JP2010204587A - Fixing device, image forming apparatus and endless belt for fixing - Google Patents

Fixing device, image forming apparatus and endless belt for fixing Download PDF

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JP2010204587A
JP2010204587A JP2009052706A JP2009052706A JP2010204587A JP 2010204587 A JP2010204587 A JP 2010204587A JP 2009052706 A JP2009052706 A JP 2009052706A JP 2009052706 A JP2009052706 A JP 2009052706A JP 2010204587 A JP2010204587 A JP 2010204587A
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fixing
inner peripheral
lubricant
peripheral surface
endless belt
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JP5428402B2 (en
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Hitoshi Komuro
仁 小室
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a fixing device or the like which prevent leak of lubricant supplied to the inner peripheral surface of an endless belt. <P>SOLUTION: The fixing device is provided with: a fixing belt (endless belt) 62 having a rough surface part 621 formed at the center part in the axial direction of the inner peripheral surface, and smooth parts 622 formed on both ends in the axial direction of the inner peripheral surface, respectively; a rotating body which forms a pressurization part to which paper is supplied between the rotating body and the fixing belt 62, rotated and driven; a lubricant supply member which supplies the lubricant to the rough surface part 621 of the fixing belt 62 while contacting the inner peripheral surface of the fixing belt 62; and a lubricant wiping member which wipes off the lubricant from the smooth parts 622 of the fixing belt 62 while contacting the inner peripheral surface of the fixing belt 62. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、定着装置、画像形成装置及び定着用無端ベルトに関する。   The present invention relates to a fixing device, an image forming apparatus, and an endless belt for fixing.

電子写真方式を用いる複写機等の画像形成装置では、加熱定着法が広く採用されている。この加熱定着法に用いる定着装置として、無端ベルトを定着ロールに押圧し用紙を挟み込むニップ部形成するベルトニップ方式が開発されている(特許文献1参照)。ベルトニップ方式では、圧力付与部材(圧力パッド)により無端ベルトを定着ロールに圧接させる。この場合、圧力付与部材と無端ベルトとの間に摺動摩擦が発生する。そのため、無端ベルトの内周面に潤滑剤が塗布される。
例えば、特許文献2には、定着ロールと、内周面に凹凸が形成されている無端ベルトと、圧力パッドと、を備え、無端ベルトの内周面における潤滑剤の保持能力を向上させることにより、高品質な画像を形成する定着装置が記載されている。
また、無端ベルトの内周面から漏洩する潤滑剤を拭き取る手段が報告されている。例えば、特許文献3には、定着ロールと、内周面に潤滑剤が塗布された無端ベルトと、圧力パッドとを備え、潤滑剤拭き取り部材により、無端ベルトの内周面からの潤滑剤の漏洩を抑制する定着装置が記載されている。
In an image forming apparatus such as a copying machine using an electrophotographic system, a heat fixing method is widely adopted. As a fixing device used in this heat fixing method, a belt nip method has been developed in which an endless belt is pressed against a fixing roll to form a nip portion that sandwiches paper (see Patent Document 1). In the belt nip method, the endless belt is pressed against the fixing roll by a pressure applying member (pressure pad). In this case, sliding friction is generated between the pressure applying member and the endless belt. Therefore, the lubricant is applied to the inner peripheral surface of the endless belt.
For example, Patent Document 2 includes a fixing roll, an endless belt having irregularities formed on the inner peripheral surface, and a pressure pad, and improves the holding ability of the lubricant on the inner peripheral surface of the endless belt. A fixing device for forming a high-quality image is described.
In addition, means for wiping off the lubricant leaking from the inner peripheral surface of the endless belt has been reported. For example, Patent Document 3 includes a fixing roll, an endless belt having an inner peripheral surface coated with a lubricant, and a pressure pad. The lubricant wiping member causes leakage of lubricant from the inner peripheral surface of the endless belt. A fixing device that suppresses this is described.

特許第3298354号公報Japanese Patent No. 3298354 特開2005−173441号公報JP 2005-173441 A 特開2005−300983号公報JP-A-2005-300983

本発明の目的は、無端ベルトの内周面に供給された潤滑剤の漏れを防止することにある。   An object of the present invention is to prevent leakage of a lubricant supplied to the inner peripheral surface of an endless belt.

請求項1に係る発明は、内周面の軸方向中央部に形成された粗面部と、当該内周面の軸方向両端部にそれぞれ形成された平滑部と、を有する無端ベルトと、前記無端ベルトとの間に用紙が供給される押圧部を形成し回転駆動する回転体と、前記無端ベルトの内周面に接触しつつ当該無端ベルトの前記粗面部に潤滑剤を供給する潤滑剤供給部材と、前記無端ベルトの内周面に接触しつつ当該無端ベルトの前記平滑部から潤滑剤を拭き取る潤滑剤拭き取り部材と、を備えることを特徴とする定着装置である。
請求項2に係る発明は、前記無端ベルトの平滑部は、前記回転体との前記押圧部に供給される用紙の最大通紙幅より当該無端ベルトの軸方向外側に設けられることを特徴とする請求項1に記載の定着装置である。
請求項3に係る発明は、前記無端ベルトの平滑部は、前記回転体との前記押圧部における最大圧力部より当該無端ベルトの軸方向外側に設けられることを特徴とする請求項1又は2に記載の定着装置である。
請求項4に係る発明は、前記潤滑剤拭き取り部材は、前記無端ベルトの前記粗面部における接触圧と比較して当該無端ベルトの前記平滑部における接触圧が高くなるように当該無端ベルトの内周面に接触することを特徴とする請求項1乃至3のいずれか1項に記載の定着装置である。
The invention according to claim 1 includes an endless belt having a rough surface portion formed at an axially central portion of an inner peripheral surface and smooth portions respectively formed at both axial end portions of the inner peripheral surface, and the endless belt A rotating body that forms a pressing portion to which paper is supplied between the belt and rotates, and a lubricant supply member that supplies the lubricant to the rough surface portion of the endless belt while being in contact with the inner peripheral surface of the endless belt And a lubricant wiping member for wiping off the lubricant from the smooth portion of the endless belt while being in contact with the inner peripheral surface of the endless belt.
The invention according to claim 2 is characterized in that the smooth portion of the endless belt is provided on the outer side in the axial direction of the endless belt with respect to the maximum sheet passing width of the paper supplied to the pressing portion with the rotating body. The fixing device according to Item 1.
The invention according to claim 3 is characterized in that the smooth portion of the endless belt is provided on the outer side in the axial direction of the endless belt from the maximum pressure portion in the pressing portion with the rotating body. The fixing device described.
The invention according to claim 4 is characterized in that the lubricant wiping member has an inner circumference of the endless belt such that a contact pressure at the smooth portion of the endless belt is higher than a contact pressure at the rough surface portion of the endless belt. The fixing device according to claim 1, wherein the fixing device is in contact with a surface.

請求項5に係る発明は、トナー像を形成するトナー像形成部と、前記トナー像形成部により形成されたトナー像を記録材上に転写する転写部と、前記記録材に転写されたトナー像を当該記録材上に定着する定着部と、を備え、前記定着部は、円筒形状を有し、内周面の軸方向中央部に粗面部を設け、当該内周面の軸方向両端部にそれぞれ平滑部を設けた定着ベルトと、前記定着ベルトとの間に記録材が供給される押圧部を形成し回転駆動する加圧ロールと、前記定着ベルトの内周面に接触しつつ潤滑剤を供給する潤滑剤供給部材と、前記定着ベルトの前記平滑部に対応する部分から潤滑剤を拭き取る潤滑剤拭き取り部材と、を有することを特徴とする画像形成装置である。   The invention according to claim 5 is a toner image forming portion that forms a toner image, a transfer portion that transfers a toner image formed by the toner image forming portion onto a recording material, and a toner image that is transferred to the recording material. A fixing portion for fixing the recording material on the recording material, the fixing portion having a cylindrical shape, provided with a rough surface portion at an axially central portion of the inner peripheral surface, and at both axial end portions of the inner peripheral surface. Each of the fixing belt provided with a smooth portion, a pressure roll that forms a pressing portion to which a recording material is supplied between the fixing belt and rotationally driven, and a lubricant while being in contact with the inner peripheral surface of the fixing belt An image forming apparatus comprising: a lubricant supply member to be supplied; and a lubricant wiping member for wiping the lubricant from a portion corresponding to the smooth portion of the fixing belt.

