JP2010248494A - Reinforced polyamide resin composition, and method for producing the same - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a reinforced polyamide resin composition which scarcely has anisotropy and voids, is excellent in mechanical characteristics and dimensional stability, and is excellent in fatigue characteristics in an environment with tensile load applied thereto. <P>SOLUTION: The polyamide resin composition contains a polyamide resin (A), a hollow filler (B), and a glass fiber (C), wherein 30-70 mass% of an added amount of (B) and (C) is contained in 100 mass% of the polyamide resin composition, (C)/(B) is 3-140 in terms of a mass ratio, and breakage of the hollow filler is 70-95 mass%. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

  The present invention relates to a polyamide resin composition that can be used as a part in a high temperature and high humidity environment such as in an automobile engine room.

  Polyamide resins are widely used as metal substitute materials because their molded products have excellent mechanical properties. When imparting high rigidity and heat resistance to a polyamide molded product, a polyamide resin composition filled with a fibrous reinforcing material is usually used and widely used. However, when a fibrous reinforcing material is used, the molded product obtained by the injection molding method undergoes orientation of the fibrous reinforcing material according to the flow direction of the resin, and the strength anisotropy of the molded product is large. Dimensional stability decreases.

  For the purpose of increasing the dimensional stability of the molded product, in addition to the fibrous reinforcement, a method using a non-fibrous reinforcement such as a spherical filler or a plate filler is used. There was a problem that the amount of the molded product obtained was large and the weight of the molded product was increased. With respect to the above problem, Patent Document 1 discloses a method for reducing the weight by filling a thermoplastic resin with hollow particles such as borosilicate glass, and Patent Document 2 includes reducing the weight by filling a polyamide balloon with a glass balloon. Damping and heat insulation are given. In order to suppress the destruction of the hollow particles to be filled, such a resin composition should be produced under mild kneading conditions to obtain a resin composition excellent in light weight, vibration damping properties, and heat insulation properties. it can. Taking advantage of the above characteristics, it was considered to replace the conventional metal parts with a resin composition filled with hollow particles for the purpose of reducing the weight of an automobile, and adopting the resin composition as a mechanical part (for example, a mounting part) around the engine. However, due to the weight of the engine and the vibration associated with traveling, the molded product is broken, and there is a problem in using it as an automobile part for a long time.

Japanese Patent Application Laid-Open No. 6-256569 JP 2007-119669 A

  An object of the present invention is to provide a reinforced polyamide resin composition having little anisotropy and voids, excellent mechanical properties and dimensional stability, and excellent fatigue properties in an environment where a tensile load is applied. .

  As a result of intensive studies to solve such problems, the present inventors have made the hollow filler into an appropriately crushed state in the polyamide resin composition containing the polyamide resin, the glass fiber, and the hollow filler. Thus, the inventors have found that the above object can be achieved and have reached the present invention.

  That is, the gist of the present invention is as follows.

(1) A polyamide resin composition containing a polyamide resin (A), a hollow filler (B), and a glass fiber (C), wherein (B) and (C) are combined in 100% by mass of the polyamide resin composition. 30 to 70% by mass, (C) / (B) = 3 to 140 (mass ratio), and the fracture rate of the hollow filler (B) is 70 to 95% by mass. object.
(2) (B) The hollow filler (B) is at least one selected from a glass balloon, a ceramic balloon, and a shirasu balloon, a true density is 0.4 g / cm ³ or less, and a pressure strength is 2.0 to 50 MPa. (1) The polyamide resin composition characterized by these.
(3) The polyamide resin composition according to (1) or (2), wherein the polyamide resin (A) is an aliphatic polyamide and has a number average molecular weight of 8000 to 25000.
(4) Using a twin screw extruder of L / D ≧ 30, one or more screw dimensions in which a flight screw element having 1 to 3 and / or a kneading element having three or more pseudo-elliptical disks are arranged The method for producing a polyamide resin composition according to any one of (1) to (3), wherein the kneading is performed while crushing the hollow filler.
(5) A molded article having an average thickness of 5 mm or more obtained by molding the polyamide resin composition of (1) to (3).

