高堅牢度が得やすい染料として、金属錯塩型アゾ系反応染料が適用される。
金属錯塩型アゾ染料は、分子吸光係数が高く、色相が鮮明であり、ポリアミド繊維に対しても、鮮明で色の深み感の色相が得られる特徴がある。一般には、1:2型金属錯塩酸性染料の色素母体に反応基を導入したものであり、例えば、耐光堅牢度が改善されたタイプとして、特公平4−20951号公報に記載された染料が適用される。また、本発明においては、混用染色品の発色性、堅牢度を高めるために、例えばCAS番号として854270−57−8の染料が特に好ましく適用される。
As the reactive dye in the present invention, a metal complex salt type azo reactive dye is applied as a dye having good dyeing property to polyamide fiber and polyurethane fiber and easily obtaining high fastness.
Metal complex salt type azo dyes have a high molecular extinction coefficient, a clear hue, and a characteristic that a clear and deep hue can be obtained even for polyamide fibers. Generally, a reactive group is introduced into a dye base of a 1: 2 type metal complex hydrochloric acid dye. For example, as a type with improved light fastness, a dye described in JP-B-4-20951 is applied. Is done. In the present invention, for example, a dye having a CAS number of 854270-57-8 is particularly preferably applied in order to improve the color developability and fastness of the mixed dyed product.

本発明に係る混用品は、金属錯塩型アゾ系反応染料で、90〜120℃、好ましくは95〜110℃の反応温度で染色される。染色時間は、染料の染着性、ポリウレタン繊維の脆化面より30〜60分が好ましい。染色時の昇温速度は、1〜2℃が好ましく適用できる。染色操作は、ウインス、ジッガー、ビーム染色機、液流染色機等の装置を用いて、実施することができる。
この際の染料水溶液のpHは、酢酸等のpH調整剤を用いて4近辺に調整するのが好ましい。この際に併用する均染剤は、反応染料に適用されているものであれば特に制限はなく、一般に、アニオン界面活性剤、両性界面活性剤、高級アミンのアルキレンオキサイド付加物などのノニオン界面活性剤を挙げることができ、反応染料と親和性の強い両性界面活性剤やアニオン界面活性剤が好ましい。このような両性界面活性剤としては、特に、脂肪族アミンのアルキレンオキサイド付加物から誘導されるベタインを挙げることができ、アニオン界面活性剤としては、特に脂肪族アミンのアルキレンオキサイド付加物から誘導される硫酸エステル塩を挙げることができる。
The mixed article according to the present invention is a metal complex salt type azo reactive dye, and is dyed at a reaction temperature of 90 to 120 ° C., preferably 95 to 110 ° C. The dyeing time is preferably 30 to 60 minutes from the dyeing property of the dye and the embrittled surface of the polyurethane fiber. The heating rate during dyeing is preferably 1 to 2 ° C. The dyeing operation can be performed using an apparatus such as a wins, a jigger, a beam dyeing machine, or a liquid dyeing machine.
In this case, the pH of the aqueous dye solution is preferably adjusted to around 4 using a pH adjusting agent such as acetic acid. The leveling agent used in this case is not particularly limited as long as it is applied to reactive dyes. In general, nonionic surfactants such as anionic surfactants, amphoteric surfactants and alkylene oxide adducts of higher amines are used. An amphoteric surfactant or an anionic surfactant having a strong affinity for the reactive dye is preferable. Such amphoteric surfactants include, in particular, betaines derived from alkylene oxide adducts of aliphatic amines, and anionic surfactants are particularly derived from alkylene oxide adducts of aliphatic amines. And sulfate ester salts.