請求項6に係る発明は、円筒形状を有し、内周面の軸方向中央部に形成された粗面部と、前記内周面の軸方向両端部にそれぞれ形成された平滑部と、を有し、回転駆動する回転体に接触しながら従動回転することを特徴とする定着用無端ベルトである。
請求項7に係る発明は、前記内周面の前記粗面部は、当該粗面部に供給された潤滑剤を保持可能な凹凸形状を有し、前記平滑部は、当該潤滑剤の拭き取りが可能な平滑面を有することを特徴とする請求項6に記載の定着用無端ベルトである。
請求項8に係る発明は、前記内周面の前記粗面部は、表面粗さRaが0.3〜2μmであり、前記平滑部は、表面粗さRaが0.1μm以下であることを特徴とする請求項6又は7に記載の定着用無端ベルトである。
The invention according to claim 6 has a cylindrical shape, and has a rough surface portion formed at an axially central portion of the inner peripheral surface, and smooth portions respectively formed at both axial end portions of the inner peripheral surface. In addition, the fixing endless belt is driven and rotated while being in contact with a rotating body that is driven to rotate.
In the invention according to claim 7, the rough surface portion of the inner peripheral surface has an uneven shape capable of holding the lubricant supplied to the rough surface portion, and the smooth portion can wipe the lubricant. The endless belt for fixing according to claim 6, which has a smooth surface.
The invention according to claim 8 is characterized in that the rough surface portion of the inner peripheral surface has a surface roughness Ra of 0.3 to 2 μm, and the smooth portion has a surface roughness Ra of 0.1 μm or less. An endless belt for fixing according to claim 6 or 7.

請求項1に係る発明によれば、本構成を有しない場合に比べ、無端ベルトの内周面に供給された潤滑剤の漏れが防止される。   According to the first aspect of the present invention, the lubricant supplied to the inner peripheral surface of the endless belt is prevented from leaking as compared with the case where this configuration is not provided.

請求項2に係る発明によれば、本構成を有しない場合に比べ、無端ベルトの両端部からの潤滑剤の漏れがより防止される。   According to the invention which concerns on Claim 2, compared with the case where it does not have this structure, the leakage of the lubricant from the both ends of the endless belt is further prevented.

請求項3に係る発明によれば、本構成を有しない場合に比べ、無端ベルトの内周面に供給された潤滑剤がより効率良く拭き取られる。   According to the invention which concerns on Claim 3, compared with the case where it does not have this structure, the lubricant supplied to the inner peripheral surface of an endless belt is wiped off more efficiently.

請求項4に係る発明によれば、本構成を有しない場合に比べ、無端ベルトの内周面から潤滑剤がより確実に拭き取られる。   According to the invention which concerns on Claim 4, compared with the case where it does not have this structure, a lubricant can be wiped off more reliably from the inner peripheral surface of an endless belt.

請求項5に係る発明によれば、本構成を有しない場合に比べ、長期間に亘り紙皺や画像ずれ等の発生を抑えて高品質な画像が形成される。   According to the fifth aspect of the present invention, a high-quality image can be formed over a long period of time by suppressing the occurrence of paper wrinkles and image misalignment as compared with the case without this configuration.

請求項6に係る発明によれば、本構成を有しない無端ベルトと比べ、定着ベルトとして用いた場合、無端ベルトの内周面に供給された潤滑剤の漏れが防止される。   According to the sixth aspect of the present invention, when used as a fixing belt, the lubricant supplied to the inner peripheral surface of the endless belt is prevented from leaking as compared with the endless belt not having this configuration.

請求項7に係る発明によれば、本構成を有しない場合に比べ、内周面における潤滑剤の保持性と潤滑剤の除去性とを両立することができる。   According to the invention which concerns on Claim 7, compared with the case where it does not have this structure, the retention property of the lubricant in the inner peripheral surface and the removability of the lubricant can be compatible.

請求項8に係る発明によれば、本構成を有しない場合に比べ、内周面における潤滑剤の保持性と潤滑剤の除去性とをより確実に両立することができる。   According to the invention which concerns on Claim 8, compared with the case where it does not have this structure, the retention property of the lubricant and the removability of the lubricant on the inner peripheral surface can be achieved more reliably.

本実施の形態が適用される画像形成装置の概略構成図である。1 is a schematic configuration diagram of an image forming apparatus to which the exemplary embodiment is applied. 本実施の形態が適用される定着装置の一例を説明する図である。It is a diagram illustrating an example of a fixing device to which the exemplary embodiment is applied. 定着ベルトの内周面の構造を説明する図である。FIG. 3 is a diagram illustrating a structure of an inner peripheral surface of a fixing belt. 定着ベルトの内周面における平滑部の位置を説明する図である。FIG. 6 is a diagram illustrating the position of a smooth portion on the inner peripheral surface of the fixing belt.

以下、本発明の実施の形態について説明する。尚、本発明は、以下の実施の形態に限定されるものではなく、その要旨の範囲内で種々変形して実施することができる。また、使用する図面は、本実施の形態を説明するために使用するものであり、実際の大きさを現すものではない。   Embodiments of the present invention will be described below. In addition, this invention is not limited to the following embodiment, It can implement by changing variously within the range of the summary. Also, the drawings used are used to describe the present embodiment and do not represent the actual size.

(画像形成装置)
図1は、本実施の形態が適用される画像形成装置の概略構成図である。ここでは、一般にタンデム型と呼ぶ中間転写方式の画像形成装置を例に挙げ説明する。図1に示す画像形成装置100は、像形成部として、電子写真方式により各色成分のトナー像を形成する複数の画像形成ユニット1Y,1M,1C,1Kを備える。次に、転写部として、各画像形成ユニット1Y,1M,1C,1Kにより形成する各色成分トナー像を中間転写ベルト(像保持体)15に順次転写(一次転写)する一次転写部10と、中間転写ベルト15上に転写した重畳トナー画像を記録材である用紙に一括転写(二次転写)する二次転写部20を有する。さらに、定着部として、二次転写された画像を用紙上に定着する定着装置60を備える。また、各装置(各部)の動作を制御する制御部40を有する。
(Image forming device)
FIG. 1 is a schematic configuration diagram of an image forming apparatus to which the exemplary embodiment is applied. Here, an intermediate transfer type image forming apparatus generally called a tandem type will be described as an example. An image forming apparatus 100 illustrated in FIG. 1 includes a plurality of image forming units 1Y, 1M, 1C, and 1K that form toner images of respective color components by an electrophotographic method as an image forming unit. Next, as a transfer unit, a primary transfer unit 10 that sequentially transfers (primary transfer) each color component toner image formed by each of the image forming units 1Y, 1M, 1C, and 1K to an intermediate transfer belt (image holding member) 15; A secondary transfer unit 20 that collectively transfers (secondary transfer) the superimposed toner image transferred onto the transfer belt 15 onto a sheet of recording material. Further, the image forming apparatus includes a fixing device 60 that fixes the second-transferred image on a sheet as a fixing unit. Moreover, it has the control part 40 which controls operation | movement of each apparatus (each part).

図1に示すように、各画像形成ユニット1Y,1M,1C,1Kは、矢印A方向に回転する感光体ドラム11と、感光体ドラム11を帯電する帯電器12と、感光体ドラム11上に静電潜像を書込むレーザ露光器13と、各色成分トナーを収容し感光体ドラム11上の静電潜像をトナーにより可視像化する現像器14とを有する。また、感光体ドラム11上に形成する各色成分トナー像を一次転写部10にて中間転写ベルト15に転写する一次転写ロール16と、感光体ドラム11上の残留トナーを除去するドラムクリーナ17と、を有する。これらの画像形成ユニット1Y,1M,1C,1Kは、中間転写ベルト15の上流側から、イエロー(Y)、マゼンタ(M)、シアン(C)、黒(K)の順に略直線状に配置されている。   As shown in FIG. 1, each of the image forming units 1Y, 1M, 1C, and 1K includes a photosensitive drum 11 that rotates in the direction of arrow A, a charger 12 that charges the photosensitive drum 11, and a photosensitive drum 11. It has a laser exposure device 13 for writing an electrostatic latent image, and a developing device 14 that accommodates each color component toner and visualizes the electrostatic latent image on the photosensitive drum 11 with the toner. Further, a primary transfer roll 16 that transfers each color component toner image formed on the photosensitive drum 11 to the intermediate transfer belt 15 in the primary transfer unit 10, a drum cleaner 17 that removes residual toner on the photosensitive drum 11, and Have These image forming units 1Y, 1M, 1C, and 1K are arranged substantially linearly in the order of yellow (Y), magenta (M), cyan (C), and black (K) from the upstream side of the intermediate transfer belt 15. ing.

