JP2010242954A - Sealed chain - Google Patents

Sealed chain Download PDF

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JP2010242954A
JP2010242954A JP2009095681A JP2009095681A JP2010242954A JP 2010242954 A JP2010242954 A JP 2010242954A JP 2009095681 A JP2009095681 A JP 2009095681A JP 2009095681 A JP2009095681 A JP 2009095681A JP 2010242954 A JP2010242954 A JP 2010242954A
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seal
receiving member
plate
outer peripheral
peripheral side
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JP5094779B2 (en
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Makoto Fujiwara
誠 藤原
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Tsubakimoto Chain Co
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Tsubakimoto Chain Co
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a sealed chain including an elastic sealing member capable of exerting an excellent sealing performance and the seal lifetime for a long period through avoidance of a damage to the elastic sealing member, maintaining the sealing performance even in case a wear damage etc. is generated on the sealing member, suppressing a drop of the strength of an outer plate, and enhancing the intrusion preventing function against iron ore having large particle size and weight, coal, gravel, external dust, etc. <P>SOLUTION: The sealed chain 100 includes an inner plate 110, a bushing 120, a coupling pin 140, the outer plate 150, and a seal mechanism 160, wherein the seal mechanism 160 is composed of an outside seal receiving member 161 having an outside ring 161a and an outside disc 161b, an inside seal receiving member 162 having an inside ring 162a, an inside disc 162b and a locating lip 162c, and the elastic sealing member 163 having a seal disc 163a and a seal lip 163b. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、搬送(コンベヤ)、動力伝達(伝動)等に用いるシールチェーンに関し、特に、鉄鉱石、石炭などを荷揚げするための連続式アンローダに使用されるバケットコンベヤチェーンとして用いるシールチェーンに関する。   The present invention relates to a seal chain used for conveyance (conveyor), power transmission (transmission), and the like, and more particularly to a seal chain used as a bucket conveyor chain used in a continuous unloader for unloading iron ore and coal.

シールチェーンは、一般に、塵芥雰囲気中で使用され、チェーンの内プレートと外プレートとの間隙にシール機構を設けて、連結ピンとブシュとの間隙に封入した潤滑剤の漏出と外部塵埃の侵入を防止しており、このシール機構には、従来から様々なものが提案されている。   Seal chains are generally used in dusty atmospheres, and a seal mechanism is provided in the gap between the inner and outer plates of the chain to prevent leakage of lubricant enclosed in the gap between the connecting pin and bushing and intrusion of external dust. Various types of sealing mechanisms have been proposed.

従来、前後一対のブシュの両端部を左右一対の内リンクプレートのブシュ圧入孔に圧入嵌合してなる内リンクと、ブシュ内にそれぞれ貫通する前後一対のピンの両端部を左右一対の外リンクプレートのピン圧入孔に圧入嵌合してなる外リンクとがチェーン長手方向に交互に連結され、外リンクプレートと内リンクプレートとの間隙にシール機構が配置されてなるシールチェーンが知られている(例えば特許文献1参照。)。   Conventionally, both ends of a pair of front and rear bushes are press-fitted into the bush press-fit holes of a pair of left and right inner link plates, and both ends of a pair of front and rear pins penetrating into the bush are paired with left and right outer links. There is known a seal chain in which outer links formed by press-fitting and fitting into pin press-fitting holes of a plate are alternately connected in the longitudinal direction of the chain, and a seal mechanism is disposed in a gap between the outer link plate and the inner link plate. (For example, refer to Patent Document 1).

そして、このようなシールチェーンのシール機構は、内リンクプレートに当接した状態で配置されて外リンクプレート側に向けて開口した複数の環状溝を異なる半径上に備えるシール受け部材と、外リンクプレートに凹設された環状の凹溝に嵌合されて内リンクプレートに対向する側に平滑面を備えるシールプレートと、シール受け部材に形成された複数の環状溝にそれぞれ嵌入されてシールプレートの平滑な表面に当接したリップ部を備える弾性シール部材とから構成されている。   The seal mechanism of such a seal chain includes a seal receiving member that is arranged in contact with the inner link plate and has a plurality of annular grooves that are open toward the outer link plate on different radii, and the outer link. A seal plate that is fitted into an annular groove recessed in the plate and has a smooth surface on the side facing the inner link plate, and a plurality of annular grooves formed in the seal receiving member, respectively. And an elastic seal member having a lip portion in contact with a smooth surface.

特開2001−90790号公報(特許請求の範囲、図2)Japanese Patent Laying-Open No. 2001-90790 (Claims, FIG. 2)

前述したような従来のシールチェーンでは、弾性シール部材に形成されたリップ部が外リンクプレートに形成された凹溝に設置されたシールプレートとの摺動接触等に起因して摩耗損傷を生じた場合、ブシュの内周面とピンの外周面との間隙に介在した潤滑剤が内プレートの内側面とシールプレートの平滑面とに沿って直接的に外部へ漏出するため、シール機構によるシール性能を維持できないという問題があった。   In the conventional seal chain as described above, the lip portion formed on the elastic seal member is damaged due to the sliding contact with the seal plate installed in the concave groove formed on the outer link plate. In this case, the lubricant interposed in the gap between the inner peripheral surface of the bush and the outer peripheral surface of the pin leaks directly to the outside along the inner surface of the inner plate and the smooth surface of the seal plate. There was a problem that could not be maintained.

また、弾性シール部材に形成されたリップ部がシール受け部材に形成された環状溝から突出してシールプレートの平滑面に当接しているため、シール受け部材の外リンクプレート側端部とシールプレートの平滑面との間隙から侵入した鉄鉱石、石炭、砂利等の異物が弾性シール部材のリップ部に直接的に衝突して、弾性シール部材のリップ部が損傷するという問題があった。   In addition, since the lip portion formed on the elastic seal member protrudes from the annular groove formed on the seal receiving member and is in contact with the smooth surface of the seal plate, the outer link plate side end of the seal receiving member and the seal plate There has been a problem that foreign matters such as iron ore, coal, and gravel that have entered from the gap with the smooth surface directly collide with the lip portion of the elastic seal member and damage the lip portion of the elastic seal member.

そして、弾性シール部材に形成されたリップ部の摩耗損傷を回避するために、外リンクプレートと内リンクプレートとの間隙におけるシール機構の設置領域の全域に亘ってシールプレートを外プレートの内側面に設置する必要があり、その結果、チェーン駆動時に応力が作用し易い外リンクプレートのピン近傍領域が凹設されて、外リンクプレートのプレート強度が低下するという問題があった。   In order to avoid wear damage of the lip portion formed on the elastic seal member, the seal plate is placed on the inner side surface of the outer plate over the entire installation area of the seal mechanism in the gap between the outer link plate and the inner link plate. As a result, there is a problem in that the area near the pins of the outer link plate where stress is easily applied during chain driving is recessed, and the plate strength of the outer link plate is reduced.

そこで、本発明は、従来の問題を解決するものであって、すなわち、本発明の目的は、弾性シール部材の損傷を回避して優れたシール性能とシール寿命を長期にわたって発揮するとともに、弾性シール部材に摩耗損傷等を生じた際にもシール性能を維持し、しかも、外プレートの強度低下を抑制するとともに、粒径および重量が大きい鉄鉱石、石炭、砂利、外部塵埃等の侵入防止機能を向上するシールチェーンを提供することである。   Therefore, the present invention solves the conventional problems. That is, the object of the present invention is to avoid the damage of the elastic seal member and exhibit excellent sealing performance and seal life over a long period of time. Maintains sealing performance even when wear damage occurs on the member, while suppressing the decrease in strength of the outer plate and preventing intrusion of iron ore, coal, gravel, external dust, etc. with large particle size and weight It is to provide an improved seal chain.