金属錯塩型アゾ系反応染料のポリアミド繊維、ポリウレタン繊維への染着を増進させる目的で、塩化カルシウムの併用が特に好ましく、塩化カルシウムの使用濃度は、2〜10%が好ましく、昇温後、65〜80℃に、好ましくは70〜75℃に達した時点で水に溶解させた塩化カルシウムを添加するのがよい。本発明においては、混用染色品は、染色操作の完了後、残留した酸や塩化カルシウムの除去、堅牢度の増進を目的として、熱アルカリ剤存在下にフィックス処理を行う。   For the purpose of enhancing the dyeing of the metal complex salt type azo reactive dye to the polyamide fiber and polyurethane fiber, the combined use of calcium chloride is particularly preferred. The concentration of calcium chloride used is preferably 2 to 10%, and after the temperature rise, 65 Calcium chloride dissolved in water should be added to -80 ° C, preferably 70-75 ° C. In the present invention, after completion of the dyeing operation, the mixed dyed product is subjected to a fix treatment in the presence of a hot alkaline agent for the purpose of removing residual acid and calcium chloride and enhancing fastness.

本発明に用いるフィックス剤は、アルキルアミンを用いるのが好ましく、ヘキサメチレンジアミンがより好ましく使用できる。フィックス剤の処理法は、金属錯塩型アゾ系反応染料濃度に対し、0.5〜2倍量の濃度を溶解した水溶液中に混用品を浸漬する方法が好ましく、処理温度としては80〜95℃が好ましく、より好ましくは90℃であり、処理時間は、10〜30分が好ましい。この際、処理溶液のpHを11近辺に苛性ソーダ等のアルカリ剤にて調整しておくことが好ましい。フィックス処理後は、湯洗、中和、水洗を行えばよいが、フィックス処理時に固着できなかった少量の金属錯塩型アゾ系反応染料は、アルカリ下で簡単に除去できるので、フィックス処理後にソーダ灰1g/Lを用い、90℃で10〜20分の洗浄を行ってもよい。   The fixing agent used in the present invention is preferably an alkylamine, and more preferably hexamethylenediamine. The treatment method of the fixing agent is preferably a method of immersing the mixed product in an aqueous solution in which a concentration of 0.5 to 2 times the concentration of the metal complex salt type azo reactive dye is dissolved, and the treatment temperature is 80 to 95 ° C. Is preferable, more preferably 90 ° C., and the treatment time is preferably 10 to 30 minutes. At this time, the pH of the treatment solution is preferably adjusted to around 11 with an alkaline agent such as caustic soda. After the fix treatment, washing with water, neutralization, and water washing may be performed, but a small amount of metal complex type azo reactive dye that could not be fixed during the fix treatment can be easily removed under alkali. You may wash | clean for 10 to 20 minutes at 90 degreeC using 1g / L.

一般に、ポリアミド繊維を濃色に染色した場合、染色後にタンニン酸や合成フィックス剤を用い酸性浴にて後処理されるが、この場合、処理後の風合はキシミ感が強く、ソフト風合が得られないという問題がある。これに対し、本発明においては、染色後の後処理は、このような化学物質を用いずにアルカリ浴での処理であることからソフト風合が得られるという特徴も有している。   Generally, when polyamide fibers are dyed in a dark color, they are post-treated in an acid bath using tannic acid or a synthetic fixing agent after dyeing. In this case, the texture after treatment has a strong squeaking feeling and a soft texture. There is a problem that it cannot be obtained. On the other hand, in the present invention, the post-treatment after dyeing is a treatment in an alkaline bath without using such a chemical substance, and thus has a characteristic that a soft texture can be obtained.

本発明に用いるポリアミド繊維とポリウレタン繊維との混用品が布帛の場合は、編成、製織後、リラックス精練してから、染色することが好ましい。この場合、精練は60〜98℃の温度でできるだけ布帛をリラックスさせた状態で行うことが布帛の伸縮回復性を高めるなどの理由でから好ましい。尚、染色前に形態固定が必要とされる場合は、170〜195℃の温度で乾熱プレセットを行って、フィックス処理後は、常法に従って通常使用されている柔軟剤や帯電防止剤、可縫性向上剤等を付与し、乾燥後、プレセット温度より10℃以上低くしてファイナルセットをすると好ましい結果が得られる。   When the mixed article of the polyamide fiber and the polyurethane fiber used in the present invention is a fabric, it is preferable to perform dyeing after knitting and weaving and then relaxing and scouring. In this case, scouring is preferably performed at a temperature of 60 to 98 ° C. with the fabric as relaxed as possible for reasons such as enhancing the stretch recovery property of the fabric. In addition, when form fixation is required before dyeing, a dry heat preset is performed at a temperature of 170 to 195 ° C., and after the fixing treatment, a softener or an antistatic agent that is usually used according to a conventional method, Desirable results can be obtained by adding a sewability improver, etc., and after drying, a final setting is performed at a temperature lower than the preset temperature by 10 ° C. or more.

