JP2010200702A - Egg-koji-derived seasoning and method for producing the same - Google Patents

Egg-koji-derived seasoning and method for producing the same Download PDF

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JP2010200702A
JP2010200702A JP2009051403A JP2009051403A JP2010200702A JP 2010200702 A JP2010200702 A JP 2010200702A JP 2009051403 A JP2009051403 A JP 2009051403A JP 2009051403 A JP2009051403 A JP 2009051403A JP 2010200702 A JP2010200702 A JP 2010200702A
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egg
koji
making
mixing
seasoning
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JP5467289B2 (en
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Sakiko So
咲子 荘
Sunao Kikushima
直 菊島
Hajime Hatta
一 八田
Yoshie Ueno
義栄 上野
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HISHIROKU KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide new applications of egg. <P>SOLUTION: A material for Koji making use is obtained by mixing eggs and a hydrocarbon source together followed by baking the resultant mixture, which is prepared so that the specific volume is set to 2-10 cm<SP>3</SP>/g. An egg-Koji is also obtained by mixing the material and seed Koji together followed by subjecting the mixture to Koji-making operation. Further, a seasoning is produced using the egg-Koji. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、卵麹由来の調味料の製造に関する。   The present invention relates to the production of eggplant-derived seasonings.

醤油や味噌は元来、大豆、コムギ、米等を原料として麹の酵素活性を利用して製造されてきた、日本の代表的な調味料である。それらの主原料である大豆の加工処理法と醤油や味噌の発酵熟成中の蛋白質可溶化効率や呈味成分増減の関係が鋭意検討されている。例えば、醤油の製造においては高窒素溶解利用率、グルタミン酸の高含有率を同時に達成させるためには、高圧下からより低圧下に急激に放出する処理を行うと良いことが知られている(特許文献1、2)。特にエクストルーダー処理により膨化処理した大豆と熱処理したコムギを利用すると、麹菌の菌糸が良く育つことが知られている(特許文献3、4、非特許文献1、2)。
近年、多くの加工食品や調理済み食品の開発に伴い、消費者や食品開発者は呈味性の観点で特徴を有し高品質の調味料を求める要望が多く、従来方法で製造した醤油や味噌よりも更に窒素溶解利用率が高く、特徴のある多くの呈味等の味覚成分を含む調味料の需要が高い。特に大豆の代わりに小魚や廃鶏肉や酒粕などの利用価値の低い蛋白質源の調味料化は、従来の醤油や味噌にない特徴的なペプチドなどに由来する呈味物質の生成が期待されている(非特許文献3)。
また、近年、加工食品や調理済み食品に卵が多量に使用されているが、多くの場合は卵殻、卵黄、卵白等に分けられて、いずれかだけが使用される。卵黄はマヨネーズや洋菓子等に使用されるため需要が増加しているが、卵白はかまぼこ等には使用されるが卵黄ほど需要がないため、多量の余剰卵白が鶏卵加工業者の許に冷凍保存され、鶏卵加工業者に経済的にも大きな負担が発生し、卵白の新規用途の開発が希求されている。
Soy sauce and miso are traditional Japanese seasonings that have been produced using soybean, wheat, rice, etc. as raw materials and utilizing the enzyme activity of koji. The relationship between the processing method of soybean, which is the main raw material, and the solubilization efficiency of protein and the increase / decrease in taste components during fermentation and ripening of soy sauce and miso has been studied earnestly. For example, in the production of soy sauce, it is known that in order to achieve a high nitrogen dissolution utilization rate and a high glutamic acid content at the same time, it is better to carry out a process of rapidly releasing from high pressure to low pressure (patent) References 1, 2). In particular, it is known that the mycelium of Aspergillus oryzae grows well when soybeans that have been puffed by extruder treatment and wheat that has been heat-treated are used (Patent Documents 3 and 4, Non-Patent Documents 1 and 2).
In recent years, with the development of many processed foods and cooked foods, consumers and food developers have many demands for high-quality seasonings that have characteristics in terms of taste, and soy sauce and The use rate of nitrogen dissolution is higher than that of miso, and the demand for seasonings containing many characteristic taste components such as taste is high. In particular, the use of low-value protein sources such as small fish, waste chicken and sake lees instead of soybeans is expected to produce taste substances derived from characteristic peptides not found in conventional soy sauce or miso. (Non-Patent Document 3).
In recent years, eggs are used in large quantities in processed foods and cooked foods. In many cases, eggs are divided into eggshells, egg yolks, egg whites, etc., and only one of them is used. The demand for egg yolk is increasing because it is used for mayonnaise, pastry, etc., but egg white is used for kamaboko, etc., but there is not much demand for egg yolk, so a large amount of surplus egg white is stored frozen by the permission of a chicken egg processor. As a result, there is a great financial burden on the egg processor, and the development of new uses for egg white is desired.

特開昭49−134898号公報JP-A-49-134898 特開平1−104141号公報JP-A-1-104141 特開平3−168065号公報Japanese Patent Laid-Open No. 3-1668065 特開平7−79733号公報JP 7-79733 A

醤油の研究と技術 34,(4)218(2008)Research and technology of soy sauce 34, (4) 218 (2008) 醸造協会誌 83,(5)288(1988)Journal of Brewing Association 83, (5) 288 (1988) 生物工学会誌 71,245−251(1993)Journal of Biotechnology 71,245-251 (1993)

本発明は、卵の新規用途を開発することを課題とする。   This invention makes it a subject to develop the novel use of an egg.

本発明者らは、上記課題を解決するために研究開発した結果、卵とコムギを混合した混合物を焼成して製造した素材の比容積が2〜10立方cm/gであるとき、これを製麹することにより蛋白質分解酵素活性が高い卵麹製造が可能であることを見出した。さらに、本発明者らは、該卵麹を食塩水あるいは卵液と混合してもろみとして発酵熟成することにより窒素可溶化率が高く、特徴的な呈味成分の多い調味料(例えば、醤油様調味料、味噌様調味料)が製造できることを見出し、本発明を完成させるに至った。   As a result of research and development to solve the above-mentioned problems, the inventors of the present invention have produced a material having a specific volume of 2 to 10 cubic cm / g by baking a mixture of eggs and wheat. It has been found that egg yolk can be produced with high proteolytic enzyme activity. Furthermore, the inventors of the present invention have a high nitrogen solubilization rate by mixing the egg cake with a saline solution or an egg liquid and fermenting and ripening, and a seasoning (eg, soy sauce-like) having a high characteristic taste component. It has been found that seasonings and miso-like seasonings can be produced, and the present invention has been completed.

すなわち、本発明は以下を提供するものである。
〔1〕卵と炭水化物源とを混合して焼成され、比容積が2〜10立方cm/gである製麹用素材。
〔2〕炭水化物源がコムギである、〔1〕記載の素材。
〔3〕水分含量が30〜60%w/wである、〔1〕記載の素材。
〔4〕〔1〕記載の素材と種麹とを混合し、製麹した卵麹。
〔5〕〔4〕記載の卵麹を用いて製造された調味料。
〔6〕さらに卵液及び食塩を混合して製造される、〔5〕記載の調味料。
〔7〕卵と炭水化物源とを混合する工程と、混合物を焼成する工程を含む、調味料素材の製造方法。
〔8〕卵と炭水化物源とを混合する工程、混合物を焼成する工程、及び焼成物を製麹する工程を含む、卵麹の製造方法。
〔9〕卵と炭水化物源とを混合する工程、混合物を焼成する工程、焼成物を製麹する工程、及び製麹した卵麹に卵液と食塩を混合する工程を含む、調味料の製造方法。
That is, the present invention provides the following.
[1] A koji-making material having a specific volume of 2 to 10 cubic cm / g, which is fired by mixing an egg and a carbohydrate source.
[2] The material according to [1], wherein the carbohydrate source is wheat.
[3] The material according to [1], wherein the moisture content is 30 to 60% w / w.
[4] An egg cake obtained by mixing the raw material according to [1] and a seed cake and making a koji.
[5] A seasoning produced using the egg cake according to [4].
[6] The seasoning according to [5], which is produced by further mixing egg liquid and salt.
[7] A method for producing a seasoning material, comprising a step of mixing an egg and a carbohydrate source and a step of baking the mixture.
[8] A method for producing egg yolk, comprising a step of mixing an egg and a carbohydrate source, a step of baking the mixture, and a step of producing the fired product.
[9] A method for producing a seasoning, which includes a step of mixing an egg and a carbohydrate source, a step of baking the mixture, a step of making the fired product, and a step of mixing egg liquid and salt in the fermented egg cake. .

