JP2010180647A - Agitating head of excavating and agitating machine - Google Patents

Agitating head of excavating and agitating machine Download PDF

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JP2010180647A
JP2010180647A JP2009026394A JP2009026394A JP2010180647A JP 2010180647 A JP2010180647 A JP 2010180647A JP 2009026394 A JP2009026394 A JP 2009026394A JP 2009026394 A JP2009026394 A JP 2009026394A JP 2010180647 A JP2010180647 A JP 2010180647A
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blade
excavating
excavation
agitating
soil
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Hitoshi Nakajima
仁 中島
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MACH SERVICE KK
MACHINE SERVICE KK
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MACH SERVICE KK
MACHINE SERVICE KK
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<P>PROBLEM TO BE SOLVED: To provide an agitating head of an excavating and agitating machine, which can perform sufficient agitation without capturing large gravel in soil. <P>SOLUTION: This agitating head of the excavating and agitating machine includes: an excavating shaft 1; a radially-elongated excavating blade 2 which is fixed to a leading end of the excavating shaft 1; a radially-elongated anti-corotation material 3 which is attached above a position of the attachment of the excavating blade 2 to the excavating shaft 1 in such a manner as to be freely rotated on the excavating shaft 1; a radially-elongated agitating blade 4 which is fixed above a position of the attachment of the anti-corotation material 3 to the excavating shaft 1; and an auxiliary blade 6 which is attached in such a manner as to be elongated upward and downward from the anti-corotation material 3. The auxiliary blade 6 has flexibility. Even when the large gravel is sandwiched between the excavating blade 2 and the agitating blade 4, and the anti-corotation material 3, the gravel can pass through by virtue of the bending of the auxiliary blade 6. This can prevent the anti-corotation material 3 from being rotated together with the excavating blade 2 and the agitating blade 4. Thus, since soil around the anti-corotation material 3 and soil pushed and rotated by the excavating blade 2 and the agitating blade 4 are properly agitated, a good-quality soil improving body can be obtained. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、掘削攪拌機の攪拌ヘッドに関する。さらに詳しくは、汚染土壌や軟弱地盤等をセメント系固化材液と混合攪拌し硬化させて柱状の地盤改良体を得る工法などで用いられる掘削攪拌機の攪拌ヘッドに関する。   The present invention relates to a stirring head of an excavating stirrer. More specifically, the present invention relates to an agitation head of an excavating agitator used in a method for obtaining a columnar ground improvement body by mixing and agitating contaminated soil, soft ground or the like with a cement-based solidifying material liquid and curing.

上記の地盤改良体を得る工法の実施要領を、図3に基づき説明する。
撹拌ヘッド100は、公知の駆動手段であるアースオーガEAなどの掘削ロッドRの先端に取り付けられる。掘削ロッドRはアースオーガEAのもつ駆動源で回転させられ、アースオーガEAに付設した固化材プラント(図示せず)からはセメント系固化材液が掘削ロッドRの中空部を通して攪拌ヘッド100に供給されるようになっている。
掘削ロッドRを回転させながら圧下すると、攪拌ヘッド100が土中に進入しながら土を掘削し、攪拌する。また、同時にセメント系固化材液を攪拌ヘッド100から土中に供給すると、掘削された土とセメント系固化材液が混じり合う。このため、一定の時間を経て硬化すると、円柱状に成形された硬い地盤が得られる。
The implementation method of the construction method for obtaining the ground improvement body will be described with reference to FIG.
The agitation head 100 is attached to the tip of an excavation rod R such as an earth auger EA which is a known driving means. The excavation rod R is rotated by a drive source of the earth auger EA, and a cement-based solidification material liquid is supplied to the agitation head 100 through a hollow portion of the excavation rod R from a solidification plant (not shown) attached to the earth auger EA. It has come to be.
When the excavation rod R is rotated and rotated, the agitation head 100 excavates and agitates the soil while entering the soil. At the same time, when the cement-based solidifying material liquid is supplied into the soil from the stirring head 100, the excavated soil and the cement-based solidifying material liquid are mixed together. For this reason, if it hardens | cures through fixed time, the hard ground shape | molded in the column shape will be obtained.

