JP2010215456A - Ceramic container for heat cooking, and method for manufacturing the same - Google Patents

Ceramic container for heat cooking, and method for manufacturing the same Download PDF

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JP2010215456A
JP2010215456A JP2009064891A JP2009064891A JP2010215456A JP 2010215456 A JP2010215456 A JP 2010215456A JP 2009064891 A JP2009064891 A JP 2009064891A JP 2009064891 A JP2009064891 A JP 2009064891A JP 2010215456 A JP2010215456 A JP 2010215456A
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ceramic
pattern
cooking
convex portions
manufacturing
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Satoru Kuno
悟 久野
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TOYO CERAMICS CORP
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a ceramic container for heat cooking in which an embossing surface on which foodstuff is served can be decorated, and the design of the embossing surface can easily be varied; and to provide a method for manufacturing the same. <P>SOLUTION: The manufacturing method of the ceramic container for heat cooking comprises transferring a plurality of colored convexes 2 with predetermined heights and intervals on a surface of the ceramic container 1 on which surface foodstuff is served, by a transfer paper, and thereafter baking the container 1. A pattern can be formed by the colored convexes. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、食材を加熱して調理する際に食材の焼き付きあるいは焦げ付きのないセラミックス製器に関し、特に転写によりエンボスを形成した加熱調理用セラミックス製器およびその製造方法に関する。   TECHNICAL FIELD The present invention relates to a ceramic device that does not burn or burn the food when cooking the food, and more particularly to a ceramic device for heat cooking in which embossing is formed by transfer and a method for manufacturing the same.

肉や野菜などの食材をオーブン、電子レンジ、ガスコンロ、炭火などの加熱手段で加熱調理する際に、食材を載せる器としてラミックス製器が利用されている。例えば、引用文献1には、焼肉、焼野菜、焼魚等のバーベキュー料理を得ることが可能な焼き物調理用陶板について記載されている。前記焼き物調理用陶板は、上面に複数の凸部を有する板状をなし、内部には表面に開口する連続気泡が形成された多孔質セラミックスからなる。この調理用陶板で焼き物調理を行う場合には油等を連続気泡によって内部に浸透させることができるため、バーベキュー料理のべと付きを防止することができる。また、上面に複数の凸部を有していることから、食材の表面が過剰に焼けたり、焦げたりすることがないというものである。   When cooking ingredients such as meat and vegetables with a heating means such as an oven, a microwave oven, a gas stove, or charcoal, a lamix product is used as a device for placing the ingredients. For example, Cited Document 1 describes a ceramic plate for cooking pottery that can obtain barbecue dishes such as grilled meat, grilled vegetables, and grilled fish. The porcelain plate for cooking ceramics has a plate shape having a plurality of convex portions on the upper surface, and is made of porous ceramics in which open cells opened on the surface are formed. When cooking pottery with this cooking ceramic plate, oil or the like can be penetrated into the inside by open cells, so that stickiness of barbecue dishes can be prevented. In addition, since the upper surface has a plurality of convex portions, the surface of the food material is not excessively burned or burnt.

焼き物調理用陶板の製造方法は、ペタライトを含む土により、上面に複数の凸部を有する板状をなす成形体を得る成形工程と、内部には表面に開口する連続気泡が残存するように該成形体を焼成し、焼き物調理用陶板を得る焼成工程からなる。   The method for producing a ceramic plate for cooking pottery includes a molding step of obtaining a plate-shaped molded body having a plurality of convex portions on the upper surface by using soil containing petalite, and the open cells on the surface remain so as to remain open. It consists of a firing step of firing the molded body to obtain a ceramic plate for cooking pottery.

水分量を調製した粘土をスライスし、上型に複数の凹部をもつ樹脂板が設けられたプレス機でスライスを加圧し、上面に複数の凸部を有する板状をなす成形体を得る。成形体を乾燥させた後、乾燥した成形体を焼成し、この後自然放冷する。   Slice the clay with adjusted water content, press the slice with a press provided with a resin plate having a plurality of recesses in the upper mold, and obtain a molded body having a plate shape having a plurality of projections on the upper surface. After the molded body is dried, the dried molded body is fired, and then naturally cooled.