請求項1に係る本発明は、離間配置された左右一対の内プレートと該内プレートのブシュ圧入孔に圧入嵌合された前後一対のブシュと該ブシュに遊嵌された前後一対の連結ピンと該連結ピンをそれぞれ圧入嵌合するピン圧入孔を形成して内プレートをチェーン長手方向に連結する左右一対の外プレートと前記外プレートの内側面と内プレートの外側面との間隙に設けられて潤滑剤の漏出あるいは外部塵埃の侵入を阻止するシール機構とで構成されているシールチェーンにおいて、前記シール機構が、前記外プレートの内側面に連結ピンを中心として同心状に凹設したリング保持溝に圧入嵌合されて前記内プレートの外側面に向けて立脚する外周側リング部分と該外周側リング部分の内周面から内プレートの外側面に寄り沿って非接触状態で膨出形成されて前記ブシュに向けて近接する外周側ディスク部分とを備えた鋼製の外周側シール受け部材と、前記内プレートの外側面から一部突出したブシュのブシュ突出端部分に外嵌固定されて前記外周側シール受け部材とブシュ突出端部分との間隙に介在する内周側リング部分と該内周側リング部分の外周面から外プレートの内側面に寄り沿って非接触状態で膨出形成されて前記外周側リング部分に向けて近接する内周側ディスク部分とを備えた鋼製の内周側シール受け部材と、前記外周側シール受け部材と内周側シール受け部材との間隙に配置されて前記外周側ディスク部分の外側面と内周側ディスク部分の内側面との間隙をシールする弾性シール部材とから構成されていることにより、前述した課題を解決したものである。   According to the first aspect of the present invention, a pair of left and right inner plates, a pair of front and rear bushes press-fitted into a bush press-fit hole of the inner plate, a pair of front and rear connection pins loosely fitted to the bush, A pin press-fitting hole for press-fitting the connecting pin is formed to provide lubrication in a gap between a pair of left and right outer plates that connect the inner plate in the longitudinal direction of the chain, the inner surface of the outer plate, and the outer surface of the inner plate. A seal chain configured to prevent leakage of the agent or intrusion of external dust, wherein the seal mechanism is formed in a ring holding groove that is concentrically recessed about the connecting pin on the inner side surface of the outer plate. An outer ring portion that is press-fitted and stands toward the outer surface of the inner plate, and swells in a non-contact state along the outer surface of the inner plate from the inner peripheral surface of the outer ring portion. A steel outer periphery side seal receiving member that is formed and has an outer peripheral side disk portion that is close to the bush, and a bush protruding end portion of the bush that partially protrudes from the outer surface of the inner plate is fitted and fixed. The inner ring portion interposed in the gap between the outer peripheral seal receiving member and the bush protruding end portion, and the outer peripheral surface of the inner ring portion is bulged in a non-contact state along the inner surface of the outer plate. A steel inner peripheral seal receiving member provided with an inner peripheral disk portion close to the outer peripheral ring portion, and disposed in a gap between the outer peripheral seal receiving member and the inner peripheral seal receiving member. The above-described problem is solved by the elastic seal member that seals the gap between the outer surface of the outer peripheral disk portion and the inner surface of the inner disk portion.

請求項2に係る本発明は、請求項1に記載の構成に加えて、前記弾性シール部材が、前記外周側ディスク部分の外側面に当接状態で配置されて前記外周側ディスク部分と内周側ディスク部分との間隙に介在するシールディスク部分と該シールディスク部分の外側面から膨出形成されて前記内周側ディスク部分の内側面にそれぞれ摺接自在に当接する複数のシールリップ部分とを備えていることにより、前述した課題を解決したものである。   According to a second aspect of the present invention, in addition to the configuration according to the first aspect, the elastic seal member is disposed in contact with an outer surface of the outer peripheral disk portion so that the outer peripheral disk portion and the inner peripheral surface are in contact with each other. A seal disc portion interposed in a gap with the side disc portion, and a plurality of seal lip portions swelled from the outer side surface of the seal disc portion and slidably abutting on the inner side surface of the inner circumference side disc portion, respectively. By providing, it solves the problem mentioned above.

請求項3に係る本発明は、請求項2に記載の構成に加えて、前記シールリップ部分が外周側ディスク部分側から内周側ディスク部分側に向けて縮径していることにより、前述した課題をさらに解決したものである。   In addition to the structure of claim 2, the present invention according to claim 3 is described above because the seal lip portion is reduced in diameter from the outer peripheral disk portion side toward the inner peripheral disk portion side. It solves the problem further.

請求項4に係る本発明は、請求項1乃至請求項3のいずれかに記載の構成に加えて、前記内周側シール受け部材の外側面がブシュ突出端部分の端面と面一に設けられていることにより、前述した課題をさらに解決したものである。   According to a fourth aspect of the present invention, in addition to the configuration according to any one of the first to third aspects, an outer surface of the inner peripheral side seal receiving member is provided flush with an end surface of the bushing protruding end portion. Thus, the above-described problems are further solved.

請求項5に係る本発明は、請求項1乃至請求項4のいずれかに記載の構成に加えて、前記内周側シール受け部材が、前記内周側リング部分の先端に一体形成されて前記ブシュ突出端部分に対する内周側シール受け部材の圧入位置を位置決めする位置決めリップ部分を備えていることにより、前述した課題をさらに解決したものである。   According to a fifth aspect of the present invention, in addition to the structure according to any one of the first to fourth aspects, the inner circumferential side seal receiving member is integrally formed at the tip of the inner circumferential side ring portion. By providing a positioning lip portion for positioning the press-fitting position of the inner peripheral side seal receiving member with respect to the bush protruding end portion, the above-described problem is further solved.

請求項6に係る本発明は、請求項1乃至請求項5のいずれかに記載の構成に加えて、前記連結ピンが連結ピンに対する外プレートの圧入位置を位置決めする位置決め縮径段部分を有していることにより、前述した課題をさらに解決したものである。   According to a sixth aspect of the present invention, in addition to the structure according to any one of the first to fifth aspects, the connecting pin has a positioning reduced diameter step portion for positioning the press-fitting position of the outer plate with respect to the connecting pin. Thus, the above-described problems are further solved.

そこで、本発明は、離間配置された左右一対の内プレートと内プレートのブシュ圧入孔に圧入嵌合された前後一対のブシュとブシュに遊嵌された前後一対の連結ピンと連結ピンをそれぞれ圧入嵌合するピン圧入孔を形成して内プレートをチェーン長手方向に連結する左右一対の外プレートと外プレートの内側面と内プレートの外側面との間隙に設けられて潤滑剤の漏出あるいは外部塵埃の侵入を阻止するシール機構とで構成されていることにより、チェーン稼動時の周回走行によって生じる遠心力等に起因した潤滑剤の漏出を抑制して、円滑なチェーン駆動を実現できるばかりでなく、以下のような特有の効果を奏することができる。   Therefore, the present invention press-fits a pair of left and right inner plates spaced apart from each other, a pair of front and rear bushes press-fitted into the bush press-fit holes of the inner plate, and a pair of front and rear connection pins and a connection pin loosely fitted to the bushes. A pair of left and right outer plates that connect the inner plate in the longitudinal direction of the chain by forming a pin press-fitting hole, and a gap between the inner side surface of the outer plate and the outer side surface of the inner plate are provided for leakage of lubricant or external dust. By being configured with a seal mechanism that prevents intrusion, not only can the lubricant leak due to centrifugal force, etc. caused by circular running during chain operation, but also smooth chain drive can be realized. The following unique effects can be obtained.

請求項1に係る本発明のシールチェーンによれば、シール機構が、外プレートの内側面に連結ピンを中心として同心状に凹設したリング保持溝に圧入嵌合されて内プレートの外側面に向けて立脚する外周側リング部分と外周側リング部分の内周面から内プレートの外側面に寄り沿って非接触状態で膨出形成されてブシュに向けて近接する外周側ディスク部分とを備えた鋼製の外周側シール受け部材と、内プレートの外側面から一部突出したブシュのブシュ突出端部分に外嵌固定されて外周側シール受け部材とブシュ突出端部分との間隙に介在する内周側リング部分と内周側リング部分の外周面から外プレートの内側面に寄り沿って非接触状態で膨出形成されて外周側リング部分に向けて近接する内周側ディスク部分とを備えた鋼製の内周側シール受け部材と、外周側シール受け部材と内周側シール受け部材との間隙に配置されて外周側ディスク部分の外側面と内周側ディスク部分の内側面との間隙をシールする弾性シール部材とから構成されていることにより、弾性シール部材が外周側シール受け部材と内周側シール受け部材との間隙をシールして、ブシュの内周面と連結ピンの外周面との間隙に介在した潤滑剤が外プレートの内側面と内プレートの外側面との間隙から外部漏出することを防止するとともに、外部塵埃の侵入を確実に阻止するため、チェーン摩耗伸びを長期に亘って防止できる。   According to the seal chain of the present invention according to claim 1, the seal mechanism is press-fitted into the outer surface of the inner plate by being press-fitted into the ring holding groove concentrically formed around the connecting pin on the inner surface of the outer plate. An outer ring portion that stands up toward the outer periphery, and an outer disk portion that bulges in a non-contact state from the inner peripheral surface of the outer ring portion toward the outer surface of the inner plate and is close to the bush. An outer circumference side seal receiving member made of steel and an inner circumference that is fitted and fixed to the bush protruding end portion of the bush partially protruding from the outer surface of the inner plate, and is interposed in the gap between the outer circumferential side seal receiving member and the bush protruding end portion. A steel having a side ring portion and an inner circumferential side disk portion that bulges in a non-contact state along the inner side surface of the outer plate from the outer circumferential surface of the inner circumferential side ring portion and is close to the outer circumferential side ring portion The inner peripheral side made of And an elastic seal member that is disposed in the gap between the outer peripheral side seal receiving member and the inner peripheral side seal receiving member and seals the gap between the outer side surface of the outer peripheral side disc portion and the inner side surface of the inner peripheral side disc portion, Since the elastic seal member seals the gap between the outer peripheral side seal receiving member and the inner peripheral side seal receiving member, lubrication is interposed in the gap between the inner peripheral surface of the bush and the outer peripheral surface of the connecting pin. The agent is prevented from leaking outside from the gap between the inner side surface of the outer plate and the outer side surface of the inner plate, and the entry of external dust is surely prevented, so that chain wear elongation can be prevented over a long period of time.

