JP2010178647A - Method for treatment and processing of poultry - Google Patents

Method for treatment and processing of poultry Download PDF

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JP2010178647A
JP2010178647A JP2009023677A JP2009023677A JP2010178647A JP 2010178647 A JP2010178647 A JP 2010178647A JP 2009023677 A JP2009023677 A JP 2009023677A JP 2009023677 A JP2009023677 A JP 2009023677A JP 2010178647 A JP2010178647 A JP 2010178647A
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carcass
poultry
processing
cooling
cut
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JP5351537B2 (en
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Shinsaku Yamamoto
慎策 山本
Shinji Muraoka
眞次 村岡
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MARUI SHOKUHIN KK
Prifoods Co Ltd
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MARUI SHOKUHIN KK
Prifoods Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To effectively and efficiently conduct poultry (layer) carcass' cleansing-cooling and easily and efficiently conduct the carcass' internal examinations in the poultry (layer)'s treatment process. <P>SOLUTION: A method for the treatment and processing of poultry (layer) to produce relevant products is provided, including: a step of hollowing a suspended carcass; a step of making an incision with at least the carcass' back skin left between the upper half and lower half of the carcass; a step of cooling the resultant carcass, successively; and a step of examining the inside of the carcass by opening the upper half and the lower half of the carcass. As a result of the examinations, in the case the internal organs of the carcass are left, the method includes, in addition: a step of removing the organs. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、家禽の屠体、特にレイヤー（採卵鶏）屠体の処理加工方法及び解体ラインにおける該屠体の検査方法に関する。   The present invention relates to a method for processing and processing a carcass of poultry, in particular, a layer (egg chicken) carcass, and a method for inspecting the carcass in a dismantling line.

一般に家禽処理加工は、屠鳥・脱羽、中抜き、冷却、解体、整形、検査・包装・製品冷却の区分に分けられ、これらの区分における次の１）から12）の工程を経て製品が出荷される。   In general, poultry processing is divided into categories of slaughtering / feathering, hollowing out, cooling, dismantling, shaping, inspection / packaging / product cooling, and products are processed through the following steps 1) to 12) in these categories. Shipped.

１）生体検査・懸鳥、２）スタニング・屠鳥・放血、３）湯漬・脱羽・洗浄・屠体検査、４）頭と肢切断、５）中抜き（内臓摘出）・内臓検査、６）洗浄・冷却、７）解体（大バラシ、胸部解体、腿部解体）、８）製品検査、９）計量、10）袋詰、11）製品冷却、12）
製品保冷 1) Biopsy / Suspension, 2) Stunning / Slaughter / Blood 3) Boiled / De feathered / Cleaned / Cum inspection 4) Head and limb amputation ) Cleaning / cooling, 7) Dismantling (large disassembly, chest dismantling, thigh dismantling), 8) product inspection, 9) weighing, 10) bagging, 11) product cooling, 12)
Product cold insulation

上記の各工程における作業は、間仕切りで区分（作業室）され、オーバーヘッド・コンベアとベルト・コンベアを組み合わせた流れ作業で行われている。（例えば、非特許文献１及び非特許文献２参照。）   The work in each of the above steps is divided (working chamber) by a partition and is performed by a flow work combining an overhead conveyor and a belt conveyor. (For example, see Non-Patent Document 1 and Non-Patent Document 2.)

上記７）の工程では、上記６）の工程で冷却された屠体を、大バラシ機において、胸部（カブト）と脚部とに２分割（ハーヴィング）する。この２分割は、オーバーヘッド・コンベアに懸吊された丸鳥（中抜き屠体）を、回転カッタ等により切断することによりなされる（例えば、特許文献１〜３参照）。オーバーヘッド・コンベアに懸吊状態に残る脚部については、機械により、背筋入れ、坐骨カット、モモ脱臼、関節筋切り、尻皮カット、モモ引き剥がしの工程を経て、腰ガラと骨付きモモに分離され、骨抜きモモは、脱骨機による脱骨を経て、正肉となる。   In the step 7), the carcass cooled in the step 6) is divided into two parts (harvesting) into a chest and a leg in a large ballast machine. This division into two is made by cutting a round bird suspended from an overhead conveyor with a rotating cutter or the like (see, for example, Patent Documents 1 to 3). Legs that remain suspended on the overhead conveyor are separated into hips and boned peaches by a machine, through the back muscle insertion, sciatic cut, peach dislocation, articular muscle cutting, buttocks cut, and peach peeling. The bobbed peach is deboned by a deboning machine and becomes true meat.