本発明によれば、大豆で製造した従来の醤油よりも可溶性窒素量が多く、ペプチドやアミノ酸等の含有量が多い調味料、すなわち呈味成分の多い調味料を製造することができる。   According to the present invention, it is possible to produce a seasoning that has a higher amount of soluble nitrogen than conventional soy sauce produced with soybeans and a high content of peptides, amino acids, and the like, that is, a seasoning with a large amount of taste components.

もろみ上清中の全窒素含有量、ホルモール態窒素含量の変化を示す。Changes in total nitrogen content and formol-type nitrogen content in moromi supernatant are shown. 熟成醗酵中の一般生菌数の変化を示す。The change of the number of general viable bacteria during aging fermentation is shown. もろみ上清中の各種アミノ酸濃度を示す。The various amino acid concentrations in the mash supernatant are shown.

本発明は、卵と炭水化物源とを混合して焼成し、比容積を2〜10立方cm/gにした製麹用素材(好ましくはスポンジケーキ状)に関する。   The present invention relates to a koji-making material (preferably in a sponge cake shape) in which an egg and a carbohydrate source are mixed and baked to have a specific volume of 2 to 10 cubic cm / g.

本発明における「卵」とは、鳥類によって産卵された卵(例えば、ニワトリ、ダチョウ、エミュー、ウズラ、アヒル、ガチョウ、ハト、ホロホロ鳥)から卵殻を取り除いたものをいい、具体的には、全卵または卵白、卵黄、卵黄膜、カラザの1つ以上を含むものをいう。好ましくは全卵または卵白、特に好ましくは卵白である。   The “egg” in the present invention refers to an egg laid by an avian species (eg, chicken, ostrich, emu, quail, duck, goose, pigeon, guinea fowl), and specifically, It includes one or more of egg or egg white, egg yolk, yolk membrane, and calaza. Whole egg or egg white is preferable, and egg white is particularly preferable.

本発明における「炭水化物源」とは、穀物や芋類をいい、具体的にはイネ類(コムギ、イネ、オオムギ、トウモロコシ、ライ麦、エンバク、キビ、アワ、ヒエ等)、豆類(ダイズ、アズキ、インゲンマメ、ソラマメ、エンドウ、ヒヨコマメ等)、ソバなどが挙げられる。炭水化物源としては、イネ類を使用することが好ましく、コムギまたはイネを使用することが特に好ましい。
コムギは食用として通常使用されるものであればいかなるものであっても良く、具体的には、パンコムギ(Triticum aestivum)、デュラムコムギ(Triticum durum)、エンマコムギ(Triticum dicoccum)、ヒトツブコムギ(Triticum monococcum)、クラブコムギ(Triticum compactum)、ポーランドコムギ(Triticum polonicum)、イギリスコムギ(Triticum turgidum)、スペルトコムギ(Triticum spelta)及びその交雑種等が挙げられる。特にパンコムギ、デュラムコムギが好ましい。
また、イネは食用として通常使用されるものであればいかなるものであっても良く、具体的には、ジャポニカ米(Oryza sativa subspcies Japonica)、インディカ米(Oryza sativa subspcies Indica)、ジャバニカ米(Oryza sativa subspcies Javanica)及びその交雑種等が挙げられる。特にジャポニカ米、インディカ米が好ましい。
The “carbohydrate source” in the present invention refers to cereals and potatoes, and specifically, rice (wheat, rice, barley, corn, rye, oats, millet, millet, millet, etc.), beans (soybean, azuki bean, Kidney beans, broad beans, peas, chickpeas, etc.) and buckwheat. As the carbohydrate source, it is preferable to use rice, and it is particularly preferable to use wheat or rice.
The wheat may be anything as long as it is usually used for food. Specifically, bread wheat (Triticum aestivum), durum wheat (Triticum durum), enma wheat (Triticum dicoccum), human wheat (Triticum monococcum), Examples include crab wheat (Triticum compactactum), Polish wheat (Triticum pollonicum), British wheat (Triticum turgidum), spelled wheat (Triticum spelta) and hybrids thereof. Particularly preferred are bread wheat and durum wheat.
In addition, rice may be anything as long as it is usually used for food, and specifically, Japonica rice (Oryza sativa subspecies Japan), Indica rice (Oryza sativa subspecies Indica), and Jabanica rice (Orya rice) subspecies Java) and hybrids thereof. Japonica rice and indica rice are particularly preferable.

混合する際の炭水化物源は割砕及び粉砕等の状態で使用することができ、好ましくは粉砕されふるい分けされた状態のものである。   When mixing, the carbohydrate source can be used in the state of cracking and pulverization, preferably in the state of being pulverized and screened.

卵と炭水化物源の混合割合は、混合物(例えば、生地として機能する混合物)の膨化性とグルタミン酸などの旨味アミノ酸量という観点から、卵:炭水化物源が15:1〜15:15、好ましくは15:2〜15:10、より好ましくは15:4〜15:5である(重量比)。   The mixing ratio of the egg and the carbohydrate source is from 15: 1 to 15:15, preferably 15: from the viewpoint of the swelling property of the mixture (for example, a mixture that functions as a dough) and the amount of delicious amino acids such as glutamic acid. 2-15: 10, more preferably 15: 4-15: 5 (weight ratio).

卵と炭水化物源の混合は、通常スポンジケーキ等の作製に用いる別立て法及び供立て法に準じて行うことができる。具体的には、別立て法では卵または砂糖を添加した卵をピンと角がたつ程度に泡立て(例えばミキサーを用いて10分程度攪拌)、炭水化物源をそのまま、または網、漉し器、篩い機などにより篩別して、空気を含ませるように混合する。また供立て法では、卵または砂糖を添加した卵と炭水化物源を同時に泡立てて行うが、いずれの方法であっても焼成後の比容積が2〜10立方cm/gになればよい。また、膨張剤(ベーキングパウダー、重曹、イスパタ)、イースト等を添加して、泡立てずに比容積を2〜10立方cm/gにする方法でもよい。使用可能な膨張剤の例としては、炭酸水素ナトリウム、炭酸水素アンモニウム、塩化アンモニウムが挙げられる。さらに、グルコノデルタラクトン、硫酸アルミニウムカリウム等の助剤を添加することもできる。膨張剤は、通常、炭水化物源に対して2〜3%の割合で添加することが好ましい。   The mixing of the egg and the carbohydrate source can be carried out according to the separate method and the preparation method usually used for producing sponge cakes and the like. Specifically, in the stand-up method, eggs or sugar-added eggs are bubbled to a pin and corner (for example, stirring for about 10 minutes using a mixer), the carbohydrate source is left as it is, or a net, strainer, sieve, etc. And sift to mix with air. In the tapping method, the egg or the sugar-added egg and the carbohydrate source are foamed at the same time. In any method, the specific volume after baking should be 2 to 10 cubic cm / g. Further, a method of adding a swelling agent (baking powder, baking soda, ispata), yeast or the like to make the specific volume 2 to 10 cubic cm / g without foaming may be used. Examples of swelling agents that can be used include sodium bicarbonate, ammonium bicarbonate, and ammonium chloride. Furthermore, auxiliaries such as glucono delta lactone and aluminum potassium sulfate can be added. In general, the swelling agent is preferably added in a proportion of 2 to 3% with respect to the carbohydrate source.