上記の地盤改良工法に用いられる前記攪拌ヘッド100の従来例として特許文献1がある。
図4に示すように、この撹拌ヘッド100は、回転する堀削ロッドRの先端に取り付けられる堀削軸102と、該堀削軸102の先端側に固着されて該掘削軸102から半径方向に延びる掘削翼本体103と、該掘削翼本体103に略等間隔で下向きに取り付けられた掘削刃群104と、上記掘削翼本体103の上方で掘削軸102に回転自在に取付けられた共回り防止材110と、該共回り防止材110の上方で掘削軸102に固着された撹拌翼108、109とからなっている。
この共回り防止材110は、その外端が掘削翼本体103の外側となるように当該掘削翼本体103より100mm程度長く設定されている。したがって、この共回り防止材110は、回転時に円筒状に掘削してきた土壁に喰い込んで、掘削翼103や攪拌翼108,109との共回りを防止する。
これにより、掘削翼本体103で掘削された土が静止している共回り防止材110に衝突し、更に攪拌翼108,109に衝突するので、土が細かく砕かれ固化材液と効率よく攪拌、混練することができる。
There exists patent document 1 as a prior art example of the said stirring head 100 used for said ground improvement construction method.
As shown in FIG. 4, the agitation head 100 includes a excavation shaft 102 attached to the tip of a rotating excavation rod R, and is fixed to the distal end side of the excavation shaft 102 and extends radially from the excavation shaft 102. Excavation blade body 103 extending, excavation blade group 104 attached to the excavation blade body 103 downward at substantially equal intervals, and a co-rotation preventing material rotatably attached to the excavation shaft 102 above the excavation blade body 103 110 and stirring blades 108 and 109 fixed to the excavation shaft 102 above the co-rotation preventing material 110.
The co-rotation preventing member 110 is set to be about 100 mm longer than the excavation blade body 103 so that the outer end thereof is outside the excavation blade body 103. Therefore, the co-rotation preventing material 110 bites into the earth wall that has been excavated in a cylindrical shape during rotation, and prevents co-rotation with the excavating blade 103 and the stirring blades 108 and 109.
As a result, the soil excavated by the excavating blade body 103 collides with the stationary co-rotation preventing material 110 and further collides with the stirring blades 108 and 109, so that the soil is finely crushed and efficiently stirred and kneaded with the solidified material liquid. be able to.

しかるに、上記従来例では、攪拌効果が不充分になるという問題がある。
すなわち、土中には塊状の大きな礫もあり、大きな礫が共回り防止材110と掘削翼103との間に挟まったり、あるいは共回り防止材110と攪拌翼109との間に挟まることがある。この場合、共回り防止材110は周囲の土により拘束されているだけなので拘束力は弱く、礫を挟むと共回り防止材110が掘削翼本体103や攪拌翼108.109と共回りして、土の攪拌ができなくなってしまう。また、いずれかの翼が変形したり破損することがある。
このような問題を防ぐため、共回り防止材110と掘削翼103との間の間隔d1も、共回り防止材110と攪拌翼109との間の間隔d2も、よくある礫が通り抜けるように、ある程度大きくしている。
ところが、自然の地層は礫の無い粘土層と礫層とが互層になっていることが多いので、上記のように翼間間隔d1、d2が大きいと、礫が無い場合には共回り防止材110の周囲の土と、その上下の土が混じり合わないので、翼による攪拌効果が薄れ、せっかく掘削した土がセメント系固化材液とよく混じり合わない、という問題が生じる。
However, the conventional example has a problem that the stirring effect is insufficient.
That is, there is a large block of gravel in the soil, and the large gravel may be caught between the co-rotation prevention material 110 and the excavation blade 103, or may be caught between the co-rotation prevention material 110 and the stirring blade 109. . In this case, since the co-rotation prevention material 110 is only restrained by the surrounding soil, the binding force is weak, and when the gravel is sandwiched, the co-rotation prevention material 110 rotates together with the excavation blade body 103 and the stirring blade 108.109, and Stirring is no longer possible. Also, any of the wings may be deformed or damaged.
In order to prevent such a problem, both the distance d1 between the co-rotation prevention material 110 and the excavation blade 103 and the distance d2 between the co-rotation prevention material 110 and the stirring blade 109 pass through common gravel, It is enlarged to some extent.
However, since the natural strata often have a gravel-free clay layer and a gravel layer, if the gap between the blades d1 and d2 is large as described above, a co-rotation preventing material is present when there is no gravel. Since the soil around 110 and the soil above and below it do not mix, there is a problem that the stirring effect by the wings is weakened, and the soil excavated with great difficulty does not mix well with the cement-based solidifying material liquid.

