JP2010242208A - Correction method of bonding surface of hot-dip galvanized product - Google Patents
Correction method of bonding surface of hot-dip galvanized product Download PDFInfo
- Publication number
- JP2010242208A JP2010242208A JP2009112310A JP2009112310A JP2010242208A JP 2010242208 A JP2010242208 A JP 2010242208A JP 2009112310 A JP2009112310 A JP 2009112310A JP 2009112310 A JP2009112310 A JP 2009112310A JP 2010242208 A JP2010242208 A JP 2010242208A
- Authority
- JP
- Japan
- Prior art keywords
- manhole
- dip galvanized
- plating
- hot
- bonding surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000007747 plating Methods 0.000 claims abstract description 29
- 238000005498 polishing Methods 0.000 claims abstract description 3
- 238000002844 melting Methods 0.000 claims 1
- 230000008018 melting Effects 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 abstract 1
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 229910000611 Zinc aluminium Inorganic materials 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- HXFVOUUOTHJFPX-UHFFFAOYSA-N alumane;zinc Chemical compound [AlH3].[Zn] HXFVOUUOTHJFPX-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Underground Structures, Protecting, Testing And Restoring Foundations (AREA)
- Coating With Molten Metal (AREA)
Abstract
Description
本発明は、表面処理では溶融亜鉛めっき又は溶融亜鉛合金めっきに属す。製品ではマンホールに属す。また、要素技術では接合面の修正方法に属す。The present invention belongs to hot dip galvanizing or hot dip zinc alloy plating in the surface treatment. It belongs to the manhole in the product. In elemental technology, it belongs to the method of correcting the joint surface.
溶融亜鉛めっき又は溶融亜鉛−アルミニウム系合金めっき（以下、溶融亜鉛めっきと言う）をしたマンホールの本体とふたは、耐食性に優れているが、本体とふたの接合面のめっき厚さが均一でないために、本体とふたがピッタリ接合しないという問題があった。めっきの厚さは１００μｍ以上あってほぼ一定の厚さであるが、部分的に特に厚い所があるために、ふたに人が乗る度にガタついて音がする、車が踏むとふたが跳ね上がる、水や砂が浸入する、など好ましくない現象が発生する。Manhole body and lid that have been hot dip galvanized or hot dip zinc-aluminum alloy plated (hereinafter referred to as hot dip galvanized) have excellent corrosion resistance, but the plating thickness of the joint surface between the main body and the lid is not uniform. In addition, there is a problem that the main body and the lid are not perfectly joined. The thickness of the plating is 100μm or more and it is almost constant thickness, but because there is a part that is particularly thick, it makes a rattling sound every time someone rides on the lid, the lid jumps up when the car steps on it, Undesirable phenomena such as intrusion of water and sand occur.
従来この対策として、接合面をピッタリ合わせるために次の方法が採用されている。その一つは、接合面を機械加工する方法である。この方法は、めっき皮膜をできる限り残すようにするが、大半は削られて地の鉄が表面に出て来るので、耐食性が損なわれてしまう。もう一つの方法は、本体とふたを組み合わせて強大な荷重をかけてめっき面をなじませる方法である。この方法は、めっきがほぼ均一についている場合には有効であるが、部分的に厚い場合は、ピッタリ合わない。また、本体とふたの組合せが決まってしまい、自由な組合せができないばかりでなく、大きなマンホールには大きな荷重が必要で適用できない場合が生じる。Conventionally, as a countermeasure against this, the following method has been adopted in order to perfectly match the joint surfaces. One of them is a method of machining the joint surface. This method leaves as much of the plating film as possible, but most of it is shaved and the ground iron comes out on the surface, so the corrosion resistance is impaired. The other method is a method in which the plating surface is blended by applying a strong load by combining the main body and the lid. This method is effective when the plating is substantially uniform, but does not fit perfectly when partially thick. In addition, the combination of the main body and the lid is determined, and not only a free combination cannot be made, but also a large manhole requires a large load and cannot be applied.
溶融亜鉛めっきした製品の接合面の余分なめっきを取除き、接合面がピッタリ合う修正方法を得ること、及び、その方法を適用したマンホールを得ること。To remove the excess plating on the joint surface of the hot dip galvanized product, to obtain a correction method that fits the joint surface, and to obtain a manhole to which the method is applied.