卵と炭水化物源の混合物には、前述の物以外にも、食品に通常添加されるものであり、焼成後の比容積が2〜10立方cm/gになるものであればいかなる食品素材を追加して良い。例えば、砂糖、果糖、廃糖蜜、塩、スキムミルク、牛乳、おから、豆乳、果汁、野菜ジュースなどが挙げられる。   In addition to the above-mentioned mixture, any food material is added to the egg / carbohydrate source mixture as long as the specific volume after baking is 2 to 10 cubic cm / g. You can do it. Examples include sugar, fructose, molasses, salt, skim milk, milk, okara, soy milk, fruit juice, vegetable juice, and the like.

卵と炭水化物源との混合物の焼成は、オーブン、コンロ、バーナー、電子レンジなどを使用して行うことができる。焼成温度は、100〜200℃であり、130〜180℃であることが好ましく、160℃であることがより好ましい。焼成時間は、5〜60分であり、10〜20分であることが好ましく、15分であることがより好ましい。   Baking the mixture of egg and carbohydrate source can be done using an oven, stove, burner, microwave oven, or the like. The firing temperature is 100 to 200 ° C, preferably 130 to 180 ° C, and more preferably 160 ° C. The firing time is 5 to 60 minutes, preferably 10 to 20 minutes, and more preferably 15 minutes.

製麹用素材の比容積は、2〜10立方cm/gであることが好ましく、4〜10立方cm/gであることがより好ましく、6〜10立方cm/gであることがさらに好ましい。この比容積であれば、該素材は適度に多孔質化しており、麹菌の菌糸の生育に適している。また、該素材中の孔の平均直径は約70μm(フランスパン程度の気泡サイズ)、好ましくは約35μm(ポップコーン程度の気泡サイズ)、より好ましくは約12μm(食パン程度の気泡サイズ)である。さらに、該素材中の各孔は連続していることが望ましい。   The specific volume of the material for making iron is preferably 2 to 10 cubic cm / g, more preferably 4 to 10 cubic cm / g, and further preferably 6 to 10 cubic cm / g. With this specific volume, the material is moderately porous and suitable for the growth of Aspergillus mycelium. The average diameter of the pores in the material is about 70 μm (bubble size about French bread), preferably about 35 μm (bubble size about popcorn), more preferably about 12 μm (bubble size about bread). Furthermore, it is desirable that each hole in the material is continuous.

本発明の製麹用素材は、初発水分含量が30〜60w/w%であることが好ましく、35〜55w/w%であることがより好ましく、40〜50w/w%であることがさらに好ましい。水分含量が前記範囲にある場合は焼成後の製麹用素材をそのまま利用することができる。また、水分含量が前記範囲内であれば、該素材に砂糖、果糖、廃糖蜜、塩、スキムミルク、牛乳、おから、豆乳、果汁、野菜ジュースなどを添加しても良い。さらに、焼成後の水分含量が前記範囲内ではない場合でも、適宜乾燥させたり、砂糖、果糖、廃糖蜜、塩、スキムミルク、牛乳、おから、豆乳、果汁、野菜ジュースなどを添加したりすることにより前記範囲内に水分含量を調整することができれば、それを製麹用素材として使用しても良い。   The raw material for koji making of the present invention preferably has an initial water content of 30 to 60 w / w%, more preferably 35 to 55 w / w%, and even more preferably 40 to 50 w / w%. . When the water content is within the above range, the fired raw material for baking can be used as it is. If the water content is within the above range, sugar, fructose, molasses, salt, skim milk, milk, okara, soy milk, fruit juice, vegetable juice, etc. may be added to the material. In addition, even if the water content after baking is not within the above range, it may be dried appropriately, or sugar, fructose, molasses, salt, skim milk, milk, okara, soy milk, fruit juice, vegetable juice, etc. may be added. If the water content can be adjusted within the above range, it may be used as a raw material for ironmaking.

本発明はまた、前記製麹用素材と種麹とを混合して製麹した卵麹に関する。   The present invention also relates to an egg cake obtained by mixing the material for koji making and the seed koji.

通常、麹とは麹菌を米、麦、大豆等の穀物ならびに芋類、そば、おから、ふすまなどの食品素材に接種して繁殖させたものをいう。形状は、培養して得られた生の状態であっても、保存性を高めるために乾燥した状態であっても良い。
本発明において卵麹とは、卵を含む製麹用素材と種麹とを混合して麹菌を培養したものをいう。
Ordinarily, koji refers to those obtained by inoculating koji molds on grains such as rice, wheat, and soy beans and food materials such as koji, buckwheat, okara and bran. The shape may be a raw state obtained by culturing or a dried state to improve storage stability.
In the present invention, egg candy refers to a mixture of a koji-making material containing an egg and a seed candy and cultivating koji mold.

本発明で使用しうる麹菌としては、本発明に有効な酵素を生成するものであり、かつ食して害のない菌であれば特に制限はなく、例えばアスペルギルス(Aspergillus)属、ペニシリウム(Penicillium)属、ムコ−ル(Mucor)属、リゾープス(Rhizopus)属、モナスカス(Monascus)属、またはアブシディア(Absidia)属に属する微生物が挙げられ、より好ましくはアスペルギルス オリーゼ(Aspergillus oryzae)、アルペルギルス ソヤ(Aspergillus sojae)が挙げられる。これらの麹菌の使用形態に特に制限はないが、好ましくは種麹を粉末状にしたものとして使用する。粉砕方法や程度は、当業者であれば適宜選択して行うことができる。   The gonococcus that can be used in the present invention is not particularly limited as long as it is an organism that produces an enzyme effective for the present invention and is harmless to eat. For example, the genus Aspergillus, the genus Penicillium , A microorganism belonging to the genus Mucor, Rhizopus, Monascus, or Absidia, and more preferably Aspergillus oryzae, Aspergillus soja Is mentioned. Although there is no restriction | limiting in particular in the usage form of these koji molds, Preferably it uses it as what powdered the seed koji. A person skilled in the art can appropriately select and perform the grinding method and degree.

製麹用素材と種麹の混合割合は、粒状種麹1gに対して製麹用素材100g〜10kgであり、1000gがより好ましい。   The mixing ratio of the raw material for koji and the seed koji is 100 g to 10 kg of the koji material for 1 g of the granular koji, and 1000 g is more preferable.

製麹用素材と種麹の混合の際は、前記製麹用素材をそのまま使用しても良いが、手で裁断したり、機械的に細断したものを使用しても良い。本明細書において、細断とは、約0.1〜5立方cm角、好ましくは約0.2〜3立方cm角、より好ましくは約0.5立方cm角の大きさにすることをいう。製麹用素材を細断して該素材の表面積を増やすことにより麹菌が旺盛に増殖し、酵素生成を促進することができる。   When mixing the koji material and the seed koji, the koji material may be used as it is, but it may be cut by hand or mechanically cut. In the present specification, chopping refers to making a size of about 0.1 to 5 cubic cm square, preferably about 0.2 to 3 cubic cm square, more preferably about 0.5 cubic cm square. . By chopping the raw material for koji making and increasing the surface area of the raw material, the koji mold grows vigorously and the enzyme production can be promoted.

製麹用素材と種麹の混合は、種麹の製麹用素材表面への散布等によって行われる。また、大量生産時においては、散布機の使用が好ましい。使用可能な散布機としては、株式会社フジワラテクノアート製 ファインフィーダーなどが挙げられる。   Mixing of the raw material for soot making and the soot is performed by spreading the soot on the surface of the raw material for soot making. In addition, it is preferable to use a spreader during mass production. Examples of the spreader that can be used include a fine feeder manufactured by Fujiwara Techno Art Co., Ltd.

