JP2010186078A - Image forming system, developer container and method of manufacturing the developer container - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an image forming system that can properly use a developer up to its appropriate deterioration state according to an initial capacity of a cartridge (developer container); and to provide a developer container, and a method of manufacturing the developer container. <P>SOLUTION: The image forming system includes: a first developer container (developing cartridge 5C) configured to contain a developer (toner T); a second developer container (developing cartridge 5B) configured to contain the developer, wherein an amount of the developer contained in the second developer container is larger than that contained in the first developing container; and an image forming apparatus configured to be detachably mountable therein the first developer container and the second developer container at a same position. The first developer container is configured such that a light reception intensity by a light-receiving device obtained when the first developer container having a prescribed amount of developer remaining is mounted in the image forming apparatus is smaller than a light reception intensity obtained when the second developer container having the same prescribed amount of developer remaining is mounted in the image forming apparatus. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention provides an image forming system including at least two types of developer containers having different initial capacities of developers, and an image forming apparatus in which each developer container can be attached and detached at the same position, and an image of the image forming system The present invention relates to a developer container mounted on a forming apparatus and a method for manufacturing the same.

  In general, an electrophotographic image forming apparatus is detachably equipped with a cartridge (developer container) containing toner (developer) and supplies toner in the cartridge to a photoconductor to form an image. is there. In such an image forming apparatus, a cartridge is provided based on a light reception signal obtained by providing a pair of light transmission windows facing the side walls of the cartridge and detecting light incident from one light transmission window from the other light transmission window. A configuration for estimating the amount of toner in the toner may be used (see Patent Document 1).

  By the way, the toner in the cartridge gradually deteriorates (charging performance is lowered) by repeated stirring, and when the number of printed sheets exceeds a predetermined number of prints, the initial charging performance cannot be obtained and the quality of the formed image is lowered. To do. Therefore, in order to form a good image, it is necessary to leave a predetermined amount without using up all the toner in the cartridge.

JP 2001-005276 A

  On the other hand, a plurality of types of cartridges having different initial capacities of toner, for example, two types of large-capacity type and small-capacity type are set and are often sold. However, in the conventional image forming apparatus, it is determined that it is time to replace the cartridge when the amount of toner falls below a certain amount regardless of the initial toner capacity.

  Since the toner deterioration state roughly depends on the usage time of the cartridge, even with the same toner remaining amount, compared with the large-capacity type, the remaining toner of the small-capacity type has deteriorated so as to lower the image quality. Absent. For this reason, if it is determined that it is time to replace the toner when the amount of toner falls below a certain amount regardless of the initial capacity of the toner, the small-capacity type may be replaced with the replacement time even though the remaining toner can still withstand use. As a result, the toner cannot be used effectively.

  The present invention has been made in view of the above-described background, and an image forming system and a developer that allow a developer to be used to an appropriate deterioration state according to an initial capacity of a cartridge (developer container). It is an object of the present invention to provide a container and a method for manufacturing a developer container.

  In order to solve the above problems, an image forming system according to the present invention includes a first developer container that contains a developer and a second developer that contains more developer than the first developer container. An image forming system comprising: a developer container; and an image forming apparatus in which the first developer container or the second developer container is removable at the same position, wherein the first developer container and The second developer container includes a developer accommodating chamber that accommodates the developer, and a pair of light transmitting portions provided on opposite side walls of the developer accommodating chamber. A light-emitting element that emits light, a light-receiving element that receives light from the light-emitting element through the pair of light transmission parts, and a light-receiving time in which the light-receiving element receives light of a predetermined value or more during a certain period of time Of the developer container when the ratio of Determination means for determining that it is time, and a developer of the same amount as the predetermined amount than when the second developer container in which the predetermined amount of developer remains is attached to the image forming apparatus The first developer container is configured so that the intensity of the light received by the light receiving element is smaller when the first developer container in which the toner remains is attached to the image forming apparatus. It is characterized by being.

  According to the image forming system of the present invention, the same amount of developer remains as compared with the case where the second developer container in which the predetermined amount of developer remains is attached to the image forming apparatus. The intensity of the light received by the light receiving element is smaller when the first developer container is attached to the image forming apparatus. Thereby, when the developer in the second developer container reaches a predetermined remaining amount, the ratio of the light receiving time with respect to the fixed time exceeds the determination threshold, whereas the developer in the first developer container It is possible to create a situation in which the ratio of the light reception time does not exceed the determination threshold even when the predetermined remaining amount is reached.

  As a result, the determination means determines the replacement time when the developer reaches a predetermined remaining amount for the large-capacity type second developer container, whereas the determination unit determines the replacement time for the small-capacity type first developer container. Is determined to be the replacement time when the remaining amount is less than the predetermined remaining amount. For this reason, it is possible to use the developer in the first developer container of a small capacity type that could not be used effectively until a suitable deterioration state.

  In addition, a developer container according to the present invention is a developer container including a developer storage chamber that stores a developer, and a pair of light transmission portions that are provided on opposite side walls of the developer storage chamber. A shielding means for shielding a part of the light passing through the pair of light transmission parts is provided so as to overlap with a part of the light transmission part.

  Note that the developer container may be configured as follows instead of overlapping the shielding means with a part of the light transmission portion. In other words, the small-capacity type light transmission portion may be formed of a material having a low light transmittance, a thicker thickness, or a member that spreads light compared to the large-capacity type. Moreover, you may comprise a pair of cleaning member which cleans a pair of light transmissive part so that a part of light transmissive part may be wiped. Furthermore, a shutter that can be switched between a shielding position that overlaps a part of the light transmission portion and an open position that does not overlap may be provided.

