JP2010270258A - One-part moisture-curable urethane-based adhesive composition - Google Patents
One-part moisture-curable urethane-based adhesive composition Download PDFInfo
- Publication number
- JP2010270258A JP2010270258A JP2009124424A JP2009124424A JP2010270258A JP 2010270258 A JP2010270258 A JP 2010270258A JP 2009124424 A JP2009124424 A JP 2009124424A JP 2009124424 A JP2009124424 A JP 2009124424A JP 2010270258 A JP2010270258 A JP 2010270258A
- Authority
- JP
- Japan
- Prior art keywords
- urethane
- adhesive composition
- based adhesive
- moisture
- diisocyanate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000853 adhesive Substances 0.000 title claims abstract description 80
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 79
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- 239000000203 mixture Substances 0.000 title claims abstract description 51
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- 150000001875 compounds Chemical class 0.000 claims abstract description 25
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- 238000000034 method Methods 0.000 claims abstract description 19
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 19
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- 239000000654 additive Substances 0.000 claims abstract description 17
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- 150000003077 polyols Chemical class 0.000 claims abstract description 16
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 9
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 9
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- 238000006243 chemical reaction Methods 0.000 claims abstract description 7
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- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- WBHHMMIMDMUBKC-XLNAKTSKSA-N ricinelaidic acid Chemical compound CCCCCC[C@@H](O)C\C=C\CCCCCCCC(O)=O WBHHMMIMDMUBKC-XLNAKTSKSA-N 0.000 description 1
- 229960003656 ricinoleic acid Drugs 0.000 description 1
- FEUQNCSVHBHROZ-UHFFFAOYSA-N ricinoleic acid Natural products CCCCCCC(O[Si](C)(C)C)CC=CCCCCCCCC(=O)OC FEUQNCSVHBHROZ-UHFFFAOYSA-N 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 150000004072 triols Chemical class 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Adhesives Or Adhesive Processes (AREA)
Abstract
Description
本発明は、人体に対し有害性が高いと考えられている揮発性有機化合物(以下、VOCと表記することがある)の発生が少ない一液湿気硬化型ウレタン系接着剤組成物に関し、さらには接着剤塗工時の作業性に優れた一液湿気硬化型ウレタン系接着剤組成物に関するものである。 The present invention relates to a one-part moisture curable urethane-based adhesive composition that generates less volatile organic compounds (hereinafter sometimes referred to as VOCs) that are considered to be highly harmful to the human body. The present invention relates to a one-component moisture-curable urethane-based adhesive composition that is excellent in workability during adhesive coating.
分子末端にイソシアネート基を有したいわゆるウレタンプレポリマーを含有する一液湿気硬化型ウレタン系接着剤は、種々の用途に用いられている。
これらは、その用途に応じて、適切な粘度・粘性に調整される。たとえば、接着剤をロール塗布する場合にはロール塗布性が良好となるように、くし目ヘラ等で塗布する場合にはヘラ塗り(ヘラさばき)が良好となるように、粘度・粘性が調整される。
このような粘度・粘性の調整手段としては種々の手段が考えられるが、多くの場合、低粘度化するためには、ウレタン系接着剤中に、トルエンや酢酸エチル等の有機溶剤を添加し希釈するのが一般的であった。
One-component moisture-curing urethane adhesives containing a so-called urethane prepolymer having an isocyanate group at the molecular end are used for various applications.
These are adjusted to an appropriate viscosity / viscosity according to the application. For example, the viscosity / viscosity is adjusted so that the roll coatability is good when the adhesive is roll-coated, and the spatula (sprayed) is good when applied with a comb spatula. The
Various means can be considered as such a viscosity / viscosity adjusting means. In many cases, in order to lower the viscosity, an organic solvent such as toluene or ethyl acetate is added to the urethane adhesive to dilute. It was common to do.
しかしながら、住宅の気密度の向上と共に粘度・粘性の調整に用いられる有機溶剤が居住空間に残留し、居住者が健康を害する『シックハウス』問題が社会問題になり、特に接着剤を使用する面積が大きい床施工用接着剤には低VOC化が強く要望されていた。 However, the organic solvent used to adjust the viscosity and viscosity along with the improvement of the airtightness of the house remains in the living space, and the “sick house” problem that poses a health hazard for residents becomes a social problem, especially the area where adhesive is used There has been a strong demand for low VOC for large floor adhesives.
そこで、本発明者らは、粘度調整剤として揮発性の低いものを選択し、人体や環境等に対する悪影響を少なくした安全な一液湿気硬化型ウレタン系接着剤を提案した(特許文献1、2)。 Therefore, the present inventors have proposed a safe one-part moisture-curing urethane-based adhesive that has a low volatility as a viscosity modifier and has reduced adverse effects on the human body and the environment (Patent Documents 1 and 2). ).
従来の揮発性有機物質の定義としては、WHO(世界保健機関)における「沸点が260℃以下の化合物を揮発性有機化合物(VOC)とする」規定があった。しかし、最近の法規制により、単に化合物の沸点で規定されるWHOよりもさらに厳しい規定として、JIS A 1901:2003で規定される「建築材料の揮発性有機化合物(VOC)、ホルムアルデヒド及び他のカルボニル化合物放散測定試験−小型チャンバー法」では実測値に基づいてVOCの有無が判断されることとなっている。 As a conventional definition of a volatile organic substance, there is a provision in WHO (World Health Organization) that “a compound having a boiling point of 260 ° C. or less is regarded as a volatile organic compound (VOC)”. However, due to the recent legal regulations, as stricter regulations than WHO, which is defined simply by the boiling point of the compound, volatile organic compounds (VOC), formaldehyde and other carbonyls of building materials are defined by JIS A 1901: 2003. In the “Compound Emission Measurement Test—Small Chamber Method”, the presence or absence of VOC is determined based on the actual measurement value.
JIS A 1901:2003で規定される「建築材料の揮発性有機化合物(VOC)、ホルムアルデヒド及び他のカルボニル化合物放散測定試験−小型チャンバー法」においてVOCに該当しない希釈剤を、一液湿気硬化型ウレタン系接着剤の粘度調整剤として用いると、適切な粘度に調整することが困難となり、特にくし目ヘラを用いて全面に接着剤を塗布するような用途では使用しにくいという問題があった。これは、実測値に基づくというより厳しい規定により、従来は粘度調整剤中に微量に存在した低分子量成分が完全に排除されてしまったためであると考えられる。
仮に低粘度化が達成できたとしても、くし目ヘラで塗布される用途では下地に不陸と呼ばれる凹凸があるために、不陸に対応できるくし目ヘラのヤマ立ち(くし目立ち)がないと接着不良等の不具合を発生してしまう可能性があった。また、低粘度でくし目のヤマ立ちが良好であれば接着剤の機能を充分に果たすが、接着剤が糸を引くような粘性であると作業中に接着剤で現場を汚すことが多くなるため、低粘度でくし目のヤマ立ちが良好且つ、接着剤のキレがよいものが望まれていた。
Diluent that does not correspond to VOC in “Volatile organic compound (VOC), formaldehyde and other carbonyl compound emission measurement test for building materials-small chamber method” prescribed in JIS A 1901: 2003 When used as a viscosity modifier for a system adhesive, there is a problem that it is difficult to adjust to an appropriate viscosity, and it is difficult to use in applications where the adhesive is applied to the entire surface using a comb spatula. This is considered to be because the low molecular weight component which has been present in a minute amount in the viscosity modifier has been completely eliminated by a stricter regulation based on the actually measured value.