特開2005−325548号公報JP 2005-325548 A

本発明は上記事情に鑑み、土中の大きな礫を喰い込むことなく、しかも充分な攪拌できる掘削攪拌機の攪拌ヘッドを提供することを目的とする。   In view of the above circumstances, an object of the present invention is to provide a stirring head of an excavating stirrer that can sufficiently stir without encroaching on large gravel in the soil.

第1発明の掘削攪拌機の攪拌ヘッドは、掘削軸と、該掘削軸の先端に固定された半径方向に延びる掘削翼と、前記掘削軸における前記掘削翼の取付位置より上方に、該掘削軸まわりに回転自在に取付けられた半径方向に延びる共回り防止材と、前記掘削軸における前記共回り防止材の取付位置より上方に固定された半径方向に延びる攪拌翼と、前記共回り防止材から上下に延びるように取付けられた補助翼とからなり、該補助翼は可撓性を有することを特徴とする。
第2発明の掘削攪拌機の攪拌ヘッドは、第1発明において、前記補助翼の上縁は前記攪拌翼の下縁近くまで延び、前記補助翼の下縁は前記掘削翼の上縁近くまで延びていることを特徴とする。
The agitation head of the excavator agitator according to the first aspect of the present invention includes an excavation shaft, a radially extending excavation blade fixed to the tip of the excavation shaft, and a position around the excavation shaft above the attachment position of the excavation blade on the excavation shaft. A rotation-preventing material extending in the radial direction rotatably attached to the shaft, a stirring blade extending in the radial direction fixed above the mounting position of the rotation-preventing material on the excavation shaft, and a vertical movement from the rotation-preventing material The auxiliary wing is attached so as to extend, and the auxiliary wing has flexibility.
The stirring head of the excavating stirrer according to the second invention is the stirring head according to the first invention, wherein the upper edge of the auxiliary blade extends near the lower edge of the stirring blade, and the lower edge of the auxiliary blade extends near the upper edge of the excavating blade. It is characterized by being.

第1発明によれば、掘削翼や攪拌翼と共回り防止材との間に大きな礫が挟まれても補助翼が撓むことによって通り抜けるので、共回り防止材が掘削翼や攪拌翼と共回りすることが防止できる。このため、共回り防止材の周囲の土と掘削翼や攪拌翼で押し回される土とがよく攪拌されるので、良品質の地盤改良体が得られる。
第2発明によれば、補助翼の上下縁と攪拌翼や掘削翼との間の隙間が小さいので、共回り防止材の周囲の土と掘削翼や攪拌翼で押し回される土とがよく攪拌されるので、良品質の地盤改良体が得られる。
According to the first invention, even if a large gravel is sandwiched between the excavating blade or the stirring blade and the common rotation preventing material, the auxiliary blade is passed through by bending, so that the common rotation preventing material is shared with the excavation blade or the mixing blade. It can be prevented from turning. For this reason, since the soil around the co-rotation prevention material and the soil pushed around by the excavation blade or the stirring blade are well stirred, a good quality ground improvement body can be obtained.
According to the second invention, since the gap between the upper and lower edges of the auxiliary blade and the stirring blade or the excavation blade is small, the soil around the co-rotation prevention material and the soil pushed by the excavation blade or the stirring blade are good. Since it is agitated, a ground improvement body of good quality can be obtained.