このようにして染色されたポリアミド繊維とポリウレタン繊維との混用品は、発色性が高く、ソフト風合を有し、目ムキがなく、大丸法色泣き堅牢度が4〜5級以上と優れた堅牢度性能を有し、商品価値の高い混用染色品が得られる。   The mixed article of the polyamide fiber and the polyurethane fiber dyed in this way has high color developability, has a soft feel, has no eye feel, and has excellent Daimaru method color fastness of 4-5 grades or more. A mixed dyeing product having fastness performance and high commercial value can be obtained.

以下、本発明を実施例、比較例により更に具体的に説明するが、本発明はこれらにより何ら限定されるものではない。
まず、本発明で用いた特性値の測定法を以下に示す。
(1)染色物の発色性L値の測定
染色布帛の表面の色濃度を、分光測色計(グレタグマクベス社製CE−7000A)を使用して、Lab表色系におけるL値を測定した。L値が低い程、発色性が高い。なお、L値20以下は、濃色染色品であることを示す。
EXAMPLES Hereinafter, although an Example and a comparative example demonstrate this invention further more concretely, this invention is not limited at all by these.
First, the method for measuring the characteristic values used in the present invention is shown below.
(1) Measurement of coloring property L value of dyed product The color density of the surface of the dyed fabric was measured for the L value in the Lab color system using a spectrocolorimeter (CE-7000A manufactured by Gretag Macbeth Co.). The lower the L value, the higher the color developability. An L value of 20 or less indicates a dark-colored product.

(2)汗アルカリ堅牢度
混用染色品について、JIS L−0844に準じてアルカリ性人工汗液を用いて評価した。試験片の変褪色と添付白布片の汚染の程度を、それぞれ変褪色用グレースケール、汚染用グレースケールと比較して判定した。
(2) Fastness to sweat alkali The mixed dyed product was evaluated using an alkaline artificial sweat according to JIS L-0844. The degree of contamination of the test piece and the attached white cloth piece was judged by comparing with the gray scale for color change and the gray scale for contamination, respectively.

(3)大丸法色泣き堅牢度
ビーカーに、0.05%非イオン界面活性剤水溶液を入れ、混用染色布帛2.5×3cmの試験片に、JIS綿布の端を、2.5cm×10cm以上、縫い合わせ、試験片の一端を垂直に浸漬し、室温で2時間放置した後、ビーカーを取り除き、そのままの状態で乾燥し、綿布の白場部分の汚染で一番強い所の汚染の程度を汚染用グレースケールで判定した。
判定は次のようにした:
汚染用グレースケール 5級 : 色泣きなし;
汚染用グレースケール 4〜5級 : 色泣きなしと判定;
汚染用グレースケール 4級 : 色泣き僅かにあり;
汚染用グレースケール 4級未満 : 色泣き有り。
(3) Fastness to color of Daimaru method We put 0.05% non-ionic surfactant aqueous solution in a beaker, put 2.5 cm x 10 cm or more of the end of JIS cotton cloth on a 2.5 x 3 cm test piece of mixed dyed fabric. After sewing, immersing one end of the test piece vertically and letting it stand at room temperature for 2 hours, remove the beaker and dry it as it is. Judged in gray scale.
The judgment was as follows:
Gray scale for pollution Grade 5: No color crying;
Contamination grayscale grade 4-5: no crying
Contamination gray scale level 4: Slightly criminal;
Gray scale for contamination Less than 4th grade: There is crying.

