JP2011000603A - Method of manufacturing forged steel roll for cold rolling - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a method of manufacturing a forged steel roll for cold rolling, by which the forged steel roll for cold rolling excellent in crack resistance is manufactured, which is prevented from rupturing the roll by cracks during manufacturing the roll and breaking the roll during using the roll.SOLUTION: In the method of manufacturing the forged steel roll for cold rolling, the roll which is worked into a shape when quenching it is manufactured through each stage of ingot casting, forging, spheroidizing, tempering and machining in this order. When the whole of the roll is preheated in a heating furnace before applying quenching, by which the roll is rapidly cooled with water after rapidly heating the roll by induction heating, to the barrel part of the roll, the preheating temperature is taken as 375-425°C.

Description

  The present invention relates to a method for producing a cold-rolled forged steel roll used for a cold-rolled work roll for rolling an electromagnetic steel sheet.

  Forged steel rolls for cold rolling are required to have high resistance to wear and deformation of the surface layer, so usually carbon steel or carbon-based Cr-Mo low alloy steel is used for quenching (quenching hardening). Is often used in a tempered state at a relatively low temperature (100 to 150 ° C.).

  FIG. 2 is a block diagram showing a general example of a manufacturing process of a cold rolled forged steel roll.

  As shown in FIG. 2, forged steel rolls for cold rolling are (1) an ingot-making process for producing an ingot, (2) a forging process for forming the ingot into a roll shape in the forging process, and (3) a roll formed by forging. (4) A tempering treatment step for quenching and tempering the entire roll in order to adjust the hardness of the roll shaft, 5) Machining process for machining into a roll shape during quenching; (6) Pre-heat treatment process for preheating the whole machined roll in a heating furnace prior to quenching; A body quenching process for quenching the body part, (8) a water cooling process for cooling the body part quenching roll in a water bath at about 0 ° C., and (9) residual austenite in the hardened part by the quenching process. The Maru It is manufactured through each of the following steps: a sub-zero treatment process for achieving incite, (10) a tempering process for adjusting the hardness of the roll body, and (11) a finishing process for processing into a final roll shape by polishing. Yes. In the forged steel roll for cold rolling, the required hardness differs between the body and the shaft, so the hardness of the shaft is adjusted in the step (4), and the steps (7) and (10) are performed. The body hardness is adjusted. The surface hardness of the shaft portion of the manufactured forged steel roll for cold rolling is 40 to 50 HS in Shore hardness, and the surface hardness of the body portion is 90 to 100 HS.

  Now, in the production of the cold rolled forged steel roll, the forging process and the body quenching process for imparting the roll surface hardness are important as the cold rolled forged steel roll is also called a forged steel hardened roll. It is a process.

  FIG. 3 is a diagram for explaining a general quenching method of a forged steel roll for cold rolling.

  In FIG. 3, 11 is a roll that is subjected to quenching treatment on the body (roll that has been machined into a roll shape during quenching), 12 is provided with a fountain ring 12a that ejects water at the upper end, and cooling water The stored water tank, 13 is a cylindrical first induction heating coil formed by winding a plurality of turns, and 14 is a cylindrical shape arranged below the first induction heating coil 13 at a predetermined interval. A second induction heating coil.

  The quenching treatment of the body of the roll 11 is rapid heating by induction heating and then rapid cooling with water. The roll 11 is passed through the induction heating coils 13 and 14 while being lowered from above at a constant low speed. Heating is performed, and water from the fountain ring 12a is sprayed onto the heated portion to quench the fountain (continuous heating, continuous fountain quenching). As the frequency of the current flowing through the induction heating coil, for example, a medium frequency current of 60 Hz is passed through the first induction heating coil 13, and a high frequency current of 1200 Hz is passed through the second induction heating coil 14. By induction heating, the temperature of the outermost surface of the roll body is up to about 1050 ° C.

  In the forged steel roll for cold rolling, for the purpose of preventing the occurrence of fatigue failure due to shear force at a very shallow position below the roll surface during rolling, and improving the quality of the rolled product, reducing roll wear, There is a demand for increasing the surface hardness as deep as possible by the barrel quenching process. In this case, if only the surface of the large-diameter roll is rapidly heated by induction heating and then rapidly cooled, the temperature gradient (linear expansion coefficient difference) increases. Therefore, in order to prevent roll cracking, the induction heating time is set to In order to shorten and improve productivity, pre-heating the entire roll is performed prior to quenching the roll body.

  Conventionally, in the production of forged steel rolls for cold rolling, the preheating temperature in the preheating process prior to the body quenching process is as deep as possible from the roll surface by induction heating with induction heating time that does not impair productivity. The temperature was set to be considerably high from the viewpoint of being as high as possible, and the temperature was set to 500 to 600 ° C.

  However, when the preheating temperature is high, the inside of the roll does not cool easily during cooling, and the roll center part shrinks finally with a considerable delay, and the shrinkage affects the whole except for the hardened part due to the rapid cooling of the roll surface, A high tensile residual stress exists in the roll axis direction inside the cured portion.

  The presence of internal tensile residual stress is due to roll cracking failure during roll production (the roll body breaks into two during quenching or subsequent water cooling treatment) and cracking during roll use (breakage accident). It can be a cause. Therefore, it is necessary to reduce the tensile residual stress inside the roll after the body quenching process by setting an appropriate preheating temperature. In the conventional preheating temperature of 500-600 degreeC, the crack fracture | rupture which a roll body cracks into two may generate | occur | produced during the hardening process.