特開2004−57491号公報JP 2004-57491 A

調理した焼き物を盛る器の場合には、凸部が形成された内面にも凸部の色、内面の絵柄、模様などを変化させることにより装飾することが要求されるが、前記特許文献1のプレスによる凸部の形成では、凸部の色、絵柄、模様などを変化させることによる内面の装飾ができない欠点がある。   In the case of a pot for cooking cooked pottery, it is required to decorate the inner surface on which the convex portion is formed by changing the color of the convex portion, the pattern on the inner surface, the pattern, etc. The formation of convex portions by pressing has a drawback that the inner surface cannot be decorated by changing the color, pattern, pattern, etc. of the convex portions.

また、前記特許文献1では、凸部を形成するのに形成に上型を備えたプレス機を使用するため、凸部の形状、大きさ、高さあるいは凸部間の間隔が変わるたびに、それぞれに上型を準備し、交換しなくてはならないため、デザインの変更に容易に対応できないという問題がある。   Moreover, in the said patent document 1, since the press machine provided with the upper mold | type was used for forming a convex part, whenever the shape of a convex part, a magnitude | size, height, or the space | interval between convex parts changes, There is a problem that it is not possible to easily adapt to the design change because the upper mold must be prepared and replaced for each.

そこで、本発明は、加熱調理用セラミックス製器において、食材を盛るエンボス面の装飾が可能であるとともに、エンボス面のデザインの変更に容易に対応することができる加熱調理用セラミックス製器およびその製造方法を提供するものである。   Accordingly, the present invention provides a ceramic cooking device for cooking and cooking, which is capable of decorating the embossed surface on which food is piled up, and can easily cope with a change in the design of the embossed surface. A method is provided.

本発明の加熱調理用セラミックス製器の製造方法は、絵具が多層印刷された転写紙によりセラミックス製器の食材を載せる面に、所定の高さと間隔をおいて彩色された複数の凸部を網目状に転写した後、焼成することを特徴とする。また、彩色された凸部により絵柄を形成してもよい。   The method for manufacturing a ceramic device for cooking according to the present invention comprises a method of forming a plurality of convex portions colored with a predetermined height and interval on a surface on which a food material of a ceramic device is placed by a transfer paper on which a paint is printed in multiple layers. It is characterized by firing after being transferred into a shape. Moreover, you may form a pattern by the colored convex part.

本発明の加熱調理用セラミックス製器は、セラミックス製器の内面に所定の高さと間隔をおいて絵具が多層印刷された転写紙による転写により複数の凸部が網目状に配置されていることを特徴とする。また、彩色された凸部により絵柄を形成してもよい。   The ceramic cooking device for cooking according to the present invention is such that a plurality of convex portions are arranged in a mesh shape by transfer with a transfer paper in which paints are printed in multiple layers at predetermined heights and intervals on the inner surface of the ceramic cooking device. Features. Moreover, you may form a pattern by the colored convex part.

セラミックスは、例えば、酸化アルミニウム、酸化ケイ素、酸化鉄、酸化マグネシウム、酸化カルシウム、酸化チタン、酸化ジルコニウム、炭化ケイ素、窒化ケイ素などの1種類以上の成分を含有する周知のセラミックスの中から選択する。   The ceramic is selected from known ceramics containing one or more components such as aluminum oxide, silicon oxide, iron oxide, magnesium oxide, calcium oxide, titanium oxide, zirconium oxide, silicon carbide, and silicon nitride.

セラミックスの器の形状や大きさは、加熱調理する肉、魚、野菜などの食材の種類や大きさ、電子レンジ、オーブン、ガスコンロなどの加熱方式の種類により適宜デザインする。器は、加熱により食材から出る脂や汁などが器の外へこぼれない形状、例えば断面凹形にしたり、周囲に溝を形成したりすることが好ましい。   The shape and size of the ceramic vessel is appropriately designed according to the type and size of food such as meat, fish and vegetables to be cooked, and the type of heating method such as a microwave oven, oven and gas stove. It is preferable that the vessel has a shape in which fat, juice, and the like coming out of the food by heating do not spill out of the vessel, for example, a concave cross section, or a groove is formed around the vessel.

