JP2010205582A - Manufacturing method of electrode for photoelectric conversion element - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a manufacturing method of an electrode for photoelectric conversion element in which a photocatalyst film can be dehydration treated at low cost in a short time without requiring a large-scale facility. <P>SOLUTION: This is the manufacturing method of the electrode for photoelectric conversion element in which a transparent conductive film is formed on a transparent substrate (2) and a photocatalyst film is formed on it, and a photosensitizing dye is adsorbed on the photocatalyst film. Before adsorption of the photosensitizing dye in the photocatalyst film, the transparent substrate (2) having the photocatalyst film is immersed in alcohol (5) with an azeotropic temperature with water of 150°C or less, and then, heated, thereby, the photocatalyst film is dehydrated by azeotropy of water and alcohol. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  In the present invention, an electrode having a transparent conductive film and a photocatalyst film thereon on a transparent substrate and a counter electrode having at least a conductive member on the counter electrode substrate are arranged at a predetermined interval and an electrolyte is arranged between the electrodes. More specifically, the present invention relates to a method for manufacturing the electrode.

  In general, a photoelectric conversion element such as a dye-sensitized solar cell is formed by forming a transparent conductive film on a transparent substrate such as a glass plate and forming a photocatalytic film made of a metal oxide such as titanium oxide on the transparent conductive film. An electrode formed by adsorbing a photosensitizing dye such as a ruthenium complex on the film and a counter electrode formed by forming a transparent conductive film on a counter electrode transparent substrate are arranged opposite to each other. The thing which intervened the electrolyte layer which becomes is known (patent document 1).

  The photocatalyst film made of a metal oxide such as titanium oxide has a problem that if it contains moisture, the adsorption of the photosensitizing dye is inhibited and the photoelectric conversion efficiency is lowered. For this reason, before adsorption of the photosensitizing dye, the photocatalyst film is placed in a chamber containing a dehydrating agent and a desiccant and the atmosphere in the chamber is circulated, or the photocatalyst film is placed in the chamber and the inside of the chamber is depressurized. It has been proposed to increase the adsorptivity of the photosensitizing dye by dehydrating the photocatalyst film by such a method (Patent Document 2).

  However, in order to carry out the dehydration method as described above, a large-scale facility such as a chamber and a decompression device and a great cost for that purpose are required. Furthermore, in the method using a dehydrating agent or a desiccant, it takes time for the dehydration process, and in the method using a reduced pressure, the time required for the dehydration itself can be shortened, but it takes time to return to the atmospheric pressure from the reduced pressure and reduced pressure state. In either method, the dehydration process takes time, and the substrate having the photocatalyst film has to be placed in the chamber. Therefore, dehydration treatment of a large area substrate or continuous dehydration treatment is difficult. .

  Therefore, an object of the present invention is to provide a method for producing an electrode for a photoelectric conversion element that can dehydrate a photocatalyst film at a low cost in a short time without requiring a large-scale apparatus.

  The invention according to claim 1 is an electrode manufacturing method in which a transparent conductive film is formed on a transparent substrate, a photocatalyst film is formed thereon, and a photosensitizing dye is adsorbed on the photocatalyst film. Before the photosensitizing dye is adsorbed, the photocatalyst film is immersed in an alcohol having an azeotropic temperature of 150 ° C. or less with water and then heated to dehydrate the photocatalyst film by azeotropy of water and alcohol. It is a manufacturing method of the electrode for photoelectric conversion elementary light characterized by the above-mentioned.

  The invention according to claim 2 is the method for producing an electrode for photoelectric conversion light according to claim 1, wherein the alcohol is 1-propanol or 1-butanol.

  In the invention according to claim 3, the transparent substrate is in the form of a film or sheet, and the photocatalyst film is formed, the photocatalyst film is dehydrated, and the photosensitizing dye is adsorbed onto the photocatalyst film continuously. It is a manufacturing method of the electrode for photoelectric conversion element | light of description.

   In the invention according to claim 1, the transparent substrate having the photocatalytic film is immersed in an alcohol having an azeotropic temperature of 150 ° C. or lower and then heated before the photosensitizing dye is adsorbed on the photocatalytic film. Thus, the photocatalyst film can be dehydrated in a short time at a low cost without requiring a large apparatus such as a chamber as in the prior art.

  Moreover, unlike the prior art, it is not necessary to place the photocatalyst film in a chamber containing a dehydrating agent and a desiccant to circulate the atmosphere in the chamber, or to place the photocatalyst film in the chamber and depressurize the chamber. In addition, it can be applied to a large area electrode and can be operated continuously.