  According to the developer container of the present invention, the small capacity type can be configured so that the intensity of light received by the light receiving element is smaller than that of the large capacity type. Therefore, the light receiving time of the small capacity type in the image forming apparatus. This ratio can be made smaller than that of the large-capacity type, and a small-capacity type developer can be used to an appropriate deterioration state.

The method for manufacturing the developer container described above may be performed as follows.
In the method of manufacturing the developer container in which the shielding means is selectively provided according to the type, when the small capacity type is manufactured, the shielding means may be provided so as to overlap with a part of the light transmission portion.

  In addition, in the method of manufacturing a developer container in which the type of the light transmitting part differs depending on the type, when manufacturing a small capacity type, a light transmitting part formed of a material having a light transmittance smaller than that of the large capacity type is used. Alternatively, a light transmission part thicker than the light transmission part used in the large capacity type may be used, or a light transmission part made of a member that spreads light than the large capacity type light transmission part may be used.

  Further, in the method of manufacturing a developer container having different cleaning members depending on the type, the area for wiping the light transmitting portion is smaller when manufacturing a small capacity type than when manufacturing a large capacity type. A cleaning member may be used. Further, in the method of manufacturing the developer container including the shutter, the shutter may be switched to the shielding position when manufacturing the small capacity type, and the shutter may be switched to the open position when manufacturing the large capacity type.

  According to the present invention, the first development in which the same amount of developer remains as compared with the case where the second developer container in which the predetermined amount of developer remains is attached to the image forming apparatus. When the developer container is mounted on the image forming apparatus, the intensity of the light received by the light receiving element is smaller, so the developer is used to an appropriate deterioration state according to the initial capacity of the developer container. be able to.

1 is a cross-sectional view of a laser printer as an example of an image forming apparatus according to an embodiment of the present invention. FIG. 2 is an enlarged cross-sectional view (a) showing a large-capacity type developing cartridge and an enlarged cross-sectional view (b) showing a small-capacity type developing cartridge. FIG. 3B is a cross-sectional view taken along the line III-III in FIG. 2B showing the configuration around the developing cartridge, and a side view showing the light shielding plate. It is a time chart which shows the light reception signal of a light receiving element. (A)-(d) is sectional drawing for demonstrating the operation | movement of an agitator and the motion of a toner. It is explanatory drawing (a) which shows the form which employ | adopted the seal | sticker as a shielding means, and explanatory drawing (b) which shows the form which employ | adopted the coating material. It is sectional drawing (a) and (b) which show the form which changed the material of the light transmissive part. It is sectional drawing (a) and (b) which show the form which changed the thickness of the light transmissive part. It is sectional drawing (a) which shows the form which changed the magnitude | size of the hole of a cover, (b). It is sectional drawing (a), (b) which shows the form which changed the material of the light transmissive part of a cover. It is sectional drawing (a), (b) which shows the form which changed the thickness of the light transmission part of a cover. It is sectional drawing (a), (b) which shows the form which employ | adopted the member which spreads light as a light transmissive part. It is sectional drawing (a) and (b) which show the form which changed the length of the wiper. It is explanatory drawing (a), (b) which shows the state which wiped off the light transmissive part with each wiper of FIG. 13 (a), (b). It is side view (a), (b) which shows the form which provided the shutter which moves linearly. It is side view (a), (b) which shows the form which provided the shutter which rotates.

<Schematic configuration of laser printer>
Next, embodiments of the present invention will be described in detail with reference to the drawings as appropriate. In the following description, the direction will be described with reference to the user who uses the laser printer. That is, the left side in FIG. 1 is “front”, the right side is “rear”, the front side is “right”, and the back side is “left”. Also, the vertical direction in FIG.

  As shown in FIG. 1, a laser printer 1 includes a paper feed unit 3 that supplies paper P, an exposure device 4, a process unit 5 that transfers a toner image onto the paper P, and a paper in a main body housing 2. It mainly includes a fixing device 6 that thermally fixes the toner image transferred onto P.

  The paper feed unit 3 is provided in the lower part of the main body housing 2, and includes a paper feed tray 31 that accommodates the paper P, a paper pressing plate 32 that lifts the front side of the paper P, a lift lever 33, a pickup roller 34, A paper roller 35, a paper feed pad 36, and a registration roller 37 are mainly provided. The paper P in the paper feed tray 31 is brought to the pickup roller 34 by the lift lever 33 and the paper pressing plate 32 and is sent out by the pickup roller 34. The fed paper P is separated one by one by the paper feed roller 35 and the paper feed pad 36, passes through the registration roller 37, and is conveyed toward the photosensitive drum 51 and the transfer roller 53.

  The exposure apparatus 4 is provided at an upper portion in the main body housing 2 and mainly includes a laser light emitting unit (not shown), a polygon mirror 41 that is rotationally driven, lenses 42 and 43, and reflecting mirrors 44 and 45. The laser light (refer to the chain line) based on the image data emitted from the laser emission unit is reflected or passed through the polygon mirror 41, the lens 42, the reflecting mirror 44, the lens 43, and the reflecting mirror 45 in this order, and the surface of the photosensitive drum 51. Irradiated at high speed.

  The process unit 5 is disposed below the exposure apparatus 4 and is configured to be detachably attached to the main body housing 2 through an opening formed when the front cover 21 provided on the main body housing 2 is opened. Yes. The process unit 5 includes a photoconductor unit 5A and a developing cartridge 5B as an example of a developer container.