Even if a low viscosity can be achieved, there is an unevenness called unevenness on the ground in applications where the application is applied with a comb spatula. There was a possibility that problems such as poor adhesion would occur. In addition, the function of the adhesive is sufficiently achieved if the viscosity is low and the texture of the comb is good, but if the adhesive is viscous enough to pull the thread, the site often becomes soiled with the adhesive during work. Therefore, it has been desired to have a low viscosity, good comb-like texture, and good adhesive sharpness.
本発明の目的は、JIS A 1901:2003で規定される「建築材料の揮発性有機化合物(VOC)、ホルムアルデヒド及び他のカルボニル化合物放散測定試験−小型チャンバー法」においてVOCに該当しない希釈剤を用いつつ、適切な粘度に調整することができると共に、くし目のヤマ立ちとキレが良好な湿気硬化型ウレタン系接着剤を得ることである。さらに、くし目ヘラを用いて塗布作業を行う、床暖房用途を含む床施工用途で使用する際に良好な作業性のみならず、接着性、床鳴り防止性を付与し得る一液湿気硬化型ウレタン系接着剤組成物を得ることである。 The object of the present invention is to use a diluent that does not fall under VOC in the “Volatile Organic Compound (VOC), Formaldehyde and Other Carbonyl Compound Emission Measurement Test for Building Materials—Small Chamber Method” stipulated in JIS A 1901: 2003. On the other hand, it is possible to obtain a moisture-curing urethane-based adhesive that can be adjusted to an appropriate viscosity and that has a good texture and sharpness on the comb lines. Furthermore, one-part moisture-curing type that can provide not only good workability but also adhesion and floor squealing prevention properties when used in floor construction applications including floor heating applications, where application work is performed using a comb spatula. It is to obtain a urethane-based adhesive composition.
このような問題を解決するために、本発明者らは、鋭意研究の結果、ある特定の充填剤と添加剤を用いることで上述の課題を解決できることを見出し、本発明を完成させるに至った。本発明は次の第1〜3の発明から構成される。 In order to solve such problems, the present inventors have found that the above-mentioned problems can be solved by using a specific filler and additive as a result of intensive studies, and have completed the present invention. . The present invention comprises the following first to third inventions.
すなわち、第1の発明は、分子末端に2個以上の活性水素を有するポリオールとポリイソシアネート化合物との反応によって得られるウレタンプレポリマー(A)、充填剤(B)、添加剤(C)、希釈剤としてJIS A 1901:2003で規定される小型チャンバー法試験において揮発性有機物質に該当しない成分(D)とを含有する湿気硬化型ウレタン系接着剤であって、充填剤(B)が重質炭酸カルシウムに表面処理を施した充填剤であることを特徴とする一液湿気硬化型ウレタン系接着剤組成物に関するものである。
重質炭酸カルシウムに表面処理を施した充填剤を用いることで、VOCに該当しない希釈剤を用いつつ、適切な粘度に調整することができると共に、くし目のヤマ立ちとキレが良好な湿気硬化型ウレタン系接着剤を得ることができる。
That is, the first invention is a urethane prepolymer (A), a filler (B), an additive (C), a dilution obtained by a reaction of a polyol having two or more active hydrogens at the molecular terminal with a polyisocyanate compound. A moisture-curing urethane-based adhesive containing a component (D) that does not correspond to a volatile organic substance in a small chamber method test defined in JIS A 1901: 2003 as an agent, and the filler (B) is heavy The present invention relates to a one-component moisture-curable urethane-based adhesive composition characterized by being a filler obtained by subjecting calcium carbonate to a surface treatment.
By using a filler that is surface-treated with heavy calcium carbonate, it can be adjusted to an appropriate viscosity while using a diluent that does not correspond to VOC, and moisture curing with excellent creaking and sharpness of combs is possible. A type urethane adhesive can be obtained.
第2の発明は、添加剤(C)がポリエチレン繊維を含有することを特徴とする、第1の発明に係る一液湿気硬化型ウレタン系接着剤組成物に関するものである。
添加剤としてポリエチレン繊維を含有することによって、くし目のヤマ立ちとキレの両立が可能となる。
The second invention relates to the one-component moisture-curable urethane-based adhesive composition according to the first invention, wherein the additive (C) contains a polyethylene fiber.
By including polyethylene fiber as an additive, it is possible to achieve both the texture of the comb and the sharpness.
第3の発明は、さらに、添加剤(C)がシリカを含有することを特徴とする、第2の発明に係る一液湿気硬化型ウレタン系接着剤組成物に関するものである。
さらに、添加剤(C)がシリカを含有することによって、さらにくし目のヤマ立ちとキレの両立が良好となる。
The third invention further relates to a one-component moisture-curable urethane adhesive composition according to the second invention, wherein the additive (C) contains silica.
Furthermore, when the additive (C) contains silica, it is possible to improve both the texture of the comb and the sharpness.
本発明に係る一液湿気硬化型ウレタン系接着剤組成物を用いれば、JIS A 1901:2003で規定される「建築材料の揮発性有機化合物(VOC)、ホルムアルデヒド及び他のカルボニル化合物放散測定試験−小型チャンバー法」においてVOCに該当しない希釈剤を用いつつ、適切な粘度に調整することができると共に、くし目のヤマ立ちとキレが良好な湿気硬化型ウレタン系接着剤を得ることができる。また、良好な作業性のみならず、接着性、床鳴り防止性を付与し得る一液湿気硬化型ウレタン系接着剤組成物を得ることができる。 If the one-component moisture-curing urethane adhesive composition according to the present invention is used, the “emission measurement test for volatile organic compounds (VOC), formaldehyde and other carbonyl compounds in building materials” defined in JIS A 1901: 2003— While using a diluent that does not correspond to VOC in the “small chamber method”, it is possible to obtain a moisture-curing urethane-based adhesive that can be adjusted to an appropriate viscosity and that has a good comb texture and sharpness. In addition, it is possible to obtain a one-component moisture-curing urethane adhesive composition that can impart not only good workability but also adhesiveness and anti-flooring property.
以下、本発明を実施するための形態を、詳細に説明する。なお、本発明はこれらの例示にのみ限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々の変更を加え得ることは勿論である。 Hereinafter, embodiments for carrying out the present invention will be described in detail. In addition, this invention is not limited only to these illustrations, Of course, a various change can be added in the range which does not deviate from the summary of this invention.
本発明の一液湿気硬化型ウレタン系接着剤組成物は、分子末端に2個以上の活性水素を有するポリオールとポリイソシアネート化合物との反応によって得られるウレタンプレポリマー(A)、充填剤(B)、添加剤(C)、希釈剤としてJIS A 1901:2003で規定される小型チャンバー法試験において揮発性有機物質に該当しない成分(D)とを含有するものである。
以下、本発明における一液湿気硬化型ウレタン系接着剤組成物を構成する各要素について詳細に説明する。
The one-component moisture-curable urethane-based adhesive composition of the present invention includes a urethane prepolymer (A) and a filler (B) obtained by a reaction between a polyol having two or more active hydrogens at the molecular terminals and a polyisocyanate compound. , An additive (C), and a component (D) that does not correspond to a volatile organic substance in a small chamber method test defined in JIS A 1901: 2003 as an additive.
Hereafter, each element which comprises the one-component moisture hardening type urethane type adhesive composition in this invention is demonstrated in detail.