  According to the present invention, it is possible to provide a reinforced polyamide resin composition having little anisotropy and voids, excellent mechanical properties and dimensional stability, and excellent fatigue properties in an environment where a tensile load is applied. In particular, it can be suitably used for parts such as an automobile engine mount bracket used in a high temperature and high humidity environment exceeding 100 ° C. in an automobile engine room.

It is the schematic which shows the molded object which modeled the engine mount bracket which is an example of the molded object obtained by shape | molding the polyamide resin composition of this invention.

  The present invention will be described in detail below.

The polyamide resin used in the present invention is a polymer having an amide bond in the main chain, which is polyε-capramide (nylon 6), polytetramethylene adipamide (nylon 46),
Polyhexamethylene adipamide (nylon 66), polyhexamethylene sebamide (nylon 610), polyhexamethylene dodecamide (nylon 612), polyundecamethylene adipamide (nylon 116), polyundecanamide (nylon) 11), aliphatic polyamides such as polydodecanamide (nylon 12), polyhexamethylene isophthalamide (nylon 6I), polyhexamethylene terephthalamide (nylon 6T), polynonamethylene terephthalamide (nylon 9T), polymetaxylylene adipa A semi-aromatic polyamide such as amide (nylon MXD6), a polyamide copolymer containing at least two different polyamide components among these, or a mixture thereof. Of these, aliphatic polyamide is easy to obtain the effects of the present invention, and nylon 6 and nylon 66 are particularly preferable from the economical viewpoint.

  The molecular weight of the polyamide resin used in the present invention is not particularly limited, but the number average molecular weight (Mn) calculated by gel permeation chromatography (GPC) described later is in the range of 8000 to 25000, particularly in the range of 9000 to 21000. Preferably there is. When Mn is less than 8000, the molded product is fragile and tends to be inferior in mechanical properties. When it exceeds 25000, the strength is low and the effect of reducing anisotropy is poor, and the moldability tends to be remarkably lowered.

Examples of the hollow filler used in the present invention include fine hollow spheres such as glass balloons, ceramic balloons, and shirasu balloons, and porous inorganic particles such as porous (porous) glass, Vycor glass, and porous ceramics. Considering the strength of the object, a glass balloon is preferable. In any case, a commercially available product having an average particle size of 5 to 200 μm can be preferably used. The true density of the hollow filler is preferably 0.4 g / cm ³ or less, and more preferably 0.35 g / cm ³ or less. When the true density exceeds 0.4 g / cm ³ , the pressure resistance of the hollow filler increases, and when mixed with the resin component and melted, the pressure and shearing force of the extrusion molding machine and the injection molding machine, and solidification of the crystalline resin The hollow filler cannot be crushed by the shrinkage pressure at the time, and the mechanical properties cannot be improved.

  The pressure resistance of the hollow filler used in the present invention is preferably 2.0 to 50 MPa, and more preferably 3.0 to 40 MPa. If the compressive strength is less than 2.0 MPa, the strength of the hollow filler is low, so that the mechanical performance cannot be improved. If it exceeds 35 MPa, the pressure of the extrusion molding machine or the injection molding machine is increased when the resin component is mixed and melted. The hollow filler cannot be crushed by the shearing force and the shrinkage pressure when the crystalline resin is solidified, and the mechanical properties cannot be improved.

  The hollow filler used in the present invention may be previously treated with a surface treatment agent for the purpose of improving the adhesion with the polyamide resin. Examples of the surface treatment agent include silane-based, titanium-based, aluminum-based, and zirconium-based materials. The amount of the treatment agent used is preferably 0.1 to 5% by mass of the filler, and 0.5 to 3% by mass. % Is more preferable. Examples of the treatment method include a spray method by dilution and a dipping method in a solution.

  Of the hollow fillers present in the polyamide resin composition, the ratio (breakage rate) at which the hollow body shape is destroyed needs to be 70 to 95% by mass, preferably 80 to 95% by mass. When the fracture rate is less than 70% by mass, the anisotropy is reduced, but the strength and fatigue characteristics are inferior. When the fracture rate exceeds 95% by mass, to achieve this, Since it is necessary to relatively increase the shear during melting and kneading, the glass fiber is also greatly broken and the strength is lowered, which is not preferable. The destruction rate can be measured by the method described later.