  The photoreceptor unit 5A mainly includes a photoreceptor drum 51, a charger 52, and a transfer roller 53 in the photoreceptor frame 50A. The developing cartridge 5B is configured to be detachably attached to the photoreceptor unit 5A, and a developing roller 54, a supply roller 55, and a layer thickness regulating blade 56 are mainly provided in the developing frame 50B. And a toner storage chamber 58 (developer storage chamber) that stores toner as an example of a developer.

  In the process unit 5, the surface of the photosensitive drum 51 is uniformly charged by the charger 52 and then exposed by high-speed scanning of the laser light from the exposure device 4, whereby image data is transferred onto the photosensitive drum 51. An electrostatic latent image based on is formed. The toner in the toner storage chamber 58 is supplied to the developing roller 54 via the supply roller 55 and enters between the developing roller 54 and the layer thickness regulating blade 56 so as to form a thin layer having a constant thickness. Supported on.

  The toner carried on the developing roller 54 is supplied from the developing roller 54 to the electrostatic latent image formed on the photosensitive drum 51. As a result, the electrostatic latent image is visualized and a toner image is formed on the photosensitive drum 51. Thereafter, the sheet P is conveyed between the photosensitive drum 51 and the transfer roller 53, whereby the toner image on the photosensitive drum 51 is transferred onto the sheet P.

  The fixing device 6 is provided behind the process unit 5, and mainly includes a heating roller 61 and a pressure roller 62 that sandwiches the paper P between the heating roller 61. The toner image transferred onto the paper P is thermally fixed by the paper P being conveyed between the heating roller 61 and the pressure roller 62. The sheet P on which the toner image is thermally fixed is conveyed from the fixing device 6 to the discharge path 23 and is discharged from the discharge path 23 onto the discharge tray 22 by the discharge roller 24.

<Determination of developer cartridge replacement time>
Next, determination of the replacement timing of the developing cartridge 5B will be described in detail with reference to the drawings as appropriate. In the following description, first, the configuration of the developing cartridge 5B and the main body housing 2 related to the determination of the replacement time will be described, and then the determination of the replacement time of the present embodiment will be described.

(Configuration of developer cartridge)
The developing cartridge 5B that can be attached to the laser printer 1 is set to two types with different initial capacities of toner. Specifically, for example, a large-capacity type in which the number of printable sheets is set to 6000 and a small-capacity type in which the number of printable sheets is set to 3000 and the initial capacity of toner is smaller than that of the large-capacity type.

  Here, FIG. 2A shows a large-capacity developer cartridge 5B as an example of the second developer container, and FIG. 2B shows a small capacity as an example of the first developer container. The developing cartridge 5C is shown. In this embodiment, these two types of developing cartridges 5B and 5C and the above-described laser printer 1 in which these two types of developing cartridges 5B and 5C are attached and detached at the same position constitute an image forming system. .

  The developing cartridges 5B and 5C of the respective types have basically the same configuration because only the initial capacity of the toner T stored in the toner storage chamber 58 is different. As an example, the structure around the light transmission window 60 is greatly different. Hereinafter, the structure of each of the developing cartridges 5B and 5C will be described in detail including common parts.

  Specifically, as shown in FIGS. 2A and 2B, each of the developing cartridges 5B and 5C contains a developing chamber 57 in which a supply roller 55 and the like are disposed and a toner T by a developing frame 50B. And a toner storage chamber 58. The developing chamber 57 and the toner storage chamber 58 communicate with each other through a communication portion 59. The communication portion 59 is formed over substantially the entire width in the axial direction of the roller portion of the supply roller 55, and the toner T can go back and forth between the developing chamber 57 and the toner storage chamber 58 via the communication portion 59. It is like that.

  An agitator 70 that agitates the toner T by rotating is disposed in the toner storage chamber 58. As shown in FIG. 3A, a pair of transparent light transmission windows 60 facing in the left-right direction are provided on the side walls 50L, 50R facing each other of the toner storage chamber 58 (developing frame 50B). .

  A light shielding plate 100 as an example of shielding means not provided in the large capacity type developing cartridge 5B is provided on the outer surface of one light transmission window 60 of the small capacity type developing cartridge 5C shown in FIG. Is provided. As shown in FIG. 3B, the light shielding plate 100 is provided so as to overlap with a substantially lower half (part) of the light transmission window 60 when viewed from the traveling direction of the light passing through the light transmission window 60. Yes. As a result, in the small-capacity type developing cartridge 5C, a part of the light passing through the light transmission window 60 is blocked by the light-shielding plate 100, and the area of light received by the light receiving element 82 described later is the same as when the large-capacity type is mounted. It becomes smaller than the area.

  In order to manufacture these two types of developing cartridges 5B and 5C, only when a small-capacity type is manufactured, the developing cartridge 5C is arranged so that the light shielding plate 100 overlaps a part of the light transmission window 60. It can be attached to the side.

As shown in FIG. 2, the agitator 70 mainly includes a rotation support shaft 71, a sheet attachment portion 72, a sheet member 73, a wiper attachment portion 74, and a wiper 75 as an example of a cleaning member. .
The rotation support shaft 71 is an axis extending along the axial direction (left and right direction) of the developing roller 54 and the supply roller 55, and both ends thereof can rotate to the side walls 50L and 50R (only one is shown in FIG. 2) of the developing frame 50B. It is supported by.

The sheet attachment portion 72 is formed so as to extend radially outward from the rotation support shaft 71, and a sheet member 73 is fixed to the tip thereof by sticking or the like.
The sheet member 73 is a flexible sheet-like member that stirs the toner T while the front end is in sliding contact with the bottom wall of the toner storage chamber 58 by the rotation of the agitator 70 and further conveys the toner T toward the developing chamber 57.

