JP2010253755A - Extrusion mold for polytetrafluoroethylene particle-containing material, extruder for polytetrafluoroethylene particle-containing material, method of producing polytetrafluoroethylene sheet-like product, method of producing polytetrafluoroethylene porous sheet-like product, method of producing polytetrafluoroethylene sheet-like baked product, method of producing polytetrafluoroethylene porous sheet-like baked product, and polytetrafluoroethylene sheet-like baked product - Google Patents

Extrusion mold for polytetrafluoroethylene particle-containing material, extruder for polytetrafluoroethylene particle-containing material, method of producing polytetrafluoroethylene sheet-like product, method of producing polytetrafluoroethylene porous sheet-like product, method of producing polytetrafluoroethylene sheet-like baked product, method of producing polytetrafluoroethylene porous sheet-like baked product, and polytetrafluoroethylene sheet-like baked product Download PDF

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JP2010253755A
JP2010253755A JP2009105002A JP2009105002A JP2010253755A JP 2010253755 A JP2010253755 A JP 2010253755A JP 2009105002 A JP2009105002 A JP 2009105002A JP 2009105002 A JP2009105002 A JP 2009105002A JP 2010253755 A JP2010253755 A JP 2010253755A
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mold
extrusion
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polytetrafluoroethylene
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JP5553526B2 (en
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Shohei Yoshida
昌平 吉田
Hiroshi Tawara
大示 田原
Tomoyasu Ikuina
朋康 生稲
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Nichias Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an extrusion mold for a PTFE particle-containing material which improves the effect for suppressing variation in strength in the direction perpendicular to the extrusion direction and the stretching strength, while maintaining the thickness accuracy, and can produce a wide width PTFE sheet-like baked product. <P>SOLUTION: The extrusion mold includes a female mold 1 and a male mold 2, the female mold has a hollow internal space, passing therethrough in the vertical direction, and a tapered space formed at the lower part of the internal space, and the male mold has a cylindrical lower part and a tapered shaped distal part. A radial expansion part extending from the upper part to the lower part along the distal part of the male mold and a flow passage for pressing a material having a tubular part extending along the cylindrical lower part of the male mold are provided between the female mold and the male mold by coaxially disposing the male mold in the lower part of the internal space of the female mold so that the distal part of the male mold is directed toward the upper part of the hollow internal space, and the outer wall surface of the distal part of the male mold faces the inner wall surface of the female mold forming the tapered space. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、ポリテトラフルオロエチレン(以下、適宜、PTFEという)粒子含有材料用押出成形型、PTFE粒子含有材料用押出成形機、PTFEシート状物の製造方法、PTFE多孔質シート状物の製造方法、PTFEシート状焼成物の製造方法、PTFE多孔質シート状物焼成物の製造方法およびPTFEシート状焼成物に関する。   The present invention relates to an extrusion mold for polytetrafluoroethylene (hereinafter, appropriately referred to as PTFE) particle-containing material, an extruder for PTFE particle-containing material, a method for producing a PTFE sheet, and a method for producing a PTFE porous sheet The present invention relates to a method for producing a PTFE sheet-like fired product, a method for producing a PTFE porous sheet-like fired product, and a PTFE sheet-like fired product.

PTFE樹脂の押出成形物は、チューブ材料や電線材料等として、種々の分野で利用されるようになっている。特に、PTFE樹脂を押出成形した後、さらに押出方向に一軸延伸処理するか、または二軸方向(押出し方向および押出し方向に垂直な方向)に逐次または同時に延伸処理して得られた多孔質シート状物は、折り畳み結晶により、ノードから放射状にフィブリル(折り畳み結晶が延伸により解けて引き出された直鎖状の分子束)が拡散し、このフィブリルとノードによって画された空孔が多数存在する構造を有することが知られており、この多孔質構造を有するPTFEシート状物は、その特性を生かして、スキーウェアのような衣類材料やエアーフィルターのろ材等として用いられるようになっている。また、上記多孔質構造のPTFEシート状物は、シールテープやガスケット等のシール材料等の多様な用途に使用されており、幅広なPTFE多孔質シート状物を製造できることが望まれている。   PTFE resin extruded products are used in various fields as tube materials, electric wire materials, and the like. In particular, after extruding PTFE resin, it is further uniaxially stretched in the extrusion direction, or a porous sheet obtained by stretching sequentially or simultaneously in the biaxial direction (extrusion direction and direction perpendicular to the extrusion direction) The object has a structure in which fibrils (linear molecular bundles drawn by the folding crystal being unwound by stretching) diffuse radially from the nodes due to the folded crystals, and there are many vacancies defined by the fibrils and the nodes. It is known that the PTFE sheet-like material having the porous structure is used as a clothing material such as ski wear, a filter material for an air filter, or the like by taking advantage of its characteristics. The porous PTFE sheet is used in various applications such as sealing materials such as seal tapes and gaskets, and it is desired that a wide PTFE porous sheet can be produced.

延伸処理に付されるPTFEシート状物は、その幅が広く安定していると各種の延伸条件を採用できることから、コスト面や、PTFE多孔質シート状物の物性を調整する上で大きなメリットを得ることができる。   Since the PTFE sheet material subjected to the stretching treatment can adopt various stretching conditions when its width is wide and stable, it has a great merit in adjusting the cost and physical properties of the PTFE porous sheet material. Obtainable.

この延伸処理に付される幅広テープ形状を有するPTFEシート状物は、現在ロール圧延で作製されているが、上記PTFEシート状物は、ロール圧延の設備的な制約から、150mm幅や300mm幅であるものが多く、殆どが400mm幅以下のものである。PTEEシート状の幅が制限される理由としては、ロール圧延では、幅広なものを得ようとすると、幅方向端部と中心部で物性に差ができることから、不均一な延伸品になることが挙げられる。また、他の理由として、ロール圧延では、ロールがPTFEシート状物を引き込む力を、PTFEシート状物を押し潰し幅を広げる力よりも大きくする必要があるが、用いる装置の能力によって制限されることが挙げられる。   The PTFE sheet-like material having a wide tape shape subjected to the stretching treatment is currently produced by roll rolling, but the PTFE sheet-like material has a width of 150 mm or 300 mm due to equipment restrictions of roll rolling. There are many, most of them are 400 mm wide or less. The reason why the width of the PTEE sheet is limited is that, in roll rolling, when trying to obtain a wide width, there can be a difference in physical properties between the end portion in the width direction and the center portion. Can be mentioned. As another reason, in roll rolling, it is necessary to make the force with which the roll pulls the PTFE sheet-like material larger than the force that crushes the PTFE sheet-like material and widens the width, but it is limited by the capability of the apparatus to be used. Can be mentioned.

このようなPTFE多孔質シート状物の製造に用いられるPTFEシート状物製造用の押出成形型としては、図7に示すように、雌型101の内部空間104に、雄型102として、長手方向に対する垂直断面直径が材料の押圧方向に漸次増加する円錐状拡大部108を有するものを雌型101と同軸的に配置したものが知られており、この押出成形型103においては、雌型の括れ部151より出口側の内部空間104において、雌型101の内壁面と雄型102の円錐状拡大部108とが相対して、雌型と雄型との間に斜め下方向に放射状に伸びる材料押圧用流路111が形成される(例えば、特許文献1参照)。   As shown in FIG. 7, an extrusion mold for producing a PTFE sheet-like material used for producing such a PTFE porous sheet-like material has an internal space 104 of a female die 101 as a male die 102 in the longitudinal direction. In this extrusion mold 103, a constriction of the female mold is known in which a conical enlarged portion 108 whose vertical cross-sectional diameter with respect to the diameter gradually increases in the pressing direction of the material is arranged coaxially with the female mold 101. In the internal space 104 on the outlet side from the portion 151, the inner wall surface of the female die 101 and the conical enlarged portion 108 of the male die 102 are opposed to each other, and the material radially extends diagonally downward between the female die and the male die. A pressing channel 111 is formed (see, for example, Patent Document 1).

この押出成形型103においては、内部空間104入口側から成形材料としてPTFE粉末と潤滑剤の混合物を投入し、押圧して、成形型103下部の材料押圧用流路111から管状(チューブ状)の成形物を排出した後、得られた成形物を軸方向(排出方向)に切断し、得られたPTFEシート状物に延伸処理を施すことにより多孔質構造を有するPTFEシートが作製される。   In this extrusion mold 103, a mixture of PTFE powder and a lubricant is injected as a molding material from the inlet side of the internal space 104, pressed, and tubular (tubular) from the material pressing flow path 111 below the molding mold 103. After the molded product is discharged, the obtained molded product is cut in the axial direction (discharge direction), and a PTFE sheet having a porous structure is produced by subjecting the obtained PTFE sheet material to stretching treatment.

図7に示す押出成形型103においては、材料押圧用流路111部分において、出口方向への圧力によりPTFE粒子が縦方向に配向するとともに、該粒子が横方向へも広がって、横方向に配向し付着しあうことになる。このため、図7に示す押出成形型103を用いた場合には、入口側から押圧処理することによってPTFE粒子が押出方向と同時に押出方向に垂直な方向へも配向し、得られる成形物において、押出方向に垂直な方向への引張強度が向上するとともに、押出方向に垂直な方向における延伸強度のばらつきも抑制することができるとされている。   In the extrusion mold 103 shown in FIG. 7, the PTFE particles are oriented in the vertical direction by the pressure in the outlet direction in the material pressing flow path 111, and the particles are also spread in the horizontal direction and oriented in the horizontal direction. Will adhere to each other. For this reason, when the extrusion mold 103 shown in FIG. 7 is used, the PTFE particles are oriented in the direction perpendicular to the extrusion direction simultaneously with the extrusion direction by pressing from the inlet side. It is said that the tensile strength in the direction perpendicular to the extrusion direction can be improved and the variation in the stretching strength in the direction perpendicular to the extrusion direction can be suppressed.

特開平10−128827号公報Japanese Patent Laid-Open No. 10-128827

しかしながら、図7に示す押出成形型103を用いた場合、材料押圧用流路111を通過することによって得られる押出方向に垂直な方向における押圧物の物性向上効果(配向性向上効果)は、図7に示す雄型出口部の断面直径bと雄型入口部の断面直径aを用いて定義される内径拡大率b/aが大きいほど高くなるが、本発明者等が鋭意検討したところ、この内径拡大率をさらに大きくするために、雄型入口部の断面直径aを小さくしようとすると、マンドレル(心棒)100が小径化して雄型102を十分に直線状に支持できなくなり、また、内径拡大率を大きくするために、雄型下部の断面直径bを大きくしようとすると、雄型の重量が過大となるばかりか、原料を均一かつ簡便に投入し難くなったり、金型の保持設備が大型化してしまうことが判明した。このため、図7に示す押出成形型103においては、得られる押出成形物の押出方向に垂直な方向の強度が十分に向上しなかったり、幅広なPTFEシートが得難かったりする。   However, when the extrusion mold 103 shown in FIG. 7 is used, the physical property improvement effect (orientation improvement effect) of the pressed product in the direction perpendicular to the extrusion direction obtained by passing through the material pressing flow path 111 is shown in FIG. The larger the inner diameter enlargement ratio b / a defined using the cross-sectional diameter b of the male outlet and the cross-sectional diameter a of the male inlet shown in FIG. In order to further increase the inner diameter enlargement ratio, if an attempt is made to reduce the cross-sectional diameter a of the male inlet, the mandrel (mandrel) 100 becomes smaller in diameter so that the male mold 102 cannot be supported sufficiently in a straight line. In order to increase the ratio, if the cross-sectional diameter b of the lower part of the male mold is increased, not only the weight of the male mold becomes excessive, but it becomes difficult to uniformly and easily add the raw material, or the mold holding facility is large. Turned into Ukoto was found. For this reason, in the extrusion mold 103 shown in FIG. 7, the strength of the obtained extruded product in the direction perpendicular to the extrusion direction is not sufficiently improved, and it is difficult to obtain a wide PTFE sheet.

また、図7に示す押出成形型103は、雄型102を材料入口部側からマンドレル(心棒)100で固定する構成を採用していることから、PTFEシートを幅広にする為に、内径拡大率を大きくしようとすると、雄型102に入口部から受ける圧力が大きくなりすぎ、雄型102の中心軸がずれたり傾いたりして、雌型101と雄型102との間に形成される材料押圧用流路111の幅を一定に保ち難く、得られる押圧成形物に厚みムラが生じ、実用上十分な厚み精度を得ることが困難であることが分かった。   Further, the extrusion mold 103 shown in FIG. 7 employs a configuration in which the male mold 102 is fixed by a mandrel (mandrel) 100 from the material inlet side, so that the inner diameter enlargement ratio is increased in order to widen the PTFE sheet. When the pressure is increased, the pressure received by the male mold 102 from the inlet becomes too large, and the central axis of the male mold 102 is shifted or inclined, so that the material pressure formed between the female mold 101 and the male mold 102 is increased. It has been found that it is difficult to keep the width of the flow path 111 constant, uneven thickness occurs in the obtained press-molded product, and it is difficult to obtain practically sufficient thickness accuracy.