[ウレタンプレポリマー(A)について]
本発明におけるウレタンプレポリマー(A)としては、従来公知のウレタンプレポリマーを用いることができる。従来公知のウレタンプレポリマーは、分子末端に2個以上の活性水素を有する化合物とポリイソシアネート化合物との反応により得られる、分子末端に活性なイソシアネート基を有するものである。末端に活性水素を2個以上有する化合物としては、分子量100〜20,000程度の2官能以上のポリオール等が使用され、それらは使用目的や性能によって使い分ければよい。ポリオールとしては、ポリエーテル型ポリオール、ポリエステル型ポリオールやポリオレフィンポリオール等を単独又は2種以上を組み合わせて用いることができる。
[Urethane prepolymer (A)]
As the urethane prepolymer (A) in the present invention, a conventionally known urethane prepolymer can be used. A conventionally known urethane prepolymer has an active isocyanate group at the molecular end obtained by a reaction of a compound having two or more active hydrogens at the molecular end with a polyisocyanate compound. As the compound having two or more active hydrogens at the terminal, a bifunctional or higher polyol having a molecular weight of about 100 to 20,000 is used, and these may be properly used depending on the purpose of use and performance. As the polyol, polyether type polyol, polyester type polyol, polyolefin polyol, etc. can be used alone or in combination of two or more.
ポリエーテル型ポリオールとしては、例えばエチレングリコール、ジエチレングリコール、プロピレングリコール、ジプロピレングリコール、1,3−ブタンジオール、1,4−ブタンジオール、1,6−ヘキサンジオール、ネオペンチルグリコール、ビスフェノールA等のジオール類、トリメチロールエタン、トリメチロールプロパン、グリセリン等のトリオール類、ソルビトール等、更にアンモニア、エチレンジアミン、尿素、モノメチルジエタノールアミン、モノエチルジエタノールアミン等のアミン類の1種又は2種以上の存在下、エチレンオキサイド、プロピレンオキサイド、ブチレンオキサイド、スチレンオキサイド等を開環重合して得られるランダム又はブロック共重合体等、及びこれらの混合物等が挙げられる。 Examples of polyether type polyols include diols such as ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, 1,3-butanediol, 1,4-butanediol, 1,6-hexanediol, neopentyl glycol, and bisphenol A. , Triols such as trimethylolethane, trimethylolpropane, glycerin, sorbitol, etc., and further, ethylene oxide in the presence of one or more amines such as ammonia, ethylenediamine, urea, monomethyldiethanolamine, monoethyldiethanolamine, Examples thereof include random or block copolymers obtained by ring-opening polymerization of propylene oxide, butylene oxide, styrene oxide, etc., and mixtures thereof.
ポリエステル型ポリオールとしては、例えばマレイン酸、フマル酸、アジピン酸、セバシン酸、フタル酸等のジカルボン酸単独若しくは混合物と上記ジオール類単独若しくは混合物を重縮合して得られる重合体、ε−カプロラクトン、バレロラクトン等の開環重合物等、ヒマシ油等の活性水素を2個以上有する活性水素化合物等が挙げられる。 Polyester type polyols include, for example, polymers obtained by polycondensation of dicarboxylic acids such as maleic acid, fumaric acid, adipic acid, sebacic acid, phthalic acid or the like and the above diols alone or mixtures, ε-caprolactone, valero. Examples thereof include ring-opening polymers such as lactones, and active hydrogen compounds having two or more active hydrogens such as castor oil.
ポリオレフィン型ポリオールとしては、ポリブタジエンポリオール、ポリイソプレンポリオールやその水添物等が挙げられる。 Examples of the polyolefin type polyol include polybutadiene polyol, polyisoprene polyol and hydrogenated products thereof.
上記した分子末端に2個以上の活性水素を有する化合物と反応してウレタンプレポリマーを生成するポリイソシアネート化合物も、従来公知のポリイソシアネート化合物が用いられる。従来公知のポリイソシアネート化合物としては、ジイソシアネート化合物や、これ以外のポリイソシアネート化合物を用いることができる。ジイソシアネート化合物としては、例えば、脂肪族ジイソシアネート化合物、脂環式ジイソシアネート化合物、芳香脂肪族ジイソシアネート化合物、芳香族ジイソシアネート化合物等を用いることができる。以下、それらの具体例を挙げる。 A conventionally known polyisocyanate compound is also used as the polyisocyanate compound that reacts with the compound having two or more active hydrogens at the molecular ends to form a urethane prepolymer. As a conventionally known polyisocyanate compound, a diisocyanate compound or other polyisocyanate compounds can be used. As the diisocyanate compound, for example, an aliphatic diisocyanate compound, an alicyclic diisocyanate compound, an araliphatic diisocyanate compound, an aromatic diisocyanate compound, and the like can be used. Specific examples thereof will be given below.
脂肪族ジイソシアネート化合物:トリメチレンジイソシアネート、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート、ペンタメチレンジイソシアネート、1,2−プロピレンジイソシアネート、1,2−ブチレンジイソシアネート、2,3−ブチレンジイソシアネート、1,3−ブチレンジイソシアネート、2,4,4−又は2,2,4−トリメチルヘキサメチレンジイソシアネート、2,6−ジイソシアネートメチルカプロエート等。 Aliphatic diisocyanate compounds: trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, 1,2-propylene diisocyanate, 1,2-butylene diisocyanate, 2,3-butylene diisocyanate, 1,3-butylene diisocyanate, 2 4,4- or 2,2,4-trimethylhexamethylene diisocyanate, 2,6-diisocyanate methyl caproate, and the like.
脂環式ジイソシアネート化合物:1,3−シクロペンテンジイソシアネート、1,4−シクロヘキサンジイソシアネート、1,3−シクロヘキサンジイソシアネート、3−イソシアネートメチル−3,5,5−トリメチルシクロヘキシルイソシアネート、4,4′−メチレンビス(シクロヘキシルイソシアネート)、メチル−2,4−シクロヘキサンジイソシアネート、メチル−2,6−シクロヘキサンジイソシアネート、1,3−ビス(イソシアネートメチル)シクロヘキサン、1,4−ビス(イソシアネートメチル)シクロヘキサン、イソホロンジイソシアネート等。 Alicyclic diisocyanate compounds: 1,3-cyclopentene diisocyanate, 1,4-cyclohexane diisocyanate, 1,3-cyclohexane diisocyanate, 3-isocyanate methyl-3,5,5-trimethylcyclohexyl isocyanate, 4,4'-methylenebis (cyclohexyl) Isocyanate), methyl-2,4-cyclohexane diisocyanate, methyl-2,6-cyclohexane diisocyanate, 1,3-bis (isocyanatomethyl) cyclohexane, 1,4-bis (isocyanatomethyl) cyclohexane, isophorone diisocyanate and the like.
芳香脂肪族ジイソシアネート化合物:1,3−若しくは1,4−キシリレンジイソシアネート又はそれらの混合物、ω,ω′−ジイソシアネート−1,4−ジエチルベンゼン、1,3−若しくは1,4−ビス(1−イソシアネート−1−メチルエチル)ベンゼン又はそれらの混合物等。 Aroaliphatic diisocyanate compounds: 1,3- or 1,4-xylylene diisocyanate or mixtures thereof, ω, ω'-diisocyanate-1,4-diethylbenzene, 1,3- or 1,4-bis (1-isocyanate) -1-methylethyl) benzene or a mixture thereof.