一方、胸部については、肺等の内臓物が残ってないか目視検査を行い、胸部に内臓物が一部でも残っている場合は、手動の吸引装置等により吸引した後、次の工程へ送る。内臓物がないことが確認された胸部は、次のむね解体機に送られる。むね解体機では、胸部の固定後、背筋カット、肩筋入れ、胸肉はがしの工程を経て、はがされた胸肉部分は、手羽もとカットを経て「むね肉」となり、手羽もとは、手羽さきカットを経て「手羽もと」及び「手羽さき」が生産される。一方、胸肉はがしの工程で残った部分には、ささみ筋入れ、ささみ取りの工程を経て「ささみ」及び「がら」が生産される。また、胸部からは、ミンチ等の原料とされる場合もあり、その場合には、ミンチ工程に送られる。ミンチ工程では、骨肉分離機を経て、ひき肉・すりみが製造される。   On the other hand, the chest is visually inspected for internal organs such as the lungs. If any internal organs remain in the chest, they are aspirated by a manual suction device and sent to the next process. . The chest confirmed to have no internal organs is sent to the next dismantling machine. In the chest dismantling machine, after fixing the chest, the spine cut, shoulder strap insertion, breast peeling process, the peeled breast part is cut into the wings and becomes `` whole meat '', the wings are After the wing sword cut, “Wings of Wings” and “Swings of Wings” are produced. On the other hand, in the remaining portion of the breast stripping process, the “sashimi” and “garb” are produced through the process of inserting the scissors and scissors. Moreover, it may be used as raw materials, such as mince, from a chest, and in that case, it is sent to a mince process. In the mince process, minced meat and surimi are produced through a bone meat separator.

特開平５−６８４７２号公報JP-A-5-68472 特開２０００−１２５７５４号公報JP 2000-125754 A 特開２００２−２２３６９４号公報JP 2002-223694 A

食鳥処理衛生管理ハンドブック、社団法人日本食品衛生協会、２００２年改訂２版発行、８８〜１２５頁Handbook of Sanitary Management for Food Processing, Japan Food Sanitation Association, 2nd edition, 2002, 88-125 pages 食鳥処理加工、財団法人国際研修協力機構教材センター、２００８年２月発行、４０〜５７頁Food processing, International Training Cooperation Organization Teaching Material Center, February 2008, pages 40-57

以上に説明した従来の家禽処理工程では、中抜き後の丸鳥状態で洗浄、冷水による冷却、冷気冷却等の処理を行なっていたので、その芯部まで完全に洗浄することは難しく、かつ、冷却するには時間を要した。また、解体工程では、完全に切断された後の胸部を目視検査する際に、移送コンベア等で移送されてくる胸部を、一羽ずつ内部を目視できるように、作業者が胸部の向きを変え、また、胸部を取り上げて検査を行っていた。このため、作業に手間がかかるだけでなく、作業時間の短縮化に支障となっていた。   In the conventional poultry treatment process described above, since it has been processed in a round bird state after hollowing out, cooling with cold water, cooling with cold air, etc., it is difficult to completely clean up to its core, and It took time to cool down. Also, in the dismantling process, when visually inspecting the chest after it has been completely cut, the operator changes the direction of the chest so that the inside of the chest transferred by a transfer conveyor can be seen one by one. Also, the chest was taken up and examined. For this reason, the work is not only troublesome but also hinders shortening of the work time.

上記課題を解決するため、本発明の処理加工方法は、家禽を処理加工して製品を生産する方法において、家禽の屠体の中抜き工程の後、懸吊された該屠体の上半部及び下半部の間に少なくとも該屠体の背皮を残してカットを入れる工程を設けたことを特徴とする。   In order to solve the above-mentioned problem, the processing method of the present invention is a method for processing a poultry to produce a product, wherein the upper half of the carcass suspended after the pouring process of the poultry carcass And a step of making a cut between the lower half and leaving at least the back skin of the carcass.

本発明の処理加工方法は、家禽を処理加工して製品を生産する方法において、懸吊された家禽の屠体の中抜き工程、該屠体の上半部及び下半部の間に少なくとも該屠体の背皮を残してカットを入れる工程、該屠体を洗浄及び／又は冷却する工程を順次経て、該屠体の内部を目視検査する工程を設けたことを特徴とする。   The processing method of the present invention is a method for producing a product by processing poultry, wherein at least the hollow poultry carcass hollowing step, between the upper half and the lower half of the carcass, The present invention is characterized by providing a step of visually inspecting the inside of the carcass through a step of making a cut while leaving the back skin of the carcass and a step of washing and / or cooling the carcass.

本発明の処理加工方法は、家禽を処理加工して製品を生産する方法において、懸吊された家禽の屠体の中抜き工程、該屠体の上半部及び下半部の間に少なくとも該屠体の背皮を残してカットを入れる工程を順次経て、該屠体の内部を目視検査する工程を設け、そして該屠体を洗浄及び／又は冷却する工程を設けたことを特徴とする。   The processing method of the present invention is a method for producing a product by processing poultry, wherein at least the hollow poultry carcass hollowing step, between the upper half and the lower half of the carcass, The present invention is characterized by providing a step of visually inspecting the inside of the carcass through a step of cutting the carcass leaving the back skin, and a step of cleaning and / or cooling the carcass.

