JP2010181006A - Mixing valve device - Google Patents

Mixing valve device Download PDF

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JP2010181006A
JP2010181006A JP2009027331A JP2009027331A JP2010181006A JP 2010181006 A JP2010181006 A JP 2010181006A JP 2009027331 A JP2009027331 A JP 2009027331A JP 2009027331 A JP2009027331 A JP 2009027331A JP 2010181006 A JP2010181006 A JP 2010181006A
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spool
temperature
water
hot water
valve body
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Hidenobu Shiki
英伸 志岐
Takeshi Nametake
猛 行武
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Daiden Co Inc
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Daiden Co Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a mixing valve device capable of preventing only high temperature hot water from erroneously flowing out even when water supply to a valve is stopped and securing safety. <P>SOLUTION: In a temperature range for normal usage of mixed water, a valve element 30 moves integrally with a spool 20 to adjust the inflow ratio of water and hot water. When the mixed water becomes abnormally high in temperatures, a temperature sensing spring 40 made of a shape memory material disposed in the same housing 10 comes in contact with the high temperature and becomes deformed, and the valve element 30 is moved so that an inflow port 13 of hot water is closed. Further, upon receiving abnormal temperature detection of a temperature sensor 60, a separate flow passage of mixed water is closed, so that in an abnormal state where water does not flow into the housing 10, the temperature sensing spring 40 immediately moves the valve element 30, and the valve element 30 quickly closes the inflow port 13 of hot water, so that time from when the temperature in the housing 10 becomes abnormally high to when inflow of hot water is suppressed is shortened. High temperature hot water can be prevented from erroneously flowing out to the downstream side, and safety can be secured. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、水と湯をその混合割合を適宜調整しつつ混合して所定温度の混合水として取出せるようにする混合弁装置に関する。   The present invention relates to a mixing valve device that mixes water and hot water while appropriately adjusting the mixing ratio so that the water can be taken out as mixed water at a predetermined temperature.

水と湯の供給を受け、これら水と湯の割合を調整しつつ混合状態とし、所定温度の混合水として送出す混合弁は、スプール等の弁本体を手動又は自動で移動させて湯水の混合割合を調整制御し、使用者の所望する温度の混合水を得る通常の調整機構の他に、混合水の温度に応じて変形する感熱素子を内部に備えて、外部要因による水や湯の供給量変化や、使用水量の急変等に伴う混合水温度変化に対応した感熱素子の変形により水と湯の混合割合を自動調整して混合水を適切な温度範囲に維持可能とする別の自動温度制御機構を併用することが多い。
こうした従来の混合弁の一例として、特開平6−131057号公報に開示されるものがある。
The mixing valve that receives the supply of water and hot water, adjusts the ratio of water and hot water to make a mixed state, and sends it out as mixed water at a predetermined temperature. In addition to the normal adjustment mechanism that adjusts and controls the ratio to obtain mixed water at the temperature desired by the user, it is equipped with a thermal element that deforms according to the temperature of the mixed water, and supplies water and hot water due to external factors. Another automatic temperature that can maintain the mixed water in an appropriate temperature range by automatically adjusting the mixing ratio of water and hot water by deformation of the thermal element corresponding to the change in the mixed water temperature due to the volume change or sudden change in the amount of water used, etc. A control mechanism is often used together.
An example of such a conventional mixing valve is disclosed in JP-A-6-131557.

この従来の混合弁は、混合水の温度を自動調整するための感熱素子として、ワックスの熱による膨張収縮を利用したワックス式感熱伸長装置を用いるものとなっている。   This conventional mixing valve uses a wax-type thermal expansion device using expansion and contraction due to the heat of wax as a thermal element for automatically adjusting the temperature of mixed water.

特開平6−131057号公報Japanese Patent Laid-Open No. 6-131057

従来の混合弁は前記特許文献に示される構成となっており、混合水の温度変化に対応して感熱素子が作動して自動温度調節が行える仕組みであるが、水の供給を水道など他の水使用機器と共有している場合、他の機器での水使用に伴って水の供給量が急に低下したり供給が停止することもある。こうした状況では、ほとんど湯のみが混合弁内部に供給され、電動式など自動でスプール等の弁本体を移動させて調整を行う場合、混合水温度の検知部が異常な高温を検出してから強制的に弁本体を動かして湯の流入量を減らすまでに多少時間がかかることに加え、感熱素子としてのワックス式感熱伸長装置が高温の湯と接することで湯の流入路を閉鎖するように作動して湯量を抑えるものの、ワックスの性質上急速な動作は困難であることなどから、高温の湯が混合弁より下流側に流出するのを完全には止められず、こうした湯に人が接触する危険をはらんでいるという課題を有していた。   The conventional mixing valve has a structure shown in the above-mentioned patent document, and is a mechanism that can automatically adjust the temperature by operating the thermal element in response to the temperature change of the mixed water. When shared with water-using equipment, the amount of water supplied may suddenly drop or stop supplying as water is used by other equipment. In such a situation, almost only hot water is supplied to the inside of the mixing valve, and when adjustment is performed by automatically moving the valve body such as an electric motor or the like, the forced detection is performed after the detection unit of the mixed water temperature detects an abnormally high temperature. In addition to the fact that it takes some time to move the valve body to reduce the amount of inflow of hot water, the wax-type thermal expansion device as a thermal element operates to close the hot water inflow passage when it contacts hot water. Although the amount of hot water is reduced, it is difficult to operate quickly due to the nature of the wax, etc., so it is not possible to completely stop the hot water from flowing downstream from the mixing valve. It had the problem of being involved.