  In the present invention, known glass fibers can be used. The surface of the glass fiber contains at least one coupling agent such as silane, titanium or zirconia, an antistatic agent, a film forming agent or the like in order to improve adhesion to the matrix resin and uniform dispersibility. They are bundled with a known sizing agent suitable for the resin, and are used in the form of chopped strands in which the bundled glass fiber strands are collected and cut to a certain length. Further, as the material of the glass fiber, E glass (Electrical glass), C glass (Chemical glass), A glass (Alkali glass), S glass (High strength glass), alkali-resistant glass, or the like can be used. The fiber length of the glass fiber is 1 to 10 mm, preferably 1.5 to 6 mm. If the fiber length is less than 1 mm, the remaining fiber length in the pellet is short and the strength of the molded product is low. If the fiber length exceeds 10 mm, the quantitative supply becomes unstable during melt kneading and the operability tends to deteriorate. The fiber diameter is 4 to 15 μm, preferably 7 to 13 μm. When the fiber diameter is less than 4 μm, the production of the glass fiber itself is difficult, and there is a tendency that quantitative supply becomes difficult when melt kneading, and when it exceeds 15 μm, the reinforcing effect is reduced, which is not preferable.

  30-70 mass% is preferable with respect to the whole polyamide resin composition, and, as for the compounding quantity which match | combined the hollow filler and glass fiber, 40-60 mass% is more preferable. When the blending amount is less than 30% by mass, the fatigue characteristics in an environment where strength and tensile load are applied are poor. If it exceeds 70% by mass, it is difficult to produce a polyamide resin composition.

Moreover, the compounding ratio of glass fiber and a hollow filler needs to be used by glass fiber / hollow filler 3-140 (mass ratio), Preferably it is 4-120, More preferably, it is 6-60. If the mass ratio of the glass fiber / hollow filler is less than 3, the fatigue strength in an environment to which a tensile load is applied is inferior. If it exceeds 140, the anisotropy of the glass fiber cannot be relaxed and voids are generated. Many are inferior in dimensional accuracy.

  In addition to the hollow filler, the polyamide resin composition of the present invention includes calcite (cubic), fisheye (tetragonal), chabazite (hexagonal), glymenite (hexagonal). ), Sodalite (orthorhombic), pyroxenite (monoclinic), zeolitic (monoclinic), zeolitic (monoclinic), riceite (triclinic) and other zeolites, Borosilicate glass, ceramic foam, ceramic honeycomb, perovskite oxide, alumina silica ceramic, and the like can be blended.

  As a manufacturing method of the polyamide resin composition of the present invention, it can be manufactured using a predetermined twin-screw extruder, but it is necessary that 70 to 95% by mass of the hollow filler to be blended is crushed. For this reason, it is important to determine the dimensions of the screw used in the twin-screw extruder and from which position of the twin-screw extruder the hollow filler is introduced during kneading. In order to increase the fracture rate of the hollow filler, it is achieved by configuring the dimensions of the screw used in the twin screw extruder using elements with a high degree of kneading, and by introducing the hollow filler from the upstream side of the twin screw extruder. it can. On the other hand, in order to reduce the fracture rate of the hollow filler, do not use an element with a high degree of kneading for the dimensions of the screw used in the twin screw extruder, and use an inlet near the downstream of the twin screw extruder, for example, a side feeder. This can be achieved by introducing a hollow filler from the middle. In order to set the fracture rate of the hollow filler to 70 to 95% by mass, it can be achieved by adjusting the above in an appropriate combination. In addition, it is appropriate to use a twin screw extruder of L / D ≧ 30 as the twin screw extruder. In a twin screw extruder of L / D <30, not only the hollow filler is crushed, but the polyamide resin composition is not sufficiently kneaded, and the properties as a polyamide resin composition are deteriorated.