溶融亜鉛めっきをした製品の、接合面のめっき層の表面のみを熔かし、製品形状に沿って変形可能な研磨具を用いて余分なめっきを取除く。Only the surface of the plating layer on the joint surface of the hot dip galvanized product is melted, and the excess plating is removed using a polishing tool that can be deformed along the product shape.
接合面のめっき厚さが、下地の加工面に沿って一定の厚さになるので、接合面がピッタリ合う。その結果次のような利点がある。マンホールの大小や接合面の幅に関係なく接合面の修正ができる。また、本体とふたの組合せが自由でよいため、それぞれ単独で修正できるので仕事の流れが良い。社会には、耐食性に優れ接合面がピッタリ合うマンホールを提供できる。Since the plating thickness of the joint surface is a constant thickness along the underlying processed surface, the joint surface is perfect. As a result, there are the following advantages. The joint surface can be corrected regardless of the size of the manhole or the width of the joint surface. In addition, since the combination of the main body and the lid may be free, the work flow is good because each can be corrected independently. For society, it is possible to provide a manhole with excellent corrosion resistance and a perfect joint surface.
実際には、めっき層の表面のみを加熱するためにガスバーナー、電熱器などを用い、めっき層の表面が熔けて光沢が変わったのを確認したら素早くワイヤーブラシ等をかける。めっき層の表面が熔けている時間とワイヤーブラシをかける時間が長いほどめっき厚さは薄くなる。この工程を安定して行ない、めっき厚さのバラツキを小さくするために、必要あれば製品を一定温度に予熱しておく。Actually, a gas burner, an electric heater or the like is used to heat only the surface of the plating layer, and when it is confirmed that the surface of the plating layer has melted and the luster has changed, a wire brush or the like is applied quickly. The longer the time during which the surface of the plating layer is melted and the time during which the wire brush is applied, the thinner the plating thickness. In order to perform this process stably and reduce the variation in plating thickness, if necessary, the product is preheated to a certain temperature.
溶融亜鉛−アルミニウム系合金めっきした呼び径６００のマンホールの本体とふたの接合面を次の方法で修正した。マンホールの接合面をガスバーナーで加熱し、めっき層の表面が熔けたのを確認して、素早く回転ワイヤーブラシをかける。この方法で接合面全面を修正した。修正後のめっき厚さは５０μｍ〜８０μｍで、接合面の全面がこのめっき厚さの範囲で斑状になっていた。本体とふたはピッタリ合った。The joint surface between the main body of the manhole having a nominal diameter of 600 plated with hot dip zinc-aluminum alloy and the lid was corrected by the following method. Heat the joint surface of the manhole with a gas burner, confirm that the surface of the plating layer has melted, and apply a rotating wire brush quickly. The entire joint surface was corrected by this method. The corrected plating thickness was 50 μm to 80 μm, and the entire joining surface was patchy within this plating thickness range. The body and lid fit perfectly.
溶融亜鉛−アルミニウム系合金めっきした呼び径１５０のマンホールの本体は実施例１と同じ方法で、ふたは炉中加熱し１５０度に予熱した後で実施例１と同じ方法で修正した。修正後のめっき厚さは本体５０μｍ〜８０μｍ、ふたは４０μｍ〜６０μｍになり、ふたは予熱した効果でめっき厚さは薄くなったが、接合面のめっき厚さの変化は小さくなった。接合面の全面がこのめっき厚さの範囲で斑状になっていた。本体とふたはピッタリ合った。The main body of the manhole having a nominal diameter of 150, which was plated with hot dip zinc-aluminum alloy, was modified in the same manner as in Example 1, and the lid was heated in a furnace and preheated to 150 degrees and then modified in the same manner as in Example 1. The corrected plating thickness was 50 μm to 80 μm for the main body and 40 μm to 60 μm for the lid, and the plating was thinned by the effect of preheating the lid, but the change in the plating thickness on the joint surface was small. The entire joining surface was patchy within this plating thickness range. The body and lid fit perfectly.