本発明は前記課題を解消するためになされたもので、弁への水供給が滞っても高温の湯のみが誤って流出することが無く、安全性を確保できる混合弁装置を提供することを目的とする。   The present invention has been made to solve the above-described problems, and an object of the present invention is to provide a mixing valve device that can ensure safety without causing only hot water to accidentally flow out even when water supply to the valve is delayed. And

本発明に係る混合弁装置は、内部の空隙部に水と湯が流入可能とされるハウジングと、当該ハウジングの空隙部に位置調整可能に配設されるスプールとを有し、前記ハウジングに配置された水と湯の各流入口に対し、前記スプールが各流入口とハウジング内部との連通状態を変化させるよう位置調整され、水と湯の流入量の割合を調整して得られる所定温度の混合水をハウジング外に送出可能とする混合弁装置において、前記スプール上にスプール長手方向へ所定範囲移動可能に取付けられ、ハウジングの水と湯の各流入口の並びに沿って移動して各流入口を開閉する弁体と、当該弁体とスプールに両端をそれぞれ当接させて弁体をスプール長手方向の一方に押圧付勢する配置でハウジング内に配設され、周囲温度が前記混合水の通常使用温度範囲より高温となった場合に両端間の距離を増大させるよう変形する形状記憶材料製の感温ばねと、前記弁体とスプールに両端をそれぞれ当接させて弁体をスプール長手方向の他方に付勢する配置とされ、前記混合水の通常使用温度範囲で弁体位置を一定に保持する一方、前記感温ばねの高温変形状態では当該変形に伴う弁体の移動を許容する弁体保持ばねと、前記混合水の温度を検出する温度センサと、当該温度センサで得られる温度と所定の設定温度との差異に応じて前記スプールを位置調整するアクチュエータと、前記温度センサが混合水の異常温度状態を検出した際に混合水の流路を閉鎖して下流側への混合水の送出を止める制御弁部とを備え、前記ハウジングにおける湯の流入口が、水の流入口に対しスプール長手方向の一方に並べて配置され、前記スプールの位置調整に伴ってスプールと一体に移動する弁体が、スプール長手方向の一方へ動くと、湯の流入量を減らしつつ水の流入量を増やし、スプール長手方向の他方へ動くと、湯の流入量を増やしつつ水の流入量を減らす形状及び配置とされてなり、前記感温ばねの高温変形状態で、前記弁体がスプールに対しスプール長手方向の一方に移動して湯の流入口を閉鎖するものである。   The mixing valve device according to the present invention has a housing in which water and hot water can flow into an internal gap portion, and a spool that is arranged in the gap portion of the housing so that the position can be adjusted. The position of the spool is adjusted so as to change the communication state between each inlet and the inside of the housing with respect to each of the water and hot water inlets, and a predetermined temperature obtained by adjusting the ratio of the inflow amount of water and hot water. In the mixing valve device capable of delivering mixed water to the outside of the housing, it is mounted on the spool so as to be movable within a predetermined range in the longitudinal direction of the spool, and moves along the water and hot water inlets of the housing. A valve body that opens and closes the valve body, and the valve body and the spool are disposed in the housing in such a manner that both ends thereof are in contact with each other to press and bias the valve body in one of the longitudinal directions of the spool. Service temperature A temperature-sensitive spring made of a shape memory material that deforms to increase the distance between both ends when the temperature becomes higher than the range, and the valve body and the spool are brought into contact with both ends, respectively, so that the valve body is placed on the other side in the spool longitudinal direction. A valve body holding spring which is arranged to be urged and maintains the valve body position constant in the normal use temperature range of the mixed water, while allowing the valve body to move due to the deformation in a high temperature deformation state of the temperature sensitive spring. A temperature sensor that detects the temperature of the mixed water, an actuator that adjusts the position of the spool according to a difference between a temperature obtained by the temperature sensor and a predetermined set temperature, and the temperature sensor detects an abnormal temperature of the mixed water A control valve portion that closes the flow path of the mixed water when the state is detected and stops sending the mixed water downstream, and the hot water inlet in the housing is in the longitudinal direction of the spool with respect to the water inlet On one side When the valve body, which is arranged and moves together with the spool in accordance with the adjustment of the position of the spool, moves to one side in the longitudinal direction of the spool, it increases the inflow amount of water while reducing the inflow amount of hot water. When moved to the other side, it is shaped and arranged to increase the inflow amount of hot water while reducing the inflow amount of water, and the valve element moves to one side of the spool longitudinal direction with respect to the spool in the high temperature deformation state of the temperature sensitive spring. Then, the hot water inlet is closed.

このように本発明によれば、混合水の通常使用温度範囲ではスプール上に移動可能に配設される弁体がスプールと一体に移動して水と湯の流入割合を調整する一方、混合水が異常に高い温度になると、同じハウジング内に配置される形状記憶材料製の感温ばねが高温に接して変形し、弁体を湯の流入口が閉鎖されるように動かし、また、温度センサの異常温度検出を受けて制御弁部が別途混合水の流路を閉鎖することにより、水がハウジング内に流入しないような異常状態では、水で冷却されず高温のままの湯に接した感温ばねが直ちに変形して弁体を移動させ、弁体が湯の流入口を速やかに閉鎖することとなり、ハウジング内の温度が異常な高温となってから湯の流入が抑えられるまでの時間を短縮して、誤って高温の湯が下流側に流出する事態を防止でき、安全を確保できると共に、混合水の流路も閉鎖することで、異常状態では混合弁からの送出も停止でき、異常状態のまま水又は湯の流出が起こり得る事態を防いで確実に正常状態に復帰した段階で混合水送出を再開でき、余分な調整や開閉等の操作を不要として混合水送出の省力化が図れる。   As described above, according to the present invention, in the normal use temperature range of the mixed water, the valve body, which is movably disposed on the spool, moves integrally with the spool to adjust the inflow ratio of water and hot water, while the mixed water When the temperature rises to an abnormally high temperature, a temperature-sensitive spring made of a shape memory material disposed in the same housing deforms in contact with the high temperature, and moves the valve body so that the hot water inlet is closed. In the abnormal state where water does not flow into the housing due to the control valve part closing the mixed water flow path in response to the abnormal temperature detection, the feeling of touching hot water that is not cooled by water. The temperature spring immediately deforms and moves the valve body, and the valve body closes the inlet of the hot water quickly, and the time until the inflow of hot water is suppressed after the temperature inside the housing becomes abnormally high is reached. Short, accidentally hot water flows downstream The situation can be prevented, safety can be ensured, and the mixed water flow path is also closed, so that the feeding from the mixing valve can be stopped in an abnormal state, preventing the situation where water or hot water can flow out in the abnormal state. The mixed water delivery can be resumed at the stage where the normal state is surely restored, and extra adjustment, opening and closing operations are unnecessary, and labor saving of the mixed water delivery can be achieved.