芳香族ジイソシアネート化合物:m−フェニレンジイソシアネート、p−フェニレンジイソシアネート、4,4′−ジフェニルジイソシアネート、1,5−ナフタレンジイソシアネート、4,4′−ジフェニルメタンジイソシアネート、2,4−又は2,6−トリレンジイソシアネート、4,4′−トルイジンジイソシアネート、4,4′−ジフェニルエーテルジイソシアネート等。 Aromatic diisocyanate compounds: m-phenylene diisocyanate, p-phenylene diisocyanate, 4,4'-diphenyl diisocyanate, 1,5-naphthalene diisocyanate, 4,4'-diphenylmethane diisocyanate, 2,4- or 2,6-tolylene diisocyanate 4,4'-toluidine diisocyanate, 4,4'-diphenyl ether diisocyanate, and the like.
ジイソシアネート化合物を除くポリイソシアネート化合物としては、例えば脂肪族、脂環式、芳香脂肪族、芳香族ポリイソシアネート化合物等が挙げられる。以下、それらの具体例を挙げる。 Examples of the polyisocyanate compound excluding the diisocyanate compound include aliphatic, alicyclic, araliphatic, and aromatic polyisocyanate compounds. Specific examples thereof will be given below.
脂肪族ポリイソシアネート化合物:リジンエステルトリイソシアネート、1,4,8−トリイソシアネートオクタン、1,6,11−トリイソシアネートウンデカン、1,8−ジイソシアネート−4−イソシアネートメチルオクタン、1,3,6−トリイソシアネートヘキサン、2,5,7−トリメチル−1,8−ジイソシアネート−5−イソシアネートメチルオクタン等。 Aliphatic polyisocyanate compounds: lysine ester triisocyanate, 1,4,8-triisocyanate octane, 1,6,11-triisocyanate undecane, 1,8-diisocyanate-4-isocyanate methyloctane, 1,3,6-tri Isocyanate hexane, 2,5,7-trimethyl-1,8-diisocyanate-5-isocyanate methyloctane, and the like.
脂環式ポリイソシアネート化合物:1,3,5−トリイソシアネートシクロヘキサン、1,3,5−トリメチルイソシアネートシクロヘキサン、3−イソシアネートメチル−3,3,5−トリメチルシクロヘキシルイソシアネート、2− (3−イソシアネートプロピル)−2,5−ジ(イソシアネートメチル)−ビシクロ[2,2,1]ヘプタン、2−(3−イソシアネートプロピル)−2,6−ジ(イソシアネートメチル)−ビシクロ[2,2,1]ヘプタン、3−(3−イソシアネートプロピル)−2,5−ジ(イソシアネートメチル)−ビシクロ[2,2,1]ヘプタン、5−(2−イソシアネートエチル)−2−イソシアネートメチル−3−(3−イソシアネートプロピル)−ビシクロ[2,2,1]ヘプタン、6−(2−イソシアネートエチル)−2−イソシアネートメチル−3−(3−イソシアネートプロピル)−ビシクロ[2,2,1]ヘプタン、5−(2−イソシアネートエチル)−2−イソシアネートメチル−2−(3−イソシアネートプロピル)−ビシクロ[2,2,1]ヘプタン、6−(2−イソシアネートエチル)−2−イソシアネートメチル−2−(3−イソシアネートプロピル)−ビシクロ[2,2,1]ヘプタン等。 Alicyclic polyisocyanate compounds: 1,3,5-triisocyanatecyclohexane, 1,3,5-trimethylisocyanatecyclohexane, 3-isocyanatemethyl-3,3,5-trimethylcyclohexylisocyanate, 2- (3-isocyanatepropyl) -2,5-di (isocyanatomethyl) -bicyclo [2,2,1] heptane, 2- (3-isocyanatopropyl) -2,6-di (isocyanatomethyl) -bicyclo [2,2,1] heptane, 3- (3-Isocyanatopropyl) -2,5-di (isocyanatemethyl) -bicyclo [2,2,1] heptane, 5- (2-isocyanatoethyl) -2-isocyanatomethyl-3- (3-isocyanatopropyl) ) -Bicyclo [2,2,1] heptane, 6- (2-isocyanate) Nateethyl) -2-isocyanatomethyl-3- (3-isocyanatopropyl) -bicyclo [2,2,1] heptane, 5- (2-isocyanatoethyl) -2-isocyanatomethyl-2- (3-isocyanatopropyl)- Bicyclo [2,2,1] heptane, 6- (2-isocyanatoethyl) -2-isocyanatomethyl-2- (3-isocyanatopropyl) -bicyclo [2,2,1] heptane, and the like.
芳香脂肪族ポリイソシアネート化合物:1,3,5−トリイソシアネートメチルベンゼン等。 Aro-aliphatic polyisocyanate compound: 1,3,5-triisocyanate methylbenzene and the like.
芳香族ポリイソシアネート化合物:トリフェニルメタン−4,4′,4″−トリイソシアネート、1,3,5−トリイソシアネートベンゼン、2,4,6−トリイソシアネートトルエン、4,4′−ジフェニルメタン−2,2′,5,5′−テトライソシアネート等。 Aromatic polyisocyanate compounds: triphenylmethane-4,4 ′, 4 ″ -triisocyanate, 1,3,5-triisocyanatebenzene, 2,4,6-triisocyanatotoluene, 4,4′-diphenylmethane-2, 2 ', 5,5'-tetraisocyanate and the like.
これらポリイソシアネート化合物の使用に際し、黄変性が問題になる場合には、脂肪族、脂環式、芳香脂肪族のポリイソシアネートを使用するのが好ましく、これらのポリオールやイソシアネート化合物に通常配合されているBHT(ジブチルヒドロキシトルエン/酸化防止剤)が配合されていないとトータルVOC放散量は更に低減できる。これは、これらの分解物がVOC成分として検出されることがあるためである。 When yellowing is a problem when using these polyisocyanate compounds, it is preferable to use aliphatic, cycloaliphatic, and araliphatic polyisocyanates, which are usually blended in these polyols and isocyanate compounds. If BHT (dibutylhydroxytoluene / antioxidant) is not blended, the total VOC emission can be further reduced. This is because these decomposition products may be detected as VOC components.
ウレタンプレポリマーの合成方法も従来公知の方法で良い。例えば、撹拌機、コンデンサー、減圧脱水装置、窒素気流装置を備えた密閉式反応釜に、ポリオール類等の末端に活性水素を2個以上有する化合物を仕込み減圧脱水後、イソシアネート化合物を配合して窒素気流下で70〜100℃にて3〜8時間反応させて、ウレタンプレポリマーを含有するウレタン系組成物を得るのである。この際に、NCO基とOH基とのモル比が、NCO/OH=1.2以上で、ウレタンプレポリマー中のNCO質量%が、NCO%=1〜20%(最も好ましくは2〜15%)の範囲になるようにするのが好ましい。NCO質量%が高い場合は、接着強度も向上するが硬化途中の発泡が多くなり、硬化皮膜が脆くなる傾向が生じる。一方、NCO質量%が低い場合は、発泡は少なくなるがプレポリマーの粘度が高く接着剤の作業性確保が困難になる傾向が生じる。
また、NCO/OHの比率が2.0を上回って高くなるほど、未反応のポリイソシアネート化合物が存在するので、これらの希釈効果によってウレタンプレポリマーの粘度は低くなる。また、所望の性能を得るために2種類以上のウレタンプレポリマーを混合して使用したり、ウレタンプレポリマーに後添加で上記ポリイソシアネート化合物を配合したりしてもよい。
The method for synthesizing the urethane prepolymer may be a conventionally known method. For example, in a closed reaction kettle equipped with a stirrer, condenser, vacuum dehydration device, and nitrogen stream device, a compound having two or more active hydrogens at the end, such as polyols, is charged and dehydrated under reduced pressure, and then an isocyanate compound is blended into nitrogen. The reaction is carried out at 70 to 100 ° C. for 3 to 8 hours under an air flow to obtain a urethane composition containing a urethane prepolymer. At this time, the molar ratio of NCO groups to OH groups is NCO / OH = 1.2 or more, and the NCO mass% in the urethane prepolymer is NCO% = 1-20% (most preferably 2-15% ) Is preferable. When NCO mass% is high, the adhesive strength is also improved, but foaming during curing increases, and the cured film tends to become brittle. On the other hand, when the NCO mass% is low, foaming is reduced, but the viscosity of the prepolymer is high and it tends to be difficult to ensure the workability of the adhesive.