As a method for crushing 70 to 95% by mass of the hollow filler to be blended, it is preferable to increase the degree of kneading by using a flight screw element or kneading element as the screw element. The flight screw element is a screw element having a continuous screw structure, and the kneading degree can be changed by the number of flights (number of flights), and the preferable number is 1 to 3. The kneading element is an element in which a plurality of pseudo-elliptical discs are continuously displaced with respect to the rotation axis at a constant interval, and the kneading degree can be changed depending on the number of pseudo-elliptical discs. The number of elliptical discs is three or more. The mixing state can be controlled by the ratio W / D of the disk width (W) and the screw diameter (D) of the pseudo-elliptical disk. When W / D = 0.15 to 1.5, the dispersibility is high and suitable for hollow filler crushing, and when W / D = 0.02 to 0.15, the dispersibility is high, and the crushed hollow filler is converted to polyamide. It is suitable for being uniformly dispersed in the resin composition. In the present invention, a hollow filler is efficiently used by combining a kneading disk having W / D = 0.15 to 1.5 and a kneading disk having W / D = 0.02 to 0.15. And can be uniformly dispersed in the polyamide resin composition.
The flight screw element is a forward flight screw element in the right-hand thread direction, and the kneading element is a forward kneading element in which the pseudo-elliptical disk is displaced in the clockwise direction. The resin composition is conveyed in the traveling direction. On the other hand, when a reverse direction flight screw element or a reverse kneading element having a reverse rotation direction is used, the polyamide resin composition at the time of kneading is conveyed in the direction opposite to the traveling direction.

  By combining the above flight screw element and kneading element, the preferred polyamide resin composition can be kneaded and the hollow filler can be crushed. These elements are usually placed in the upstream part (kneading zone) of the kneading of the twin-screw extruder, and the resin compound consisting of polyamide resin and hollow filler is supplied from the feed hole (top feed), and passes through the kneading zone. Then, after sufficiently kneading the polyamide resin and sufficiently crushing the hollow filler, glass fibers can be supplied from the feed holes (side feed) to complete the kneading of the polyamide resin composition. The kneading zone composed of the combination of the flight screw element and the kneading element may be provided in one place, or in order to increase the degree of kneading, it may be divided into a plurality of places. In kneading a polyamide resin composition, it is important to supply glass balloons from the upstream side and glass fibers from the downstream side to a kneading zone comprising a combination of flight screw elements and kneading elements.

  Preferred flight screw elements and kneading elements used in the kneading zone include flight screw elements (forward) / kneading elements (forward) / kneading elements (reverse), flight screw elements (forward) / kneading elements (forward ) / Flight screw element (reverse). These can adjust the number of elements to be used, the number of elements to be used, the number of pseudo-elliptical disks, and the combination of forward / reverse elements according to the L / D of the twin-screw extruder. For example, when an element having a large number of strips and pseudo-elliptical disks is used and a large number of reverse elements are used, shearing can be suddenly applied to the resin composition in a short kneading zone to increase the kneading degree. The kneading degree can be obtained by appropriately recombining the screw elements while confirming the crushing degree of the hollow filler to obtain the desired hollow filler breaking rate.

  As kneading conditions, it is preferable to heat the barrel at a temperature setting that can sufficiently plasticize the resin, and knead at a screw rotation of 100 to 700 rpm. When the screw rotation is less than 100 rpm, not only kneading is insufficient, but also the hollow filler is not sufficiently crushed. If the screw rotation exceeds 700 rpm, the kneading becomes excessive and the discharge increases, but the glass fiber is also severely damaged by shearing, and the strength is lowered, which is not preferable.

  In producing the polyamide resin composition of the present invention, as long as its properties are not significantly impaired, a heat stabilizer, an antioxidant, a reinforcing material, a pigment, an anti-coloring agent, a weathering agent, a flame retardant, a plasticizer, a crystal nucleus An agent, a release agent and the like may be added. Examples of the heat stabilizer and the antioxidant include hindered phenols, phosphorus compounds, hindered amines, sulfur compounds, copper compounds, alkali metal halides, and mixtures thereof. Examples of the crystal nucleating agent include talc, silica, graphite, magnesium oxide, aluminum oxide, and caprolactam dimer.

  The polyamide resin composition of the present invention can be formed into a desired molded product by a normal molding method, for example, various molded products by a hot melt molding method such as injection molding, extrusion molding, blow molding, or an organic solvent. A thin film can be formed by casting from a solution.