また、本発明に係る混合弁装置は必要に応じて、前記スプールの一部が、前記制御弁部を兼ね、前記温度センサが混合水の異常温度状態を検出した際にアクチュエータによりスプールが位置調整されて、ハウジングの混合水流路の所定箇所を閉鎖するものである。   Further, in the mixing valve device according to the present invention, if necessary, a part of the spool also serves as the control valve unit, and the position of the spool is adjusted by an actuator when the temperature sensor detects an abnormal temperature state of the mixed water. Then, a predetermined portion of the mixed water flow path of the housing is closed.

このように本発明によれば、異常温度状態検出の際に混合水の流路を閉鎖する制御弁部としてスプールを利用し、スプールの位置調整で混合水流路を閉鎖して混合水の流出を防止することにより、混合水の流路閉鎖用の弁を別途設ける必要が無く、混合弁のみで混合水送出停止を実行でき、混合水送出系統の構成を簡略化できる。   As described above, according to the present invention, the spool is used as a control valve portion that closes the flow path of the mixed water when the abnormal temperature state is detected, and the mixed water flow path is closed by adjusting the position of the spool to discharge the mixed water. By preventing this, it is not necessary to separately provide a valve for closing the mixed water flow path, and the mixed water delivery stop can be executed only by the mixing valve, and the configuration of the mixed water delivery system can be simplified.

また、本発明に係る混合弁装置は必要に応じて、前記スプールの感温ばね端部との隣接部分が、スプール中心軸に対し感温ばねの存在範囲より外周側に位置する大径部とされ、前記温度センサが混合水の異常温度状態を検出した際に、アクチュエータによりスプールがスプール長手方向の一方に移動して少なくとも前記弁体が湯の流入口を閉鎖した状態で、ハウジングのスプール及び感温ばねを取囲む混合水流路の端部を前記スプールの大径部で閉鎖するものである。   Further, the mixing valve device according to the present invention has a large-diameter portion where an adjacent portion of the spool to the temperature-sensitive spring end portion is positioned on the outer peripheral side with respect to the center axis of the spool, as necessary. When the temperature sensor detects an abnormal temperature state of the mixed water, the spool is moved to one side of the spool longitudinal direction by the actuator and at least the valve body closes the hot water inlet, The end of the mixed water flow path surrounding the temperature sensitive spring is closed with the large diameter portion of the spool.

このように本発明によれば、スプールにおける混合水流路を閉鎖する部位として、混合水の流路に位置する感温ばねに隣接する大径部を用い、感温ばね周囲の混合水流路の端部にスプールの大径部を移動させてこれを閉鎖することにより、混合水の異常温度で感温ばねを変形させ、弁体を移動させて外部への混合水流出を確実に防止する機構はそのままに、混合水流路の開閉部分をハウジング内の限定された領域にとどめられ、混合弁をよりコンパクトな構造にできると共に、スプールの大径部が感温ばね周囲の混合水流路部分の端部近傍で邪魔板として働くこととなり、感温ばね周囲での湯と水の混合を促進して感温ばねにおける異常温度への対応をより精度の高いものとすることができる。   As described above, according to the present invention, the large-diameter portion adjacent to the temperature-sensitive spring located in the mixed water flow path is used as the portion for closing the mixed water flow path in the spool, and the end of the mixed water flow path around the temperature-sensitive spring is used. By moving the large diameter part of the spool to the part and closing it, the temperature sensing spring is deformed at the abnormal temperature of the mixed water, and the valve body is moved to reliably prevent the mixed water from flowing out. As it is, the open / close part of the mixed water channel is kept in a limited area in the housing, the mixing valve can be made more compact, and the large diameter part of the spool is the end of the mixed water channel part around the temperature sensitive spring It acts as a baffle plate in the vicinity, and mixing of hot water and water around the temperature-sensitive spring can be promoted to cope with abnormal temperatures in the temperature-sensitive spring with higher accuracy.

本発明の一実施形態に係る混合弁装置の概略構成図である。It is a schematic block diagram of the mixing valve apparatus which concerns on one Embodiment of this invention. 本発明の一実施形態に係る混合弁装置の正常時における水と湯の混合送出状態説明図である。It is a mixed delivery state explanatory drawing of water and hot water at the time of normal of the mixing valve device concerning one embodiment of the present invention. 本発明の一実施形態に係る混合弁装置の正常時における水のみの送出状態説明図である。It is a sending state explanatory view of only water at the time of normal of the mixing valve device concerning one embodiment of the present invention. 本発明の一実施形態に係る混合弁装置の異常時における感温ばね変形状態説明図である。It is a temperature-sensitive spring deformation | transformation state explanatory drawing at the time of abnormality of the mixing valve apparatus which concerns on one Embodiment of this invention. 本発明の一実施形態に係る混合弁装置の異常時におけるハウジング内混合水流路閉塞状態説明図である。It is a mixed water flow path blockage state explanatory view in a housing at the time of abnormality of the mixing valve device concerning one embodiment of the present invention.

以下、本発明の一実施形態に係る混合弁装置を前記図1ないし図5に基づいて説明する。
前記各図において本実施形態に係る混合弁装置1は、内部の空隙部11に水と湯が流入可能とされるハウジング10と、このハウジング10の空隙部11に位置調整可能に配設されるスプール20と、このスプール20上にスプール長手方向へ所定範囲移動可能に配設される弁体30と、ハウジング10内で両端をスプール20と弁体30にそれぞれ当接させて配設される形状記憶材料製の感温ばね40と、この感温ばね40に対し弁体30を挟んだ反対側に配設される弁体保持ばね50と、水と湯の混合した混合水の温度を検出する温度センサ60と、この温度センサ60で得られる温度と所定の設定温度との差異に応じてスプール20を位置調整するアクチュエータ70とを備える構成である。
Hereinafter, a mixing valve device according to an embodiment of the present invention will be described with reference to FIGS.
In each of the drawings, the mixing valve device 1 according to the present embodiment is disposed in a housing 10 in which water and hot water can flow into an internal gap portion 11 and in the gap portion 11 of the housing 10 so that the position can be adjusted. A shape of the spool 20, a valve body 30 disposed on the spool 20 so as to be movable within a predetermined range in the longitudinal direction of the spool, and a shape in which both ends are in contact with the spool 20 and the valve body 30 in the housing 10. The temperature sensing spring 40 made of a memory material, the valve body holding spring 50 disposed on the opposite side of the valve body 30 with respect to the temperature sensing spring 40, and the temperature of the mixed water in which water and hot water are mixed are detected. The temperature sensor 60 includes a temperature sensor 60 and an actuator 70 that adjusts the position of the spool 20 in accordance with the difference between the temperature obtained by the temperature sensor 60 and a predetermined set temperature.

前記ハウジング10は、スプール20を長手方向移動自在に装着される空隙部11及びこの空隙部11に通じる水流入口12、湯流入口13、及び混合水の流出口14をそれぞれ穿設されてなる構成である。このハウジング10における水流入口12と湯流入口13は、スプール長手方向に並べて配置され、湯流入口13が、水流入口12に対しスプール長手方向の一方側に位置する。
この水流入口12は水供給源に、湯流入口13は湯供給源にそれぞれ接続され、流出口14は混合弁の下流側流路80に接続される。
The housing 10 has a configuration in which a gap portion 11 in which a spool 20 is mounted so as to be movable in the longitudinal direction, a water inlet 12, a hot water inlet 13, and a mixed water outlet 14 communicating with the gap 11 are formed. It is. The water inlet 12 and the hot water inlet 13 in the housing 10 are arranged side by side in the spool longitudinal direction, and the hot water inlet 13 is located on one side in the spool longitudinal direction with respect to the water inlet 12.
The water inlet 12 is connected to a water supply source, the hot water inlet 13 is connected to a hot water supply source, and the outlet 14 is connected to a downstream flow path 80 of the mixing valve.

ハウジング10の空隙部11のうち、ちょうどスプール20の中間径部12及び感温ばね40の位置する部位が最も狭い形状となっており、このスプール20の中間径部12及び感温ばね40とこれらを取囲むハウジング10の円筒面状の内周部に挟まれた間隙部分が水と湯の混合した混合水の流路となる。   Of the gap portion 11 of the housing 10, the portion where the intermediate diameter portion 12 of the spool 20 and the temperature sensitive spring 40 are located is the narrowest. A gap portion sandwiched between the inner peripheral portions of the cylindrical surface of the housing 10 surrounding the housing 10 becomes a mixed water flow path in which water and hot water are mixed.

前記スプール20は、径の異なる円筒面を軸方向に組合わせた略円筒軸状体で形成され、ハウジング10の空隙部11に長手方向へ移動可能に配設され、ハウジング10における水と湯の各流入口13、14に対し、各流入口とハウジング10内部との連通状態を変化させるようアクチュエータ70で位置調整される構成である。   The spool 20 is formed of a substantially cylindrical shaft-like body in which cylindrical surfaces having different diameters are combined in the axial direction, and is disposed in the gap portion 11 of the housing 10 so as to be movable in the longitudinal direction. The position of the inlets 13 and 14 is adjusted by an actuator 70 so as to change the communication state between the inlets and the inside of the housing 10.

このアクチュエータ70による位置調整で、スプール20は、水流入口12と湯流入口13のハウジング10の空隙部11に対する連通状態を変化させて水と湯の流入量の割合を調整し、水と湯の混合で得られる所定温度の混合水をハウジング10外に送出可能とする仕組みである。   By adjusting the position by the actuator 70, the spool 20 changes the communication state of the water inlet 12 and the hot water inlet 13 with respect to the gap portion 11 of the housing 10 to adjust the ratio of the inflow amount of water and hot water. This is a mechanism that enables mixing water at a predetermined temperature obtained by mixing to be sent out of the housing 10.

スプール20は、その長手方向の一方側端部から順に小径部23、中間径部22、及び大径部21をそれぞれ形成されており、最も外径の小さい小径部23の周りに弁体30及び弁体保持ばね50が配設され、この小径部23より外径の大きい中間径部22の周りに感温ばね40が配設される。   The spool 20 is formed with a small-diameter portion 23, an intermediate-diameter portion 22 and a large-diameter portion 21 in order from one end portion in the longitudinal direction, and the valve body 30 and the small-diameter portion 23 having the smallest outer diameter are formed around the spool 20. A valve body holding spring 50 is disposed, and a temperature sensitive spring 40 is disposed around the intermediate diameter portion 22 having an outer diameter larger than the small diameter portion 23.

前記スプール20の感温ばね40端部との隣接部分は、スプール20中心軸に対し感温ばね40の存在範囲より外周側に位置する大径部21とされる構成である。この大径部21が、前記制御弁部として、温度センサ60が混合水の異常温度状態を検出した際にアクチュエータ70によるスプール移動に伴って、ハウジング10の混合水流路を閉鎖し、混合弁下流側への混合水の送出を止める仕組みである。   A portion adjacent to the end of the temperature-sensitive spring 40 of the spool 20 is configured to be a large-diameter portion 21 positioned on the outer peripheral side with respect to the center axis of the spool 20 from the existence range of the temperature-sensitive spring 40. When the temperature sensor 60 detects an abnormal temperature state of the mixed water as the control valve unit, the large diameter portion 21 closes the mixed water flow path of the housing 10 along with the spool movement by the actuator 70, and the downstream of the mixing valve This is a mechanism to stop the sending of mixed water to the side.

すなわち、温度センサ60が混合水の異常温度状態を検出した際には、アクチュエータ70によりスプール20がスプール長手方向の一方に移動して弁体30が湯流入口13を閉鎖した後、この閉鎖状態のままさらにアクチュエータ70によりスプール20がスプール長手方向の一方に移動して、ハウジング10のスプール20及び感温ばね40を取囲む空隙部11最挟部分の端部を、スプールの大径部21が閉鎖することとなる。   That is, when the temperature sensor 60 detects an abnormal temperature state of the mixed water, the actuator 70 moves the spool 20 to one side in the longitudinal direction of the spool, and the valve body 30 closes the hot water inlet 13. The spool 20 is further moved to one side in the longitudinal direction of the spool by the actuator 70, and the end of the gap portion 11 that surrounds the spool 20 and the temperature-sensitive spring 40 of the housing 10 is connected to the large diameter portion 21 of the spool. It will be closed.