溶融亜鉛めっきしたマンホールの接合面に利用して、耐食性の優れた安全なマンホールを提供できる。A safe manhole with excellent corrosion resistance can be provided by using it for the joint surface of a hot dip galvanized manhole.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2009112310A JP5452071B2 (en) | 2009-04-09 | 2009-04-09 | Method for correcting joint surface of hot dip galvanized product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2009112310A JP5452071B2 (en) | 2009-04-09 | 2009-04-09 | Method for correcting joint surface of hot dip galvanized product |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2010242208A true JP2010242208A (en) | 2010-10-28 |
| JP5452071B2 JP5452071B2 (en) | 2014-03-26 |
Family
ID=43095536
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2009112310A Active JP5452071B2 (en) | 2009-04-09 | 2009-04-09 | Method for correcting joint surface of hot dip galvanized product |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP5452071B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2013036250A (en) * | 2011-08-09 | 2013-02-21 | Nippon Chutetsukan Kk | Open-close structure for manhole with anticorrosion film formed, and anticorrosion film formation method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS52734A (en) * | 1975-06-24 | 1977-01-06 | Shirou Nishiuchi | Method of producing interior and exterior trim material |
| JPS62120546U (en) * | 1986-01-22 | 1987-07-31 | ||
| JP2003001554A (en) * | 2001-06-26 | 2003-01-08 | Mitsubishi Heavy Ind Ltd | Painted film removing device |
-
2009
- 2009-04-09 JP JP2009112310A patent/JP5452071B2/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS52734A (en) * | 1975-06-24 | 1977-01-06 | Shirou Nishiuchi | Method of producing interior and exterior trim material |
| JPS62120546U (en) * | 1986-01-22 | 1987-07-31 | ||
| JP2003001554A (en) * | 2001-06-26 | 2003-01-08 | Mitsubishi Heavy Ind Ltd | Painted film removing device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2013036250A (en) * | 2011-08-09 | 2013-02-21 | Nippon Chutetsukan Kk | Open-close structure for manhole with anticorrosion film formed, and anticorrosion film formation method |
Also Published As
| Publication number | Publication date |
|---|---|
| JP5452071B2 (en) | 2014-03-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2006113736A3 (en) | Method of welding a gamma-prime precipitate strengthened material | |
| JP6106244B2 (en) | Temporary liquid phase bonding of different materials | |
| TWI632018B (en) | Arc welding joint of zinc-based electroplated steel plate | |
| JP2012092443A5 (en) | ||
| WO2005116125A3 (en) | Process for coating modified bitumen membranes using powder coatings | |
| CN106048488A (en) | Method of preparing high-temperature oxidation-resistant coating on surface of refractory metal material | |
| BR102016009425A2 (en) | thermal spray for corrosion protection | |
| TW200712226A (en) | Method of improving surface properties of the metal and metal with coating layer prepared by the same | |
| JP2006224150A (en) | Resistance spot welding method for different materials | |
| JP5452071B2 (en) | Method for correcting joint surface of hot dip galvanized product | |
| CN102266993B (en) | Treatment method for jointing high-finish titanium or titanium alloy watch parts | |
| JP4958498B2 (en) | Joint for joining aluminum product and steel product and joining method using the same | |
| JP2007175881A (en) | Super-engineering plastic laminated film and flame spray film forming method by compounding | |
| US20060283921A1 (en) | Method of diffusion bonding of nickel based superalloy substrates | |
| WO2006054350A1 (en) | Method for producing steel pipe plated with metal by thermal spraying | |
| US20190203838A1 (en) | Method and device for sealing a joint gap | |
| WO2004015169A3 (en) | Method for coating the surface of metallic material, device for carrying out said method | |
| CA2356512A1 (en) | A method for closing and/or joining a connecting joint or joining seam between two pieces of galvanized sheet metal | |
| CN103273254B (en) | Wearing and tearing punch-die renovation process in a kind of auto parts and components diel | |
| CN106392461A (en) | Regeneration method for worn male/female die of automobile part stamping die | |
| JP2004009013A (en) | Coating method of epoxy powder paint on cast iron pipe | |
| JP3703188B2 (en) | Method for coating metal member | |
| US20160023956A1 (en) | Ceramic-ceramic welds | |
| JP2009256761A (en) | Corrosion prevention method by plating-resin film for iron based material | |
| JP2009113066A (en) | Electric resistance welded steel pipe for oil supply pipe |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| RD02 | Notification of acceptance of power of attorney |
Free format text: JAPANESE INTERMEDIATE CODE: A7422 Effective date: 20120312 |
|
| A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20120314 |
|
| A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20120619 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20130917 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20131106 |
|
| TRDD | Decision of grant or rejection written | ||
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20131203 |
|
| A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20131227 |
|
| R150 | Certificate of patent or registration of utility model |
Ref document number: 5452071 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |