JP2010195511A - Component sorting device and waterproof plug inserting device - Google Patents

Component sorting device and waterproof plug inserting device Download PDF

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JP2010195511A
JP2010195511A JP2009040349A JP2009040349A JP2010195511A JP 2010195511 A JP2010195511 A JP 2010195511A JP 2009040349 A JP2009040349 A JP 2009040349A JP 2009040349 A JP2009040349 A JP 2009040349A JP 2010195511 A JP2010195511 A JP 2010195511A
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component
waterproof plug
diameter portion
electric wire
hole
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JP5330022B2 (en
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Shoichi Sano
彰一 佐野
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Yazaki Corp
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Yazaki Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a miniaturizable component sorting device and a waterproof plug inserting device reducing manufacturing costs. <P>SOLUTION: The component sorting device 1 includes a conveying member 12 having a component storing portion 18, an extrusion member 13, and a slit 19 and a delivery portion 18a provided on the conveying member 12. In the part storing portion 18, a waterproof plug 2 is stored in the direction A where a small diameter portion is arranged in the upper side of a vertical direction and a large diameter portion is arranged in the lower side of the vertical direction or a second direction B opposed to the first direction A. The conveying member 12 is moved along a movement passage with the waterproof plug 2 stored in a part storing portion 18, to onvey the water proof plug 2. The extrusion member 13 is provided in a halfway of the movement passage, and is protruded into the part storing portion 18 through the slit 19, and comes into contact with the large diameter portion only when the waterproof plug 2 is in the second direction B, and the waterproof plug 2 is extruded from the inside of the part storing portion 18 to the outside of the part storing portion 18 through the delivery portion 18a. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、電線の端末に取り付けられる防水栓等の方向性を有した部品において1つの向きに配された部品を選別する部品選別装置、及び当該部品選別装置を備えた防水栓挿入装置に関する。   The present invention relates to a component sorting device that sorts components arranged in one direction among components having directionality such as waterproof plugs attached to the end of an electric wire, and a waterproof plug insertion device equipped with the component sorting device.

ワイヤハーネスを構成する電線の端末には、防水栓が取り付けられることがある。防水栓は、電線の端末に取り付けられてコネクタのコネクタハウジング内に収容される端子金具に、水等の液体が付着することを防止する。   A waterproof plug may be attached to the end of the electric wire constituting the wire harness. The waterproof plug prevents liquid such as water from adhering to the terminal fitting attached to the end of the electric wire and accommodated in the connector housing of the connector.

防水栓は、ゴムやエラストマー等の弾性材料で構成され、小径部と、小径部と同軸的かつ直列に連なる大径部と、電線通し孔とを備えている。小径部は、例えば、大径部に連なる円筒状の首部と、首部の大径部から離れた外周面全周から突出したフランジ状のフランジ部とを備えている。   The waterproof plug is made of an elastic material such as rubber or elastomer, and includes a small-diameter portion, a large-diameter portion coaxially and in series with the small-diameter portion, and an electric wire through hole. The small-diameter portion includes, for example, a cylindrical neck portion that is continuous with the large-diameter portion, and a flange-like flange portion that protrudes from the entire outer peripheral surface of the neck portion away from the large-diameter portion.

大径部は、筒状(円筒状や角筒状等)に形成され、外径が首部及びフランジ部の外径よりも大きく形成されている。大径部の外周面には、当該外周面から突出したリップ部が大径部の全周に亘って設けられている。電線通し孔は、小径部及び大径部の中心軸上に設けられた孔である。電線通し孔の内径は、電線の外径よりも僅かに小さく形成されている。   The large diameter portion is formed in a cylindrical shape (cylindrical shape, rectangular tube shape, etc.), and has an outer diameter larger than the outer diameters of the neck portion and the flange portion. On the outer peripheral surface of the large diameter portion, a lip portion protruding from the outer peripheral surface is provided over the entire circumference of the large diameter portion. The electric wire through hole is a hole provided on the central axis of the small diameter portion and the large diameter portion. The inner diameter of the electric wire through hole is formed slightly smaller than the outer diameter of the electric wire.

前述した防水栓は、電線通し孔内に大径部側から電線が挿入されて電線の端末に取り付けられるとともに、首部の外周面に端子金具の加締め片が加締められて端子金具に取り付けられる。この後、防水栓は、コネクタハウジング内に押し込まれて、リップ部をコネクタハウジングの内面に密着させて、コネクタハウジングの内面と電線の外周面との間を水密に保つ。   The above-described waterproof plug is attached to the end of the electric wire by inserting the electric wire from the large diameter side into the electric wire through-hole, and attached to the terminal fitting by crimping a crimp piece of the terminal fitting on the outer peripheral surface of the neck portion. . Thereafter, the waterproof plug is pushed into the connector housing, the lip portion is brought into close contact with the inner surface of the connector housing, and the space between the inner surface of the connector housing and the outer peripheral surface of the electric wire is kept watertight.

前述のように、防水栓の電線通し孔内には大径部側から電線が挿入されるので、電線を挿入する際には方向性を有した防水栓を1つの向きに並べておく必要がある。このように防水栓を1つの向きに並べるために、様々な部品選別装置(部品供給装置)が提案されている(例えば、特許文献1及び2参照)。   As described above, since the electric wire is inserted from the large diameter side into the electric wire through hole of the waterproof plug, when inserting the electric wire, it is necessary to arrange the waterproof plugs having directivity in one direction. . In order to arrange the waterproof plugs in one direction in this way, various component sorting devices (component supply devices) have been proposed (see, for example, Patent Documents 1 and 2).

特許文献1及び2に記載された部品選別装置は、パーツフィーダに収容された複数の防水栓を当該防水栓の中心軸方向に沿って筒状(樋状)のガイド部内に通した後に、ガイド部内を通った防水栓を次工程に供給している。ガイド部内の各防水栓は、小径部がパーツフィーダ側に配されかつ大径部が次工程側に配される第1の向きと、第1の向きと反対向きの第2の向きとのうちいずれかの向きに配される。便宜上、第1の向きを正規の向き(前記1つの向き)、第2の向きを非正規の向きとする。   In the parts sorting device described in Patent Documents 1 and 2, a plurality of waterproof plugs accommodated in a parts feeder are passed through a cylindrical (tub-shaped) guide portion along the central axis direction of the waterproof plug, Waterproof plugs that pass through the department are supplied to the next process. Each waterproof plug in the guide portion includes a first direction in which the small diameter portion is disposed on the parts feeder side and the large diameter portion is disposed on the next process side, and a second direction opposite to the first direction. Arranged in either direction. For convenience, the first direction is a normal direction (the one direction), and the second direction is a non-normal direction.

ガイド部の次工程側の端部には、光の透過量の違いによってガイド部内の防水栓の向きを検出する光電センサが設けられている。光電センサによって防水栓が正規の向きであると判断されると、防水栓はそのまま次工程に供給される。また、光電センサによって防水栓が非正規の向きであると判断されると、防水栓は、U字状の反転経路を通されて正規の向きに反転された後に次工程に供給されたり(特許文献1)、次工程に供給されずに排除されたりする(特許文献2)。こうして、正規向きの防水栓のみが次工程に供給される。   A photoelectric sensor that detects the direction of the waterproof plug in the guide portion based on a difference in light transmission amount is provided at an end portion on the next process side of the guide portion. If it is determined by the photoelectric sensor that the waterproof plug is in the proper orientation, the waterproof plug is supplied to the next process as it is. When the waterproof plug is determined to be in the non-regular direction by the photoelectric sensor, the waterproof plug is passed through the U-shaped inversion path and inverted in the normal direction and then supplied to the next process (patent) Document 1), or excluded without being supplied to the next process (Patent Document 2). Thus, only the regular waterproof plug is supplied to the next process.

また、他の部品選別装置として、有底筒状の大型なドラムと、ドラム内に配された螺旋状のガイド部とを備えた部品選別装置も用いられている。ドラムは、上方に開口するように配され、内部に複数の防水栓を収容している。ガイド部は、硬質なワイヤー等で構成され、レール状に形成されている。ガイド部は、外径がドラムの内径より僅かに小さく形成されている。ガイド部は、ドラムと同軸的に配され、その中心軸方向に沿って振動自在かつ当該中心軸方向に回転自在に設けられている。   In addition, as another component selection device, a component selection device including a large bottomed cylindrical drum and a spiral guide portion arranged in the drum is also used. The drum is arranged so as to open upward, and a plurality of waterproof plugs are accommodated therein. The guide part is composed of a hard wire or the like, and is formed in a rail shape. The guide part has an outer diameter slightly smaller than the inner diameter of the drum. The guide portion is disposed coaxially with the drum, and is provided so as to be capable of vibrating along the central axis direction and rotatable in the central axis direction.

防水栓は、ガイド部上で、小径部が上方に配されかつ大径部が下方に配される第1の向きと、第1の向きと反対向きの第2の向きと、のうちのいずれかの向きに配される。前述したガイド部が連続的に振動及び回転することによって、ドラム内の防水栓はガイド部上を順次上方に向かって移動する。また、ガイド部の上端近傍には、第1の向きの防水栓と間隔をあけて相対し、かつ、第2の向きの防水栓の大径部と接触して当該防水栓をドラム内に落下させる押出部材が設けられている。押出部材によって、第1の向き(正規向き)の防水栓のみが次工程に供給される。   The waterproof plug has a first direction in which the small-diameter portion is disposed on the guide portion and the large-diameter portion is disposed on the guide portion, and a second direction opposite to the first direction. Arranged in the direction. As the above-described guide portion continuously vibrates and rotates, the waterproof plug in the drum sequentially moves upward on the guide portion. In addition, near the upper end of the guide portion, the waterproof plug is opposed to the first-direction waterproof plug with a gap, and comes into contact with the large-diameter portion of the second-direction waterproof plug and falls into the drum. An extrusion member is provided. Only the waterproof plug in the first direction (regular direction) is supplied to the next process by the pushing member.

特開2000−142957号公報JP 2000-142957 A 特開2006−1654号公報JP 2006-1654 A

前述した特許文献1及び2に記載された部品選別装置は、光電センサが防水栓の向きを判断しているので、光電センサによって部品選別装置が高額なものになり、部品選別装置の製造コストが高騰するといった問題があった。また、前述した他の部品選別装置においては、部品選別装置が大型であり、多くの設置スペースが必要になるといった問題があった。さらに、ガイド部の振動等が周辺に伝達して好ましくなく、またガイド部の振動や回転によって騒音が発生するといった問題があった。   In the parts sorting apparatus described in Patent Documents 1 and 2 described above, the photoelectric sensor determines the direction of the waterproof plug, so that the parts sorting apparatus is expensive due to the photoelectric sensor, and the manufacturing cost of the parts sorting apparatus is low. There was a problem of soaring. In addition, in the other parts sorting apparatus described above, there is a problem that the parts sorting apparatus is large and requires a lot of installation space. Further, the vibration of the guide portion is transmitted to the periphery, which is not preferable, and noise is generated due to the vibration and rotation of the guide portion.

本発明は、このような問題を解決することを目的としている。即ち、本発明は、製造コストを低減させかつ小型化が可能な部品選別装置及び防水栓挿入装置を提供することを目的としている。   The present invention aims to solve such problems. That is, an object of the present invention is to provide a component selection device and a waterproof plug insertion device that can reduce the manufacturing cost and can be reduced in size.

