JP2010236562A - Automatic transmission - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an automatic transmission which achieves forward eight speeds while having three sets of planetary gears and six friction elements, and which is excellent durability, gear noise performance and fuel consumption. <P>SOLUTION: The automatic transmission includes a front planetary gear PGFR, a mid planetary gear PGMID, a rear planetary gear PGRR. An input shaft IN is always connected to a mid sun gear MID-S. An output shaft OUT is always connected to a rear ring gear RR-R. A front sun gear RR-S is always locked to a transmission case 1. A front ring gear FR-S and a mid carrier MID-PC are always connected by a first rotating member M1. A mid ring gear MID-R and a rear sun gear RR-S are always connected by a second rotating members M2. There are provided first to fifth clutches and a first brake so as to forward nine speeds and reverse one speed. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

  The present invention relates to a stepped automatic transmission applied as a transmission of a vehicle.

  Conventionally, for example, a technique described in Patent Document 1 is known as an automatic transmission that achieves eight forward speeds using three sets of planetary gears. Patent Document 1 discloses an automatic transmission that achieves eight forward speeds using six friction elements in total including three planetary gears, four clutches as friction elements, and two brakes.

Japanese Patent Laid-Open No. 2001-182785 (see FIG. 2)

  However, the technique described in Patent Document 1 uses two sets of double pinion planetary gears, and thus has a problem that the number of meshing of the gears is large, and the gear efficiency and the gear noise property are poor. In addition, the double pinion type has a small pinion and thus has low durability, resulting in a large number of parts and an increase in cost. In addition, because of the forward 8th speed, there is a problem that the ratio coverage cannot be expanded while taking an appropriate interstage ratio, resulting in a deterioration in fuel consumption.

  An object of the present invention is to provide an automatic transmission that can achieve eight forward speeds with three sets of planetary gears and six friction elements, and that is excellent in durability, gear noise characteristics, and fuel consumption. With the goal.

  To achieve the above object, an automatic transmission according to the present invention includes a first sun gear, a first ring gear, and a first carrier that supports a pinion that meshes with the first sun gear and the first ring gear. A second planetary gear having a first planetary gear, a second sun gear, a second ring gear, and a second carrier supporting a pinion meshing with the second sun gear and the second ring gear; A third planetary gear having three sun gears, a third ring gear, a third carrier that supports a pinion that meshes with the third sun gear and the third ring gear, and six friction elements, In the automatic transmission capable of shifting to at least nine forward speeds by appropriately fastening and releasing the six friction elements and outputting torque from the input shaft to the output shaft, the input shaft Always connected to the second sun gear, the output shaft is always connected to the third ring gear, the first sun gear is always locked, the first ring gear and the second ring gear The carrier is connected to form a first rotating member, the second ring gear and the third sun gear are connected to form a second rotating member, and the six friction elements are A first friction element for selectively connecting the rotation of the first carrier and the second sun gear; and a second friction for selectively connecting the first carrier and the second rotating member. An element, a third friction element selectively connecting between the first carrier and the third carrier, and selectively connecting between the first rotating member and the third carrier. A fourth friction element, the first rotating member and a third phosphorus A fifth friction element that selectively couples rotation with the gear, and a sixth friction element that can lock the rotation of the third carrier. It is characterized in that at least 9 forward speeds and 1 reverse speed are achieved by a combination of fastening.

  Therefore, in the automatic transmission according to the present invention, the ninth forward speed can be achieved with six friction elements. At this time, since it is composed only of a single-pinion type planetary gear, it is possible to reduce the cost by suppressing the number of parts while improving the gear efficiency, gear noise and durability. Moreover, wide ratio coverage can be obtained and fuel consumption can be improved.

1 is a skeleton diagram illustrating an automatic transmission according to a first embodiment. It is a figure which shows the coupling | bonding table | surface of the friction element in the automatic transmission of Example 1. FIG. It is a figure which shows the specific example of the reduction ratio in the automatic transmission of Example 1. FIG. 3 is a reduction ratio map in which reduction ratios for each gear stage in the automatic transmission according to the first embodiment are plotted. It is a figure showing the number of meshing in Example 1 and patent document 1. FIG.