中間転写ベルト15は、各種ロールにより、図1に示す矢印B方向に循環駆動する。各種ロールとして、中間転写ベルト15を駆動する駆動ロール31と、中間転写ベルト15を支持する支持ロール32と、中間転写ベルト15に一定の張力を与え蛇行を防止するテンションロール33と、二次転写部20に設けるバックアップロール25と、中間転写ベルト15上の残留トナーを掻き取るクリーニング部に設けるクリーニングバックアップロール34とを有している。   The intermediate transfer belt 15 is circulated and driven in the direction of arrow B shown in FIG. As various rolls, a drive roll 31 that drives the intermediate transfer belt 15, a support roll 32 that supports the intermediate transfer belt 15, a tension roll 33 that applies a constant tension to the intermediate transfer belt 15 to prevent meandering, and a secondary transfer. A backup roll 25 provided in the section 20 and a cleaning backup roll 34 provided in a cleaning section for scraping the residual toner on the intermediate transfer belt 15 are provided.

一次転写部10は、中間転写ベルト15を挟み感光体ドラム11に対向する一次転写ロール16を有する。二次転写部20は、中間転写ベルト15のトナー像保持面側に配置する二次転写ロール(転写部材)22と、二次転写ロール22の対向電極として中間転写ベルト15の裏面側に配置されたバックアップロール25と、バックアップロール25に二次転写バイアスを印加する給電ロール26とを有する。   The primary transfer unit 10 includes a primary transfer roll 16 that faces the photosensitive drum 11 with the intermediate transfer belt 15 interposed therebetween. The secondary transfer unit 20 is disposed on the back side of the intermediate transfer belt 15 as a secondary transfer roll (transfer member) 22 disposed on the toner image holding surface side of the intermediate transfer belt 15 and a counter electrode of the secondary transfer roll 22. And a power supply roll 26 that applies a secondary transfer bias to the backup roll 25.

二次転写部20の下流側に、中間転写ベルト15上の残留トナーや紙粉を除去する中間転写ベルトクリーナ35を設ける。イエローの画像形成ユニット1Yの上流側に、各画像形成ユニット1Y,1M,1C,1Kにおける画像形成タイミングをとるための基準信号を発生する基準センサ(ホームポジションセンサ)42を配設する。また、黒の画像形成ユニット1Kの下流側には、画質調整を行うための画像濃度センサ43を配設する。   An intermediate transfer belt cleaner 35 for removing residual toner and paper dust on the intermediate transfer belt 15 is provided on the downstream side of the secondary transfer unit 20. A reference sensor (home position sensor) 42 that generates a reference signal for taking an image forming timing in each of the image forming units 1Y, 1M, 1C, and 1K is disposed upstream of the yellow image forming unit 1Y. Further, an image density sensor 43 for adjusting image quality is disposed on the downstream side of the black image forming unit 1K.

用紙搬送系には、用紙収容部50と、用紙収容部50中の用紙(P)を取り出して搬送するピックアップロール51と、用紙を搬送する搬送ロール52と、用紙を二次転写部20へと送る搬送シュート53と、二次転写ロール22により二次転写された用紙を定着装置60へと搬送する搬送ベルト55と、用紙を定着装置60に導く定着入口ガイド56とを有する。   The paper transport system includes a paper storage unit 50, a pickup roll 51 that takes out and transports the paper (P) in the paper storage unit 50, a transport roll 52 that transports the paper, and the paper to the secondary transfer unit 20. A conveyance chute 53 to be fed, a conveyance belt 55 that conveys the sheet secondarily transferred by the secondary transfer roll 22 to the fixing device 60, and a fixing inlet guide 56 that guides the sheet to the fixing device 60.

次に、画像形成装置100の基本的な作像プロセスについて説明する。
図1に示すような画像形成装置100では、画像読取装置(IIT)(図示せず)等から出力される画像データに画像処理を施した後、画像データをY、M、C、Kの4色の色材階調データに変換し、レーザ露光器13に出力する。レーザ露光器13は、入力される色材階調データに応じ、例えば、半導体レーザから出射された露光ビームBmを画像形成ユニット1Y,1M,1C,1Kの矢印A方向に回転する各感光体ドラム11に照射する。各感光体ドラム11の表面を帯電器12によって帯電した後、レーザ露光器13によって表面を走査露光し、静電潜像を形成する。形成した静電潜像は、各々の画像形成ユニット1Y,1M,1C,1Kによって、Y、M、C、Kの各色のトナー像として現像する。
Next, a basic image forming process of the image forming apparatus 100 will be described.
In the image forming apparatus 100 as shown in FIG. 1, after image processing is performed on image data output from an image reading apparatus (IIT) (not shown) or the like, the image data is converted into four of Y, M, C, and K. The color is converted into color material gradation data and output to the laser exposure unit 13. For example, each of the photosensitive drums that rotates the exposure beam Bm emitted from the semiconductor laser in the direction of arrow A of the image forming units 1Y, 1M, 1C, and 1K according to the input color material gradation data. 11 is irradiated. After the surface of each photoconductive drum 11 is charged by the charger 12, the surface is scanned and exposed by the laser exposure device 13 to form an electrostatic latent image. The formed electrostatic latent image is developed as a toner image of each color of Y, M, C, and K by each of the image forming units 1Y, 1M, 1C, and 1K.

つぎに、感光体ドラム11上に形成するトナー像を、一次転写部10において中間転写ベルト15の表面に順次重ね合わせて一次転写を行う。中間転写ベルト15は矢印B方向に移動してトナー像を二次転写部20に搬送する。用紙搬送系は、トナー像を二次転写部20に搬送するタイミングに合わせて、用紙収容部50から用紙を供給する。
二次転写部20では、中間転写ベルト15上に保持された未定着トナー像を、中間転写ベルト15と二次転写ロール22との間に挟み込まれた用紙上に静電転写する。その後、トナー像を静電転写した用紙を搬送ベルト55により定着装置60まで搬送し、定着装置60は、用紙上の未定着トナー像を熱および圧力で処理し用紙上に定着する。定着画像を形成した用紙は、画像形成装置100の排出部に設けた排紙載置部に搬送する。
Next, the toner image formed on the photosensitive drum 11 is sequentially superimposed on the surface of the intermediate transfer belt 15 in the primary transfer unit 10 to perform primary transfer. The intermediate transfer belt 15 moves in the arrow B direction and conveys the toner image to the secondary transfer unit 20. The paper transport system supplies paper from the paper storage unit 50 in synchronization with the timing of transporting the toner image to the secondary transfer unit 20.
In the secondary transfer unit 20, the unfixed toner image held on the intermediate transfer belt 15 is electrostatically transferred onto a sheet sandwiched between the intermediate transfer belt 15 and the secondary transfer roll 22. Thereafter, the sheet on which the toner image has been electrostatically transferred is conveyed to the fixing device 60 by the conveying belt 55, and the fixing device 60 processes the unfixed toner image on the sheet with heat and pressure and fixes it on the sheet. The sheet on which the fixed image has been formed is conveyed to a paper discharge placement unit provided in the discharge unit of the image forming apparatus 100.

(定着装置60)
次に、図2、図3及び図4を用いて定着装置について説明する。図2は、本実施の形態が適用される定着装置の一例を説明する図である。図2に示すように、定着装置60は、回転方向Cに回転駆動する回転体の一例としての定着ロール61、回転方向C’に従動回転する定着用無端ベルトの一例としての定着ベルト62、定着ベルト62を介して定着ロール61から押圧される圧力部材としての圧力パッド部64(ここでは、弾性圧力パッド64aと、高剛性パッド64bにより構成している)、シート状の摺動部材68により主要部が構成されている。
また、剥離の補助手段として、押圧部Nの下流側に、剥離部材70が設置されている。剥離部材70は、定着ロール61の回転方向Cと対向する向き(カウンタ方向)に、定着ロール61と近接する状態で配置される剥離バッフル71と、剥離バッフル71を保持するホルダ72とで構成されている。
(Fixing device 60)
Next, the fixing device will be described with reference to FIGS. FIG. 2 is a diagram illustrating an example of a fixing device to which the exemplary embodiment is applied. As shown in FIG. 2, the fixing device 60 includes a fixing roll 61 as an example of a rotating body that is rotationally driven in a rotational direction C, a fixing belt 62 as an example of an endless belt for fixing that is driven to rotate in a rotational direction C ′, and fixing. A pressure pad portion 64 (here, constituted by an elastic pressure pad 64a and a high-rigidity pad 64b) as a pressure member pressed from the fixing roll 61 via the belt 62, and a sheet-like sliding member 68 are used. The part is composed.
Further, a peeling member 70 is installed on the downstream side of the pressing portion N as an auxiliary means for peeling. The peeling member 70 includes a peeling baffle 71 that is disposed in a direction facing the rotation direction C of the fixing roll 61 (counter direction) in a state of being close to the fixing roll 61, and a holder 72 that holds the peeling baffle 71. ing.