一方、内径拡大率を大きくせずに幅広のPTFEシートを得るために、図7に示す断面直径aおよび断面直径bの両者を大きくすると、上述した場合と同様にして、原料を均一かつ簡便に投入し難くなったり、金型の重量が直径の3乗に比例して増加するので、重量増加が著しくなって金型の保持設備が大型化してしまう。   On the other hand, in order to obtain a wide PTFE sheet without increasing the inner diameter enlargement ratio, if both the cross-sectional diameter a and the cross-sectional diameter b shown in FIG. It becomes difficult to throw in or the weight of the mold increases in proportion to the cube of the diameter, so that the weight increase becomes significant and the mold holding equipment becomes large.

このような状況下、本発明は、得られる押出成形物において、厚み精度を実用上十分なレベルに維持しつつ、押出方向に垂直な方向の強度を十分に向上させ、押出方向に垂直な方向の強度のばらつき抑制効果を向上させ、かつ幅広のPTFEシート状物を製造し得るPTFE粒子含有材料用押出成形型を提供することを第1の目的とするものである。また、本発明は、上記押出成形型を有してなるPTFE粒子含有材料押出成形機を提供することを第2の目的とするものであり、上記押出成形機を用いたPTFEシート状物の製造方法を提供することを第3の目的とするものであり、上記PTFEシート状物からPTFE多孔質シート状物を製造する方法を提供することを第4の目的とするものである。さらに、本発明は、PTFEシート状焼成物の製造方法を提供することを第5の目的とし、PTFE多孔質シート状焼成物の製造方法を提供することを第6の目的とし、PTFEシート状焼成物を提供することを第7の目的とするものである。   Under such circumstances, the present invention, in the obtained extruded product, sufficiently increases the strength in the direction perpendicular to the extrusion direction while maintaining the thickness accuracy at a practically sufficient level, and the direction perpendicular to the extrusion direction. It is a first object of the present invention to provide an extrusion mold for a PTFE particle-containing material that can improve the strength variation suppressing effect and can produce a wide PTFE sheet. The second object of the present invention is to provide a PTFE particle-containing material extrusion molding machine having the above extrusion mold, and the production of a PTFE sheet using the above extrusion molding machine. A third object is to provide a method, and a fourth object is to provide a method for producing a PTFE porous sheet from the PTFE sheet. Furthermore, the present invention has a fifth object to provide a method for producing a PTFE sheet-like fired product, and a sixth object to provide a method for producing a PTFE porous sheet-like fired product. The seventh object is to provide goods.

上記技術課題を解決すべく、本発明者等が鋭意検討を行ったところ、雌型と雄型とを有するPTFE粒子含有材料用押出成形型であって、前記雌型は、上下方向に貫通する中空状の内部空間を有し、該内部空間の下部から上部に向かう中途部分には、上下方向に対する垂直断面直径が漸次低減するテーパー状空間が形成されてなり、前記雄型は、円柱状下部と、該円柱状下部から上部方向に上下方向に対する垂直断面直径が漸次低減する先細り状先端部とを有してなり、前記雄型の先端部が、前記中空状の内部空間上部を向くように、かつ前記雄型の先端部外壁面が前記テーパー状空間を形成する雌型内壁面と相対するように、前記雄型を前記雌型の内部空間の下部に雌型と同軸的に配置することにより、前記雌型と雄型との間に、雄型の先端部に沿って上部から下部方向に伸びる放射状拡大部と雄型の円柱状下部に沿って伸びる管状部を有する材料押圧用流路を設けてなるPTFE粒子含有材料用押出成形型を得、この押出成形型により、上記第1の目的を達成し得ることを見出し、また上記押出成形型を用いることにより、上記第2〜第7の目的を達成し得ることを見出して、これらの知見に基づいて、本発明を完成するに至った。   In order to solve the above technical problem, the present inventors have conducted intensive studies. As a result, an extrusion mold for PTFE particle-containing material having a female mold and a male mold, the female mold penetrates in the vertical direction. A hollow space having a hollow inner space, a tapered space in which the vertical cross-sectional diameter with respect to the vertical direction gradually decreases is formed in the middle portion from the lower portion to the upper portion of the inner space. And a tapered tip portion in which the vertical cross-sectional diameter with respect to the vertical direction gradually decreases from the columnar lower portion to the upper direction, so that the male tip portion faces the upper portion of the hollow internal space. The male mold is disposed coaxially with the female mold at the lower portion of the female mold inner space so that the outer wall surface of the tip of the male mold faces the female inner wall surface forming the tapered space. The tip of the male mold is inserted between the female mold and the male mold. An extrusion mold for a PTFE particle-containing material is obtained by providing a material pressing flow path having a radially enlarged portion extending from the upper portion to the lower portion along the portion and a tubular portion extending along the male cylindrical lower portion. Based on these findings, it has been found that the first object can be achieved by the mold, and that the second to seventh objects can be achieved by using the extrusion mold. The present invention has been completed.

すなわち、本発明は、
(1)雌型と雄型とを有するPTFE粒子含有材料用押出成形型であって、
前記雌型は、上下方向に貫通する中空状の内部空間を有し、該内部空間の下部から上部に向かう中途部分には、上下方向に対する垂直断面直径が漸次低減するテーパー状空間が形成されてなり、
前記雄型は、円柱状下部と、該円柱状下部から上部方向に上下方向に対する垂直断面直径が漸次低減する先細り状先端部とを有してなり、
前記雄型の先端部が、前記中空状の内部空間上部を向くように、かつ前記雄型の先端部外壁面が前記テーパー状空間を形成する雌型内壁面と相対するように、前記雄型を前記雌型の内部空間の下部に雌型と同軸的に配置することにより、
前記雌型と雄型との間に、雄型の先端部に沿って上部から下部方向に伸びる放射状拡大部と雄型の円柱状下部に沿って伸びる管状部を有する材料押圧用流路を設けてなる
ことを特徴とするPTFE粒子含有材料用押出成形型、
(2)前記テーパー状空間の最狭部において、テーパー状空間の上下方向に対して垂直方向に形成される材料流入面積を2等分する円周を最狭部断面積平均円周とし、前記材料押圧用流路の下端部において、テーパー状空間の上下方向に対して垂直方向に形成される材料出口面積を2等分する円周を出口部断面積平均円周としたときに、
最狭部断面積平均円周の長さに対する出口部断面積平均円周の長さの比が5以上である
上記(1)に記載のPTFE粒子含有材料用押出成形型、
(3)前記雄型の上下方向に対する水平断面において、先細り状先端部頂部の内角が80°以下である上記(1)または(2)に記載のPTFE粒子含有材料用押出成形型、
(4)上記(1)〜(3)のいずれかに記載のPTFE粒子含有材料用押出成形型を有してなることを特徴とするPTFE粒子含有材料用押出成形機、
(5)上記(4)に記載のPTFE粒子含有材料用押出成形機を用いて、
押出成形型を構成する雌型の内部空間にPTFE粒子含有材料を供給し、押圧することにより、材料押圧用流路の下端部から管状予備成形物を排出し、次いで、
得られた管状予備成形物を軸方向に切断することによりシート状物を作製することを特徴とするPTFEシート状物の製造方法、
(6)前記管状成形物の切断後に、さらに押出方向に圧延処理する上記(5)に記載のPTFEシート状物の製造方法、
(7)上記(4)に記載のPTFE粒子含有材料用押出成形機を用いて、
押出成形型を構成する雌型の内部空間にPTFE粒子含有材料を供給し、押圧することにより、材料押圧用流路の下端部から管状予備成形物を排出し、次いで、
得られた管状予備成形物を軸方向に切断した後、さらに押出方向に一軸延伸処理するか、または押出方向および押出し方向に垂直な方向に二軸延伸処理するPTFE多孔質シート状物の製造方法、
(8)上記(4)に記載のPTFE粒子含有材料用押出成形機を用いて、
押出成形型を構成する雌型の内部空間にPTFE粒子含有材料を供給し、押圧することにより、材料押圧用流路の下端部から管状予備成形物を排出し、次いで、
得られた管状予備成形物を軸方向に切断した後、焼成処理する
ことを特徴とするPTFEシート状焼成物の製造方法、
(9)上記(4)に記載のPTFE粒子含有材料用押出成形機を用いて、
押出成形型を構成する雌型の内部空間にPTFE粒子含有材料を供給し、押圧することにより、材料押圧用流路の下端部から管状予備成形物を排出し、次いで、
得られた管状予備成形物を軸方向に切断した後、さらに得られた切断物を押出方向に一軸延伸処理するか、または押出方向および押出し方向に垂直な方向に二軸延伸処理するとともに、焼成処理する
ことを特徴とするPTFE多孔質シート状焼成物の製造方法、
(10)長手方向および長手方向に垂直な方向の引張強度がいずれも35〜70MPaであることを特徴とするPTFEシート状焼成物、
を提供するものである。
That is, the present invention
(1) An extrusion mold for a PTFE particle-containing material having a female mold and a male mold,
The female mold has a hollow internal space penetrating in the vertical direction, and a tapered space in which the vertical cross-sectional diameter with respect to the vertical direction is gradually reduced is formed in the middle part from the lower part to the upper part of the internal space. Become
The male mold has a cylindrical lower part, and a tapered tip part in which the vertical cross-sectional diameter with respect to the vertical direction from the cylindrical lower part to the upper part gradually decreases,
The male mold so that the male mold tip faces the upper part of the hollow internal space, and the male mold tip outer wall faces the female mold wall that forms the tapered space. Is arranged coaxially with the female mold at the lower part of the internal space of the female mold,
Provided between the female mold and the male mold is a material pressing flow path having a radially enlarged portion extending from the upper portion to the lower portion along the male tip portion and a tubular portion extending along the male cylindrical lower portion. An extrusion mold for a PTFE particle-containing material,
(2) In the narrowest part of the tapered space, a circumference that bisects the material inflow area formed in a direction perpendicular to the vertical direction of the tapered space is defined as the narrowest part cross-sectional area average circumference, When the circumference that bisects the material outlet area formed in the direction perpendicular to the vertical direction of the tapered space at the lower end portion of the material pressing flow path is defined as the outlet portion cross-sectional area average circumference,
The extrusion mold for the PTFE particle-containing material according to the above (1), wherein the ratio of the length of the outlet cross-sectional area average circumference to the length of the narrowest cross-sectional area average circumference is 5 or more,
(3) The extrusion mold for the PTFE particle-containing material according to (1) or (2), wherein an internal angle of a tapered tip end portion is 80 ° or less in a horizontal section with respect to the vertical direction of the male mold,
(4) An PTFE particle-containing material extrusion molding machine comprising the PTFE particle-containing material extrusion mold according to any one of (1) to (3) above,
(5) Using the PTFE particle-containing material extrusion molding machine described in (4) above,
By supplying and pressing the PTFE particle-containing material into the internal space of the female mold constituting the extrusion mold, the tubular preform is discharged from the lower end of the material pressing flow path,
A method for producing a PTFE sheet, characterized by producing a sheet by cutting the obtained tubular preform in the axial direction;
(6) The method for producing a PTFE sheet-like product according to (5), wherein the tubular molded product is further subjected to a rolling process in the extrusion direction after cutting.
(7) Using the PTFE particle-containing material extrusion molding machine described in (4) above,
By supplying and pressing the PTFE particle-containing material into the internal space of the female mold constituting the extrusion mold, the tubular preform is discharged from the lower end of the material pressing flow path,
After the obtained tubular preform is cut in the axial direction, it is further uniaxially stretched in the extrusion direction or biaxially stretched in the direction perpendicular to the extrusion direction and the extrusion direction. ,
(8) Using the PTFE particle-containing material extrusion molding machine described in (4) above,
By supplying and pressing the PTFE particle-containing material into the internal space of the female mold constituting the extrusion mold, the tubular preform is discharged from the lower end of the material pressing flow path,
A method for producing a PTFE sheet-like fired product, characterized in that the obtained tubular preform is cut in the axial direction and then fired.
(9) Using the PTFE particle-containing material extrusion molding machine described in (4) above,
By supplying and pressing the PTFE particle-containing material into the internal space of the female mold constituting the extrusion mold, the tubular preform is discharged from the lower end of the material pressing flow path,
After the obtained tubular preform is cut in the axial direction, the obtained cut product is further uniaxially stretched in the extrusion direction, or biaxially stretched in the extrusion direction and the direction perpendicular to the extrusion direction, and fired. A method for producing a PTFE porous sheet-like fired product, characterized by:
(10) PTFE sheet-like fired product characterized in that the tensile strength in the longitudinal direction and the direction perpendicular to the longitudinal direction is 35 to 70 MPa,
Is to provide.