  Hereinafter, the form which implement | achieves the transmission mechanism of the stepped automatic transmission of this invention is demonstrated based on Example 1 shown in drawing. First, the configuration will be described. 1 is a skeleton diagram showing a transmission mechanism of a stepped automatic transmission according to a first embodiment, FIG. 2 is a table of friction elements in the automatic transmission according to the first embodiment, FIG. 3 is a specific example of a reduction ratio, and FIG. Is a reduction ratio map in which the reduction ratio for each forward gear is plotted.

  As shown in FIG. 1, the automatic transmission according to the first embodiment has three single planetary gear sets, a planetary gear set PGFR (first planetary gear) and a mid planetary gear PGMID (second planetary gear), as gear trains. Gear) and a rear planetary gear PGRR (third planetary gear). The front planetary gear PGFR consists of a front sun gear FR-S (first sun gear), a front ring gear FR-R (first ring gear), and a front pinion FR-P that meshes with the front sun gear FR-S and the front ring gear FR-R. Have. Mid planetary gear PGMID consists of mid sun gear MID-S (second sun gear), mid ring gear MID-R (second ring gear), mid sun gear MID-S and mid pinion MID-P meshing with mid ring gear MID-R. Have. Rear planetary gear PGRR has rear sun gear RR-S (third sun gear), rear ring gear RR-R (third ring gear), and rear pinion RR-P meshing with rear sun gear RR-S and rear ring gear RR-R. . Front pinion FR-P, mid pinion MID-P and rear pinion RR-P are respectively front carrier FR-PC (first carrier), mid carrier MID-PC (second carrier) and rear carrier RR-PC (third The carrier is rotatably supported with respect to the carrier.

  The input shaft IN is always connected to the mid sun gear MID-S. The output shaft OUT is always connected to the rear ring gear RR-R. The front sun gear FR-S is always locked to the transmission case 1. The front ring gear FR-R and the mid carrier MID-PC are always connected by the first rotating member M1. Mid-ring gear MID-R and rear sun gear RR-S are always connected by second rotating member M2.

  The automatic transmission includes a first brake B1 (sixth friction element) that is one brake, a first clutch C1 (first friction element) that is five clutches, and a second clutch C2 (second friction element). ), A third clutch C3 (third friction element), a fourth clutch C4 (fourth friction element), and a fifth clutch C5 (fifth friction element).

  The first brake B1 is provided between the rear carrier RR-PC and the transmission case 1, and selectively locks the rotation of the rear carrier RR-PC to the transmission case 1. The first clutch C1 is provided between the front carrier FR-PC and the mid sun gear MID-S, and selectively connects the front carrier FR-PC and the mid sun gear MID-S. The second clutch C2 is provided between the front carrier FR-PC and the second rotating member M2 (mid ring gear MID-R, rear sun gear RR-S), and selects the front carrier FR-PC and the second rotating member M2. Are connected. The third clutch C3 is provided between the front carrier FR-P and the rear carrier RR-PC, and selectively connects the front carrier FR-P and the rear carrier RR-PC. The fourth clutch C4 is provided between the first rotating member M1 (mid carrier MID-PC, front ring gear FR-R) and the rear carrier RR-PC, and selectively selects the first rotating member M1 and the rear carrier RR-PC. Connect to The fifth clutch C5 is provided between the first rotating member M1 (mid carrier MID-PC, front ring gear FR-R) and the rear ring gear RR-R, and connects the first rotating member M1 and the rear ring gear RR-R. Selectively connect.

  The output shaft OUT is provided with an output gear and the like, and the rotational driving force is transmitted to the drive wheels via a differential gear and a drive shaft (not shown). In the case of the first embodiment, the outer periphery of the output shaft OUT is not blocked by other members or the like, so that it can be applied to both FF vehicles and FR vehicles.