定着ロール61は、金属製のコア(円筒状芯金)611の周囲に耐熱性弾性体層612、および離型層613を積層して構成されている。コア611の外径および肉厚は、本実施の形態では、通常、外径20mm〜40mmである。肉厚は、アルミニウムの場合、1mm〜3mm、SUSや鉄の場合は0.4mm〜1.5mm程度である。耐熱性弾性体層612の材料は、例えば、硬度が15〜45°(JIS−A)程度のシリコーンゴム、フッ素ゴム等が挙げられる。離型層613は、本実施の形態では、フッ素樹脂が挙げられる。フッ素樹脂としては、テトラフルオロエチレン−パーフルオロアルキルビニルエーテル共重合体(PFA)、ポリテトラフルオロエチレン(PTFE)、テトラフルオロエチレン−ヘキサフルオロプロピレン共重合体(FEP)等が挙げられる。また、それらの複合材料、又それらの樹脂にカーボンやアルミナ、硫酸バリウムのようなフィラーを配合したものが使用できる。離型層613の厚みは、好ましくは5μm〜50μm、より好ましくは10μm〜40μmである。   The fixing roll 61 is configured by laminating a heat-resistant elastic body layer 612 and a release layer 613 around a metal core (cylindrical cored bar) 611. In the present embodiment, the outer diameter and the wall thickness of the core 611 are normally 20 mm to 40 mm. The wall thickness is about 1 mm to 3 mm for aluminum, and about 0.4 mm to 1.5 mm for SUS or iron. Examples of the material of the heat-resistant elastic layer 612 include silicone rubber and fluororubber having a hardness of about 15 to 45 ° (JIS-A). In this embodiment mode, the release layer 613 includes a fluororesin. Examples of the fluororesin include tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (PFA), polytetrafluoroethylene (PTFE), tetrafluoroethylene-hexafluoropropylene copolymer (FEP), and the like. Further, those composite materials, or those in which fillers such as carbon, alumina, and barium sulfate are blended can be used. The thickness of the release layer 613 is preferably 5 μm to 50 μm, more preferably 10 μm to 40 μm.

定着ロール61の内部には、発熱源としてのハロゲンヒータ66が配設されている。一方、定着ロール61の表面には温度センサ69が接触して配置されている。画像形成装置100(図1参照)の制御部40(図1参照)は、この温度センサ69による温度計測値に基づいてハロゲンヒータ66の点灯を制御し、定着ロール61の表面温度が設定温度(例えば、170℃)を維持するように調整している。   Inside the fixing roll 61, a halogen heater 66 is disposed as a heat source. On the other hand, a temperature sensor 69 is disposed in contact with the surface of the fixing roll 61. The control unit 40 (see FIG. 1) of the image forming apparatus 100 (see FIG. 1) controls the lighting of the halogen heater 66 based on the temperature measurement value by the temperature sensor 69, and the surface temperature of the fixing roll 61 is set to the set temperature (see FIG. 1). For example, it is adjusted to maintain 170 ° C.).

定着ベルト62は、内部に配置された圧力パッド部64とベルト走行ガイド63と、さらに図示しないが、両端部に配置されたエッジガイドによって回動自在に支持されている。ベルト走行ガイド63は低摩擦材料で形成され、定着ベルト62内周面との摺擦抵抗が低減される。また、ベルト走行ガイド63は低熱伝導性材料で形成され、定着ベルト62からの熱伝導を抑制している。
そして、定着ベルト62は、定着ロール61との間に用紙(P)が供給される押圧部(N)を形成し、押圧部(N)において定着ロール61に対して圧接されて配置されている。定着ベルト62の構造については後述する。
The fixing belt 62 is rotatably supported by a pressure pad portion 64 and a belt travel guide 63 disposed inside, and an edge guide disposed at both ends, although not shown. The belt running guide 63 is formed of a low friction material, and the sliding resistance with the inner peripheral surface of the fixing belt 62 is reduced. Further, the belt running guide 63 is made of a low heat conductive material and suppresses heat conduction from the fixing belt 62.
The fixing belt 62 forms a pressing portion (N) to which the paper (P) is supplied with the fixing roll 61, and is disposed in pressure contact with the fixing roll 61 at the pressing portion (N). . The structure of the fixing belt 62 will be described later.

圧力パッド部64は、定着ベルト62の内側に配置され、定着ベルト62を介して定着ロール61に押圧され、定着ロール61との間で押圧部(N)を形成している。圧力パッド部64は、ホルダ65に支持され、弾性圧力パッド64a(プレニップ用)を押圧部(N)の入口側に配置し、幅の広い押圧部(N)を確保している。また、高剛性パッド64b(剥離ニップ用)を押圧部(N)の出口側に配置し、定着ロール61に歪みを与えている。
弾性圧力パッド64aの材料は、シリコーンゴム、フッ素ゴム等の弾性体や板バネ等が挙げられる。また、定着ロール61の外周面に倣うように凹形状を有している。
高剛性パッド64bの材料は、ポリフェニレンサルファイド(PPS)、ポリイミド、ポリエステル、ポリアミド等の耐熱性樹脂や、それらの樹脂にガラスファイバー等を添加し強化した材料、鉄、アルミニウム、SUS等の金属が挙げられる。
The pressure pad portion 64 is disposed inside the fixing belt 62, is pressed against the fixing roll 61 via the fixing belt 62, and forms a pressing portion (N) with the fixing roll 61. The pressure pad portion 64 is supported by the holder 65, and an elastic pressure pad 64a (for pre-nip) is disposed on the inlet side of the pressing portion (N) to ensure a wide pressing portion (N). Further, a high-rigidity pad 64b (for the peeling nip) is disposed on the exit side of the pressing portion (N), and the fixing roll 61 is distorted.
Examples of the material of the elastic pressure pad 64a include elastic bodies such as silicone rubber and fluorine rubber, and leaf springs. Further, it has a concave shape so as to follow the outer peripheral surface of the fixing roll 61.
Examples of the material of the high-rigidity pad 64b include heat-resistant resins such as polyphenylene sulfide (PPS), polyimide, polyester, and polyamide, materials that are reinforced by adding glass fibers to these resins, and metals such as iron, aluminum, and SUS. It is done.

弾性圧力パッド64aおよび高剛性パッド64bの定着ベルト62と接する面に摺動部材68が設けられ、定着ベルト62の内周面と圧力パッド部64との摺動抵抗を低減している。摺動部材68の材料は、例えば、シンタード成型したPTFE樹脂シート、フッ素樹脂を含浸させたガラス繊維シート、ガラス繊維にフッ素樹脂のフィルムシートを加熱融着しサンドイッチした積層シート等が挙げられる。
尚、圧力パッド部64と定着ロール61の間のニップ圧力は、スプリング等の部材(図示せず)によって荷重が負荷され、その荷重は、A4サイズ対応(A4SEF通紙幅対応)の装置で、100N〜350N、A3サイズ対応(A4LEF通紙幅対応)の装置で、150N〜450N程度である。
A sliding member 68 is provided on the surface of the elastic pressure pad 64a and the high-rigidity pad 64b in contact with the fixing belt 62 to reduce the sliding resistance between the inner peripheral surface of the fixing belt 62 and the pressure pad portion 64. Examples of the material of the sliding member 68 include a sintered molded PTFE resin sheet, a glass fiber sheet impregnated with a fluororesin, and a laminated sheet in which a fluororesin film sheet is heat-fused and sandwiched with glass fibers.
Note that the nip pressure between the pressure pad portion 64 and the fixing roll 61 is loaded by a member such as a spring (not shown), and the load is an apparatus corresponding to A4 size (corresponding to A4SEF sheet passing width) and is 100 N. It is about 350N and A3 size compatible (A4LEF paper passing width), and is about 150N to 450N.

また、ベルト走行ガイド63は、定着ベルト62の内周面と摺擦する。ベルト走行ガイド63の材料としては、例えば、PFAやPPS等の耐熱性樹脂が挙げられる。
ホルダ65には、定着装置60の長手方向に亘って、潤滑剤供給部材67が配設されている。潤滑剤供給部材67は、定着ベルト62の内周面に対して接触するように配置され、アミノ変性シリコーンオイル等の潤滑剤を適量供給する。これにより、定着ベルト62と摺動部材68との摺動部に潤滑剤を供給し、摺動部材68を介した定着ベルト62と圧力パッド部64との摺動抵抗をさらに低減している。
Further, the belt running guide 63 rubs against the inner peripheral surface of the fixing belt 62. Examples of the material of the belt traveling guide 63 include heat resistant resins such as PFA and PPS.
A lubricant supply member 67 is disposed in the holder 65 along the longitudinal direction of the fixing device 60. The lubricant supply member 67 is disposed so as to be in contact with the inner peripheral surface of the fixing belt 62 and supplies an appropriate amount of lubricant such as amino-modified silicone oil. Thereby, the lubricant is supplied to the sliding portion between the fixing belt 62 and the sliding member 68, and the sliding resistance between the fixing belt 62 and the pressure pad portion 64 via the sliding member 68 is further reduced.