前記弁体30は、中央部にスプール20を貫通させる孔及びその周囲に水や湯を通す孔を穿設される略円筒体で形成され、スプール20の小径部23にスプール長手方向へ所定範囲移動可能に取付けられ、ハウジング10の水流入口12と湯流入口13の並びに沿って移動して各流入口を開閉する構成である。この弁体30のスプール長手方向における大きさは、水流入口12と湯流入口13の間隔に対応させて設定されており、スプール20の位置調整に伴ってスプール20と一体に移動する弁体30が、スプール長手方向の一方へ動くと、湯流入口13と空隙部11との連通領域を狭めて湯の流入量を減らしつつ水流入口12と空隙部11との連通領域を広げて水の流入量を増やし、また、弁体30がスプール長手方向の他方へ動くと、湯流入口13と空隙部11との連通領域を広げて湯の流入量を増やしつつ水流入口12と空隙部11との連通領域を狭めて水の流入量を減らすものとなっている。   The valve body 30 is formed of a substantially cylindrical body having a hole through which the spool 20 passes in the center and a hole through which water or hot water passes, and a predetermined range in the longitudinal direction of the spool is formed in the small diameter portion 23 of the spool 20. It is mounted so as to be movable, and moves along the water inlet 12 and the hot water inlet 13 of the housing 10 to open and close each inlet. The size of the valve body 30 in the longitudinal direction of the spool is set corresponding to the interval between the water inlet 12 and the hot water inlet 13, and the valve body 30 moves integrally with the spool 20 as the position of the spool 20 is adjusted. However, when it moves to one side in the longitudinal direction of the spool, the communication area between the water inlet 12 and the gap 11 is reduced by narrowing the communication area between the hot water inlet 13 and the gap 11 and reducing the amount of inflow of hot water. When the amount is increased and the valve body 30 moves to the other side in the longitudinal direction of the spool, the communication area between the hot water inlet 13 and the gap portion 11 is widened to increase the inflow amount of hot water. The communication area is narrowed to reduce the inflow of water.

前記感温ばね40は、スプール20の中間径部22の周りで両端をスプール20の大径部21と弁体30にそれぞれ当接させて、弁体30をスプール20に対しスプール長手方向の一方に押圧付勢する配置で配設される形状記憶材料製のコイルばねとされてなる構成である。この感温ばね40は、その周囲温度が前記混合水の通常使用温度範囲より高温となった場合、例えば、湯のみがハウジング10内に流入した状態など、水で冷却されずに高温を維持した湯が周囲に存在する状況で、変態点を超える周囲温度により変形してコイルばねの両端間の距離が伸びた所定の記憶形状に復帰しようとすることで、通常使用温度範囲の場合より大きな付勢力を発生させ、弁体保持ばね50の付勢力に打勝って弁体30をスプール20に対しスプール長手方向の一方に移動させ、スプール20がその位置調整範囲のどの位置にあっても弁体30で湯流入口13を閉鎖可能とする仕組みである。   The temperature-sensitive spring 40 has both ends abutting the large-diameter portion 21 of the spool 20 and the valve body 30 around the intermediate diameter portion 22 of the spool 20, respectively. It is the structure made into the coil spring made from shape memory material arrange | positioned by the arrangement | positioning which presses and urges to. When the ambient temperature of the temperature-sensitive spring 40 is higher than the normal use temperature range of the mixed water, for example, hot water that has not been cooled with water and maintained at a high temperature, such as a state where only hot water has flowed into the housing 10. In the situation where there is around the transformation temperature, it will be deformed by the ambient temperature exceeding the transformation point and trying to return to the predetermined memory shape where the distance between both ends of the coil spring is extended, so that a larger urging force than in the normal operating temperature range The valve body 30 is moved to one side in the spool longitudinal direction with respect to the spool 20 by overcoming the urging force of the valve body holding spring 50, and the valve body 30 is located at any position in the position adjustment range. Thus, the hot water inlet 13 can be closed.

前記弁体保持ばね50は、水や湯との接触で腐食しにくい性質は有するものの温度によりばね力が大きく変化することはない一般的なばね材料で形成されるコイルばねであり、スプール20の小径部23の周りで弁体30とスプール20に両端をそれぞれ当接させて、弁体30をスプール長手方向の他方、すなわち、弁体30を感温ばね40に押付ける向きに付勢力を与え、弁体30と感温ばね40との接触を維持する構成である。この弁体保持ばね50の付勢力は、前記混合水の通常使用温度範囲で感温ばね40が高温による変形を生じない状態では感温ばね40の付勢力を上回るかこれと釣合って、弁体30をスプール20に対し一定の位置に保持する一方、感温ばね40の高温変形状態ではこの変形に伴う弁体30の移動を許容するものとなっている。   The valve body holding spring 50 is a coil spring formed of a general spring material that has the property of not easily corroding by contact with water or hot water, but the spring force does not change greatly depending on the temperature. Both ends of the valve body 30 and the spool 20 are brought into contact with each other around the small-diameter portion 23, and an urging force is applied to the valve body 30 in the other direction of the spool, that is, in the direction of pressing the valve body 30 against the temperature sensitive spring 40. In this configuration, contact between the valve body 30 and the temperature-sensitive spring 40 is maintained. The urging force of the valve body holding spring 50 exceeds or balances the urging force of the temperature-sensitive spring 40 in a state where the temperature-sensitive spring 40 does not deform due to high temperature in the normal use temperature range of the mixed water. While the body 30 is held at a fixed position with respect to the spool 20, the valve body 30 is allowed to move along with this deformation when the temperature-sensitive spring 40 is deformed at a high temperature.

前記温度センサ60は、混合水の温度を検出して温度情報を電気信号として出力する公知のセンサであり、詳細な説明を省略する。
前記アクチュエータ70は、温度センサで得られる温度と、使用者によりあらかじめ設定された所定の設定温度との差異に応じて前記スプール20を長手方向に移動させて位置調整するものであり、前記混合水の通常使用温度範囲における動作は、検出温度に基づく動作制御系を備える公知の電動式アクチュエータと同様であり、詳細な説明を省略する。
The temperature sensor 60 is a known sensor that detects the temperature of the mixed water and outputs temperature information as an electrical signal, and will not be described in detail.
The actuator 70 adjusts the position by moving the spool 20 in the longitudinal direction according to the difference between the temperature obtained by the temperature sensor and a predetermined set temperature preset by the user. The operation in the normal use temperature range is the same as that of a known electric actuator having an operation control system based on the detected temperature, and detailed description thereof is omitted.