本発明によれば、押出成形型として上下方向に貫通する中空状の内部空間を有するものを採用し、押出成形型を構成する雄型を、雌型の内部空間上部からマンドレルにより吊り下げるのではなく、雌型の内部空間下部に配置することにより、すなわち、雄型先端部の外壁面と、テーパー状内部空間における雌型内壁面とが相対するように、雄型を上記内部空間の下部に配置し下方から支持することにより出口部の円周を大きくすることができるとともに、太く剛性の大きな支持体を用いることが可能となり、得られる押出成形物の厚み精度を実用上十分なレベルに維持することができる。また、雄型として、円柱状下部と、該下部から上部方向に上下方向に対する垂直断面直径が漸次低減してなる先細り状先端部とを有してなるものを用い、この先端部が材料押圧側を向くように雄型を配置して、雄型下部における出口部断面積平均円周の長さと雄型上部における最狭部断面積平均円周の長さの差を増大させることによって、押出方向および押出方向に対して垂直方向に高度な配向が行われ、得られる押出成形物の押出方向に垂直な方向の強度を十分に向上させ、押出方向に垂直な方向の延伸強度のばらつき抑制効果を向上するとともに、幅広のPTFEシート状物を製造し得るPTFE粒子含有材料用押出成形型を提供することができる。   According to the present invention, an extrusion mold having a hollow internal space penetrating in the vertical direction is adopted, and the male mold constituting the extrusion mold is suspended from the upper part of the internal space of the female mold by the mandrel. Instead, the male mold is placed in the lower part of the inner space so that the outer wall surface of the male mold tip and the female inner wall surface in the tapered inner space face each other. By arranging and supporting from below, it is possible to increase the circumference of the outlet, and it is possible to use a thick and rigid support, and the thickness accuracy of the resulting extruded product is maintained at a practically sufficient level. can do. In addition, a male mold having a cylindrical lower part and a tapered tip part having a vertical cross-sectional diameter gradually decreasing from the lower part to the upper part in the upper direction is used. The extrusion direction by increasing the difference between the length of the outlet cross-sectional area average circumference at the bottom of the male mold and the length of the narrowest cross-sectional area average circumference at the top of the male mold Highly oriented in the direction perpendicular to the extrusion direction, the strength of the resulting extruded product in the direction perpendicular to the extrusion direction is sufficiently improved, and the effect of suppressing variation in the stretching strength in the direction perpendicular to the extrusion direction is achieved. While improving, the extrusion mold for PTFE particle containing materials which can manufacture a wide PTFE sheet-like material can be provided.

さらに、本発明によれば、上記押出成形型を有してなることを特徴とするPTFE粒子含有材料用押出成形機、該押出成形機を用いることを特徴とする、PTFEシート状物の製造方法、PTFE多孔質シート状物の製造方法、PTFEシート状焼成物の製造方法、PTFE多孔質シート状焼成物の製造方法およびPTFEシート状焼成物を提供することができる。   Furthermore, according to the present invention, an PTFE particle-containing material extrusion molding machine characterized by comprising the above-mentioned extrusion mold, and a method for producing a PTFE sheet-like product using the extrusion molding machine A PTFE porous sheet-like product manufacturing method, a PTFE sheet-like fired product manufacturing method, a PTFE porous sheet-like fired product manufacturing method, and a PTFE sheet-like fired product can be provided.

本発明の押出成形型の一態様を示す図である。It is a figure which shows the one aspect | mode of the extrusion mold of this invention. 本発明の押出成形型の一態様を示す図である。It is a figure which shows the one aspect | mode of the extrusion mold of this invention. 本発明の押出成形型の一態様を示す図である。It is a figure which shows the one aspect | mode of the extrusion mold of this invention. 本発明の押出成形型における最狭部断面積平均円周に対する出口部断面積平均円周の比の算出方法を説明する図である。It is a figure explaining the calculation method of ratio of the outlet part cross-sectional area average circumference with respect to the narrowest part cross-sectional area average circumference in the extrusion mold of this invention. 本発明の押出成形型を構成する雄型の先細り状先端部頂部の内角を説明する図である。It is a figure explaining the internal angle of the taper-shaped front-end | tip part of the male type | mold which comprises the extrusion mold of this invention. 本発明の押出成形機の一態様を示す図である。It is a figure which shows the one aspect | mode of the extruder of this invention. 従来の押出成形型を説明する図である。It is a figure explaining the conventional extrusion mold.

先ず、本発明のPTFE粒子含有材料用押出成形型について説明する。   First, the extrusion mold for PTFE particle-containing material of the present invention will be described.

本発明のPTFE粒子含有材料用押出成形型は、雌型と雄型とを有するPTFE粒子含有材料用押出成形型であって、前記雌型は、上下方向に貫通する中空状の内部空間を有し、該内部空間の下部から上部に向かう中途部分には、上下方向に対する垂直断面直径が漸次低減するテーパー状空間が形成されてなり、前記雄型は、円柱状下部と、該円柱状下部から上部方向に上下方向に対する垂直断面直径が漸次低減する先細り状先端部とを有してなり、前記雄型の先端部が、前記中空状の内部空間上部を向くように、かつ前記雄型の先端部外壁面が前記テーパー状空間を形成する雌型内壁面と相対するように、前記雄型を前記雌型の内部空間の下部に雌型と同軸的に配置することにより、前記雌型と雄型との間に、雄型の先端部に沿って上部から下部方向に伸びる放射状拡大部と雄型の円柱状下部に沿って伸びる管状部を有する材料押圧用流路を設けてなることを特徴とするものである。   The extrusion mold for PTFE particle-containing material of the present invention is an extrusion mold for PTFE particle-containing material having a female mold and a male mold, and the female mold has a hollow internal space penetrating in the vertical direction. A tapered space in which the vertical cross-sectional diameter with respect to the vertical direction gradually decreases is formed in the middle portion from the lower portion to the upper portion of the internal space, and the male mold has a cylindrical lower portion and the cylindrical lower portion. A taper-shaped tip portion whose vertical cross-sectional diameter with respect to the up-down direction gradually decreases in the upper direction, and the tip portion of the male mold faces the upper portion of the hollow internal space, and the tip of the male mold By arranging the male mold coaxially with the female mold at the lower part of the inner space of the female mold so that the outer wall surface faces the female mold inner wall surface forming the tapered space, the female mold and the male mold Between the mold and the top along the tip of the male mold And it is characterized in that formed by providing a material pressing channel having a tubular portion extending along the cylindrical lower portion of the radial expansion part and the male extending downwardly.

以下、本発明の押出成形型の実施形態を、図面に基づいて説明するものとする。   Hereinafter, an embodiment of an extrusion mold of the present invention will be described based on the drawings.

図1は、本発明の押出成形型の1態様を示す概略断面図であり、図2は、本発明の押出成形型の別態様を示す概略断面図である。   FIG. 1 is a schematic cross-sectional view showing one embodiment of the extrusion mold of the present invention, and FIG. 2 is a schematic cross-sectional view showing another embodiment of the extrusion mold of the present invention.

図1および図2に示す押出成形型3は、雌型1と雄型2とを有するものであって、雌型1には、下部から上部に向かう中途部分(長手方向中途部分)に、上下方向に対する垂直断面直径が漸次低減するテーパー状空間52が形成されてなる、上下方向に貫通する中空状の内部空間4が設けられている。   The extrusion mold 3 shown in FIGS. 1 and 2 has a female mold 1 and a male mold 2. The female mold 1 has an upper and lower portion in a middle part (longitudinal middle part) from the lower part to the upper part. A hollow internal space 4 penetrating in the vertical direction is provided, in which a tapered space 52 in which the vertical cross-sectional diameter with respect to the direction gradually decreases is formed.

図1に示す押出成形型と図2に示す押出成形型は、雌型1の内部空間4の長手方向中途部分に括れ部51を設けるか否かという点において相異しているが、その他の点においては共通しているので、以下、主に図1および図2に示す態様に基づいて、本発明の押出成形型について説明するものとする。   The extrusion mold shown in FIG. 1 and the extrusion mold shown in FIG. 2 differ from each other in whether or not the constricted portion 51 is provided in the middle portion in the longitudinal direction of the internal space 4 of the female mold 1. Since the points are common, the extrusion mold of the present invention will be described below mainly based on the embodiment shown in FIGS.

図1および図2に示すように、本発明の押出成形型3には、雌型1の内部空間4の下部から上部に向かう長手方向中途部分にテーパー状空間52が形成されてなる。   As shown in FIGS. 1 and 2, the extrusion mold 3 of the present invention is formed with a tapered space 52 in the middle in the longitudinal direction from the lower part to the upper part of the internal space 4 of the female mold 1.

図1および図2に示すように、本発明の押出成形型3を構成する雄型2は、円柱状下部6と、該下部6から上部方向に上下方向に対する垂直断面直径が漸次低減する先細り状先端部7とを有している。   As shown in FIGS. 1 and 2, the male mold 2 constituting the extrusion mold 3 of the present invention has a columnar lower portion 6 and a tapered shape in which the vertical sectional diameter with respect to the vertical direction gradually decreases from the lower portion 6 in the upper direction. And a distal end portion 7.

雌型1の内部空間4の全体形状は、概略円筒形状であることが好ましく、雌型1の内部空間4の寸法や、雄型2の寸法は、押圧しようとする成形材料量等に応じて適宜決定することができる。   The overall shape of the internal space 4 of the female mold 1 is preferably substantially cylindrical, and the dimensions of the internal space 4 of the female mold 1 and the dimensions of the male mold 2 depend on the amount of molding material to be pressed, etc. It can be determined as appropriate.

そして、図1および図2に示すように、雄型2の先端部7が中空状の内部空間4の上部(材料押圧側である図1および図2の上側)を向くように、かつ先端部7の外壁面8とテーパー状空間52を形成する雌型内壁面9とが相対するように、雄型2を内部空間4の下部(成形材料押圧方向下部)に、雌型1の軸10と同軸的に配置する。   As shown in FIGS. 1 and 2, the distal end portion 7 of the male mold 2 faces the upper portion of the hollow internal space 4 (the upper side of FIGS. 1 and 2 which is the material pressing side) and the distal end portion. The male mold 2 is placed below the inner space 4 (lower part in the pressing direction of the molding material) so that the outer wall surface 8 of the female mold 7 and the female mold inner wall surface 9 forming the tapered space 52 face each other. Coaxially arranged.

このような構成を採用することにより、雌型1と雄型2との間に、成形材料の押出方向(図1および図2の上側から下側方向)に、雄型の先細り状先端部(先細り状先端部の外壁面8)に沿って、雄型2の中心軸側から雄型2の外側に伸びる放射状拡大部11と雄型の下部6に沿って伸びる管状部12が形成されてなる材料押圧用流路11が設けられる。   By adopting such a configuration, a male tapered tip (in the direction from the upper side to the lower side in FIGS. 1 and 2) between the female mold 1 and the male mold 2 in the extrusion direction of the molding material ( A radially enlarged portion 11 extending from the central axis side of the male mold 2 to the outside of the male mold 2 and a tubular section 12 extending along the male lower section 6 are formed along the outer wall surface 8) of the tapered tip portion. A material pressing channel 11 is provided.

図1や図2において、雄型2の先端部上端はテーパー状空間52の最狭部から突出しているが、雄型2の先端部上端は、テーパー状空間52の最狭部から必ずしも突出している必要はなく、図3に示すように、上記最狭部から突出しないように配置してもよい。   1 and 2, the upper end of the distal end of the male mold 2 protrudes from the narrowest portion of the tapered space 52, but the upper end of the distal end of the male mold 2 does not necessarily protrude from the narrowest portion of the tapered space 52. As shown in FIG. 3, it may be arranged so as not to protrude from the narrowest portion.

本発明のPTFE粒子含有材料用押出成形型は、上記テーパー状空間の最狭部において、テーパー状空間の上下方向に対して垂直方向に形成される材料流入面積を2等分する円周を最狭部断面積平均円周とし、上記材料押圧用流路の下端部において、テーパー状空間の上下方向に対して垂直方向に形成される材料出口面積を2等分する円周を出口部断面積平均円周とし、最狭部断面積平均円周の長さに対する出口部断面積平均円周の長さの比(出口部断面積平均円周の長さ/最狭部断面積平均円周の長さ)が5以上であることが好ましい。   The extrusion mold for PTFE particle-containing material according to the present invention has the circumference that bisects the material inflow area formed in the direction perpendicular to the vertical direction of the tapered space at the narrowest portion of the tapered space. The cross-sectional area of the outlet portion is defined as the circumference that divides the material outlet area formed in the direction perpendicular to the up-down direction of the tapered space into two equal parts at the lower end portion of the material pressing flow path. The ratio of the length of the cross-sectional area average circumference to the length of the cross-sectional area average circumference of the narrowest part (the length of the cross-sectional area average circumference of the outlet / the average cross-sectional area of the narrowest part) The length) is preferably 5 or more.