(4)目ムキ
混用染色品(布帛)を目視判定して目ムキの状態を、以下の1級〜4級として判定した:
4級 : ポリアミド繊維とポリウレタン繊維との色濃度、色相差が全く認識できないレベル;
3級 : ポリウレタン繊維が十分に染まっているが、ポリアミド繊維との濃淡、色相差がわずかに確認できるレベル;
2級 : ポリウレタン繊維は染まっているが、ポリアミド繊維との濃淡差、色相差が大きいレベル;
1級 : ポリウレタン繊維がほとんど染まっていないと認識できるレベル。
(4) Eye Muki The mixed dyed product (fabric) was visually judged to determine the state of eye muff as the following first to fourth grades:
Grade 4: The color density and hue difference between polyamide fiber and polyurethane fiber cannot be recognized at all;
3rd grade: Polyurethane fiber is sufficiently dyed, but the level of lightness and hue difference with polyamide fiber can be confirmed slightly;
Second grade: Polyurethane fiber is dyed, but has a large shade difference and hue difference from polyamide fiber;
First grade: Level at which it can be recognized that polyurethane fibers are hardly dyed.

(5)風合い評価
検査者(30人)によって評価した。Fix処理後を織編物の感触を、次の基準で相対評価した:
○(良好) : ソフトである;
△(普通) : ソフト感がやや劣る;
×(不良) : キシミ感があり、ソフト感が全くない。
(5) Texture evaluation It evaluated by the inspector (30 persons). After Fix treatment, the texture of the woven or knitted fabric was relatively evaluated according to the following criteria:
○ (good): soft;
△ (Normal): Soft feeling is slightly inferior;
X (defect): There is a feeling of squeaking and there is no soft feeling at all.

[実施例1〜3]
ナイロン6(東レ[株]製商品名 ミラコスモ)56デシテックス/17フィラメントと311デシテックスのポリエーテル系ポリウレタン繊維(旭化成せんい[株]製商品名ロイカSC)を用いて、通常の編成条件で、6コースサテンネット編地(コース密度175ループ数/2.54cm、ウエル密度44ループ数/2.54cm)を調整した。このポリウレタン繊維混用編地のポリウレタン繊維の混用率は、22%であった。
この混用編地を、拡布状90℃で精練リラックスした後、190℃でプレセットを行い、下記に示す条件:
(前処理の条件)
エリオナール EL(アルキルベンジルジメチルアンモニウムクロライド):表1記載濃度
酢酸:1ml/リットル
浴比:1:25
処理温度:50℃
処理時間:20分
で前処理を行った。
[Examples 1 to 3]
6 courses under normal knitting conditions using nylon 6 (product name: Miracosmo manufactured by Toray Industries, Inc.) 56 decitex / 17 filament and 311 decitex polyether polyurethane fiber (trade name Roika SC manufactured by Asahi Kasei Fibers Co., Ltd.) A satin net knitted fabric (course density 175 loops / 2.54 cm, well density 44 loops / 2.54 cm) was prepared. The mixing ratio of the polyurethane fibers in this polyurethane fiber mixed knitted fabric was 22%.
This mixed knitted fabric is scoured and relaxed at 90 ° C., then pre-set at 190 ° C., and the conditions shown below:
(Pre-processing conditions)
Elional EL (alkylbenzyldimethylammonium chloride): Concentration listed in Table 1 Acetic acid: 1 ml / liter Bath ratio: 1:25
Processing temperature: 50 ° C
Treatment time: Pretreatment was performed in 20 minutes.

前処理後は、残液を排水し水洗を行い、下記の染色条件:
(染色条件)
染料:エリオファースト ブラック M(ハンツマン社製)(CAS番号 854270―57−8 の金属錯塩型アゾ系反応染料):4.5%omf
助剤:アルベガール SET(ハンツマン社製):1g/リットル
酢酸:1ml/L
浴比:1:17
染色温度、時間:染色浴液を75℃まで1℃/分にて昇温し、染色温度が75℃に到達時に、15分キープし、塩化カルシウム2%omf添加し、再び1℃/分にて昇温し、100℃で40分間染色;
で染色した。
After pretreatment, drain the remaining liquid and wash it with water.
(Dyeing conditions)
Dye: Erio First Black M (manufactured by Huntsman) (CAS number 854270-57-8, metal complex salt type azo reactive dye): 4.5% omf
Auxiliary agent: Albegal SET (manufactured by Huntsman): 1 g / liter Acetic acid: 1 ml / L
Bath ratio: 1:17
Dyeing temperature and time: The dyeing bath solution is heated up to 75 ° C. at 1 ° C./min. When the dyeing temperature reaches 75 ° C., it is kept for 15 minutes, and 2% omf of calcium chloride is added, and again to 1 ° C./min. Temperature rise and dye at 100 ° C. for 40 minutes;
Stained with