本明細書において、製麹とは、製麹用素材と種麹を混合して麹菌を培養することをいう。製麹時の品温は、20〜48℃、好ましくは25〜45℃、より好ましくは30℃〜37℃である。好ましい品温を保つための室温は30〜35℃が好ましい。
製麹に必要な期間は、25〜72時間、好ましくは39〜50時間、より好ましくは42〜46時間である。製麹時の水分含量は前述の通り、30〜60w/w%であることが好ましく、35〜55w/w%であることがより好ましく、40〜50w/w%であることがさらに好ましい。
In this specification, koji making refers to culturing koji molds by mixing koji making materials and seed koji. The product temperature at the time of iron making is 20 to 48 ° C, preferably 25 to 45 ° C, more preferably 30 ° C to 37 ° C. The room temperature for maintaining a preferable product temperature is preferably 30 to 35 ° C.
The period required for ironmaking is 25 to 72 hours, preferably 39 to 50 hours, more preferably 42 to 46 hours. As described above, the water content at the time of koji making is preferably 30 to 60 w / w%, more preferably 35 to 55 w / w%, and further preferably 40 to 50 w / w%.

製麹に使用可能な容器は、例えば、ガラス製、金属製、プラスチック製蓋付き容器等が挙げられる。水分含量が前述の範囲を維持可能であれば、蓋なし容器や木製容器等の水分が蒸発し得る容器を使用することもできる。また、大量生産時においては、製麹機、例えば、株式会社フジワラテクノアート製 回転式自動製麹培養装置などと使用することができる。   Examples of containers that can be used for iron making include glass, metal, and plastic containers with lids. If the moisture content can maintain the above-mentioned range, a container capable of evaporating moisture such as a lidless container or a wooden container can be used. In mass production, it can be used with a koji making machine, for example, a rotary automatic koji culture device manufactured by Fujiwara Techno Art Co., Ltd.

本発明における製麹では、通常の醤油麹よりも麹菌の増殖が促進されており、製造された卵麹の酵素活性(例えば中性プロテアーゼ活性)が高く、一般生菌数が少なくなっている。   In the koji making according to the present invention, the growth of koji mold is promoted compared to ordinary soy sauce koji, and the enzyme activity (eg, neutral protease activity) of the produced egg koji is high and the number of general viable bacteria is reduced.

本発明はさらに、前記卵麹を用いて製造された調味料に関する。該調味料は、例えば醤油様調味料、味噌様調味料である。   The present invention further relates to a seasoning produced using the egg yolk. The seasonings are, for example, soy sauce-like seasonings and miso-like seasonings.

調味料の製造は、醤油や味噌の製造法に準じて行えばよく、常法どおり仕込み・発酵・熟成させて行うことができる。常法においては、仕込みは食塩水と卵麹を混合することにより行われるが、本発明においては、卵白や全卵などの卵を含む卵液と食塩を卵麹に混合して行うこともできる。
卵液を仕込みに使用する場合、卵液を水、蛋白質を含む液体(豆乳、牛乳などを1種以上含む液体)、または、水と蛋白質を含む液体との混合液などで希釈して調製することができ、仕込みで添加する液体中の卵の濃度は10〜100%であることが好ましく、50〜100%であることがより好ましく、80〜100%であることがさらに好ましい。
食塩の濃度は、卵液を添加するか否かに関わらず、仕込みで添加する液体に対する重量比で4〜26%であることが好ましく、8〜20%であることがより好ましく、16%であることがさらに好ましい。
発酵・熟成の期間は、常法に準じて決定することができ、1週間〜2年、好ましくは1ヶ月〜1年、より好ましくは6ヶ月〜1年である。適した温度は4〜60℃、好ましくは10〜40℃、より好ましくは20〜30℃である。
The seasoning can be produced according to the production method of soy sauce and miso, and can be carried out by charging, fermenting and aging as usual. In a conventional method, charging is performed by mixing saline and egg yolk. However, in the present invention, egg liquid containing egg white or whole egg and salt can be mixed in egg yolk. .
When using egg liquid for preparation, dilute the egg liquid with water, a liquid containing protein (a liquid containing at least one kind of soy milk, milk, etc.) or a mixture of water and a liquid containing protein. The concentration of the egg in the liquid added by charging is preferably 10 to 100%, more preferably 50 to 100%, and still more preferably 80 to 100%.
The concentration of sodium chloride is preferably 4 to 26%, more preferably 8 to 20%, more preferably 16% by weight ratio to the liquid added in the preparation regardless of whether or not the egg liquid is added. More preferably it is.
The period of fermentation / ripening can be determined according to a conventional method, and is 1 week to 2 years, preferably 1 month to 1 year, more preferably 6 months to 1 year. Suitable temperatures are 4-60 ° C, preferably 10-40 ° C, more preferably 20-30 ° C.

製造された調味料は、通常の醤油や味噌に比べて、特に可溶性の窒素の割合が高く、味覚成分の濃度が高い。味覚成分とは、具体的には、アミノ酸(アスパラギン酸、グルタミン酸、グリシン、アラニン、バリン、ロイシン、リシン、アルギニン)が挙げられる。アスパラギン酸とグルタミン酸を多く含むと旨味が強くなり、グリシンとアラニンを多く含むと甘味が強くなり、バリン、ロイシン、リシン、アルギニンを多く含むとコクが強くなることが知られている。また、呈味性のペプチドとしてはカルノシン、アンセリン、バレニンなどが知られているが、多くの未同定のペプチド類が全体の旨味やコク味に関与していると考えられている。
卵白や全卵を含む卵液を添加して仕込みを行った本発明の調味料は、これらペプチドやアミノ酸濃度が特に高く、美味しい調味料が製造できる。特に、卵白を含む卵液を添加して製造した本発明の調味料は、発酵・熟成中に一般生菌数が非常に低くなり、腐敗しにくい。卵白液中のリゾチームやコンアルブミンの抗菌作用が好ましく作用しているものと考察される。
The produced seasoning has a particularly high proportion of soluble nitrogen and a high concentration of taste components as compared to ordinary soy sauce and miso. Specific examples of the taste component include amino acids (aspartic acid, glutamic acid, glycine, alanine, valine, leucine, lysine, arginine). It is known that the richness of aspartic acid and glutamic acid increases the umami, the richness of glycine and alanine increases the sweetness, and the richness of valine, leucine, lysine and arginine increases the richness. In addition, carnosine, anserine, and valenin are known as tasty peptides, but many unidentified peptides are considered to be involved in the overall umami and rich taste.
The seasoning of the present invention prepared by adding egg white or egg liquid containing whole eggs has a particularly high concentration of these peptides and amino acids, and a delicious seasoning can be produced. In particular, the seasoning of the present invention produced by adding an egg liquid containing egg white has a very low number of general viable bacteria during fermentation and ripening, and is not easily spoiled. It is considered that the antibacterial action of lysozyme and conalbumin in egg white liquor is acting favorably.

前述のように発酵・熟成させた調味料は、常法に従って圧搾ろ過し、火入れを行っても良く、かつおだし、昆布だし、みりん、酒、カラメル、グルタミン酸ナトリウム、砂糖、酢等を添加して呈味の調整を行っても良い。   The seasoning fermented and aged as described above may be squeezed and filtered according to a conventional method, and may be fired, added with bonito, kelp dashi, mirin, sake, caramel, sodium glutamate, sugar, vinegar, etc. You may adjust taste.