前記課題を解決し目的を達成するために、請求項1に記載された発明は、小径部と大径部とを有した部品を、前記小径部が所定の一方向の一方側に配されかつ大径部が前記一方向の他方側に配される第1の向きと、前記第1の向きと反対向きの第2の向きと、のうちいずれかの向きで部品収容部内に収容し、かつ、前記部品を前記部品収容部内に収容した状態で移動経路に沿って移動して前記部品を搬送する搬送部材を備え、前記部品収容部内に収容された前記第1の向きの前記部品を選別する部品選別装置において、前記移動経路の途中に設けられ、前記部品収容部内の前記部品が前記第1の向きのときには当該部品の前記小径部と相対してこの部品を前記部品収容部内に位置付けたままとし、かつ、前記部品収容部内の前記部品が前記第2の向きのときには当該部品の前記大径部と接触してこの部品を前記部品収容部内から前記部品収容部外に向かって押し出す押出部材を備えるとともに、前記搬送部材が、前記押出部材を内側に通して前記部品収容部内に突出させる孔部と、前記押出部材に押し出される前記部品を前記部品収容部内から当該部品収容部外に排出する排出部と、を備えたことを特徴とした部品選別装置である。   In order to solve the above problems and achieve the object, the invention described in claim 1 is directed to a component having a small diameter portion and a large diameter portion, wherein the small diameter portion is arranged on one side in a predetermined direction and The large-diameter portion is housed in the component housing portion in any one of a first direction arranged on the other side of the one direction and a second direction opposite to the first direction, and A conveying member configured to move along a moving path in a state where the component is accommodated in the component accommodating portion and convey the component, and to select the component in the first direction accommodated in the component accommodating portion. In the component sorting device, the component is provided in the middle of the movement path, and when the component in the component accommodating portion is in the first direction, the component is positioned in the component accommodating portion relative to the small diameter portion of the component. And the component in the component accommodating portion is the first And an extrusion member that contacts the large-diameter portion of the component and pushes the component out of the component accommodating portion toward the outside of the component accommodating portion, and the conveying member passes the extrusion member inwardly. A component sorting device comprising: a hole projecting into the component housing portion; and a discharge portion for ejecting the component pushed out by the pushing member out of the component housing portion from the component housing portion. is there.

請求項2に記載された発明は、請求項1に記載された部品選別装置において、前記孔部が、前記搬送部材の全長に亘って当該搬送部材の移動方向に沿って延びたスリット状に形成されたことを特徴とした部品選別装置である。   According to a second aspect of the present invention, in the component sorting apparatus according to the first aspect, the hole is formed in a slit shape extending along the moving direction of the conveying member over the entire length of the conveying member. This is a parts selection device characterized by the above.

請求項3に記載された発明は、請求項1または請求項2に記載された部品選別装置において、前記部品収容部の断面形状が、前記部品の断面形状に類似した形状に形成されたことを特徴とした部品選別装置である。   According to a third aspect of the present invention, in the component selection device according to the first or second aspect, the cross-sectional shape of the component housing portion is formed in a shape similar to the cross-sectional shape of the component. This is a featured part sorting apparatus.

請求項4に記載された発明は、前記部品が電線の端末に取り付けられる防水栓とされているとともに、前記搬送部材に前記部品を供給する部品供給部と、請求項1ないし請求項3に記載された部品選別装置と、前記部品選別装置の選別した前記第1の向きの前記部品を前記電線の端末が挿入される状態に保持する電線挿入部と、を備えたことを特徴とした防水栓挿入装置である。   According to a fourth aspect of the present invention, the component is a waterproof plug that is attached to the end of the electric wire, and a component supply unit that supplies the component to the conveying member, and the first to third aspects of the present invention. And a wire insertion portion for holding the component in the first direction sorted by the component sorting device in a state in which the end of the wire is inserted. Insertion device.

請求項1に記載された発明によれば、搬送部材の移動経路の途中に設けられた押出部材が、孔部を通って部品収容部内に突出するとともに、部品収容部内に収容された第2の向きの部品の大径部とのみ接触して当該部品を部品収容部から排出部を通して部品収容部外に排出する。したがって、光電センサ等の高額な電子部品を用いないので、部品選別装置の製造コストを低減できる。また、第2の向きの大径部に接触可能な位置に押出部材を設けるだけでよく、部品選別装置を小型化できる。   According to the first aspect of the present invention, the extruding member provided in the middle of the movement path of the conveying member protrudes into the component accommodating portion through the hole, and is accommodated in the component accommodating portion. Only the large-diameter portion of the facing component comes into contact, and the component is discharged from the component housing portion to the outside of the component housing portion through the discharge portion. Therefore, since expensive electronic parts such as a photoelectric sensor are not used, the manufacturing cost of the parts sorting device can be reduced. Moreover, it is only necessary to provide the extrusion member at a position where it can contact the large-diameter portion in the second direction, and the component sorting device can be downsized.

請求項2に記載された発明によれば、孔部が搬送部材の全長に亘って当該搬送部材の移動方向に沿って延びたスリット状に形成されているので、移動する搬送部材に対して固定された押出部材を設けるだけでよく、部品選別装置を簡略化することができる。   According to the invention described in claim 2, since the hole is formed in a slit shape extending along the moving direction of the conveying member over the entire length of the conveying member, it is fixed to the moving conveying member. It is only necessary to provide the extruded member, and the parts sorting apparatus can be simplified.

請求項3に記載された発明によれば、部品収容部の断面形状が部品の断面形状に類似した形状に形成されているので、部品収容部内での部品のがたつきを防止でき、押出部材を部品の所望位置により確実に配して、第1の向きの部品のみをより確実に選別できる。   According to the invention described in claim 3, since the cross-sectional shape of the component housing portion is formed in a shape similar to the cross-sectional shape of the component, rattling of the component in the component housing portion can be prevented, and the extruded member Can be reliably arranged according to the desired position of the component, and only the component in the first direction can be more reliably selected.

請求項4に記載された発明によれば、前述した部品選別装置を備えた防水栓挿入装置であり、部品選別装置が光電センサ等の高額な電子部品を用いないので、部品選別装置即ち防水栓挿入装置の製造コストを低減できる。また、押出部材を設けるだけでよいので、部品選別装置即ち防水栓挿入装置を小型化できる。   According to the fourth aspect of the present invention, there is provided a waterproof plug insertion device provided with the above-described component selection device, and the component selection device does not use expensive electronic components such as photoelectric sensors. The manufacturing cost of the insertion device can be reduced. Moreover, since it is only necessary to provide the pushing member, the component sorting device, that is, the waterproof plug insertion device can be reduced in size.

本発明の一実施形態にかかる防水栓挿入装置の構成を示す側面図(説明図)である。It is a side view (descriptive drawing) which shows the composition of the waterproofing stopper insertion device concerning one embodiment of the present invention. 図1に示された防水栓を示す斜視図である。It is a perspective view which shows the waterproofing stopper shown by FIG. 図1に示された部品選別装置を拡大して示す側面図である。It is a side view which expands and shows the components selection apparatus shown by FIG. 図3に示された部品選別装置の防水栓が第1の向きのときの動作を示す上面図である。It is a top view which shows operation | movement when the waterproof stopper of the components selection apparatus shown by FIG. 3 is a 1st direction. 図4(c)中のV−V線に沿った断面図である。It is sectional drawing along the VV line in FIG.4 (c). 図3に示された部品選別装置の防水栓が第2の向きのときの動作を示す上面図である。It is a top view which shows operation | movement when the waterproof stopper of the components selection apparatus shown by FIG. 3 is a 2nd direction. 図6(c)中のVII−VII線に沿った断面図である。It is sectional drawing along the VII-VII line in FIG.6 (c). 図1に示された電線挿入部を拡大して示す側面図である。It is a side view which expands and shows the electric wire insertion part shown by FIG. 図8に示された電線挿入部の動作を示す上面図である。It is a top view which shows operation | movement of the electric wire insertion part shown by FIG. 図1に示された防水栓挿入装置を制御する制御装置の構成を示す説明図である。It is explanatory drawing which shows the structure of the control apparatus which controls the waterproof plug insertion apparatus shown by FIG.

以下、本発明の一実施形態にかかる部品選別装置1及び防水栓挿入装置10を図1ないし図10を参照して説明する。本発明の一実施形態にかかる防水栓挿入装置10は、複数の防水栓2(部品に相当する)のうち1つの向き(後述する第1の向きA)に配された防水栓2を選別し、これら選別した防水栓2を順次、電線24の端末が挿入される状態に保持する装置である。   Hereinafter, a component selection device 1 and a waterproof plug insertion device 10 according to an embodiment of the present invention will be described with reference to FIGS. A waterproof plug insertion device 10 according to an embodiment of the present invention selects a waterproof plug 2 arranged in one direction (first direction A to be described later) among a plurality of waterproof plugs 2 (corresponding to parts). These are the devices that hold the selected waterproof plugs 2 in a state where the terminals of the electric wires 24 are inserted in order.

防水栓2は、ゴムやエラストマー等の弾性材料で構成されている。防水栓2は、図2に示すように、小径部21と、小径部21と同軸的かつ直列に連なる大径部22と、電線通し孔23とを備えている。小径部21は、大径部22に連なる円筒状の首部21aと、首部21aの大径部22から離れた外周面全周から突出したフランジ状のフランジ部21bとを備えている。なお、このフランジ部21bは必ずしも設けられていなくてもよく、小径部21が首部21aのみから構成されていてもよい。   The waterproof plug 2 is made of an elastic material such as rubber or elastomer. As shown in FIG. 2, the waterproof plug 2 includes a small-diameter portion 21, a large-diameter portion 22 that is coaxially connected in series with the small-diameter portion 21, and a wire passage hole 23. The small-diameter portion 21 includes a cylindrical neck portion 21a that is continuous with the large-diameter portion 22 and a flange-shaped flange portion 21b that protrudes from the entire outer peripheral surface away from the large-diameter portion 22 of the neck portion 21a. In addition, this flange part 21b does not necessarily need to be provided, and the small diameter part 21 may be comprised only from the neck part 21a.

大径部22は、円筒状に形成されている。大径部22の外径は、首部21a及びフランジ部21bの外径よりも大きく形成されている。大径部22の外周面には、当該外周面から突出したリップ部22aが大径部22の全周に亘って設けられている。リップ部22aは、大径部22の中心軸に沿って互いに間隔をあけて複数設けられている。なお、以下では、大径部22の外径を防水栓2の外径と呼ぶ。   The large diameter portion 22 is formed in a cylindrical shape. The outer diameter of the large diameter portion 22 is formed larger than the outer diameters of the neck portion 21a and the flange portion 21b. On the outer peripheral surface of the large diameter portion 22, a lip portion 22 a protruding from the outer peripheral surface is provided over the entire periphery of the large diameter portion 22. A plurality of lip portions 22 a are provided at intervals along the central axis of the large diameter portion 22. In the following, the outer diameter of the large diameter portion 22 is referred to as the outer diameter of the waterproof plug 2.

電線通し孔23は、小径部21及び大径部22の中心軸上に設けられた孔である。電線通し孔23の内径は、電線24の外径よりも僅かに小さく形成されている。電線24は、所謂被覆電線であり、導電性の芯線と、該芯線を被覆した絶縁性の被覆部とを備えている。   The wire passage hole 23 is a hole provided on the central axis of the small diameter portion 21 and the large diameter portion 22. The inner diameter of the wire passage hole 23 is formed slightly smaller than the outer diameter of the electric wire 24. The electric wire 24 is a so-called covered electric wire, and includes a conductive core wire and an insulating covering portion that covers the core wire.

前述した防水栓2は、図2に示すように、電線通し孔23内に大径部22側から矢印Wに沿って電線24が挿入されて電線24の端末に取り付けられる。その後、電線24の端末が皮剥きされて芯線が露出され、この芯線を端子金具25の加締め片25aが加締めて電線24が端子金具25に取り付けられる。そして、防水栓2は、首部21aを端子金具25の加締め片25bが加締めて端子金具25に取り付けられる。この後、防水栓2は、例えば図示しないコネクタのコネクタハウジング内に押し込まれて、リップ部22aをコネクタハウジングの内面に密着させて、コネクタハウジングの内面と電線24の外周面との間を水密に保つ。なお、図2以外の図面では、防水栓2を簡略化して描画している。   As shown in FIG. 2, the waterproof plug 2 described above is attached to the end of the electric wire 24 by inserting the electric wire 24 along the arrow W from the large diameter portion 22 side into the electric wire passage hole 23. Thereafter, the end of the electric wire 24 is peeled off to expose the core wire, and the electric wire 24 is attached to the terminal metal fitting 25 by the caulking piece 25a of the terminal metal fitting 25 being caulked. The waterproof plug 2 is attached to the terminal fitting 25 by crimping the neck portion 21 a with the crimping piece 25 b of the terminal fitting 25. Thereafter, the waterproof plug 2 is pushed into a connector housing of a connector (not shown), for example, and the lip portion 22a is brought into close contact with the inner surface of the connector housing, so that the space between the inner surface of the connector housing and the outer peripheral surface of the electric wire 24 is watertight. keep. In the drawings other than FIG. 2, the waterproof plug 2 is simplified and drawn.