食材を載せる、器の内面に形成する凸部は、その断面形状が、三角形状、四角形状、多角形状、円形状あるいは楕円形状などから適宜選択する。凸部は、直径が1.5〜2.0mm、高さが0.3〜0.5mm、間隔が1.0〜1.5mmであることが望ましい。   The convex portion formed on the inner surface of the vessel on which the food is placed is appropriately selected from a triangular shape, a quadrangular shape, a polygonal shape, a circular shape, an elliptical shape, or the like. As for a convex part, it is desirable that a diameter is 1.5-2.0 mm, height is 0.3-0.5 mm, and a space | interval is 1.0-1.5 mm.

凸部を形成するために使用する転写紙は、通常使用されている陶磁器用転写紙と同様に、台紙の表面に塗布した水溶性の糊と、糊の上面にスクリーン印刷を数回繰り返して顔料とフリットとを油で練ったペースト状の絵具をスキージーなどでこすって厚く印刷したインキ状の絵付け絵具と、乾燥させた絵付け絵具の上面を覆うアクリルなどの合成樹脂のカバーコート層を積層してなる。   The transfer paper used to form the projections is the same as the transfer paper for ceramics that is usually used, and the water-soluble glue applied to the surface of the mount and the pigment by repeating screen printing several times on the top of the glue. A paste-like paint kneaded with oil and frit is rubbed with a squeegee to thickly print an ink-like paint paint and a cover coat layer of synthetic resin such as acrylic covering the top of the dried paint paint Do it.

絵具の主体となる色基質としては主にZnO、Fe23、CoO、Al23、Cr23等の酸化物やこれらの硅酸塩の固溶体等が用いられ、融剤としてはB23、SiO2、PbOを主成分とするホウ硅酸塩質のガラスが用いられる。 As the color substrate that is the main component of the paint, oxides such as ZnO, Fe 2 O 3 , CoO, Al 2 O 3 , Cr 2 O 3 , and solid solutions of these oxalates are mainly used. A borosilicate glass mainly composed of B 2 O 3 , SiO 2 , and PbO is used.

絵柄は、転写ですることにより色々な形や彩色が可能となり、例えば、動物の形、花などの植物の絵、魚などの絵など様々な形や彩色が可能となる。   The pattern can be transferred in various shapes and colors. For example, various shapes and colors such as a shape of an animal, a picture of a plant such as a flower, and a picture of a fish are possible.

転写紙は、水に浸すことにより水溶性の糊が溶けて台紙からアクリルが剥がれる。このアクリルには印刷されていた絵付け絵具がくっついているから、アクリルの絵具層をセラミックスの内面に貼着して焼成すると、アクリルが蒸発焼失して絵付け絵具がセラミックスの内面に焼き付けられて転写されて残り、複数の凸部が形成される。   When the transfer paper is immersed in water, the water-soluble paste dissolves and the acrylic is peeled off from the mount. Since the acrylic paint that has been printed on is attached to this acrylic, if the acrylic paint layer is attached to the inner surface of the ceramic and baked, the acrylic will evaporate and burn, and the painted paint will be baked on the inner surface of the ceramic. After being transferred, a plurality of convex portions are formed.

転写紙に印刷された絵柄により、鮮明な色調を有する凸部や絵柄が形成される。   The pattern printed on the transfer paper forms a convex portion and a pattern having a clear color tone.

本発明は、食材を載せるエンボス面に転写により凸部を形成することができるとともに、彩色も可能となり、さらに、絵柄で装飾することもできる。そのため、エンボス面のデザインを変える場合に、スクリーン印刷により転写紙の絵柄を変えるだけで容易に対応することができる。その結果、様々なデザインのセラミックス製器を製造することが可能となる。   In the present invention, a convex portion can be formed by transfer on an embossed surface on which food is placed, and coloring is also possible, and further, it can be decorated with a pattern. Therefore, when the design of the embossed surface is changed, it is possible to easily cope with the change of the design of the transfer paper by screen printing. As a result, it becomes possible to manufacture ceramic devices having various designs.