上記比は7以上であることがより好ましく、10以上であることがさらに好ましい。本発明のPTFE粒子含有材料用押出成形型においては、上記比が5以上であることによって、押出成形時において、得られる押出成形物の押出方向に垂直な方向への焼成処理後における延伸強度を向上させ、幅広なシート状成形物を作製することができる。   The ratio is more preferably 7 or more, and still more preferably 10 or more. In the extrusion mold for the PTFE particle-containing material of the present invention, the above ratio is 5 or more, so that, at the time of extrusion molding, the stretch strength after the firing treatment in the direction perpendicular to the extrusion direction of the obtained extrusion molding is obtained. Thus, a wide sheet-like molded product can be produced.

上述したように、本発明のPTFE粒子含有材料用押出成形型においては、雄型の先端部上端はテーパー状空間の最狭部から突出していてもよいし、突出していなくてもよい。このため、雄型2の先端部上端がテーパー状空間の最狭部から突出していない態様の場合、図7に記載されているような、雄型上部の断面直径aを規定できないことから、雄型上部の断面直径aと雄型下部の断面直径bにより規定される内径拡大率b/aを規定することができなくなる。また、上記内径拡大率は、拡大率の平均や、最低拡大率、最大拡大率等を十分考慮したものではなく、拡大率の記述としては不十分と考えられる。   As described above, in the extrusion mold for PTFE particle-containing material of the present invention, the upper end of the male mold may or may not protrude from the narrowest part of the tapered space. For this reason, in the case where the upper end portion of the male mold 2 does not protrude from the narrowest portion of the tapered space, the male upper section diameter a as shown in FIG. 7 cannot be defined. It becomes impossible to define the inner diameter enlargement ratio b / a defined by the sectional diameter a of the upper part of the mold and the sectional diameter b of the lower part of the male mold. Further, the inner diameter enlargement ratio does not sufficiently consider the average enlargement ratio, the minimum enlargement ratio, the maximum enlargement ratio, and the like, and is considered insufficient as a description of the enlargement ratio.

そこで、本発明の押出成形型においては、以下に示す最狭部断面積平均円周の長さに対する出口部断面積平均円周の長さの比(出口部断面積平均円周の長さ/最狭部断面積平均円周の長さ)を定義し、これを内径拡大率に代えることにより、上記最狭部断面と出口部断面間において、材料の押出し方向と垂直な方向の円周長さが拡大する比率、即ちシート状物の幅方向(押出方向に垂直な方向)の配向計算値を与えることができる。すなわち、上記最狭部断面積平均円周の長さに対する出口部断面積平均円周の長さの比により、拡大率の平均や、最低拡大率、最大拡大率等を考慮した体積平均値を付与することができ、上記比を制御することにより、シート状物の幅方向(押出方向に垂直な方向)の配向性を所望範囲に制御することができる。   Therefore, in the extrusion mold of the present invention, the ratio of the length of the outlet cross-sectional area average circumference to the length of the narrowest cross-sectional area average circumference shown below (the length of the outlet cross-sectional area average circumference / The average circumference of the narrowest section cross-sectional area) is defined, and this is replaced by the inner diameter enlargement ratio, so that the circumferential length in the direction perpendicular to the extrusion direction of the material is between the narrowest section cross section and the outlet section cross section. It is possible to give a ratio of increasing the size, that is, a calculated value of orientation in the width direction of the sheet-like material (direction perpendicular to the extrusion direction). That is, according to the ratio of the length of the cross-sectional area average circumference of the outlet portion to the length of the cross-sectional area average circumference of the narrowest part, the average of the enlargement ratio, the volume average value considering the minimum enlargement ratio, the maximum enlargement ratio, etc. By controlling the ratio, the orientation of the sheet material in the width direction (direction perpendicular to the extrusion direction) can be controlled within a desired range.

図4に示すように、テーパー状空間52の最狭部において、上記材料押圧用流路11外周の半径をW、内周の半径をXとする場合、内部空間4の上下方向に対して垂直に形成される材料流入面積は、πW−πXにより規定される。また、上記材料流入面積を2等分する円周を最狭部断面積平均円周とする場合に、該最狭部断面積平均円周の半径をcとすると、下記式(I)が成立することになる。
πW−πX=2(πc−πX) (I)
式(I)を半径cについてまとめると、下記式(II)が求められる。
c=((W+X0.5)/(20.5) (II)
As shown in FIG. 4, in the narrowest part of the tapered space 52, when the radius of the outer periphery of the material pressing flow path 11 is W and the radius of the inner periphery is X, it is perpendicular to the vertical direction of the inner space 4. The material inflow area formed in is defined by πW 2 −πX 2 . In addition, when the circumference that divides the material inflow area into two is the narrowest section cross-sectional area average circumference, and the radius of the narrowest section cross-sectional area average circumference is c, the following formula (I) is established. Will do.
πW 2 −πX 2 = 2 (πc 2 −πX 2 ) (I)
When formula (I) is summarized with respect to radius c, the following formula (II) is obtained.
c = ((W 2 + X 2 ) 0.5 ) / (2 0.5 ) (II)

また、図4に示すように、材料押圧用流路11の出口部において、該流路外周の半径をY、内周の半径をZとした場合、内部空間4の上下方向に対して垂直に形成される材料出口面積は、πY−πZにより規定される。また、上記材料出口面積を2等分する円周を出口部断面積平均円周とした場合に、該出口部断面積平均円周の半径をdとすると、下記式(III)が成立することになる。
πY−πZ=2(πd−πZ) (III)
式(III)を半径dについてまとめると、下記式(IV)が求められる。
d=((Y+Z0.5)/(20.5) (IV)
Further, as shown in FIG. 4, at the outlet portion of the material pressing channel 11, when the radius of the outer periphery of the channel is Y and the radius of the inner periphery is Z, it is perpendicular to the vertical direction of the internal space 4. The material exit area to be formed is defined by πY 2 −πZ 2 . Further, when the circumference that divides the material outlet area into two equal parts is defined as the outlet section cross-sectional area average circumference, if the radius of the outlet section cross-sectional area average circumference is d, the following formula (III) holds: become.
πY 2 −πZ 2 = 2 (πd 2 −πZ 2 ) (III)
Summarizing the formula (III) with respect to the radius d, the following formula (IV) is obtained.
d = ((Y 2 + Z 2 ) 0.5 ) / (2 0.5 ) (IV)

上記半径cから導かれる最狭部断面積平均円周の長さは2πcであり、上記半径dから導かれる出口部断面積平均円周は2πdであることから、最狭部断面積平均円周に対する出口部断面積平均円周の長さの比(出口部断面積平均円周の長さ/最狭部断面積平均円周の長さ)である2πd/2πcは、式(II)および式(IV)より下記式(V)のとおり表すことができる。
2πd/2πc=((Y+Z0.5)/((W+X0.5) (V)
Since the length of the narrowest section cross-sectional area average circumference derived from the radius c is 2πc and the outlet section cross-sectional area average circumference derived from the radius d is 2πd, the narrowest section cross-sectional area average circumference is 2πd / 2πc, which is the ratio of the length of the cross-sectional area average circumference of the outlet portion relative to the length (the length of the cross-sectional area average circumference of the outlet portion / the length of the cross-sectional area average circumference of the narrowest portion), From (IV), it can be expressed as the following formula (V).
2πd / 2πc = ((Y 2 + Z 2 ) 0.5 ) / ((W 2 + X 2 ) 0.5 ) (V)

本発明の押出成形型において、雄型2の先端部上端が、図3に示すように、テーパー状空間52の最狭部から突出していない態様を採る場合、テーパー状空間52の最狭部における半径Xは0とみなすことができるので、上記式(V)から、以下の式(V’)が導かれる。
2πd/2πc=((Y+Z0.5)/W (V’)
In the extrusion mold of the present invention, when the upper end of the male mold 2 is not protruded from the narrowest portion of the tapered space 52 as shown in FIG. 3, in the narrowest portion of the tapered space 52. Since the radius X can be regarded as 0, the following formula (V ′) is derived from the above formula (V).
2πd / 2πc = ((Y 2 + Z 2 ) 0.5 ) / W (V ′)

従って、本発明の押出成形型においては、図1や図2に示すように、雄型2の先端部上端が、テーパー状空間52の最狭部から突出する態様を採る場合も、図3に示すように、雄型2の先端部上端が、テーパー状空間52の最狭部から突出していない態様を採る場合も、上記式(V)または式(V’)により、最狭部断面積平均円周の長さに対する出口部断面積平均円周の長さの比2πd/2πcを求めることができる。また、押出成形型として、図4には、括れ部51を有するものが開示されているが、図2に示すような括れ部51を有さない押出成形型であっても同様に最狭部断面積平均円周の長さに対する出口部断面積平均円周の長さの比2πd/2πcを求めることができる。   Therefore, in the extrusion mold of the present invention, as shown in FIG. 1 and FIG. 2, the case where the top end of the male mold 2 protrudes from the narrowest portion of the tapered space 52 is also shown in FIG. As shown, even when the top end of the male mold 2 does not protrude from the narrowest part of the tapered space 52, the cross-sectional area average of the narrowest part is obtained by the above formula (V) or formula (V ′). The ratio 2πd / 2πc of the outlet section cross-sectional area average circumference length to the circumference length can be obtained. Further, FIG. 4 discloses an extrusion mold having a constricted portion 51. However, even in an extrusion mold having no constricted portion 51 as shown in FIG. A ratio 2πd / 2πc of the length of the cross-sectional area average circumference to the length of the cross-sectional area average circumference can be obtained.

上記最狭部断面積平均円周の長さに対する出口部断面積平均円周の長さの比(出口部断面積平均円周の長さ/最狭部断面積平均円周の長さ)2πd/2πcを大きくするには、出口部断面積平均円周の長さ2πdを大きくする方法と、最狭部断面積平均円周の長さ2πcを小さくする方法があるが、前者の方法だけによれば、いたずらに雄型2が大型化、重量化したり、後述する雄型2の先端部7の内角αが大きくなってしまうことから、先ず後者の方法によって2πd/2πcを増大させることが好ましい。   Ratio of the length of the outlet cross-sectional area average circumference to the length of the narrowest cross-sectional area average circumference (length of the outlet cross-sectional area average circumference / length of the narrowest cross-sectional area average circumference) 2πd To increase / 2πc, there are a method of increasing the length 2πd of the outlet cross-sectional area average circumference and a method of decreasing the length 2πc of the narrowest cross-sectional area average circumference, but only the former method Accordingly, since the male mold 2 becomes unnecessarily large and heavy, and the inner angle α of the tip 7 of the male mold 2 described later increases, it is preferable to first increase 2πd / 2πc by the latter method. .

具体的には、雄型2の先端部7の頂部を、図1や図2に示すテーパー状空間52の最狭部(雌型1の内壁が内部空間4側に最も突出した部分)に位置させるかそれより下側(図1や図2におけるテーパー状空間52の最狭部よりも下方側)に位置させることにより、すなわちX=0とすることにより、最狭部断面積平均円周2πcを小さくすることができる。   Specifically, the top of the tip 7 of the male mold 2 is positioned at the narrowest part of the tapered space 52 shown in FIGS. 1 and 2 (the part where the inner wall of the female mold 1 protrudes most toward the internal space 4). Or lower than that (below the narrowest portion of the tapered space 52 in FIGS. 1 and 2), that is, by setting X = 0, the narrowest portion cross-sectional area average circumference 2πc Can be reduced.

材料押圧用流路の最狭部から出口部方向へ向かう流路幅(材料の流路幅)は、得ようとする押出成形物の厚みに応じて適宜決定すればよいが、幅狭になっていることが好ましく、1mm〜10mmであることが適当である。また、図1等に示すように、本発明の押出成形型において、材料押圧用流路の幅は、最狭部から出口部方向へ向かって狭まっていくものであることが好ましい。このような構成を採ることにより、得られる押出成形物(PTFEシート状物)の押出方向に垂直な方向の強度を十分に向上させ、かつ押出方向に垂直な方向の延伸強度のばらつき抑制効果を向上させることができる。   The flow path width (flow path width of the material) from the narrowest part of the material pressing flow path toward the outlet part may be appropriately determined according to the thickness of the extruded product to be obtained. It is preferable that it is 1 mm-10 mm. As shown in FIG. 1 and the like, in the extrusion mold of the present invention, the width of the material pressing flow path is preferably narrowed from the narrowest portion toward the outlet portion. By adopting such a configuration, the strength of the obtained extruded product (PTFE sheet-like product) in the direction perpendicular to the extrusion direction is sufficiently improved, and the effect of suppressing variation in the stretching strength in the direction perpendicular to the extrusion direction is achieved. Can be improved.