防水栓挿入装置10は、図1に示すように、フレーム3と、部品供給部4と、部品選別装置1と、電線挿入部5と、制御装置6(図10)とを備えている。フレーム3は、図1に示すように、フレーム本体31と、可動部32と、立設筒支持部33と、選別装置支持部34とを備えている。   As shown in FIG. 1, the waterproof plug insertion device 10 includes a frame 3, a component supply unit 4, a component sorting device 1, a wire insertion unit 5, and a control device 6 (FIG. 10). As shown in FIG. 1, the frame 3 includes a frame main body 31, a movable portion 32, a standing tube support portion 33, and a sorting device support portion 34.

フレーム本体31は、工場等のフロアに設置されて上面が水平方向に平坦に形成された基部31aと、基部31aの上面から鉛直方向に立設した角柱状の一対の支柱(図1中では一方のみ示す)31bと、一対の支柱31bの上端に固定され水平方向に沿って平坦に配された平面矩形状の上壁31cとを備えている。基部31aの上面には、電線挿入部5が固定されている。上壁31cには、部品供給部4の後述する第1エアシリンダ44の伸縮ロッド44bを通す丸孔が形成され、上面に第1エアシリンダ44のシリンダ本体44aが固定されている。   The frame body 31 is installed on a floor of a factory or the like, and a base 31a whose upper surface is formed flat in a horizontal direction, and a pair of prismatic pillars (one in FIG. 1) erected vertically from the upper surface of the base 31a. 31b) and an upper wall 31c of a rectangular plane that is fixed to the upper ends of the pair of support columns 31b and is disposed flat along the horizontal direction. The electric wire insertion part 5 is being fixed to the upper surface of the base 31a. The upper wall 31c is formed with a round hole through which a telescopic rod 44b of a first air cylinder 44 (described later) of the component supply unit 4 passes, and a cylinder body 44a of the first air cylinder 44 is fixed to the upper surface.

可動部32は、フレーム本体31に対して移動自在に設けられている。可動部32は、鉛直方向に沿って配されて互いの間に上壁31cを位置付ける角柱状の複数の可動柱32aと、可動柱32aの下端に固定されて水平方向に沿って平坦に配された平面矩形状の可動壁32bとを備えている。   The movable part 32 is provided so as to be movable with respect to the frame body 31. The movable portion 32 is arranged along the vertical direction and is fixed to the lower end of the movable column 32a and is disposed flatly along the horizontal direction. The plurality of prismatic movable columns 32a position the upper wall 31c therebetween. And a planar rectangular movable wall 32b.

可動壁32bは、上壁31cよりも大きく形成されている。可動壁32bの上壁31cと相対する部分の上面には、第1エアシリンダ44の伸縮ロッド44bの先端が固定されている。また、可動壁32bの上壁31cから離れた部分には、部品供給部4の後述する外筒部41を通す丸孔が形成され、この丸孔内に通された外筒部41が固定されている。   The movable wall 32b is formed larger than the upper wall 31c. The tip of the telescopic rod 44b of the first air cylinder 44 is fixed to the upper surface of the portion facing the upper wall 31c of the movable wall 32b. In addition, a round hole through which an outer cylinder part 41 (to be described later) of the component supply unit 4 passes is formed in a part away from the upper wall 31c of the movable wall 32b, and the outer cylinder part 41 passed through the round hole is fixed. ing.

立設筒支持部33は、フレーム本体31に固定されている。立設筒支持部33は、鉛直方向に沿って配されてフレーム本体31の支柱31bに固定される平面矩形状の固定壁33aと、固定壁33aの上端に連なり水平方向に沿って平坦に配された支持壁33bとを備え、L字状に形成されている。支持壁33bには、部品供給部4の後述する立設筒部43を通す丸孔が形成され、この丸孔内に通された立設筒部43が固定されている。立設筒支持部33を介して、フレーム本体31に立設筒部43が固定されている。   The standing tube support portion 33 is fixed to the frame body 31. The standing tube support 33 is arranged along the vertical direction and is fixed to the column 31b of the frame main body 31, and is fixed to the column 31b and the flat wall in the horizontal direction. The support wall 33b is formed in an L shape. The support wall 33b is formed with a round hole through which a later-described standing cylinder part 43 of the component supply unit 4 passes, and the standing cylinder part 43 passed through the round hole is fixed. The standing tube portion 43 is fixed to the frame body 31 via the standing tube support portion 33.

選別装置支持部34は、フレーム本体31の一対の支柱31b間に配され、基部31aに固定されている。選別装置支持部34は、基部31aの上面から鉛直方向に沿って立設した平面矩形状の一対の立設壁(図1中では一方のみ示す)34aと、立設壁34aの上端同士を互いに連結し水平方向に沿って平坦に配された取付壁34bとを備えている。   The sorting device support portion 34 is disposed between the pair of support columns 31b of the frame main body 31, and is fixed to the base portion 31a. The sorting device support portion 34 has a pair of flat rectangular walls 34a (only one shown in FIG. 1) standing upright from the upper surface of the base portion 31a and the upper ends of the standing walls 34a. And a mounting wall 34b that is connected and is disposed flat along the horizontal direction.

取付壁34bは、鉛直方向において、立設筒支持部33に支持された立設筒部43の下端部近傍に設けられている。取付壁34bには、部品選別装置1の後述するベース部材11の部品通し孔17と連通する丸孔34cが形成され、この丸孔34cと部品通し孔17とが連通するように上面に部品選別装置1が固定されている。   The mounting wall 34b is provided in the vicinity of the lower end portion of the standing tube portion 43 supported by the standing tube support portion 33 in the vertical direction. The mounting wall 34b is formed with a round hole 34c that communicates with a component passage hole 17 of the base member 11 (to be described later) of the component sorting apparatus 1, and the upper part is separated so that the round hole 34c and the component passage hole 17 communicate with each other. The device 1 is fixed.

部品供給部4は、図1に示すように、外筒部41と、内筒部42と、立設筒部43と、第1エアシリンダ44とを備えている。外筒部41と内筒部42は、例えば透明性を有した硬質な合成樹脂やガラス等で構成され、円筒状に形成されている。内筒部42は、外径が外筒部41の内径よりも小さく形成され、外筒部41と略同じ長さに形成されている。また、内筒部42の下方に配される長手方向一端部は、すり鉢状に形成され、前記一端部の開口に近づくにしたがって徐々に内外径が縮径するように形成されている。この一端部の開口の内径は、防水栓2の外径よりも大きく、かつ立設筒部43の外径よりも大きくなるように形成されている。   As shown in FIG. 1, the component supply unit 4 includes an outer cylinder part 41, an inner cylinder part 42, a standing cylinder part 43, and a first air cylinder 44. The outer cylinder portion 41 and the inner cylinder portion 42 are made of, for example, a hard synthetic resin or glass having transparency, and are formed in a cylindrical shape. The inner cylinder part 42 is formed so that the outer diameter is smaller than the inner diameter of the outer cylinder part 41 and is substantially the same length as the outer cylinder part 41. Moreover, the longitudinal direction one end part arrange | positioned under the inner cylinder part 42 is formed in a mortar shape, and it is formed so that an inner-outer diameter may reduce gradually as it approaches the opening of the said one end part. The inner diameter of the opening at the one end is larger than the outer diameter of the waterproof plug 2 and larger than the outer diameter of the standing tube portion 43.

前述した内筒部42は、その全体が外筒部41内に位置付けられた状態で外筒部41に固定されている。これら外筒部41及び内筒部42は、内筒部42の前述した一端部側が下方になるように鉛直方向に沿って配されて、可動壁32bの丸孔内に通された状態で可動部32に固定されている。また、内筒部42内には、長手方向他端部の開口(即ち上方に配される開口)から防水栓2が供給され、防水栓2が収容されている。この内筒部42の開口及び外筒部41の上方に配される開口は、取り外し自在な蓋部41aによって覆われている。   The inner cylinder part 42 described above is fixed to the outer cylinder part 41 in a state where the entire inner cylinder part 42 is positioned in the outer cylinder part 41. The outer cylinder part 41 and the inner cylinder part 42 are arranged along the vertical direction so that the above-mentioned one end side of the inner cylinder part 42 is downward, and are movable while being passed through the round hole of the movable wall 32b. It is fixed to the part 32. Further, the waterproof plug 2 is supplied into the inner cylinder portion 42 from the opening at the other end portion in the longitudinal direction (that is, the opening arranged above), and the waterproof plug 2 is accommodated. The opening of the inner cylinder part 42 and the opening arranged above the outer cylinder part 41 are covered with a removable lid part 41a.

立設筒部43は、例えば透明性を有した硬質な合成樹脂やガラス等で構成され、長尺円筒状に形成されている。立設筒部43の内径は、防水栓2の外径よりも大きくかつ防水栓2の中心軸方向の長さよりも小さく形成されている。立設筒部43は、鉛直方向に沿って配されて支持壁33bの丸孔内に通された状態で、長手方向中央が立設筒支持部33に固定され、立設筒支持部33を介してフレーム本体31に固定されている。立設筒部43は、上端部が内筒部42の一端部内に位置付けられ、下端部が部品選別装置1の上方に位置付けられている。   The standing tube portion 43 is made of, for example, a hard synthetic resin or glass having transparency, and is formed in a long cylindrical shape. The inner diameter of the standing tube portion 43 is formed to be larger than the outer diameter of the waterproof plug 2 and smaller than the length of the waterproof plug 2 in the central axis direction. The standing tube portion 43 is arranged along the vertical direction and is passed through the round hole of the support wall 33 b, the center in the longitudinal direction is fixed to the standing tube support portion 33, and the standing tube support portion 33 is Via the frame body 31. As for the standing cylinder part 43, an upper end part is located in the one end part of the inner cylinder part 42, and a lower end part is located above the components selection apparatus 1. FIG.

第1エアシリンダ44は、シリンダ本体44aと、シリンダ本体44aから伸縮自在な伸縮ロッド44bとを備えている。シリンダ本体44aは、鉛直方向に沿って配されてフレーム本体31の上壁31cに固定されて、可動部32の可動壁32bの上方に配されている。伸縮ロッド44bは、シリンダ本体44aから上壁31cの丸孔を通って下方に延びている。伸縮ロッド44bの先端は、可動壁32bの上面に固定されている。伸縮ロッド44bは、シリンダ本体44aから下方に伸長する。   The first air cylinder 44 includes a cylinder main body 44a and an expansion / contraction rod 44b that can extend and contract from the cylinder main body 44a. The cylinder body 44 a is disposed along the vertical direction, is fixed to the upper wall 31 c of the frame body 31, and is disposed above the movable wall 32 b of the movable portion 32. The telescopic rod 44b extends downward from the cylinder body 44a through a round hole in the upper wall 31c. The tip of the telescopic rod 44b is fixed to the upper surface of the movable wall 32b. The telescopic rod 44b extends downward from the cylinder body 44a.

