JP2010196930A - Connecting device for heat exchanger - Google Patents

Connecting device for heat exchanger Download PDF

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JP2010196930A
JP2010196930A JP2009040193A JP2009040193A JP2010196930A JP 2010196930 A JP2010196930 A JP 2010196930A JP 2009040193 A JP2009040193 A JP 2009040193A JP 2009040193 A JP2009040193 A JP 2009040193A JP 2010196930 A JP2010196930 A JP 2010196930A
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refrigerant
connection
plate
connecting member
connection member
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JP5352275B2 (en
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Naohisa Higashiyama
直久 東山
Hokuto Mine
北斗 峯
基之 ▲高▼木
Motoyuki Takagi
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Resonac Holdings Corp
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Showa Denko KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a connecting device for a heat exchanger reducing the weight and cost. <P>SOLUTION: The connecting device 6 for the heat exchanger includes a first connecting member 46 comprising a forged product and a second connecting member 47 comprising a pressed product. The first connecting member 46 includes two refrigerant passages 48, 49 and screw holes 51. The second connecting member 47 is brazed to the first connecting member 46, and includes two refrigerant passages 54, 55 leading to the refrigerant passages 48, 49 of the first connecting member 46 and a through-hole 56 surrounding opening ends of the screw holes 51. The plurality of screw holes 51 of the first connecting member 46 are formed in the direction orthogonal to a line interconnecting the centers of both refrigerant passages 48, 49 of the first connecting member 46, leaving an interval. The screw holes 51 of the first connecting member 46 are formed between both refrigerant passages 48, 49, and the through-hole 56 of the second connecting member 47 is formed between both refrigerant passages 54, 55 of the second connecting member 47. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

この発明は、たとえば自動車に搭載される冷凍サイクルであるカーエアコンのエバポレータや、コンデンサなどの熱交換器に用いられる熱交換器用接続装置に関する。   The present invention relates to a connection device for a heat exchanger used in a heat exchanger such as an evaporator of a car air conditioner that is a refrigeration cycle mounted on an automobile or a condenser, for example.

たとえば、エバポレータに、被接続具である膨張弁を接続するための接続装置として、アルミニウム押出成形品に切削加工を施すことにより形成されたものが知られている(特許文献1参照)。特許文献1記載の接続部材は、エバポレータにろう付されて用いられている。   For example, as a connecting device for connecting an expansion valve, which is a connected tool, to an evaporator, a device formed by cutting an aluminum extruded product is known (see Patent Document 1). The connecting member described in Patent Document 1 is used by being brazed to an evaporator.

しかしながら、特許文献1記載の接続装置においては、重量が大きくなるとともに、コストが高くなるという問題がある。   However, the connection device described in Patent Document 1 has a problem that the weight increases and the cost increases.

特開平11−94488号公報JP-A-11-94488

この発明の目的は、上記問題を解決し、軽量化を図ることができるとともに、コストを安くすることができる熱交換器用接続装置を提供することにある。   The objective of this invention is providing the connection apparatus for heat exchangers which can solve the said problem, can achieve weight reduction, and can reduce cost.

本発明は、上記目的を達成するために以下の態様からなる。   In order to achieve the above object, the present invention comprises the following aspects.

1)鍛造品からなりかつ2つの冷媒通路およびねじ穴を有する第1接続部材と、プレス成形品からなるとともに第1接続部材にろう付され、かつ第1接続部材の冷媒通路に通じる2つの冷媒通路および第1接続部材のねじ穴の開口端を囲む貫通穴を有する第2接続部材とよりなる熱交換器用接続装置。   1) a first connecting member made of a forged product and having two refrigerant passages and screw holes; and two refrigerants made of a press-formed product and brazed to the first connecting member and communicating with the refrigerant passage of the first connecting member A connection device for a heat exchanger, comprising: a second connection member having a through hole surrounding the opening end of the screw hole of the passage and the first connection member.

2)第1接続部材のねじ穴が、第1接続部材の両冷媒通路の中心どうしを結ぶ線と直交する方向に間隔をおいて複数形成されている上記1)記載の熱交換器用接続装置。   2) The heat exchanger connection device according to 1), wherein a plurality of screw holes of the first connection member are formed at intervals in a direction orthogonal to a line connecting the centers of both refrigerant passages of the first connection member.

3)第1接続部材の両冷媒通路間の部分にねじ穴が形成されており、第2接続部材の貫通穴が、第2接続部材の両冷媒通路間に形成されている上記1)または2)記載の熱交換器用接続装置。   3) The above 1) or 2 in which a screw hole is formed in a portion between both refrigerant passages of the first connecting member, and a through hole of the second connecting member is formed between both refrigerant passages of the second connecting member. The connection device for a heat exchanger as described in).

4)第2接続部材の貫通穴が、第2接続部材の両冷媒通路の中心どうしを結ぶ線と直交する方向に長い長穴となっており、当該貫通穴の長さが、第1接続部材の両冷媒通路および第2接続部材の両冷媒通路の内径よりも長くなっている上記3)記載の熱交換器用接続装置。   4) The through hole of the second connecting member is a long hole extending in a direction orthogonal to the line connecting the centers of both refrigerant passages of the second connecting member, and the length of the through hole is the first connecting member. The heat exchanger connection device according to 3) above, which is longer than the inner diameters of the refrigerant passages and the refrigerant passages of the second connection member.

5)第2接続部材に、第1接続部材の厚み方向の少なくとも一部分が全体に嵌る凹所が形成されており、第1接続部材が第2接続部材の凹所内に嵌め入れられた状態で第2接続部材にろう付されている上記1)〜4)のうちのいずれかに記載の熱交換器用接続装置。   5) A recess is formed in the second connecting member so that at least a part of the first connecting member in the thickness direction is fitted into the whole, and the first connecting member is fitted in the recess of the second connecting member. 2. The connection device for a heat exchanger according to any one of 1) to 4), wherein the connection device is brazed to the two connection members.

6)第2接続部材の第1接続部材とは反対側を向いた面における冷媒通路の周囲の部分に、熱交換器に接続される被接続具の雌部内に挿入される雄部が設けられている上記1)〜5)のうちのいずれかに記載の熱交換器用接続装置。   6) A male part to be inserted into the female part of the connected device connected to the heat exchanger is provided in a portion around the refrigerant passage on the surface of the second connecting member facing away from the first connecting member. The connection device for a heat exchanger according to any one of 1) to 5) above.

上記1)および2)の接続装置によれば、鍛造品からなる第1接続部材と、プレス成形品からなる第2接続部材とよりなるので、特許文献1記載の押出成形品に切削加工を施されることにより形成された接続装置に比べて、材料の無駄がなくなってコストが安くなるとともに、軽量化を図ることができる。また、第2接続部材が、第1接続部材のねじ穴の開口端を囲む貫通穴を有するので、第1接続部材と第2接続部材とをろう付するろう材が、貫通穴の周縁部に溜まることになり、ろう材が第1接続部材のねじ穴内に浸入することが防止される。   According to the connecting device of 1) and 2), since the first connecting member made of a forged product and the second connecting member made of a press-formed product are formed, the extruded product described in Patent Document 1 is cut. Compared with the connection device formed by doing so, the material is not wasted, the cost is reduced, and the weight can be reduced. Further, since the second connecting member has a through hole surrounding the open end of the screw hole of the first connecting member, the brazing material brazing the first connecting member and the second connecting member is formed at the peripheral portion of the through hole. As a result, the brazing material is prevented from entering the screw hole of the first connecting member.