  One wiper mounting portion 74 is provided in the vicinity of both ends in the axial direction of the rotation support shaft 71 (see FIG. 3A). The wiper mounting portion 74 is formed to extend radially outward from the rotation support shaft 71 at a position substantially perpendicular to the seat mounting portion 72 at the rear of the seat mounting portion 72 in the rotational direction when viewed from the side. ing. A wiper 75 is fixed to the wiper mounting portion 74 on the outer surface in the axial direction of the rotary support shaft 71 by sticking or the like.

  As shown in FIG. 3A, the wiper 75 is a member that wipes (cleans) the toner T adhering to the light transmission window 60 by sliding on the light transmission window 60, and has flexibility such as urethane rubber. Formed from material. FIG. 3 shows the position when the wiper 75 is in sliding contact with the light transmission window 60.

  The agitator 70 configured as described above has a rotational driving force applied to the rotation support shaft 71 from the motor M provided in the main body housing 2 so that the inside of the toner storage chamber 58 is shown in FIG. The toner T rotates in the counterclockwise direction, and the toner T is stirred and conveyed by the sheet member 73.

(Configuration of the main unit housing)
As shown in FIG. 3A, the laser printer 1 includes a light emitting element 81, a light receiving element 82, a determination unit 110 for determining the replacement timing of the developing cartridges 5B and 5C, and a user. An informing means 300 for informing a message is provided.

  The light emitting element 81 and the light receiving element 82 are arranged to face each other with the pair of light transmission windows 60 of the developing cartridges 5B and 5C attached to the main body housing 2 interposed therebetween. As such a light emitting element 81 and a light receiving element 82, a known optical sensor can be adopted.

  As indicated by a broken line in FIG. 3A, the light emitted from the light emitting element 81 enters the toner storage chamber 58 through one light transmission window 60 and passes through the other light transmission window 60. Light is received at 82. The light receiving element 82 is an element whose output voltage value changes in accordance with the intensity of the received light, and outputs a light reception signal as shown in FIG.

  Here, the light reception signal will be described with reference to FIGS. 4 and 5. FIG. In the present embodiment, a light receiving element 82 is employed in which the output voltage value is maximized when the intensity of received light is minimum, and the output voltage value is minimized when the intensity of received light is maximum. 4, the intensity of the received light decreases as the output voltage value increases, and the intensity of the received light increases as the output voltage value decreases. “V0” is an output value when the light receiving element 82 is not receiving light (an output value when the intensity of the received light is minimum). The waveform of FIG. 4 shows the waveform when the remaining amount of toner in the developing cartridges 5B and 5C has become somewhat small.

  As shown in FIG. 5A, in the process in which the sheet member 73 scrapes and contacts the bottom wall of the toner storage chamber 58 by the rotation of the agitator 70 and collects the toner T and conveys the toner T to the developing chamber 57 side, When the light transmission window 60 is completely covered, the light receiving element 82 is in a state of not receiving light substantially, so the output voltage value becomes the maximum value V0 (area SA in FIG. 4).

  As shown in FIG. 5B, when the sheet member 73 passes between the pair of light transmission windows 60 by the rotation of the agitator 70, the toner between the pair of light transmission windows 60 is conveyed to the sheet member 73. Since the amount of T decreases, the intensity of light received by the light receiving element 82 increases. As a result, the output voltage value becomes smaller (region SB). Here, in the region SB, the light transmission window 60 is not wiped off by the wiper 75 (because the toner T is attached to the light transmission window 60 to some extent), so that the light intensity is slightly weaker than the maximum value. It has become.

  As shown in FIG. 5C, when the toner T adhering to the light transmission window 60 is wiped off by the wiper 75, the intensity of light received by the light receiving element 82 is maximized as shown in FIG. The output voltage value is minimized (region SC).

  In the process of FIGS. 5A to 5C, the toner T is accumulated in the developing chamber 57. However, as shown in FIG. 5D, the toner T passes through the communication portion 59 as a part of the toner T collapses. Then, it flows into the toner storage chamber 58. The toner T that has flowed in covers at least a part of the light transmission window 60, whereby the intensity of light received by the light receiving element 82 decreases, and the output voltage value increases (area SD).

  Thereafter, as shown in FIG. 2, while the sheet member 73 is in sliding contact with the upper wall and the front wall of the toner storage chamber 58, the amount of movement of the toner T in the vicinity of the light transmission window 60 is small, so that the output voltage value is approximately. It changes at a certain level (area SE). Then, the sheet member 73 enters the toner T accumulated on the bottom wall of the toner storage chamber 58, gradually scrapes the toner T while being in sliding contact with the bottom wall of the toner storage chamber 58, and conveys the toner T to the developing chamber 57 side. Since the light transmission window 60 is gradually covered by T, the output voltage value increases (area SF), and when the light transmission window 60 is completely covered, the output voltage value becomes maximum (area SA).

  As shown in FIG. 3, the determination unit 110 includes a CPU, a RAM, a ROM, an input / output circuit, and the like (not shown). The determination unit 110 determines the replacement timing of the developing cartridges 5B and 5C based on the program and data stored in the ROM, the output from the light receiving element 82, and the like.

  The basic flow of the determination of the replacement time will be briefly described. As shown in FIG. 4, the determination means 110 first includes one or a plurality of cycles (one cycle is a time for which the agitator 70 makes one rotation). The time during which the output voltage value exceeds a preset light receiving reference value V1 within a certain time (the time during which the output voltage value falls below V1 in FIG. 4) is calculated. Here, the time exceeding the light reception reference value V1 means a time during which light having an intensity equal to or higher than a predetermined value is received, and is also referred to as “light reception time” for convenience in the following description. Next, the determination unit 110 calculates the ratio of the light receiving time during a certain time. Then, the determination unit 110 determines that the developing cartridges 5B and 5C are at the replacement time when the calculated ratio exceeds the determination threshold, as compared with a predetermined determination threshold.