(試験例1)
全卵液150g、砂糖10g、小麦粉40gを氷冷しながら混合して練った(製麹用素材Aとよぶ)。製麹用素材Aを薄く延ばして160℃で15分間焼成した(製麹用素材Bとよぶ)。製麹用素材Aを8×15cm、ポリエチレン製の袋に詰め、100℃で15分間茹でた(製麹用素材Cとよぶ)。卵白150g、砂糖10gを氷冷しながら10分間攪拌し、小麦粉40gを加えて均一になるまで混合し、160℃で15分間焼成した(製麹用素材Dとよぶ)。また、通常の醤油麹と比較する目的で、割砕小麦100mlと脱脂大豆100mlを混合し、水分含量60%に加水して密閉して、121℃、20分間オートクレーブ処理したものを調製した(製麹用素材Eとよぶ)。
製麹用素材Aは生卵状で水分70%、比容積1.2立方cm/g、製麹用素材Bは卵焼き状で水分67%、比容積1.4立方cm/g、製麹用素材Cは茹で卵状で水分70%、比容積1.2立方cm/g、製麹用素材Dはスポンジケーキ状で水分60%、比容積4.6立方cm/gであった。通常の醤油麹の培地となる製麹用素材Eは水分60%、比容積1.6立方cm/gであった。
製麹用素材A〜Dは約1立方cm角にちぎり、製麹用素材Eはそのまま、各10gに対して種麹0.02gの割合で接種し、室温30℃、品温30〜37℃で72時間培養した。
製麹用素材Aは麹菌が増殖せず、製麹用素材Bは麹菌が主に表面で増殖し、且つ一部内部まで菌糸が伸び、製麹用素材Cは表面にのみ麹菌が増殖した。製麹用素材Dは、表面だけでなく内部まで菌糸が伸びていることが肉眼による観察で確認でき、製麹用素材A〜Cよりも麹菌の増殖が促進されていることが明らかであった。製麹用素材Eにも良好な麹菌の増殖が認められた。
これら5種類の卵麹中の中性プロテアーゼ活性(pH6.0)を国税庁所定分析法により測定した。結果を表1に示す。スポンジケーキ状に調製した製麹用素材Dのみが顕著な中性プロテアーゼ活性を示し、その活性は一般的な処方で調製した醤油麹の酵素活性の約2.3倍もあった。
(Test Example 1)
150 g of whole egg solution, 10 g of sugar, and 40 g of wheat flour were mixed and kneaded while cooling with ice (referred to as koji making material A). The ironmaking material A was thinly stretched and baked at 160 ° C. for 15 minutes (referred to as ironmaking material B). The bag making material A was packed in a polyethylene bag of 8 × 15 cm and boiled at 100 ° C. for 15 minutes (referred to as a plate making material C). 150 g of egg white and 10 g of sugar were stirred for 10 minutes while cooling with ice, 40 g of flour was added and mixed until uniform, and baked at 160 ° C. for 15 minutes (referred to as koji making material D). In addition, for the purpose of comparison with ordinary soy sauce cake, 100 ml of cracked wheat and 100 ml of defatted soybean were mixed, watered to a moisture content of 60%, sealed, and autoclaved at 121 ° C. for 20 minutes (manufactured) It is called the material for candy E).
The raw material for slag making A is raw egg with a moisture content of 70% and a specific volume of 1.2 cubic cm / g, and the raw material for slag making B is baked with a moisture content of 67% and a specific volume of 1.4 cubic cm / g. The material C was boiled and egg-shaped and had a moisture content of 70% and a specific volume of 1.2 cubic cm / g. The material for slag making D was a sponge cake with a moisture content of 60% and a specific volume of 4.6 cubic cm / g. The material E for making koji, which is a normal soy sauce koji medium, had a water content of 60% and a specific volume of 1.6 cubic cm / g.
The raw materials A to D are broken into about 1 cubic centimeter, and the raw material E is inoculated at a rate of 0.02 g of seed vat for 10 g of each, and the room temperature is 30 ° C. and the product temperature is 30 to 37 ° C. For 72 hours.
Koji molds A did not grow on koji molds, Koji mold materials B grew koji molds mainly on the surface, and mycelia extended partly inside, and koji molds C grew only on the surface. It can be confirmed by eye observation that the mycelium extends not only to the surface but also to the inside of the raw material for iron making D, and it is clear that the growth of the fungi is promoted more than the raw materials for iron making A to C. . Good koji mold growth was also observed in the koji-making material E.
Neutral protease activity (pH 6.0) in these five types of eggplants was measured by a method prescribed by the National Tax Agency. The results are shown in Table 1. Only the koji-making material D prepared in the form of a sponge cake showed remarkable neutral protease activity, and the activity was about 2.3 times that of the soy sauce koji prepared by a general recipe.

Figure 2010200702
Figure 2010200702

(試験例2)
卵白液150g、砂糖10gを氷冷しながら10分間攪拌し、小麦粉40gを加えて均一になるまで混合し、160℃で15分間焼成したスポンジケーキ状の製麹用素材(製麹用素材Aとよぶ)を作製した。卵白液、砂糖、小麦粉を表2にB、C、D、E、Fとして記載の割合で混合し、同様の方法でスポンジケーキ状の製麹用素材を作成した(製麹用素材B、C、D、E、Fとよぶ)。該素材を約1cm角にちぎって、種麹を混合した(製麹用素材50gに対して種麹0.1gの割合)。室温30℃、品温30〜37℃で約48時間かけて製麹し、麹を作製した。製麹時の初発水分含量を常圧乾燥法により、プロテアーゼ活性を国税庁所定分析法により、一般生菌数を抗黴培地を使用した希釈平板培養法により決定した。結果を表3に表す。
(Test Example 2)
150 g of egg white liquid and 10 g of sugar are stirred for 10 minutes while cooling with ice, 40 g of flour is added and mixed until uniform, and the mixture is mixed until uniform and baked for 15 minutes at 160 ° C. Was prepared. Egg white liquor, sugar, and wheat flour were mixed in the proportions described in Table 2 as B, C, D, E, and F, and a sponge cake-like koji making material was prepared in the same manner (koji making materials B and C , D, E, F). The material was separated into about 1 cm square, and seed meal was mixed (a ratio of 0.1 g of seed meal to 50 g of the raw material for koji making). Koji was produced at room temperature of 30 ° C. and product temperature of 30 to 37 ° C. over about 48 hours to produce a koji. The initial water content at the time of koji making was determined by the atmospheric pressure drying method, the protease activity was determined by the National Tax Agency prescribed analysis method, and the number of general viable bacteria was determined by the diluted plate culture method using an anti-koji medium. The results are shown in Table 3.

Figure 2010200702
Figure 2010200702

Figure 2010200702
Figure 2010200702

卵白液と小麦粉の比率は150gに対し40gの割合の場合、初発水分が62から57%、といずれも60%前後、比容積は4.2から4.3立法cm/gとよく膨化し、中性プロテアーゼ活性は19000から25000単位/gを示した。一方、卵白液と小麦粉の比率が150gに対し20gの場合、初発水分が68から74%、といずれも高い値を示し、比容積は2.9から3.0立法cm/gと膨化したが、中性プロテアーゼ活性は1100から6000単位/gの低い値を示した。一般的に砂糖には卵白の気泡を安定化させる働きがあるが、今回の添加量では特に比容積を高める効果は見られなかった。A〜CとD〜Fの中性プロテアーゼ活性の違いは、特に初発水分の違いが影響すると思われる。   When the ratio of egg white liquor to flour is 40 g to 150 g, the initial moisture is 62 to 57%, both are around 60%, and the specific volume is well swollen with 4.2 to 4.3 cubic cm / g, Neutral protease activity ranged from 19000 to 25000 units / g. On the other hand, when the ratio of egg white liquor to wheat flour is 20 g versus 150 g, the initial moisture content is 68 to 74%, both showing high values, and the specific volume swelled to 2.9 to 3.0 cubic cm / g. The neutral protease activity was as low as 1100 to 6000 units / g. In general, sugar has a function of stabilizing the egg white bubbles, but the amount added this time did not increase the specific volume. The difference in neutral protease activity between A to C and D to F seems to be particularly affected by the difference in the initial water content.