また、弾性シール部材の摩耗損傷等に起因して外プレートの内側面と内プレートの外側面との間に潤滑剤の漏出経路が生じた場合にも、外プレートと内プレートと外周側シール受け部材と内周側シール受け部材との間に形成された潤滑剤の漏出経路が複雑に屈曲するラビリンス構造を呈し、チェーン稼動時の周回走行によって生じる遠心力等に起因した潤滑剤の外部漏出を抑制するとともに外部塵埃の侵入を抑制するため、シール機構によるシール性能を長期に亘って維持できる。   In addition, even when a lubricant leakage path occurs between the inner surface of the outer plate and the outer surface of the inner plate due to wear damage of the elastic seal member, etc., the outer plate, the inner plate, and the outer peripheral seal holder The labyrinth structure in which the leakage path of the lubricant formed between the member and the inner circumference side seal receiving member is bent in a complicated manner is exhibited, and external leakage of the lubricant due to the centrifugal force generated by the circular running during the chain operation is prevented. Since it suppresses and the penetration | invasion of external dust is suppressed, the sealing performance by a sealing mechanism can be maintained over a long term.

また、外周側シール受け部材に形成された外周側リング部分がシール機構の最も外周側に位置して弾性シール部材の外周面側を覆っているとともに、外周側シール受け部材に形成された外周側ディスク部分が弾性シール部材の内側面に当接して覆っていることにより、鉄鉱石、石炭、砂利等の異物が弾性シール部材に対して直接的に当たることを回避するため、弾性シール部材の損傷等を防止できる。   In addition, the outer peripheral ring portion formed on the outer peripheral side seal receiving member is located on the outermost peripheral side of the seal mechanism and covers the outer peripheral surface side of the elastic seal member, and the outer peripheral side formed on the outer peripheral side seal receiving member In order to avoid foreign matter such as iron ore, coal, gravel, etc. from directly hitting the elastic seal member by the disk portion being in contact with and covering the inner surface of the elastic seal member, damage to the elastic seal member, etc. Can be prevented.

また、外周側シール受け部材は、外周側リング部分を外プレートに形成されたリング保持溝に嵌合することで外プレートに取り付けられていることにより、シール機構の設置領域の全域に亘って外リンクプレートに凹溝を形成した従来のシールチェーンとは異なり、シール機構の設置領域の最も外周側においてリング保持溝を外プレートの内側面に形成することで、チェーン駆動時に応力が作用しやすいピン近傍領域を避けて外周側リング部分を形成することが可能なため、外周側リング部分を形成することによる外プレートの強度低下を抑制できる。   Further, the outer peripheral side seal receiving member is attached to the outer plate by fitting the outer peripheral ring portion to a ring holding groove formed on the outer plate, so that the outer peripheral side seal receiving member is placed over the entire area where the seal mechanism is installed. Unlike conventional seal chains in which concave grooves are formed in the link plate, a pin that is susceptible to stress when driving the chain is formed by forming a ring retaining groove on the inner surface of the outer plate on the outermost side of the seal mechanism installation area. Since it is possible to form the outer peripheral ring portion while avoiding the vicinity region, it is possible to suppress a decrease in strength of the outer plate due to the formation of the outer peripheral ring portion.

また、チェーン駆動時に、弾性シール部材が外周側シール受け部材の外側面または内周側シール受け部材の内側面とのみ摺動接触するため、外周側シール受け部材の外側面または内周側シール受け部材の内側面の表面粗さを小さくすれば良く、外プレートの内側面または内プレートの外側面に表面仕上げ加工を施す必要なく、弾性シール部材の摺動摩耗を抑制できる。   Further, when the chain is driven, the elastic seal member is in sliding contact with only the outer side surface of the outer peripheral side seal receiving member or the inner side surface of the inner peripheral side seal receiving member. The surface roughness of the inner side surface of the member may be reduced, and the sliding wear of the elastic seal member can be suppressed without the need for surface finishing on the inner side surface of the outer plate or the outer side surface of the inner plate.

請求項2に係る本発明のシールチェーンによれば、請求項1に記載のシールチェーンが奏する効果に加えて、弾性シール部材が、外周側ディスク部分の外側面に当接状態で配置されて外周側ディスク部分と内周側ディスク部分との間隙に介在するシールディスク部分とシールディスク部分の外側面から膨出形成されて内周側ディスク部分の内側面にそれぞれ摺接自在に当接する複数のシールリップ部分とを備えていることにより、チェーン駆動時に内プレートとブシュとからなる内リンクが外プレートと連結ピンとからなる外リンクに対してチェーン幅方向に偏在した際にも、弾性シール部材に形成されたシールリップ部分が弾性的に変形して内周側シール受け部材に形成されたシールディスク部分の内側面に確実に当接するため、外周側ディスク部分と内周側ディスク部分との間隙を確実にシールできる。   According to the seal chain of the present invention according to claim 2, in addition to the effect exhibited by the seal chain according to claim 1, the elastic seal member is disposed in contact with the outer surface of the outer peripheral disk portion and has an outer periphery. A plurality of seals that are formed to swell from the outer surface of the seal disk part and the seal disk part interposed in the gap between the side disk part and the inner disk part and are in sliding contact with the inner surface of the inner disk part By providing a lip portion, it is formed in the elastic seal member even when the inner link consisting of the inner plate and bushing is unevenly distributed in the chain width direction with respect to the outer link consisting of the outer plate and connecting pin when the chain is driven The seal lip portion is elastically deformed and securely contacts the inner surface of the seal disc portion formed on the inner periphery side seal receiving member. The gap between the disk portion and the inner peripheral side disc portion can be reliably sealed.

また、シールリップ部分が複数設けられていることにより、複数のシールリップ部分が外周側ディスク部分と内周側ディスク部分との間隙を多重にシールするため、弾性シール部材によるシール性能を向上でき、また、チェーン駆動時における外リンクに対するチェーン幅方向への内プレートの偏在に起因して弾性シール部材に対して外周側ディスク部分と内周側ディスク部分から狭圧力が作用した際にも、この狭圧力を複数のシールリップ部分で分散して受けるため、弾性シール部材の耐久性を大幅に向上できる。   In addition, since a plurality of seal lip portions are provided, the plurality of seal lip portions seals the gap between the outer peripheral disk portion and the inner peripheral disk portion in multiple layers, so that the sealing performance by the elastic seal member can be improved. This narrowing also occurs when a narrow pressure is applied to the elastic seal member from the outer disk part and the inner disk part due to the uneven distribution of the inner plate in the chain width direction with respect to the outer link when the chain is driven. Since the pressure is distributed and received by the plurality of seal lip portions, the durability of the elastic seal member can be greatly improved.

請求項3に係る本発明のシールチェーンによれば、請求項2に記載のシールチェーンが奏する効果に加えて、シールリップ部分が外周側ディスク部分側から内周側ディスク部分側に向けて縮径していることにより、外周側ディスク部分と内周側ディスク部分との間隙におけるチェーン外部の鉄鉱石、石炭、砂利、外部塵埃等の侵入方向に対してシールリップ部分の向きが逆目状を呈するため、ブシュの内周面と連結ピンの外周面との間隙に介在した潤滑剤と比較して粒径および重量が大きい鉄鉱石、石炭、砂利、外部塵埃等の侵入防止機能を向上できる。   According to the seal chain of the present invention according to claim 3, in addition to the effect produced by the seal chain according to claim 2, the seal lip portion is reduced in diameter from the outer peripheral disc portion side toward the inner peripheral disc portion side. By doing so, the direction of the seal lip portion has a reverse shape with respect to the intrusion direction of iron ore, coal, gravel, external dust, etc. outside the chain in the gap between the outer peripheral disc portion and the inner peripheral disc portion. Therefore, it is possible to improve the function of preventing intrusion of iron ore, coal, gravel, external dust and the like having a large particle size and weight as compared with the lubricant interposed in the gap between the inner peripheral surface of the bush and the outer peripheral surface of the connecting pin.