前述した第1エアシリンダ44は、伸縮ロッド44bが伸縮することで、フレーム本体31に対して鉛直方向(矢印M1)に沿って可動部32を移動させる。フレーム本体31には立設筒支持部33を介して立設筒部43が固定され、可動部32には外筒部41及び内筒部42が固定されている。このため、第1エアシリンダ44は、立設筒部43に対して鉛直方向(矢印M1)に沿って外筒部41及び内筒部42を移動させる。第1エアシリンダ44は、可動部32と外筒部41及び内筒部42を、立設筒部43の上端部が内筒部42内に位置付けられる初期位置(図1中、実線で示す)と、前記初期位置よりも上方でかつ当該初期位置よりも短い長さの立設筒部43が内筒部42内に位置付けられる移動位置(図1中、一点鎖線で示す)と、に亘って移動させる。   The first air cylinder 44 described above moves the movable portion 32 along the vertical direction (arrow M1) with respect to the frame body 31 as the telescopic rod 44b expands and contracts. A standing tube portion 43 is fixed to the frame body 31 via a standing tube support portion 33, and an outer tube portion 41 and an inner tube portion 42 are fixed to the movable portion 32. For this reason, the first air cylinder 44 moves the outer cylinder part 41 and the inner cylinder part 42 along the vertical direction (arrow M1) with respect to the standing cylinder part 43. The first air cylinder 44 has the movable part 32, the outer cylinder part 41, and the inner cylinder part 42 at an initial position where the upper end part of the standing cylinder part 43 is positioned in the inner cylinder part 42 (shown by a solid line in FIG. 1). And a moving position (indicated by a one-dot chain line in FIG. 1) in which the standing cylinder 43 having a length shorter than the initial position and shorter than the initial position is positioned in the inner cylinder 42. Move.

前述した構成の部品供給部4は、第1エアシリンダ44の伸縮ロッド44bが伸縮を繰り返して立設筒部43に対して外筒部41及び内筒部42が初期位置と移動位置とに亘って往復移動することで、内筒部42内に位置付けられた立設筒部43の上端部が当該内筒部42内で鉛直方向に往復移動する。そして、部品供給部4は、この往復運動によって、立設筒部43の上端部が内筒部42内の防水栓2を撹拌して防水栓2を立設筒部43の上端部の開口から立設筒部43内に進入させる。こうして、部品供給部4は、立設筒部43内を通して防水栓2を当該立設筒部43の下方に配された部品選別装置1に供給する。   In the component supply unit 4 configured as described above, the expansion rod 44b of the first air cylinder 44 repeatedly expands and contracts, so that the outer tube portion 41 and the inner tube portion 42 extend between the initial position and the movement position with respect to the standing tube portion 43. By reciprocating, the upper end portion of the standing tube portion 43 positioned in the inner tube portion 42 reciprocates in the vertical direction within the inner tube portion 42. And by this reciprocating motion, the upper part of the standing cylinder part 43 agitates the waterproof plug 2 in the inner cylinder part 42, and the component supply part 4 moves the waterproof stopper 2 from the opening at the upper end part of the standing cylinder part 43. It is made to enter into the standing tube portion 43. In this way, the component supply unit 4 supplies the waterproof plug 2 to the component sorting device 1 disposed below the standing tube portion 43 through the standing tube portion 43.

このとき、防水栓2は、当該防水栓2の中心軸方向に沿って立設筒部43内に進入し、図1に示すように、第1の向きAと第2の向きBとのうちいずれかの向きで部品選別装置1に供給される。第1の向きAとは、小径部21が鉛直方向(所定の一方向)の上方側(一方側)に配されかつ大径部22が鉛直方向の下方側(他方側)に配される向きである。第2の向きBとは、第1の向きAと反対向きであり、小径部21が鉛直方向の下方側に配されかつ大径部22が鉛直方向の上方側に配される向きである。   At this time, the waterproof plug 2 enters the upright tube portion 43 along the direction of the central axis of the waterproof plug 2 and, as shown in FIG. 1, of the first direction A and the second direction B It is supplied to the component sorting apparatus 1 in either direction. The first direction A is an orientation in which the small diameter portion 21 is disposed on the upper side (one side) in the vertical direction (predetermined one direction) and the large diameter portion 22 is disposed on the lower side (the other side) in the vertical direction. It is. The second direction B is a direction opposite to the first direction A, and is a direction in which the small diameter portion 21 is disposed on the lower side in the vertical direction and the large diameter portion 22 is disposed on the upper side in the vertical direction.

なお、前述した部品供給部4の内筒部42内の防水栓2をより大きく撹拌して立設筒部43内に進入しやすくするために、チューブ等を用いて内筒部42内に加圧気体を噴出してもよい。この場合、外筒部41及び内筒部42に、加圧気体を逃がす逃がし孔を設けるとよい。   In addition, in order to make the waterproof plug 2 in the inner cylinder part 42 of the component supply part 4 described above more agitated and easily enter the standing cylinder part 43, it is added to the inner cylinder part 42 using a tube or the like. A pressurized gas may be ejected. In this case, the outer cylinder part 41 and the inner cylinder part 42 may be provided with escape holes for allowing the pressurized gas to escape.

部品選別装置1は、図3及び図4に示すように、ベース部材11と、搬送部材12と、押出部材13(図4等)と、第2エアシリンダ14と、加圧気体供給部55を備えている。ベース部材11は、肉厚な矩形板状に形成されている。ベース部材11は、図3の上面図である図4に示すように、スライド溝15と、排出孔16と、部品通し孔17とを備えている。   As shown in FIGS. 3 and 4, the component sorting apparatus 1 includes a base member 11, a conveying member 12, an extrusion member 13 (FIG. 4 and the like), a second air cylinder 14, and a pressurized gas supply unit 55. I have. The base member 11 is formed in a thick rectangular plate shape. As shown in FIG. 4, which is a top view of FIG. 3, the base member 11 includes a slide groove 15, a discharge hole 16, and a component through hole 17.

スライド溝15は、ベース部材11の上面11aから凹に設けられ、上面11aと直交しかつ互いに平行な一対の端面にそれぞれ開口するようにベース部材11の全長に亘って形成されている。また、スライド溝15の断面形状は、搬送部材12の断面形状と略等しく形成されている。スライド溝15は、内側に搬送部材12を収容し、その長手方向に沿って搬送部材12をスライド自在に収容する。ベース部材11は、スライド溝15が取付壁34bの立設筒部43と相対する部分と取付壁34bの丸孔34cとを結ぶ直線上に配されるように、選別装置支持部34に固定されている。   The slide groove 15 is provided over the entire length of the base member 11 so as to be recessed from the upper surface 11a of the base member 11 and open to a pair of end surfaces orthogonal to the upper surface 11a and parallel to each other. Further, the cross-sectional shape of the slide groove 15 is formed substantially equal to the cross-sectional shape of the conveying member 12. The slide groove 15 accommodates the conveying member 12 inside, and accommodates the conveying member 12 slidably along the longitudinal direction thereof. The base member 11 is fixed to the sorting device support portion 34 so that the slide groove 15 is arranged on a straight line connecting the portion of the mounting wall 34b facing the standing tube portion 43 and the round hole 34c of the mounting wall 34b. ing.

排出孔16は、スライド溝15の開口する前記一対の端面と直交する側面11bからスライド溝15の幅方向中央までベース部材11を切り欠いて形成されている。排出孔16は、スライド溝15の長手方向中央と外部とを連通している。部品通し孔17は、スライド溝15の第2エアシリンダ14から離れた長手方向一端部側の底面に設けられ、ベース部材11を貫通している。部品通し孔17は、外径が防水栓2の外径よりも大きな丸孔状に形成されている。   The discharge hole 16 is formed by cutting out the base member 11 from the side surface 11 b orthogonal to the pair of end surfaces where the slide groove 15 opens to the center in the width direction of the slide groove 15. The discharge hole 16 communicates the center in the longitudinal direction of the slide groove 15 with the outside. The component through hole 17 is provided on the bottom surface of the slide groove 15 on the one end side in the longitudinal direction away from the second air cylinder 14, and penetrates the base member 11. The component through-hole 17 is formed in a round hole shape whose outer diameter is larger than the outer diameter of the waterproof plug 2.

前述したベース部材11は、図5に示すように、排出孔16が設けられた一端部11d(図5中、左側)が、他端部11e(図5中、右側)よりも肉厚に形成されている。この一端部11dの厚さは防水栓2の中心軸方向の長さと等しく、他端部11eの厚さは防水栓2の大径部22側の端部から首部21aの略中央までの長さと等しく形成されている。このため、ベース部材11の他端部11eの上面11aは、一端部11dの上面11aよりも下方に配されている。   As shown in FIG. 5, the base member 11 described above has one end 11d (left side in FIG. 5) provided with a discharge hole 16 formed thicker than the other end 11e (right side in FIG. 5). Has been. The thickness of the one end portion 11d is equal to the length of the waterproof plug 2 in the central axis direction, and the thickness of the other end portion 11e is the length from the end on the large diameter portion 22 side of the waterproof plug 2 to the approximate center of the neck portion 21a. Are equally formed. For this reason, the upper surface 11a of the other end portion 11e of the base member 11 is disposed below the upper surface 11a of the one end portion 11d.

搬送部材12は、断面矩形状の棒状に形成されている。搬送部材12は、図4及び図5に示すように、部品収容部18と、孔部としてのスリット19とを備えている。部品収容部18は、搬送部材12の第2エアシリンダ14から離れた長手方向一端部に設けられ、搬送部材12のベース部材11の一端部11d側に配される側面12bから搬送部材12を切り欠いて形成されている。部品収容部18は、搬送部材12の上面12aと平行な方向の断面形状、即ち図4中での平面形状、が矩形状に形成されている。   The conveying member 12 is formed in a bar shape having a rectangular cross section. As shown in FIGS. 4 and 5, the conveying member 12 includes a component accommodating portion 18 and a slit 19 as a hole portion. The component accommodating portion 18 is provided at one end in the longitudinal direction away from the second air cylinder 14 of the conveying member 12, and cuts the conveying member 12 from a side surface 12 b disposed on the one end 11 d side of the base member 11 of the conveying member 12. It is lacking. The component housing portion 18 has a rectangular cross-sectional shape in a direction parallel to the upper surface 12a of the conveying member 12, that is, a planar shape in FIG.

前述した部品収容部18は、搬送部材12の前記側面12bと、この側面12bに直交する搬送部材12の上面12a及び底面12cと、の三方向に開口している。この前記側面12b側の開口は、排出部18aとされている。排出部18aは、部品収容部18内に収容された防水栓2を部品収容部18内から外部に排出する。即ち、搬送部材12は、排出部18aを備えている。   The component housing portion 18 described above is open in three directions: the side surface 12b of the conveying member 12 and the upper surface 12a and the bottom surface 12c of the conveying member 12 orthogonal to the side surface 12b. The opening on the side surface 12b is a discharge portion 18a. The discharge part 18a discharges the waterproof plug 2 accommodated in the component accommodating part 18 from the component accommodating part 18 to the outside. That is, the transport member 12 includes a discharge unit 18a.

また、部品収容部18は、前記上面12a側の開口から、部品供給部4の立設筒部43内を通り抜けた第1の向きAまたは第2の向きBの防水栓2が挿入される。部品収容部18は、第1の向きAと第2の向きBとのうちのいずれかの向きの防水栓2を収容する。なお、部品収容部18の上面12a側の開口から防水栓2をより円滑に挿入するために、部品収容部18の内縁部に、前記開口の中心側にいくにしがって徐々に部品収容部18の奥側に近づく方向に傾斜したテーパ面を設けてもよい。   In addition, the waterproof plug 2 of the first direction A or the second direction B that has passed through the inside of the standing tube portion 43 of the component supply unit 4 is inserted into the component housing unit 18 from the opening on the upper surface 12a side. The component accommodating portion 18 accommodates the waterproof plug 2 in any one of the first direction A and the second direction B. In order to more smoothly insert the waterproof plug 2 from the opening on the upper surface 12a side of the component accommodating portion 18, the component accommodating portion is gradually formed on the inner edge of the component accommodating portion 18 toward the center of the opening. You may provide the taper surface which inclined in the direction approaching the back | inner side of 18. FIG.