上記3)の接続装置によれば、第1および第2接続部材における一方の冷媒通路から他方の冷媒通路への冷媒の短絡を防止することができる。   According to the connection device of 3), it is possible to prevent a short circuit of the refrigerant from one refrigerant passage to the other refrigerant passage in the first and second connection members.

上記4)の接続装置によれば、第1および第2接続部材における一方の冷媒通路から他方の冷媒通路への冷媒の短絡を確実に防止することができる。   According to the connection device of 4), it is possible to reliably prevent the refrigerant from being short-circuited from one refrigerant passage to the other refrigerant passage in the first and second connection members.

この発明の実施形態の熱交換器の全体構成を示す一部切り欠き斜視図である。1 is a partially cutaway perspective view showing an overall configuration of a heat exchanger according to an embodiment of the present invention. 図1のA−A線拡大断面図である。It is an AA line expanded sectional view of FIG. 図1のB−B線拡大断面図である。It is a BB line expanded sectional view of Drawing 1. 冷媒入出部材の第1プレートの部分で切断した右側方から見た垂直断面図である。It is the vertical sectional view seen from the right side cut by the portion of the 1st plate of the refrigerant in / out member. 冷媒入出部材の第2プレートの部分で切断した右側方から見た垂直断面図である。It is the vertical sectional view seen from the right side cut by the part of the 2nd plate of the refrigerant in / out member. 冷媒入出部材の中間プレートの部分で切断した右側方から見た垂直断面図である。It is the vertical sectional view seen from the right side cut by the portion of the intermediate plate of the refrigerant in / out member. 図4のC−C線矢視図であるIt is CC line arrow line view of FIG. 図1のエバポレータの冷媒入出部材の部分の部分拡大分解斜視図である。FIG. 2 is a partially enlarged exploded perspective view of a refrigerant inlet / outlet member portion of the evaporator of FIG. 1.

以下、この発明の実施形態を、図面を参照して説明する。この実施形態は、この発明による接続装置を、エバポレータへの膨張弁の接続に適用したものである。   Embodiments of the present invention will be described below with reference to the drawings. In this embodiment, the connection device according to the present invention is applied to the connection of an expansion valve to an evaporator.

以下の説明において、「アルミニウム」という用語には、純アルミニウムの他にアルミニウム合金を含むものとする。   In the following description, the term “aluminum” includes aluminum alloys in addition to pure aluminum.

また、以下の説明において、隣接する熱交換管どうしの間の通風間隙を流れる空気の下流側(図1に矢印Xで示す方向、図4〜図6の右側)を前、これと反対側を後といい、後方から前方を見た際の上下、左右(図1の上下、左右)を上下、左右というものとする。   In the following description, the downstream side of the air flowing in the ventilation gap between adjacent heat exchange tubes (the direction indicated by the arrow X in FIG. 1, the right side in FIGS. 4 to 6) is the front side, and the opposite side is the front side. The term “rear” refers to the top, bottom, left and right (up and down, left and right in FIG. 1) when looking forward from the rear.

図1はエバポレータの全体構成を示し、図2〜図8エバポレータの要部の構成を示す。   FIG. 1 shows the overall configuration of the evaporator, and FIGS. 2 to 8 show the configuration of the main part of the evaporator.

図1〜図4において、フロン系冷媒を使用するカーエアコンに用いられるエバポレータ(1)は、上下方向に間隔をおいて配置されたアルミニウム製第1ヘッダタンク(2)およびアルミニウム製第2ヘッダタンク(3)と、両ヘッダタンク(2)(3)間に設けられた熱交換コア部(4)と、第1ヘッダタンク(2)の右端部に接合された冷媒入出部材(5)と、冷媒入出部材(5)に接合されかつ膨張弁(E)(被接続具)(図4鎖線参照)を取り付けるのに用いられる膨張弁接続装置(6)(熱交換器用接続装置)とを備えている。   1 to 4, an evaporator (1) used in a car air conditioner using a chlorofluorocarbon refrigerant is composed of an aluminum first header tank (2) and an aluminum second header tank arranged at intervals in the vertical direction. (3), a heat exchange core (4) provided between the header tanks (2) and (3), a refrigerant inlet / outlet member (5) joined to the right end of the first header tank (2), An expansion valve connecting device (6) (heat exchanger connecting device) which is joined to the refrigerant inlet / outlet member (5) and used to attach an expansion valve (E) (connected device) (see the chain line in FIG. 4). Yes.

第1ヘッダタンク(2)は、前側(通風方向下流側)に位置する冷媒入口ヘッダ部(7)と、後側(通風方向上流側)に位置しかつ冷媒入口ヘッダ部(7)に一体化された冷媒出口ヘッダ部(8)とを備えている。冷媒入口ヘッダ部(7)の右端部に冷媒入口(9)が設けられ、冷媒出口ヘッダ部(8)の右端部に冷媒出口(11)が設けられている。冷媒出口ヘッダ部(8)の頂壁(8a)の右端部には、平面から見て略U字形の切り欠き(12)が形成されている(図8参照)。第2ヘッダタンク(3)は、前側に位置する第1中間ヘッダ部(13)と、後側に位置しかつ第1中間ヘッダ部(13)に一体化された第2中間ヘッダ部(14)とを備えている。第1中間ヘッダ部(13)と第2中間ヘッダ部(14)とは、第2ヘッダタンク(5)内を仕切部材(15)により前後2つの空間に分割することにより形成されている。第1中間ヘッダ部(13)内と第2中間ヘッダ部(14)内とは、仕切部材(15)に左右方向に間隔をおいて形成された複数の連通口(16)を介して通じさせられている。   The first header tank (2) is integrated with the refrigerant inlet header portion (7) located on the front side (downstream side in the ventilation direction) and the refrigerant inlet header portion (7) located on the rear side (upstream side in the ventilation direction). And a refrigerant outlet header portion (8). A refrigerant inlet (9) is provided at the right end of the refrigerant inlet header (7), and a refrigerant outlet (11) is provided at the right end of the refrigerant outlet header (8). A substantially U-shaped notch (12) is formed in the right end portion of the top wall (8a) of the refrigerant outlet header portion (8) when viewed from above (see FIG. 8). The second header tank (3) includes a first intermediate header portion (13) located on the front side and a second intermediate header portion (14) located on the rear side and integrated with the first intermediate header portion (13). And. The first intermediate header portion (13) and the second intermediate header portion (14) are formed by dividing the interior of the second header tank (5) into two front and rear spaces by a partition member (15). The inside of the first intermediate header portion (13) and the inside of the second intermediate header portion (14) are communicated with the partition member (15) through a plurality of communication ports (16) formed at intervals in the left-right direction. It has been.

熱交換コア部(4)は、幅方向を前後方向に向けるとともに左右方向に間隔をおいて配置された複数のアルミニウム製扁平状熱交換管(17)からなる熱交換管列(18)(19)が、前後方向に並んで複数列、ここでは2列配置され、各熱交換管列(18)(19)の隣接する熱交換管(17)どうしの間の通風間隙および左右両端の熱交換管(17)の外側に、それぞれ前後両熱交換管列(18)(19)の熱交換管(17)に跨るようにアルミニウム製コルゲートフィン(21)が配置されて熱交換管(17)にろう付され、左右両端のコルゲートフィン(21)の外側にそれぞれアルミニウム製サイドプレート(22)が配置されてコルゲートフィン(21)にろう付されることにより構成されている。   The heat exchange core section (4) has a heat exchange pipe array (18) (19) composed of a plurality of flat aluminum heat exchange pipes (17) with the width direction facing in the front-rear direction and spaced in the left-right direction. ) Are arranged in multiple rows in the front-rear direction, in this case two rows, the ventilation gap between adjacent heat exchange tubes (17) in each heat exchange tube row (18) (19) and heat exchange at both left and right ends Aluminum corrugated fins (21) are arranged on the outside of the pipe (17) so as to straddle the heat exchange pipes (17) of both the front and rear heat exchange pipe rows (18) (19). The aluminum side plates (22) are respectively disposed outside the corrugated fins (21) at the left and right ends and brazed to the corrugated fins (21).