  In addition, the determination method whether the output voltage value exceeded the light reception reference value V1 is not specifically limited. For example, the received light signal within a certain time may be divided into minute times to determine whether the output voltage value exceeds the received light reference value V1 every unit time, or the received light signal within a certain time may be continuously monitored. Then, it may be determined whether or not the output voltage value exceeds the light reception reference value V1. Also, from the received light signal within a certain time, the output voltage value is obtained as a point at every predetermined time (sampling), and it is determined whether the output voltage value at each predetermined time (each sampling point) exceeds the light reception reference value. May be. In this case, the ratio of the number of sampling points exceeding the determination reference value in the total number of sampling points is calculated, and the replacement time can be determined based on whether this ratio exceeds the determination threshold.

  The notification unit 300 notifies the user who uses the laser printer 1 of a message. In the present embodiment, when the determination unit 110 determines that it is “the time to replace the developing cartridge 5B”, the notification unit 300 notifies the user of a message to that effect. As such notification means 300, for example, a liquid crystal display that notifies a message with characters or pictures, a speaker that notifies a message with sound, a lamp that notifies a message with blinking light, or the like can be adopted. Moreover, you may employ | adopt the alerting | reporting means which combined two or more liquid crystal displays, speakers, lamps, etc.

<Determination method for developing cartridge replacement time>
Next, a method for determining the replacement timing of the developing cartridge will be described.
When a large-capacity type developing cartridge 5B in which a predetermined amount of toner T remains is attached to the laser printer 1, a waveform of an output voltage value indicated by a solid line in FIG. 4 is obtained. On the other hand, when the small-capacity type developing cartridge 5C in which the same amount of toner T as the predetermined amount remains is attached to the laser printer 1, a part of the light is blocked by the light shielding plate 100. As shown in FIG. 4, a waveform closer to V0 than the waveform (solid line) of the output voltage value corresponding to the large capacity type (waveform indicating that the light intensity is low: broken line) is obtained.

  That is, as compared with the case where the large-capacity type developing cartridge 5B in which the predetermined amount of toner T remains is attached to the laser printer 1, the small-capacity type developing cartridge in which the same amount of toner T remains as the predetermined amount. When 5C is attached to the laser printer 1, the light intensity is reduced.

  Therefore, in the large capacity type, the output voltage value exceeds the light receiving reference value V1 in the areas SB and SD in addition to the area SC. However, in the small capacity type, the output voltage value is only in the area SC. The light reception reference value V1 is exceeded, and the output voltage value does not exceed the light reception reference value V1 in the regions SB and SD. Therefore, the light receiving time of the small capacity type is shorter than the light receiving time of the large capacity type (time exceeding the light receiving reference value V1).

  As a result, when the toner T in the large-capacity type developing cartridge 5B reaches a predetermined remaining amount, the ratio of the light receiving time with respect to a certain time (for example, 13/100) exceeds the determination threshold (for example, 12%) Even when the toner T in the small-capacity type developing cartridge 5C reaches the predetermined remaining amount, it is possible to create a situation in which the ratio of the light receiving time (for example, 11/100) does not exceed the determination threshold.

  As a result, the determination unit 110 determines the replacement time when the toner T reaches the predetermined remaining amount for the large-capacity type developing cartridge 5B, while the predetermined remaining amount for the small-capacity type developing cartridge 5C. When it is less than the remaining amount, it is determined that the replacement time is reached. Therefore, it is possible to use the toner T in the small-capacity type developing cartridge 5C, which could not be used effectively conventionally, to an appropriate deterioration state.

  Further, according to the present embodiment, the small-capacity type toner T can be used effectively, so that the number of printable sheets of the small-capacity type can be increased. Further, it is possible to reduce the amount of toner T accommodated in the small-capacity type (the initial capacity of the toner T) by keeping the number of printable sheets, for example, 3000 sheets.

As mentioned above, although embodiment of this invention was described, this invention is not limited to the said embodiment. About a concrete structure, it can change suitably in the range which does not deviate from the meaning of this invention.
In the above embodiment, the light shielding plate 100 is employed as the shielding means, but the present invention is not limited to this. For example, as shown in FIG. 6A, a colored seal 101 may be attached to the light transmission window 60, or a colored paint 102 applied to the light transmission window 60 as shown in FIG. 6B. It may be. Further, various shapes such as a ring shape as shown in FIG. 6A and a circular shape having a smaller diameter than the light transmission window 60 as shown in FIG. 6B can be adopted as the shape of the shielding means. Further, by forming a transparent light transmitting portion smaller in diameter than in the above embodiment, a part of the colored developing frame 50B surrounding the small diameter light transmitting portion may be used as a shielding means.

  In the embodiment, the light shielding plate 100 is provided so that the light intensity received by the light receiving element 82 is smaller in the small capacity type than in the large capacity type. However, the present invention is limited to this. is not. For example, the small-capacity type light transmission portion may be formed with a light transmittance smaller than that of the large-capacity type light transmission portion.

  As an example of this, for example, the light transmission window 601 of the small capacity type developing cartridge 5D shown in FIG. 7B is lighter than the light transmission window 60 of the large capacity type developing cartridge 5B shown in FIG. You may form with the material with small transmittance | permeability. That is, when manufacturing a small capacity type, a light transmission window 601 formed of a material having a light transmittance lower than that of the light transmission window 60 used in the large capacity type may be used. According to this, the intensity of light passing through the small-capacity type light transmission window 601 can be made smaller than the intensity of light passing through the large-capacity type light transmission window 60.