Moreover, since the unreacted polyisocyanate compound exists, so that the ratio of NCO / OH exceeds 2.0, the viscosity of a urethane prepolymer will become low by these dilution effects. In order to obtain desired performance, two or more kinds of urethane prepolymers may be mixed and used, or the polyisocyanate compound may be added to the urethane prepolymer by post-addition.
[充填剤(B)について]
本発明における充填剤(B)は、適切な粘度・粘性を付与することが出来、くし目ヘラの山立ちが良好なものであれば特に限定されないが、なかでも重質炭酸カルシウムに表面処理を施した充填剤が好適である。なお、本件において重質炭酸カルシウムとは結晶質石灰石を微粉砕し、これを分級したものを指す。
重質炭酸カルシウムに表面処理を施した充填剤の市販品としては、SCPE−2315(三共精粉株式会社製/商品名)やスノーライトSSS、MC−E20(丸尾カルシウム株式会社製/商品名)等が挙げられる。
[About filler (B)]
The filler (B) in the present invention is not particularly limited as long as it can impart an appropriate viscosity and viscosity, and the comb spatula is good, but the surface treatment is particularly applied to heavy calcium carbonate. The applied filler is preferred. In this case, heavy calcium carbonate refers to finely ground crystalline limestone and classified.
Commercially available fillers obtained by subjecting heavy calcium carbonate to surface treatment include SCPE-2315 (manufactured by Sankyo Seimitsu Co., Ltd./trade name), Snowlite SSS, MC-E20 (manufactured by Maruo Calcium Co., Ltd./trade name). Etc.
ウレタンプレポリマー(A)に対する充填剤(B)の配合量は任意であるが、たとえば、ウレタンプレポリマー(A)100質量部に対して10〜300質量部程度、好ましくは25〜200質量部程度添加配合すればよい。なお、充填剤には、イソシアネート化合物と反応する水分を含有することがあるため、含水率が0.2%以下、好ましくは0.1%以下となるように、脱水処理を行ってから添加配合するのが好ましい。 Although the compounding quantity of the filler (B) with respect to a urethane prepolymer (A) is arbitrary, For example, about 10-300 mass parts with respect to 100 mass parts of urethane prepolymers (A), Preferably it is about 25-200 mass parts. What is necessary is just to mix | blend. Since the filler may contain moisture that reacts with the isocyanate compound, the filler is added after the dehydration treatment so that the moisture content is 0.2% or less, preferably 0.1% or less. It is preferable to do this.
[添加剤(C)について]
本発明における添加剤(C)は、一液湿気硬化型ウレタン系接着剤組成物に対して、適切な粘度と粘性を付与する目的のために配合されるものである。このような添加剤のうち好適なものとしてはポリエチレン繊維やシリカがあり、これらを配合すると塗布作業性、くし目のヤマ立ち、キレ及び、接着剤被膜の凝集力が更に付与される。
これらのポリエチレン繊維やシリカは市販品を用いることもできる。ポリエチレン繊維の市販品としてはケミベスト(三井化学株式会社製/商品名)等が好適に用いられる。また、シリカの市販品としては、アエロジル#200、R972、RY200(日本アエロジル株式会社製/商品名)等が好適に用いられる。
[Additive (C)]
The additive (C) in the present invention is blended for the purpose of imparting an appropriate viscosity and viscosity to the one-component moisture-curing urethane-based adhesive composition. Among these additives, polyethylene fibers and silica are preferable, and when these are blended, the coating workability, the texture of combs, the sharpness, and the cohesive strength of the adhesive film are further imparted.
Commercially available products can be used for these polyethylene fibers and silica. As a commercially available polyethylene fiber, Chemibest (trade name, manufactured by Mitsui Chemicals, Inc.) is preferably used. As commercially available products of silica, Aerosil # 200, R972, RY200 (manufactured by Nippon Aerosil Co., Ltd./trade name) and the like are preferably used.
ウレタンプレポリマー(A)に対する添加剤(C)の配合量は任意であるが、たとえば、ウレタンプレポリマー(A)100質量部に対して0.1〜10質量部程度、好ましくは0.5〜5質量部程度添加配合すればよい。 Although the compounding quantity of the additive (C) with respect to a urethane prepolymer (A) is arbitrary, For example, about 0.1-10 mass parts with respect to 100 mass parts of urethane prepolymers (A), Preferably 0.5- What is necessary is just to add and mix about 5 mass parts.
[希釈剤(D)について]
本発明における希釈剤(D)は、一液湿気硬化型ウレタン系接着剤組成物において、希釈作用によりその粘度を低下させる目的のために配合されるものであり、且つ、JIS A 1901:2003で規定される「小型チャンバー法試験」においてVOCに該当しないものである。
ここで、JIS A 1901:2003で規定される「建築材料の揮発性有機化合物(VOC)、ホルムアルデヒド及び他のカルボニル化合物放散測定試験−小型チャンバー法」について説明する。
この試験の方法は、標準状態で(23±2℃)でステンレス板または、ガラス板の上に接着剤を塗布し養生し、試験体とする。その際の条件は以下の通りである。
接着剤塗布量:300±15g/m2 塗布面積:80cm2 養生時間:60±10分 養生環境:23±2℃
養生が終了した試験体をチャンバー容量が20Lの小型チャンバーに静置し、以下の条件で試験を開始する。
試験温度:28±1℃ 相対湿度:50±5% 換気回数:0.5±0.05回/h 試料負荷率:0.4m2/m3。この条件下で7日間養生し、以下の条件でVOCおよび、ホルムアルデヒド及び他のカルボニル化合物を捕集した。
VOCの場合 捕集管:TENAX−TA 空気捕集量:3.2L
ホルムアルデヒド及び他のカルボニル化合物 捕集管:DNPHカートリッジ 空気捕集量:10L
捕集したVOCは捕集管を加熱脱着装置に取り付け、加熱によってVOCを脱離させ、質量分析計付きガスクロマトグラフを使用して測定した。
また、ホルムアルデヒド及び他のカルボニル化合物の場合はDNPHカートリッジ内のカルボニル化合物DNPH誘導体はアセトニトリルを用いて溶解させ脱離後、高速液体クロマトグラフを用いて測定した。
VOCの判定基準としてはガスクロマトグラフにおいて分析した、n−ヘキサンからn−ヘキサデカンまでの範囲で検出された物質をVOCとし、ここではピーク面積の総和を用いてトルエンに換算して求めた値を示した。
[Diluent (D)]
The diluent (D) in the present invention is blended for the purpose of reducing the viscosity of the one-component moisture-curing urethane-based adhesive composition by a diluting action, and is JIS A 1901: 2003. It does not fall under VOC in the prescribed “small chamber method test”.