請求項4に係る本発明のシールチェーンによれば、請求項1乃至請求項3のいずれかに記載のシールチェーンが奏する効果に加えて、内周側シール受け部材の外側面がブシュ突出端部分の端面と面一に設けられていることにより、チェーン駆動時に、内周側シール受け部材のみが外プレートの内側面と摺動することを回避するため、内周側シール受け部材の摺動摩耗を抑制できる。   According to the seal chain of the present invention according to claim 4, in addition to the effect produced by the seal chain according to any one of claims 1 to 3, the outer surface of the inner circumferential side seal receiving member is a bush protruding end portion. The sliding wear of the inner peripheral side seal receiving member is avoided in order to prevent only the inner peripheral side seal receiving member from sliding with the inner side surface of the outer plate when the chain is driven. Can be suppressed.

請求項5に係る本発明のシールチェーンによれば、請求項1乃至請求項4のいずれかに記載のシールチェーンが奏する効果に加えて、内周側シール受け部材が、内周側リング部分の先端に一体形成された位置決めリップ部分を備えていることにより、ブシュ突出端部分に対する内周側シール受け部材の圧入嵌合時に、内周側シール受け部材に形成された位置決めリップ部分が内プレートの外側面に当接してブシュ突出端部分に対する内周側シール受け部材の圧入位置を位置決めするため、過分な作業負担を必要とすることなく、内周側シール受け部材に形成された内周側ディスク部分の外側面をブシュ突出端部分の端面と面一に設定できる。   According to the seal chain of the present invention according to claim 5, in addition to the effect exhibited by the seal chain according to any one of claims 1 to 4, the inner peripheral side seal receiving member is provided on the inner peripheral side ring portion. By providing a positioning lip portion integrally formed at the tip, the positioning lip portion formed on the inner peripheral side seal receiving member is fitted to the inner plate when the inner peripheral side seal receiving member is press-fitted into the bush protruding end portion. An inner peripheral disk formed on the inner peripheral seal receiving member without positioning an excessive work load to position the press-fitting position of the inner peripheral seal receiving member with respect to the bush protruding end portion by contacting the outer side surface The outer surface of the portion can be set flush with the end surface of the bushing protruding end portion.

請求項6に係る本発明のシールチェーンによれば、請求項1乃至請求項5のいずれかに記載のシールチェーンが奏する効果に加えて、連結ピンが位置決め縮径段部分を有していることにより、連結ピンに対する外プレートの圧入嵌合時に、外プレートの内側面が連結ピンに形成された位置決め縮径段部分に当接して連結ピンに対する外プレートの圧入位置を位置決めするため、内プレートの外側面と外プレートの内側面との間の相互間隔を正確に調整して、外周側シール受け部材と内周側シール受け部材とで弾性シール部材が過度に挟圧されて損傷を生じることを回避できる等、シール機構によるシール性能を確実に発揮できる。   According to the seal chain of the present invention according to claim 6, in addition to the effect exerted by the seal chain according to any one of claims 1 to 5, the connecting pin has a positioning reduced diameter step portion. Thus, when the outer plate is press-fitted to the connecting pin, the inner surface of the outer plate abuts against the positioning reduced diameter step portion formed on the connecting pin to position the outer plate press-fitting position with respect to the connecting pin. The distance between the outer side surface and the inner side surface of the outer plate is accurately adjusted, and the elastic seal member is excessively pinched between the outer peripheral side seal receiving member and the inner peripheral side seal receiving member to cause damage. The sealing performance by the sealing mechanism can be surely exhibited such as avoidance.

本発明の一実施例であるシールチェーンを示す全体概要図。BRIEF DESCRIPTION OF THE DRAWINGS The whole schematic diagram which shows the seal chain which is one Example of this invention. シールチェーンを側面から視た平面図。The top view which looked at the seal chain from the side. シールチェーンの一部を切り欠いた斜視図。The perspective view which notched some seal chains. シールチェーンを示す断面図。Sectional drawing which shows a seal chain. シールチェーンの要部を示す断面図。Sectional drawing which shows the principal part of a seal chain.

本発明は、離間配置された左右一対の内プレートと内プレートのブシュ圧入孔に圧入嵌合された前後一対のブシュとブシュに遊嵌された前後一対の連結ピンと連結ピンをそれぞれ圧入嵌合するピン圧入孔を形成して内プレートをチェーン長手方向に連結する左右一対の外プレートと外プレートの内側面と内プレートの外側面との間隙に設けられて潤滑剤の漏出あるいは外部塵埃の侵入を阻止するシール機構とで構成されているシールチェーンにおいて、シール機構が、外プレートの内側面に連結ピンを中心として同心状に凹設したリング保持溝に圧入嵌合されて内プレートの外側面に向けて立脚する外周側リング部分と外周側リング部分の内周面から内プレートの外側面に寄り沿って非接触状態で膨出形成されてブシュに向けて近接する外周側ディスク部分とを備えた鋼製の外周側シール受け部材と、内プレートの外側面から一部突出したブシュのブシュ突出端部分に外嵌固定されて外周側シール受け部材とブシュ突出端部分との間隙に介在する内周側リング部分と内周側リング部分の外周面から外プレートの内側面に寄り沿って非接触状態で膨出形成されて外周側リング部分に向けて近接する内周側ディスク部分とを備えた鋼製の内周側シール受け部材と、外周側シール受け部材と内周側シール受け部材との間隙に配置されて外周側ディスク部分の外側面と内周側ディスク部分の内側面との間隙をシールする弾性シール部材とから構成されて、弾性シール部材の損傷を回避して優れたシール性能とシール寿命を長期にわたって発揮するとともに、弾性シール部材に摩耗損傷等を生じた際にもシール性能を維持し、しかも、外プレートの強度低下を抑制するとともに、粒径および重量が大きい鉄鉱石、石炭、砂利、外部塵埃等の侵入防止機能を向上するものであれば、その具体的な実施の形態は如何なるものであっても何ら構わない。   The present invention press-fits a pair of left and right inner plates, a pair of front and rear bushes press-fitted into a bush press-fitting hole of the inner plate, and a pair of front and rear connection pins loosely fitted to the bush and a connection pin. A pin press-fit hole is formed to connect the inner plate in the longitudinal direction of the chain, and is provided in the gap between the left and right outer plates and the inner surface of the outer plate and the outer surface of the inner plate to prevent leakage of lubricant or intrusion of external dust. In a seal chain configured with a blocking seal mechanism, the seal mechanism is press-fitted into a ring holding groove concentrically formed around the connecting pin on the inner side surface of the outer plate and Peripheral ring part standing toward the side surface and outer periphery that bulges in a non-contact state along the outer surface of the inner plate from the inner peripheral surface of the outer ring part and is close to the bush An outer peripheral seal receiving member made of steel having a disk portion, and an outer peripheral seal receiving member and a bush protruding end portion, which are fitted and fixed to the bush protruding end portion of the bush partially protruding from the outer surface of the inner plate. Inner circumferential side ring portion interposed in the gap, and an inner circumferential side disk that bulges in a non-contact state from the outer circumferential surface of the inner circumferential side ring portion toward the inner side surface of the outer plate and is close to the outer circumferential side ring portion An inner peripheral seal receiving member made of steel and a gap between the outer peripheral seal receiving member and the inner peripheral seal receiving member, the outer surface of the outer peripheral disk portion and the inner peripheral disk portion It is composed of an elastic seal member that seals the gap with the side surface, avoids damage to the elastic seal member, exhibits excellent sealing performance and seal life for a long time, and causes wear damage to the elastic seal member. As long as the seal performance is maintained and the strength reduction of the outer plate is suppressed, and the iron ore having a large particle size and weight, coal, gravel, external dust, etc. can be prevented from entering, Any specific embodiment may be used.

例えば、本発明のシールチェーンは、ローラチェーン、ブシュチェーンのいずれのものがその対象であっても差し支えない。   For example, the seal chain of the present invention may be either a roller chain or a bush chain.

また、本発明のシールチェーンに組み込まれる弾性シール部材の具体的材料については、摺動特性、耐摩耗性、形状安定性を備えたものであれば、フッ素樹脂、ナイロン系樹脂、ポリウレタンなどのいずれであっても良く、特に、フッ素樹脂を採用した場合には、フッ素樹脂自体がその優れた摺動特性および耐久性を発揮してチェーン屈曲時における外周側シール受け部材または内周側シール受け部材との間における摺動抵抗を低減するので、より好ましい。   The specific material of the elastic seal member incorporated in the seal chain of the present invention may be any of fluororesin, nylon resin, polyurethane, etc. as long as it has sliding characteristics, wear resistance, and shape stability. In particular, when a fluororesin is used, the fluororesin itself exhibits its excellent sliding characteristics and durability, and the outer periphery side seal receiving member or the inner periphery side seal receiving member when the chain is bent. This is more preferable because the sliding resistance between the two is reduced.