本発明の一実施形態に係る攪拌ヘッドの正面図である。It is a front view of the stirring head which concerns on one Embodiment of this invention. 図1の攪拌ヘッドの使用状態説明図である。It is explanatory drawing of the use condition of the stirring head of FIG. 地盤改良工法の説明図である。It is explanatory drawing of a ground improvement construction method. 従来の攪拌ヘッドの正面図である。It is a front view of the conventional stirring head.

つぎに、本発明の実施形態を図面に基づき説明する。
図1に基づき、本発明の一実施形態に係る攪拌ヘッドAを説明する。
1は掘削軸で、軸本体11の上端に連結部12が形成されている。連結部12は、図2に示す掘削ロッドRに連結するための角柱部分である。
なお、軸本体11の下端には、切削エッジ13が取付けられている。また、セメント固化材液の吐出口14も軸本体11の下端部で開口するように設けられている。
Next, an embodiment of the present invention will be described with reference to the drawings.
A stirring head A according to an embodiment of the present invention will be described with reference to FIG.
Reference numeral 1 denotes an excavation shaft, and a connecting portion 12 is formed at the upper end of the shaft body 11. The connecting portion 12 is a prism portion for connecting to the excavation rod R shown in FIG.
A cutting edge 13 is attached to the lower end of the shaft body 11. The cement solidifying material liquid discharge port 14 is also provided so as to open at the lower end of the shaft body 11.

前記掘削軸1の下端部には、掘削翼2が半径方向の延びるように固定されている。この掘削翼2の下縁部には土を切削する刃21が取付けられている。
前記掘削軸1の中間部、つまり、前記掘削翼2の上方位置には、共回り防止材3が半径方向に延びるようにボス31を介して掘削軸1に対し回転自在に取付けられている。
この共回り防止材3の長さは、前記掘削翼2の長さより100mm程度長くなっている。つまり、共回り防止材3の外端部は掘り下げた土中の側壁に喰い込むようになっている。
An excavation blade 2 is fixed to the lower end portion of the excavation shaft 1 so as to extend in the radial direction. A blade 21 for cutting soil is attached to the lower edge of the excavating blade 2.
A co-rotation prevention material 3 is rotatably attached to the excavation shaft 1 via a boss 31 so as to extend in the radial direction at an intermediate portion of the excavation shaft 1, that is, above the excavation blade 2.
The length of the co-rotation preventing material 3 is about 100 mm longer than the length of the excavating blade 2. That is, the outer end portion of the co-rotation preventing material 3 is adapted to bite into the side wall in the dug soil.

前記掘削軸1の上端部には、攪拌翼4,5が固定されている。攪拌翼4,5は、いずれも掘削軸1から半径方向に延び、かつ互いに直角に交差している。
本実施形態において攪拌翼は2枚用いたが、1枚でもよく、3枚以上でもよい。
Agitation blades 4 and 5 are fixed to the upper end of the excavation shaft 1. The stirring blades 4 and 5 both extend in the radial direction from the excavation shaft 1 and intersect each other at right angles.
In the present embodiment, two stirring blades are used, but one stirring blade or three or more stirring blades may be used.

前記共回り防止材3には、補助翼6が取付けられている。この補助翼6は、ゴムなどの可撓性材料のシート61を当て板62を介してボルト63等で共回り防止材3の側面に固定したものである。
この補助翼6は、掘削した土が押されてきても撓まないが、礫などが押されてくると撓んで、通過させる程度の可撓性を有するものであればよい。このような可撓性材料があれば、上記したゴム以外に、どのような材料を用いてもよい。
An auxiliary wing 6 is attached to the co-rotation preventing material 3. The auxiliary wing 6 is obtained by fixing a sheet 61 of a flexible material such as rubber to the side surface of the co-rotation preventing member 3 with a bolt 63 or the like through a contact plate 62.
The auxiliary wing 6 does not bend even when the excavated soil is pushed, but it may be bent if the gravel or the like is pushed and has flexibility enough to pass. As long as there is such a flexible material, any material other than the rubber described above may be used.