前側熱交換管列(18)の熱交換管(17)は第1ヘッダタンク(2)の冷媒入口ヘッダ部(7)と第2ヘッダタンク(3)の第1中間ヘッダ部(13)との間に配置され、その上下両端部は冷媒入口ヘッダ部(7)および第1中間ヘッダ部(13)に接続されている。後側熱交換管列(19)の熱交換管(17)は第1ヘッダタンク(2)の冷媒出口ヘッダ部(8)と第2ヘッダタンク(3)の第2中間ヘッダ部(14)との間に配置され、その上下両端部は冷媒出口ヘッダ部(8)および第2中間ヘッダ部(14)接続されている。そして、前後両熱交換管列(18)(19)の熱交換管(17)と、第1および第2中間ヘッダ部(13)(14)とによって、冷媒入口ヘッダ部(7)および冷媒出口ヘッダ部(8)を通じさせる冷媒循環経路が形成されている。   The heat exchange pipe (17) of the front heat exchange pipe row (18) is formed between the refrigerant inlet header section (7) of the first header tank (2) and the first intermediate header section (13) of the second header tank (3). The both upper and lower end portions are connected to the refrigerant inlet header portion (7) and the first intermediate header portion (13). The heat exchange pipe (17) of the rear heat exchange pipe row (19) includes a refrigerant outlet header section (8) of the first header tank (2) and a second intermediate header section (14) of the second header tank (3). The refrigerant outlet header part (8) and the second intermediate header part (14) are connected to both upper and lower ends thereof. Then, the refrigerant inlet header portion (7) and the refrigerant outlet are formed by the heat exchange tubes (17) of the front and rear heat exchange tube rows (18) and (19) and the first and second intermediate header portions (13) and (14). A refrigerant circulation path is formed through the header portion (8).

図2〜図8に示すように、冷媒入出部材(5)は、左側(第1ヘッダタンク(2)側)に位置する垂直状のアルミニウム製第1プレート(23)、右側に位置する垂直状のアルミニウム製第2プレート(24)および第1プレート(23)と第2プレート(24)との間の位置する垂直状のアルミニウム製中間プレート(25)を積層して接合することにより形成されており、第1ヘッダタンク(2)の冷媒入口ヘッダ部(7)および冷媒出口ヘッダ部(8)の右端部に跨って接合されている。冷媒入出部材(5)には、一端が冷媒入口ヘッダ部(7)の冷媒入口(9)に通じるとともに他端が冷媒入出部材(5)の後側縁に開口した流入路(26)と、一端が冷媒出口ヘッダ部(8)の冷媒出口(11)に通じるとともに他端が冷媒入出部材(5)の後側縁に開口した流出路(27)とが設けられている。流入路(26)の冷媒入出部材(5)の後側縁への開口を入口(26a)といい、流出路(27)の冷媒入出部材(5)の後側縁への開口を出口(27a)というものとする。   As shown in FIGS. 2 to 8, the refrigerant inlet / outlet member (5) has a vertical aluminum first plate (23) located on the left side (first header tank (2) side) and a vertical shape located on the right side. The aluminum second plate (24) and the vertical aluminum intermediate plate (25) positioned between the first plate (23) and the second plate (24) are laminated and joined together. And joined across the right end of the refrigerant inlet header (7) and the refrigerant outlet header (8) of the first header tank (2). The refrigerant inlet / outlet member (5) has one end leading to the refrigerant inlet (9) of the refrigerant inlet header (7) and the other end opened to the rear edge of the refrigerant inlet / outlet member (5); An outflow path (27) having one end communicating with the refrigerant outlet (11) of the refrigerant outlet header (8) and the other end opened at the rear edge of the refrigerant inlet / outlet member (5) is provided. The opening to the rear edge of the refrigerant inlet / outlet member (5) in the inflow passage (26) is called an inlet (26a), and the opening to the rear edge of the refrigerant inlet / outlet member (5) in the outlet passage (27) is the outlet (27a ).

冷媒入出部材(5)の第1プレート(23)に、冷媒入口ヘッダ部(7)の冷媒入口(9)に通じる第1連通口(28)、冷媒出口ヘッダ部(8)の冷媒出口(11)に通じる第2連通口(29)、一端が第1および第2連通口(28)(29)から離れた位置にあるとともに他端が第1プレート(23)の後側縁に開口した流入路用第1外方膨出部(31)、ならびに一端が第1および第2連通口(28)(29)から離れた位置にあるとともに他端が第1プレート(23)の後側縁における流入路用第1外方膨出部(31)の他端開口よりも上部に開口した流出路用第1外方膨出部(32)が形成されている。   The first plate (23) of the refrigerant inlet / outlet member (5) is connected to the first communication port (28) leading to the refrigerant inlet (9) of the refrigerant inlet header (7) and the refrigerant outlet (11) of the refrigerant outlet header (8). ) Leading to the second communication port (29), one end of which is away from the first and second communication ports (28) and (29), and the other end opened to the rear edge of the first plate (23) The road first outer bulge portion (31) and one end at a position away from the first and second communication ports (28) and (29) and the other end at the rear edge of the first plate (23) An outflow passage first outer bulge portion (32) is formed at an upper portion than the other end opening of the first inflow passage bulge portion (31).

冷媒入出部材(5)の第2プレート(24)に、一端が第1プレート(23)の第1および第2連通口(28)(29)から離れた位置にあるとともに他端が第1プレート(23)の流入路用第1外方膨出部(31)の他端と同一高さ位置において第2プレート(24)の後側縁に開口した流入路用第2外方膨出部(33)、一端が第1プレート(23)の第1連通口(28)に対応する位置にあるとともに他端が第1プレート(23)の第2連通口(29)および流入路用第2外方膨出部(33)から離れた位置にある流入路用第3外方膨出部(34)、ならびに一端が第1プレート(23)の第2連通口(29)に対応する位置にあるとともに他端が第1プレート(23)の流出路用第1外方膨出部(32)と同一位置において第2プレート(24)の後側縁に開口した流出路用第2外方膨出部(35)が形成されている。   The second plate (24) of the refrigerant inlet / outlet member (5) has one end at a position away from the first and second communication ports (28) and (29) of the first plate (23) and the other end of the first plate (23). (23) the second outward bulging portion for the inflow passage opened at the rear edge of the second plate (24) at the same height as the other end of the first outward bulging portion (31) for the inflow passage ( 33), one end is at a position corresponding to the first communication port (28) of the first plate (23) and the other end is the second communication port (29) of the first plate (23) and the second outside for the inflow passage The third outward bulge portion (34) for the inflow passage located at a position away from the lateral bulge portion (33), and one end thereof is located at a position corresponding to the second communication port (29) of the first plate (23). In addition, the second outer bulge for the outflow passage whose other end is opened at the rear edge of the second plate (24) at the same position as the first outward bulge portion (32) for the outflow passage of the first plate (23). A portion (35) is formed.