  The relationship of coupling (fastening) of the friction elements at each gear stage will be described with reference to the coupling table of FIG. 2 (shift control means). In the table, a circle indicates fastening and a blank indicates release.

  First, the time of advance will be described. The first speed is achieved by engaging the fifth clutch C5 and the first brake B1. The second speed is achieved by engaging the third clutch C3 and the first brake B1. The third speed is achieved by engaging the third clutch C3 and the fifth clutch C5. The fourth speed is achieved by engaging the second clutch C2 and the third clutch C3. The fifth speed is achieved by engaging the second clutch C2 and the fifth clutch C5. The sixth speed is achieved by engaging the second clutch C2 and the fourth clutch C4. The seventh speed is achieved by engaging the fourth clutch C4 and the fifth clutch C5. The eighth speed is achieved by engaging the first clutch C1 and the fourth clutch C4. The ninth speed is achieved by engaging the first clutch C1 and the fifth clutch C5. The reverse speed is achieved by engaging the second clutch C2 and the first brake B1.

Next, a specific example of the reduction ratio in the first embodiment will be described with reference to FIG. Here, the gear ratio of the front planetary gear PGFR ρ _FR = Z _FR-S / Z _FR-R = 0.327, the gear ratio of the mid planetary gear PGMID ρ _MID = Z _MID-S / Z _MID-R = 0.658, the rear planetary gear PGRR This is explained using an example in which the tooth number ratio ρ _RR = Z _RR-S / Z _RR-R = 0.400. Z _FR-S , Z _MID-S , Z _RR-S , Z _FR-R , Z _MID-R and Z _RR-R represent the number of teeth of each gear.

The reduction ratio i ₁ of the _first forward speed is
i ₁ = (1 + ρ _FR + ρ _RR + ρ _FR × ρ _RR + ρ _MID × ρ _RR + ρ _FR × ρ _MID × ρ _RR ) / ρ _MID × ρ _RR (1 + ρ _FR )
When a specific numerical value is substituted,
The reduction ratio i ₁ for the _first forward speed is i ₁ = 6.254, and the reciprocal of the reduction ratio is 0.160.

The reduction ratio i ₂ of the _second forward speed is
i ₂ = 1 / ρ _MID × ρ _RR
When a specific numerical value is substituted,
The reduction ratio i ₂ of the _second forward speed is i ₂ = 3.734, and the reciprocal of the reduction ratio is 0.268.

The reduction ratio i ₃ of the _3rd forward speed is
i ₃ = (ρ _FR + ρ _FR × ρ _RR + ρ _MID × ρ _RR + ρ _FR × ρ _MID × ρ _RR ) / ρ _MID × ρ _RR (1 + × ρ _FR )
When a specific numerical value is substituted,
The reduction ratio i ₃ for the _third forward speed is i ₃ = 2.315, and the reciprocal of the reduction ratio is 0.432.

The reduction ratio i ₄ of the forward 4th speed is
i ₄ = (ρ _FR + ρ _FR × ρ _MID + ρ _MID ) / ρ _MID
When a specific numerical value is substituted,
The reduction ratio i ₄ for the _fourth forward speed is i ₄ = 1.842, and the reciprocal of the reduction ratio is 0.543.

The reduction ratio i ₅ of the _5th forward speed is
i ₅ = (ρ _FR + ρ _FR × ρ _MID + ρ _MID ) / ρ _MID (1 + ρ _FR )
When a specific numerical value is substituted,
The reduction ratio i ₅ for the _fifth forward speed is i ₅ = 1.381, and the reciprocal of the reduction ratio is 0.724.

The reduction ratio i ₆ for the _6th forward speed is
i ₆ = (ρ _FR + ρ _MID + ρ _FR × ρ _MID ) / ρ _MID (1 + ρ _FR + ρ _FR ρ _RR )
When a specific numerical value is substituted,
The reduction ratio i ₆ for the _sixth forward speed is i ₆ = 1.253, and the reciprocal of the reduction ratio is 0.798.