また、本発明のシールチェーンに組み込まれる外周側シール受け部材および内周側シール受け部材の具体的材料については、耐衝撃性、耐摩耗性、耐食性を備えたものであれば、アルミニウム、鋼、ステンレス鋼、クロムモリブデン鋼などのいずれであっても良く、特に、ステンレス鋼を採用した場合には、優れた耐食性を発揮して、外周側シール受け部材に形成された外周側ディスク部分の外側面および内周側シール受け部材に形成された内周側ディスク部分の内側面の面粗度を長期に亘って維持するため、これら外周側ディスク部分または内周側ディスク部分との摺動接触に起因した弾性シール部材の摺接摩耗を防止するので、より好ましく、また、これらの材料に窒化処理を施した場合、その強度が向上するとともに摩擦係数が低下して、他構成部材との摺接摩耗を抑制するとともに円滑なチェーン屈曲を実現するので、より好ましい。   Moreover, as for the specific materials of the outer peripheral side seal receiving member and the inner peripheral side seal receiving member incorporated in the seal chain of the present invention, aluminum, steel, as long as it has impact resistance, wear resistance, and corrosion resistance, Any of stainless steel, chrome molybdenum steel, etc. may be used. Particularly, when stainless steel is used, the outer side surface of the outer peripheral disk portion formed on the outer peripheral seal receiving member exhibits excellent corrosion resistance. In order to maintain the surface roughness of the inner side surface of the inner peripheral side disk portion formed on the inner peripheral side seal receiving member over a long period of time, it is caused by sliding contact with these outer peripheral side disc portion or inner peripheral side disc portion. This is more preferable because it prevents sliding contact of the elastic seal member, and when these materials are subjected to nitriding treatment, the strength is improved and the friction coefficient is reduced. Since achieving smooth chain bending suppresses the sliding wear of the other components, and more preferred.

また、本発明のシールチェーンで用いられる潤滑剤の具体的な種類については、優れた潤滑性を備えたものであれば、潤滑油、グリース、グラファイトなどいずれであっても良く、潤滑剤として潤滑油を採用した場合、潤滑油がブシュの内周面と連結ピンの外周面との間およびブシュ突出端部分の端面と外プレートの内側面との間を潤滑するばかりでなく、潤滑油が高い流動性を発揮して、弾性シール部材に形成されたシールリップ部分と外周側シール受け部材に形成された外周側ディスク部分の外側面または内周側シール受け部材に形成された内周側ディスク部分の内側面との間に供給されるため、シールリップ部分の摺接摩耗を低減してシール性能を長期に亘って維持でき、また、潤滑剤として粉末状のグラファイトを採用した場合、塵埃雰囲気での塵埃の吸い込みや、長期に亘るチェーン駆動に起因した潤滑剤の劣化を抑制して、グラファイトが長期に亘って優れた潤滑性能を発揮するとともに、高温雰囲気で優れた耐熱性能を発揮できる。   In addition, the specific type of lubricant used in the seal chain of the present invention may be any of lubricating oil, grease, graphite and the like as long as it has excellent lubricity, and lubricates as a lubricant. When oil is used, the lubricating oil not only lubricates between the inner peripheral surface of the bush and the outer peripheral surface of the connecting pin, and between the end surface of the bushing protruding end portion and the inner surface of the outer plate, but the lubricating oil is high. An inner peripheral disk portion formed on the outer surface of the outer peripheral disk portion formed on the outer peripheral side seal receiving member or the outer peripheral surface of the seal lip portion formed on the elastic seal member and the inner peripheral seal receiving member. Since it is supplied between the inner surface and the inner surface of the lip, the sliding performance of the seal lip can be reduced and the sealing performance can be maintained over a long period of time. Suppresses the deterioration of the lubricant caused by the inhalation of dust in the atmosphere and the long-term chain drive, and graphite exhibits excellent lubrication performance over a long period of time and also exhibits excellent heat resistance performance in a high temperature atmosphere .

以下、本発明の一実施例であるシールチェーン100を図面に基づいて説明する。
ここで、図1は、本発明の一実施例であるシールチェーンの全体概要を示す一部断面図であり、図2は、シールチェーンを側面から視て示す平面図であり、図3は、シールチェーンの要部を拡大して示す斜視図であり、図4は、シールチェーンを示す断面図であり、図5は、シールチェーンに組み込まれるシール機構を中心として示す断面図である。
Hereinafter, a seal chain 100 according to an embodiment of the present invention will be described with reference to the drawings.
Here, FIG. 1 is a partial cross-sectional view showing an overall outline of a seal chain according to an embodiment of the present invention, FIG. 2 is a plan view showing the seal chain as viewed from the side, and FIG. FIG. 4 is a perspective view showing an enlarged main part of the seal chain, FIG. 4 is a cross-sectional view showing the seal chain, and FIG. 5 is a cross-sectional view showing mainly a seal mechanism incorporated in the seal chain.

まず、本発明の一実施例であるシールチェーン100は、鉄鉱石、石炭などを荷揚げするための連続式アンローダに使用されるバケットコンベヤチェーンとして用いられるものであって、図1乃至図4に示すように、離間配置された左右一対の内プレート110と、この内プレート110のブシュ圧入孔に圧入嵌合された前後一対のブシュ120と、このブシュ120に外嵌された前後一対のローラ130と、ブシュ120に遊嵌された前後一対の連結ピン140と、この連結ピン140をそれぞれ圧入嵌合するピン圧入孔を形成して内プレート110をチェーン長手方向に連結した左右一対の外プレート150と、連結ピン140の外周面とブシュ120の内周面との間隙に介在させた潤滑剤としての潤滑油と、外プレート150の内側面と内プレート110の外側面との間隙に設けた潤滑油の外部漏出を阻止するシール機構160とで構成されている。   First, a seal chain 100 according to an embodiment of the present invention is used as a bucket conveyor chain used in a continuous unloader for unloading iron ore and coal, and is shown in FIGS. 1 to 4. Thus, a pair of left and right inner plates 110 spaced apart, a pair of front and rear bushes 120 press-fitted into the bushing press-fitting holes of the inner plate 110, and a pair of front and rear rollers 130 externally fitted to the bush 120 A pair of front and rear connecting pins 140 loosely fitted to the bush 120, and a pair of left and right outer plates 150 that connect the inner plate 110 in the longitudinal direction of the chain by forming pin press-fitting holes for press-fitting the connecting pins 140 respectively. , Lubricating oil as a lubricant interposed in the gap between the outer peripheral surface of the connecting pin 140 and the inner peripheral surface of the bush 120, and the inner surface of the outer plate 150 It is composed of a sealing mechanism 160 for preventing external leakage of lubricating oil provided in the gap between the outer surface of the inner plate 110.

そこで、本実施例のシールチェーン100が最も特徴とするシール機構160の具体的な形態について図3乃至図5により詳しく説明する。   Therefore, a specific form of the seal mechanism 160 that is most characteristic of the seal chain 100 of the present embodiment will be described in detail with reference to FIGS.

まず、シール機構160は、図3乃至図5に示すように、外プレート150の内側面に連結ピン140を中心として同心状に凹設したリング保持溝151に圧入嵌合されて内プレート110の外側面に向けて立脚する外周側リング部分161aと外周側リング部分161aの内周面から内プレート110の外側面に寄り沿って非接触状態で膨出形成されてブシュ120に向けて近接する外周側ディスク部分161bとを備えて窒化処理を施されたステンレス鋼(SUS304)からなる外周側シール受け部材161と、内プレート110の外側面から一部突出したブシュ120のブシュ突出端部分121に外嵌固定されて外周側シール受け部材161とブシュ突出端部分121との間隙に介在する内周側リング部分162aと内周側リング部分162aの外周面から外プレート150の内側面に寄り沿って非接触状態で膨出形成されて外周側リング部分161aに向けて近接する内周側ディスク部分162bとを備えて窒化処理を施されたステンレス鋼(SUS304)からなる内周側シール受け部材162と、外周側ディスク部分161bの外側面に当接状態で配置されて外周側ディスク部分161bと内周側ディスク部分162bとの間隙に介在するシールディスク部分163aとシールディスク部分163aの外側面から膨出形成されて内周側ディスク部分162bの内側面にそれぞれ摺接自在に当接する複数のシールリップ部分163bとを備えてフッ素樹脂からなる弾性シール部材163とから構成されている。   First, as shown in FIGS. 3 to 5, the seal mechanism 160 is press-fitted into a ring holding groove 151 concentrically formed on the inner side surface of the outer plate 150 with the connecting pin 140 as the center, and is fitted into the inner plate 110. The outer ring side 161a that stands up toward the outer surface and the outer ring that bulges in a non-contact state along the outer surface of the inner plate 110 from the inner peripheral surface of the outer ring part 161a and is close to the bush 120 An outer peripheral side seal receiving member 161 made of nitriding stainless steel (SUS304), and a bush protruding end portion 121 of the bush 120 partially protruding from the outer surface of the inner plate 110. An inner ring portion 162a and an inner ring portion that are fitted and fixed and are interposed in the gap between the outer peripheral seal receiving member 161 and the bush protruding end portion 121. A nitriding treatment was performed with an inner peripheral disk portion 162b that bulges out in a non-contact state along the inner surface of the outer plate 150 from the outer peripheral surface of 162a and is close to the outer ring portion 161a. An inner peripheral seal receiving member 162 made of stainless steel (SUS304) and an outer surface of the outer peripheral disk portion 161b are disposed in contact with each other, and are interposed in a gap between the outer peripheral disk portion 161b and the inner peripheral disk portion 162b. An elastic made of a fluororesin is provided with a seal disc portion 163a and a plurality of seal lip portions 163b swelled from the outer surface of the seal disc portion 163a and slidably contacting the inner surface of the inner peripheral disc portion 162b. And a sealing member 163.