冷媒入出部材(5)の中間プレート(25)に、一端が第1プレート(23)の流入路用第1外方膨出部(31)と同一位置において中間プレート(25)の後側縁に開口し、かつ第1プレート(23)の流入路用第1外方膨出部(31)内と第2プレート(24)の流入路用第2外方膨出部(33)内とを通じさせる第1の切り欠き(36)、第1プレート(23)の流入路用第1外方膨出部(31)内と第2プレート(24)の流入路用第3外方膨出部(34)内とを通じさせる第1の貫通穴(37)、第1プレート(23)の第1連通口(28)と第2プレート(24)の流入路用第3外方膨出部(34)内とを通じさせる第2の貫通穴(38)、一端が第1プレート(23)の流出路用第1外方膨出部(32)と同一位置において中間プレート(25)の後側縁に開口し、かつ第1プレート(23)の流出路用第1外方膨出部(32)内と第2プレート(24)の流出路用第2外方膨出部(35)内とを通じさせる第2の切り欠き(39)、および第1プレート(23)の第2連通口(29)と第2プレート(24)の流出路用第2外方膨出部(35)内とを通じさせる第3の貫通穴(41)が形成されている。   One end on the intermediate plate (25) of the refrigerant inlet / outlet member (5) is located at the rear edge of the intermediate plate (25) at the same position as the first outward bulging portion (31) for the inflow passage of the first plate (23). Open and let the first plate (23) pass through the inflow path first outer bulge part (31) and the second plate (24) through the inflow path second outer bulge part (33). The first notch (36), the first outer bulge portion (31) for the inflow passage of the first plate (23) and the third outer bulge portion (34) for the inflow passage of the second plate (24) ) In the first through hole (37) to be passed through, the first communication port (28) of the first plate (23) and the third outward bulging portion (34) for the inflow passage of the second plate (24) A second through hole (38) through which one end opens at the rear edge of the intermediate plate (25) at the same position as the first outer bulge (32) for the outflow passage of the first plate (23). And the second outer bulge for the outflow passage of the first plate (23) and the second outer bulge for the outflow passage of the second plate (24). A second notch (39) that passes through the inside of the portion (35), and a second communication port (29) of the first plate (23) and a second outward bulging portion for the outflow passage of the second plate (24) A third through hole (41) is formed through the inside of (35).

第1プレート(23)の第1連通口(28)の周囲の部分には、冷媒入口(9)を通して第1ヘッダタンク(2)の冷媒入口ヘッダ部(7)内に挿入される左方突出部(23a)が全周にわたって一体に形成されている。第1プレート(23)の第2連通口(29)の周囲の部分における上端部を除いた部分には、冷媒出口(11)を通して第1ヘッダタンク(2)の冷媒出口ヘッダ部(8)内に挿入される左方突出部(23b)が一体に形成されている。第1プレート(23)の流入路用第1外方膨出部(31)は、第1連通口(28)の若干上方の位置から上方にのびる垂直部(31a)と、垂直部(31a)の上端に円弧状部を介して連なって後方にのびかつ第1プレート(23)の後側縁に至る水平部(31b)とからなる。第1プレート(23)の流出路用第1外方膨出部(32)は、流入路用第1外方膨出部(31)の水平部(31b)の上方において、第1プレート(23)の後側縁における流入路用第1外方膨出部(31)よりも上方の位置から前方に水平にのびかつ前端寄りの部分が前斜め下方に傾斜している。流出路用第1外方膨出部(32)の前端部は流入路用第1外方膨出部(31)の水平部(31b)の前後方向の中央部に位置している。また、第1プレート(23)に、第2連通口(29)に連なって上方にのびた垂直状の流出路用第3外方膨出部(42)が形成されている。流出路用第3外方膨出部(42)の上端は流入路用第1外方膨出部(31)の水平部(31b)よりも若干下方の高さ位置にある。流出路用第3外方膨出部(42)の下縁の形状は、第1ヘッダタンク(2)の冷媒出口ヘッダ部(8)の切り欠き(12)の形状に合致するような形状となっている。また、流出路用第3外方膨出部(42)の下端外周面には、第1プレート(23)の第2連通口(29)の周囲の左方突出部(23b)と連なりかつ切り欠き(12)を通して冷媒出口ヘッダ部(8)内に挿入される左方突出部(42a)が一体に形成されている。   The left part of the first plate (23) is inserted into the refrigerant inlet header portion (7) of the first header tank (2) through the refrigerant inlet (9) around the first communication port (28). The part (23a) is integrally formed over the entire circumference. The portion of the first plate (23) around the second communication port (29) except for the upper end portion is provided in the refrigerant outlet header portion (8) of the first header tank (2) through the refrigerant outlet (11). A left projecting portion (23b) inserted into is integrally formed. The first outward bulging portion (31) for the inflow passage of the first plate (23) includes a vertical portion (31a) extending upward from a position slightly above the first communication port (28), and a vertical portion (31a). And a horizontal portion (31b) extending rearward and reaching the rear edge of the first plate (23). The first outer bulging portion (32) for the outflow passage of the first plate (23) is located above the horizontal portion (31b) of the first outer bulging portion (31) for the inflow passage. ) A portion extending horizontally forward from a position above the first outward bulging portion (31) for the inflow passage at the rear edge is inclined forward and obliquely downward. The front end portion of the first outward bulge portion (32) for the outflow passage is located at the center portion in the front-rear direction of the horizontal portion (31b) of the first outward bulge portion (31) for the inflow passage. The first plate (23) is formed with a vertical third outflow bulging portion (42) for the outflow passage that extends upward and continues to the second communication port (29). The upper end of the outflow passage third outer bulge portion (42) is at a height slightly below the horizontal portion (31b) of the first inflow passage bulge portion (31). The shape of the lower edge of the third outward bulging portion (42) for the outflow passage is such that it matches the shape of the notch (12) of the refrigerant outlet header portion (8) of the first header tank (2). It has become. Further, the outer peripheral surface of the lower end of the third outward bulging portion (42) for the outflow passage is connected to and cut off from the left protruding portion (23b) around the second communication port (29) of the first plate (23). A left projecting portion (42a) inserted into the refrigerant outlet header portion (8) through the notch (12) is integrally formed.

第2プレート(24)の流入路用第2外方膨出部(33)は、第1プレート(23)の流入路用第1外方膨出部(31)の水平部(31b)と同一高さ位置において、第2プレート(24)の後側縁から前方に水平にのびており、その前端部は流出路用第2外方膨出部(35)よりも若干後方に位置している。第2プレート(24)の流入路用第3外方膨出部(34)は、第1プレート(23)の第1連通口(28)と対応する位置から上方にのびた垂直状である。流入路用第3外方膨出部(34)の上端部は、第1プレート(23)の流入路用第1外方膨出部(31)の垂直部(31a)の下端よりも上方に位置している。第2プレート(24)の流出路用第2外方膨出部(35)は、第1プレート(23)の第2連通口(29)と対応する位置から上方にのびて流入路用第2外方膨出部(33)よりも上方に至る垂直部(35a)と、垂直部(35a)の上端に連なって後方にのびかつ第1プレート(23)の後側縁に至る水平部(35b)とからなる。垂直部(35a)の上部の前側縁部は、流路面積を増大させるために前方に拡がっている。水平部(35b)の前端寄りの部分の上側縁部は、第1プレート(23)の流出路用第1外方膨出部(32)の前端よりの部分の上側縁部に合わせて前斜め下方に傾斜している。   The second outward bulging portion (33) for the inflow passage of the second plate (24) is the same as the horizontal portion (31b) of the first outward bulging portion (31) for the inflow passage of the first plate (23). In the height position, it extends horizontally forward from the rear edge of the second plate (24), and its front end is located slightly behind the second outward bulging portion (35) for the outflow passage. The third outward bulging portion (34) for the inflow passage of the second plate (24) has a vertical shape extending upward from a position corresponding to the first communication port (28) of the first plate (23). The upper end portion of the third outward bulging portion (34) for the inflow passage is located above the lower end of the vertical portion (31a) of the first outward bulging portion (31) for the inflow passage of the first plate (23). positioned. The second outwardly bulging portion (35) for the outflow passage of the second plate (24) extends upward from a position corresponding to the second communication port (29) of the first plate (23), and the second inflow passage second. A vertical portion (35a) extending upward from the outward bulge portion (33), and a horizontal portion (35b) extending to the rear end of the first plate (23) and extending rearward from the upper end of the vertical portion (35a). ). The front edge of the upper part of the vertical part (35a) extends forward to increase the flow path area. The upper edge of the portion near the front end of the horizontal portion (35b) is inclined forward to match the upper edge of the portion of the first plate (23) from the front end of the first outward bulge portion (32) for the outflow passage. Inclined downward.