The reduction ratio i _{7 for} forward 7 speed is
i ₇ = 1.0
Without needing to substitute a specific numerical value,
The seventh forward speed reduction ratio i ₇ is i ₇ = 1.0, and the reciprocal of the reduction ratio is 1.0.

The reduction ratio i ₈ for the _8th forward speed is
i ₈ = 1 / (1 + ρ _FR −ρ _FR × ρ _MID × ρ _RR )
When a specific numerical value is substituted,
The reduction ratio i ₈ for the _eighth forward speed is i ₈ = 0.804, and the reciprocal of the reduction ratio is 1.244.

The reduction ratio i ₉ for the _9th forward speed is
i ₉ = 1 / (1 + ρ _FR )
When a specific numerical value is substituted,
The reduction ratio i ₉ for the _ninth forward speed is i ₈ = 0.750, and the inverse of the reduction ratio is 1.333.

The reverse speed reduction ratio i _R is
i _R = − (ρ _FR + ρ _MID + ρ _FR × ρ _MID ) / ρ _MID × ρ _RR
When a specific numerical value is substituted,
The reverse speed reduction ratio i _R is i _R = −4.525, and the reciprocal of the reduction ratio is −0.221.

  FIG. 4 is a reduction ratio map in which the reduction ratio for each gear stage is plotted. As shown in FIG. 4, the reduction ratio is reduced in a geometric series as the gear stage is increased, thereby achieving a rhythmical shift without a sense of incompatibility when shifting according to the vehicle speed.

  [Effect of Example 1]

-Effect of the whole skeleton In the first embodiment, an automatic transmission with eight forward speeds and one reverse speed capable of securing an appropriate reduction ratio is realized, although it is a simple and few component elements of three simple planets and six friction elements. be able to.

・ Effects of using three simple planetary sets By using three simple planetary sets, it is possible to suppress the deterioration of gear noise compared to the case of using a double pinion, and it is not necessary to reduce the pinion diameter. Deterioration of durability can be suppressed. In addition, the outer diameter of the planetary gear can be reduced, and the size of the transmission can be reduced.
FIG. 5 is a table showing the average meshing number of each planetary gear in Example 1 and Patent Document 1. The number of meshes represents the number of meshing locations of the planetary gears that are rotating relative to each other while meshing with the gears. The simple planetary gears (the planetary gears of Example 1 and the sub-row planets constituting Ravigneaux of Patent Document 1) In G2) which is one of G23), it is 2 (between the sun gear and the pinion and between the pinion and the ring gear) in cases other than the integral rotation, and in the integral rotation, it is represented as 0 because there is no relative rotation. On the other hand, in the case of a double pinion type planetary gear (G1 of Patent Document 1 and G3 which is one of the sub-row planets G23 constituting Ravigneaux) other than integral rotation, 3 (the first gear between the sun gear and the first pinion) In the case of integral rotation, there is no relative rotation, which is expressed as 0. In the case of integral rotation, there is no relative rotation between the first pinion and the second pinion, and between the second pinion and the ring gear.
As shown in FIG. 5, in the case of the automatic transmission described in Patent Document 1, since the double pinion type is used, taking the average value of the number of meshes at each gear stage, the average mesh number is 4.8. It can be seen that the number of meshing is quite large. On the other hand, in the automatic transmission of the first embodiment, since all the planetary gears are simple planets, the average meshing number is 4.0. Thus, in Example 1, the gear efficiency, gear noise property, and durability can be improved by suppressing the number of meshes.

・ Effect based on forward ratio coverage Forward ratio coverage (gear ratio width) refers to the lowest gear ratio / highest gear ratio. The larger the value, the higher the gear ratio at each forward gear. It can be said that the degree of freedom of setting becomes high. The specific numerical value in the first embodiment is that the reduction ratio of the first forward speed is 6.254, and the reduction ratio of the ninth forward speed is 0.750. Therefore, the 1-9 speed ratio coverage is 8.343, and sufficient ratio coverage can be secured. . Therefore, for example, it is also useful as a transmission of a vehicle in which a diesel engine having a narrower engine speed range as a power source than a gasoline engine and having a low torque when compared with the same displacement is used as a power source.