染色後、60℃まで降温し、染色機から染色残液を排出し、染色機に水を入れ、下記薬剤:
エリオファーストFix(ヘキサメチレンジアミン含有品、ハンツマン社製):3.6%omf
苛性ソーダ−:0.2g/リットル
浴比:1:25。
を添加して、90℃で20分間のアルカリフィックス処理を実施した。
After dyeing, the temperature is lowered to 60 ° C., the dyeing residual liquid is discharged from the dyeing machine, and water is put into the dyeing machine.
Erio First Fix (Hexamethylenediamine-containing product, manufactured by Huntsman): 3.6% omf
Caustic soda: 0.2 g / liter Bath ratio: 1:25.
And an alkali fix treatment at 90 ° C. for 20 minutes was performed.

フィックス後、残液を排出し、60℃で湯洗、中和、水洗をした後、脱水後、可縫製向上剤、帯電防止剤を付与、乾燥後、150℃で40秒間の乾熱セットを行い仕上げた。
仕上げた染色編地の発色性、汗アルカリ堅牢度、大丸法色泣き試験、目ムキ、風合の評価結果を以下の表1に示す。
After fixing, drain the remaining liquid, wash at 60 ° C with hot water, neutralize, wash with water, dehydrate, add sewing improver and antistatic agent, dry, and set at 150 ° C for 40 seconds to dry heat Done and finished.
Table 1 below shows the evaluation results of the coloring property of the finished dyed knitted fabric, fastness to sweat alkali, Daimaru color crying test, eye feel, and texture.

[比較例1、2]
比較例1として、実施例1の編地を、前処理を施さずに実施例1と同様の条件にて染色し、同様に仕上げた。
比較例2として、実施例1の編地を、前処理を施さずに下記の条件にて、染色、Fix処理を施し、実施例1と同様に仕上げた:
(染色条件)
染料:イソラン ブラック 2S−LD(ダイスター社製、1:2型含金酸性染料):3.5%omf
助剤(アルベガール SW(ハンツマン社製)):0.5g/リットル
メイサン FT(明成化学社製):0.5g/リットル
浴比:1:20
染色温度:100℃
染色時間:40分
(Fix条件)
Fix剤(ハイフィックス SWA):5%omf
酢酸:0.5ml/リットル
浴比:1:20
処理温度:80℃
処理時間:15分
[Comparative Examples 1 and 2]
As Comparative Example 1, the knitted fabric of Example 1 was dyed under the same conditions as in Example 1 without being pretreated and finished in the same manner.
As Comparative Example 2, the knitted fabric of Example 1 was subjected to dyeing and Fix treatment under the following conditions without being subjected to pretreatment, and finished in the same manner as Example 1.
(Dyeing conditions)
Dye: Isolan black 2S-LD (manufactured by Dystar, 1: 2 type gold-containing acid dye): 3.5% omf
Auxiliary agent (Albegal SW (manufactured by Huntsman)): 0.5 g / liter Meisan FT (manufactured by Meisei Chemical Co., Ltd.): 0.5 g / liter
Bath ratio: 1:20
Dyeing temperature: 100 ° C
Staining time: 40 minutes (Fix condition)
Fix agent (HiFix SWA): 5% omf
Acetic acid: 0.5 ml / liter Bath ratio: 1:20
Processing temperature: 80 ° C
Processing time: 15 minutes

得られた各染色品の発色性、汗アルカリ堅牢度、大丸法色泣き試験、目ムキ、風合の評価結果を以下の表1に示す。   Table 1 below shows the evaluation results of color developability, fastness to sweat alkali, Daimaru color crying test, eye feel, and texture of each dyed product obtained.

Figure 2011001652
Figure 2011001652

表1の結果より、本発明の実施例1、2、3で得られた染色編地は、比較例1、2で得られた染色編地に比べ、大丸法色泣き試験にて色泣きがなく、かつ発色性に優れており、ソフト感のある風合を有し、商品価値の高い染色編地であることが分かる。   From the results shown in Table 1, the dyed knitted fabrics obtained in Examples 1, 2, and 3 of the present invention have color crying in the Daimaru method of color crying test as compared with the dyed knitted fabrics obtained in Comparative Examples 1 and 2. The dyed knitted fabric is excellent in color developability, has a soft feel, and has a high commercial value.

[実施例4〜6]
平均分子量約60,000のイソブチレン−無水マレイン酸交互共重合体(クラレ社製イソバン04)40g、ジエチルアミノプロピルアミン33.8g、及びジメチルアセトアミド160gを混合し、窒素雰囲気下、50℃で1時間、そして100℃で1時間撹拌し、次いで180℃環流下で生成する水を留去しながら4時間加熱した。残留揮発分を減圧下で留去し、これによって得られたポリマーをジメチルアセトアミドに溶解し、50%溶液とした。得られたポリマーは、重量平均分子量Mw=1.0×10、分子量分布Mw/Mn=2.7、剪断粘度104ポイズであった。
[Examples 4 to 6]
40 g of an isobutylene-maleic anhydride alternating copolymer having an average molecular weight of about 60,000 (Isoban 04 manufactured by Kuraray Co., Ltd.), 33.8 g of diethylaminopropylamine, and 160 g of dimethylacetamide were mixed, and at 50 ° C. for 1 hour under a nitrogen atmosphere. The mixture was stirred at 100 ° C. for 1 hour, and then heated for 4 hours while distilling off the water generated at 180 ° C. under reflux. Residual volatiles were distilled off under reduced pressure, and the resulting polymer was dissolved in dimethylacetamide to give a 50% solution. The obtained polymer had a weight average molecular weight Mw = 1.0 × 10 5 , a molecular weight distribution Mw / Mn = 2.7, and a shear viscosity of 104 poise.

平均分子量1,800のポリテトラメチレンエーテルグリコール1,500g及び4,4’−ジフェニルメタンジイソシアネート312gを、窒素ガス気流下60℃において90分間撹拌しつつ反応させて、両末端にイソシアネート基を有するポリウレタンプレポリマーを得た。ついで、これを室温まで冷却した後、ジメチルアセトアミド2,700gを加え、溶解してポリウレタンプレポリマー溶液を調製した。
エチレンジアミン23.4g及びジエチルアミン3.7gを乾燥ジメチルアセトアミド1,570gに溶解し、これを前記プレポリマー溶液に室温で添加して、粘度2,200ポイズ(30℃)のポリウレタン重合体溶液を得た。
A polyurethane prepolymer having isocyanate groups at both ends is reacted with 1,500 g of polytetramethylene ether glycol having an average molecular weight of 1,800 and 312 g of 4,4′-diphenylmethane diisocyanate while stirring at 60 ° C. for 90 minutes in a nitrogen gas stream. A polymer was obtained. Next, after cooling to room temperature, 2,700 g of dimethylacetamide was added and dissolved to prepare a polyurethane prepolymer solution.
23.4 g of ethylenediamine and 3.7 g of diethylamine were dissolved in 1,570 g of dry dimethylacetamide and added to the prepolymer solution at room temperature to obtain a polyurethane polymer solution having a viscosity of 2,200 poise (30 ° C.). .