中間プレート(25)の第1切り欠き(36)は、中間プレート(25)の後側縁から前方に水平に伸びており、その前端部は第2プレート(24)の流入路用第2外方膨出部(33)の前端部と同一位置にある。第1切り欠き(36)の形状は、流入路用第2外方膨出部(33)を側方から見た形状と合致している。中間プレート(25)の第1貫通穴(37)は、第1プレート(23)の流入路用第1外方膨出部(31)の垂直部(31a)の下端部および第2プレート(24)の流入路用第3外方膨出部(34)の上端部が側方から見て重なり合った位置にある。中間プレート(25)の第2貫通穴(38)は第1プレート(23)の第1連通口(28)と対応する位置にある。そして、中間プレート(25)における第1貫通穴(37)と第2貫通穴(38)との間の部分が切除されており、当該切除部(43)を介して両貫通穴(37)(38)が通じさせられ、これにより第2貫通穴(38)が第1貫通穴(37)と一体化されている。第1貫通穴(37)、第2貫通穴(38)および切除部(43)を合わせた形状は、第2プレート(24)の流入路用第3外方膨出部(34)を右側方から見た形状と合致している。中間プレート(25)の第2切り欠き(39)は、第1プレート(23)の流出路用第1外方膨出部(32)の後端部と同一の高さ位置から前方に水平にのびかつ前端寄りの部分が前斜め下方に傾斜しており、第2切り欠き(39)の前端部は流出路用第1外方膨出部(32)の前端部と同一位置にある。第2切り欠き(39)の形状は、流出路用第1外方膨出部(32)を側方から見た形状と合致している。中間プレート(25)の第3貫通穴(41)は、第1プレート(23)の第2連通口(29)と対応する位置にある。また、中間プレート(25)には、第1プレート(23)の流出路用第3外方膨出部(42)の上端部内と第2プレート(24)の流出路用第2外方膨出部(35)における垂直部(35a)の上下方向の中間部とを通じさせる第4の貫通穴(44)が形成されている。そして、中間プレート(25)における第3貫通穴(41)と第4貫通穴(44)との間の部分が切除されており、当該切除部(45)を介して両貫通穴が通じさせられ、これにより第4貫通穴(44)が第3貫通穴(41)と一体化されている。   The first notch (36) of the intermediate plate (25) extends horizontally forward from the rear edge of the intermediate plate (25), and its front end is the second outer side for the inflow passage of the second plate (24). It is in the same position as the front end of the side bulge (33). The shape of the first notch (36) matches the shape of the second outward bulging portion (33) for the inflow passage as viewed from the side. The first through hole (37) of the intermediate plate (25) has a lower end portion of the vertical portion (31a) of the first outward bulging portion (31) for the inflow passage of the first plate (23) and the second plate (24 ) At the upper end of the third outward bulging portion (34) for the inflow passage when viewed from the side. The second through hole (38) of the intermediate plate (25) is located at a position corresponding to the first communication port (28) of the first plate (23). And the part between the 1st through-hole (37) and the 2nd through-hole (38) in the intermediate | middle plate (25) is excised, and both through-holes (37) ( 38) is communicated, whereby the second through hole (38) is integrated with the first through hole (37). The shape of the first through hole (37), the second through hole (38), and the cut-out portion (43) is the same as that of the third outward bulge portion (34) for the inflow passage of the second plate (24). It matches the shape seen from the above. The second notch (39) of the intermediate plate (25) is horizontally level forward from the same height position as the rear end of the first outflow channel (32) for the outflow passage of the first plate (23). The portion near the front end is inclined forward and obliquely downward, and the front end portion of the second notch (39) is at the same position as the front end portion of the first outward bulge portion (32) for the outflow passage. The shape of the 2nd notch (39) corresponds with the shape which looked at the 1st outside bulge part (32) for outflow passages from the side. The third through hole (41) of the intermediate plate (25) is located at a position corresponding to the second communication port (29) of the first plate (23). The intermediate plate (25) has a second outer bulge for the outflow passage of the second plate (24) and an upper end portion of the third outer bulge portion (42) for the outflow passage of the first plate (23). A fourth through hole (44) is formed through the vertical portion (35a) of the vertical portion (35a) in the portion (35). And the part between the 3rd through-hole (41) and the 4th through-hole (44) in the intermediate | middle plate (25) is excised, and both through-holes are made to pass through the said excision part (45). Thus, the fourth through hole (44) is integrated with the third through hole (41).

そして、第1プレート(23)の第1連通口(28)および流入路用第1外方膨出部(31)と、第2プレート(24)の流入路用第2外方膨出部(33)および流入路用第3外方膨出部(34)と、中間プレート(25)の第1切り欠き(36)、第1貫通穴(37)、第2貫通穴(38)および切除部(43)とによって冷媒入出部材(5)に流入路(26)が形成され、第1プレート(23)の第2連通口(29)、流出路用第1外方膨出部(32)および流出路用第3外方膨出部(42)と、第2プレート(24)の流出路用第2外方膨出部(35)と、中間プレート(25)の第2切り欠き(39)、第3貫通穴(41)、第4貫通穴(44)および切除部(45)とによって冷媒入出部材(5)に流出路(27)が形成されており、流入路(26)と流出路(27)とは、その内部が通じることなく交差している。   And the 1st communicating port (28) of the 1st plate (23), the 1st outward bulge part for inflow passages (31), and the 2nd outward bulge part for inflow passages of the 2nd plate (24) ( 33) and the third outward bulging portion (34) for the inflow passage, the first notch (36), the first through hole (37), the second through hole (38) and the cut portion of the intermediate plate (25). (43) forms an inflow path (26) in the refrigerant inlet / outlet member (5), the second communication port (29) of the first plate (23), the first outer bulging portion (32) for the outflow path, and Third outflow portion (42) for the outflow passage, second outflow passage portion (35) for the outflow passage of the second plate (24), and second notch (39) of the intermediate plate (25) The third through hole (41), the fourth through hole (44) and the cut portion (45) form an outflow path (27) in the refrigerant inlet / outlet member (5), and the inflow path (26) and the outflow path (27) intersects the interior without communication.