ただし、温度センサ60が混合水の異常温度状態を検出した際には、アクチュエータ70は、スプール20の大径部21が混合水の流路である前記空隙部11最挟部分を閉鎖する位置まで、スプール20を長手方向の一方へ移動させる位置調整制御動作を実行することとなる。   However, when the temperature sensor 60 detects an abnormal temperature state of the mixed water, the actuator 70 moves to a position where the large-diameter portion 21 of the spool 20 closes the most narrow portion of the gap portion 11 which is a mixed water flow path. Then, the position adjustment control operation for moving the spool 20 in one of the longitudinal directions is executed.

次に、本実施形態に係る混合弁装置における動作状態について説明する。前提として、混合弁装置1のアクチュエータ70に対して、使用者が混合水の使用にあたり所望する混合水の温度をあらかじめ入力設定しているものとする。   Next, the operation state in the mixing valve device according to the present embodiment will be described. As a premise, it is assumed that the temperature of the mixed water desired by the user for use of the mixed water is input and set to the actuator 70 of the mixing valve device 1 in advance.

使用者による混合弁下流側のカラン操作等に基づき、混合水の送出開始が指示されると、温度センサ60からの検出出力により弁下流側流路80における混合水の温度が取得され、あらかじめ設定された温度にこの温度センサ60から取得される温度が一致するように、アクチュエータ70によりスプール20が位置調整される。   When an instruction to start delivery of the mixed water is given based on the curan operation on the downstream side of the mixing valve by the user, the temperature of the mixed water in the downstream flow path 80 is acquired by the detection output from the temperature sensor 60 and set in advance. The position of the spool 20 is adjusted by the actuator 70 so that the temperature acquired from the temperature sensor 60 matches the measured temperature.

スプール20と一体に位置調整される弁体30が、ハウジング10の水流入口12と湯流入口13を共に空隙部11に連通させている状態(図2参照)では、水を供給される水流入口12と湯を供給される湯流入口13から空隙部11に水と湯が流入し、空隙部11で水と湯が混合して混合水となり、この混合水が感温ばね40やスプール大径部21の周囲を経て流出口14に達し、流出口14から下流側の流路80に混合水を送出する。   In a state where the valve body 30 whose position is adjusted integrally with the spool 20 allows the water inlet 12 and the hot water inlet 13 of the housing 10 to communicate with the gap 11 (see FIG. 2), the water inlet to which water is supplied. Water and hot water flow into the gap portion 11 from the hot water inlet 13 to which 12 and hot water are supplied, and the water and hot water are mixed into the mixed water in the gap portion 11, and this mixed water becomes the temperature-sensitive spring 40 and the large diameter of the spool. It reaches the outlet 14 through the periphery of the portion 21, and sends mixed water from the outlet 14 to the downstream flow path 80.

この場合、スプール20及び弁体30のスプール長手方向位置によって、弁体30の水流入口12や湯流入口13に対する閉塞状態は変化し、水流入口12や湯流入口13の空隙部11に対する連通領域の大きさに応じた量の水や湯が空隙部11に流入し、水と湯の割合に応じた温度の混合水が得られる。こうして、弁体30で水流入口12及び湯流入口13と空隙部11との連通状態を調整することで、水流入口12から流入する水と湯流入口13から流入する湯の割合を適切なものとして所望の混合水温度を得る。設定温度が変更されると、そのつど、この設定温度に温度センサ60から得られる温度が一致するようスプール位置を変えて水と湯の割合を変化させることとなる。   In this case, the closed state of the valve body 30 with respect to the water inlet 12 and the hot water inlet 13 varies depending on the spool longitudinal direction positions of the spool 20 and the valve body 30, and the communication region of the water inlet 12 and the hot water inlet 13 with respect to the gap portion 11. An amount of water or hot water corresponding to the size of the water flows into the gap 11, and mixed water having a temperature corresponding to the ratio of water and hot water is obtained. Thus, by adjusting the communication state of the water inlet 12 and the hot water inlet 13 and the gap 11 with the valve body 30, the ratio of the water flowing from the water inlet 12 and the hot water flowing from the hot water inlet 13 is appropriate. To obtain the desired mixed water temperature. Whenever the set temperature is changed, the ratio of water and hot water is changed by changing the spool position so that the temperature obtained from the temperature sensor 60 matches the set temperature.

ただし、弁体30が湯流入口13を完全に閉塞し、水流入口12のみが空隙部11に連通する状態(図3参照)では、水のみが空隙部11に流入してこの水のみが流出口14に達し、下流側の流路80に水がそのまま供給される。   However, in a state where the valve body 30 completely closes the hot water inlet 13 and only the water inlet 12 communicates with the gap 11 (see FIG. 3), only water flows into the gap 11 and only this water flows. The water reaches the outlet 14 and is supplied to the downstream flow path 80 as it is.

こうして、水流入口12と湯流入口13に水と湯が適切に供給されている間は、空隙部11で水と湯が混合して得られる混合水は通常使用温度範囲にとどまることとなり、感温ばね40が高温変形状態となることはなく、弁体30のスプール20に対する位置もほとんど変化せず、弁体30がスプール20と一体に位置調整される状態が維持される。   Thus, while the water and hot water are appropriately supplied to the water inlet 12 and the hot water inlet 13, the mixed water obtained by mixing the water and hot water in the gap portion 11 stays in the normal operating temperature range. The hot spring 40 is not deformed at a high temperature, the position of the valve body 30 with respect to the spool 20 is hardly changed, and the state in which the valve body 30 is aligned with the spool 20 is maintained.