さらに、本発明の押出成形型においては、図5に示すように、雄型2の上下方向に対する水平断面において、先細り状先端部頂部の内角αが80°以下であることが好ましく、60°以下であることがより好ましく、55°以下であることがさらに好ましい。上記内角αが80°超であると、PTFE粒子含有材料の押出成形時に押圧力が増大し過ぎて、圧力損失が増大してしまうばかりか、本発明の押出成形型のように最狭部断面積平均円周の長さに対する出口部断面積平均円周の長さの比(出口部断面積平均円周の長さ/最狭部断面積平均円周の長さ)が大きい成形型の場合、成形材料の片流れ(PTFE粒子含有材料が材料押圧用流路全体を均一に流れない現象)が生じやすくなる。また、先細り状先端部頂部の内角αが小さすぎると、成形設備の全体が大きくなり過ぎたり、成形の切り替え毎に材料滞留量が増え歩留まりが低下することから、先細り状先端部頂部の内角αは15°以上であることが好ましく、25°以上であることがより好ましく、30°以上であることがさらに好ましい。   Furthermore, in the extrusion mold of the present invention, as shown in FIG. 5, the internal angle α of the tip of the tapered tip portion is preferably 80 ° or less and 60 ° or less in the horizontal cross section with respect to the vertical direction of the male die 2. It is more preferable that the angle is 55 ° or less. When the internal angle α is more than 80 °, the pressing force increases excessively during the extrusion molding of the PTFE particle-containing material, and not only the pressure loss increases, but also the narrowest part cutting as in the extrusion mold of the present invention. For molds with a large ratio of outlet cross-sectional area average circumference length to area average circumference length (exit cross-sectional area average circumference length / narrowest section cross-sectional area average circumference length) , A single flow of the molding material (a phenomenon in which the PTFE particle-containing material does not flow uniformly through the entire material pressing flow path) is likely to occur. In addition, if the internal angle α of the tapered tip end is too small, the entire molding equipment becomes too large, or the amount of material retention increases and the yield decreases each time the molding is switched. Is preferably 15 ° or more, more preferably 25 ° or more, and further preferably 30 ° or more.

本発明の押出成形型で用いられる成形材料は、PTFE粒子含有材料である。PTFE粒子含有材料としては、PTFE粒子を含有するものであれば特に制限されず、例えば、フルオンCD−123、CD145(旭・ICIフロロポリマーズ社製)、ポリフロンF−104(ダイキン工業社製)、テフロン(登録商標)6J(三井・デュポンフロロケミカル社製)等のPTFEの押出し成形用樹脂として販売されているものを挙げることができる。   The molding material used in the extrusion mold of the present invention is a PTFE particle-containing material. The PTFE particle-containing material is not particularly limited as long as it contains PTFE particles. For example, Fullon CD-123, CD145 (Asahi ICI Fluoropolymers), Polyflon F-104 (Daikin Industries), Examples thereof include those marketed as PTFE extrusion resins such as Teflon (registered trademark) 6J (Mitsui / Dupont Fluoro Chemical).

上記成形材料は、通常、押圧時に用いられる潤滑剤を含むものであることが好ましく、潤滑剤としては、PTFEの表面を濡らすことができ、押出成形してシート状物を得た後、蒸発、抽出などの方法で除去できるものであることが好ましい。例えば、流動パラフィン、ナフサ、ホワイトオイル、トルエン、キシレンなどの炭化水素油の他、アルコール類、ケトン類、エステル類およびこれらの2種類以上の混合物を挙げることができる。上記潤滑剤のPTFE粒子への添加量は、PTFE粒子および、潤滑剤の種類等により適宜決定されるが、PTFE粒子100重量部に対して潤滑剤が約5〜50重量部であることが好ましい。   It is preferable that the molding material usually contains a lubricant used at the time of pressing. As the lubricant, the surface of PTFE can be wetted, and after extrusion to obtain a sheet-like material, evaporation, extraction, etc. It is preferable that it can be removed by this method. For example, in addition to hydrocarbon oils such as liquid paraffin, naphtha, white oil, toluene, and xylene, alcohols, ketones, esters, and mixtures of two or more of these can be mentioned. The amount of the lubricant added to the PTFE particles is appropriately determined depending on the PTFE particles, the type of the lubricant, and the like, but the lubricant is preferably about 5 to 50 parts by weight with respect to 100 parts by weight of the PTFE particles. .

本発明のPTFE粒子含有材料用押出成形型においては、図1および図2に示すように、押出成形型3を構成する雄型2を、雌型1の内部空間4に上部からマンドレルにより吊り下げるのではなく、雌型1の内部空間4下部に雄型2を配置することにより、すなわち、雄型先端部7の外壁面8とテーパー状空間52を形成する雌型内壁面9とが相対するように、雄型2を上記内部空間4下部に配置することにより、押圧時に生じる雄型2の中心軸のずれや傾きを抑制し、得られる押出成形物の厚み精度を実用上十分なレベルに維持することができる。また、雄型2として、円柱状下部6と、該下部から上部方向に上下方向に対する垂直断面直径が漸次低減してなる先細り状先端部7とを有するものを採用し、この先端部7が内部空間4の上部(成形材料の押圧側)を向くように雄型を配置して、材料押圧用流路の最狭部における断面積平均円周を小さくし、最狭部断面積平均円周に対する出口部断面積平均円周の比を増大させることによって、得られる押出成形物の押出方向に垂直な方向の強度を十分に向上させ、同方向の延伸強度のばらつき抑制効果を向上させることができる。   In the extrusion mold for PTFE particle-containing material of the present invention, as shown in FIGS. 1 and 2, the male mold 2 constituting the extrusion mold 3 is suspended from the upper part in the internal space 4 of the female mold 1 by a mandrel. Instead, by disposing the male mold 2 below the inner space 4 of the female mold 1, that is, the outer wall surface 8 of the male tip 7 and the female inner wall surface 9 forming the tapered space 52 face each other. As described above, by disposing the male mold 2 in the lower part of the internal space 4, the deviation and inclination of the central axis of the male mold 2 that occurs during pressing are suppressed, and the thickness accuracy of the obtained extruded product is brought to a practically sufficient level. Can be maintained. The male mold 2 has a cylindrical lower portion 6 and a tapered tip portion 7 formed by gradually decreasing the vertical cross-sectional diameter in the vertical direction from the lower portion to the upper direction. The male mold is arranged so as to face the upper part of the space 4 (the pressing side of the molding material), the cross-sectional area average circumference at the narrowest part of the material pressing flow path is reduced, and the cross-sectional area average circumference with respect to the narrowest part is reduced. By increasing the ratio of the cross-sectional area average circumference of the outlet portion, the strength of the obtained extruded product in the direction perpendicular to the extrusion direction can be sufficiently improved, and the effect of suppressing variation in the stretching strength in the same direction can be improved. .

次に、本発明のPTFE粒子含有材料用押出成形機について説明する。
本発明のPTFE粒子含有材料用押出成形機は、本発明のPTFE粒子含有材料用押出成形型を有してなることを特徴とするものである。
Next, the extruder for PTFE particle-containing material of the present invention will be described.
The PTFE particle-containing material extrusion molding machine of the present invention is characterized by comprising the PTFE particle-containing material extrusion mold of the present invention.

本発明のPTFE粒子含有材料用押出成形機で用いられるPTFE粒子含有材料用押出成形型やPTFE粒子含有材料としては、上述したものと同様のものを挙げることができる。   Examples of the extrusion mold for PTFE particle-containing material and the PTFE particle-containing material used in the extruder for PTFE particle-containing material of the present invention include the same ones as described above.

図6に、本発明のPTFE粒子含有材料用押出成形型3を有するPTFE粒子含有材料用押出成形機14を例示する。図示するように、本発明のPTFE粒子含有材料用押出成形機14は、本発明のPTFE粒子含有材料用押出成形型3とともに、押圧棒13や、押出成形物16を軸方向に切断するカッター15を有するものであることが好ましい。   FIG. 6 illustrates a PTFE particle-containing material extruder 14 having the PTFE particle-containing material extrusion die 3 of the present invention. As shown in the drawing, the PTFE particle-containing material extrusion molding machine 14 of the present invention, together with the PTFE particle-containing material extrusion molding die 3 of the present invention, is a cutter 15 that cuts the pressing rod 13 and the extrusion molding 16 in the axial direction. It is preferable that it has.

次に、本発明のPTFEシート状物の製造方法について説明する。   Next, the manufacturing method of the PTFE sheet material of this invention is demonstrated.

本発明のPTFEシート状物の製造方法は、本発明のPTFE粒子含有材料用押出成形機を用いて、押出成形型を構成する雌型の内部空間にPTFE粒子含有材料を供給し、押圧することにより、材料押圧用流路の下端部から管状予備成形物を排出し、次いで、得られた管状予備成形物を軸方向に切断することによりシート状物を作製することを特徴とするものである。   The method for producing a PTFE sheet-like material of the present invention is to supply and press the PTFE particle-containing material into the internal space of the female mold constituting the extrusion mold using the PTFE particle-containing material extrusion molding machine of the present invention. The tubular preform is discharged from the lower end portion of the material pressing flow path, and then the obtained tubular preform is cut in the axial direction to produce a sheet-like material. .

本発明のPTFEシート状物の製造方法で用いられるPTFE粒子含有材料用押出成形機や、PTFE粒子含有材料としては、上述したものと同様のものを挙げることができる。   Examples of the PTFE particle-containing material extrusion molding machine and the PTFE particle-containing material used in the method for producing a PTFE sheet-like material of the present invention include the same ones as described above.

本発明のPTFEシート状物の製造方法においては、例えば、PTFE粒子と潤滑剤とを任意の比で混合して得られた成形用材料を、図6に示す押出成形型3を構成する雌型の内部空間に投入した後、加圧棒13で押圧することによって、押出成形型3下端部の材料押圧用流路の出口から管状の予備成型物を排出し、次いでこの管状予備成形物をカッター15で軸方向(押出方向)に切断することにより、所望のシート状物16を得ることができる。   In the method for producing a PTFE sheet of the present invention, for example, a molding material obtained by mixing PTFE particles and a lubricant in an arbitrary ratio is used as a female mold constituting the extrusion mold 3 shown in FIG. The tubular preform is discharged from the outlet of the material pressing flow path at the lower end of the extrusion mold 3 by pressing with the pressure rod 13 after being put into the inner space of the extrusion mold 3. The desired sheet 16 can be obtained by cutting in the axial direction (extrusion direction) 15.

本発明のPTFEシート状物の製造方法において、PTFE粒子含有材料用押出成形型3内で成形材料に加えられる圧力は、30〜500kg/cm2 であることが好ましい。 In the method for producing a PTFE sheet of the present invention, the pressure applied to the molding material in the extrusion mold 3 for PTFE particle-containing material is preferably 30 to 500 kg / cm 2 .

また、本発明のPTFEシート状物の製造方法において、得られた管状物を軸方向(押出方向)に切断してシート化する方法としては、管状物の一か所を軸方向に切断して開いてシート化してもよいし、管状物をつぶし、その両端を軸方向に切断して2枚のシートにしてもよい。   Moreover, in the method for producing a PTFE sheet material of the present invention, as a method of cutting the obtained tubular material in the axial direction (extrusion direction) to form a sheet, one part of the tubular material is cut in the axial direction. The sheet may be opened to form a sheet, or the tubular material may be crushed and both ends thereof may be cut in the axial direction to form two sheets.

また、本発明のPTFEシート状物の製造方法においては、上記管状成形物の切断後に、切断物をさらに押出方向に圧延処理してもよい。   Moreover, in the manufacturing method of the PTFE sheet-like material of the present invention, after cutting the tubular molded product, the cut product may be further rolled in the extrusion direction.

圧延処理は、圧延後の厚みが圧延前の厚みの1/10〜9/10となるように行うことが好ましく、圧延後の厚みが圧延前の厚みの2/10〜7/10となるように行うことがより好ましい。   The rolling treatment is preferably performed so that the thickness after rolling is 1/10 to 9/10 of the thickness before rolling, and the thickness after rolling is 2/10 to 7/10 of the thickness before rolling. It is more preferable to carry out.

本発明のPTFEシート状物の製造方法においては、このようにして得られた切断物について、通常、潤滑剤が除去される。この潤滑剤の除去は、上記切断物をそのままの状態で行ってもよいし、もしくはPTFE粒子の配列度合を上げるために上記切断物を対になったロールで圧延し更に薄くした後に行ってもよい。潤滑剤の除去は、従来から行われている加熱法あるいは抽出法またはこれらを組み合わせた方法で行うことが好ましい。   In the method for producing a PTFE sheet of the present invention, the lubricant is usually removed from the cut product thus obtained. The removal of the lubricant may be performed with the cut pieces as they are, or after the cut pieces are rolled with a pair of rolls and further thinned in order to increase the degree of alignment of PTFE particles. Good. The removal of the lubricant is preferably carried out by a conventional heating method or extraction method or a combination thereof.

本発明のPTFEシート状物の製造方法においては、幅広で厚み精度が高く、任意の幅や厚みを有するPTFEシート状物を得ることができる。本発明のPTFEシート状物の製造方法においては、例えば、幅が150〜2000mmであり、厚さが1〜25mmであるPTFEシート状物を得ることができる。   In the method for producing a PTFE sheet-like material of the present invention, a PTFE sheet-like material having a wide width and high thickness accuracy and having an arbitrary width and thickness can be obtained. In the method for producing a PTFE sheet material of the present invention, for example, a PTFE sheet material having a width of 150 to 2000 mm and a thickness of 1 to 25 mm can be obtained.