冷媒入出部材(5)は、第1プレート(23)の第1連通口(28)の周囲の左方突出部(23a)が冷媒入口(9)を通して冷媒入口ヘッダ部(7)内に挿入されるとともに、第1プレート(23)の第2連通口(29)の周囲の左方突出部(23b)が冷媒出口(11)を通して冷媒出口ヘッダ部(8)内に挿入され、さらに第1プレート(23)の流出路用第3外方膨出部(42)の下端縁の左方突出部(42a)が、切り欠き(12)を通して冷媒出口ヘッダ部(8)内に挿入された状態で、第1ヘッダタンク(2)にろう付されている。   In the refrigerant inlet / outlet member (5), the left protrusion (23a) around the first communication port (28) of the first plate (23) is inserted into the refrigerant inlet header (7) through the refrigerant inlet (9). In addition, the left protrusion (23b) around the second communication port (29) of the first plate (23) is inserted into the refrigerant outlet header (8) through the refrigerant outlet (11), and further the first plate In the state where the left protruding part (42a) at the lower end edge of the third outward bulging part (42) for the outflow passage of (23) is inserted into the refrigerant outlet header part (8) through the notch (12). The first header tank (2) is brazed.

膨張弁接続装置(6)は、アルミニウム製鍛造品からなる縦長円形の第1接続部材(46)と、アルミニウム製プレス成形品からなるとともに第1接続部材(46)にろう付された縦長円形の第2接続部材(47)とよりなる。   The expansion valve connecting device (6) includes a vertically long first connecting member (46) made of an aluminum forged product, and a vertically long circular shape made of an aluminum press-molded product and brazed to the first connecting member (46). It consists of a 2nd connection member (47).

第1接続部材(46)には、入り側冷媒通路(48)および出側冷媒通路(49)が、前者が下方に位置するように上下方向に間隔をおいて形成されている。なお、両冷媒通路(48)(49)の断面形状は円形となっている。第1接続部材(46)における両冷媒通路(48)(49)間には、第1接続部材(46)の両冷媒通路(48)(49)の中心どうしを結ぶ線と直交する方向に間隔をおいて複数、ここでは2つの貫通状ねじ穴(51)が形成されている。また、第1接続部材(46)の後面(第2接続部材(47)とは反対側を向いた面)における両冷媒通路(48)(49)の周囲の部分に、冷媒入出部材(5)の流入路(26)の入口(26a)(雌部)内に挿入される入り側雄部(52)および流出路(27)の出口(27a)(雌部)内に挿入される出側雄部(53)が形成されている。   In the first connecting member (46), an inlet-side refrigerant passage (48) and an outlet-side refrigerant passage (49) are formed at intervals in the vertical direction so that the former is positioned below. The cross-sectional shape of both refrigerant passages (48) and (49) is circular. A space between the refrigerant passages (48) and (49) in the first connection member (46) is perpendicular to the line connecting the centers of the refrigerant passages (48) and (49) of the first connection member (46). A plurality of, here, two through screw holes (51) are formed. In addition, the refrigerant inlet / outlet member (5) is formed on the rear surface of the first connecting member (46) (the surface facing away from the second connecting member (47)) around the refrigerant passages (48) and (49). Entry male part (52) inserted into the inlet (26a) (female part) of the inflow passage (26) and outlet male part inserted into the outlet (27a) (female part) of the outflow passage (27) A portion (53) is formed.

第2接続部材(47)には、第1接続部材(46)の入り側冷媒通路(48)および出側冷媒通路(49)に通じる入り側冷媒通路(54)および出側冷媒通路(55)が、前者が下方に位置するように上下方向に間隔をおいて形成されている。第2接続部材(47)における両冷媒通路(54)(55)間には、左右方向(第2接続部材(47)の両冷媒通路(54)(55)の中心どうしを結ぶ線と直交する方向)に長く、かつ第1接続部材(46)の2つのねじ穴(51)を囲む貫通穴(56)が形成されている。貫通穴(56)の左右方向の長さは、第1接続部材(46)の両冷媒通路(48)(49)および第2接続部材(47)の両冷媒通路(54)(55)の内径よりも長くなっている。第2接続部材(47)の前面(片面)には、第1接続部材(46)の厚み方向の一部分が全体に嵌る凹所(57)が形成されており、第1接続部材(46)の後側の略半部が第2接続部材(47)の凹所(57)内に嵌め入れられた状態で第2接続部材(47)にろう付されている。また、第2接続部材(47)の後面(第1接続部材(46)とは反対側を向いた面)における入り側冷媒通路(54)の周囲の部分に、膨張弁(E)の高圧冷媒流路(E1)(雌部)内に挿入される入り側雄部(58)が形成され、同じく出側冷媒通路(55)の周囲の部分に、膨張弁(E)の低圧冷媒流路(E2)(雌部)内に挿入される出側雄部(59)が形成されている。   The second connecting member (47) includes an inlet-side refrigerant passage (54) and an outlet-side refrigerant passage (55) communicating with the inlet-side refrigerant passage (48) and the outlet-side refrigerant passage (49) of the first connecting member (46). However, it is formed at intervals in the vertical direction so that the former is positioned below. Between the refrigerant passages (54) and (55) in the second connecting member (47), the right and left direction (perpendicular to a line connecting the centers of the refrigerant passages (54) and (55) of the second connecting member (47)). A through hole (56) that is long in the direction) and surrounds the two screw holes (51) of the first connecting member (46) is formed. The length in the left-right direction of the through hole (56) is the inner diameter of the refrigerant passages (48) (49) of the first connection member (46) and the refrigerant passages (54) (55) of the second connection member (47). Longer than. The front surface (one surface) of the second connection member (47) is formed with a recess (57) in which a part in the thickness direction of the first connection member (46) fits entirely, and the first connection member (46) The substantially half portion on the rear side is brazed to the second connection member (47) in a state of being fitted in the recess (57) of the second connection member (47). Further, a high-pressure refrigerant of the expansion valve (E) is provided in a portion around the inlet-side refrigerant passage (54) on the rear surface of the second connecting member (47) (the surface facing the opposite side of the first connecting member (46)). An entry-side male part (58) inserted into the flow path (E1) (female part) is formed, and the low-pressure refrigerant flow path (E) of the expansion valve (E) is also formed around the outlet refrigerant path (55). E2) An outgoing male part (59) to be inserted into the female part is formed.

そして、膨張弁接続装置(6)は、第1接続部材(46)の入り側雄部(52)が冷媒入出部材(5)の流入路(26)の入口(26a)内に挿入されて冷媒入出部材(5)にろう付され、同じく出側雄部が流出路(27)の出口(27a)内に挿入されて冷媒入出部材(5)にろう付されることにより冷媒入出部材(5)に固定されている。   Then, the expansion valve connecting device (6) is constructed such that the inlet-side male part (52) of the first connecting member (46) is inserted into the inlet (26a) of the inflow path (26) of the refrigerant inlet / outlet member (5). The refrigerant inlet / outlet member (5) is brazed to the inlet / outlet member (5), and the outlet male part is also inserted into the outlet (27a) of the outflow passage (27) and brazed to the refrigerant inlet / outlet member (5). It is fixed to.