  In the invention which concerns on Claim 2, since 1-propanol or 1-butanol is used as alcohol for immersion, in addition to the said effect, the effect that there is much azeotropic amount of water and it is preferable also in terms of safety is produced.

  In the invention which concerns on Claim 3, in addition to the said effect, the manufacturing method of the electrode including the said dehydration process can be performed continuously by supplying a film or a sheet-like transparent substrate continuously.

3 is a flow sheet schematically showing a method for producing an electrode for photoelectric conversion elementary light of Example 1. 5 is a vertical longitudinal sectional view showing a photoelectric conversion element of Reference Example 1. FIG.

  In the method for producing an electrode for photoelectric conversion according to the present invention, first, a transparent conductive film is formed on a transparent substrate, and a photocatalytic film is formed thereon.

  As the transparent substrate, a synthetic resin plate, a glass plate or the like is used as appropriate, but a thermoplastic resin film such as a PEN (polyethylene naphthalate) film is preferable. In addition to PEN, the synthetic resin may be polyethylene terephthalate, polyester, polycarbonate, polyolefin, or the like. The thickness of the transparent substrate is preferably several tens of μm to 1 mm.

There are various methods for forming the transparent conductive film, such as ionization vapor deposition and CVD, and it is not particularly limited. As a metal target in the sputtering method, tin-doped indium oxide (ITO), fluorine-doped tin oxide (FTO), tin oxide (SnO ₂ ), indium zinc oxide (IZO), and zinc oxide (ZnO) of a transparent conductive film are used. Materials such as In—Sn alloy, Zn, In—Zn alloy, Sn, Ga—Zn alloy, Al—Zn alloy, etc. are preferably used. There is no particular limitation. The thickness of the transparent conductive film is preferably several tens to several hundreds nm.

 The metal oxide layer (photocatalyst film) formed on the transparent conductive film is preferably titanium oxide or zinc oxide. The method of forming the photocatalyst film is not particularly limited, but a method of applying a paste-like mixed solution of metal oxide particles having a particle diameter of 20 to 60 μm dispersed in a solvent such as alcohol on a transparent conductive film with a squeegee, A method of electrostatically applying a metal oxide sol can be applied.

  For electrostatic coating of metal oxide sol, the electrostatic coating device is on the negative side and the transparent conductive film of the transparent electrode that is the object to be coated is on the positive side. The metal oxide sprayed from the spray nozzle of the coating device is charged to the negative side and applied to the surface of the transparent conductive film.

  Examples of the metal compound used as a starting material for the metal oxide sol include metal alkoxides, metal acetylacetonates, metal carboxylates, and metal inorganic compounds such as metal nitrates, oxychlorides, and chlorides. Can be mentioned.

  The metal oxide is preferably titanium oxide, and other examples include tin oxide, tungsten oxide, zinc oxide, and niobium oxide.

  As an example of using titanium oxide, as metal alkoxide, titanium tetramethoxide, titanium ethoxide, titanium isopropoxide, titanium butoxide, etc., as metal acetylacetonate, as titanium acetylacetonate, as metal carboxylate , Titanium carboxylate, titanium nitrate, titanium oxychloride, titanium tetrachloride and the like.

  Furthermore, the above metal compounds include water, methanol, ethanol, 1-propanol, isopropyl alcohol, 1-butanol, 2-butanol, isobutanol, t-butanol, 1-pentanol, 2-pentanol, 3-pentanol and the like. By adding a solvent, acid or ammonia, and other additives, sol-formation and gelation are performed.

  When the metal alkoxide is used, the metal alkoxide includes the metal oxide particles having a particle diameter of 20 to 60 nm, and optionally, metal oxide particles having a particle diameter of 100 to 400 μm as photoreturbation particles. Is preferred.

  After the application or electrostatic application, drying and / or baking is performed. Drying is preferably performed at room temperature for about 5 to 15 minutes. Firing is preferably performed at 120 to 150 ° C. for about 10 to 30 minutes. The thickness of the photocatalyst film formed by the above method is preferably 5 to 20 μm.

  Next, the photocatalyst film is immersed in an alcohol having an azeotropic temperature of 150 ° C. or less with water and then heated to dehydrate the photocatalyst film by azeotropy of water and alcohol.

  In a preferred embodiment, the transparent substrate on which the photocatalytic film is formed is immersed in the alcohol, and then dried and fired to dehydrate the photocatalytic film.