(試験例3)
卵白450g、小麦粉120gを氷冷しながら混合し、練ったものを8×15cm、ポリエチレン製の袋に詰め、100℃で15分間茹でた(製麹用素材Aとよぶ)。卵白450g、氷冷しながら小麦粉120gを混合し、160℃で15分間焼成した(製麹用素材Bとよぶ)。卵白450gを氷冷しながら90秒間攪拌し、小麦粉120gを加えて均一になるまで混合し、160℃で15分間焼成した(製麹用素材Cとよぶ)。卵白450gを氷冷しながら10分間攪拌し、小麦粉120gを加えて均一になるまで混合し、160℃で15分間焼成した(製麹用素材Dとよぶ)。また、通常の醤油麹と比較する目的で、割砕小麦100mlと脱脂大豆100mlを混合した後に、水分含量を20〜60%に加水調整して水分の変動が無いように密閉し、121℃、20分間オートクレーブ処理した(製麹用素材Eとよぶ)。
製麹用素材Aはゆで卵状で調製時の水分70%、比容積1.1立方cm/g、製麹用素材Bは卵焼き状で調製時の水分68%、比容積1.4立方cm/g、製麹用素材Cは調製時の水分70%、比容積3.6立方cm/g、製麹用素材Dはスポンジケーキ状で調製時の水分62%、比容積4.6立方cm/gであった。これら4種の製麹用素材は約0.5立方cm角にちぎり、乾燥して水分を30、40、50、60%になるように調整した。各水分に調整した製麹用素材A〜Eの比容積を体積と重量を測定した(表4)。
水分調整した各製麹用素材10gに対して種麹0.02gの割合で接種し、室温30℃、品温30〜37℃で約72時間培養した。酸性及び中性プロテアーゼ活性を国税庁所定分析法によって測定した(表5−1および表5−2)。
(Test Example 3)
Egg white 450 g and wheat flour 120 g were mixed while ice-cooling, and the kneaded mixture was packed in an 8 × 15 cm polyethylene bag and boiled at 100 ° C. for 15 minutes (called koji making material A). 450 g of egg white and 120 g of wheat flour were mixed while cooling with ice, and baked at 160 ° C. for 15 minutes (referred to as koji making material B). 450 g of egg white was stirred for 90 seconds while cooling with ice, 120 g of wheat flour was added, mixed until uniform, and baked at 160 ° C. for 15 minutes (referred to as koji-making material C). 450 g of egg white was stirred for 10 minutes while cooling with ice, 120 g of wheat flour was added, mixed until uniform, and baked at 160 ° C. for 15 minutes (referred to as koji-making material D). In addition, for the purpose of comparison with ordinary soy sauce cake, after mixing 100 ml of cracked wheat and 100 ml of defatted soybean, the water content is adjusted to 20-60% and sealed so that there is no fluctuation in water, 121 ° C., The mixture was autoclaved for 20 minutes (referred to as a material for making iron).
The raw material A for boiled eggs is boiled and has a moisture content of 70% at the time of preparation and a specific volume of 1.1 cubic cm / g. / G, the raw material C for making iron has a moisture content of 70% at the time of preparation, and a specific volume of 3.6 cubic cm / g, and the raw material for making iron plate D is in the form of a sponge cake with a moisture content of 62% when prepared, and a specific volume of 4.6 cubic cm. / G. These four types of koji making materials were cut to about 0.5 cubic centimeters and dried to adjust the moisture to 30, 40, 50, 60%. The volume and weight of the specific volume of the iron making materials A to E adjusted to each moisture were measured (Table 4).
Inoculated at a rate of 0.02 g of seed koji with respect to 10 g of each koji-making material whose moisture was adjusted, and cultured at room temperature of 30 ° C. and product temperature of 30 to 37 ° C. for about 72 hours. Acidic and neutral protease activities were measured by the National Tax Agency prescribed analysis method (Tables 5-1 and 5-2).

Figure 2010200702
Figure 2010200702

Figure 2010200702
Figure 2010200702

Figure 2010200702
Figure 2010200702

初発水分が20%のものはいずれも、比容積が約10立方cm/gである場合でも、麹菌の増殖が悪く、酵素活性も低かった。水分が30〜60%では、比容積が2以上の卵麹の場合、通常の醤油麹よりも顕著に高い酵素活性が得られた。特に初発水分40から50%、比容積6.0から7.4立方cm/gである場合、通常の醤油麹の2〜3倍も高い酵素活性が得られた。   In any case where the initial water content was 20%, even when the specific volume was about 10 cubic cm / g, the growth of Aspergillus was poor and the enzyme activity was also low. When the water content was 30 to 60%, in the case of an egg cake with a specific volume of 2 or more, an enzyme activity significantly higher than that of a normal soy sauce cake was obtained. In particular, when the initial water content was 40 to 50% and the specific volume was 6.0 to 7.4 cubic cm / g, enzyme activity as high as 2 to 3 times that of ordinary soy sauce cake was obtained.

(試験例4)
卵白、小麦粉、膨張剤を表6の割合で混合し、表6に従って一部は混合時に泡立てを行って、160℃で15分間焼成し、製麹用素材を作製した。該素材の比容積を体積と重量を測定することによって測定した。その後、種麹を1/500の割合で加え、室温30℃、品温30〜35℃で約72時間製麹した。
中性プロテアーゼ活性を国税庁所定分析法によって測定した(表7)。
(Test Example 4)
Egg white, wheat flour, and swelling agent were mixed in the proportions shown in Table 6, and a portion of the mixture was foamed during mixing according to Table 6 and baked at 160 ° C. for 15 minutes to prepare a koji-making material. The specific volume of the material was measured by measuring volume and weight. Thereafter, seed meal was added at a ratio of 1/500, and koji was made at room temperature of 30 ° C. and product temperature of 30 to 35 ° C. for about 72 hours.
Neutral protease activity was measured by the National Tax Agency prescribed analysis method (Table 7).

Figure 2010200702
Figure 2010200702

Figure 2010200702
Figure 2010200702

いずれも膨張剤を添加したB及びDは、初発水分含量が51%及び57%、比容積が4.9立方cm/g及び2.7立方cm/gとなり、それぞれの麹のプロテアーゼ活性が約50000単位/gと非常に高い値を示した。これは、膨張剤添加の効果として、きめの細かい気泡が発生し、焼成時の水分の通りがよく、麹菌の増殖に適した初発水分になったと思われる。   In both B and D to which the swelling agent was added, the initial moisture content was 51% and 57%, the specific volumes were 4.9 cubic cm / g and 2.7 cubic cm / g, respectively, and the protease activity of each cocoon was about It showed a very high value of 50000 units / g. It seems that fine bubbles were generated as a result of the addition of the swelling agent, the moisture at the time of baking was good, and the initial moisture was suitable for the growth of koji mold.

(試験例5)
卵白150gを10分間撹拌し、小麦粉40gを均一になるまで混合し、160℃で15分間焼成して製麹用素材を作製した。該素材に種麹を1/500の割合で接種し、室温30℃、品温30〜37℃で約72時間製麹した。
中性プロテアーゼ活性を国税庁所定分析法により測定した。製麹前の素材の水分含量を調整し、25%(製麹用素材Aとよぶ)、43%(製麹用素材B)、68%(製麹用素材C)とした(表8)。
(Test Example 5)
150 g of egg white was stirred for 10 minutes, 40 g of flour was mixed until uniform, and baked at 160 ° C. for 15 minutes to prepare a koji-making material. The material was inoculated with seed pods at a ratio of 1/500, and kneaded at room temperature 30 ° C. and product temperature 30-37 ° C. for about 72 hours.
Neutral protease activity was measured by a method prescribed by the National Tax Agency. The moisture content of the raw material before ironmaking was adjusted to 25% (called ironmaking material A), 43% (material making material B), and 68% (material making material C) (Table 8).

Figure 2010200702
Figure 2010200702

製麹前の水分含量が43%の素材が最も中性プロテアーゼ活性が高く、一般生菌数が最も少ない、良質な卵麹が得られた。   A material with a water content of 43% before koji making had the highest neutral protease activity and the lowest number of general viable bacteria, and a good quality egg yolk was obtained.