この補助翼6の下縁は掘削翼2の上縁近くまで下方に延びている。
また、この補助翼6の上縁は、攪拌翼4の下縁近くまで上方に延びている。
補助翼6の下縁と掘削翼2の上縁間の間隔D1は、たとえば5cm程で、従来例の隙間d1の15〜20cmよりも小さい。
また、補助翼6の上縁と攪拌翼4の下縁間の間隔D2は、たとえば5cm程で、従来例の隙間d2の15〜20cmよりも小さい。
The lower edge of the auxiliary blade 6 extends downward to near the upper edge of the excavating blade 2.
The upper edge of the auxiliary blade 6 extends upward to near the lower edge of the stirring blade 4.
A distance D1 between the lower edge of the auxiliary blade 6 and the upper edge of the excavating blade 2 is, for example, about 5 cm, and is smaller than 15 to 20 cm of the gap d1 of the conventional example.
Further, a distance D2 between the upper edge of the auxiliary blade 6 and the lower edge of the stirring blade 4 is, for example, about 5 cm, which is smaller than 15 to 20 cm of the gap d2 of the conventional example.

つぎに、図2に基づき本実施形態の攪拌ヘッドAの使用状態を説明する。
図2は掘削ヘッドAで土を掘進し、掘り下げた土中の側壁に共回り防止材3の翼端を喰い込ませている状態である(図では共回り防止材3を側面から見ているので喰い込み状態は図示されていない)。
土中の点点は掘削され、攪拌されている土eを示している。
攪拌ヘッドAが回転する間、掘削翼2と攪拌翼4,5は掘削軸1まわりに回転するが、共回り防止材3はボス31内で掘削軸1の回転を許容しているので停止している。このため、共回り防止材3の周囲で回転方向の力が加わらない土eと掘削翼2や攪拌翼4,5で回転力加えられる土eとの間で、せん断作用が生ずることから、互いに攪拌され、吐出口14から土中に供給されるセメント系固化材液とよく混和される。
Next, the usage state of the stirring head A of the present embodiment will be described with reference to FIG.
FIG. 2 shows a state where the excavation head A excavates the soil, and the wing tip of the co-rotation prevention material 3 is bitten into the side wall of the soil dug down (in the figure, the co-rotation prevention material 3 is viewed from the side. The biting state is not shown in the figure).
The dots in the soil indicate the soil e that has been excavated and stirred.
While the agitation head A rotates, the excavation blade 2 and the agitation blades 4 and 5 rotate around the excavation shaft 1, but the co-rotation preventing material 3 stops because the rotation of the excavation shaft 1 is allowed in the boss 31. ing. For this reason, a shearing action occurs between the soil e to which no rotational force is applied around the co-rotation preventing material 3 and the soil e to which the rotational force is applied by the excavating blade 2 or the stirring blades 4 and 5. The mixture is stirred and well mixed with the cement-based solidifying material liquid supplied from the discharge port 14 into the soil.

そして、掘削した土中に礫5があったとき、掘削翼2や攪拌翼4で押されて共回り防止材3との間に押し込まれることがある。
こうしたとき、礫5が大きければ、補助翼6がめくれて礫5を逃すので、共回り防止材3が一緒に回転することはない。
また、礫5が小さいときは、隙間D1,D2を通り抜けるので、やはり共回り防止材3が回転することはない。
このように、礫5が土中に混在していても共回り防止材3の共回り防止機能が果されるので、土の攪拌が不充分となることはない。
Then, when there is gravel 5 in the excavated soil, it may be pushed between the excavation blade 2 and the stirring blade 4 and the co-rotation prevention material 3.
In such a case, if the gravel 5 is large, the auxiliary wing 6 turns over and escapes the gravel 5, so that the co-rotation preventing material 3 does not rotate together.
Further, when the gravel 5 is small, it passes through the gaps D1 and D2, so that the co-rotation preventing material 3 does not rotate.
In this way, even if the gravel 5 is mixed in the soil, the co-rotation preventing function of the co-rotation preventing material 3 is achieved, so that the soil is not sufficiently stirred.