  Further, as shown in FIGS. 8A and 8B, the light transmittance may be changed by changing the thicknesses of the light transmission windows 60 and 602. Specifically, the light transmission window 602 of the small-capacity type developing cartridge 5E shown in FIG. 8B is larger than the thickness of the light transmission window 60 of the large-capacity type developing cartridge 5B shown in FIG. You may form by thickness. That is, when manufacturing a small capacity type, a light transmission window 602 thicker than the light transmission window 60 used in the large capacity type may be used. Also in this case, the intensity of light passing through the small-capacity type light transmission window 602 can be made smaller than the intensity of light passing through the large-capacity type light transmission window 60.

  Also, as shown in FIGS. 9A and 9B, when covers 500 and 510 (for example, a gear cover) are provided adjacent to the side wall 50R (or 50L) constituting the toner storage chamber 58, the cover The intensity of light may be changed according to the type by appropriately changing the size of the holes 501 and 511 formed at positions facing the light transmission window 60 in 500 and 510. Specifically, the hole 511 of the cover 510 of the small capacity type developing cartridge 5F shown in FIG. 9B is formed smaller than the large capacity type hole 501 shown in FIG. The shielding means may be configured at a site around the hole 511 of the type cover 510. According to this, similarly to the above-described embodiment, the small-capacity type shields light, so that the intensity of the small-capacity type light can be made smaller than that of the large-capacity type.

  Also, as shown in FIGS. 10A and 10B, when a light transmitting portion (second light transmitting portion) is provided in the covers 500 and 510, the small capacity type cover 510 shown in FIG. 10B. The light transmission window 601 may be formed of a material having a light transmittance smaller than that of the light transmission window 60 of the large capacity type cover 500 shown in FIG. According to this, the intensity of light passing through the small-capacity type light transmission window 601 can be made smaller than the intensity of light passing through the large-capacity type light transmission window 60.

  Further, as shown in FIGS. 11A and 11B, the light transmittance may be changed by changing the thickness of the light transmitting windows 60 and 602 provided on the covers 500 and 520 by using the same material. Specifically, the light transmission window 602 of the small capacity type cover 520 shown in FIG. 11B has a thickness larger than the thickness of the light transmission window 60 of the large capacity type cover 500 shown in FIG. It may be formed. Also in this case, the intensity of light passing through the small-capacity type light transmission window 602 can be made smaller than the intensity of light passing through the large-capacity type light transmission window 60. In this embodiment in which the thickness is changed, each type of light transmitting portion may be formed of a different material as long as the light transmittance is smaller in the small capacity type.

  Further, as shown in FIG. 12 (a), the light entering through the light transmission window 60 of the large-capacity developer cartridge 5B is formed of a material that passes straight without almost refracting, and as shown in FIG. 12 (b). The light transmission window 603 of the small-capacity developer cartridge 5G may be formed of a member that spreads light such as a lens. That is, when manufacturing a small capacity type, the light transmission window 603 made of a member that spreads light more than the light transmission window 60 used in the large capacity type may be used.

  Also in this case, the intensity of light passing through the small-capacity type light transmission window 603 can be made smaller than the intensity of light passing through the large-capacity type light transmission window 60. In addition, as the “member that spreads light”, a lens that expands the diameter of light as illustrated, a lens that spreads after once narrowing the light, polished glass with minute irregularities formed on the surface, and the like can be adopted.

  Further, as shown in FIGS. 13A and 13B, the light intensity may be changed according to the type by changing the wipers 75 and 751. Specifically, the wiper 751 and the wiper mounting portion 741 of the small capacity developing cartridge 5H shown in FIG. 13B may be formed shorter than the large capacity type shown in FIG. That is, when the small capacity type is manufactured, the wiper 751 and the wiper mounting portion 741 configured to have a smaller area for wiping the light transmission window 60 may be used as compared with the case of manufacturing the large capacity type.

  According to this, as shown in FIGS. 14A and 14B, the small capacity type wiper 751 has a smaller area for wiping the light transmission window 60 than the large capacity type wiper 75. For this reason, in the small-capacity type, the toner T that has not been wiped off serves as a shielding unit, so that the same effect as in the above embodiment can be obtained. In addition, in order to reduce the area which wipes the light transmission window 60, you may form the shape of a wiper in various shapes, such as cutting the front-end | tip of a wiper diagonally.

  In the embodiment, the light shielding plate 100 is provided only for the small capacity type and the light shielding plate 100 is not provided for the large capacity type. However, the present invention is not limited to this, and the light shielding plate can be moved as a shutter. Both types may be provided, and the shutter position may be switched according to the type.

  For example, as shown in FIGS. 15A and 15B, both types of developing cartridges are provided with a plate-like shutter 120 and a pair of rail portions 130 that support the shutter 120 so as to be linearly movable. deep. According to this, the shutter 120 overlaps with a part of the light transmission window 60 when viewed from the light traveling direction (position of FIG. 15B) and the open position where it does not overlap (position of FIG. 15A). ).

  Therefore, when manufacturing a small capacity type, the shutter 120 may be switched to the shielding position, and when manufacturing a large capacity type, the shutter 120 may be switched to the open position. According to this, each type of developing cartridge can be shared.

  As shown in FIGS. 16 (a) and 16 (b), the shutter can be rotated between a shielding position (position of FIG. 16 (b)) and an open position (position of FIG. 16 (a)). A simple shutter 140 may be employed. Specifically, the shutter 140 is formed in a disc shape, and a pair of large-diameter holes 141 formed symmetrically across the central axis, and a large-diameter hole formed symmetrically across the central axis. A pair of small-diameter holes 142 having a smaller diameter than that of 141 are provided.