(実施例1)
卵白1500gを10分間撹拌し、小麦粉400gを均一になるまで混合し、160℃で15分間焼成して製麹用素材を作製した(試験例3の製麹用素材Dの製法)。種麹を1/500の割合で培地に添加し、室温30℃、品温30〜35℃で約48時間製麹した。得られた卵麹の中性プロテアーゼ活性は1gあたり42000単位/gであった。次いで、表9に従って食塩及び卵白又は水を卵麹に加えて混合し、もろみとして仕込み、発酵・熟成を23〜27℃で行った。
醗酵・熟成中のもろみの一部をサンプリングし、12000rpmで10分間遠心分離して得られた上清中の全窒素をケルダール分解法により、ホルモール窒素をホルモール滴定法により、各種アミノ酸を液体クロマトグラフィーにより、一般生菌数を抗黴培地を使用した希釈平板培養法により決定した。
Example 1
1500 g of egg white was stirred for 10 minutes, 400 g of wheat flour was mixed until uniform, and baked at 160 ° C. for 15 minutes to prepare a koji-making material (production method of koji-making material D in Test Example 3). The seed meal was added to the medium at a ratio of 1/500, and koji was made at room temperature of 30 ° C. and product temperature of 30 to 35 ° C. for about 48 hours. The neutral protease activity of the obtained eggplant was 42000 units / g. Next, according to Table 9, salt and egg white or water were added to the eggplant and mixed, charged as a mash, and fermented and aged at 23 to 27 ° C.
A portion of the moromi during fermentation and ripening is sampled and centrifuged at 12,000 rpm for 10 minutes. Total nitrogen in the supernatant is obtained by Kjeldahl decomposition, formol nitrogen is determined by formol titration, and various amino acids are subjected to liquid chromatography. Thus, the number of general viable bacteria was determined by a dilution plate culture method using an anti-sputum medium.

Figure 2010200702
Figure 2010200702

図1にもろみ上清中の全窒素含量、ホルモール態窒素含量の変化を示す。
卵白および食塩の混合液(本実施例中、卵白液とよぶ)で仕込んだものの全窒素含量は、卵白蛋白質が水溶性であるため、始めから1.8%と高く、熟成中の大きな変化はなかった。一方、食塩水で仕込んだものでは熟成期間中に蛋白質の分解が進み窒素の可溶化が進んだ。
ホルモール態窒素は、蛋白質が分解されてでてきたアミノ酸または低分子ペプチド量の目安となるが、卵白液仕込みも、食塩水仕込み(本実施例中、水仕込みとよぶ)も、熟成期間とともに増加し、特に卵白仕込みは水仕込みの約2倍のホルモール態窒素含量が得られた。
FIG. 1 also shows changes in the total nitrogen content and formol-type nitrogen content in the mash supernatant.
The total nitrogen content of the mixture prepared with a mixture of egg white and salt (referred to as egg white liquid in this example) is as high as 1.8% from the beginning because the egg white protein is water-soluble. There wasn't. On the other hand, in the case of using sodium chloride solution, protein decomposition progressed during the ripening period and nitrogen solubilization advanced.
Formol-type nitrogen is a measure of the amount of amino acids or low molecular peptides produced by protein degradation, but both egg white solution and salt solution (in this example, referred to as water) increase with age. In particular, the egg white feed yielded a formol nitrogen content about twice that of the water feed.

図2に熟成醗酵中の一般生菌数の変化を示す。卵白で仕込んだものでは熟成期間が進むにつれて、一般生菌数が減少している傾向が見られた。これには仕込んだ際に用いた卵白中のリゾチームなどの抗菌作用が関係していると考えられる。   FIG. 2 shows changes in the number of general viable bacteria during aging fermentation. In the case of using egg white, the number of general viable bacteria tended to decrease as the aging period progressed. This is thought to be related to the antibacterial action such as lysozyme in the egg white used when charging.

図3にもろみ上清中の各種アミノ酸濃度を示す。通常、醤油は6か月間発酵熟成され、総アミノ酸濃度が約5%程度まで上昇するが、本実施例の水仕込もろみ上清は4ヶ月間の発酵熟成で総アミノ酸濃度が4.63%となり、通常の醤油に匹敵するアミノ酸濃度を示した。さらに卵白液仕込もろみでは6.7%にまで上昇した。   FIG. 3 also shows various amino acid concentrations in the mash supernatant. Usually, soy sauce is fermented and ripened for 6 months, and the total amino acid concentration rises to about 5%, but the water-added mash supernatant in this example is fermented and ripened for 4 months, resulting in a total amino acid concentration of 4.63%. The amino acid concentration was comparable to that of normal soy sauce. Furthermore, the egg white liquor charge increased to 6.7%.

さらに、本実施例の卵白液仕込と水仕込もろみを6か月間発酵熟成させた後、定法通りにもろみをしぼって、醤油様の調味液を調製した。表10にそのアミノ酸分析結果を濃口醤油のアミノ酸組成一般値と比較して示す。
卵白液仕込もろみから得られた醤油様調味液は、濃口醤油に比較して、特に旨味を示すグルタミン酸含量と甘みを示すアラニンが多く含まれるが、同時に苦味やコク味を示すバリン、ロイシン、リシン、アルギニン濃度も高い。本実施例の醤油様調味液の特徴的な呈味は、卵及び小麦蛋白質が可溶化したこれらのアミノ酸と多くのペプチドに由来するものであると考えられる。本実施例では一般的な濃口醤油よりもアミノ酸可溶化率が高く、もろみの発酵熟成中の雑菌数が少なく、呈味に特徴を有する醤油様調味液が得られた。
Furthermore, after the egg white liquid preparation and the water preparation mash of this example were fermented and matured for 6 months, the mash was squeezed as usual to prepare a soy sauce-like seasoning liquid. Table 10 shows the results of amino acid analysis in comparison with the general amino acid composition value of concentrated soy sauce.
The soy sauce-like seasoning liquid obtained from the egg white liquor is rich in glutamic acid content that shows umami taste and alanine that shows sweetness, but at the same time valine, leucine, and lysine that show bitterness and richness. Also, arginine concentration is high. It is considered that the characteristic taste of the soy sauce-like seasoning liquid of this example is derived from these amino acids solubilized egg and wheat proteins and many peptides. In this Example, a soy sauce-like seasoning liquid having a higher amino acid solubilization rate than general thick soy sauce, a small number of miscellaneous bacteria during fermentation and ripening of moromi, and a characteristic of taste was obtained.

Figure 2010200702
Figure 2010200702

(実施例2)
全卵液4kg、小麦粉1.5kgを均一になるまで混合し、160℃で15分間焼成した後に水分を55%に調整し、製麹用素材を作製した。該素材の比容積は5.8立方cm/gであった。種麹を1/500の割合で培地に添加し、室温32℃、品温30〜35℃で約46時間製麹した。得られた卵麹の中性プロテアーゼ活性は1gあたり50000単位/gであった。次いで、表11に従って食塩及び水を卵麹に加えて混合し、仕込み、発酵・熟成を20〜30℃で6ヶ月間行った後、圧搾濾過によりもろみをしぼり、醤油様調味料を調整した。全窒素をケルダール分解法により、ホルモール窒素をホルモール滴定法により、各種アミノ酸を液体クロマトグラフィーにより、pHをpH計により、一般生菌数を抗黴培地を使用した希釈平板培養法により決定した。

Figure 2010200702
(Example 2)
4 kg of whole egg liquid and 1.5 kg of wheat flour were mixed until uniform and baked at 160 ° C. for 15 minutes, and then the water content was adjusted to 55% to prepare a koji-making material. The specific volume of the material was 5.8 cubic cm / g. The seed meal was added to the medium at a ratio of 1/500, and koji was made at room temperature of 32 ° C. and product temperature of 30 to 35 ° C. for about 46 hours. Neutral protease activity of the egg yolk obtained was 50000 units / g. Then, according to Table 11, salt and water were added to the eggplant, mixed, charged, fermented and matured at 20-30 ° C. for 6 months, and then squeezed by squeezing to prepare a soy sauce-like seasoning. Total nitrogen was determined by the Kjeldahl decomposition method, formol nitrogen was determined by the formol titration method, various amino acids were determined by liquid chromatography, the pH was determined by a pH meter, and the number of general viable bacteria was determined by a dilution plate culture method using an anti-sputum medium.
Figure 2010200702