  The immersion temperature in the alcohol is preferably normal temperature, but the alcohol may be heated to such an extent that the transparent substrate is not thermally deformed. The immersion time is preferably about 30 seconds to 10 minutes.

The alcohol preferably has an azeotropic point (150 ° C. or less) with water that does not cause thermal deformation even when a synthetic resin or the like is used for the transparent substrate, and more preferably has a large azeotropic amount with water. . For example, alcohols shown in Table 1 are used.

  In consideration of safety, 1-propanol and 1-butanol are more preferable.

  Drying is preferably performed at room temperature for about 5 to 15 minutes. Firing is preferably performed at 120 to 150 ° C. for about 5 to 10 minutes.

  By the drying and baking, moisture and alcohol contained in the photocatalyst film are azeotroped, and the photocatalyst film is dehydrated. Moreover, the adsorptivity of the latter-stage pigment | dye increases by maintaining a photocatalyst film | membrane at high temperature.

  Next, the dye is adsorbed on the photocatalytic film. The time from the dehydration to the adsorption of the dye is preferably as short as possible. This is to prevent moisture from being absorbed again into the photocatalyst film and to prevent the temperature of the photocatalyst film from decreasing.

  The adsorption of the dye is performed, for example, by immersing the photocatalyst film in an immersion liquid containing a photosensitizing dye (30 to 60 minutes) to adsorb the dye on the surface of the photocatalyst film. After immersion, it is preferable to perform drying and further firing. Photosensitizing dyes include, for example, ruthenium complexes and iron complexes having a ligand containing a bipyridine structure, a terpyridine structure, etc., porphyrin-based and phthalocyanine-based metal complexes, and organic dyes such as eosin, rhodamine, merocyanine, and coumarin. It may be. In this way, an electrode having a photocatalytic film formed on a transparent substrate is completed.

  The photoelectric conversion element to which the electrode is applied mainly includes, for example, a transparent electrode provided with a photocatalyst film on which the dye is adsorbed, a counter electrode facing the transparent electrode, and an electrolyte layer disposed between the two electrodes.

As the electrolyte, for example, an iodine-based electrolyte is used. Specifically, an electrolyte component such as iodine, iodide ion, or tertiary butyl pyridine is dissolved in an organic solvent such as ethylene carbonate or methoxyacetonitrile. Is exemplified. The electrolyte is not limited to an electrolyte and may be a solid electrolyte. The solid electrolyte, for example, is illustrated DMPImI (dimethylpropyl imidazolium iodide) is, in addition, LiI, NaI, KI, CsI, metal iodide such as CaI _2, and tetraalkylammonium iodide and quaternary ammonium compounds A combination of iodides such as the iodine salts of I ₂ and I ₂ ; bromides such as bromides of metal bromides such as LiBr, NaBr, KBr, CsBr, CaBr ₂ and quaternary ammonium compounds such as tetraalkylammonium bromide and Br _2. And the like can be used as appropriate.

 The counter electrode may be a substrate in which a transparent conductive film is formed on a counter electrode transparent substrate, or a substrate in which a sheet of metal such as aluminum, copper, or tin is provided on the substrate. In addition, the counter electrode may be configured by holding a gel solid electrolyte on a mesh electrode made of metal (aluminum, copper, tin, etc.) or carbon, and conductive adhesion is performed on one side of the counter electrode substrate. The counter electrode may be configured by forming an agent layer so as to cover the substrate and transferring a separately formed group of brush-like carbon nanotubes to the substrate via the adhesive layer.

 To assemble a photoelectric conversion element, for example, an electrode provided with a photocatalyst film on which a dye is adsorbed and a counter electrode are aligned to face each other, and a gap between both electrodes is sealed with a heat-sealing film or a sealing material, and the counter electrode or electrode The electrolyte is injected from holes or gaps provided in advance. When a solid electrolyte is used, both electrodes are overlapped so that the photocatalyst film and the electrolyte layer are sandwiched therebetween, and the peripheral portions thereof are heat bonded. Heating may be performed by a mold, or may be performed by irradiation with an energy beam such as plasma (having a long wavelength), microwave, visible light (600 nm or more), or infrared light.