Effect based on 1-R ratio The ratio of the speed ratio of the first reverse speed and the speed ratio of the first forward speed (speed ratio of the first reverse speed / speed ratio of the first forward speed: hereinafter referred to as “1-R ratio”) Since the value is close to 1, more specifically 0.724, the feeling of acceleration of the vehicle with respect to the depression and depression of the accelerator pedal does not differ greatly between forward and reverse, and the problem of deterioration of drivability can be avoided. it can.

  Here, the 1-R ratio will be described supplementarily. When the 1-R ratio cannot be set to an appropriate value, for example, when the 1-R ratio becomes a small value, the output torque with respect to the accelerator opening greatly differs between the first forward speed and the first reverse speed. If the vehicle's feeling of acceleration with respect to depression or depression of the accelerator pedal differs greatly between forward and reverse, the first forward speed and the first reverse speed are common in that they are used when the vehicle starts. There is a problem of getting worse. From this point of view, it was introduced as one of the drivability indicators.

・ Effects based on the number of switching friction elements during gear shifting Temporarily release one or more friction elements and fasten two or more friction elements, or release two or more friction elements and one during gear shifting When the above friction elements are fastened, the control of timing and torque of fastening and releasing of the friction elements becomes complicated. Therefore, from the viewpoint of avoiding complicated shift control, it is preferable to release one friction element and fasten one friction element. This is prevention of so-called double change. In the first embodiment, the shift is performed with the first brake B1 engaged from the first forward speed to the second forward speed, and the third clutch C3 remains engaged from the second forward speed to the fourth forward speed. The speed is changed with the second clutch C2 engaged from the fourth forward speed to the sixth forward speed, and the fourth clutch C4 remains engaged from the sixth forward speed to the eighth forward speed. The gear shift is performed at the forward 8th speed to the 9th forward speed with the first clutch C1 still engaged. That is, the shift from the first forward speed to the ninth forward speed to the adjacent gear stage and the one-step jumping shift can all be achieved by a switching shift that releases one friction element and fastens one friction element. Therefore, complication of control at the time of shifting can be avoided.
-Effect by one brake number Generally, the brakes are arranged on the outer peripheral side, and in the released state, the staying lubricating oil is agitated to lead to deterioration of fuel consumption. Therefore, it is preferable that the number of brakes is small. Although the automatic transmission of Patent Document 1 has two brakes, the automatic transmission of the present embodiment has a small number of brakes, so that the stirring resistance is reduced and the fuel consumption can be improved.

・ Effect based on layout
(i) In the automatic transmission of the first embodiment, as shown in the skeleton diagram of FIG. 1, the rotating member passing through the outer peripheral side of the planetary gear set rotates integrally with the rear carrier RR-PC in the mid planetary gear PGMID. It has a single layer structure with only a rotating member, and there is no rotating member in the rear planetary gear PGRR. The automatic transmission constantly supplies lubricating oil to gears, bearings, and the like that are rotating elements for the purpose of cooling and lubrication. Further, this lubrication is generally supplied by centrifugal force from the axial center side. At this time, if the lubricating oil dischargeability deteriorates on the outer peripheral side, the oil temperature rises, and the durability of the friction element and the bearing member (not shown) decreases. In the first embodiment, as described above, since there are few rotating members passing through the outer peripheral side of the planetary gear set, the discharge performance of the lubricating oil is not deteriorated, the oil temperature rise is suppressed, and the durability is improved. be able to.

  (ii) Further, since there are few members passing through the outer peripheral side of the output side planetary gear, the size of the output side transmission can be reduced. This means that, when mounted on a rear wheel drive vehicle, if the output side has a reduced diameter, the vehicle mountability is significantly improved.