このポリウレタン重合体溶液に、ポリウレタン固形分に対して、p−クレゾールとジシクロペンタジエンの重付加体のイソブチレン付加物1.0重量%、Sumilizer
GA−80(住友化学社製)0.4重量%、2−(2H−ベンゾトリアゾール−2−イル)−4,6−ビス(2−フェニルプロパン−2−イル)フェノール0.2重量%、ハイドロタルサイト5.0重量%、及び作製した上記マレイミド構造を有するポリマー1.0重量%を、混合して紡糸原液とした。
この紡糸原液を紡糸速度800m/分及び熱風温度325℃で乾式紡糸して、311デシテックスのポリウレタン繊維を得た。
In this polyurethane polymer solution, 1.0% by weight of an isobutylene adduct of a polyaddition product of p-cresol and dicyclopentadiene with respect to a polyurethane solid content, Sumilizer
GA-80 (Sumitomo Chemical Co., Ltd.) 0.4% by weight, 2- (2H-benzotriazol-2-yl) -4,6-bis (2-phenylpropan-2-yl) phenol 0.2% by weight, Hydrotalcite 5.0% by weight and the prepared polymer having the maleimide structure 1.0% by weight were mixed to prepare a spinning dope.
The spinning solution was dry-spun at a spinning speed of 800 m / min and a hot air temperature of 325 ° C. to obtain 311 dtex polyurethane fibers.

次に、実施例1と同様に、ナイロン6 56デシテックス/17フィラメントと得られたポリウレタン繊維を用い、実施例1と全く同様にして、6コースサテンネット編地を作製し、精練リラックス、プレセット後に、前処理、染色、仕上処理を実施した。
仕上げた染色編地の発色性、汗アルカリ堅牢度、大丸法色泣き試験、目ムキ、風合の評価結果を以下の表2に示す。
Next, in the same manner as in Example 1, a nylon 656 dtex / 17 filament and the obtained polyurethane fiber were used to prepare a 6-course satin net knitted fabric in exactly the same manner as in Example 1, and scouring was relaxed. Later, pretreatment, dyeing and finishing were carried out.
Table 2 below shows the evaluation results of the coloring property of the finished dyed knitted fabric, fastness to sweat alkali, Daimaru color crying test, eye feel, and texture.

[比較例3、4]
比較例3として、実施例2の編地を、前処理を施さずに実施例1と同様の条件にて染色し、同様に仕上げた。
比較例4として、実施例2の編地を、前処理を施さずに比較例2と同様の条件にて、染色、Fix処理を施し、実施例1と同様に仕上げた。
得られた各染色品の発色性、汗アルカリ堅牢度、大丸法色泣き試験、目ムキ、風合の評価結果を以下の表2に示す。
[Comparative Examples 3 and 4]
As Comparative Example 3, the knitted fabric of Example 2 was dyed under the same conditions as in Example 1 without performing pretreatment, and finished in the same manner.
As Comparative Example 4, the knitted fabric of Example 2 was subjected to dyeing and Fix treatment under the same conditions as Comparative Example 2 without performing pretreatment, and finished in the same manner as Example 1.
Table 2 below shows the evaluation results of the color developability, fastness to sweat alkali, Daimaru color crying test, eye feel and texture of each dyed product obtained.

Figure 2011001652
Figure 2011001652

表2の結果より、本発明の実施例4、5、6で得られた染色編地は、比較例3、4で得られた染色編地に比べ、大丸法色泣き試験にて色泣きがなく、かつ発色性に優れており、ソフト感のある風合を有し、商品価値の高い染色編地であることが分かる。   From the results of Table 2, the dyed knitted fabrics obtained in Examples 4, 5, and 6 of the present invention have color crying in the Daimaru method color crying test, compared with the dyed knitted fabric obtained in Comparative Examples 3 and 4. The dyed knitted fabric is excellent in color developability, has a soft feel, and has a high commercial value.

本発明のポリアミド繊維とポリウレタン繊維との混用糸条又は布帛の染色品は、優れた堅牢度性能を有し、汗や洗濯等により布帛全体が濡れたときに色泣きがなく、目ムキがなく、ソフト風合を有しており、スポーツ衣料、肌着などに好適に用いることができる。   The mixed yarn of the polyamide fiber and the polyurethane fiber of the present invention or the dyed product of the fabric has excellent fastness performance, and when the entire fabric is wet due to sweat, washing, etc., there is no color crying and there is no unevenness of eyes. It has a soft texture and can be suitably used for sports clothing, underwear, and the like.