  16A, the large-diameter hole 141 and the light transmission window 60 face each other, so that the cross-sectional area of the light passing through the light transmission window 60 becomes equal to the area of the large-diameter hole 141. On the other hand, in the shielding position shown in FIG. 16B, the small-diameter hole 142 and the light transmission window 60 face each other, so that the cross-sectional area of the light passing through the light transmission window 60 is smaller than the area of the large-diameter hole 141. Become. Thereby, the intensity | strength of light of a small capacity type can be made smaller than a large capacity type.

  In the above-described embodiment, a structure in which the transparent light transmission window 60 is provided as the light transmission portion in the colored development frame 50B is adopted. However, the present invention is not limited to this, and a portion of the transparent development frame through which light passes is light. It may be a transmission part.

  In the above-described embodiment, an example in which two types of developing cartridges that can be mounted on the laser printer 1 are shown. However, the present invention is not limited to this, and for example, three or more types may be set.

  In the above-described embodiment, the light receiving element 82 has the maximum output voltage value when the received light intensity is minimum and the output voltage value is minimum when the received light intensity is maximum. It is not limited to this. For example, a light receiving element may be employed in which the output voltage value is minimized when the intensity of received light is minimum and the output voltage value is maximized when the intensity of received light is maximum.

  In the embodiment, the developing cartridge 5B having the developing roller 54, the supply roller 55, and the toner storage chamber 58 is adopted as an example of the developer container. However, the present invention is not limited to this. For example, a toner cartridge mainly having a toner storage chamber may be employed, or a process unit (process cartridge) in which the photosensitive unit 5A and the developing cartridge 5B of the above-described embodiment are integrated (not removable) is employed. May be.

  In the above-described embodiment, the laser printer 1 is employed as an example of the image forming apparatus. However, the present invention is not limited to this, and for example, a copying machine or a multifunction machine may be employed.

DESCRIPTION OF SYMBOLS 1 Laser printer 5B Development cartridge 5C Development cartridge 50B Development frame 50L, 50R Side wall 58 Toner storage chamber 60 Light transmission window 70 Agitator 71 Rotating spindle 72 Sheet attachment part 73 Sheet member 74 Wiper attachment part 75 Wiper 81 Light emitting element 82 Light receiving element 100 Shading plate 110 determination means T toner

Claims (26)