本発明は、スクリーン印刷により絵柄が一定した多数の転写紙により凸部を形成することができるので、凸部が一定した寸法ででき、その結果、一定したセラミックス製器ができ、多数作っても寸法が安定し、製品の精度が安定する。   In the present invention, the convex portions can be formed by a large number of transfer papers having a constant pattern by screen printing, so that the convex portions can have a constant dimension, and as a result, a constant ceramic device can be produced. Dimension is stable and product accuracy is stable.

本発明は、凸部を形成することにより、凸部と凸部の間に凸部より低い段差(隙間)があることにより、例えば、肉や魚を焼く場合に全面的にくっ付かなく付きにくい、焦げが付きにくい、焦げても剥がし易い。   The present invention has a step (gap) lower than the convex portion between the convex portion and the convex portion by forming the convex portion. Easy to burn, easy to peel off.

(a)は本発明のセラミックス製器の一例を示す斜視図、(b)は(a)の一部の断面図である。(A) is a perspective view which shows an example of the ceramic-made container of this invention, (b) is a fragmentary sectional view of (a). 本発明のセラミックス製器に絵柄を形成した実施例を示す平面図である。It is a top view which shows the Example which formed the pattern in the ceramics container of this invention.

本発明の実施例について図面を参照しながら説明する。   Embodiments of the present invention will be described with reference to the drawings.

本実施例は、黒色のセラミックス製器の内面に多数の白色の凸部を形成した例である。なお、セラミックを色づけすることなく、地肌を凸部と凸部の間にそのままでるようにしてもよい。   In this example, a large number of white protrusions are formed on the inner surface of a black ceramic container. The background may be left between the convex portions without coloring the ceramic.

図1において、台紙に塗布した水溶性の糊層の上に、白色の顔料とフリットとを油で練ったペースト状の絵具をスキージーなどでこすってスクリーン印刷により縦と横に一定間隔で並んだ多数のドットを印刷する。ドットは、重ねて印刷し、印刷厚さにより高さを調整する。絵具を乾燥させた後、絵具の上面に合成樹脂のカバーコート層を積層する。凸部は、直径が約2mm、高さが約0.3mm、凸部間の間隔が約1mmである。   In FIG. 1, on a water-soluble glue layer applied to a mount, paste-like paint prepared by kneading a white pigment and frit with oil was rubbed with a squeegee and lined up at regular intervals vertically and horizontally by screen printing. Print a large number of dots. Dots are printed in layers, and the height is adjusted according to the printing thickness. After drying the paint, a synthetic resin cover coat layer is laminated on the upper surface of the paint. The convex portions have a diameter of about 2 mm, a height of about 0.3 mm, and a spacing between the convex portions of about 1 mm.

こうして得られた転写紙を水に浸して水溶性の糊を溶かして台紙から絵具が付いているカバーコート層を剥がす。   The transfer paper thus obtained is immersed in water to dissolve the water-soluble glue, and the cover coat layer with the paint is peeled off from the mount.

絵具層をセラミックス製器1の内面に貼着し、800℃〜820℃焼成して、カバーコート層を蒸発焼失させ、絵具が焼き付けられて転写され、複数の凸部2が形成される。   The paint layer is attached to the inner surface of the ceramic device 1, fired at 800 ° C. to 820 ° C., the cover coat layer is evaporated and burned, the paint is baked and transferred, and a plurality of convex portions 2 are formed.

本実施例のセラミックス製器に魚を載せてガスコンロで焼いたが、ほとんど焦げ付くことがなかった。また、焦げ付き部分は容易に除去することができた。   Although the fish was placed on the ceramic container of this example and baked on a gas stove, it was hardly burnt. Also, the burnt portion could be easily removed.