Here, the “volatile organic compound (VOC), formaldehyde and other carbonyl compound emission measurement test for building materials—small chamber method” defined in JIS A 1901: 2003 will be described.
In this test method, an adhesive is applied on a stainless steel plate or a glass plate in a standard state (23 ± 2 ° C.) and cured to obtain a test specimen. The conditions at that time are as follows.
Application amount of adhesive: 300 ± 15 g / m 2 Application area: 80 cm 2 Curing time: 60 ± 10 minutes Curing environment: 23 ± 2 ° C.
The specimen after curing is left in a small chamber with a chamber capacity of 20 L, and the test is started under the following conditions.
Test temperature: 28 ± 1 ° C. Relative humidity: 50 ± 5% Ventilation frequency: 0.5 ± 0.05 times / h Sample load factor: 0.4 m 2 / m 3 . It was cured for 7 days under these conditions, and VOC, formaldehyde and other carbonyl compounds were collected under the following conditions.
In the case of VOC Collection tube: TENAX-TA Air collection amount: 3.2L
Formaldehyde and other carbonyl compounds Collection tube: DNPH cartridge Air collection volume: 10L
The collected VOC was measured using a gas chromatograph equipped with a mass spectrometer by attaching a collection tube to a heat desorption device, desorbing the VOC by heating.
In the case of formaldehyde and other carbonyl compounds, the carbonyl compound DNPH derivative in the DNPH cartridge was measured by using a high performance liquid chromatograph after dissolving and detaching with acetonitrile.
As a VOC judgment standard, a substance detected in a range from n-hexane to n-hexadecane analyzed by gas chromatography is designated as VOC, and here, a value obtained by converting to toluene using the sum of peak areas is shown. It was.
このような希釈剤(D)としては、N−アルキル−2−ピロリドン(ここでアルキル基はオクチル基以上であればよい)、2,2,4−トリメチル−1,3−ペンタンジオールイソブチレート−2−エチルヘキサノエート、2,2,4−トリメチル−1,3−ペンタンジオールジ−2−エチルヘキサノエート、リシノール酸のアルキルエステル(ここでアルキル基は炭素数1以上である)やアジピン酸のジアルキルエステル(ここでアルキル基は炭素数8以上である)等が好適に用いられる。 As such a diluent (D), N-alkyl-2-pyrrolidone (wherein the alkyl group may be octyl group or more), 2,2,4-trimethyl-1,3-pentanediol isobutyrate 2-ethylhexanoate, 2,2,4-trimethyl-1,3-pentanediol di-2-ethylhexanoate, alkyl ester of ricinoleic acid (wherein the alkyl group has 1 or more carbon atoms), Dialkyl esters of adipic acid (wherein the alkyl group has 8 or more carbon atoms) and the like are preferably used.
ウレタンプレポリマー(A)に対する希釈剤(D)の配合量は任意であるが、たとえば、ウレタンプレポリマー(A)100質量部に対して1〜100質量部程度、好ましくは5〜50質量部程度添加配合すればよい。 Although the compounding quantity of the diluent (D) with respect to a urethane prepolymer (A) is arbitrary, For example, about 1-100 mass parts with respect to 100 mass parts of urethane prepolymers (A), Preferably it is about 5-50 mass parts. What is necessary is just to mix | blend.
[その他の成分]
本発明に係る一液湿気硬化型ウレタン系接着剤組成物は、上記のウレタンプレポリマー(A)、充填剤(B)、添加剤(C)、希釈剤(D)を含有するものであるが、本発明の第一の目的(すなわち低VOC型接着剤を得る)を達成し得る範囲において、従来公知の任意成分が含有されていてもよい。例えば、重質炭酸カルシウム、合成炭酸カルシウム、カオリン、クレー、タルク、珪砂等の充填剤、酸化チタン、カーボンブラック、その他の染料或いは顔料等の着色剤、粘接着付与剤、増粘剤、シランカップリング剤、チタンカップリング剤、顔料分散剤、消泡剤、紫外線吸収剤等の任意成分が含有されていてもよい。
[Other ingredients]
The one-component moisture-curable urethane-based adhesive composition according to the present invention contains the urethane prepolymer (A), the filler (B), the additive (C), and the diluent (D). As long as the first object of the present invention (that is, obtaining a low VOC type adhesive) can be achieved, a conventionally known optional component may be contained. For example, heavy calcium carbonate, synthetic calcium carbonate, filler such as kaolin, clay, talc, silica sand, etc., colorant such as titanium oxide, carbon black, other dyes or pigments, tackifier, thickener, silane Optional components such as a coupling agent, a titanium coupling agent, a pigment dispersant, an antifoaming agent, and an ultraviolet absorber may be contained.
以下、本発明を実施例に基づいて詳細に説明するが、本発明は実施例に限定されるものではない。本発明は、特定の希釈剤と充填剤を選定することによって、従来と同等以上の性能を有しながら、適切な粘度に調整することができると共に、くし目のヤマ立ちとキレが良好であり、接着性、床鳴り防止性をも付与し得る一液湿気硬化型ウレタン系接着剤組成物が得られることを見出した点にあるとして解釈されるべきである。 EXAMPLES Hereinafter, although this invention is demonstrated in detail based on an Example, this invention is not limited to an Example. In the present invention, by selecting a specific diluent and filler, the viscosity can be adjusted to an appropriate viscosity while having performance equal to or higher than that of the conventional one, and the texture and sharpness of the comb are good. It should be construed that the present invention has found that a one-component moisture-curing urethane adhesive composition capable of imparting adhesiveness and anti-flooring property can be obtained.
[実施例1]
2官能ポリプロピレングリコール(Mn=4000)800質量部と、3官能ポリプロピレングリコール(Mn=3000)200質量部と、4,4′−ジフェニルメタンジイソシアネート(MDI)470質量部とを、2Lのセパラブルフラスコに仕込み、90℃で3時間窒素気流下で反応させて、NCO質量%が9%であるウレタンプレポリマーを含有する反応生成物「ウレタン系組成物(a1)」を得た。
このウレタン系組成物(a1)600質量部、重質炭酸カルシウムであるNS♯100(日東粉化社製)250質量部、重質炭酸カルシウムに表面処理を施した充填剤であるSCPE−2315(三共精粉株式会社製)350質量部、脱水剤としてPTSI(日本曹達社製/p−トルエンスルホニルイソシアネート)2質量部、希釈剤であるDINA(田岡化学社製/アジピン酸ジイソノニル)80質量部、同じく希釈剤であるDBS(豊国製油社製/セバシン酸ジブチル)10重量部を、2Lのプラネタリーミキサーに投入し、減圧下で40分間撹拌して、一液湿気硬化型ウレタン系接着剤組成物を得た。
[Example 1]
In a 2 L separable flask, 800 parts by mass of bifunctional polypropylene glycol (Mn = 4000), 200 parts by mass of trifunctional polypropylene glycol (Mn = 3000), and 470 parts by mass of 4,4′-diphenylmethane diisocyanate (MDI). The reaction product “urethane composition (a1)” containing a urethane prepolymer having an NCO mass% of 9% was prepared by charging and reacting at 90 ° C. for 3 hours under a nitrogen stream.