Claims (5)

ポリアミド繊維とポリウレタン繊維との混用糸条又は布帛の染色品であって、ポリアミド繊維と、第4級アンモニウム塩を予め含有させたポリウレタン繊維との混用糸条又は布帛が金属錯塩型アゾ系反応染料で染着されていることを特徴とする前記染色品。   A mixed yarn or fabric dyed product of a polyamide fiber and a polyurethane fiber, wherein the mixed yarn or fabric of a polyamide fiber and a polyurethane fiber preliminarily containing a quaternary ammonium salt is a metal complex type azo reactive dye The said dyed goods characterized by being dyed by. 大丸法色泣き堅牢度が4〜5級以上である、請求項1に記載のポリアミド繊維とポリウレタン繊維との混用糸条又は布帛の染色品。   The dyed article of the mixed yarn or fabric of the polyamide fiber and the polyurethane fiber according to claim 1, wherein the Daimaru method color fastness is 4 to 5 or higher. ポリアミド繊維とポリウレタン繊維との混用糸条又は布帛の染色品の製造方法であって、以下のステップ:
ポリアミド繊維と、第4級アンモニウム塩を予め含有させたポリウレタン繊維との混用糸条又は布帛を、金属錯塩型アゾ系反応染料で染着する、
を含む前記方法。
A method for producing a mixed yarn of polyamide fiber and polyurethane fiber or a dyed product of fabric, comprising the following steps:
Dyeing a mixed yarn or fabric of polyamide fiber and polyurethane fiber preliminarily containing a quaternary ammonium salt with a metal complex type azo reactive dye,
Including said method.
請求項3に記載に方法により得られたポリアミド繊維とポリウレタン繊維との混用糸条又は布帛の染色品。   A mixed yarn of a polyamide fiber and a polyurethane fiber obtained by the method according to claim 3 or a dyed product of a fabric. 大丸法色泣き堅牢度が4〜5級以上である、請求項4に記載のポリアミド繊維とポリウレタン繊維との混用糸条又は布帛の染色品。   The dyed article of the mixed yarn or fabric of the polyamide fiber and the polyurethane fiber according to claim 4, wherein the Daimaru method color fastness is 4 to 5 or more.
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JPS57143580A (en) * 1981-01-10 1982-09-04 Sandoz Ag Treatment of fiber material
JPH05295672A (en) * 1991-12-07 1993-11-09 Hoechst Ag Preparation of modified fiber material and dyeing of modified fiber material with anionic textile dye
JPH1181044A (en) * 1997-09-03 1999-03-26 Asahi Chem Ind Co Ltd Production of dyed cloth comprising polyurethane elastomeric fiber and polyamide fiber
JP2008517128A (en) * 2004-10-19 2008-05-22 ハンツマン アドバンスト マテリアルズ (スイッツァランド) ゲーエムベーハー Reactive dyes, their production and their use
JP2008261071A (en) * 2007-04-12 2008-10-30 Opelontex Co Ltd Method for producing dyed fabric

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Publication number Priority date Publication date Assignee Title
JPS5374187A (en) * 1976-12-07 1978-07-01 Sandoz Ag Treating of polyamide fiber base material
JPS57143580A (en) * 1981-01-10 1982-09-04 Sandoz Ag Treatment of fiber material
JPH05295672A (en) * 1991-12-07 1993-11-09 Hoechst Ag Preparation of modified fiber material and dyeing of modified fiber material with anionic textile dye
JPH1181044A (en) * 1997-09-03 1999-03-26 Asahi Chem Ind Co Ltd Production of dyed cloth comprising polyurethane elastomeric fiber and polyamide fiber
JP2008517128A (en) * 2004-10-19 2008-05-22 ハンツマン アドバンスト マテリアルズ (スイッツァランド) ゲーエムベーハー Reactive dyes, their production and their use
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20220104559A1 (en) * 2019-07-01 2022-04-07 Falke Kgaa Leg garment

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