 In the photoelectric conversion element, for example, a transparent conductive film for electrodes, a transparent conductive film for counter electrodes, a collector electrode, an electrolyte layer, and a photocatalyst film are arranged at a predetermined interval between a transparent electrode substrate and a transparent substrate for a counter electrode. The connection between the electrode and the counter electrode at this time may be in series or in parallel. In either case, the electrolyte layer and the photocatalyst film are separated from each other by the sealing material. In the case of series connection, a gap is formed between adjacent transparent conductive films for electrodes, transparent conductive films for counter electrodes, and current collecting electrodes, and the transparent conductive films for electrodes adjacent to each other are conductors. Connected by. In the case of parallel connection, the transparent conductive film for electrode, the transparent conductive film for counter electrode, and the current collecting electrode are formed such that there is no gap between adjacent ones.

Example 1
In FIG. 1, a transparent conductive film (ITO) having a thickness (150) nm was formed on a transparent substrate (polyethylene naphthalate) film (thickness 100 μm). The transparent substrate (2) with the conductive film is drawn out from the roll (1) obtained by winding the transparent substrate with the conductive film, and a paste containing a titanium oxide-containing paste composed of 20 to 50 nm of anatase-type titanium oxide, ethanol and water is applied to the paste coating device ( From 3), it was supplied onto the transparent conductive film of the transparent substrate (2) and applied in a thickness (10) μm. After coating, the coating film was dried at room temperature for 10 minutes, and further baked at 150 ° C. for 10 minutes with a heater (4) to form a photocatalytic film on the transparent conductive film.

  Thereafter, the transparent substrate (2) on which the photocatalytic film was formed was immersed in propanol (5) for 10 minutes, dried at room temperature for 10 minutes, and further baked at 150 ° C. for 10 minutes with a heater (6). After dehydrating the photocatalyst film in this way, the photocatalyst film was immersed in an immersion liquid (7) containing the dye (N719) for 45 minutes to adsorb the dye to the photocatalyst film.

  In this way, an electrode was produced.

Comparative Example 1
An electrode was produced by operating in the same manner as in Example except that the photocatalyst film was not dehydrated by propanol immersion and baking.

Reference example 1
In FIG. 2, the example of the photoelectric conversion element comprised using the transparent electrode produced in Example 1 is shown. The photoelectric conversion element is mainly composed of a transparent electrode provided with a photocatalyst film on which a dye is adsorbed, a counter electrode facing the transparent electrode, and an electrolyte layer disposed between both electrodes.

  In the figure, (21) is a transparent substrate, (22) is a transparent conductive film formed on the transparent substrate (21), (24) is a counter electrode substrate, and (25) is provided on the substrate (24). The counter electrode is made of platinum. (26) is a plurality of sealing materials and separators provided between both electrodes, and a plurality of sections are formed between these electrodes. (23) is a photocatalyst film formed on the transparent conductive film (22) in each section, on which the photosensitizing dye is adsorbed. An electrolyte is injected into each compartment. (27) is a plurality of interelectrodes passed to both electrodes, and (28) is a sealing material for interelectrode protection.

A 100 mm square dye-sensitized solar cell having the above-described configuration was prepared, and the power conversion efficiency was measured by irradiation with a standard light source of AM 1.5 and 100 mW / cm ^{2. As} a result, conversion efficiency η = 4.5% and high efficiency were obtained. Obtained.

Reference example 2
A photoelectric conversion element was constructed in the same manner as in Reference Example 1 except that the electrode produced in Comparative Example 1 was used.

When a 100 mm square dye-sensitized solar cell having the above-described configuration was prepared and the power conversion efficiency was measured by irradiation with a standard light source of AM 1.5 and 100 mW / cm ² , the conversion efficiency η was as low as 1.8%. It was.

(1) Roll
(2) Transparent substrate
(3) Paste applicator
(4), (6) Heater
(5) Propanol
(7) Immersion solution

JP 2002-93475 A JP 2005-251591 A

Claims (3)

A method for producing an electrode in which a transparent conductive film is formed on a transparent substrate, a photocatalytic film is formed thereon, and a photosensitizing dye is adsorbed on the photocatalytic film , wherein the photosensitizing dye is adsorbed on the photocatalytic film. Before, the photocatalyst film on the transparent substrate is immersed in an alcohol having an azeotropic temperature of 150 ° C. or lower with water and then heated to dehydrate the photocatalyst film by azeotropy of water and alcohol. Manufacturing method of electrode for photoelectric conversion elementary light.   2. The method for producing an electrode for photoelectric conversion light according to claim 1, wherein the alcohol is 1-propanol or 1-butanol.   The photoelectric conversion element electrode according to claim 1 or 2, wherein the substrate is in the form of a film or a sheet, and the photocatalytic film is formed, the photocatalytic film is dehydrated, and the photosensitizing dye is adsorbed onto the photocatalytic film continuously. Production method.

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