600 parts by mass of this urethane-based composition (a1), 250 parts by mass of NS # 100 (manufactured by Nitto Flour Chemical Co., Ltd.), which is heavy calcium carbonate, SCPE-2315 (which is a filler obtained by subjecting heavy calcium carbonate to surface treatment) Sankyo Seimitsu Co., Ltd.) 350 parts by weight, PTSI (manufactured by Nippon Soda Co., Ltd./p-toluenesulfonyl isocyanate) as 2 parts by weight, diluent DINA (manufactured by Taoka Chemical Co., Ltd./diisononyl adipate) 80 parts by weight, 10 parts by weight of DBS (manufactured by Toyokuni Seiyaku Co., Ltd./dibutyl sebacate), which is also a diluent, is placed in a 2 L planetary mixer and stirred for 40 minutes under reduced pressure to form a one-part moisture-curing urethane adhesive composition. Got.
[実施例2]
実施例1で用いたポリプロピレングリコール及び4,4′−ジフェニルメタンジイソシアネートをいずれもBHT(ジブチルヒドロキシトルエン/酸化防止剤)が配合されていないものを使用し、実施例1と同様の方法でNCO質量%が9%であるウレタンプレポリマーを含有する反応生成物「ウレタン系組成物(a2)」を得た。
このウレタン系組成物(a2)を用いた以外は実施例1と同様の方法で一液湿気硬化型ウレタン系接着剤組成物を得た。
[Example 2]
Neither polypropylene glycol nor 4,4′-diphenylmethane diisocyanate used in Example 1 was blended with BHT (dibutylhydroxytoluene / antioxidant), and NCO mass% in the same manner as in Example 1. A reaction product “urethane-based composition (a2)” containing a urethane prepolymer having a content of 9% was obtained.
A one-component moisture-curable urethane-based adhesive composition was obtained in the same manner as in Example 1 except that this urethane-based composition (a2) was used.
[実施例3]
実施例2で得られた一液湿気硬化型ウレタン系接着剤組成物1292質量部に、さらにポリエチレン繊維であるケミベストFDSS−2(三井化学株式会社製)3重量部を加えた以外は、実施例2と同様の方法で一液湿気硬化型ウレタン系接着剤組成物を得た。
[Example 3]
Example 1 except that 3 parts by weight of Chemibest FDSS-2 (manufactured by Mitsui Chemicals), which is a polyethylene fiber, was added to 1292 parts by mass of the one-component moisture-curable urethane-based adhesive composition obtained in Example 2 In the same manner as in No. 2, a one-component moisture-curable urethane adhesive composition was obtained.
[実施例4]
実施例3で得られた一液湿気硬化型ウレタン系接着剤組成物1295質量部に、さらにシリカであるアエロジル#200(日本アエロジル株式会社製)5重量部を加えた以外は、実施例3と同様の方法で一液湿気硬化型ウレタン系接着剤組成物を得た。
[Example 4]
Example 3 is the same as Example 3 except that 5 parts by weight of Aerosil # 200 (manufactured by Nippon Aerosil Co., Ltd.), which is silica, is added to 1295 parts by mass of the one-component moisture-curable urethane-based adhesive composition obtained in Example 3. A one-component moisture-curable urethane-based adhesive composition was obtained in the same manner.
[比較例1]
表面処理を施した重質炭酸カルシウムの代わりに、表面処理合成炭酸カルシウムであるシーレッツ200(丸尾カルシウム社製/一次粒子径(電子顕微鏡観察による)0.07μm)を用いた以外は実施例2と同様の方法で一液湿気硬化型ウレタン系接着剤組成物を得た。
[Comparative Example 1]
Example 2 except that instead of the surface-treated heavy calcium carbonate, Searets 200 (manufactured by Maruo Calcium Co., Ltd./primary particle size (by electron microscope observation) 0.07 μm), which is a surface-treated synthetic calcium carbonate, was used. A one-component moisture-curable urethane-based adhesive composition was obtained in the same manner.
[比較例2]
重質炭酸カルシウムに表面処理を施した充填剤の代わりに、重質炭酸カルシウムであるNS#100を350質量部(すなわち、NS#100を合計600質量部)に変えた以外は実施例4と同様の方法で一液湿気硬化型ウレタン系接着剤組成物を得た。
[Comparative Example 2]
Example 4 is different from Example 4 except that NS # 100, which is heavy calcium carbonate, is changed to 350 parts by mass (that is, NS # 100 is 600 parts by mass in total) instead of the filler obtained by surface treatment of heavy calcium carbonate. A one-component moisture-curable urethane-based adhesive composition was obtained in the same manner.
[比較例3]
実施例1で用いた希釈剤(DINA及びDBS)を、アイソパーH(エクソンモービル社製/小型チャンバー法試験においてVOC成分を含有する)90質量部に変えた以外は実施例2と同様の方法で一液湿気硬化型ウレタン系接着剤組成物を得た。
[Comparative Example 3]
The same method as in Example 2 except that the diluents (DINA and DBS) used in Example 1 were changed to 90 parts by mass of Isopar H (ExxonMobil Corp./containing the VOC component in the small chamber method test). A one-component moisture-curable urethane-based adhesive composition was obtained.
実施例1〜4及び比較例1〜3で得られた一液湿気硬化型ウレタン系接着剤組成物について、以下の方法で塗布作業性、接着剤の山立ち、キレ、接着剤の凝集力測定及び、VOC放散量の測定を行った。 For the one-component moisture-curing urethane adhesive compositions obtained in Examples 1 to 4 and Comparative Examples 1 to 3, application workability, adhesive ridges, sharpness, and adhesive cohesive force measurement are performed by the following methods. And the amount of VOC emission was measured.
[塗布作業性]
スレート板に、塗布量が約550g/m2となるように、5℃の雰囲気下で、くし目ヘラ(コニシ株式会社製 E−8型くし目ヘラ)にて、一液湿気硬化型ウレタン系接着剤組成物を塗布した。なお、接着剤は24時間以上5℃下で放置したものを用いた。その時のくし目ヘラの抵抗感から、以下の3段階で評価した。
(評価基準)
○:接着剤塗布時のくし目ヘラの抵抗感が小さく、塗布作業性は良好といえる。
△:接着剤塗布時のくし目ヘラの抵抗感がやや大きく、塗布作業性は不十分であるといえる。
×:接着剤塗布時のくし目ヘラの抵抗感が非常に大きく、塗布作業性は不良であるといえる。
なお、実用上は○又は△であれば問題なく使用可能と判断できる。
[Coating workability]
One-part moisture-curing urethane system with a comb spatula (E-8 type comb spatula manufactured by Konishi Co., Ltd.) in an atmosphere of 5 ° C. so that the coating amount is about 550 g / m 2 on the slate plate. The adhesive composition was applied. The adhesive used was allowed to stand at 5 ° C. for 24 hours or more. From the resistance of the comb spatula at that time, the evaluation was made in the following three stages.
(Evaluation criteria)
○: The resistance of the comb spatula when applying the adhesive is small, and it can be said that the coating workability is good.
(Triangle | delta): It can be said that the resistance feeling of the comb spatula at the time of application | coating of an adhesive agent is somewhat large, and application | coating workability | operativity is inadequate.
X: The resistance of the comb spatula when applying the adhesive is very large, and it can be said that the coating workability is poor.
In practice, it can be determined that it can be used without any problem if it is ◯ or Δ.