本実施例は、図2に示すように、セラミックス製器1の内面に多数の凸部2を形成すると共に、絵柄4を形成した例である。なお、周囲には食材から出る脂や汁などが器の外へこぼれないように溝3を形成する。   In the present embodiment, as shown in FIG. 2, a large number of convex portions 2 are formed on the inner surface of the ceramic device 1 and a pattern 4 is formed. Grooves 3 are formed in the surroundings so that fat, juice, etc. from the ingredients do not spill out of the vessel.

絵柄4を凸部2に着色して行う場合、絵柄4を形成する凸部2に全体を形成する凸部2と同じように色の版を作り、凸部にも色の版数を重ねることにより絵柄を形成する。   When the pattern 4 is colored on the convex part 2, a color plate is formed on the convex part 2 forming the pattern 4 in the same manner as the convex part 2 forming the whole, and the number of color plates is superimposed on the convex part. The pattern is formed by.

例えば、絵柄が赤色、青色、黄色、緑色などの7色の場合、絵柄の色に合わせて凸部を7色で形成するため、色毎に7版作り、1版ずつ7版刷り込む。そうすることにより全体の凸部2と同時に絵柄4を形成することになる。   For example, when the pattern has seven colors such as red, blue, yellow, and green, the convex portions are formed with seven colors according to the color of the pattern, so seven plates are made for each color, and seven plates are printed one by one. By doing so, the pattern 4 is formed simultaneously with the whole convex part 2.

別の形成方法として、絵柄4を付けた転写紙をセラミック製器1に焼き付けた後、転写紙により実施例1のように同色の凸部2あるいは前記の工程と同様の工程で着色した凸部2を形成することもできる。   As another forming method, after the transfer paper with the pattern 4 is baked on the ceramic container 1, the convex portion 2 of the same color as in Example 1 or the convex portion colored by the same process as the above-described step by the transfer paper 2 can also be formed.

セラミックス製器を絵柄で装飾することにより、見栄えのよい器を作成することができた。   By decorating ceramics with a pattern, it was possible to create a good-looking vessel.

1:セラミックス製器
2:凸部
3:溝
4:絵柄
1: Ceramic container 2: Convex part 3: Groove 4: Picture pattern

Claims (4)

絵具が多層印刷された転写紙によりセラミックス製器の食材を載せる面に、所定の高さと間隔をおいて彩色された複数の凸部を網目状に転写した後、焼成することを特徴とする加熱調理用セラミックス製器の製造方法。   Heating is characterized in that a plurality of convex portions colored with a predetermined height and interval are transferred to a surface on which ceramic foodstuff is placed by a transfer paper on which the paint is printed in multiple layers, and then fired. A method for manufacturing a ceramic device for cooking. 彩色された凸部によって絵柄を形成することを特徴とする請求項1記載の加熱調理用セラミックス製器の製造方法。   The method for producing a ceramic device for cooking according to claim 1, wherein the pattern is formed by the colored convex portions. セラミックス製器の内面に所定の高さと間隔をおいて絵具が多層印刷された転写紙による転写により複数の凸部が網目状に配置されていることを特徴とする加熱調理用セラミックス製器。   A ceramic device for cooking by heating, wherein a plurality of convex portions are arranged in a mesh shape by transfer using transfer paper on which inner surfaces of the ceramic device are printed with a predetermined height and interval. 彩色された凸部により絵柄が形成されていることを特徴とする請求項3記載の加熱調理用セラミックス製器。   The ceramic cooker for cooking according to claim 3, wherein a pattern is formed by the colored convex portions.
JP2009064891A 2009-03-17 2009-03-17 Ceramic container for heat cooking, and method for manufacturing the same Pending JP2010215456A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106724903A (en) * 2016-12-23 2017-05-31 宁波方太厨具有限公司 A kind of baking oven door body structure and the baking box using the door body structure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106724903A (en) * 2016-12-23 2017-05-31 宁波方太厨具有限公司 A kind of baking oven door body structure and the baking box using the door body structure
CN106724903B (en) * 2016-12-23 2023-09-15 宁波方太厨具有限公司 Oven door structure and oven adopting same

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