このように外周側シール受け部材161と内周側シール受け部材162との間隙に弾性シール部材163を設置することにより、外周側シール受け部材161と内周側シール受け部材162との間隙をシールして、ブシュ120の内周面と連結ピン140の外周面との間隙に介在した潤滑油が外プレート150の内側面と内プレート110の外側面との間隙から外部漏出することを防止して、無給油状態での長期に亘る円滑なチェーン駆動を実現するようになっている。
さらに、ブシュ120の内周面と連結ピン140の外周面との間に定期的な給油メンテナンスを行った場合、ブシュ120の内周面と連結ピン140の外周面との間、ブシュ突出端部分121の端面と外プレート150の内側面との間、外周側シール受け部材161または内周側シール受け部材162と弾性シール部材163との間における潤滑状態を更に長期に亘って維持するため、より好ましい。
As described above, the elastic seal member 163 is installed in the gap between the outer peripheral side seal receiving member 161 and the inner peripheral side seal receiving member 162, thereby sealing the gap between the outer peripheral side seal receiving member 161 and the inner peripheral side seal receiving member 162. Thus, the lubricating oil interposed in the gap between the inner peripheral surface of the bush 120 and the outer peripheral surface of the connecting pin 140 is prevented from leaking out from the gap between the inner side surface of the outer plate 150 and the outer side surface of the inner plate 110. Thus, smooth chain drive over a long period of time without oiling is realized.
Further, when regular oiling maintenance is performed between the inner peripheral surface of the bush 120 and the outer peripheral surface of the connecting pin 140, a bush protruding end portion is provided between the inner peripheral surface of the bush 120 and the outer peripheral surface of the connecting pin 140. In order to maintain the lubrication state between the end surface of 121 and the inner side surface of the outer plate 150 and between the outer peripheral side seal receiving member 161 or the inner peripheral side seal receiving member 162 and the elastic seal member 163 for a longer period, preferable.

また、図3乃至図5に示すように、シールリップ部分163bは、連結ピン140を中心に円心状に配置されて、外周側ディスク部分161b側から内周側ディスク部分162b側に向けてそれぞれ縮径している。   Further, as shown in FIGS. 3 to 5, the seal lip portion 163b is arranged in a circular shape centering on the connecting pin 140, and is directed from the outer peripheral side disk portion 161b side toward the inner peripheral side disc portion 162b side. The diameter is reduced.

また、図3乃至図5に示すように、内周側シール受け部材162の外側面は、ブシュ突出端部分121の端面と面一に設けられている。   As shown in FIGS. 3 to 5, the outer surface of the inner circumferential side seal receiving member 162 is flush with the end surface of the bushing protruding end portion 121.

また、図3乃至図5に示すように、内周側シール受け部材162は、内周側リング部分162aの先端に一体形成されてブシュ突出端部分121に対する内周側シール受け部材162の圧入位置を位置決めする位置決めリップ部分162cを備え、また、内周側シール受け部材162は、絞り加工により成形されており、この内周側シール受け部材162を切削加工により成形した場合と比較して加工負担を低減するようになっている。   Further, as shown in FIGS. 3 to 5, the inner circumferential side seal receiving member 162 is integrally formed at the tip of the inner circumferential side ring portion 162a and the press-fitting position of the inner circumferential side seal receiving member 162 with respect to the bush protruding end portion 121. The inner peripheral side seal receiving member 162 is formed by drawing, and the processing load is compared with the case where the inner peripheral side seal receiving member 162 is formed by cutting. Is to be reduced.

また、図4に示すように、連結ピン140が、連結ピン140に対する外プレート150の圧入位置を位置決めする位置決め縮径段部分141を有している。   Further, as shown in FIG. 4, the connecting pin 140 has a positioning diameter-reducing step portion 141 that positions the press-fit position of the outer plate 150 with respect to the connecting pin 140.

このようにして得られた本実施例のシールチェーン100は、シール機構160が、外周側リング部分161aと外周側ディスク部分161bとを備えた鋼製の外周側シール受け部材161と、内周側リング部分162aと内周側ディスク部分162bとを備えた鋼製の内周側シール受け部材162と、外周側シール受け部材161と内周側シール受け部材162との間隙に配置される弾性シール部材163とから構成されている。
したがって、弾性シール部材163が外周側シール受け部材161と内周側シール受け部材162との間隙をシールして、ブシュ120の内周面と連結ピン140の外周面との間隙に介在した潤滑油が外プレート150の内側面と内プレート110の外側面との間隙から外部漏出することを防止するとともに、外部塵埃の侵入を確実に阻止するため、チェーン摩耗伸びを長期に亘って防止できる。
The seal chain 100 of the present embodiment obtained in this way includes a steel outer peripheral side seal receiving member 161 having an outer peripheral side ring portion 161a and an outer peripheral side disc portion 161b, and an inner peripheral side. A steel inner peripheral seal receiving member 162 having a ring portion 162a and an inner peripheral disc portion 162b, and an elastic seal member disposed in a gap between the outer peripheral seal receiving member 161 and the inner peripheral seal receiving member 162. 163.
Therefore, the elastic seal member 163 seals the gap between the outer peripheral side seal receiving member 161 and the inner peripheral side seal receiving member 162, and the lubricating oil interposed in the gap between the inner peripheral surface of the bush 120 and the outer peripheral surface of the connecting pin 140. Prevents external leakage from the gap between the inner surface of the outer plate 150 and the outer surface of the inner plate 110, and reliably prevents the intrusion of external dust, so that chain wear elongation can be prevented over a long period of time.

また、弾性シール部材163の摩耗損傷等に起因して外プレート150の内側面と内プレート110の外側面との間に潤滑油の漏出経路が生じた場合にも、外プレート150と内プレート110と外周側シール受け部材161と内周側シール受け部材162との間に形成された潤滑油の漏出経路が複雑に屈曲するラビリンス構造を呈し、チェーン稼動時の周回走行によって生じる遠心力等に起因した潤滑油の外部漏出を抑制するとともに外部塵埃の侵入を抑制するため、シール機構160によるシール性能を長期に亘って維持できる。   Further, even when a lubricating oil leakage path occurs between the inner surface of the outer plate 150 and the outer surface of the inner plate 110 due to wear damage of the elastic seal member 163 or the like, the outer plate 150 and the inner plate 110. And a labyrinth structure in which the leakage path of the lubricating oil formed between the outer peripheral side seal receiving member 161 and the inner peripheral side seal receiving member 162 is bent in a complicated manner, and is caused by centrifugal force generated by the circular running during the chain operation, etc. In order to suppress the external leakage of the lubricating oil and to prevent the entry of external dust, the sealing performance by the sealing mechanism 160 can be maintained over a long period of time.

また、外周側シール受け部材161に形成された外周側リング部分161aがシール機構160の最も外周側に位置して弾性シール部材163の外周面側を覆っているとともに、外周側シール受け部材161に形成された外周側ディスク部分161bが弾性シール部材163の内側面に当接して覆っていることにより、鉄鉱石、石炭、砂利等の異物が弾性シール部材163に対して直接的に当たることを回避するため、弾性シール部材163の損傷等を防止できる。   Further, the outer peripheral ring portion 161 a formed on the outer peripheral seal receiving member 161 is located on the outermost peripheral side of the seal mechanism 160 and covers the outer peripheral surface side of the elastic seal member 163, and the outer peripheral seal receiving member 161 has The formed outer peripheral disk portion 161b is in contact with and covers the inner surface of the elastic seal member 163, thereby avoiding that foreign matters such as iron ore, coal, and gravel directly hit the elastic seal member 163. Therefore, damage to the elastic seal member 163 can be prevented.