本発明のPTFEシート状物の製造方法では、押出成形時に、出口部断面積平均円周の長さ/最狭部断面積平均円周の長さの比を増大し得る押出成形型を用いることにより、PTFE粒子に対して、押出方向および押出方向に対して垂直方向に高度に均一に配向させる処理が行われている。このため、本発明のPTFEシート状物の製造方法により得られるPTFEシート状物は、PTFE樹脂原料がシートの縦横2方向に配向して、2方向に高い強度を有している。   In the method for producing a PTFE sheet of the present invention, an extrusion mold that can increase the ratio of the length of the cross-sectional area average circumference of the outlet portion / the length of the cross-sectional area average circumference of the narrowest portion is used during extrusion molding. Thus, the PTFE particles are highly uniformly oriented in the extrusion direction and in the direction perpendicular to the extrusion direction. For this reason, the PTFE sheet material obtained by the method for producing a PTFE sheet material of the present invention has a high strength in two directions because the PTFE resin raw material is oriented in two longitudinal and lateral directions of the sheet.

次に、本発明のPTFE多孔質シート状物の製造方法について説明する。   Next, the manufacturing method of the PTFE porous sheet-like material of this invention is demonstrated.

本発明のPTFE多孔質シート状物の製造方法は、本発明のPTFE粒子含有材料用押出成形機を用いて、押出成形型を構成する雌型の内部空間にPTFE粒子含有材料を供給し、押圧することにより、材料押圧用流路の下端部から管状予備成形物を排出し、次いで、得られた管状予備成形物を軸方向に切断した後、さらに得られた切断物を押出方向に一軸延伸処理するか、または押出方向および押出し方向に垂直な方向に二軸延伸処理することを特徴とするものである。   The method for producing a PTFE porous sheet-like material of the present invention uses the extruder for PTFE particle-containing material of the present invention to supply the PTFE particle-containing material to the internal space of the female mold constituting the extrusion mold, and press The tubular preform is discharged from the lower end of the material pressing flow path, and then the obtained tubular preform is cut in the axial direction, and then the obtained cut product is uniaxially stretched in the extrusion direction. Or a biaxial stretching process in a direction perpendicular to the extrusion direction and the extrusion direction.

本発明のPTFE多孔質シート状物の製造方法で用いられるPTFE粒子含有材料用押出成形機や、PTFE粒子含有材料としては、上述したものと同様のものを挙げることができ、また、PTFE粒子含有材料を供給し、押圧した後、得られた管状予備成形物を軸方向に切断する具体的態様としては、上記本発明のPTFEシート状物の製造方法の説明で挙げたものと同様の態様を挙げることができる。   Examples of the PTFE particle-containing material extruder and the PTFE particle-containing material used in the method for producing a PTFE porous sheet according to the present invention include the same ones as described above, and also include PTFE particles. After the material is supplied and pressed, the specific aspect of cutting the obtained tubular preform in the axial direction is the same as that described in the description of the method for producing the PTFE sheet of the present invention. Can be mentioned.

本発明のPTFE多孔質シート状物の製造方法においては、管状予備成形物を切断した後、得られたPTFEシート状物を、押出方向に一軸延伸処理するか、押出方向および押出方向に垂直な方向に二軸延伸処理する。   In the method for producing a porous PTFE sheet of the present invention, after cutting the tubular preform, the obtained PTFE sheet is uniaxially stretched in the extrusion direction, or is perpendicular to the extrusion direction and the extrusion direction. Biaxial stretching treatment in the direction.

本発明のPTFE多孔質シート状物の製造方法の具体的態様としては、例えば、図6に示す押出成形機において、上述した方法によりシート状物16を得た後、このシート状物16を延伸装置17で押出方向に一軸延伸処理するか、押出方向および押出方向に垂直な方向に二軸延伸処理する方法が挙げられる。   As a specific aspect of the method for producing the PTFE porous sheet material of the present invention, for example, in the extruder shown in FIG. 6, after obtaining the sheet material 16 by the method described above, the sheet material 16 is stretched. Examples thereof include a method in which the apparatus 17 performs a uniaxial stretching process in the extrusion direction or a biaxial stretching process in the extrusion direction and a direction perpendicular to the extrusion direction.

延伸処理法方法としては、公知の方法を挙げることができる。   Examples of the stretching treatment method include known methods.

上記延伸処理の面積倍率は、PTFEシート状物の大きさを基準として、通常、10〜15000%であり、50〜10000%程度であることが適当である。   The area ratio of the stretching treatment is usually from 10 to 15000% and suitably from about 50 to 10000% based on the size of the PTFE sheet.

本発明の方法で得られるPTFE多孔質シート状物は、密度が0.05〜1.0g/cmであることが適当であり、0.1〜0.5g/cmであることがより適当である。 Porous PTFE sheet obtained by the process of the present invention is appropriate that a density of 0.05 to 1.0 g / cm 3, more to be 0.1 to 0.5 g / cm 3 Is appropriate.

本発明のPTFE多孔質シート状物の製造方法において、延伸処理対象となるPTFEシート状物は、上述したように、押出成形時に、PTFE粒子に対し、押出方向および押出方向に対して垂直方向に高度に均一に配向させる処理が行われているため、上記PTFEシート状物は、PTFEシートの縦横2方向に配向して、両方向において高い強度を有している。このため、上記PTFEシート状物を押出方向に一軸延伸処理することによって、シート中のPTFE粒子が微細に効率よく高度に繊維化され、この結果PTFEシートを多孔質化する延伸を非常に高倍率まで好適に行うことができる。   In the method for producing a porous PTFE sheet of the present invention, the PTFE sheet to be stretched is oriented in the extrusion direction and in the direction perpendicular to the extrusion direction with respect to the PTFE particles, as described above. Since the treatment for highly uniform orientation is performed, the PTFE sheet-like material is oriented in two vertical and horizontal directions of the PTFE sheet and has high strength in both directions. For this reason, the PTFE sheet material is uniaxially stretched in the extrusion direction, so that the PTFE particles in the sheet are finely and highly highly fiberized, and as a result, the PTFE sheet becomes highly porous for stretching. Can be suitably performed.

また、必要に応じて、二軸延伸処理、すなわち押出方向および押出方向に垂直な方向への延伸処理を逐次または同時に行うことにより、所望程度まで十分に延伸することが可能となる。   Moreover, it becomes possible to extend | stretch fully to a desired grade by performing biaxial extending | stretching process, ie, the extending | stretching process to the direction perpendicular | vertical to an extrusion direction, sequentially or simultaneously as needed.

本発明のPTFE多孔質シート状物の製造方法においては、幅広で厚み精度が高く、任意の幅や厚みを有するPTFEシート状物から、所望寸法を有するPTFE多孔質シート状物を容易に作製することができる。   In the method for producing a PTFE porous sheet according to the present invention, a PTFE porous sheet having a desired dimension is easily produced from a PTFE sheet having a wide width and high thickness accuracy and having an arbitrary width and thickness. be able to.

次に、本発明のPTFEシート状焼成物の製造方法について説明する。   Next, a method for producing the PTFE sheet-like fired product of the present invention will be described.

本発明のPTFEシート状焼成物の製造方法は、本発明のPTFE粒子含有材料用押出成形機を用いて、押出成形型を構成する雌型の内部空間にポリテトラフルオロエチレン粒子含有材料を供給し、押圧することにより、材料押圧用流路の下端部から管状予備成形物を排出し、次いで、得られた管状予備成形物を軸方向に切断した後、焼成処理することを特徴とするものである。   The method for producing a PTFE sheet-like fired product of the present invention uses the extruder for PTFE particle-containing material of the present invention to supply the polytetrafluoroethylene particle-containing material to the internal space of the female mold constituting the extrusion mold. The tubular preform is discharged from the lower end of the material pressing flow path by pressing, and then the obtained tubular preform is cut in the axial direction and then fired. is there.

本発明のPTFEシート状焼成物の製造方法において、用いられるPTFE粒子含有材料用押出成形機やPTFE粒子含有材料としては、上述したものと同様のものを挙げることができる。   In the method for producing a PTFE sheet-like fired product of the present invention, examples of the PTFE particle-containing material extruder and the PTFE particle-containing material that can be used include the same ones as described above.

また、本発明のPTFEシート状焼成物の製造方法において、PTFE粒子含有材料用押出成形機にPTFE粒子含有材料を供給した後、管状予備成形物を軸方向に切断するまでの工程は、本発明のPTFEシート状物の製造方法と同様であり、得られた切断物をさらに焼成処理する点のみが本発明のPTFEシート状物の製造方法の発明と相違している。   Further, in the method for producing a PTFE sheet-like fired product of the present invention, the steps from supplying the PTFE particle-containing material to the PTFE particle-containing material extrusion molding machine and then cutting the tubular preform in the axial direction are the present invention. This is the same as the method for producing a PTFE sheet-like material, and is different from the invention for the method for producing a PTFE sheet-like material of the present invention only in that the obtained cut product is further subjected to a firing treatment.

焼成処理時の加熱温度は、300〜380℃であることが好ましく、320〜360℃であることがより好ましい。また、焼成時間は、10分〜24時間であることが好ましい。また、焼成雰囲気は特に限定せず空気中で行うことができる。焼成処理は、公知の焼成装置等を用いて行うことができる。   It is preferable that the heating temperature at the time of a baking process is 300-380 degreeC, and it is more preferable that it is 320-360 degreeC. The firing time is preferably 10 minutes to 24 hours. The firing atmosphere is not particularly limited and can be performed in air. The baking treatment can be performed using a known baking apparatus or the like.

上記焼成処理によって、PTFEシート状物に比較して引張強度が向上したPTFEシート状焼成物を得ることができる。本発明の方法で得られるPTFEシート状焼成物は、例えば、押出方向および押出方向に対して垂直方向の引張強度が35〜70MPaである。   By the baking treatment, a PTFE sheet-like fired product having an improved tensile strength compared to the PTFE sheet-like material can be obtained. The PTFE sheet-like fired product obtained by the method of the present invention has, for example, a tensile strength in the direction perpendicular to the extrusion direction and the extrusion direction of 35 to 70 MPa.

本発明のPTFEシート状焼成物の製造方法においては、幅広で厚み精度が高く、任意の幅や厚みを有するPTFEシート状物から、所望寸法を有するPTFEシート状焼成物を容易に作製することができる。   In the method for producing a PTFE sheet-like fired product of the present invention, a PTFE sheet-like fired product having a desired dimension can be easily produced from a PTFE sheet-like product having a wide and high thickness accuracy and having an arbitrary width and thickness. it can.

次に、本発明のPTFE多孔質シート状焼成物の製造方法について説明する。   Next, the manufacturing method of the PTFE porous sheet-like fired product of the present invention will be described.

本発明のPTFE多孔質シート状焼成物の製造方法は、本発明のPTFE粒子含有材料用押出成形機を用いて、押出成形型を構成する雌型の内部空間にPTFE粒子含有材料を供給し、押圧することにより、材料押圧用流路の下端部から管状予備成形物を排出し、次いで、得られた管状予備成形物を軸方向に切断した後、さらに押出方向に一軸延伸処理するか、または押出方向および押出し方向に垂直な方向に二軸延伸処理するとともに、焼成処理することを特徴とするものである。   The method for producing a PTFE porous sheet-like fired product of the present invention uses the extruder for PTFE particle-containing material of the present invention to supply the PTFE particle-containing material to the internal space of the female mold constituting the extrusion mold, The tubular preform is discharged from the lower end of the material pressing channel by pressing, and then the obtained tubular preform is cut in the axial direction, and then further uniaxially stretched in the extrusion direction, or A biaxial stretching process is performed in a direction perpendicular to the extrusion direction and the extrusion direction, and a baking process is performed.

本発明のPTFE多孔質シート状焼成物の製造方法において、用いられるPTFE粒子含有材料用押出成形機やPTFE粒子含有材料としては、本発明のPTFEシート状物の製造方法と同様のものを挙げることができる。   Examples of the PTFE particle-containing material extrusion molding machine and the PTFE particle-containing material used in the method for producing a PTFE porous sheet-like fired material according to the present invention include the same methods as those for producing the PTFE sheet-like material according to the present invention. Can do.

また、本発明のPTFE多孔質シート状焼成物の製造方法において、PTFE粒子含有材料用押出成形機にPTFE粒子含有材料を供給した後、管状予備成形物を軸方向に切断するまでの工程や、管状予備成形物を軸方向に切断した後、さらに一軸延伸処理するか二軸延伸処理する方法は、本発明のPTFE多孔質シート状物の製造方法と同様であり、一軸延伸処理または二軸延伸処理とともに、さらに焼成処理する点のみが本発明のPTFE多孔質シート状物の製造方法と相違している。   Further, in the method for producing a PTFE porous sheet-like fired product of the present invention, after the PTFE particle-containing material is supplied to the PTFE particle-containing material extrusion molding machine, the process until the tubular preform is cut in the axial direction, After the tubular preform is cut in the axial direction, the method for further uniaxial stretching treatment or biaxial stretching treatment is the same as the method for producing the PTFE porous sheet according to the present invention, and is uniaxial stretching treatment or biaxial stretching treatment. Only the point which carries out a baking process with a process is different from the manufacturing method of the PTFE porous sheet-like material of this invention.