一方、水供給側における他用途での水使用や供給系統の不具合等に伴って、水の供給量が急に低下したり供給が停止した場合、湯供給源からの湯の供給のみが通常通り継続されることで、ハウジング10内では湯流入口13からの湯の空隙部11への流入割合が異常に大きくなり、そのままでは混合弁の流出口14から水で冷却されず高温を保った湯が出ることになるが、この時、感温ばね40があらかじめ記憶設定された形状に移行する変態点を超える温度に達している湯と接することで、その全長を伸すように急速変形し、弁体30をスプール20とは独立させて湯流入口13が塞がれる位置まで移動させて(図4参照)、湯流入口13から空隙部11への湯の流入を速やかに止めることとなる。   On the other hand, if the water supply suddenly drops or stops due to water use in other applications on the water supply side or a malfunction of the supply system, only hot water supply from the hot water supply source is normal. By continuing, the inflow ratio of the hot water from the hot water inlet 13 to the gap 11 in the housing 10 becomes abnormally large, and the hot water that has not been cooled by the water from the outlet 14 of the mixing valve is kept at a high temperature. However, at this time, the temperature-sensitive spring 40 is rapidly deformed so as to extend its entire length by contacting with hot water that has reached a temperature exceeding the transformation point at which the temperature-sensitive spring 40 transitions to the shape set in advance. The valve body 30 is moved independently of the spool 20 to a position where the hot water inlet 13 is blocked (see FIG. 4), and the inflow of hot water from the hot water inlet 13 into the gap portion 11 is quickly stopped. .

ほぼ同時に、水の供給されない状態又はハウジング10への湯のみの流入で過度に温度が上昇した状態等の異常が温度センサ60で検出されることに基づいて、アクチュエータ70がスプール20を長手方向の一方側へ移動させ、スプールの大径部21でハウジング10内の混合水流路をなす空隙部11最挟部分の端部を閉塞する(図5参照)。こうしてハウジング10内で流入口側と流出口14との連通を遮断することで、ハウジング10内から高温の湯が混合弁の外に流出することを確実に防止でき、安全を確保できる。   Almost at the same time, the actuator 70 moves the spool 20 in one of the longitudinal directions based on the fact that the temperature sensor 60 detects an abnormality such as a state in which water is not supplied or an excessive temperature rise due to the inflow of only hot water into the housing 10. Then, the end of the most narrow part of the gap 11 forming the mixed water flow path in the housing 10 is closed by the large diameter portion 21 of the spool (see FIG. 5). By blocking the communication between the inlet side and the outlet 14 in the housing 10 in this way, it is possible to reliably prevent high-temperature hot water from flowing out of the housing 10 to the outside of the mixing valve, thereby ensuring safety.

このように、本実施形態に係る混合弁装置は、混合水の通常使用温度範囲ではスプール20上に移動可能に配設される弁体30がスプール20と一体に移動して水と湯の流入割合を調整する一方、混合水が異常に高い温度になると、同じハウジング10内に配置される形状記憶材料製の感温ばね40が高温に接して変形し、弁体30を湯流入口13が閉鎖されるように動かし、また、温度センサ60の異常温度検出を受けてスプールの大径部21が別途混合水流路を閉鎖することから、水がハウジング10内に流入しないような異常状態では、水で冷却されず高温のままの湯に接した感温ばね40が直ちに変形して弁体30を移動させ、弁体30が湯流入口13を速やかに閉鎖することとなり、ハウジング10内の温度が異常な高温となってから湯の流入が抑えられるまでの時間を短縮して、誤って高温の湯が下流側に流出する事態を防止でき、安全を確保できると共に、混合水流路も閉鎖することで、異常状態では混合弁からの送出も停止でき、異常状態のまま水又は湯の流出が起こり得る事態を防いで確実に正常状態に復帰した段階で混合水送出を再開でき、余分な調整や開閉等の操作を不要として混合水送出の省力化が図れる。   As described above, in the mixing valve device according to this embodiment, the valve body 30 movably disposed on the spool 20 moves integrally with the spool 20 in the normal use temperature range of the mixed water, so that water and hot water flow in. While adjusting the ratio, when the mixed water reaches an abnormally high temperature, the temperature-sensitive spring 40 made of a shape memory material disposed in the same housing 10 is deformed in contact with the high temperature, and the hot water inlet 13 In an abnormal state where water does not flow into the housing 10 because the large diameter portion 21 of the spool separately closes the mixed water flow path upon receiving the abnormal temperature detection of the temperature sensor 60, The temperature sensing spring 40 that is in contact with hot water that is not cooled by water is immediately deformed to move the valve body 30, and the valve body 30 quickly closes the hot water inlet 13. Becomes abnormally hot It is possible to reduce the time until the inflow of hot water is suppressed, prevent accidental hot water from flowing out to the downstream side, ensure safety, and close the mixed water flow path to prevent mixing in abnormal conditions. The delivery from the valve can also be stopped, preventing the situation where water or hot water can flow out in an abnormal state, and the mixed water delivery can be resumed when it returns to the normal state reliably, eliminating the need for extra adjustment, opening and closing operations, etc. As a result, it is possible to save labor in sending mixed water.

なお、前記実施形態に係る混合弁装置においては、温度センサ60による混合水の異常温度状態検出の際に混合水の流路を閉鎖する制御弁部として、スプール20の大径部21を用いる構成としているが、これに限らず、スプールの他の部位で混合水の流出を阻止する構成、例えば、水流入口や湯流入口と同様な形態で設けられた混合水の流出口に対し、弁体の形態と同様としたスプールの円筒形の周側面の位置変化で開口面積を調整するようにして、混合水の流出を制御する構成とすることもできる。さらに、ハウジング内にスプールと別の弁を設けたり、ハウジング外に別体で弁を設けて、混合水の流出の可否を制御するようにしてもよい。   In the mixing valve device according to the embodiment, the large-diameter portion 21 of the spool 20 is used as the control valve portion that closes the flow path of the mixed water when the temperature sensor 60 detects the abnormal temperature state of the mixed water. However, the present invention is not limited thereto, and the valve body is configured to prevent the mixed water from flowing out at other parts of the spool, for example, the mixed water outlet provided in the same form as the water inlet or the hot water inlet. It is also possible to control the outflow of the mixed water by adjusting the opening area by changing the position of the cylindrical peripheral side surface of the spool in the same manner as in the above embodiment. Furthermore, a valve separate from the spool may be provided in the housing, or a valve may be provided separately from the housing to control whether the mixed water flows out.