定着ベルト62の内側には、定着ベルト62の内周面に供給された潤滑剤をふき取る潤滑剤拭き取り部材675が配置されている。潤滑剤拭き取り部材675は、定着ベルト62の内周面に背食するように配置されている。潤滑剤拭き取り部材675は、耐熱性繊維製のフェルトや不植布、耐熱性スポンジ等などで構成される。潤滑剤拭き取り部材675の配置については後述する。   A lubricant wiping member 675 for wiping off the lubricant supplied to the inner peripheral surface of the fixing belt 62 is disposed inside the fixing belt 62. The lubricant wiping member 675 is arranged so as to eat back on the inner peripheral surface of the fixing belt 62. The lubricant wiping member 675 is made of a heat-resistant fiber felt, non-implanted cloth, heat-resistant sponge, or the like. The arrangement of the lubricant wiping member 675 will be described later.

(定着ベルト62)
次に、定着ベルト62について説明する。
尚、本実施の形態では、定着ロール61に押圧される加圧側の定着ベルト62の例を示すが、必ずしもこれに限定されない。例えば、無端ベルトが、内側から圧力付与部材により押圧されて対向する回転体とニップ部を形成し、且つ無端ベルトと圧力付与部材(又はその上に設けられた低摩擦部材)との間に潤滑剤が供給される場合であれば、定着側のベルトでもかまわないし、定着側、加圧側両方がベルトを用いた定着装置の場合にも適用される。
(Fixing belt 62)
Next, the fixing belt 62 will be described.
In this embodiment, an example of the pressure-side fixing belt 62 pressed against the fixing roll 61 is shown, but the present invention is not necessarily limited thereto. For example, an endless belt is pressed by a pressure applying member from the inside to form a nip portion with an opposing rotating body, and lubricates between the endless belt and the pressure applying member (or a low friction member provided thereon). If the agent is supplied, a belt on the fixing side may be used, and the present invention is also applicable to a fixing device using belts on both the fixing side and the pressure side.

本実施の形態が適用される定着ベルト62は、円筒形状に形成されたベース層(図示せず)と、このベース層の定着ロール61側の面または両面に被覆された離型層(図示せず)とから構成されている。本実施の形態では、定着ベルト62の直径は30mmである。また、本実施の形態では、定着ベルト62の軸方向の長さは、通常、24cm〜37cmである。
ベース層は、ポリイミド等の耐熱性樹脂、SUS等の薄膜の金属により形成されている。ベース層の厚さは、耐熱性樹脂の場合、30μm〜200μmである。また、金属の場合、10μm〜100μmである。離型層は、フッ素樹脂又はフッ素樹脂の複合材料、フッ素樹脂に充填材を配合した組成物から形成されている。離型層の厚さは、5μm〜100μmである。尚、離型層とベース層との間に弾性層を設ける場合もある。
The fixing belt 62 to which this embodiment is applied includes a base layer (not shown) formed in a cylindrical shape and a release layer (not shown) coated on the surface or both surfaces of the base layer on the fixing roll 61 side. Z)). In the present embodiment, the diameter of the fixing belt 62 is 30 mm. In the present embodiment, the length of the fixing belt 62 in the axial direction is usually 24 cm to 37 cm.
The base layer is formed of a heat resistant resin such as polyimide and a thin metal such as SUS. In the case of a heat resistant resin, the thickness of the base layer is 30 μm to 200 μm. Moreover, in the case of a metal, it is 10 micrometers-100 micrometers. The release layer is formed of a fluororesin, a composite material of fluororesin, or a composition in which a filler is blended with fluororesin. The thickness of the release layer is 5 μm to 100 μm. An elastic layer may be provided between the release layer and the base layer.

図3は、定着ベルト62の内周面の構造を説明する図である。
図3(a)に示すように、定着ベルト62の内周面は、円筒形状の軸方向(矢印D方向)の中央部に形成された粗面部621と、内周面の軸方向の両端部にそれぞれ形成された平滑部622と、を有している。尚、矢印C’は、定着ベルト62の移動方向(回転方向)である。
本実施の形態では、内周面の粗面部621には、微細な凹凸形状が形成されている。粗面部621の表面粗さRa(算術平均粗さ、JIS 94)は、定着ベルト62の軸方向(矢印Dの方向)に測定した場合、通常、Ra=0.3μm〜2.0μm、好ましくは、Ra=0.4μm〜1.2μmの範囲である。
FIG. 3 is a view for explaining the structure of the inner peripheral surface of the fixing belt 62.
As shown in FIG. 3A, the inner peripheral surface of the fixing belt 62 includes a rough surface portion 621 formed in the center portion of the cylindrical axial direction (arrow D direction) and both end portions in the axial direction of the inner peripheral surface. And a smooth portion 622 formed respectively. The arrow C ′ is the moving direction (rotating direction) of the fixing belt 62.
In the present embodiment, the rough surface portion 621 on the inner peripheral surface has a fine uneven shape. When the surface roughness Ra (arithmetic mean roughness, JIS 94) of the rough surface portion 621 is measured in the axial direction (direction of arrow D) of the fixing belt 62, Ra = 0.3 μm to 2.0 μm, preferably Ra = 0.4 μm to 1.2 μm.

図3(b)は、粗面部621の一例を示す図である。図3(b)に示すように、粗面部621には、複数の凸部と溝が、定着ベルト62の移動方向C’に沿って、内周面を周回するように形成されている(移動方向溝タイプ)。
図3(c)は、図3(b)における軸方向X−X’の断面図である。図3(c)に示すように、粗面部621には、凸部と溝が交互に且つ連続的に形成されている。
FIG. 3B is a diagram illustrating an example of the rough surface portion 621. As shown in FIG. 3B, a plurality of convex portions and grooves are formed on the rough surface portion 621 so as to go around the inner peripheral surface along the moving direction C ′ of the fixing belt 62 (moving). Directional groove type).
FIG.3 (c) is sectional drawing of the axial direction XX 'in FIG.3 (b). As shown in FIG. 3C, the rough surface portion 621 is formed with convex portions and grooves alternately and continuously.

粗面部621は、上述したように、凸部と溝が連続的に形成された移動方向溝タイプの他、内周面に不規則な凹凸が形成されていても良い。例えば、内周面に、定着ベルト62の移動方向に沿って溝を形成し、さらにその全面にサンドブラスト処理を施した凹凸形状(溝サンドブラストタイプ);定着ベルト62の内周面の全面に、比較的細かなサンドブラスト処理を施した凹凸形状(小サンドブラストタイプ);定着ベルト62の内周面の全面に、比較的粗いサンドブラスト処理を施した凹凸形状(大サンドブラストタイプ)等が挙げられる。   As described above, the rough surface portion 621 may have irregular irregularities formed on the inner peripheral surface in addition to the moving direction groove type in which convex portions and grooves are continuously formed. For example, an uneven shape (groove sandblast type) in which grooves are formed on the inner peripheral surface along the moving direction of the fixing belt 62 and further subjected to sandblasting on the entire surface (groove sandblasting type); compared to the entire inner peripheral surface of the fixing belt 62 An uneven shape (small sandblast type) subjected to a fine sandblast treatment; an uneven shape (large sandblast type) subjected to a relatively rough sandblast treatment on the entire inner peripheral surface of the fixing belt 62.

定着ベルト62の内周面に微細な凹凸形状を形成することにより、内周面における潤滑剤の保持能力が向上する。これにより、定着ベルト62と摺動部材68との摺動部において、潤滑剤が安定して維持される。そして、定着ベルト62と圧力パッド部64との摺動抵抗は低減する。その結果、用紙を定着ロール61と等速に安定して搬送することが可能となり、画像ずれや用紙への紙皺の発生が抑えられる。   By forming a fine concavo-convex shape on the inner peripheral surface of the fixing belt 62, the ability of retaining the lubricant on the inner peripheral surface is improved. Thereby, the lubricant is stably maintained in the sliding portion between the fixing belt 62 and the sliding member 68. The sliding resistance between the fixing belt 62 and the pressure pad portion 64 is reduced. As a result, it is possible to stably convey the paper with the fixing roller 61 at a constant speed, and the occurrence of image misalignment and paper flaws on the paper can be suppressed.