A first developer container for accommodating the developer;
A second developer container that contains more developer than the first developer container;
An image forming system comprising: an image forming apparatus in which the first developer container or the second developer container is detachable at the same position;
The first developer container and the second developer container are
A developer storage chamber for storing the developer;
A pair of light transmission portions provided on side walls facing each other of the developer storage chamber,
The image forming apparatus includes:
A light emitting element that emits light;
A light receiving element that receives light from the light emitting element through the pair of light transmission parts;
A determination means for determining that it is time to replace the developer container when the ratio of the light reception time during which the light receiving element receives light having an intensity equal to or greater than a predetermined value during a predetermined time exceeds a determination threshold; With
The first developer container in which the same amount of developer remains as in the second developer container in which the predetermined amount of developer remains is mounted on the image forming apparatus. The image forming system, wherein the first developer container is configured so that the intensity of light received by the light receiving element is smaller when the apparatus is mounted on the apparatus. The first developer container is
2. The light receiving device according to claim 1, wherein a part of the light is shielded so that an area of the light received by the light receiving element is smaller than an area when the second developer container is mounted. 2. The image forming system according to 1.   The light transmission part of the first developer container is formed with a light transmittance smaller than that of the light transmission part of the second developer container. Image forming system. In the first developer container,
The image forming system according to claim 2, wherein a shielding unit that shields a part of the light is provided so as to overlap with a part of the light transmission part when viewed from a traveling direction of the light.   The image forming apparatus according to claim 3, wherein the light transmission portion of the first developer container is formed of a material having a light transmittance smaller than that of the light transmission portion of the second developer container. system.   The image forming system according to claim 3, wherein the light transmission part of the first developer container is formed with a thickness larger than the thickness of the light transmission part of the second developer container. In the first developer container and the second developer container,
A cover is provided adjacent to the side wall constituting the developer storage chamber, and a hole is formed in the cover so as to face the light transmission portion.
By forming a hole in the cover of the first developer container smaller than a hole in the cover of the second developer container, the shielding means is configured at a portion around the hole of the cover. The image forming system according to claim 4. In the first developer container and the second developer container,
A cover is provided adjacent to the side wall constituting the developer storage chamber, and a second light transmission portion facing the light transmission portion is provided on the cover.
2. The second light transmission part of the first developer container is formed of a material having a light transmittance smaller than that of the second light transmission part of the second developer container. The image forming system described. In the first developer container and the second developer container,
A cover is provided adjacent to the side wall constituting the developer storage chamber, and a second light transmission portion facing the light transmission portion is provided on the cover.
The second light transmission part of the first developer container is formed with a thickness larger than the thickness of the second light transmission part of the second developer container. Image forming system.   The image forming system according to claim 1, wherein the light transmission portion of the first developer container is made of a member that spreads light. The first developer container and the second developer container are
A pair of cleaning members that are rotatably provided inside the developer storage chamber and clean the pair of light transmission parts;
The cleaning member of the first developer container is configured to have a smaller area for wiping the light transmission portion than the cleaning member of the second developer container. Image forming system. The first developer container and the second developer container are
A shutter that can be switched between a shielding position that overlaps with a part of the light transmission portion as viewed from the traveling direction of light and an open position that does not overlap;
The image forming system according to claim 2, wherein the shutter of the first developer container is located at a shielding position, and the shutter of the second developer container is located at an open position.   The image forming system according to claim 12, wherein the shutter is configured to be linearly movable between the shielding position and the open position.   The image forming system according to claim 12, wherein the shutter is configured to be rotatable between the shielding position and the open position. A developer storage chamber for storing the developer;
A developer container comprising a pair of light transmitting portions provided on opposite side walls of the developer container;
A developer container, wherein shielding means for shielding part of light passing through the pair of light transmission parts is provided so as to overlap with part of the light transmission part. A developer storage chamber for storing the developer;
A pair of light transmitting portions provided on opposite side walls of the developer storage chamber,
A developer that can be set in at least two types, a small capacity type and a large capacity type, in which the initial capacity of the developer initially accommodated in the developer accommodating chamber is different, and is detachable at the same position of one image forming apparatus A container,
The small-capacity type developer container is characterized in that the light transmission portion is made of a material having a low light transmittance as compared with the large-capacity type. A developer storage chamber for storing the developer;
A pair of light transmitting portions provided on opposite side walls of the developer storage chamber,
A developer that can be set in at least two types, a small capacity type and a large capacity type, in which the initial capacity of the developer initially accommodated in the developer accommodating chamber is different, and is detachable at the same position of one image forming apparatus A container,
The developer container according to claim 1, wherein the small-capacity type has a thicker light transmission portion than the large-capacity type. A developer storage chamber for storing the developer;
A developer container comprising a pair of light transmitting portions provided on opposite side walls of the developer container;
The developer container, wherein the light transmitting portion is made of a member that spreads light. A developer storage chamber for storing the developer;
A pair of light transmission portions provided on opposite side walls of the developer storage chamber;
A developer container provided with a pair of cleaning members provided rotatably inside the developer storage chamber and cleaning the pair of light transmission parts;
The developer container, wherein the cleaning member is configured to wipe a part of the light transmission portion. A developer storage chamber for storing the developer;
A developer container comprising a pair of light transmitting portions provided on opposite side walls of the developer container;
A developer container, comprising: a shutter that can be switched between a shielding position that overlaps a part of the light transmission portion and an open position that does not overlap when viewed from a direction in which the pair of light transmission portions face each other. A developer storage chamber for storing the developer;
A pair of light transmitting portions provided on opposite side walls of the developer storage chamber,
A developer that can be set in at least two types, a small capacity type and a large capacity type, in which the initial capacity of the developer initially accommodated in the developer accommodating chamber is different, and is detachable at the same position of one image forming apparatus A method of manufacturing a container,
In the case of manufacturing the small-capacity type, a developer container that includes a shielding unit that shields a part of the light passing through the pair of light transmission parts so as to overlap a part of the light transmission part. Manufacturing method. A developer storage chamber for storing the developer;
A pair of light transmitting portions provided on opposite side walls of the developer storage chamber,
A developer that can be set in at least two types, a small capacity type and a large capacity type, in which the initial capacity of the developer initially accommodated in the developer accommodating chamber is different, and is detachable at the same position of one image forming apparatus A method of manufacturing a container,
When manufacturing the small-capacity type, a light-transmitting portion formed of a material having a light transmittance lower than that of the light-transmitting portion used in the large-capacity type is used. . A developer storage chamber for storing the developer;
A pair of light transmitting portions provided on opposite side walls of the developer storage chamber,
A developer that can be set in at least two types, a small capacity type and a large capacity type, in which the initial capacity of the developer initially accommodated in the developer accommodating chamber is different, and is detachable at the same position of one image forming apparatus A method of manufacturing a container,
When manufacturing the said small capacity type, the manufacturing method of the developer container characterized by using a light transmission part thicker than the light transmission part used with the said large capacity type. A developer storage chamber for storing the developer;
A pair of light transmitting portions provided on opposite side walls of the developer storage chamber,
A developer that can be set in at least two types, a small capacity type and a large capacity type, in which the initial capacity of the developer initially accommodated in the developer accommodating chamber is different, and is detachable at the same position of one image forming apparatus A method of manufacturing a container,
When manufacturing the said small capacity type, the light transmission part which consists of a member which spreads light rather than the light transmission part used with the said large capacity type is used, The manufacturing method of the developer container characterized by the above-mentioned. A developer storage chamber for storing the developer;
A pair of light transmission portions provided on opposite side walls of the developer storage chamber;
A pair of cleaning members that are rotatably provided inside the developer storage chamber and clean the pair of light transmission parts;
A developer that can be set in at least two types, a small capacity type and a large capacity type, in which the initial capacity of the developer initially accommodated in the developer accommodating chamber is different, and is detachable at the same position of one image forming apparatus A method of manufacturing a container,
When manufacturing the small-capacity type, a developer container configured to use a cleaning member configured to have a smaller area for wiping the light transmission portion than when manufacturing the large-capacity type is used. Manufacturing method. A developer storage chamber for storing the developer;
A pair of light transmission portions provided on opposite side walls of the developer storage chamber;
A shutter that can be switched to a shielding position that overlaps with a part of the light transmission portion when viewed from the direction in which the pair of light transmission portions face each other and an open position that does not overlap,
A developer that can be set in at least two types, a small capacity type and a large capacity type, in which the initial capacity of the developer initially accommodated in the developer accommodating chamber is different, and is detachable at the same position of one image forming apparatus A method of manufacturing a container,
A developer container manufacturing method, wherein the shutter is switched to a shielding position when the small capacity type is manufactured, and the shutter is switched to an open position when the large capacity type is manufactured.

Images