本実施例で得られた醤油様の調味液の収量は約5.4kgで、もろみ総量の約65%であった。濃口醤油のもろみを、同方式により圧搾濾過した時の収率は約60〜66%程度である。本醤油様調味料は濃口醤油に匹敵する収率であった。
全窒素量は0.75%、ホルモール窒素は0.42%であった。また、総アミノ酸濃度が4.47%、旨味を示すアスパラギン酸は940mg/100g,グルタミン酸は1600mg/100g、甘味を示すグリシンは190mg/100g、アラニンは510mg/100g、苦味を示すロイシンは650mg/100g、バリンは645mg/100g、アルギニンは540mg/100g、リシンは480mg/100gであった。pHは4.8で、濃口醤油の平均的なpHである4.7〜4.8に匹敵した。一般生菌数は4.7×10CFU/gと非常に少ない値を示した。
The yield of the soy sauce-like seasoning liquid obtained in this example was about 5.4 kg, which was about 65% of the total amount of mash. The yield when mash of thick soy sauce is squeezed and filtered by the same method is about 60 to 66%. This soy sauce-like seasoning had a yield comparable to that of thick soy sauce.
The total nitrogen amount was 0.75%, and formol nitrogen was 0.42%. Moreover, the total amino acid concentration is 4.47%, aspartic acid showing umami is 940 mg / 100 g, glutamic acid is 1600 mg / 100 g, glycine showing sweet taste is 190 mg / 100 g, alanine is 510 mg / 100 g, and leucine showing bitterness is 650 mg / 100 g. Valine was 645 mg / 100 g, arginine was 540 mg / 100 g, and lysine was 480 mg / 100 g. The pH was 4.8, which was comparable to 4.7 to 4.8, which is the average pH of concentrated soy sauce. The number of general viable bacteria was 4.7 × 10 1 CFU / g, which was a very small value.

本実施例で得られた卵麹の水仕込みもろみは、濾過性に優れ、収率も良い。圧搾濾過して得られた醤油様調味液は、特に旨味を示すグルタミン酸と味にまるみを持たせ、甘みを示すアラニンが多く含まれる。苦味やコク味を示すバリン、ロイシン、リシン、アルギニン濃度も高い値を示した。また、醤油が順調に発酵し、適度なおいしさを感じるpH4.8を示した。雑菌数が少なく、もろみの発酵熟成が進み、呈味に特徴ある醤油様調味液が得られた。   The water content of the egg yolk obtained in the present example is excellent in filterability and yield. The soy sauce-like seasoning liquid obtained by squeezing and filtering is particularly rich in glutamic acid, which shows umami, and the taste, which is rich in alanine. The valine, leucine, lysine, and arginine concentrations showing bitterness and richness also showed high values. Moreover, soy sauce fermented smoothly and showed pH 4.8 which feels moderate deliciousness. The number of miscellaneous bacteria was small, the fermentation and ripening of moromi progressed, and a soy sauce-like seasoning liquid characteristic of taste was obtained.

(実施例3)
全卵液750gと砂糖50gを混合後10分間攪拌し、小麦粉200gを加えて均一になるまで混合し、160℃で15分間焼成したスポンジケーキ状の製麹用素材を作製した(製麹用素材A)。製麹用素材Aの小麦粉に変えて米粉200gを使用して同様に製麹用素材を作成した(製麹用素材B)。該素材を約1cm角にちぎって、種麹を1/500の割合で添加し、室温32℃、品温30〜37℃で約48時間製麹した。得られた卵麹の中性プロテアーゼ活性は1gあたり45000(製麹用素材Aより作成した麹)及び47000(製麹用素材Bより作成した麹)単位であった。大豆は、洗浄後一晩浸漬し、蒸煮(121℃、50分間オートクレーブ処理)した。蒸煮後の大豆は破砕し、室温まで冷却した。
次いで、表12に従って食塩及び蒸煮大豆を卵麹に加えて混合し、樽に仕込み、発酵・熟成を25〜30℃で3ヶ月間行い、味噌を製造した。
製造した味噌の水分を常圧乾燥法により、蛋白質をケルダール分解法により、脂質をエーテル抽出法により、灰分を直接灰化法により決定し、炭水化物は可溶性無窒素物として求めた(表13)。
(Example 3)
After mixing 750 g of whole egg liquid and 50 g of sugar, stirring for 10 minutes, adding 200 g of flour, mixing until uniform, and baking at 160 ° C. for 15 minutes to produce a sponge cake-like raw material for making koji (raw material) A). In place of the wheat flour of the raw material A for making iron, 200g of rice flour was used to make a raw material for making the same iron (raw material B). The raw material was separated into about 1 cm square, and seed meal was added at a ratio of 1/500, and koji was made at a room temperature of 32 ° C. and a product temperature of 30 to 37 ° C. for about 48 hours. The neutral protease activity of the obtained egg cake was 45000 (koji made from koji-making material A) and 47000 (koji made from koji-making material B) per gram. Soybeans were soaked overnight after washing and steamed (autoclaved at 121 ° C. for 50 minutes). The steamed soybeans were crushed and cooled to room temperature.
Next, according to Table 12, salt and steamed soybeans were added to the egg cake, mixed, charged into a barrel, fermented and matured at 25-30 ° C. for 3 months to produce miso.
The water of the produced miso was determined by the atmospheric pressure drying method, the protein by the Kjeldahl decomposition method, the lipid by the ether extraction method, and the ash content by the direct ashing method, and the carbohydrate was determined as a soluble nitrogen-free substance (Table 13).

Figure 2010200702
Figure 2010200702

Figure 2010200702
Figure 2010200702

Claims (9)

卵と炭水化物源とを混合して焼成され、比容積が2〜10立方cm/gである、製麹用素材。   A material for koji making, which is baked by mixing an egg and a carbohydrate source and having a specific volume of 2 to 10 cubic cm / g. 炭水化物源がコムギである、請求項1記載の素材。   2. A material according to claim 1, wherein the carbohydrate source is wheat. 水分含量が30〜60%w/wである、請求項1記載の素材。   The material according to claim 1, wherein the moisture content is 30 to 60% w / w. 請求項1記載の素材と種麹とを混合し、製麹した、卵麹。   An egg cake obtained by mixing the raw material according to claim 1 with seed pods and making a koji. 請求項4記載の卵麹を用いて製造された、調味料。   A seasoning produced using the eggplant according to claim 4. さらに卵液および食塩を混合して製造される、請求項5記載の調味料。   Furthermore, the seasoning of Claim 5 manufactured by mixing egg liquid and salt. 卵と炭水化物源とを混合する工程と、混合物を焼成する工程を含む、調味料素材の製造方法。   A method for producing a seasoning material, comprising a step of mixing an egg and a carbohydrate source and a step of baking the mixture. 卵と炭水化物源とを混合する工程、混合物を焼成する工程、および焼成物を製麹する工程を含む、卵麹の製造方法。   A method for producing egg yolk, comprising a step of mixing an egg and a carbohydrate source, a step of baking the mixture, and a step of producing the fired product. 卵と炭水化物源とを混合する工程、混合物を焼成する工程、焼成物を製麹する工程、および製麹した卵麹に卵液と食塩を混合する工程を含む、調味料の製造方法。
A method for producing a seasoning, comprising a step of mixing an egg and a carbohydrate source, a step of baking the mixture, a step of making a fired product, and a step of mixing egg liquid and salt in the made eggplant.
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Publication number Priority date Publication date Assignee Title
JP6473855B1 (en) * 2018-02-13 2019-02-20 キユーピー株式会社 Aged egg yolk, processed food using the same, and method for producing aged egg yolk
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JP2019110809A (en) * 2017-12-22 2019-07-11 井村屋グループ株式会社 Process for producing miso-like azuki-bean fermented material
JP6473855B1 (en) * 2018-02-13 2019-02-20 キユーピー株式会社 Aged egg yolk, processed food using the same, and method for producing aged egg yolk
WO2019159225A1 (en) * 2018-02-13 2019-08-22 キユーピー株式会社 Aged egg yolk, processed food using same and preparing method of aged egg yolk

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