スリット19は、図4に示すように、搬送部材12の長手方向(搬送部材12の移動方向)に沿って延びたスリット状に形成され、搬送部材12の全長に亘って形成されて、搬送部材12の長手方向両端面にそれぞれ開口している。スリット19は、全長に亘って等しい深さに形成され、部品収容部18と連通する深さに形成されている。   As shown in FIG. 4, the slit 19 is formed in a slit shape extending along the longitudinal direction of the conveying member 12 (the moving direction of the conveying member 12), and is formed over the entire length of the conveying member 12. 12 are opened at both longitudinal ends. The slit 19 is formed to have an equal depth over the entire length, and is formed to have a depth communicating with the component housing portion 18.

また、スリット19は、図5に示すように、搬送部材12の排出部18aの開口した側面12bと反対側の側面から凹に設けられている。また、スリット19は、搬送部材12の底面12cと平行に形成され、前記底面12cから、防水栓2の大径部22側の端部から首部21aの略中央までの長さ上方の位置に形成されている。スリット19は、押出部材13よりも僅かに幅広に形成されている。スリット19は、押出部材13を内側に通して部品収容部18内に突出させる。   Further, as shown in FIG. 5, the slit 19 is provided in a concave shape from the side surface opposite to the opened side surface 12 b of the discharge portion 18 a of the transport member 12. The slit 19 is formed parallel to the bottom surface 12c of the conveying member 12, and is formed at a position above the bottom surface 12c from the end on the large diameter portion 22 side of the waterproof plug 2 to the approximate center of the neck portion 21a. Has been. The slit 19 is formed slightly wider than the extrusion member 13. The slit 19 allows the pusher member 13 to pass inside to project into the component housing portion 18.

押出部材13は、防水栓2を構成する材料よりも硬質な材料(例えば鉄板等)で構成され、矩形平板状に形成されている。押出部材13は、図4に示すように、搬送部材12の移動経路の途中に設けられ、スライド溝15の長手方向中央近傍に設けられている。押出部材13は、スライド溝15を挟んで排出孔16と相対する位置に設けられている。押出部材13は、一端部がベース部材11の他端部11eの上面11aに重ねられて固定されて、他端部が前記上面11aから突出してスライド溝15を一部覆うように配されている。   The pushing member 13 is made of a material harder than the material constituting the waterproof plug 2 (for example, an iron plate) and is formed in a rectangular flat plate shape. As shown in FIG. 4, the pushing member 13 is provided in the middle of the movement path of the conveying member 12, and is provided near the center in the longitudinal direction of the slide groove 15. The pushing member 13 is provided at a position facing the discharge hole 16 with the slide groove 15 interposed therebetween. The pushing member 13 is arranged so that one end thereof is overlapped and fixed on the upper surface 11 a of the other end 11 e of the base member 11, and the other end protrudes from the upper surface 11 a and partially covers the slide groove 15. .

さらに、押出部材13の他端部は、スライド溝15内に収容された搬送部材12のスリット19を通って部品収容部18内に突出可能である。押出部材13は、図5に示すように部品収容部18内の防水栓2が第1の向きAのときは防水栓2を部品収容部18内に位置付けたままにする程度に小径部21の首部21aと相対して弱く接触し、かつ、図7に示すように部品収容部18内の防水栓2が第2の向きBのときは防水栓2を部品収容部18外に押し出すように大径部22と強く接触するような長さに形成されている。   Further, the other end portion of the pushing member 13 can project into the component accommodating portion 18 through the slit 19 of the conveying member 12 accommodated in the slide groove 15. As shown in FIG. 5, when the waterproof plug 2 in the component housing portion 18 is in the first direction A, the push-out member 13 has a small diameter portion 21 to the extent that the waterproof plug 2 remains positioned in the component housing portion 18. When the waterproof plug 2 in the component housing portion 18 is in the second direction B as shown in FIG. 7, the waterproof plug 2 is pushed out of the component housing portion 18 as shown in FIG. The length is formed so as to make strong contact with the diameter portion 22.

第2エアシリンダ14は、シリンダ本体14aと、シリンダ本体14aから伸縮自在な伸縮ロッド14bとを備えている。シリンダ本体14aは、水平方向に沿って配され、選別装置支持部34に固定されたベース部材11のスライド溝15の延長線上に配さて、選別装置支持部34に固定されている。伸縮ロッド14bは、シリンダ本体14aから取付壁34bの丸孔34cに近づく方向に延びている。伸縮ロッド14bの先端は、搬送部材12の他端部に固定されている。   The 2nd air cylinder 14 is provided with the cylinder main body 14a and the expansion-contraction rod 14b which can be expanded-contracted from the cylinder main body 14a. The cylinder body 14 a is arranged along the horizontal direction, and is arranged on an extension line of the slide groove 15 of the base member 11 fixed to the sorting device support portion 34, and is fixed to the sorting device support portion 34. The telescopic rod 14b extends from the cylinder body 14a in a direction approaching the round hole 34c of the mounting wall 34b. The distal end of the telescopic rod 14 b is fixed to the other end of the transport member 12.

前述した第2エアシリンダ14は、伸縮ロッド14bが伸縮することで、スライド溝15内の搬送部材12を、部品収容部18が立設筒部43の下端部と相対する初期位置(図1、図3(a)、図4(a)、図6(a)に示す)と、前記初期位置よりもシリンダ本体14aから離れかつ部品収容部18がベース部材11の部品通し孔17及び取付壁34bの丸孔34cと連通する移動位置(図3(b)、図4(e)、図6(e)に示す)と、に亘った移動経路に沿って、矢印M2に沿って移動させる。   In the second air cylinder 14 described above, the telescopic rod 14b expands and contracts, so that the conveying member 12 in the slide groove 15 is positioned at an initial position where the component housing portion 18 faces the lower end portion of the standing tube portion 43 (FIG. 1, FIG. 3 (a), FIG. 4 (a), and FIG. 6 (a)), the component housing portion 18 is further away from the cylinder body 14a than the initial position, and the component accommodating portion 18 is located in the component through hole 17 and the mounting wall 34b. Is moved along the arrow M2 along the movement path extending to the movement position (shown in FIGS. 3B, 4E, and 6E) communicating with the round hole 34c.

前述した構成の部品選別装置1は、第2エアシリンダ14の伸縮ロッド14bが縮んで搬送部材12が初期位置に位置付けられると、図1に示すように、搬送部材12の部品収容部18が部品供給部4の立設筒部43内と連通して、立設筒部43から第1の向きAまたは第2の向きBの防水栓2が進入する。   In the component sorting apparatus 1 having the above-described configuration, when the telescopic rod 14b of the second air cylinder 14 is contracted and the conveying member 12 is positioned at the initial position, as shown in FIG. The waterproof plug 2 in the first direction A or the second direction B enters from the standing tube part 43 in communication with the inside of the standing tube part 43 of the supply unit 4.

その後、第2エアシリンダ14の伸縮ロッド14bが伸長し、搬送部材12が部品収容部18内に防水栓2を収容した状態で、図4(a)ないし図4(e)、及び、図6(a)ないし図6(e)に順次示すように、初期位置から移動位置に向かって移動経路に沿って移動して防水栓2を搬送する。搬送部材12が移動すると、押出部材13が、スリット19内に進入した後にスリット19と連通した部品収容部18内に進入する。   Thereafter, the telescopic rod 14b of the second air cylinder 14 is extended, and the conveying member 12 accommodates the waterproof plug 2 in the component accommodating portion 18, and FIGS. 4 (a) to 4 (e) and FIG. (A) thru | or FIG.6 (e) sequentially, it moves along a movement path | route from an initial position toward a movement position, and conveys the waterproof plug 2. FIG. When the conveying member 12 moves, the pushing member 13 enters the component accommodating portion 18 that communicates with the slit 19 after entering the slit 19.

部品収容部18内に進入した押出部材13は、搬送される防水栓2が第1の向きAのときは、図4(c)及び図5に示すように、小径部21の首部21aと弱く接触して、防水栓2の部品収容部18内での振動(がたつき)を防止する。その後、搬送部材12が移動位置に移動すると、部品収容部18内に収容された防水栓2は、ベース部材11の部品通し孔17及び取付壁34bの丸孔34cを通って電線挿入部5に供給される。   When the waterproof plug 2 to be conveyed is in the first direction A, the pushing member 13 that has entered the component housing portion 18 is weak with the neck portion 21a of the small-diameter portion 21 as shown in FIGS. Contact is made to prevent vibration (rattle) in the component housing portion 18 of the waterproof plug 2. Thereafter, when the conveying member 12 moves to the movement position, the waterproof plug 2 accommodated in the component accommodating portion 18 passes through the component through hole 17 of the base member 11 and the round hole 34c of the mounting wall 34b to the electric wire insertion portion 5. Supplied.

また、部品収容部18内に進入した押出部材13は、搬送される部品が第2の向きBのときは、図6(c)及び図7に示すように、押出部材13が大径部22と強く接触して防水栓2を部品収容部18内から部品収容部18外に向かって押し出す。防水栓2は、排出部18aを通って部品収容部18外へ排出されるとともに、排出部18aと連通するベース部材11の排出孔16を通って外部へと排出される。排出孔16の下方には、第2の向きBの防水栓2が落下する図示しないトレーが設けられている。こうして、部品選別装置1は、部品収容部18内に収容された第1の向きAの防水栓2を選別して電線挿入部5に送り渡す。   In addition, when the component to be conveyed is in the second direction B, the extrusion member 13 that has entered the component accommodating portion 18 has the large-diameter portion 22 as illustrated in FIGS. 6C and 7. The waterproof plug 2 is pushed out of the component housing portion 18 toward the outside of the component housing portion 18. The waterproof plug 2 is discharged to the outside of the component housing portion 18 through the discharge portion 18a, and is discharged to the outside through the discharge hole 16 of the base member 11 communicating with the discharge portion 18a. A tray (not shown) on which the waterproof plug 2 in the second direction B falls is provided below the discharge hole 16. In this way, the component sorting device 1 sorts the waterproof plug 2 in the first direction A housed in the component housing portion 18 and sends it to the wire insertion portion 5.

電線挿入部5は、図8及び図9に示すように、第2ベース部材51と、第2搬送部材52と、連結チューブ53と、第3エアシリンダ54と、加圧気体供給部55(図1)とを備えている。第2ベース部材51は、図8の上面図である図9に示すように、帯板状の底壁部51aと、底部の幅方向両端から立設しかつ互いに平行な一対の側壁部51bとを有し、樋状に形成されている。第2ベース部材51は、第2スライド溝56と、チューブ取付孔57と、電線通し孔58とを備えている。   As shown in FIGS. 8 and 9, the electric wire insertion portion 5 includes a second base member 51, a second transport member 52, a connection tube 53, a third air cylinder 54, and a pressurized gas supply portion 55 (see FIG. 8). 1). As shown in FIG. 9, which is a top view of FIG. 8, the second base member 51 includes a strip-like bottom wall portion 51a, and a pair of side wall portions 51b that are erected from both ends in the width direction and are parallel to each other. And has a bowl shape. The second base member 51 includes a second slide groove 56, a tube attachment hole 57, and a wire passage hole 58.

第2スライド溝56は、底壁部51aと一対の側壁部51bとに囲まれる空間である。第2スライド溝56は、第2ベース部材51の長手方向両端面にそれぞれ開口するように第2ベース部材51の全長に亘って形成されている。第2スライド溝56の断面形状は、第2搬送部材52の断面形状と略等しく形成されている。第2スライド溝56は、内側に第2搬送部材52を収容し、その長手方向に沿って第2搬送部材52をスライド自在に収容する。   The second slide groove 56 is a space surrounded by the bottom wall portion 51a and the pair of side wall portions 51b. The second slide groove 56 is formed over the entire length of the second base member 51 so as to open at both longitudinal ends of the second base member 51. The cross-sectional shape of the second slide groove 56 is substantially equal to the cross-sectional shape of the second transport member 52. The second slide groove 56 accommodates the second conveyance member 52 inside, and slidably accommodates the second conveyance member 52 along the longitudinal direction thereof.