また、外周側シール受け部材161は、外周側リング部分161aを外プレート150に形成されたリング保持溝151に嵌合することで外プレート150に取り付けられていることにより、シール機構の設置領域の全域に亘って外リンクプレートに凹溝を形成した従来のシールチェーンとは異なり、シール機構160の設置領域の最も外周側においてリング保持溝151を外プレート150の内側面に形成することで、チェーン駆動時に応力が作用しやすいピン近傍領域を避けて外周側リング部分161aを形成することが可能なため、リング保持溝151を形成することによる外プレート150の強度低下を抑制できる。   Further, the outer peripheral side seal receiving member 161 is attached to the outer plate 150 by fitting the outer peripheral side ring portion 161a into the ring holding groove 151 formed in the outer plate 150, so that the installation area of the seal mechanism can be reduced. Unlike a conventional seal chain in which a concave groove is formed in the outer link plate over the entire area, the ring holding groove 151 is formed on the inner surface of the outer plate 150 on the outermost peripheral side of the installation area of the seal mechanism 160. Since it is possible to form the outer peripheral ring portion 161a while avoiding a pin vicinity region where stress is easily applied during driving, it is possible to suppress a decrease in strength of the outer plate 150 due to the formation of the ring holding groove 151.

また、チェーン駆動時に、弾性シール部材163が外周側シール受け部材161の外側面または内周側シール受け部材162の内側面とのみ摺動接触するため、外周側シール受け部材161の外側面または内周側シール受け部材162の内側面の表面粗さを小さくすれば良く、外プレート150の内側面または内プレート110の外側面に表面仕上げ加工を施す必要なく弾性シール部材163の摺動摩耗を抑制できる。   Further, when the chain is driven, the elastic seal member 163 is in sliding contact with only the outer side surface of the outer peripheral side seal receiving member 161 or the inner side surface of the inner peripheral side seal receiving member 162. It is only necessary to reduce the surface roughness of the inner surface of the peripheral seal receiving member 162, and the sliding wear of the elastic seal member 163 is suppressed without the need for surface finishing on the inner surface of the outer plate 150 or the outer surface of the inner plate 110. it can.

また、弾性シール部材163が、外周側ディスク部分161bの外側面に当接状態で配置されて外周側ディスク部分161bと内周側ディスク部分162bとの間隙に介在するシールディスク部分163aとシールディスク部分163aの外側面から膨出形成されて内周側ディスク部分162bの内側面にそれぞれ摺接自在に当接する複数のシールリップ部分163bとを備えている。
したがって、チェーン駆動時に内プレート110とブシュ120とからなる内リンクが外プレート150と連結ピン140とからなる外リンクに対してチェーン幅方向に偏在した際にも、弾性シール部材163に形成されたシールリップ部分163bが弾性的に変形して内周側シール受け部材162に形成されたシールディスク部分163aの内側面に確実に当接するため、外周側ディスク部分161bと内周側ディスク部分162bとの間隙を確実にシールできる。
In addition, the elastic seal member 163 is disposed in contact with the outer surface of the outer peripheral disk portion 161b and is interposed in the gap between the outer peripheral disk portion 161b and the inner peripheral disk portion 162b. A plurality of seal lip portions 163b are formed so as to bulge from the outer surface of 163a and abut against the inner surface of the inner peripheral disk portion 162b in a slidable manner.
Therefore, even when the inner link consisting of the inner plate 110 and the bush 120 is unevenly distributed in the chain width direction with respect to the outer link consisting of the outer plate 150 and the connecting pin 140 when the chain is driven, the elastic seal member 163 is formed. Since the seal lip portion 163b is elastically deformed and reliably contacts the inner surface of the seal disc portion 163a formed on the inner circumference side seal receiving member 162, the outer circumference side disc portion 161b and the inner circumference side disc portion 162b The gap can be reliably sealed.

また、シールリップ部分163bが、複数設けられている。
したがって、複数のシールリップ部分163bが外周側ディスク部分161bと内周側ディスク部分162bとの間隙を多重にシールするため、弾性シール部材163によるシール性能を向上でき、また、チェーン駆動時における外リンクに対するチェーン幅方向への内プレート110の偏在に起因して弾性シール部材163に対して外周側ディスク部分161bと内周側ディスク部分162bから狭圧力が作用した際にも、この狭圧力を複数のシールリップ部分163bで分散して受けるため、弾性シール部材163の耐久性を大幅に向上できる。
A plurality of seal lip portions 163b are provided.
Accordingly, since the plurality of seal lip portions 163b seals the gap between the outer peripheral disk portion 161b and the inner peripheral disk portion 162b in a multiple manner, the sealing performance by the elastic seal member 163 can be improved, and the outer link when the chain is driven. Even when a narrow pressure is applied to the elastic seal member 163 from the outer peripheral disk portion 161b and the inner peripheral disk portion 162b due to the uneven distribution of the inner plate 110 in the chain width direction with respect to Since the seal lip portion 163b receives the dispersion, the durability of the elastic seal member 163 can be greatly improved.

また、シールリップ部分163bが、外周側ディスク部分161b側から内周側ディスク部分162b側に向けて縮径している。
したがって、外周側ディスク部分161bと内周側ディスク部分162bとの間隙におけるチェーン外部の鉄鉱石、石炭、砂利、外部塵埃等の侵入方向に対してシールリップ部分163bの向きが逆目状を呈するため、粒径および重量が大きい鉄鉱石、石炭、砂利、外部塵埃等の侵入防止機能を向上できる。
Further, the seal lip portion 163b is reduced in diameter from the outer peripheral disc portion 161b side toward the inner peripheral disc portion 162b side.
Therefore, the direction of the seal lip portion 163b is opposite to the intrusion direction of iron ore, coal, gravel, external dust, etc. outside the chain in the gap between the outer peripheral disc portion 161b and the inner peripheral disc portion 162b. The function of preventing the intrusion of iron ore, coal, gravel, external dust and the like having a large particle size and weight can be improved.

また、内周側シール受け部材162の外側面が、ブシュ突出端部分121の端面と面一に設けられている。
したがって、チェーン駆動時に、内周側シール受け部材162のみが外プレート150の内側面と摺動することを回避するため、内周側シール受け部材162の摺動摩耗を抑制できる。
Further, the outer surface of the inner peripheral seal receiving member 162 is provided flush with the end surface of the bush protruding end portion 121.
Therefore, since only the inner peripheral side seal receiving member 162 is prevented from sliding with the inner side surface of the outer plate 150 when the chain is driven, sliding wear of the inner peripheral side seal receiving member 162 can be suppressed.

また、内周側シール受け部材162が、内周側リング部分162aの先端に一体形成された位置決めリップ部分162cを備えている。
したがって、ブシュ突出端部分121に対する内周側シール受け部材162の圧入嵌合時に、内周側シール受け部材162に形成された位置決めリップ部分162cが内プレート110の外側面に当接してブシュ突出端部分121に対する内周側シール受け部材162の圧入位置を位置決めするため、過分な作業負担を必要とすることなく、内周側シール受け部材162に形成された内周側ディスク部分162bの外側面をブシュ突出端部分121の端面と面一に設定できる。
Further, the inner peripheral side seal receiving member 162 includes a positioning lip portion 162c integrally formed at the tip of the inner peripheral side ring portion 162a.
Therefore, when the inner peripheral seal receiving member 162 is press-fitted into the bush protruding end portion 121, the positioning lip portion 162c formed on the inner peripheral seal receiving member 162 contacts the outer surface of the inner plate 110 and the bush protruding end. In order to position the press-fitting position of the inner peripheral side seal receiving member 162 with respect to the portion 121, the outer surface of the inner peripheral side disk portion 162b formed on the inner peripheral side seal receiving member 162 is not required without excessive work load. It can be set flush with the end face of the bushing protruding end portion 121.

また、連結ピン140が、位置決め縮径段部分141を有している。
したがって、連結ピン140に対する外プレート150の圧入嵌合時に、外プレート150の内側面が連結ピン140に形成された位置決め縮径段部分141に当接して連結ピン140に対する外プレート150の圧入位置を位置決めするため、内プレート110の外側面と外プレート150の内側面との間の相互間隔を正確に調整して、外周側シール受け部材161と内周側シール受け部材162とで弾性シール部材163が過度に挟圧されて損傷を生じることを回避できる等、シール機構160によるシール性能を確実に発揮できるなど、その効果は甚大である。
Further, the connecting pin 140 has a positioning reduced diameter step portion 141.
Therefore, when the outer plate 150 is press-fitted into the connecting pin 140, the inner surface of the outer plate 150 abuts on the positioning reduced diameter step portion 141 formed on the connecting pin 140, and the press-fit position of the outer plate 150 with respect to the connecting pin 140 is changed. In order to position the elastic seal member 163, the outer peripheral side seal receiving member 161 and the inner peripheral side seal receiving member 162 adjust the mutual distance between the outer side surface of the inner plate 110 and the inner side surface of the outer plate 150 accurately. The effect is enormous, such as the ability to reliably exert the sealing performance by the seal mechanism 160, such as avoiding the occurrence of damage due to excessive pinching.