  The polyamide resin composition of the present invention is particularly suitable for a molded article having an average thickness of 5 mm or more because it is excellent in light weight stability when molded with a thick wall and has high synthesis and heat resistance. be able to.

  Although the use of the polyamide resin molded product of the present invention is not particularly limited, it is suitable for parts used under high-temperature and high-humidity conditions exceeding 100 ° C., for example, automotive parts, electrical parts, household products and the like. Specific examples of the automobile parts include parts used around the engine of an automobile, and are particularly preferably used for an engine mount, an intake manifold, an engine cover, a cylinder head cover, a torque rod, and the like.

  EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to the following examples unless it exceeds the gist. In addition, the raw material used for the Example and the comparative example and the physical property measuring method are as follows.

1. Measuring method

(1) Number average molecular weight of polyamide resin Mn
By gel permeation chromatography equipped with a differential refractometer (Waters ALC / GPC150C type), polystyrene was used as a standard sample, column temperature was 100 ° C., metacresol was used as an eluent, flow rate was 0.4 ml / min, Measurement was performed at a sample concentration of 0.1% by weight.

(2) True density of hollow filler Measured in accordance with ASTM D2840 using a Beckman air comparison hydrometer. The true density means the powder density excluding air.

(3) Pressure resistance of hollow filler Measured according to the hydrostatic pressure volume reduction method (hydrostatic pressure with a volume reduction rate of 10% by volume).

(4) Average particle diameter of hollow filler It measured using the particle size distribution measuring apparatus by a laser beam diffraction method. The cumulative weight average value (D ₅₀ ) was defined as the average particle diameter.

(5) Tensile strength A
A test piece was cut out along the flow direction of the resin from a plate having a film gate of 180 mm × 180 mm × 4 mmt and measured according to ISO527-1 527-2. It is preferably 200 MPa or more, more preferably 215 MPa or more.

(6) Tensile strength B
A test piece was cut out from a plate having a film gate of 180 mm × 180 mm × 4 mmt along a direction perpendicular to the flow direction of the resin, and measured according to ISO 527-1 527-2. It is preferable that it is 140 MPa, More preferably, it is 150 MPa or more. The A / B ratio is preferably 1.5 or less because of low anisotropy.
(7) Tensile strength C
A molded body with a width of 40 mm having a shape in which a pedestal portion was joined to a cylindrical upper part simulating an engine mount bracket as shown in FIG. 1 was obtained by injection molding. The cylindrical upper portion has an outer diameter of 100 mm, an inner diameter of 80 mm, and a thickness of 10 mm, and the pedestal portion has a thickness of 10 mm and has two bolt fixing holes. The molded body pedestal is fixed to a tensile tester using two bolts, a metal rod having an outer diameter of 50 mm is passed through the cylindrical upper portion of the molded body, both ends of the metal rod are supported, and the molded body is pulled upward at 20 mm / min. The strength at break was measured. The breaking strength is preferably 28 kN or more, particularly 30 kN or more.

(8) in accordance with the fatigue strength JIS K7118, while being water (the upper limit value of the stress does not break until 10 ⁷ times) pulsating tensile fatigue limit until equilibrium water absorption at 23 ℃ × 50% RH, 100 ℃ Measurement was performed in air at a repetition rate of 1800 rpm. The pressure is preferably 65 MPa or more, and more preferably 70 MPa or more.

(9) Observation of voids and cracks After molding a test piece of 125 mm x 12.5 mm x 12.5 mmt, cut into 125 mm x 6.25 mm x 12.5 mmt, and visually check the presence or absence of voids and cracks on the cut surface. Observed. If there were no voids or cracks, it was marked as ◯, and if there was, it was marked as x.

(10) Destruction rate of hollow filler The residue after ashing the composition pellets is placed in water to separate the sediment and suspended matter (hollow filler), and the ratio R1 of the suspended hollow filler in the composition pellet is calculated. To do. When it was set as the mixture rate R2 of the hollow filler added at the time of composition pellet preparation, it calculated | required as a fracture rate (%) of a hollow filler = (R2-R1) / R2 * 100. Here, the fracture rate of the hollow filler was calculated on the assumption that all the broken hollow bodies settled in water, and all the hollow fillers that were not broken floated in water.