定着ベルト62の内周面に形成される微細な凹凸形状の作用は以下のように考えられる。前述したように、潤滑剤供給部材67は、定着ベルト62の内周面に接触するように配置され、潤滑剤を定着ベルト62の内周面に常時供給している。潤滑剤供給部材67から内周面の全面に亘って塗布された潤滑剤は、内周面に形成された微細な凹凸形状のうち、主として凹部に保持される。凹部では、潤滑剤がそれぞれ微小な集合となり安定的に保持される。また、潤滑剤供給部材67と内周面の微細な凹凸形状の凸部との接触により潤滑剤が均され、微細な凹部には確実に潤滑剤が供給されるとともに、余分な潤滑剤は潤滑剤供給部材67に回収される。そのため、凹部における潤滑剤の保持量は略一定量に制御され、定着ベルト62の内周面の全面に亘って潤滑剤が均一に保持される。   The effect of the fine unevenness formed on the inner peripheral surface of the fixing belt 62 is considered as follows. As described above, the lubricant supply member 67 is disposed so as to be in contact with the inner peripheral surface of the fixing belt 62, and constantly supplies the lubricant to the inner peripheral surface of the fixing belt 62. The lubricant applied over the entire inner peripheral surface from the lubricant supply member 67 is mainly held in the concave portion of the fine uneven shape formed on the inner peripheral surface. In the recesses, the lubricants are each held in a minute aggregate and stably held. Further, the lubricant is leveled by the contact between the lubricant supply member 67 and the fine concavo-convex convex portion on the inner peripheral surface, the lubricant is reliably supplied to the fine concave portion, and the excess lubricant is lubricated. It is collected by the agent supply member 67. Therefore, the amount of lubricant retained in the recess is controlled to be substantially constant, and the lubricant is uniformly retained over the entire inner peripheral surface of the fixing belt 62.

次に、平滑部622について説明する。
図3(a)に示すように、本実施の形態が適用される定着ベルト62は、内周面の軸方向(矢印Dの方向)の両端部に、それぞれ平滑部622が設けられている。平滑部622は、粗面部621の外側において、定着ベルト62の移動方向に沿って、一定の幅で内周面を周回する帯状の部分として形成されている。平滑部622の軸方向の幅は、特に限定されないが、本実施の形態では、15mmである。
平滑部622は、定着ベルト62の内周面に表面粗し等の処理を施さず、内周面の本来の表面そのままの状態を維持している(平滑タイプ)。本実施の形態では、平滑部622の表面粗さRa(算術平均粗さ)は、いずれの方向にもRa=0.2μm以下、好ましくは、0.1μm以下である。
Next, the smoothing unit 622 will be described.
As shown in FIG. 3A, the fixing belt 62 to which the present exemplary embodiment is applied is provided with smoothing portions 622 at both end portions in the axial direction (direction of arrow D) of the inner peripheral surface. The smooth portion 622 is formed as a belt-like portion that goes around the inner peripheral surface with a certain width along the moving direction of the fixing belt 62 on the outer side of the rough surface portion 621. The width of the smooth portion 622 in the axial direction is not particularly limited, but is 15 mm in the present embodiment.
The smoothing unit 622 does not perform a process such as surface roughening on the inner peripheral surface of the fixing belt 62, and maintains the original state of the inner peripheral surface as it is (smooth type). In the present embodiment, the surface roughness Ra (arithmetic average roughness) of the smooth portion 622 is Ra = 0.2 μm or less in any direction, preferably 0.1 μm or less.

ところで、前述したように、定着ベルト62の内周面に微細な凹凸が形成されていると、潤滑剤の保持能力が向上するものの、潤滑剤拭き取り部材675をすり抜けた潤滑剤が漏れ出すことが判明している。
即ち、本実施の形態で説明するように、ベルトニップ方式の定着装置は、圧力パッド部64により定着ベルト62を定着ロール61に圧接させるので、圧力パット部64と定着ベルト62との間に摺動摩擦が生じる。そのため、定着ベルト62の内周面に潤滑剤を塗布し、圧力パッド部64と定着ベルト62との滑り性の向上が図られている。
By the way, as described above, if fine irregularities are formed on the inner peripheral surface of the fixing belt 62, the lubricant retention capability is improved, but the lubricant that has passed through the lubricant wiping member 675 may leak. It turns out.
That is, as described in the present embodiment, the belt nip type fixing device presses the fixing belt 62 against the fixing roll 61 by the pressure pad portion 64, so that the sliding between the pressure pad portion 64 and the fixing belt 62 occurs. Dynamic friction occurs. Therefore, a lubricant is applied to the inner peripheral surface of the fixing belt 62 to improve the slipping property between the pressure pad portion 64 and the fixing belt 62.

ここで、小型の装置の場合、潤滑剤を一定量安定的に供給する供給機構や部材を配置することは難しい。このため、従来、圧力付与部材と無端ベルトとの摺擦面に潤滑剤を供給するには、両者の摺動部の上流側に配置した潤滑剤供給部材から無端ベルトの内周面に潤滑剤を塗布し、無端ベルトの回動に伴って摺動部まで潤滑剤を搬送する方法が採用されている。この方式の場合、一定量の潤滑剤を長期に亘り安定的に塗布することが難しい。そのため、初期に必要量を潤滑剤供給部材に与えても、経時的に圧力付与部材等の隙間に潤滑剤が逃げ、無端ベルトへの塗布量が減少する。そして、圧力付与部材と無端ベルトとの摺動摩擦が増加し、定着ロールの回転に対応した無端ベルトの円滑な回動が難しくなる。その結果、押圧部での用紙の円滑な搬送が阻害され、紙皺や画像ずれ等の画像不良が生じさせる場合がある。   Here, in the case of a small apparatus, it is difficult to arrange a supply mechanism or a member that stably supplies a certain amount of lubricant. For this reason, conventionally, in order to supply the lubricant to the rubbing surface between the pressure applying member and the endless belt, the lubricant is supplied from the lubricant supplying member arranged on the upstream side of both sliding portions to the inner peripheral surface of the endless belt. Is applied, and the lubricant is conveyed to the sliding portion as the endless belt rotates. In this system, it is difficult to apply a certain amount of lubricant stably over a long period of time. Therefore, even if the required amount is given to the lubricant supply member in the initial stage, the lubricant escapes into the gap between the pressure applying member and the like over time, and the application amount to the endless belt decreases. Then, sliding friction between the pressure applying member and the endless belt increases, and smooth rotation of the endless belt corresponding to the rotation of the fixing roll becomes difficult. As a result, the smooth conveyance of the paper at the pressing unit is hindered, and image defects such as paper jam and image misalignment may occur.

さらに、長期使用での潤滑剤枯れを防止しようとした場合、初期に必要量以上に潤滑剤を塗布すると、無端ベルトの両端部から余剰の潤滑剤が漏れてしまう。漏れ出た潤滑剤が対向する定着ロールの表面に付くと、用紙への染みとなる。また、潤滑剤がシリコーンオイルの場合、漏れたオイルによって定着ロールの弾性層のシリコーンゴムが膨潤する。そのため、定着ロールの弾性層はがれや、定着ロールの形状変形による紙皺等の不具合が発生する場合があった。このように、初期の潤滑剤供給部材へのオイル塗布量の管理を厳しくせざるを得ず、結果的に長期の潤滑剤摺動安定性を得ることが難しくなっていた。   Further, when trying to prevent the lubricant from withstanding over a long period of use, if an excessive amount of lubricant is applied in the initial stage, excess lubricant will leak from both ends of the endless belt. When the leaked lubricant adheres to the opposite surface of the fixing roll, it becomes a stain on the paper. When the lubricant is silicone oil, the silicone rubber in the elastic layer of the fixing roll swells due to the leaked oil. For this reason, there are cases where problems such as peeling of the elastic layer of the fixing roll and paper wrinkles due to deformation of the shape of the fixing roll may occur. As described above, it is necessary to strictly control the amount of oil applied to the initial lubricant supply member, and as a result, it has been difficult to obtain long-term lubricant sliding stability.

このような問題に対し、無端ベルトの内周面から漏洩する潤滑剤を拭き取る潤滑剤拭き取り部材を備えた技術が提案された。しかし、無端ベルトの内周面が粗面であると、長期的な摺動安定性は向上するものの、粗面で保持された潤滑剤が潤滑剤拭き取り部材をすり抜けてしまう。そのため、長期的に無端ベルトの端部からの潤滑剤漏れを防ぐことが困難であった。
本発明者は、以上のような技術的課題に対し、定着ベルト62の内周面の両端部に平滑部622を形成することにより解決した。
In order to solve such a problem, a technique including a lubricant wiping member for wiping off a lubricant leaking from the inner peripheral surface of an endless belt has been proposed. However, if the inner peripheral surface of the endless belt is a rough surface, the long-term sliding stability is improved, but the lubricant retained on the rough surface slips through the lubricant wiping member. Therefore, it has been difficult to prevent lubricant leakage from the end of the endless belt for a long time.
The present inventor has solved the above technical problem by forming smooth portions 622 at both ends of the inner peripheral surface of the fixing belt 62.