Edited by Japan Iron and Steel Institute, “Third Edition Steel Handbook, Volume V, Casting / Forging / Powder Metallurgy”, Maruzen, published on October 1, 1982, p. 341-344

  Therefore, the object of the present invention is to prevent roll cracking at the time of roll production and roll breakage at the time of roll use, and for cold rolling that can produce a forged steel roll for cold rolling excellent in crack resistance. It is providing the manufacturing method of a forged steel roll.

  In order to solve the above problems, the present invention takes the following technical means.

  The invention of claim 1 is a method for producing a forged steel roll for cold rolling. In the method of ingot quenching, forging, spheroidizing annealing, tempering and machining, the steps are processed in this order and processed into a shape at the time of quenching. In the case of preheating the entire roll in a heating furnace before subjecting the roll body to a quenching treatment in which the body of the roll is rapidly heated by induction heating and then rapidly cooled with water, the preheating temperature is 375 ° C. or higher and 425 ° C. It is a manufacturing method of the forged steel roll for cold rolling characterized by setting it as below C.

  The manufacturing method of the forged steel roll for cold rolling according to the present invention is performed in a heating furnace prior to subjecting the body of the roll processed into a shape at the time of quenching to quenching with water after rapid heating by induction heating. When preheating the entire roll, the preheating temperature is set to 375 ° C. or more and 425 ° C. or less, which is lower than the conventional preheating temperature of 500 to 600 ° C. Therefore, since there is little temperature difference from room temperature inside the roll in the body quenching process compared to the conventional method and thermal shrinkage is small, the tensile residual stress in the roll axis direction inside the roll can be reduced, and at the time of roll production It is possible to prevent roll breakage and roll breakage when using the roll.

It is a graph which shows the axial direction residual stress distribution of the roll at the time of changing preheating temperature. It is a block diagram which shows the general example of the manufacturing process of the forged steel roll for cold rolling. It is a figure for demonstrating the general hardening method of the forged steel roll for cold rolling.

  In the method of the present invention, prior to performing the body quenching process, when preheating the entire roll in a heating furnace, the preheating temperature is set to 375 ° C. or more and 425 ° C. or less, which is lower than the conventional preheating temperature of 500 to 600 ° C. ing. If the preheating temperature exceeds 425 ° C., the thermal shrinkage during cooling will increase, resulting in high tensile residual stress inside the roll, and the roll will be divided into two during the quenching process at the time of roll production or the subsequent water cooling process. It can cause cracking breakage and cracking when using a roll. As for the lower limit value of the preheating temperature, there is a possibility that low temperature cracking (delayed cracking) due to hydrogen may occur depending on the roll steel type at 300 ° C or less, and induction heating time increases as the preheating temperature is lowered (roll drop). The speed was decreased), and the productivity was lowered.

  Hereinafter, embodiments of the present invention will be described. Rolls subjected to pre-heat treatment at preheating temperatures of 600 ° C. (comparative example), 500 ° C. (comparative example), and 400 ° C. (invention example) and subjected to body quenching treatment under the conditions shown in Table 1. The residual stress distribution of the roll when it was cooled to room temperature (30 ° C.) was obtained by analyzing it with a simulation created using the linear expansion coefficient of the transformation layer and the estimated temperature-tensile strength. The results are shown in FIG.

  FIG. 1 is a graph showing the axial residual stress distribution of the roll when the preheating temperature is changed. In the graph of FIG. 1, the horizontal axis represents the distance (depth) from the roll surface, and the vertical axis represents the ratio (σr / σB) of the residual stress σr to the tensile strength (tensile strength) σB of the roll. A minus sign on the vertical axis indicates that the residual stress is a compressive residual stress, and no minus sign indicates that the residual stress is a tensile residual stress. Further, when the 0.2% proof stress is σy, this material has (σy / σB) = 0.8.

  As shown in FIG. 1, when the preheating temperature is 600 ° C. (comparative example), a tensile residual stress σr similar to the tensile strength σB is generated in the vicinity of the center in the roll radial direction, and inclusions inside the roll As a result, there was a high possibility that cracking breakage occurred. Further, when the preheating temperature is 500 ° C. (comparative example), a tensile residual stress σr that is about 0.8 times the tensile strength σB is generated in the vicinity of the center portion in the roll radial direction, and an internal tension of about 0.2% proof stress is generated. The result was that there was a possibility of cracking failure due to the presence of residual stress.

  On the other hand, when the preheating temperature is 400 ° C. (invention example), (σr / σB) << 0.8 near the center in the roll radial direction, and the tensile residual stress is 0.2% proof stress in this roll steel type. It was possible to reduce to a smaller value, and it was possible to prevent roll breakage breakage during roll production and roll breakage during roll use. And by making preheating temperature 375 degreeC or more and 425 degrees C or less, generation | occurrence | production of the roll crack at the time of the roll manufacture at a manufacturing field ceased afterwards.

11 ... roll (roll machined into a roll shape during quenching)
DESCRIPTION OF SYMBOLS 12 ... Water tank 12a ... Fountain ring 13 ... 1st induction heating coil 14 ... 2nd induction heating coil

Claims (1)

  In the method of manufacturing a forged steel roll for cold rolling, through each step of ingot making, forging, spheroidizing annealing, tempering treatment and machining, a roll processed into a shape at the time of quenching is produced, The preheating temperature is set to 375 ° C. or more and 425 ° C. or less when the whole roll is preheated in a heating furnace prior to performing quenching treatment in which the roll body is rapidly heated by induction heating and then rapidly cooled with water. A method for producing a forged steel roll for cold rolling.

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