1 混合弁装置
10 ハウジング
11 空隙部
12 水流入口
13 湯流入口
14 流出口
20 スプール
21 大径部
22 中間径部
23 小径部
30 弁体
40 感温ばね
50 弁体保持ばね
60 温度センサ
70 アクチュエータ
80 流路
DESCRIPTION OF SYMBOLS 1 Mixing valve apparatus 10 Housing 11 Cavity part 12 Water inlet 13 Hot water inlet 14 Outlet 20 Spool 21 Large diameter part 22 Intermediate diameter part 23 Small diameter part 30 Valve body 40 Temperature sensing spring 50 Valve body holding spring 60 Temperature sensor 70 Actuator 80 Flow path

Claims (3)

内部の空隙部に水と湯が流入可能とされるハウジングと、当該ハウジングの空隙部に位置調整可能に配設されるスプールとを有し、前記ハウジングに配置された水と湯の各流入口に対し、前記スプールが各流入口とハウジング内部との連通状態を変化させるよう位置調整され、水と湯の流入量の割合を調整して得られる所定温度の混合水をハウジング外に送出可能とする混合弁装置において、
前記スプール上にスプール長手方向へ所定範囲移動可能に取付けられ、ハウジングの水と湯の各流入口の並びに沿って移動して各流入口を開閉する弁体と、
当該弁体とスプールに両端をそれぞれ当接させて弁体をスプール長手方向の一方に押圧付勢する配置でハウジング内に配設され、周囲温度が前記混合水の通常使用温度範囲より高温となった場合に両端間の距離を増大させるよう変形する形状記憶材料製の感温ばねと、
前記弁体とスプールに両端をそれぞれ当接させて弁体をスプール長手方向の他方に付勢する配置とされ、前記混合水の通常使用温度範囲で弁体位置を一定に保持する一方、前記感温ばねの高温変形状態では当該変形に伴う弁体の移動を許容する弁体保持ばねと、
前記混合水の温度を検出する温度センサと、
当該温度センサで得られる温度と所定の設定温度との差異に応じて前記スプールを位置調整するアクチュエータと、
前記温度センサが混合水の異常温度状態を検出した際に混合水の流路を閉鎖して下流側への混合水の送出を止める制御弁部とを備え、
前記ハウジングにおける湯の流入口が、水の流入口に対しスプール長手方向の一方に並べて配置され、
前記スプールの位置調整に伴ってスプールと一体に移動する弁体が、スプール長手方向の一方へ動くと、湯の流入量を減らしつつ水の流入量を増やし、スプール長手方向の他方へ動くと、湯の流入量を増やしつつ水の流入量を減らす形状及び配置とされてなり、
前記感温ばねの高温変形状態で、前記弁体がスプールに対しスプール長手方向の一方に移動して湯の流入口を閉鎖することを
特徴とする混合弁装置。
Each inlet of water and hot water has a housing in which water and hot water can flow into an internal gap and a spool which is arranged in the gap of the housing so that the position can be adjusted. On the other hand, the position of the spool is adjusted so as to change the communication state between each inlet and the inside of the housing, and the mixed water at a predetermined temperature obtained by adjusting the ratio of the inflow amount of water and hot water can be sent out of the housing. In the mixing valve device
A valve body that is mounted on the spool so as to be movable within a predetermined range in the longitudinal direction of the spool, and that moves along the water and hot water inlets of the housing to open and close the inlets;
Both ends of the valve body and the spool are brought into contact with each other to press and bias the valve body in one of the longitudinal directions of the spool, and the ambient temperature is higher than the normal use temperature range of the mixed water. A temperature-sensitive spring made of a shape memory material that deforms to increase the distance between both ends when
Both ends of the valve body and the spool are brought into contact with each other to urge the valve body to the other in the longitudinal direction of the spool, and the valve body position is kept constant in the normal use temperature range of the mixed water. A valve body holding spring that allows movement of the valve body in accordance with the deformation in a high temperature deformation state of the temperature spring;
A temperature sensor for detecting the temperature of the mixed water;
An actuator for adjusting the position of the spool according to a difference between a temperature obtained by the temperature sensor and a predetermined set temperature;
When the temperature sensor detects an abnormal temperature state of the mixed water, the control valve unit closes the flow path of the mixed water and stops sending the mixed water downstream,
The hot water inlet in the housing is arranged side by side in the spool longitudinal direction with respect to the water inlet,
When the valve body that moves integrally with the spool in accordance with the position adjustment of the spool moves to one side in the longitudinal direction of the spool, the amount of flowing water increases while decreasing the inflow amount of hot water, The shape and arrangement of reducing the inflow of water while increasing the inflow of hot water,
The mixing valve device, wherein the valve element moves to one side in the spool longitudinal direction with respect to the spool in a high temperature deformation state of the temperature sensitive spring to close the hot water inlet.
前記請求項1に記載の混合弁装置において、
前記スプールの一部が、前記制御弁部を兼ね、前記温度センサが混合水の異常温度状態を検出した際にアクチュエータによりスプールが位置調整されて、ハウジングの混合水流路の所定箇所を閉鎖することを
特徴とする混合弁装置。
The mixing valve device according to claim 1,
A part of the spool also serves as the control valve, and when the temperature sensor detects an abnormal temperature state of the mixed water, the spool is positioned by an actuator to close a predetermined portion of the mixed water flow path of the housing. A mixing valve device.
前記請求項2に記載の混合弁装置において、
前記スプールの感温ばね端部との隣接部分が、スプール中心軸に対し感温ばねの存在範囲より外周側に位置する大径部とされ、前記温度センサが混合水の異常温度状態を検出した際に、アクチュエータによりスプールがスプール長手方向の一方に移動して少なくとも前記弁体が湯の流入口を閉鎖した状態で、ハウジングのスプール及び感温ばねを取囲む混合水流路の端部を前記スプールの大径部で閉鎖することを
特徴とする混合弁装置。
The mixing valve device according to claim 2,
A portion adjacent to the temperature-sensitive spring end of the spool is a large-diameter portion located on the outer peripheral side of the temperature-sensitive spring with respect to the spool central axis, and the temperature sensor detects an abnormal temperature state of the mixed water. When the spool is moved to one side in the longitudinal direction of the spool by the actuator and at least the valve body closes the hot water inlet, the end of the mixed water flow path surrounding the spool of the housing and the temperature-sensitive spring is moved to the spool. It is closed at the large diameter part of the mixing valve device.
JP2009027331A 2009-02-09 2009-02-09 Mixing valve device Pending JP2010181006A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013527387A (en) * 2010-01-13 2013-06-27 システム・モトウール Valve device having a drawer and circuit comprising such a valve

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013527387A (en) * 2010-01-13 2013-06-27 システム・モトウール Valve device having a drawer and circuit comprising such a valve

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