  (iii) Since the automatic transmission of the first embodiment is an automatic transmission that can input from one side of the planetary gear set and output from the other side, either the front-wheel drive vehicle or the rear-wheel drive vehicle can be used. The application range of the automatic transmission can be widened.

  (iv) A member passing through the inner diameter side of the three sets of planetary gears has a maximum uniaxial structure. Therefore, the size of the sun gear is not restricted as compared with Patent Document 1, and the degree of freedom in the gear ratio of the planetary gear is large, so the degree of freedom in design can be improved.

  Although the first embodiment has been described above, the fastening relationship of the rotating elements of each planetary gear may be another fastening relationship. In the first embodiment, the planetary gears are arranged in the order of front → mid → rear. However, the arrangement order may be appropriately changed.

1 Transmission case
IN input shaft
OUT output shaft
PGFR Front planetary gear (first planetary gear)
PGMID Mid planetary gear (second planetary gear)
PGRR Rear planetary gear (third planetary gear)
FR-S Front sun gear (first sun gear)
FR-PC front carrier (first carrier)
FR-R Front ring gear (first ring gear)
MID-S Mid Sun Gear (Second Sun Gear)
MID-PC Mid carrier (second carrier)
MID-R mid ring gear (second ring gear)
RR-S Rear sun gear (third sun gear)
RR-PC Rear carrier (third carrier)
RR-R Rear ring gear (third ring gear)
C1 First clutch (first friction element)
C2 Second clutch (second friction element)
C3 3rd clutch (3rd friction element)
C4 4th clutch (4th friction element)
C5 5th clutch (5th friction element)
B1 First brake (sixth friction element)
M1 1st rotation member
M2 Second rotating member

Claims (2)

A first planetary gear having a first sun gear, a first ring gear, and a first carrier supporting a pinion meshing with the first sun gear and the first ring gear;
A second planetary gear having a second sun gear, a second ring gear, and a second carrier supporting a pinion that meshes with the second sun gear and the second ring gear;
A third planetary gear having a third sun gear, a third ring gear, and a third carrier that supports a pinion that meshes with the third sun gear and the third ring gear;
6 friction elements,
With
In an automatic transmission capable of shifting to at least a forward 9-speed gear stage by appropriately fastening and releasing the six friction elements and outputting torque from the input shaft to the output shaft,
The input shaft is always connected to the second sun gear,
The output shaft is always connected to the third ring gear,
The first sun gear is always locked,
The first ring gear and the second carrier are connected to form a first rotating member;
The second ring gear and the third sun gear are connected to form a second rotating member,
The six friction elements are:
A first friction element that selectively couples rotation of the first carrier and the second sun gear;
A second friction element that selectively connects between the first carrier and the second rotating member;
A third friction element that selectively connects between the first carrier and the third carrier;
A fourth friction element that selectively couples between the first rotating member and the third carrier;
A fifth friction element for selectively coupling the rotation of the first rotating member and the third ring gear;
A sixth friction element capable of locking the rotation of the third carrier;
Consisting of
An automatic transmission characterized in that at least nine forward speeds and one reverse speed are achieved by a combination of two simultaneous engagements among the six friction elements. The automatic transmission according to claim 1, wherein
The combination of two simultaneous engagements of the six friction elements is the simultaneous engagement of the fifth friction element and the sixth friction element, the third friction element and the sixth Simultaneous engagement of friction elements, simultaneous engagement of the third friction element and the fifth friction element, simultaneous engagement of the second friction element and the third friction element, the second friction element and the fifth The second friction element and the fourth friction element simultaneously, the fourth friction element and the fifth friction element simultaneously, the first friction element and the first friction element. Nine combinations of simultaneous engagement of four friction elements and simultaneous engagement of the first friction element and the fifth friction element, and the second friction element and the sixth friction element are used simultaneously as a reverse gear. An automatic transmission characterized by being fastened.

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