さらに、礫5を逃がすことができるので、翼間隙間D1,D2を小さくできる。このため、共回り防止材3の周囲の回転力が加えられない土と、掘削翼2および攪拌翼4,5で回転力が加えられる土との間が分離することなく、一緒に掻き混ぜられることになる。この点からも攪拌効果が高くなる。   Further, since the gravel 5 can be released, the interblade gaps D1 and D2 can be reduced. Therefore, the soil around which the rotational force around the co-rotation preventing material 3 is not applied and the soil to which the rotational force is applied by the excavating blade 2 and the stirring blades 4 and 5 are mixed together without separation. It will be. From this point, the stirring effect is enhanced.

1 掘削軸
2 掘削翼
3 共回り防止材
4 攪拌翼
6 補助翼
DESCRIPTION OF SYMBOLS 1 Drilling shaft 2 Drilling blade 3 Co-rotation prevention material 4 Stirring blade 6 Auxiliary blade

Claims (2)

掘削軸と、
該掘削軸の先端に固定された半径方向に延びる掘削翼と、
前記掘削軸における前記掘削翼の取付位置より上方に、該掘削軸まわりに回転自在に取付けられた半径方向に延びる共回り防止材と、
前記掘削軸における前記共回り防止材の取付位置より上方に固定された半径方向に延びる攪拌翼と、
前記共回り防止材から上下に延びるように取付けられた補助翼とからなり、
該補助翼は可撓性を有する
ことを特徴とする掘削攪拌機の攪拌ヘッド。
Drilling shaft,
A radially extending excavation blade fixed to the tip of the excavation shaft;
A joint rotation preventing material extending in the radial direction and rotatably mounted around the excavation shaft above the excavation shaft on the excavation shaft;
A stirring blade extending in the radial direction and fixed above the mounting position of the co-rotation preventing material on the excavation shaft;
An auxiliary wing attached so as to extend vertically from the co-rotation prevention material,
A stirring head of an excavating stirrer, wherein the auxiliary blade has flexibility.
前記補助翼の上縁は前記攪拌翼の下縁近くまで延び、前記補助翼の下縁は前記掘削翼の上縁近くまで延びている
ことを特徴とする請求項1記載の掘削攪拌機の攪拌ヘッド。
The agitation head of an excavation agitator according to claim 1, wherein the upper edge of the auxiliary wing extends near the lower edge of the agitation wing, and the lower edge of the auxiliary wing extends near the upper edge of the excavation wing. .
JP2009026394A 2009-02-06 2009-02-06 Agitating head of excavating and agitating machine Pending JP2010180647A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016160706A (en) * 2015-03-04 2016-09-05 株式会社テノックス九州 Excavation agitation device with co-rotation prevention blade
JP2017020179A (en) * 2015-07-07 2017-01-26 株式会社テノックス九州 Drilling and agitation device with corotation prevention blade
JP2017133257A (en) * 2016-01-28 2017-08-03 株式会社大林組 Boring agitation apparatus
JP2018150775A (en) * 2017-03-15 2018-09-27 株式会社不動テトラ Agitation mixing apparatus
JP2020105804A (en) * 2018-12-27 2020-07-09 株式会社エステック Excavation and agitation device, and ground improvement machine comprising excavation and agitation device
JP7409734B1 (en) 2023-07-12 2024-01-09 有限会社 櫂設計事務所 Excavation/stirring equipment

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016160706A (en) * 2015-03-04 2016-09-05 株式会社テノックス九州 Excavation agitation device with co-rotation prevention blade
JP2017020179A (en) * 2015-07-07 2017-01-26 株式会社テノックス九州 Drilling and agitation device with corotation prevention blade
JP2017133257A (en) * 2016-01-28 2017-08-03 株式会社大林組 Boring agitation apparatus
JP2018150775A (en) * 2017-03-15 2018-09-27 株式会社不動テトラ Agitation mixing apparatus
JP2020105804A (en) * 2018-12-27 2020-07-09 株式会社エステック Excavation and agitation device, and ground improvement machine comprising excavation and agitation device
JP7409734B1 (en) 2023-07-12 2024-01-09 有限会社 櫂設計事務所 Excavation/stirring equipment

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