図4は、定着ベルト62の内周面における平滑部622の位置を説明する図である。図4(a)に示すように、定着ベルト62の内周面において、平滑部622は、中央部分に形成された粗面部621の外側の両端部にそれぞれ形成されている。ここで、Wは用紙の最大通紙幅である。両端部にそれぞれ形成された平滑部622には、潤滑剤拭き取り部材675が接触するように配置されている。
即ち、発明者の検討結果によれば、定着ベルト62の摺動抵抗は、ニップ圧力が高くなる領域(用紙の最大通紙幅W)で増大し、定着ベルト62の両端部は低いことが判明した。そこで、定着ベルト62の内周面のニップ圧力が高くなる領域(用紙の最大通紙幅W)に粗面部621を設け、最大通紙幅Wより定着ベルト62の軸方向外側である両端部に平滑部622を設けた。
FIG. 4 is a diagram illustrating the position of the smooth portion 622 on the inner peripheral surface of the fixing belt 62. As shown in FIG. 4A, on the inner peripheral surface of the fixing belt 62, the smooth portions 622 are formed at both ends on the outer side of the rough surface portion 621 formed at the center portion. Here, W is the maximum sheet passing width of the sheet. Lubricant wiping members 675 are arranged so as to come into contact with the smooth portions 622 formed at both ends.
That is, according to the results of examination by the inventors, it has been found that the sliding resistance of the fixing belt 62 increases in a region where the nip pressure increases (maximum sheet passing width W), and both ends of the fixing belt 62 are low. . Accordingly, a rough surface portion 621 is provided in a region where the nip pressure on the inner peripheral surface of the fixing belt 62 is high (maximum sheet passing width W), and smooth portions are provided at both ends that are outside the fixing belt 62 in the axial direction from the maximum sheet passing width W. 622 was provided.

ここで、図4(a)に示すように、潤滑剤拭き取り部材675は、定着ベルト62の内周面の平滑部622に対応した部分のみに接触するように配置されても良く、また、定着ベルト62の内周面の軸方向全体に接触するように配置されても良い。その場合、潤滑剤拭き取り部材675の厚さや硬度を調整し、定着ベルト62の内周面の平滑部622に対応した部分への接触圧が高くなるようにしても良い。   Here, as shown in FIG. 4A, the lubricant wiping member 675 may be disposed so as to contact only the portion corresponding to the smooth portion 622 on the inner peripheral surface of the fixing belt 62, and the fixing. You may arrange | position so that the whole axial direction of the internal peripheral surface of the belt 62 may be contacted. In that case, the thickness and hardness of the lubricant wiping member 675 may be adjusted so that the contact pressure to the portion corresponding to the smooth portion 622 on the inner peripheral surface of the fixing belt 62 may be increased.

このように、定着ベルト62の内周面の両端部に平滑部622を設けると、定着ベルト62の中央部に設けた粗面部621において摺動性を確保しつつ、平滑部622に接触する潤滑剤拭き取り部材675によって潤滑剤のすり抜けが防止される。
定着ベルト62を装着した定着装置60による通紙試験の結果は以下の通りである。即ち、A4LEF通紙で20万枚を通紙した後も、定着ベルト62の内周面において、摺動抵抗の上昇による紙皺や画像ずれ、モータの負荷の異常等が起きなかった。また、定着ベルト62の両端部からの潤滑剤の漏れも未発生であった。
As described above, when the smooth portions 622 are provided at both ends of the inner peripheral surface of the fixing belt 62, lubrication that contacts the smooth portion 622 while ensuring slidability in the rough surface portion 621 provided at the center portion of the fixing belt 62. The agent wiping member 675 prevents the lubricant from slipping through.
The result of the paper passing test by the fixing device 60 equipped with the fixing belt 62 is as follows. In other words, even after 200,000 sheets were passed by A4LEF, paper flaws, image misalignment, motor load abnormality, and the like did not occur on the inner peripheral surface of the fixing belt 62 due to an increase in sliding resistance. Further, no lubricant leaked from both ends of the fixing belt 62.

同様な通紙試験を、内周面の全体に粗面部を形成した無端ベルトを装着した定着装置60を使用すると、A4LEF通紙8000枚で無端ベルト端部からのオイル漏れにより通紙用紙へのオイル染みが生じた。その後、定着ロール61の耐熱性弾性体層612の端部にオイル膨潤による剥れと変形が生じた。
また、内周面全体を表面粗さRa=0.1μm以下の平滑面とした無端ベルトを装着した定着装置60を使用すると、A4LEF通紙4000枚で無端ベルトの内面の摺動抵抗が上昇し、紙皺や画像ずれが発生した。
このように、本実施の形態が適用される定着ベルト62を使用することにより、定着ベルト62の内周面に供給された潤滑剤の漏れ防止を図りつつ、長期的な摺動抵抗の増大を抑制し、紙皺や画像ずれ等の発生を抑制する効果が得られることが分かる。
When a fixing device 60 equipped with an endless belt having a rough surface formed on the entire inner peripheral surface is used in a similar sheet passing test, 8000 sheets of A4 LEF passing through the endless belt end due to oil leakage from the endless belt. An oil stain occurred. Thereafter, peeling and deformation due to oil swelling occurred at the end of the heat-resistant elastic body layer 612 of the fixing roll 61.
Further, when the fixing device 60 equipped with an endless belt having a smooth surface with a surface roughness Ra of 0.1 μm or less on the entire inner peripheral surface is used, the sliding resistance of the inner surface of the endless belt increases with 4000 sheets of A4LEF paper. , Paper jam or image misalignment occurred.
As described above, by using the fixing belt 62 to which the present exemplary embodiment is applied, it is possible to prevent the lubricant supplied to the inner peripheral surface of the fixing belt 62 from leaking and to increase the long-term sliding resistance. It can be seen that the effect of suppressing the occurrence of paper jam and image misalignment can be obtained.

さらに、図4(b)は、定着装置60のニップ圧力分布Pwと平滑部622の位置を説明する図である。図4(b)のグラフにおいて、横軸は定着ベルト62の軸方向位置Mを示す。また、縦軸はニップ圧力Pを示す。Pwは非通紙時のニップ圧力分布を示す。
図4(b)に示すように、定着ベルト62の内周面において、平滑部622は、定着装置60のニップ圧力分布Pw(非通紙時)の最大ニップ圧力部分より、定着ベルト62の軸方向外側に対応した部分に形成されている。
Further, FIG. 4B is a diagram illustrating the nip pressure distribution Pw of the fixing device 60 and the position of the smoothing unit 622. In the graph of FIG. 4B, the horizontal axis indicates the axial position M of the fixing belt 62. The vertical axis indicates the nip pressure P. Pw represents the nip pressure distribution when no paper is passed.
As shown in FIG. 4B, on the inner peripheral surface of the fixing belt 62, the smoothing unit 622 has an axis of the fixing belt 62 from the maximum nip pressure portion of the nip pressure distribution Pw (non-sheet passing) of the fixing device 60. It is formed in a part corresponding to the outside in the direction.

平滑部622を最大ニップ圧力部分より定着ベルト62の軸方向外側に対応した部分に形成することにより、定着ベルト62の内面摺動性の悪化を防ぎつつ、定着ベルト62の端部からの潤滑材の漏れを防止できる。この場合、潤滑剤拭き取り部材675は、定着ベルト62の内周面の平滑部622に対応した部分のみに接触するように配置されても良く、また、定着ベルト62の内周面の軸方向全体に接触するように配置されても良い。
このような構造の定着ベルト62を装着した定着装置60による通紙試験の結果は以下の通りである。即ち、A4LEF通紙で20万枚を通紙した後も、定着ベルト62の内面の摺動抵抗の上昇による紙皺や画像ずれ、モータの負荷の異常等が起きなかった。また、定着ベルト62の端部から潤滑剤の漏れが無かった。
By forming the smooth portion 622 at a portion corresponding to the axially outer side of the fixing belt 62 from the maximum nip pressure portion, the lubricant from the end portion of the fixing belt 62 is prevented while preventing deterioration of the inner surface sliding property of the fixing belt 62. Can prevent leakage. In this case, the lubricant wiping member 675 may be disposed so as to contact only the portion corresponding to the smooth portion 622 of the inner peripheral surface of the fixing belt 62, or the entire axial direction of the inner peripheral surface of the fixing belt 62. You may arrange | position so that it may contact.
The results of the paper passing test using the fixing device 60 equipped with the fixing belt 62 having such a structure are as follows. That is, even after 200,000 sheets were passed by A4LEF, no paper sheet or image misalignment due to an increase in sliding resistance on the inner surface of the fixing belt 62, motor load abnormality, or the like did not occur. Further, no lubricant leaked from the end of the fixing belt 62.