チューブ取付孔57は、第2ベース部材51の第3エアシリンダ54寄りの長手方向一端部に設けられ、一方の側壁部51bを貫通している。チューブ取付孔57は、外径が連結チューブ53の外径よりも大きな丸孔状に形成されている。   The tube mounting hole 57 is provided at one end in the longitudinal direction of the second base member 51 near the third air cylinder 54, and penetrates one side wall 51b. The tube mounting hole 57 is formed in a round hole shape whose outer diameter is larger than the outer diameter of the connecting tube 53.

電線通し孔58は、第2ベース部材51の長手方向他端部に設けられ、他方の側壁部51bを貫通している。電線通し孔58は、丸孔と切り欠き部とを備えている。丸孔は、第2スライド溝56の幅方向に沿って他方の側壁部51bを貫通している。丸孔の内径は、第2スライド溝56側で電線24の外径より僅かに大きく形成され、かつ第2スライド溝56から離れるにしたがって徐々に大きくなるように形成されている。切り欠き部は、他方の側壁部51bの上端面から前記丸孔に向かって側壁部51bを切り欠いて形成され、前記丸孔と連通している。   The electric wire passing hole 58 is provided at the other longitudinal end portion of the second base member 51 and penetrates the other side wall portion 51b. The electric wire through hole 58 includes a round hole and a notch. The round hole penetrates the other side wall 51 b along the width direction of the second slide groove 56. The inner diameter of the round hole is slightly larger than the outer diameter of the electric wire 24 on the second slide groove 56 side, and is formed so as to gradually increase as the distance from the second slide groove 56 increases. The notch is formed by notching the side wall 51b from the upper end surface of the other side wall 51b toward the round hole, and communicates with the round hole.

第2搬送部材52は、断面矩形状の棒状に形成されている。第2搬送部材52は、図8及び図9に示すように、第2部品収容部59を備えている。第2部品収容部59は、第2搬送部材52の第3エアシリンダ54から離れた長手方向一端部に設けられ、第2搬送部材52の上面52aから第2搬送部材52を切り欠いて形成されている。第2部品収容部59は、第2搬送部材52の上面52aと平行な方向の断面形状、即ち図9中での平面形状、が矩形状に形成されている。   The second transport member 52 is formed in a bar shape having a rectangular cross section. As shown in FIGS. 8 and 9, the second transport member 52 includes a second component housing portion 59. The second component housing portion 59 is provided at one end in the longitudinal direction away from the third air cylinder 54 of the second transport member 52, and is formed by cutting out the second transport member 52 from the upper surface 52 a of the second transport member 52. ing. The second component housing portion 59 has a rectangular cross-sectional shape in a direction parallel to the upper surface 52a of the second conveying member 52, that is, a planar shape in FIG.

前述した第2部品収容部59は、第2搬送部材52の上面52aと、第2搬送部材52の第2スライド溝56と重なる一対の側面52bと、の三方向に開口している。この上面52b側の開口を通して、電線24の端末が挿入された防水栓2を第2部品収容部59外に取り出す。   The second component housing portion 59 described above opens in three directions: an upper surface 52 a of the second transport member 52 and a pair of side surfaces 52 b that overlap the second slide groove 56 of the second transport member 52. Through the opening on the upper surface 52b side, the waterproof plug 2 into which the end of the electric wire 24 is inserted is taken out of the second component housing part 59.

また、第2部品収容部59は、前記側面52bのうちチューブ取付孔57が形成された側壁部51bと重なる一方の側面52bの開口から、連結チューブ53内を通り抜けた防水栓2が挿入される。防水栓2は、第2部品収容部59内に、一方の側面52b側に小径部21が配され、他方の側面52b側に大径部22が配された状態で収容される。また、第2部品収容部59は、他方の側面52bの開口から、電線通し孔58を通った電線24が挿入される。   In addition, the waterproof plug 2 that passes through the inside of the connecting tube 53 is inserted into the second component housing portion 59 from the opening of one side surface 52b that overlaps the side wall portion 51b in which the tube mounting hole 57 is formed in the side surface 52b. . The waterproof plug 2 is accommodated in the second component accommodating portion 59 in a state where the small diameter portion 21 is disposed on one side surface 52b side and the large diameter portion 22 is disposed on the other side surface 52b side. Further, the second component housing portion 59 is inserted with the electric wire 24 that has passed through the electric wire through hole 58 from the opening of the other side surface 52b.

連結チューブ53は、透明性かつ可撓性を有した合成樹脂等で構成され、長尺円筒状に形成されている。連結チューブ53の内径は、防水栓2の外径よりも大きく形成されている。連結チューブ53の長手方向一端部は、選別装置支持部34の取付壁34bに取り付けられ、内側が取付壁34bの丸孔34cと連通している。連結チューブ53の長手方向他端部は、第2ベース部材51のチューブ取付孔57内に取付けられている。連結チューブ53は、部品選別装置1と電線挿入部5とを連結している。   The connection tube 53 is made of a transparent and flexible synthetic resin or the like, and is formed in a long cylindrical shape. The inner diameter of the connecting tube 53 is formed larger than the outer diameter of the waterproof plug 2. One end of the connecting tube 53 in the longitudinal direction is attached to the attachment wall 34b of the sorting device support 34, and the inside communicates with the round hole 34c of the attachment wall 34b. The other end in the longitudinal direction of the connection tube 53 is attached in the tube attachment hole 57 of the second base member 51. The connection tube 53 connects the component sorting device 1 and the wire insertion portion 5.

第3エアシリンダ54は、シリンダ本体54aと、シリンダ本体54aから伸縮自在な伸縮ロッド54bとを備えている。シリンダ本体54aは、水平方向に沿って配され、フレーム本体31の基部31a上に固定された第2ベース部材51の第2スライド溝56の延長線上に配さて、基部31aに固定されている。伸縮ロッド54bは、シリンダ本体54aから連結チューブ53の他端部に近づく方向に延びている。伸縮ロッド54bの先端は、第2搬送部材52の他端部に固定されている。   The third air cylinder 54 includes a cylinder body 54a and a telescopic rod 54b that can be stretched and contracted from the cylinder body 54a. The cylinder main body 54a is arranged along the horizontal direction, and is arranged on an extension line of the second slide groove 56 of the second base member 51 fixed on the base 31a of the frame main body 31, and is fixed to the base 31a. The telescopic rod 54b extends in a direction approaching the other end portion of the connecting tube 53 from the cylinder body 54a. The distal end of the telescopic rod 54 b is fixed to the other end portion of the second transport member 52.

前述した第3エアシリンダ54は、伸縮ロッド54bが伸縮することで、第2ベース部材51の第2スライド溝56内の第2搬送部材52を、第2部品収容部59(に収容された防水栓2の電線通し孔23)が第2ベース部材51の電線通し孔58と連通する初期位置(図8(a)、図9(a)、図9(d)に示す)と、前記初期位置よりもシリンダ本体54a寄りでかつ第2部品収容部59が第2ベース部材51のチューブ取付孔57と連通する移動位置(図8(b)、図9(b)、図9(c)に示す)と、に亘った移動経路に沿って、矢印M3に沿って移動させる。   In the third air cylinder 54 described above, the expansion rod 54b expands and contracts, so that the second transport member 52 in the second slide groove 56 of the second base member 51 is waterproofed in the second component storage portion 59 (. An initial position (shown in FIGS. 8 (a), 9 (a), and 9 (d)) where the wire passage hole 23) of the plug 2 communicates with the wire passage hole 58 of the second base member 51, and the initial position. The position where the second component housing portion 59 communicates with the tube mounting hole 57 of the second base member 51 closer to the cylinder body 54a (shown in FIGS. 8B, 9B, and 9C). ), And along the movement path extending along the arrow M3.

また、前述した第3エアシリンダ54は、前記フロア上に設けられた図示しないフットスイッチによってその稼働が制御される。フットスイッチは、作業者がオンにすることで、第3エアシリンダ54を一往復駆動させる。即ち、フットスイッチは、第3エアシリンダ54の伸縮ロッド54bを縮めて第2搬送部材52を初期位置から移動位置に移動させた後に、伸縮ロッド54bを伸長させて第2搬送部材52を再び移動位置から初期位置へと移動させる。   The operation of the third air cylinder 54 described above is controlled by a foot switch (not shown) provided on the floor. When the operator turns on the foot switch, the third air cylinder 54 is driven to reciprocate once. That is, the foot switch retracts the telescopic rod 54b of the third air cylinder 54 and moves the second transport member 52 from the initial position to the moving position, and then extends the telescopic rod 54b to move the second transport member 52 again. Move from position to initial position.

加圧気体供給部55は、円筒部55aと、図示しない加圧気体供給源とを備えている。円筒部55aは、円筒状に形成され、鉛直方向に沿って配されている。円筒部55aは、上端部が加圧気体供給源と連結され、下端部が部品選別装置1のベース部材11の部品通し孔17上方に固定されている。   The pressurized gas supply unit 55 includes a cylindrical part 55a and a pressurized gas supply source (not shown). The cylindrical portion 55a is formed in a cylindrical shape and is disposed along the vertical direction. The cylindrical portion 55 a has an upper end connected to a pressurized gas supply source and a lower end fixed above the component through-hole 17 of the base member 11 of the component sorting device 1.

前述した加圧気体供給部55は、加圧気体供給源からの加圧気体を矢印Gに沿って円筒部55a内を通して部品通し孔17及び連結チューブ53内に噴出し、連結チューブ53内の防水栓2を円滑に当該連結チューブ53の他端部側に移動させる。第2ベース部材51の他方の側壁部51bのチューブ取付孔57と相対する部分には、連結チューブ53を通り抜けた加圧気体を逃がす逃がし孔が設けられている。   The pressurized gas supply unit 55 described above jets pressurized gas from a pressurized gas supply source through the cylindrical portion 55 a along the arrow G into the component through hole 17 and the connection tube 53, and waterproofs the connection tube 53. The stopper 2 is smoothly moved to the other end side of the connection tube 53. A portion of the other side wall 51 b of the second base member 51 facing the tube mounting hole 57 is provided with an escape hole for allowing the pressurized gas that has passed through the connecting tube 53 to escape.

前述した構成の電線挿入部5は、図9(d)に示すように、第3エアシリンダ54の伸縮ロッド54bが伸長して第2搬送部材52が初期位置に位置付けられると、第2部品収容部59内の防水栓2の電線通し孔23が第2ベース部材51の電線通し孔58と連通して、防水栓2を電線24の端末が挿入される状態に保持する。   As shown in FIG. 9 (d), the electric wire insertion portion 5 having the above-described configuration receives the second component housing when the telescopic rod 54b of the third air cylinder 54 extends and the second transport member 52 is positioned at the initial position. The wire passage hole 23 of the waterproof plug 2 in the portion 59 communicates with the wire passage hole 58 of the second base member 51 to hold the waterproof plug 2 in a state where the end of the electric wire 24 is inserted.

その後、図9(a)ないし図9(c)に順次示すように、第3エアシリンダ54の伸縮ロッド54bが縮んで第2搬送部材52が移動位置に位置付けられると、第2部品収容部59が第2ベース部材51のチューブ取付孔57に取付けられた連結チューブ53内と連通し、連結チューブ53から第2部品収容部59内に防水栓2が供給される。   9A to 9C, when the telescopic rod 54b of the third air cylinder 54 is contracted and the second transport member 52 is positioned at the moving position, the second component housing portion 59 is obtained. Communicates with the inside of the connection tube 53 attached to the tube attachment hole 57 of the second base member 51, and the waterproof plug 2 is supplied from the connection tube 53 into the second component housing portion 59.

制御装置6は、図10に示すように、光電センサ61と、制御部62とを備えている。光電センサ61は、図1に示すように、連結チューブ53の一端部側に取り付けられ、前記一端部に防水栓2があるか否かの情報を検出して当該情報を電気信号として制御部62に送信する。   As shown in FIG. 10, the control device 6 includes a photoelectric sensor 61 and a control unit 62. As shown in FIG. 1, the photoelectric sensor 61 is attached to one end portion of the connection tube 53, detects information on whether or not the waterproof plug 2 is present at the one end portion, and uses the information as an electrical signal to control the control portion 62. Send to.