2. material

(A) Polyamide resin
PA-1: Unitika nylon 6 (A1012 manufactured by Unitika Ltd .; Mn10000)
PA-2: Unitika nylon 66 (E2001 manufactured by Unitika; Mn 13000)
PA-3: Unitika nylon 66 (Unitika A125; Mn 20000)
PA-4: Unitika nylon 6 (Unitika A1030BRT; Mn27000)

(B) Hollow filler GB-1: Glass balloon (true density 0.20 g / cm ³ , pressure resistance 3.5 MPa, average particle diameter 60 μm)
GB-2: Glass balloon (true density 0.32 g / cm ³ , pressure resistance 31 MPa, average particle diameter 45 μm)
GB-3: Glass balloon (true density 0.125 g / cm ³ , pressure strength 1.7 MPa, average particle diameter 65 μm)
GB-4: Glass balloon (true density 0.60 g / cm ³ , pressure resistance 69 MPa, average particle diameter 30 μm)
SB-1: Ceramic balloon (true density 0.35 g / cm ³ , pressure resistance 35 MPa, average particle size 40 μm)

(C) Glass fiber / GF-1: Chopped strand (CS3DE459 manufactured by Nittobo Co., Ltd .; fiber diameter: 7 μm, fiber length: 3 mm)
GF-2: Chopped strand (CS3H459 manufactured by Nittobo Co., Ltd .; fiber diameter 10 μm, fiber length 3 mm)

Example 1
Using 39% by mass of polyamide resin (PA-1) and 1% by mass of glass balloon (GB-1) on the most upstream side of the same-direction twin screw extruder (TEM37BS manufactured by Toshiba Machine) using a continuous quantitative supply device manufactured by Kubota Corporation. Supply from the feed hole (top feed) located and melt knead, and the ratio of the disk width (W) to the screw diameter (D) W / D = 0.85, the elliptical kneading disk with 3 ridges is 2 After crushing the glass balloon in the kneading zone in which the kneading elements having the sheets are arranged, 60% by mass of glass fiber (GF-2) is supplied by side feed, taken into a strand form from the die, and then cooled and solidified through a water tank. Then, it was cut with a pelletizer to obtain polyamide resin composition pellets. The extrusion conditions were a temperature setting of 280 to 290 ° C., a screw rotation speed of 250 rpm, a discharge rate of 35 kg / h, and a resin temperature of the polyamide resin composition from the die of 290 ° C.

  Next, the obtained polyamide resin composition pellets were injection-molded using an injection molding machine (EC100 manufactured by Toshiba Machine Co., Ltd.) under the conditions of a cylinder temperature of 280 ° C. and a mold temperature of 100 ° C. Prepared and conducted various evaluation tests. The results are shown in Table 1.

Example 2
Polyamide resin (PA-2) 50% by mass and glass balloon (GB-2) 10% by mass on the most upstream side of the same-direction twin screw extruder (Toshiba Machine TEM37BS) using a continuous quantitative feeder made by Kubota. Glass fed in a kneading zone in which kneading elements having three polygonal kneading discs with W / D = 1.04 and 5 ridges are arranged are melt-kneaded by feeding from the feed holes (top feed) located After the balloon is crushed, 40% by mass of glass fiber (GF-1) is supplied by side feed, taken into a strand form from the die, cooled and solidified through a water tank, and then cut with a pelletizer to obtain a polyamide resin composition Pellets were obtained. The extrusion conditions were a temperature setting of 280 to 290 ° C., a screw rotation speed of 250 rpm, a discharge rate of 35 kg / h, and a resin temperature of the polyamide resin composition from the die of 290 ° C.

  Next, the obtained polyamide resin composition pellets were injection-molded using an injection molding machine (EC100 manufactured by Toshiba Machine Co., Ltd.) under the conditions of a cylinder temperature of 280 ° C. and a mold temperature of 100 ° C. Prepared and conducted various evaluation tests. The results are shown in Table 1.