100 ・・・ シールチェーン
110 ・・・ 内プレート
120 ・・・ ブシュ
121 ・・・ ブシュ突出端部分
130 ・・・ ローラ
140 ・・・ 連結ピン
141 ・・・ 位置決め縮径段部分
150 ・・・ 外プレート
151 ・・・ リング保持溝
160 ・・・ シール機構
161 ・・・ 外周側シール受け部材
161a ・・・ 外周側リング部分
161b ・・・ 外周側ディスク部分
162 ・・・ 内周側シール受け部材
162a ・・・ 内周側リング部分
162b ・・・ 内周側ディスク部分
162c ・・・ 位置決めリップ部分
163 ・・・ 弾性シール部材
163a ・・・ シールディスク部分
163b ・・・ シールリップ部分
DESCRIPTION OF SYMBOLS 100 ... Seal chain 110 ... Inner plate 120 ... Bush 121 ... Bush protrusion end part 130 ... Roller 140 ... Connecting pin 141 ... Positioning diameter-reducing step part 150 ... Outer Plate 151 ... Ring holding groove 160 ... Seal mechanism 161 ... Outer peripheral side seal receiving member 161a ... Outer peripheral side ring part 161b ... Outer peripheral side disk part 162 ... Inner peripheral side seal receiving member 162a・ ・ ・ Inner peripheral ring portion 162b ・ ・ ・ Inner peripheral disc portion 162c ・ ・ ・ Positioning lip portion 163 ・ ・ ・ Elastic seal member 163a ・ ・ ・ Seal disc portion 163b ・ ・ ・ Seal lip portion

Claims (6)

離間配置された左右一対の内プレートと該内プレートのブシュ圧入孔に圧入嵌合された前後一対のブシュと該ブシュに遊嵌された前後一対の連結ピンと該連結ピンをそれぞれ圧入嵌合するピン圧入孔を形成して内プレートをチェーン長手方向に連結する左右一対の外プレートと前記外プレートの内側面と内プレートの外側面との間隙に設けられて潤滑剤の漏出あるいは外部塵埃の侵入を阻止するシール機構とで構成されているシールチェーンにおいて、
前記シール機構が、前記外プレートの内側面に連結ピンを中心として同心状に凹設したリング保持溝に圧入嵌合されて前記内プレートの外側面に向けて立脚する外周側リング部分と該外周側リング部分の内周面から内プレートの外側面に寄り沿って非接触状態で膨出形成されて前記ブシュに向けて近接する外周側ディスク部分とを備えた鋼製の外周側シール受け部材と、前記内プレートの外側面から一部突出したブシュのブシュ突出端部分に外嵌固定されて前記外周側シール受け部材とブシュ突出端部分との間隙に介在する内周側リング部分と該内周側リング部分の外周面から外プレートの内側面に寄り沿って非接触状態で膨出形成されて前記外周側リング部分に向けて近接する内周側ディスク部分とを備えた鋼製の内周側シール受け部材と、前記外周側シール受け部材と内周側シール受け部材との間隙に配置されて前記外周側ディスク部分の外側面と内周側ディスク部分の内側面との間隙をシールする弾性シール部材とから構成されていることを特徴とするシールチェーン。
A pair of left and right inner plates that are spaced apart, a pair of front and rear bushes that are press-fitted into the bushing press-fit holes of the inner plate, a pair of front and rear connection pins that are loosely fitted to the bushes, and a pin that press-fits the connection pins. It is provided in the gap between a pair of left and right outer plates that connect the inner plate in the longitudinal direction of the chain by forming a press-fitting hole, and the inner surface of the outer plate and the outer surface of the inner plate. In the seal chain composed of the sealing mechanism to prevent,
An outer peripheral ring portion that is press-fitted into a ring holding groove concentrically provided on the inner side surface of the outer plate with a connecting pin as a center, and stands on the outer side surface of the inner plate, and the outer periphery An outer peripheral side seal receiving member made of steel provided with an outer peripheral side disk portion that bulges in a non-contact state along the outer peripheral surface of the inner plate from the inner peripheral surface of the side ring portion and is close to the bush. An inner ring portion that is fitted and fixed to a bush protruding end portion of the bush that partially protrudes from the outer surface of the inner plate, and is interposed in a gap between the outer seal receiving member and the bush protruding end portion, and the inner periphery An inner peripheral side made of steel provided with an inner peripheral side disk portion that bulges out in a non-contact state along the inner surface of the outer plate from the outer peripheral surface of the side ring portion and is close to the outer peripheral side ring portion With seal receiving member An elastic seal member is disposed in the gap between the outer peripheral side seal receiving member and the inner peripheral side seal receiving member and seals the gap between the outer side surface of the outer peripheral side disc portion and the inner side surface of the inner peripheral side disc portion. A seal chain characterized by
前記弾性シール部材が、前記外周側ディスク部分の外側面に当接状態で配置されて前記外周側ディスク部分と内周側ディスク部分との間隙に介在するシールディスク部分と該シールディスク部分の外側面から膨出形成されて前記内周側ディスク部分の内側面にそれぞれ摺接自在に当接する複数のシールリップ部分とを備えていることを特徴とする請求項1に記載のシールチェーン。   The elastic seal member is disposed in contact with the outer surface of the outer peripheral disk portion and is disposed in the gap between the outer disk portion and the inner disk portion, and the outer surface of the seal disk portion. 2. A seal chain according to claim 1, further comprising a plurality of seal lip portions that are formed so as to swell and come into sliding contact with the inner surface of the inner peripheral disk portion. 前記シールリップ部分が、前記外周側ディスク部分側から内周側ディスク部分側に向けて縮径していることを特徴とする請求項2に記載のシールチェーン。   3. The seal chain according to claim 2, wherein the seal lip portion is reduced in diameter from the outer peripheral disc portion side toward the inner peripheral disc portion side. 前記内周側シール受け部材の外側面が、前記ブシュ突出端部分の端面と面一に設けられていることを特徴とする請求項1乃至請求項3のいずれかに記載のシールチェーン。   The seal chain according to any one of claims 1 to 3, wherein an outer side surface of the inner peripheral side seal receiving member is provided flush with an end surface of the bush protruding end portion. 前記内周側シール受け部材が、前記内周側リング部分の先端に一体形成されて前記ブシュ突出端部分に対する内周側シール受け部材の圧入位置を位置決めする位置決めリップ部分を備えていることを特徴とする請求項1乃至請求項4のいずれかに記載のシールチェーン。   The inner circumferential side seal receiving member is provided with a positioning lip portion that is integrally formed at the tip of the inner circumferential side ring portion and positions the press-fitting position of the inner circumferential side seal receiving member with respect to the bush protruding end portion. The seal chain according to any one of claims 1 to 4. 前記連結ピンが、該連結ピンに対する外プレートの圧入位置を位置決めする位置決め縮径段部分を有していることを特徴とする請求項1乃至請求項5のいずれかに記載のシールチェーン。   The seal chain according to any one of claims 1 to 5, wherein the connecting pin has a positioning reduced diameter step portion for positioning a press-fitting position of the outer plate with respect to the connecting pin.
JP2009095681A 2009-04-10 2009-04-10 Seal chain Active JP5094779B2 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013133926A (en) * 2011-12-27 2013-07-08 Tsubakimoto Chain Co Seal chain
JP2014190533A (en) * 2013-03-28 2014-10-06 Hitachi Metals Techno Ltd Chain
CN108291608A (en) * 2015-11-25 2018-07-17 沃尔夫链条有限公司 Buckle chain, especially bush(ing) chain

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6346071B2 (en) * 2014-11-11 2018-06-20 株式会社椿本チエイン chain

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JPH0791501A (en) * 1992-09-11 1995-04-04 Rexnord Corp Abrasion-resistant chain joint seal
JP2003278839A (en) * 2002-03-27 2003-10-02 Tsubakimoto Chain Co Seal chain
JP2007205545A (en) * 2006-02-06 2007-08-16 Daido Kogyo Co Ltd Joint structure for seal chain

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0791501A (en) * 1992-09-11 1995-04-04 Rexnord Corp Abrasion-resistant chain joint seal
JP2003278839A (en) * 2002-03-27 2003-10-02 Tsubakimoto Chain Co Seal chain
JP2007205545A (en) * 2006-02-06 2007-08-16 Daido Kogyo Co Ltd Joint structure for seal chain

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013133926A (en) * 2011-12-27 2013-07-08 Tsubakimoto Chain Co Seal chain
JP2014190533A (en) * 2013-03-28 2014-10-06 Hitachi Metals Techno Ltd Chain
CN108291608A (en) * 2015-11-25 2018-07-17 沃尔夫链条有限公司 Buckle chain, especially bush(ing) chain
US11118656B2 (en) 2015-11-25 2021-09-14 Ketten Wulf Betriebs Gmbh Link chain, in particular bush chain

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