制御部62は、光電センサ61と第1エアシリンダ44と第2エアシリンダ14とそれぞれ連結されている。制御部62は、光電センサ61からの情報に基づいて、第1エアシリンダ44と第2エアシリンダ14とを制御する。制御部62は、光電センサ61から連結チューブ53の一端部に防水栓2があるとの電気信号を受信すると、電線挿入部5に十分な数の防水栓2が供給されていると判断して、第1エアシリンダ44及び第2エアシリンダ14に電気信号を送信して第1エアシリンダ44及び第2エアシリンダ14の稼働を停止させる。また、制御部62は、光電センサ61から連結チューブ53の一端部に防水栓2がないとの電気信号を受信すると、電線挿入部5に十分な数の防水栓2が供給されていないと判断して、第1エアシリンダ44及び第2エアシリンダ14に電気信号を送信して第1エアシリンダ44及び第2エアシリンダ14を稼働させる。   The control unit 62 is connected to the photoelectric sensor 61, the first air cylinder 44, and the second air cylinder 14, respectively. The control unit 62 controls the first air cylinder 44 and the second air cylinder 14 based on information from the photoelectric sensor 61. When the control unit 62 receives an electrical signal from the photoelectric sensor 61 that there is a waterproof plug 2 at one end of the connection tube 53, the control unit 62 determines that a sufficient number of waterproof plugs 2 are supplied to the wire insertion unit 5. Then, an electric signal is transmitted to the first air cylinder 44 and the second air cylinder 14 to stop the operation of the first air cylinder 44 and the second air cylinder 14. Further, when the control unit 62 receives an electrical signal indicating that the waterproof plug 2 is not provided at one end of the connection tube 53 from the photoelectric sensor 61, the control unit 62 determines that a sufficient number of the waterproof plugs 2 are not supplied to the wire insertion unit 5. Then, an electrical signal is transmitted to the first air cylinder 44 and the second air cylinder 14 to operate the first air cylinder 44 and the second air cylinder 14.

前述した制御部62は、第1エアシリンダ44及び第2エアシリンダ14を、それぞれ、所定間隔をあけて断続的に稼働させる。なお、制御部62が第1エアシリンダ44及び第2エアシリンダ14を稼働させる際には、第1エアシリンダ44を所定回数稼働させた後に第2エアシリンダ14を稼働させる。   The control unit 62 described above operates the first air cylinder 44 and the second air cylinder 14 intermittently at predetermined intervals. When the control unit 62 operates the first air cylinder 44 and the second air cylinder 14, the second air cylinder 14 is operated after the first air cylinder 44 is operated a predetermined number of times.

前述した防水栓挿入装置10を用いて電線24の端末に防水栓2を取り付ける際には、まず、蓋部41aを外して内筒部42内に防水栓2を供給する。また、第1エアシリンダ44及び第2エアシリンダ14の伸縮ロッド44b、14bを縮め、第3エアシリンダ54の伸縮ロッド44bを伸長させて、外筒部41及び内筒部42、搬送部材12、及び第2搬送部材52を、それぞれ前述した初期位置に位置付けておく。   When the waterproof plug 2 is attached to the end of the electric wire 24 using the waterproof plug insertion device 10 described above, first, the lid portion 41 a is removed and the waterproof plug 2 is supplied into the inner cylinder portion 42. Further, the telescopic rods 44b, 14b of the first air cylinder 44 and the second air cylinder 14 are contracted, and the telescopic rod 44b of the third air cylinder 54 is expanded, so that the outer cylinder part 41, the inner cylinder part 42, the conveying member 12, And the 2nd conveyance member 52 is positioned in the initial position mentioned above, respectively.

その後、防水栓挿入装置10の電源をオンにすると、制御装置6は、光電センサ61が連結チューブ53の一端部に防水栓2がないとの電気信号を制御部62に送信して、前記電気信号を受信した制御部62が部品供給部4の第1エアシリンダ44を稼働させる。   Thereafter, when the power supply of the waterproof plug insertion device 10 is turned on, the control device 6 transmits an electric signal indicating that the photoelectric sensor 61 does not have the waterproof plug 2 at one end of the connection tube 53 to the control unit 62. The control unit 62 that has received the signal operates the first air cylinder 44 of the component supply unit 4.

第1エアシリンダ44が稼働すると、前述のように伸縮ロッド44bが所定間隔で伸縮を繰り返して外筒部41及び内筒部42が立設筒部43に対して往復移動し、内筒部42内の防水栓2が立設筒部43内に進入した後に立設筒部43内を通って部品選別装置1に供給される。このとき、防水栓2は、第1の向きAと第2の向きBとのうちいずれかの向きに配され部品選別装置1に供給される。   When the first air cylinder 44 is operated, the telescopic rod 44b repeatedly expands and contracts at a predetermined interval as described above, and the outer tube portion 41 and the inner tube portion 42 reciprocate with respect to the standing tube portion 43, and the inner tube portion 42 is moved. After the waterproof plug 2 inside enters the standing tube portion 43, the waterproof plug 2 passes through the standing tube portion 43 and is supplied to the component sorting device 1. At this time, the waterproof plug 2 is arranged in one of the first direction A and the second direction B and is supplied to the component sorting device 1.

部品選別装置1に供給された防水栓2は、搬送部材12が初期位置に位置付けられているので、搬送部材12の部品収容部18が立設筒部43内と連通しており、部品収容部18内に第1の向きAまたは第2の向きBの防水栓2を収容する。制御部62は、第1エアシリンダ44を所定回数稼働させた後に、第2エアシリンダ14を稼働させる。   In the waterproof plug 2 supplied to the component sorting device 1, since the conveying member 12 is positioned at the initial position, the component accommodating portion 18 of the conveying member 12 communicates with the inside of the standing tube portion 43, and the component accommodating portion The waterproof plug 2 in the first direction A or the second direction B is accommodated in 18. The control unit 62 operates the second air cylinder 14 after operating the first air cylinder 44 a predetermined number of times.

第2エアシリンダ14が稼働すると、前述のように伸縮ロッド14bが伸長して、搬送部材12が初期位置から移動位置へと移動して防水栓2をベース部材11の部品通し孔17に搬送する。このとき、搬送部材12の搬送する防水栓2が第1の向きAのときは、図4及び図5に示すように押出部材13が防水栓2に弱く接触するのみなので、防水栓2は部品通し孔17に搬送される。一方、搬送部材12の搬送する防水栓2が第2の向きBのときは、図6及び図7に示すように押出部材13が防水栓2に強く接触し、防水栓2は排出部18a及び排出孔16を通して部品収容部18外即ち外部に排出され、部品通し孔17に搬送されない。   When the second air cylinder 14 is operated, the telescopic rod 14b is extended as described above, and the conveying member 12 is moved from the initial position to the moving position to convey the waterproof plug 2 to the component through hole 17 of the base member 11. . At this time, when the waterproof plug 2 transported by the transport member 12 is in the first direction A, the push-out member 13 only weakly contacts the waterproof plug 2 as shown in FIGS. It is conveyed to the through hole 17. On the other hand, when the waterproof plug 2 transported by the transport member 12 is in the second direction B, as shown in FIGS. 6 and 7, the pushing member 13 is in strong contact with the waterproof plug 2, and the waterproof plug 2 is connected to the discharge portion 18a and The component is discharged outside the component accommodating portion 18 through the discharge hole 16, and is not conveyed to the component through hole 17.

その後、伸縮ロッド14bが縮んで、搬送部材12が再び初期位置に移動し、搬送部材12の部品収容部18が立設筒部43内と連通して、部品収容部18内に次の第1の向きAまたは第2の向きBの防水栓2を収容する。第2エアシリンダ14が以上の稼働を繰り返すことで、第1の向きAの防水栓2のみが順次部品通し孔17を通って電線挿入部5に供給される。   Thereafter, the telescopic rod 14b is contracted, the conveying member 12 is again moved to the initial position, the component accommodating portion 18 of the conveying member 12 is communicated with the inside of the standing tube portion 43, and the next first in the component accommodating portion 18 is reached. The waterproof plug 2 of the direction A or the second direction B is accommodated. As the second air cylinder 14 repeats the above operation, only the waterproof plug 2 in the first direction A is sequentially supplied to the electric wire insertion portion 5 through the component through hole 17.

電線挿入部5に供給された防水栓2は、連結チューブ53内を一端部側から他端部側に向かって移動する。連結チューブ53内には一端部側から加圧気体供給部55によって加圧気体が噴出されており、防水栓2は連結チューブ53内を円滑に移動する。連結チューブ53の他端部に到達した防水栓2は、第2搬送部材52が初期位置に位置付けられているので、第2搬送部材52の側面52bに突き当たって止まる。   The waterproof plug 2 supplied to the electric wire insertion part 5 moves in the connecting tube 53 from one end side toward the other end side. Pressurized gas is ejected from the one end side into the connecting tube 53 by the pressurized gas supply unit 55, and the waterproof plug 2 moves smoothly in the connecting tube 53. The waterproof plug 2 that has reached the other end of the connection tube 53 stops by striking against the side surface 52b of the second transport member 52 because the second transport member 52 is positioned at the initial position.

そして、作業者は、電線24に防水栓2を取付ける際に、制御装置6のフットスイッチをオンにする。すると、第3エアシリンダ54が稼働し、前述のように伸縮ロッド54bが縮んで第2搬送部材52が初期位置から移動位置へと移動して、第2搬送部材52の第2部品収容部59が連結チューブ53内と連通し、内部に防水栓2を収容する。防水栓2は、第2搬送部材52の一方の側面52b側(即ちチューブ取付孔57側)に小径部21が配され、他方の側面52b(即ち電線通し孔58側)に大径部22が配された状態で収容される。   Then, the operator turns on the foot switch of the control device 6 when attaching the waterproof plug 2 to the electric wire 24. Then, the third air cylinder 54 is operated, the telescopic rod 54b is contracted as described above, and the second conveying member 52 is moved from the initial position to the moving position, and the second component housing portion 59 of the second conveying member 52 is moved. Communicates with the inside of the connecting tube 53 and accommodates the waterproof plug 2 therein. In the waterproof plug 2, the small diameter portion 21 is disposed on one side surface 52b side (that is, the tube attachment hole 57 side) of the second transport member 52, and the large diameter portion 22 is disposed on the other side surface 52b (that is, the wire passage hole 58 side). Housed in a distributed state.

続いて、伸縮ロッド54bが伸長して第2搬送部材52が移動位置から初期位置へと移動して、第2部品収容部59内の防水栓2の電線通し孔23が第2ベース部材51の電線通し孔58と連通し、防水栓2を電線24の端末が挿入される状態に保持する。作業者は、第2ベース部材51の側壁部51b側から連通した電線通し孔23、58に電線24の端末を挿入した後に、防水栓2に挿入された電線24を上方に引き抜く。こうして、電線24の端末に防水栓2が取り付けられる。次の電線24に防水栓2を取付ける際には、作業者は、再びフットスイッチをオンにして電線通し孔23、58が連通する位置に防水栓2を位置付けた後に、電線24の端末を挿入する。   Subsequently, the telescopic rod 54 b is extended, the second transport member 52 is moved from the moving position to the initial position, and the wire passage hole 23 of the waterproof plug 2 in the second component housing portion 59 is formed on the second base member 51. The waterproof plug 2 is held in a state where the end of the electric wire 24 is inserted, communicating with the electric wire through hole 58. The operator inserts the end of the electric wire 24 into the electric wire through holes 23 and 58 communicated from the side wall 51b side of the second base member 51, and then pulls the electric wire 24 inserted into the waterproof plug 2 upward. Thus, the waterproof plug 2 is attached to the end of the electric wire 24. When attaching the waterproof plug 2 to the next electric wire 24, the operator turns on the foot switch again, positions the waterproof plug 2 at a position where the electric wire through holes 23 and 58 communicate, and then inserts the end of the electric wire 24. To do.