Examples 3-8
A test piece and shape 1 were prepared in the same manner as in Example 1 except that the component ratio shown in Table 1 and the screw configuration at the time of kneading were used, and various evaluation tests were performed. The results are shown in Table 1.

Comparative Example 1
50% by mass of polyamide resin (PA-2) is supplied from a feed hole (top feed) located on the most upstream side of the same-direction twin screw extruder (TEM37BS manufactured by Toshiba Machine) using a continuous quantitative supply device manufactured by Kubota. After melt-kneading, 50% by mass of glass fiber (GF-1) is supplied by side feed, taken into a strand form from a die, cooled and solidified through a water tank, and cut with a pelletizer to obtain a polyamide resin composition. Pellets were obtained. The extrusion conditions were a temperature setting of 280 to 290 ° C., a screw rotation speed of 250 rpm, a discharge rate of 35 kg / h, and a resin temperature of the polyamide resin composition from the die of 290 ° C.

  Next, the obtained polyamide resin composition pellets were injection-molded using an injection molding machine (EC100 manufactured by Toshiba Machine Co., Ltd.) under conditions of a cylinder temperature of 290 ° C. and a mold temperature of 100 ° C. Prepared and conducted various evaluation tests. The results are shown in Table 2.

Comparative Examples 2-4
A test piece and a shape 1 were prepared in the same manner as in Example 1 except that the component ratios shown in Table 2 and the screw configuration during kneading were used, and various evaluation tests were performed. The results are shown in Table 2. In Comparative Example 4, melt kneading was performed without arranging a kneading element in the screw configuration of the same-direction twin screw extruder.

  As is clear from the comparison between the examples and the comparative examples, the polyamide resin composition formed by crushing the hollow filler has little anisotropy and voids, excellent mechanical properties and dimensional stability, and imparts a tensile load. A product with excellent fatigue characteristics in a given environment was obtained.

  In Comparative Example 1, since no hollow filler was used, voids and cracks were observed in the molded product, and the tensile strength B and tensile strength C were low. The anisotropy was high.

  In Comparative Example 2, since the ratio of (C) / (B) was below the lower limit of the specified value, fatigue in an environment where tensile strength A, tensile strength B, tensile strength C, and tensile load were applied. The strength was inferior.

  In Comparative Example 3, since the ratio of (C) / (B) exceeded the upper limit of the specified value, the anisotropy of the glass fiber could not be relaxed, there were many voids, and the tensile strength C was low.

  In Comparative Example 4, since the fracture rate of the hollow filler was smaller than specified, the anisotropy was reduced, but the tensile strength A, tensile strength B, and tensile strength C were low, and the fatigue characteristics were inferior. It was.

In Comparative Example 5, since a preferable screw configuration was not used when the polyamide resin composition was kneaded, the fracture rate of the hollow filler was smaller than specified, and the tensile strength and fatigue characteristics were inferior.

Claims (5)

  A polyamide resin composition containing a polyamide resin (A), a hollow filler (B), and a glass fiber (C), and 30 to 30 mass% of (B) and (C) in 100% by mass of the polyamide resin composition. A polyamide resin composition comprising 70% by mass, (C) / (B) = 3 to 140 (mass ratio), and having a hollow filler (B) fracture rate of 70 to 95% by mass. (B) The hollow filler (B) is at least one selected from glass balloons, ceramic balloons, and shirasu balloons, and has a true density of 0.4 g / cm ³ or less and a compressive strength of 2.0 to 50 MPa. The polyamide resin composition according to claim 1.   The polyamide resin composition according to claim 1 or 2, wherein the polyamide resin (A) is an aliphatic polyamide and has a number average molecular weight of 8000 to 25000.   Using a twin screw extruder with L / D ≧ 30, a screw dimension in which a flight screw element having 1 to 3 strips and / or a kneading element having three or more pseudo-elliptical disks is arranged at one or more locations, The method for producing a polyamide resin composition according to any one of claims 1 to 3, wherein the hollow filler is kneaded while being crushed.   The molded object of the average thickness of 5 mm or more formed by shape | molding the polyamide resin composition in any one of Claims 1-3.