上述した構成のエバポレータ(1)は、圧縮機、冷媒冷却器としてのコンデンサおよび膨張弁(E)とともにフロン系冷媒を使用する冷凍サイクルを構成し、カーエアコンとして車両、たとえば自動車に搭載される。このとき、膨張弁(E)は、低圧冷媒流路(E2)が上、高圧冷媒流路(E1)が下に位置するように膨張弁接続装置(6)に接続される。冷房運転時には、圧縮機、コンデンサおよび膨張弁(E)の高圧冷媒流路(E1)を通過した気液混相の2相冷媒が、膨張弁接続装置(6)の両接続部材(47)(46)の入り側冷媒通路(54)(48)を通って冷媒入出部材(5)の後側縁の入口(26a)から流入路(26)内に入り、流入路(26)内を流れて、第1連通口(28)から第1ヘッダタンク(2)の冷媒入口(9)を通って冷媒入口ヘッダ部(7)内に流入する。冷媒入口ヘッダ部(7)内に流入した冷媒は、分流して前側熱交換管列(18)の熱交換管(17)内に流入する。前側熱交換管列(18)の熱交換管(17)内に流入した冷媒は、熱交換管(17)内を下方に流れて第2ヘッダタンク(3)の第1中間ヘッダ部(13)内に入る。第1中間ヘッダ部(13)内に入った冷媒は、連通口(16)を通って第2中間ヘッダ部(14)内に入る。第2中間ヘッダ部(14)内に入った冷媒は、分流して後側熱交換管列(19)の熱交換管(17)内に流入する。後側熱交換管列(19)の熱交換管(17)内に流入した冷媒は、熱交換管(4)内を上方に流れて第1ヘッダタンク(2)の冷媒出口ヘッダ部(8)内に入る。冷媒出口ヘッダ部(8)内に入った冷媒は、冷媒出口ヘッダ部(8)内を右方に流れ、第1ヘッダタンク(2)の冷媒出口(11)を通って第2連通口(29)から冷媒入出部材(5)の流出路(27)内に入る。流出路(27)内に入った冷媒は、流出路(27)を流れて冷媒入出部材(5)の後側縁の出口(27a)から流出し、膨張弁接続装置(6)の両接続部材(46)(47)の出側冷媒通路(49)(55)を通って膨張弁(E)の低圧冷媒流路(E2)内に入り、低圧冷媒流路(E2)を通って圧縮機に送られる。
そして、冷媒が熱交換管(17)内を流れる間に、隣り合う熱交換管(17)間の通風間隙を通過する空気(図1矢印X参照)と熱交換をし、冷媒は気相となって流出する。
The evaporator (1) configured as described above constitutes a refrigeration cycle that uses a chlorofluorocarbon refrigerant together with a compressor, a condenser as a refrigerant cooler, and an expansion valve (E), and is mounted on a vehicle, for example, an automobile, as a car air conditioner. At this time, the expansion valve (E) is connected to the expansion valve connection device (6) such that the low-pressure refrigerant flow path (E2) is located above and the high-pressure refrigerant flow path (E1) is located below. During the cooling operation, the gas-liquid mixed phase two-phase refrigerant that has passed through the high-pressure refrigerant flow path (E1) of the compressor, the condenser, and the expansion valve (E) is connected to both connection members (47) and (46) of the expansion valve connection device (6). ) Enters the inflow path (26) from the inlet (26a) at the rear edge of the refrigerant inlet / outlet member (5) through the inlet side refrigerant path (54), (48), flows through the inflow path (26), The refrigerant flows from the first communication port (28) through the refrigerant inlet (9) of the first header tank (2) into the refrigerant inlet header (7). The refrigerant flowing into the refrigerant inlet header section (7) is divided and flows into the heat exchange pipe (17) of the front heat exchange pipe array (18). The refrigerant that has flowed into the heat exchange pipe (17) of the front heat exchange pipe row (18) flows downward in the heat exchange pipe (17), and the first intermediate header portion (13) of the second header tank (3). Get inside. The refrigerant that has entered the first intermediate header portion (13) passes through the communication port (16) and enters the second intermediate header portion (14). The refrigerant that has entered the second intermediate header (14) is divided and flows into the heat exchange pipe (17) of the rear heat exchange pipe row (19). The refrigerant flowing into the heat exchange pipe (17) of the rear heat exchange pipe row (19) flows upward in the heat exchange pipe (4) and flows into the refrigerant outlet header portion (8) of the first header tank (2). Get inside. The refrigerant that has entered the refrigerant outlet header (8) flows to the right in the refrigerant outlet header (8), passes through the refrigerant outlet (11) of the first header tank (2), and passes through the second communication port (29). ) Enters the outflow path (27) of the refrigerant inlet / outlet member (5). The refrigerant that has entered the outflow passage (27) flows through the outflow passage (27), out of the outlet (27a) at the rear edge of the refrigerant inlet / outlet member (5), and is connected to both connection members of the expansion valve connecting device (6). (46) Enter the low pressure refrigerant flow path (E2) of the expansion valve (E) through the outlet side refrigerant passages (49) and (55) of (47) and pass through the low pressure refrigerant flow path (E2) to the compressor. Sent.
While the refrigerant flows in the heat exchange pipe (17), heat exchange is performed with air (see arrow X in FIG. 1) passing through the ventilation gap between the adjacent heat exchange pipes (17). And then leak.

なお、この発明の接続装置は、前後方向に並んで配置された冷媒入口ヘッダ部および冷媒出口ヘッダ部と、両ヘッダ部を通じさせる冷媒循環経路とを備えており、冷媒循環経路が、複数の中間ヘッダ部と複数の熱交換管により構成され、互いに対向して配置された冷媒入口ヘッダ部と中間ヘッダ部との間、互いに対向して配置された冷媒出口ヘッダ部と中間ヘッダ部との間、および互いに対向して配置された中間ヘッダ部どうしの間に、それぞれ間隔をおいて配置された複数の熱交換管からなる熱交換管群が少なくとも1列配置され、これらの熱交換管群を構成する熱交換管の両端部が互いに対向するヘッダ部に接続されており、冷媒入口ヘッダ部の一端に冷媒入口が形成されるとともに、冷媒出口ヘッダ部における冷媒入口と同一端に冷媒出口が形成され、冷媒入口から冷媒入口ヘッダ部内に流入した冷媒が、冷媒循環経路を通って冷媒出口ヘッダ部に戻り、冷媒出口から送り出されるようになっているタイプのエバポレータにも適用可能である。   The connection device of the present invention includes a refrigerant inlet header section and a refrigerant outlet header section arranged side by side in the front-rear direction, and a refrigerant circulation path that passes through both header sections. Consists of a header part and a plurality of heat exchange tubes, between the refrigerant inlet header part and the intermediate header part arranged opposite to each other, between the refrigerant outlet header part and the intermediate header part arranged opposite to each other, In addition, at least one row of heat exchange tube groups composed of a plurality of heat exchange tubes arranged at intervals is provided between the intermediate header portions arranged to face each other, and these heat exchange tube groups are configured. Both ends of the heat exchange pipe are connected to opposite header sections, a refrigerant inlet is formed at one end of the refrigerant inlet header section, and a refrigerant is installed at the same end as the refrigerant inlet in the refrigerant outlet header section. It is also applicable to an evaporator of a type in which an opening is formed and the refrigerant flowing into the refrigerant inlet header portion from the refrigerant inlet returns to the refrigerant outlet header portion through the refrigerant circulation path and is sent out from the refrigerant outlet. .