なお、作業者がフットスイッチを長時間オンにしないと、第1のエアシリンダ44及び第2のエアシリンダ14が稼働しているので、電線挿入部5に防水栓2が溜まっていく。そして、防水栓2が連結チューブ53の一端部まで溜まると、制御装置6は、光電センサ61が連結チューブ53の一端部に防水栓2があるとの電気信号を制御部62に送信して、前記電気信号を受信した制御部62が部品供給部4の第1エアシリンダ44及び第2エアシリンダ14の稼働を停止させる。   If the worker does not turn on the foot switch for a long time, the first air cylinder 44 and the second air cylinder 14 are in operation, so that the waterproof plug 2 accumulates in the wire insertion portion 5. Then, when the waterproof plug 2 accumulates to one end of the connection tube 53, the control device 6 transmits an electrical signal to the control unit 62 that the photoelectric sensor 61 has the waterproof plug 2 at one end of the connection tube 53, The control unit 62 that has received the electrical signal stops the operation of the first air cylinder 44 and the second air cylinder 14 of the component supply unit 4.

本実施形態によれば、搬送部材12の移動経路の途中に設けられた押出部材13が、スリット19を通って部品収容部18内に突出するとともに、部品収容部18内に収容された第2の向きBの防水栓2の大径部22とのみ接触して、防水栓2を部品収容部18から排出部18aを通して部品収容部18外に排出する。したがって、光電センサ等の高額な電子部品を用いないので、部品選別装置1の製造コストを低減できる。また、第2の向きBの大径部22に接触可能な位置に押出部材13を設けるだけでよく、部品選別装置1を小型化できる。   According to this embodiment, the extrusion member 13 provided in the middle of the movement path of the conveying member 12 protrudes into the component accommodating portion 18 through the slit 19 and is accommodated in the component accommodating portion 18. Only the large-diameter portion 22 of the waterproof plug 2 in the direction B is contacted, and the waterproof plug 2 is discharged out of the component housing portion 18 from the component housing portion 18 through the discharge portion 18a. Therefore, since expensive electronic parts such as a photoelectric sensor are not used, the manufacturing cost of the parts sorting apparatus 1 can be reduced. Moreover, it is only necessary to provide the extrusion member 13 at a position where it can come into contact with the large-diameter portion 22 in the second direction B, and the component sorting apparatus 1 can be downsized.

また、スリット19が搬送部材12の全長に亘って当該搬送部材12の移動方向に沿って延びたスリット19状に形成されているので、移動する搬送部材12に対して固定された押出部材13を設けるだけでよく、部品選別装置1を簡略化することができる。   Further, since the slit 19 is formed in the shape of the slit 19 extending along the moving direction of the conveying member 12 over the entire length of the conveying member 12, the pushing member 13 fixed to the moving conveying member 12 is provided. It is only necessary to provide it, and the component sorting apparatus 1 can be simplified.

また、部品選別装置1を備えた防水栓挿入装置10であり、部品選別装置1には光電センサ等の高額な電子部品を用いないので、部品選別装置1即ち防水栓挿入装置10の製造コストを低減できる。また、押出部材13を設けるだけでよいので、部品選別装置1即ち防水栓挿入装置10を小型化できる。   Further, the waterproof plug insertion device 10 having the component sorting device 1 does not use expensive electronic parts such as a photoelectric sensor, so the manufacturing cost of the component sorting device 1, that is, the waterproof plug insertion device 10 is reduced. Can be reduced. Moreover, since only the extrusion member 13 needs to be provided, the component sorting device 1, that is, the waterproof plug insertion device 10 can be reduced in size.

前述した実施形態においては、搬送部材12の部品収容部18は、搬送部材12の上面12aと平行な方向の断面形状、即ち図3中で上方から見た際の平面形状、が矩形状に形成されていた。しかしながら本発明では、部品収容部18の前記断面形状(平面形状)を円形状とし、防水栓2の断面形状に類似した形状にしてもよい。こうすることで、部品収容部18内での防水栓2のがたつきを防止でき、押出部材13を防水栓2の所望位置に確実に配して第1の向きAの防水栓2のみを確実に選別できる。   In the above-described embodiment, the component accommodating portion 18 of the conveying member 12 is formed in a rectangular shape with a cross-sectional shape in a direction parallel to the upper surface 12a of the conveying member 12, that is, a planar shape when viewed from above in FIG. It had been. However, in the present invention, the cross-sectional shape (planar shape) of the component housing portion 18 may be circular and may have a shape similar to the cross-sectional shape of the waterproof plug 2. By doing so, it is possible to prevent rattling of the waterproof plug 2 in the component housing portion 18, and the push-out member 13 is securely arranged at a desired position of the waterproof plug 2, and only the waterproof plug 2 in the first direction A is provided. Can be selected reliably.

また、前述した実施形態においては、防水栓2の小径部21が鉛直方向の上方側に配されかつ大径部22が鉛直方向の下方側に配される位置を第1の向きAとし、部品選別装置1は第1の向きAの防水栓2を選別していた。しかしながら本発明では、押出部材13の固定される位置(高さ)を低くし、またスリット19の位置を押出部材13に対応する位置に形成することで、部品選別装置1が第2の向きBの防水栓2を選別するように変更することができる。   In the above-described embodiment, the position in which the small diameter portion 21 of the waterproof plug 2 is disposed on the upper side in the vertical direction and the large diameter portion 22 is disposed on the lower side in the vertical direction is defined as the first direction A. The sorting device 1 sorts the waterproof plug 2 in the first direction A. However, in the present invention, the position (height) at which the extrusion member 13 is fixed is lowered, and the position of the slit 19 is formed at a position corresponding to the extrusion member 13, so that the component sorting device 1 is in the second direction B. The waterproof plug 2 can be changed to be selected.

また、前述した実施形態においては、部品が防水栓2とされていたが、小径部と大径部とが同軸的かつ直列に連なるような部品であれば、防水栓2以外の部品であってもよい。また、前述した実施形態においては、押出部材13は、部品収容部18内の防水栓2が第1の向きAのときは小径部21の首部21aと弱く接触するように設けられていたが、首部21aとの間に間隔をあけて相対する(即ち、接触しない)ようにしてもよい。   Moreover, in embodiment mentioned above, although the components were the waterproof plugs 2, if it is components in which a small diameter part and a large diameter part are coaxial and connected in series, it is components other than the waterproof plug 2. Also good. In the above-described embodiment, the extrusion member 13 is provided so as to be weakly in contact with the neck portion 21a of the small diameter portion 21 when the waterproof plug 2 in the component housing portion 18 is in the first direction A. You may make it oppose with a space | interval between neck parts 21a (namely, it does not contact).

なお、前述した実施形態は本発明の代表的な形態を示したに過ぎず、本発明は、前述した実施形態に限定されるものではない。即ち、本発明の骨子を逸脱しない範囲で種々変形して実施することができる。   The above-described embodiments are merely representative examples of the present invention, and the present invention is not limited to the above-described embodiments. That is, various modifications can be made without departing from the scope of the present invention.

1 部品選別装置
2 防水栓(部品)
4 部品供給部
5 電線挿入部
10 防水栓挿入装置
13 押出部材
18 部品収容部
18a 排出部
19 スリット(孔部)
21 小径部
22 大径部
24 電線
1 Parts sorter 2 Waterproof stopper (parts)
DESCRIPTION OF SYMBOLS 4 Component supply part 5 Electric wire insertion part 10 Waterproof plug insertion apparatus 13 Extrusion member 18 Component accommodating part 18a Ejection part 19 Slit (hole)
21 Small diameter part 22 Large diameter part 24 Electric wire

Claims (4)

小径部と大径部とを有した部品を、前記小径部が所定の一方向の一方側に配されかつ大径部が前記一方向の他方側に配される第1の向きと、前記第1の向きと反対向きの第2の向きと、のうちいずれかの向きで部品収容部内に収容し、かつ、前記部品を前記部品収容部内に収容した状態で移動経路に沿って移動して前記部品を搬送する搬送部材を備え、前記部品収容部内に収容された前記第1の向きの前記部品を選別する部品選別装置において、
前記移動経路の途中に設けられ、前記部品収容部内の前記部品が前記第1の向きのときには当該部品の前記小径部と相対してこの部品を前記部品収容部内に位置付けたままとし、かつ、前記部品収容部内の前記部品が前記第2の向きのときには当該部品の前記大径部と接触してこの部品を前記部品収容部内から前記部品収容部外に向かって押し出す押出部材を備えるとともに、
前記搬送部材が、前記押出部材を内側に通して前記部品収容部内に突出させる孔部と、前記押出部材に押し出される前記部品を前記部品収容部内から当該部品収容部外に排出する排出部と、を備えたことを特徴とする部品選別装置。
A component having a small-diameter portion and a large-diameter portion has a first orientation in which the small-diameter portion is disposed on one side in a predetermined direction and the large-diameter portion is disposed on the other side in the one direction; The second direction opposite to the first direction is accommodated in the component accommodating portion in any one direction, and the component is moved along the movement path in a state where the component is accommodated in the component accommodating portion. In a component sorting apparatus that includes a conveying member that conveys a component, and that sorts the component in the first direction accommodated in the component accommodating portion,
Provided in the middle of the movement path, and when the component in the component accommodating portion is in the first orientation, the component is left positioned in the component accommodating portion relative to the small diameter portion of the component; and When the component in the component accommodating portion is in the second orientation, the component includes an extrusion member that contacts the large diameter portion of the component and pushes the component out of the component accommodating portion toward the outside of the component accommodating portion.
A hole for allowing the conveying member to pass through the extrusion member and projecting into the component housing portion; a discharge portion for discharging the component pushed out by the extrusion member from the component housing portion to the outside of the component housing portion; A part selection device characterized by comprising:
前記孔部が、前記搬送部材の全長に亘って当該搬送部材の移動方向に沿って延びたスリット状に形成されたことを特徴とする請求項1に記載の部品選別装置。   2. The component sorting apparatus according to claim 1, wherein the hole portion is formed in a slit shape extending along a moving direction of the transport member over the entire length of the transport member. 前記部品収容部の断面形状が、前記部品の断面形状に類似した形状に形成されたことを特徴とする請求項1または請求項2に記載の部品選別装置。   The component sorting apparatus according to claim 1, wherein a cross-sectional shape of the component housing portion is formed in a shape similar to a cross-sectional shape of the component. 前記部品が電線の端末に取り付けられる防水栓とされているとともに、
前記搬送部材に前記部品を供給する部品供給部と、請求項1ないし請求項3に記載された部品選別装置と、前記部品選別装置の選別した前記第1の向きの前記部品を前記電線の端末が挿入される状態に保持する電線挿入部と、を備えたことを特徴とする防水栓挿入装置。
The component is a waterproof plug that is attached to the end of the electric wire,
The component supply part which supplies the said component to the said conveyance member, The component selection apparatus described in Claim 1 thru | or 3, The said component of the said 1st direction which the said component selection device selected is the terminal of the said electric wire A waterproof plug insertion device comprising: an electric wire insertion portion that holds the wire in a state in which is inserted.
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CN108883882A (en) * 2016-03-31 2018-11-23 仓敷纺绩株式会社 Apparatus for supplying articles
WO2024082485A1 (en) * 2022-10-18 2024-04-25 深圳市林全科技有限公司 Apparatus for causing electric wire to pass through rain plug

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JPH0725446A (en) * 1993-07-09 1995-01-27 Mitsubishi Heavy Ind Ltd Apparatus or ejecting irregular articles under transportation
JPH1095518A (en) * 1996-09-25 1998-04-14 Shinko Electric Co Ltd Part aligning-sending device
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108883882A (en) * 2016-03-31 2018-11-23 仓敷纺绩株式会社 Apparatus for supplying articles
WO2024082485A1 (en) * 2022-10-18 2024-04-25 深圳市林全科技有限公司 Apparatus for causing electric wire to pass through rain plug

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