上記焼成処理は、一軸延伸処理または二軸延伸処理を行う前に管状予備成形物の切断物に対して行ってもよいし、上記管状予備成形物の切断物を一軸延伸処理または二軸延伸処理した後に行ってもよいし、管状予備成形物の切断物を延伸処理しつつ同時に行ってもよい。   The firing treatment may be performed on the cut product of the tubular preform before performing the uniaxial stretching process or the biaxial stretching process, or the cut product of the tubular preform may be uniaxially stretched or biaxially stretched. It may be carried out after the cutting, or may be carried out at the same time while drawing a cut product of the tubular preform.

焼成処理時の加熱温度は、300〜380℃であることが好ましく、320〜360℃であることがより好ましい。また、焼成時間は、10分〜24時間であることが好ましい。また、焼成雰囲気は特に限定せず空気中で行うことができる。焼成処理は、公知の焼成装置等を用いて行うことができる。   It is preferable that the heating temperature at the time of a baking process is 300-380 degreeC, and it is more preferable that it is 320-360 degreeC. The firing time is preferably 10 minutes to 24 hours. The firing atmosphere is not particularly limited and can be performed in air. The baking treatment can be performed using a known baking apparatus or the like.

本発明のPTFE多孔質シート状焼成物の製造方法においては、幅広で厚み精度が高く、任意の幅や厚みを有するPTFEシート状物から、所望寸法を有するPTFE多孔質シート状焼成物を容易に作製することができる。   In the method for producing a PTFE porous sheet-like fired product of the present invention, a PTFE porous sheet-like fired product having a desired dimension can be easily obtained from a PTFE sheet-like product having a wide width and high thickness accuracy and having an arbitrary width and thickness. Can be produced.

次に、本発明のPTFEシート状焼成物について説明する。   Next, the PTFE sheet-like fired product of the present invention will be described.

本発明のPTFEシート状焼成物は、長手方向および長手方向に垂直な方向の引張強度がいずれも35〜70MPaであることを特徴とするものである。   The PTFE sheet-like fired product of the present invention is characterized in that the tensile strength in the longitudinal direction and the direction perpendicular to the longitudinal direction is 35 to 70 MPa.

本発明のPTFEシート状焼成物は、本発明のPTFEシート状焼成物の製造方法により製造することができる。得られるPTFEシート状焼成物において、長手方向および長手方向に垂直な方向の引張強度がいずれも35〜70MPaであるためには、本発明のPTFEシート状焼成物の製造方法において、管状予備成形物を軸方向に切断した後、所望程度まで圧延処理してから、焼成処理すればよい。   The PTFE sheet-like fired product of the present invention can be produced by the method for producing a PTFE sheet-like fired product of the present invention. In the obtained PTFE sheet-like fired product, the tensile strength in the longitudinal direction and the direction perpendicular to the longitudinal direction are both 35 to 70 MPa. In the method for producing a PTFE sheet-like fired product of the present invention, a tubular preform After being cut in the axial direction, it may be rolled to a desired level and then fired.

次に、本発明を実施例によりさらに説明するが、本発明は、本実施例によりなんら限定されるものではない。   EXAMPLES Next, although an Example demonstrates this invention further, this invention is not limited at all by this Example.

(実施例1〜実施例3)(PTFEシート状物の製造例)
図6に示すような装置構成を有する3台の押出成形型14を用いて、それぞれシート状物を製造した。
(Example 1 to Example 3) (Production Example of PTFE Sheet)
Sheet-like materials were manufactured using three extrusion molds 14 having the apparatus configuration as shown in FIG.

押出成形型14は、図4に示すように、括れ部51を有する雌型1と、雄型3とを有するものであり、シート状物の製造にあたっては、雄型3の先端部7の上端位置がそれぞれ異なる3台の装置(雄型3の先細り状先端部頂部の内角がいずれも50°であるもの)を用いてシート状物を製造した。   As shown in FIG. 4, the extrusion mold 14 has a female mold 1 having a constricted portion 51 and a male mold 3, and the upper end of the distal end portion 7 of the male mold 3 is used for manufacturing a sheet-like material. A sheet-like material was manufactured using three devices having different positions (the inner angle of the top of the tapered tip of the male mold 3 was 50 °).

すなわち、最狭部断面積平均円周の長さに対する出口部断面積平均円周の長さの比(出口部断面積平均円周の長さ/最狭部断面積平均円周の長さ)が7.6である押出成形型(実施例1)と、最狭部断面積平均円周の長さに対する出口部断面積平均円周の長さの比が15.6である押出成形型(実施例2)と、最狭部断面積平均円周の長さに対する出口部断面積平均円周の長さの比が22.1である押出成形型(実施例3)をそれぞれ有する押出成形機14を用いて、シート状物を製造した。   That is, the ratio of the length of the outlet cross-sectional area average circumference to the length of the narrowest cross-sectional area average circumference (the length of the outlet cross-sectional area average circumference / the length of the narrowest cross-sectional area average circumference) And an extrusion mold having a ratio of the length of the cross-sectional area average circumference of the exit portion to the length of the cross-sectional area average circumference of the narrowest part of 15.6 (Example 1). Example 2) and an extrusion molding machine each having an extrusion mold (Example 3) in which the ratio of the length of the cross-sectional area average circumference of the outlet portion to the length of the cross-sectional area average circumference of the narrowest part is 22.1 14 was used to produce a sheet.

先ず、PTFEファインパウダー(商品名「フルオンCD145」、旭硝子株式会社製)83重量部と、潤滑剤(アイソパーM、エクソンモービル社製)17重量部を均一に混合して、成形用材料を得た。   First, 83 parts by weight of PTFE fine powder (trade name “Fullon CD145”, manufactured by Asahi Glass Co., Ltd.) and 17 parts by weight of a lubricant (Isopar M, manufactured by ExxonMobil) were uniformly mixed to obtain a molding material. .

この成形用材料を、図6に示すように、押出成形型を構成する雌型1の内部空間に投入し、押圧棒13で押圧して、管状の予備成形物を得、そして、この管状の予備成形物を軸方向(押出方向)にカッター15で切断してシート状とし、180℃で16時間乾燥処理することにより上記潤滑剤の除去を行って、PTFEシート状物を得た。   As shown in FIG. 6, this molding material is put into the internal space of the female mold 1 constituting the extrusion mold and pressed with a pressing bar 13 to obtain a tubular preform, and this tubular The preform was cut in the axial direction (extrusion direction) with a cutter 15 to form a sheet, and the lubricant was removed by drying at 180 ° C. for 16 hours to obtain a PTFE sheet.

得られたシート状物の幅および厚さを表1に示す。   Table 1 shows the width and thickness of the obtained sheet.

また、得られたPTFEシート状物について、縦方向(押出方向)の引張り強度および横方向(押出方向に垂直な方向)の引張り強度および伸度と、上記縦方向と横方向の引張強度の比を、引張強度試験機(テンシロン、東洋ボールドウィン社製)を用いて測定した結果を、表2に示す。   Further, for the obtained PTFE sheet-like material, the tensile strength in the machine direction (extrusion direction) and the tensile strength and elongation in the transverse direction (direction perpendicular to the extrusion direction), and the ratio of the tensile strength in the machine direction and the transverse direction. Table 2 shows the results of measurement using a tensile strength tester (Tensilon, manufactured by Toyo Baldwin).

Figure 2010253755
Figure 2010253755

Figure 2010253755
Figure 2010253755

(実施例4〜実施例5)(PTFEシート状焼成物の製造例)
実施例2で得られたシート状物(出口部断面積平均円周の長さ/最狭部断面積平均円周の長さが15.6の押出成形型で作製したもの)および実施例3で得られたシート状物(出口部断面積平均円周の長さ/最狭部断面積平均円周の長さが22.1の押出成形型で作製したもの)を更に厚さ3mmのステンレス鋼の板(SUS板)に挟み360℃で3時間保持することにより焼成処理を行った。
(Examples 4 to 5) (Production example of PTFE sheet-like fired product)
The sheet-like material obtained in Example 2 (the length of the outlet section cross-sectional area average circumference / the narrowest section cross-sectional area average circumference made of an extrusion mold having a length of 15.6) and Example 3 The sheet-like material obtained in the above (the length of the cross-sectional area average circumference of the outlet part / the length of the cross-sectional area average circumference of the narrowest part produced by an extrusion mold having a length of 22.1) is further 3 mm thick stainless steel. The steel plate (SUS plate) was sandwiched and held at 360 ° C. for 3 hours for firing treatment.

得られたPTFEシート状焼成物の幅および厚さを表3に示す。   Table 3 shows the width and thickness of the obtained PTFE sheet-like fired product.

また、得られたPTFEシート状焼成物について、縦方向(押出方向)の引張り強度および横方向(押出方向に垂直な方向)の引張り強度および伸度と、上記縦方向と横方向の引張強度の比を、引張強度試験機(テンシロン、東洋ボールドウィン社製)を用いて測定した結果を、表4に示す。   The obtained PTFE sheet-like fired product has a tensile strength in the machine direction (extrusion direction) and a tensile strength and elongation in the transverse direction (direction perpendicular to the extrusion direction), and the tensile strength in the machine direction and the transverse direction. Table 4 shows the results of measuring the ratio using a tensile strength tester (Tensilon, manufactured by Toyo Baldwin).

Figure 2010253755
Figure 2010253755

Figure 2010253755
Figure 2010253755

(実施例6〜実施例7)(PTFEシート状焼成物の製造例)
実施例2で得られたシート状物(出口部断面積平均円周の長さ/最狭部断面積平均円周の長さが15.6の押出成形型で作製したもの)および実施例3で得られたシート状物(出口部断面積平均円周の長さ/最狭部断面積平均円周の長さが22.1の押出成形型で作製したもの)を更にロールで縦方向(押出方向)に圧延して約1/4の厚みにした後、厚さ3mmのステンレス鋼の板(SUS板)に挟み360℃で3時間保持することにより焼成処理を行った。
(Examples 6 to 7) (Production example of PTFE sheet-like fired product)
The sheet-like material obtained in Example 2 (the length of the outlet section cross-sectional area average circumference / the narrowest section cross-sectional area average circumference made of an extrusion mold having a length of 15.6) and Example 3 The sheet-like material obtained in the above (produced with an extrusion mold having an outlet cross-sectional area average circumference length / narrowest-section cross-sectional area average circumference length of 22.1) is further longitudinally (with a roll) After being rolled in the extrusion direction) to a thickness of about ¼, it was sandwiched between stainless steel plates (SUS plates) having a thickness of 3 mm and held at 360 ° C. for 3 hours for firing treatment.

得られたPTFEシート状焼成物の幅および厚さを表5に示す。   Table 5 shows the width and thickness of the obtained PTFE sheet-like fired product.

また、得られたPTFEシート状焼成物について、縦方向(押出方向)の引張り強度および横方向(押出方向に垂直な方向)の引張り強度および伸度と、上記縦方向と横方向の引張強度の比を、引張強度試験機(テンシロン、東洋ボールドウィン社製)を用いて測定した結果を、表6に示す。   The obtained PTFE sheet-like fired product has a tensile strength in the machine direction (extrusion direction) and a tensile strength and elongation in the transverse direction (direction perpendicular to the extrusion direction), and the tensile strength in the machine direction and the transverse direction. Table 6 shows the results obtained by measuring the ratio using a tensile strength tester (Tensilon, manufactured by Toyo Baldwin).

Figure 2010253755
Figure 2010253755

Figure 2010253755
Figure 2010253755

(実施例8〜実施例10)(PTFE多孔質シート状物およびPTFE多孔質シート状焼成物の製造例)
実施例1で得られたシート状物(出口部断面積平均円周の長さ/最狭部断面積平均円周の長さが7.6の押出成形型で作製したもの)、実施例2で得られたシート状物(出口部断面積平均円周の長さ/最狭部断面積平均円周の長さが15.6の押出成形型で作製したもの)および実施例3で得られたシート状物(出口部断面積平均円周の長さ/最狭部断面積平均円周の長さが22.1の押出成形型で作製したもの)を更にロールで縦方向(押出方向)に圧延して約1/4の厚みにした後、600%縦方向(押出方向)に延伸し同時に340℃で焼成してPTFE多孔質シート状焼成物を得た。
(Examples 8 to 10) (Production Examples of PTFE Porous Sheet and PTFE Porous Sheet Firing)
Sheet-like material obtained in Example 1 (produced with an extrusion mold having an outlet cross-sectional area average circumference length / the narrowest part cross-sectional area average circumference length of 7.6), Example 2 The sheet-like material obtained in the above (obtained with an extrusion mold having an outlet cross-sectional area average circumference length / the narrowest cross-sectional area average circumference length of 15.6) and obtained in Example 3 The sheet-like material (the length of the outlet section cross-sectional area average circumference / the narrowest section cross-sectional area average circumference made of an extrusion mold having a length of 22.1) is further longitudinally (extruded direction) with a roll. After being rolled to a thickness of about 1/4, the film was stretched 600% in the longitudinal direction (extrusion direction) and simultaneously fired at 340 ° C. to obtain a PTFE porous sheet-like fired product.