また、この発明による接続装置は、1対の皿状プレートを対向させて周縁部どうしをろう付してなる複数の偏平中空体が並列状に配置されてなり、前後方向に並んで配置された冷媒入口ヘッダ部および冷媒出口ヘッダ部と、両ヘッダ部と間隔をおいて配置された冷媒ターン部と、冷媒入口ヘッダ部と冷媒ターン部とを連通させる複数の冷媒往き側冷媒流通部と、冷媒出口ヘッダ部と冷媒ターン部を連通させる複数の冷媒戻り側冷媒流通部とを備えており、冷媒入口ヘッダ部の一端に冷媒入口が形成されるとともに、冷媒出口ヘッダ部における冷媒入口と同一端に冷媒出口が形成され、冷媒入口から冷媒入口ヘッダ部内に流入した冷媒が、冷媒往き側冷媒流通部を通って冷媒ターン部に至り、ここで流れ方向を変えて冷媒戻り側冷媒流通部を通って冷媒出口ヘッダ部に戻り、冷媒出口から送り出されるようになっている形式の所謂積層型エバポレータにも適用可能である。   In the connecting device according to the present invention, a plurality of flat hollow bodies formed by brazing the peripheral portions with a pair of plate-shaped plates facing each other are arranged in parallel and arranged side by side in the front-rear direction. A refrigerant inlet header section, a refrigerant outlet header section, a refrigerant turn section that is spaced from both header sections, a plurality of refrigerant forward refrigerant distribution sections that communicate the refrigerant inlet header section and the refrigerant turn section, and a refrigerant A plurality of refrigerant return side refrigerant circulation portions that communicate the outlet header portion and the refrigerant turn portion, and a refrigerant inlet is formed at one end of the refrigerant inlet header portion and at the same end as the refrigerant inlet in the refrigerant outlet header portion A refrigerant outlet is formed, and the refrigerant flowing into the refrigerant inlet header portion from the refrigerant inlet passes through the refrigerant forward refrigerant circulation portion to the refrigerant turn portion, where the flow direction is changed to pass through the refrigerant return side refrigerant circulation portion. Returning to the refrigerant outlet header section Te is also applicable to a so-called laminated evaporator that going on format to be sent out from the refrigerant outlet.

この発明による熱交換器用接続装置は、カーエアコンを構成するエバポレータに膨張弁を接続するための接続装置として好適に用いられる。   The connection device for a heat exchanger according to the present invention is suitably used as a connection device for connecting an expansion valve to an evaporator constituting a car air conditioner.

(6):膨張弁接続装置(熱交換器用接続装置)
(46):第1接続部材
(47):第2接続部材
(48):入り側冷媒通路
(49):出側冷媒通路
(51):ねじ穴
(54):入り側冷媒通路
(55):出側冷媒通路
(56):貫通穴
(57):凹所
(58):入り側雄部
(59):出側雄部
(E):膨張弁(E)
(E1):高圧冷媒流路(雌部)
(E2):低圧冷媒流路(雌部)
(6): Expansion valve connection device (connection device for heat exchanger)
(46): First connecting member
(47): Second connecting member
(48): Entry side refrigerant passage
(49): Outlet refrigerant passage
(51): Screw hole
(54): Entry side refrigerant passage
(55): Outlet refrigerant passage
(56): Through hole
(57): Recess
(58): Entering male part
(59): Outer male part
(E): Expansion valve (E)
(E1): High-pressure refrigerant flow path (female part)
(E2): Low-pressure refrigerant flow path (female part)

Claims (6)

鍛造品からなりかつ2つの冷媒通路およびねじ穴を有する第1継手部材と、プレス成形品からなるとともに第1接続部材にろう付され、かつ第1継手部材の冷媒通路に通じる2つの冷媒通路および第1接続部材のねじ穴の開口端を囲む貫通穴を有する第2接続部材とよりなる熱交換器用接続装置。 A first joint member made of a forged product and having two refrigerant passages and screw holes; two refrigerant passages made of a press-formed product and brazed to the first connecting member and communicating with the refrigerant passage of the first joint member; A connection device for a heat exchanger comprising a second connection member having a through hole surrounding an open end of a screw hole of the first connection member. 第1接続部材のねじ穴が、第1接続部材の両冷媒通路の中心どうしを結ぶ線と直交する方向に間隔をおいて複数形成されている請求項1記載の熱交換器用接続装置。 The connection device for a heat exchanger according to claim 1, wherein a plurality of screw holes of the first connection member are formed at intervals in a direction orthogonal to a line connecting the centers of both refrigerant passages of the first connection member. 第1接続部材の両冷媒通路間の部分にねじ穴が形成されており、第2接続部材の貫通穴が、第2接続部材の両冷媒通路間に形成されている請求項1または2記載の熱交換器用接続装置。 The screw hole is formed in the part between both refrigerant paths of the 1st connection member, The through-hole of the 2nd connection member is formed between both the refrigerant paths of the 2nd connection member. Connection device for heat exchanger. 第2接続部材の貫通穴が、第2接続部材の両冷媒通路の中心どうしを結ぶ線と直交する方向に長い長穴となっており、当該貫通穴の長さが、第1接続部材の両冷媒通路および第2接続部材の両冷媒通路の内径よりも長くなっている請求項3記載の熱交換器用接続装置。 The through hole of the second connection member is a long hole extending in a direction orthogonal to the line connecting the centers of both refrigerant passages of the second connection member, and the length of the through hole is the length of both of the first connection members. The connection device for a heat exchanger according to claim 3, wherein the refrigerant passage and the second connecting member are longer than the inner diameters of the refrigerant passages. 第2接続部材に、第1接続部材の厚み方向の少なくとも一部分が全体に嵌る凹所が形成されており、第1接続部材が第2接続部材の凹所内に嵌め入れられた状態で第2接続部材にろう付されている請求項1〜4のうちのいずれかに記載の熱交換器用接続装置。 The second connection member is formed with a recess in which at least a part of the first connection member in the thickness direction is fitted entirely, and the second connection is made in a state where the first connection member is fitted in the recess of the second connection member. The heat exchanger connection device according to any one of claims 1 to 4, wherein the heat exchanger connection device is brazed to the member. 第2接続部材の第1接続部材とは反対側を向いた面における冷媒通路の周囲の部分に、熱交換器に接続される被接続具の雌部内に挿入される雄部が設けられている請求項1〜5のうちのいずれかに記載の熱交換器用接続装置。 The male part inserted in the female part of the to-be-connected tool connected to a heat exchanger is provided in the circumference | surroundings of the refrigerant path in the surface which faced the opposite side to the 1st connection member of the 2nd connection member. The connection apparatus for heat exchangers in any one of Claims 1-5.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03121394A (en) * 1989-06-12 1991-05-23 Mannesmann Ag Pipe coupling capable of pressing
JPH0356088U (en) * 1989-09-28 1991-05-29
JPH0381482U (en) * 1989-12-08 1991-08-20
JPH116668A (en) * 1997-06-16 1999-01-12 Ootsuka:Kk Silencer for air conditioner
JPH1194488A (en) * 1997-09-22 1999-04-09 Sanden Corp Heat exchanger
JP2001227689A (en) * 2000-02-18 2001-08-24 Mie Prefecture Flanged pipe, connection pipe using the same, and method of manufacturing the flanged pipe
JP2005300137A (en) * 2004-03-17 2005-10-27 Showa Denko Kk Header tank for heat exchanger, and heat exchanger

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03121394A (en) * 1989-06-12 1991-05-23 Mannesmann Ag Pipe coupling capable of pressing
JPH0356088U (en) * 1989-09-28 1991-05-29
JPH0381482U (en) * 1989-12-08 1991-08-20
JPH116668A (en) * 1997-06-16 1999-01-12 Ootsuka:Kk Silencer for air conditioner
JPH1194488A (en) * 1997-09-22 1999-04-09 Sanden Corp Heat exchanger
JP2001227689A (en) * 2000-02-18 2001-08-24 Mie Prefecture Flanged pipe, connection pipe using the same, and method of manufacturing the flanged pipe
JP2005300137A (en) * 2004-03-17 2005-10-27 Showa Denko Kk Header tank for heat exchanger, and heat exchanger

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