[接着剤のヤマ立ち]
スレート板に、塗布量が約550g/m2となるように、23℃の雰囲気下で、くし目ヘラ(コニシ株式会社製 E−8型くし目ヘラ)にて、一液湿気硬化型ウレタン系接着剤組成物を塗布した。その時のくし目ヘラのヤマ立ちを、以下の3段階で評価した。
(評価基準)
○:くし目ヘラのヤマ立ちがよく、現場の不陸に十分対応できるといえる。
△:くし目ヘラのヤマ立ちがやや悪く、現場の不陸に対応できない場合がある。
×:くし目ヘラのヤマ立ちが悪く、現場の不陸に対応できない。
なお、実用上は○又は△であれば問題なく使用可能と判断できる。
[Stick standing of adhesive]
One-part moisture-curing urethane system on a slate plate with a comb spatula (E-8 type comb spatula manufactured by Konishi Co., Ltd.) in an atmosphere of 23 ° C. so that the coating amount is about 550 g / m 2. The adhesive composition was applied. Comb spatula standing at that time was evaluated in the following three stages.
(Evaluation criteria)
◯: Comb spatula stands well and can be said to be able to cope with the unevenness of the site.
△: Comb spatula stands slightly bad and may not be able to cope with unevenness at the site.
×: Comb spatula is badly standing and cannot cope with the unevenness of the site.
In practice, it can be determined that it can be used without any problem if it is ◯ or Δ.
[接着剤のキレ]
スレート板に、塗布量が約550g/m2となるように、23℃の雰囲気下で、くし目ヘラ(コニシ株式会社製 E−8型くし目ヘラ)にて、一液湿気硬化型ウレタン系接着剤組成物を塗布した。その時の接着剤のキレを、以下の4段階で評価した。
(評価基準)
◎:接着剤のキレが非常によく、現場を汚さない。
○:接着剤のキレがよく、現場汚しにくいといえる。
△:接着剤のキレがやや悪く、現場汚す場合がある。
×:接着剤のキレが悪く、現場を汚す。
なお、実用上は◎、○又は△であれば問題なく使用可能と判断できる。
[Adhesive sharpness]
One-part moisture-curing urethane system on a slate plate with a comb spatula (E-8 type comb spatula manufactured by Konishi Co., Ltd.) in an atmosphere of 23 ° C. so that the coating amount is about 550 g / m 2. The adhesive composition was applied. The sharpness of the adhesive at that time was evaluated in the following four stages.
(Evaluation criteria)
A: The adhesive is very clean and does not pollute the site.
○: The adhesive has good sharpness and is difficult to stain on site.
(Triangle | delta): The sharpness of an adhesive agent is a little bad, and it may stain on-site.
X: The adhesive is not sharp and soils the site.
In practice, it can be determined that there is no problem if it is ◎, ○ or Δ.
[接着剤の凝集力]
JIS A 5536に準じた方法で試験を行った。なお、その際の被着体はコンパネ/スレート板とし、評価は以下の通りとした。
(評価基準)
○:接着強さが1N/mm2以上または、被着体の材料破壊。
△:接着強さが1N/mm2以上であるが、被着体の材料破壊が観られない。
×:接着強さが1N/mm2以下または、被着体の材料破壊が観られない。
なお、実用上は○又は△であれば問題なく使用可能と判断できる。
[Cohesive strength of adhesive]
The test was conducted by a method according to JIS A 5536. In this case, the adherend was a panel / slate plate, and the evaluation was as follows.
(Evaluation criteria)
○: Adhesive strength is 1 N / mm 2 or more, or material destruction of the adherend.
(Triangle | delta): Although adhesive strength is 1 N / mm < 2 > or more, the material destruction of a to-be-adhered body is not seen.
X: Adhesive strength is 1 N / mm < 2 > or less, or material destruction of the adherend is not observed.
In practice, it can be determined that it can be used without any problem if it is ◯ or Δ.
[VOC放散量]
JIS A 1901:2003で規定される「建築材料の揮発性有機化合物(VOC)、ホルムアルデヒド及び他のカルボニル化合物放散測定試験−小型チャンバー法」に準じて試験を行い、試験7日後のTVOC放散量と放散速度を測定した。その際の評価は以下の通りとした。
(評価基準)
◎:放散量、放散速度とも50以下
○:放散量、放散速度とも150以下
△:放散量、放散速度とも400以下
×:放散量、放散速度とも400以上
[VOC emission]
Tested according to JIS A 1901: 2003 “Measurement of Volatile Organic Compound (VOC), Formaldehyde and Other Carbonyl Compound Emission Measurements for Building Materials-Small Chamber Method”, and TVOC Emission after 7 Days The emission rate was measured. The evaluation at that time was as follows.
(Evaluation criteria)
◎: Both emission amount and emission rate are 50 or less ○: Both emission amount and emission rate are 150 or less △: Both emission amount and emission rate are 400 or less ×: Both emission amount and emission rate are 400 or more
実施例及び比較例における一液湿気硬化型ウレタン系接着剤組成物の配合と評価試験の結果を表1に示す。
表の結果より、本発明に係る一液湿気硬化型ウレタン系接着剤組成物(実施例1〜4)は、塗布作業性に優れるとともに、接着剤のヤマ立ち、接着剤のキレ、接着剤の凝集力、VOC放散量のいずれについても実用上問題ないレベルにあることがわかる。
一方で、本発明の構成要件を欠く比較例1〜3の一液湿気硬化型ウレタン系接着剤組成物においては、何れかの評価試験項目において実用上の問題点があることがわかる。
Table 1 shows the composition of the one-component moisture-curing urethane adhesive composition and the results of the evaluation test in Examples and Comparative Examples.
From the results shown in the table, the one-component moisture-curing urethane adhesive composition (Examples 1 to 4) according to the present invention is excellent in coating workability, and is free of adhesive eruption, adhesive sharpness, and adhesive properties. It can be seen that both the cohesive force and the amount of VOC emission are at a level where there is no practical problem.
On the other hand, it can be seen that the one-component moisture-curable urethane-based adhesive compositions of Comparative Examples 1 to 3 lacking the constituent requirements of the present invention have practical problems in any of the evaluation test items.
本発明に係る一液湿気硬化型ウレタン系接着剤組成物は、JIS A 1901:2003で規定される「小型チャンバー法試験」においてVOCに該当しない希釈剤を用いつつ、適切な粘度に調整することができると共に、くし目のヤマ立ちとキレが良好であるのみならず、接着性、床鳴り防止性を付与し得る一液湿気硬化型ウレタン系接着剤組成物を提供できるため、産業上の利用可能性が高い。 The one-component moisture-curable urethane adhesive composition according to the present invention is adjusted to an appropriate viscosity while using a diluent that does not correspond to VOC in the “small chamber method test” defined in JIS A 1901: 2003. It is possible to provide a one-component moisture-curing urethane-based adhesive composition that not only has excellent texture and sharpness on the comb lines, but can also provide adhesion and anti-flooring properties. Probability is high.
Claims (2)
充填剤(B)が重質炭酸カルシウムに表面処理を施した充填剤であることを特徴とする一液湿気硬化型ウレタン系接着剤組成物。 Urethane prepolymer (A), filler (B), additive (C) obtained by reaction of a polyol having two or more active hydrogens at the molecular terminals and a polyisocyanate compound, as a diluent in JIS A 1901: 2003 A moisture-curing urethane-based adhesive containing a component (D) that does not correspond to a volatile organic substance in a specified small chamber method test,
A one-component moisture-curable urethane-based adhesive composition, wherein the filler (B) is a filler obtained by subjecting heavy calcium carbonate to a surface treatment.
The one-component moisture-curable urethane-based adhesive composition according to claim 1, wherein the additive (C) contains polyethylene fiber and / or silica.
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JP2019026776A (en) * | 2017-08-01 | 2019-02-21 | 三井化学株式会社 | Resin premix, polyurethane foam and method for producing polyurethane foam |
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