上記PTFE多孔質シート状焼成物を走査型電子顕微鏡で観察したところ、多孔質構造を有していることを確認することができた。得られたPTFEシート状焼成物の幅および厚さを表7に示す。   When the PTFE porous sheet-like fired product was observed with a scanning electron microscope, it could be confirmed that it had a porous structure. Table 7 shows the width and thickness of the obtained PTFE sheet-like fired product.

また、得られたPTFEシート状焼成物について、縦方向(押出方向)の引張り強度および横方向(押出方向に垂直な方向)の引張り強度および伸度と、上記縦方向と横方向の引張強度の比を、引張強度試験機(テンシロン、東洋ボールドウィン社製)を用いて測定した結果を、表8に示す。   The obtained PTFE sheet-like fired product has a tensile strength in the machine direction (extrusion direction) and a tensile strength and elongation in the transverse direction (direction perpendicular to the extrusion direction), and the tensile strength in the machine direction and the transverse direction. Table 8 shows the results of measuring the ratio using a tensile strength tester (Tensilon, manufactured by Toyo Baldwin).

Figure 2010253755
Figure 2010253755

Figure 2010253755
Figure 2010253755

本発明によれば、得られるPTFEシート状物の厚み精度を実用上十分なレベルに維持しつつ、押出方向に垂直な方向の強度を十分に向上させ、かつ同方向の延伸強度のばらつき抑制効果を向上させるとともに、幅広なPTFEシート状物を製造し得るPTFE粒子含有材料用押出成形型を提供することができる。   According to the present invention, while maintaining the thickness accuracy of the obtained PTFE sheet at a practically sufficient level, the strength in the direction perpendicular to the extrusion direction is sufficiently improved, and the variation in stretching strength in the same direction is suppressed. In addition, it is possible to provide an extrusion mold for a PTFE particle-containing material capable of producing a wide PTFE sheet.

また、本発明によれば、上記押出成形型を有してなるPTFE粒子含有材料用押出成形機、上記押出成形機を用いたPTFEシート状物の製造方法、PTFE多孔質シート状物の製造方法、PTFEシート状焼成物の製造方法、PTFE多孔質シート状物の製造方法およびPTFEシート状焼成物を提供することができる。   Moreover, according to the present invention, the PTFE particle-containing material extrusion molding machine having the extrusion mold, the PTFE sheet-like production method using the extrusion machine, and the PTFE porous sheet-like production method A method for producing a PTFE sheet-like fired product, a method for producing a PTFE porous sheet-like product, and a PTFE sheet-like fired product can be provided.

1、101 雌型
2、102 雄型
3、103 押出成形型
4、104 内部空間
51、151 括れ部
52 テーパー状空間
6 円柱状下部
7 先細り状先端部
8 先端部外壁面
9 雌型内壁面
10 軸
11、111 放射状拡大部
12 管状部
13 押圧棒
14 押出成形機
15 カッター
16 押出成形物
17 延伸装置
100 マンドレル
108 円錐状拡大部
DESCRIPTION OF SYMBOLS 1,101 Female mold 2,102 Male mold 3,103 Extrusion mold 4,104 Internal space 51,151 Constricted part 52 Tapered space 6 Cylindrical lower part 7 Tapered tip part 8 Tip part outer wall surface 9 Female mold inner wall surface 10 Axes 11, 111 Radial enlargement part 12 Tubular part 13 Press bar 14 Extruder 15 Cutter 16 Extrusion 17 Stretching device 100 Mandrel 108 Conical enlargement part

Claims (10)

雌型と雄型とを有するポリテトラフルオロエチレン粒子含有材料用押出成形型であって、
前記雌型は、上下方向に貫通する中空状の内部空間を有し、該内部空間の下部から上部に向かう中途部分には、上下方向に対する垂直断面直径が漸次低減するテーパー状空間が形成されてなり、
前記雄型は、円柱状下部と、該円柱状下部から上部方向に上下方向に対する垂直断面直径が漸次低減する先細り状先端部とを有してなり、
前記雄型の先端部が、前記中空状の内部空間上部を向くように、かつ前記雄型の先端部外壁面が前記テーパー状空間を形成する雌型内壁面と相対するように、前記雄型を前記雌型の内部空間の下部に雌型と同軸的に配置することにより、
前記雌型と雄型との間に、雄型の先端部に沿って上部から下部方向に伸びる放射状拡大部と雄型の円柱状下部に沿って伸びる管状部を有する材料押圧用流路を設けてなる
ことを特徴とするポリテトラフルオロエチレン粒子含有材料用押出成形型。
An extrusion mold for polytetrafluoroethylene particle-containing material having a female mold and a male mold,
The female mold has a hollow internal space penetrating in the vertical direction, and a tapered space in which the vertical cross-sectional diameter with respect to the vertical direction is gradually reduced is formed in the middle part from the lower part to the upper part of the internal space. Become
The male mold has a cylindrical lower part, and a tapered tip part in which the vertical cross-sectional diameter with respect to the vertical direction from the cylindrical lower part to the upper part gradually decreases,
The male mold so that the male mold tip faces the upper part of the hollow internal space, and the male mold tip outer wall faces the female mold wall that forms the tapered space. Is arranged coaxially with the female mold at the lower part of the internal space of the female mold,
Provided between the female mold and the male mold is a material pressing flow path having a radially enlarged portion extending from the upper portion to the lower portion along the male tip portion and a tubular portion extending along the male cylindrical lower portion. An extrusion mold for polytetrafluoroethylene particle-containing material.
前記テーパー状空間の最狭部において、テーパー状空間の上下方向に対して垂直方向に形成される材料流入面積を2等分する円周を最狭部断面積平均円周とし、前記材料押圧用流路の下端部において、テーパー状空間の上下方向に対して垂直方向に形成される材料出口面積を2等分する円周を出口部断面積平均円周としたときに、
最狭部断面積平均円周の長さに対する出口部断面積平均円周の長さの比が5以上である
請求項1に記載のポリテトラフルオロエチレン粒子含有材料用押出成形型。
In the narrowest part of the tapered space, the circumference that bisects the material inflow area formed in a direction perpendicular to the vertical direction of the tapered space is defined as the narrowest part cross-sectional area average circumference, and the material pressing When the circumference that bisects the material outlet area formed in the direction perpendicular to the vertical direction of the tapered space at the lower end of the flow path is defined as the outlet section cross-sectional area average circumference,
The extrusion mold for a polytetrafluoroethylene particle-containing material according to claim 1, wherein the ratio of the length of the cross-sectional area average circumference to the length of the cross-sectional area average circumference of the narrowest part is 5 or more.
前記雄型の上下方向に対する水平断面において、先細り状先端部頂部の内角が80°以下である請求項1または請求項2に記載のポリテトラフルオロエチレン粒子含有材料用押出成形型。   3. The extrusion mold for polytetrafluoroethylene particle-containing material according to claim 1, wherein an inner angle of the top of the tapered tip portion is 80 ° or less in a horizontal section with respect to the vertical direction of the male mold. 請求項1〜請求項3のいずれかに記載のポリテトラフルオロエチレン粒子含有材料用押出成形型を有してなることを特徴とするポリテトラフルオロエチレン粒子含有材料用押出成形機。   An extrusion molding machine for polytetrafluoroethylene particle-containing material comprising the extrusion mold for polytetrafluoroethylene particle-containing material according to any one of claims 1 to 3. 請求項4に記載のポリテトラフルオロエチレン粒子含有材料用押出成形機を用いて、
押出成形型を構成する雌型の内部空間にポリテトラフルオロエチレン粒子含有材料を供給し、押圧することにより、材料押圧用流路の下端部から管状予備成形物を排出し、次いで、
得られた管状予備成形物を軸方向に切断することによりシート状物を作製することを特徴とするポリテトラフルオロエチレンシート状物の製造方法。
Using the polytetrafluoroethylene particle-containing material extruder according to claim 4,
By supplying and pressing the polytetrafluoroethylene particle-containing material into the internal space of the female mold constituting the extrusion mold, the tubular preform is discharged from the lower end of the material pressing flow path,
A method for producing a polytetrafluoroethylene sheet material, characterized in that a sheet material is produced by cutting the obtained tubular preform in the axial direction.
前記管状成形物の切断後に、さらに押出方向に圧延処理する請求項5に記載のポリテトラフルオロエチレンシート状物の製造方法。   The method for producing a polytetrafluoroethylene sheet-like product according to claim 5, wherein after the tubular molded product is cut, a rolling process is further performed in the extrusion direction. 請求項4に記載のポリテトラフルオロエチレン粒子含有材料用押出成形機を用いて、
押出成形型を構成する雌型の内部空間にポリテトラフルオロエチレン粒子含有材料を供給し、押圧することにより、材料押圧用流路の下端部から管状予備成形物を排出し、次いで、
得られた管状予備成形物を軸方向に切断した後、さらに押出方向に
一軸延伸処理するか、または押出方向および押出し方向に垂直な方向に二軸延伸処理することを特徴とするポリテトラフルオロエチレン多孔質シート状物の製造方法。
Using the polytetrafluoroethylene particle-containing material extruder according to claim 4,
By supplying and pressing the polytetrafluoroethylene particle-containing material into the internal space of the female mold constituting the extrusion mold, the tubular preform is discharged from the lower end of the material pressing flow path,
After the obtained tubular preform is cut in the axial direction, it is further subjected to uniaxial stretching in the extrusion direction or biaxial stretching in the direction perpendicular to the extrusion direction and the extrusion direction. A method for producing a porous sheet.
請求項4に記載のポリテトラフルオロエチレン粒子含有材料用押出成形機を用いて、
押出成形型を構成する雌型の内部空間にポリテトラフルオロエチレン粒子含有材料を供給し、押圧することにより、材料押圧用流路の下端部から管状予備成形物を排出し、次いで、
得られた管状予備成形物を軸方向に切断した後、焼成処理する
ことを特徴とするポリテトラフルオロエチレンシート状焼成物の製造方法。
Using the polytetrafluoroethylene particle-containing material extruder according to claim 4,
By supplying and pressing the polytetrafluoroethylene particle-containing material into the internal space of the female mold constituting the extrusion mold, the tubular preform is discharged from the lower end of the material pressing flow path,
A method for producing a polytetrafluoroethylene sheet-like fired product, wherein the obtained tubular preform is cut in the axial direction and then fired.
請求項4に記載のポリテトラフルオロエチレン粒子含有材料用押出成形機を用いて、
押出成形型を構成する雌型の内部空間にポリテトラフルオロエチレン粒子含有材料を供給し、押圧することにより、材料押圧用流路の下端部から管状予備成形物を排出し、次いで、
得られた管状予備成形物を軸方向に切断した後、さらに得られた切断物を、押出方向に一軸延伸処理するかまたは押出方向および押出し方向に垂直な方向に二軸延伸処理するとともに、焼成処理する
ことを特徴とするポリテトラフルオロエチレン多孔質シート状焼成物の製造方法。
Using the polytetrafluoroethylene particle-containing material extruder according to claim 4,
By supplying and pressing the polytetrafluoroethylene particle-containing material into the internal space of the female mold constituting the extrusion mold, the tubular preform is discharged from the lower end of the material pressing flow path,
After the obtained tubular preform is cut in the axial direction, the obtained cut product is further uniaxially stretched in the extrusion direction or biaxially stretched in the direction perpendicular to the extrusion direction and the extrusion direction and fired. The manufacturing method of the polytetrafluoroethylene porous sheet-like baked product characterized by processing.
長手方向および長手方向に垂直な方向の引張強度がいずれも35〜70MPaであることを特徴とするポリテトラフルオロエチレンシート状焼成物。   A polytetrafluoroethylene sheet-like fired product having a tensile strength in the longitudinal direction and a direction perpendicular to the longitudinal direction of 35 to 70 MPa.
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Publication number Priority date Publication date Assignee Title
KR101140685B1 (en) 2011-07-21 2012-05-03 (주)한도기공 Large sheet extruding machine dies to produce an
US9881714B2 (en) 2014-06-19 2018-01-30 Saint-Gobain Performance Plastics Corporation Laser-markable insulation material for wire or cable assemblies
US10256009B2 (en) 2014-06-19 2019-04-09 Saint-Gobain Performance Plastics Corporation Laser-markable insulation material for wire or cable assemblies
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EP3575059A4 (en) * 2017-01-31 2020-01-15 LG Chem, Ltd. Extrusion die and extrusion method of sheet using same
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