1Y,1M,1C,1K…画像形成ユニット、11…感光体ドラム、12…帯電器、13…レーザ露光器、14…現像器、15…中間転写ベルト、16…一次転写ロール、17…ドラムクリーナ、20…二次転写部、22…二次転写ロール、31…駆動ロール、40…制御部、50…用紙収容部、60…定着装置、61…定着ロール(回転体)、62…定着ベルト(無端ベルト)、64…圧力パッド部、67…潤滑剤供給部材、621…粗面部、622…平滑部、675…潤滑剤拭き取り部材 1Y, 1M, 1C, 1K ... image forming unit, 11 ... photosensitive drum, 12 ... charger, 13 ... laser exposure device, 14 ... developer, 15 ... intermediate transfer belt, 16 ... primary transfer roll, 17 ... drum cleaner , 20 ... secondary transfer section, 22 ... secondary transfer roll, 31 ... drive roll, 40 ... control section, 50 ... sheet storage section, 60 ... fixing device, 61 ... fixing roll (rotary member), 62 ... fixing belt ( Endless belt), 64 ... pressure pad portion, 67 ... lubricant supply member, 621 ... rough surface portion, 622 ... smooth portion, 675 ... lubricant wiping member

Claims (8)

内周面の軸方向中央部に形成された粗面部と、当該内周面の軸方向両端部にそれぞれ形成された平滑部と、を有する無端ベルトと、
前記無端ベルトとの間に用紙が供給される押圧部を形成し回転駆動する回転体と、
前記無端ベルトの内周面に接触しつつ当該無端ベルトの前記粗面部に潤滑剤を供給する潤滑剤供給部材と、
前記無端ベルトの内周面に接触しつつ当該無端ベルトの前記平滑部から潤滑剤を拭き取る潤滑剤拭き取り部材と、
を備えることを特徴とする定着装置。
An endless belt having a rough surface portion formed at an axially central portion of an inner peripheral surface and smooth portions respectively formed at both axial end portions of the inner peripheral surface;
A rotating body that forms a pressing portion to which paper is supplied between the endless belt and rotationally drives the rotating body;
A lubricant supply member for supplying a lubricant to the rough surface portion of the endless belt while being in contact with the inner peripheral surface of the endless belt;
A lubricant wiping member for wiping off the lubricant from the smooth portion of the endless belt while contacting the inner peripheral surface of the endless belt;
A fixing device comprising:
前記無端ベルトの平滑部は、前記回転体との前記押圧部に供給される用紙の最大通紙幅より当該無端ベルトの軸方向外側に設けられることを特徴とする請求項1に記載の定着装置。   The fixing device according to claim 1, wherein the smooth portion of the endless belt is provided on the outer side in the axial direction of the endless belt with respect to the maximum sheet passing width of the paper supplied to the pressing portion with the rotating body. 前記無端ベルトの平滑部は、前記回転体との前記押圧部における最大圧力部より当該無端ベルトの軸方向外側に設けられることを特徴とする請求項1又は2に記載の定着装置。   The fixing device according to claim 1, wherein the smooth portion of the endless belt is provided on the outer side in the axial direction of the endless belt than a maximum pressure portion in the pressing portion with the rotating body. 前記潤滑剤拭き取り部材は、前記無端ベルトの前記粗面部における接触圧と比較して当該無端ベルトの前記平滑部における接触圧が高くなるように当該無端ベルトの内周面に接触することを特徴とする請求項1乃至3のいずれか1項に記載の定着装置。   The lubricant wiping member contacts an inner peripheral surface of the endless belt so that a contact pressure at the smooth portion of the endless belt is higher than a contact pressure at the rough surface portion of the endless belt. The fixing device according to any one of claims 1 to 3. トナー像を形成するトナー像形成部と、
前記トナー像形成部により形成されたトナー像を記録材上に転写する転写部と、
前記記録材に転写されたトナー像を当該記録材上に定着する定着部と、を備え、
前記定着部は、
円筒形状を有し、内周面の軸方向中央部に粗面部を設け、当該内周面の軸方向両端部にそれぞれ平滑部を設けた定着ベルトと、
前記定着ベルトとの間に記録材が供給される押圧部を形成し回転駆動する加圧ロールと、
前記定着ベルトの内周面に接触しつつ潤滑剤を供給する潤滑剤供給部材と、
前記定着ベルトの前記平滑部に対応する部分から潤滑剤を拭き取る潤滑剤拭き取り部材と、
を有することを特徴とする画像形成装置。
A toner image forming unit for forming a toner image;
A transfer unit that transfers the toner image formed by the toner image forming unit onto a recording material;
A fixing unit for fixing the toner image transferred to the recording material on the recording material,
The fixing unit is
A fixing belt having a cylindrical shape, provided with a rough surface portion at an axially central portion of the inner peripheral surface, and provided with smooth portions at both axial end portions of the inner peripheral surface;
A pressure roll that forms a pressing portion to which a recording material is supplied between the fixing belt and rotationally drives;
A lubricant supply member for supplying a lubricant while being in contact with the inner peripheral surface of the fixing belt;
A lubricant wiping member for wiping off the lubricant from the portion corresponding to the smooth portion of the fixing belt;
An image forming apparatus comprising:
円筒形状を有し、内周面の軸方向中央部に形成された粗面部と、
前記内周面の軸方向両端部にそれぞれ形成された平滑部と、を有し、
回転駆動する回転体に接触しながら従動回転することを特徴とする定着用無端ベルト。
A rough surface portion having a cylindrical shape and formed in the axially central portion of the inner peripheral surface;
Smooth portions respectively formed at both axial ends of the inner peripheral surface,
An endless belt for fixing, wherein the belt is driven to rotate while being in contact with a rotating body to be rotated.
前記内周面の前記粗面部は、当該粗面部に供給された潤滑剤を保持可能な凹凸形状を有し、前記平滑部は、当該潤滑剤の拭き取りが可能な平滑面を有することを特徴とする請求項6に記載の定着用無端ベルト。   The rough surface portion of the inner peripheral surface has an uneven shape capable of holding the lubricant supplied to the rough surface portion, and the smooth portion has a smooth surface capable of wiping off the lubricant. The fixing endless belt according to claim 6. 前記内周面の前記粗面部は、表面粗さRaが0.3〜2μmであり、前記平滑部は、表面粗さRaが0.1μm以下であることを特徴とする請求項6又は7に記載の定着用無端ベルト。   The rough surface portion of the inner peripheral surface has a surface roughness Ra of 0.3 to 2 μm, and the smooth portion has a surface roughness Ra of 0.1 μm or less. The endless belt for fixing described.
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JP2012137555A (en) * 2010-12-24 2012-07-19 Fuji Xerox Co Ltd Fixing device, image forming apparatus
US20130322938A1 (en) * 2012-05-31 2013-12-05 Noboru Suzuki Fixing Device Having Base Tube with Rough Surface
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US9989897B2 (en) 2015-12-17 2018-06-05 Ricoh Company, Ltd. Fixing device and image forming apparatus including fixing device with lubricant movement restrictors
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US10663894B2 (en) 2017-01-17 2020-05-26 Ricoh Company, Ltd. Fixing device and image forming apparatus
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JP2005173441A (en) * 2003-12-15 2005-06-30 Fuji Xerox Co Ltd Fixing device and image forming apparatus
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012137555A (en) * 2010-12-24 2012-07-19 Fuji Xerox Co Ltd Fixing device, image forming apparatus
US20130322938A1 (en) * 2012-05-31 2013-12-05 Noboru Suzuki Fixing Device Having Base Tube with Rough Surface
US9014609B2 (en) * 2012-05-31 2015-04-21 Brother Kogyo Kabushiki Kaisha Fixing device having base tube with rough surface
US9897950B2 (en) 2015-10-23 2018-02-20 Ricoh Company, Ltd. Fixing device and image forming apparatus
US9989897B2 (en) 2015-12-17 2018-06-05 Ricoh Company, Ltd. Fixing device and image forming apparatus including fixing device with lubricant movement restrictors
US10663894B2 (en) 2017-01-17 2020-05-26 Ricoh Company, Ltd. Fixing device and image forming apparatus
JP2020012956A (en) * 2018-07-18 2020-01-23 株式会社リコー Endless belt, fixing device, image forming apparatus, and method for manufacturing endless belt
JP7172220B2 (en) 2018-07-18 2022-11-16 株式会社リコー Endless belt, fixing device, image forming apparatus, and endless belt manufacturing method
WO2023166360A1 (en) 2022-03-03 2023-09-07 Ricoh Company, Ltd. Heating device, fixing device, and image forming apparatus

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