また、本発明の処理加工方法は、上記の特徴に加えて、前記目視検査する工程において、前記カットを入れられた屠体を開いて内部を目視検査し、内臓の一部が残る場合にはこれを除去する作業を行うことを特徴とする。   Further, in addition to the above features, the processing method of the present invention, in the visual inspection step, when the cut carcass is opened and the inside is visually inspected, and a part of the internal organs remains. An operation for removing this is performed.

さらに、本発明の処理加工方法は、上記の特徴に加えて、前記家禽がレイヤーであることを特徴とする。   Furthermore, the processing method of this invention is characterized by the said poultry being a layer in addition to said characteristic.

本発明によれば、家禽、レイヤーの処理工程において、屠体の洗浄・冷却を効果的かつ効率的に実施することができる。また、屠体の内部検査を容易かつ効率的に実施することができる。その結果、屠体の下腹部から行なう中抜きの工程において完全に除去することが容易ではない肺、腎臓等の内臓器官の一部が残っても、屠体の内部検査の際に確認し、これを完全に除去することができるので、以降の工程に内臓の一部が混入することなく、製品の品質の劣化を防止することができる。   According to the present invention, carcass washing and cooling can be carried out effectively and efficiently in the poultry and layer processing steps. Moreover, the internal inspection of the carcass can be easily and efficiently performed. As a result, even if some internal organs such as lungs and kidneys that are not easily removed in the hollowing out process performed from the lower abdomen of the carcass remain, check during the internal examination of the carcass, Since this can be completely removed, deterioration of product quality can be prevented without a part of the internal organs being mixed in the subsequent steps.

本発明に係るレイヤー（採卵鶏）について、オーバーヘッド・コンベアのシャックルから懸吊され、カットを入れられた状態を示す。About the layer (egg hen) which concerns on this invention, it hangs from the shackle of an overhead conveyor, and shows the state put into the cut. 従来のレイヤー（採卵鶏）について、オーバーヘッド・コンベアのシャックルから懸吊され、カットが入れられていない状態を示す。The conventional layer (egg hen) is suspended from the shackle of the overhead conveyor and shows a state where no cut is made.

[実施例１]
家禽の屠鳥・放血から製品に至る処理加工の中抜き工程において、加工対象の屠体（レイヤー）1は、オーバーヘッド・コンベアにより搬送されるシャックル2から懸吊された状態のまま、中抜き処理が屠体の下腹部の開口部から行なわれる。その後、屠体は、懸吊状態で、その胸部と脚部の間に、胸側から背側に向けて、背骨と背側の皮とを残してカット3が入れられ、該胸部と該脚部とを切り裂き、次の洗浄・冷却の工程に送られる。屠体にカットが入っているので、屠体の内部の洗浄と冷却を、効果的かつ効率的に行なうことができる。 [Example 1]
In the hollowing out process from poultry slaughter / bleeding to products, the carcass (layer) 1 to be processed remains hollow from the shackle 2 conveyed by the overhead conveyor. Is performed from the opening in the lower abdomen of the carcass. Thereafter, the carcass is suspended, and a cut 3 is inserted between the chest and legs from the chest side to the back side, leaving the spine and the dorsal skin, and the chest and the legs. The part is cut and sent to the next cleaning / cooling process. Since the carcass is cut, the inside of the carcass can be cleaned and cooled effectively and efficiently.

冷却後、屠体の切り裂かれた胸部と脚部を開き、内部の目視検査を行なうが、この際には、図１に示すように、オーバーヘッド・コンベアのシャックルから屠体の脚部が懸吊され、該脚部から背側の皮及び背骨により胸部が懸吊された状態となっているので、屠体の内部の目視検査を容易に実施することができ、作業操作が単純化されて検査を効率的に行なうことができる。   After cooling, the carcass's torn chest and legs are opened and the interior is visually inspected, with the carcass legs suspended from an overhead conveyor shackle, as shown in FIG. Since the chest is suspended from the leg by the dorsal skin and spine, visual inspection of the inside of the carcass can be easily carried out, and the operation is simplified and inspected. Can be performed efficiently.

目視検査の結果、屠体の内部に内臓（例えば、肺、腎臓）の一部が残っている場合には、これを吸引又は掻き出して除去する。このように、屠体をシャックルから懸垂したままの状態で目視検査を行うことができるので、作業が効率的になる。   As a result of visual inspection, if a part of the internal organs (for example, lung, kidney) remains in the carcass, it is removed by suction or scraping. In this way, the visual inspection can be performed while the carcass is suspended from the shackle, so that the work becomes efficient.

目視検査後、屠体の内部に内臓の一部が残っている場合にはその吸引除去後、背側の皮及び背骨を回転する丸刃にてカットして、胸部は脚部から完全に分離され、それぞれ次の工程に送られる。   After the visual inspection, if any part of the internal organs remains inside the carcass, after removing the suction, cut the dorsal skin and spine with a rotating round blade, and completely separate the chest from the legs. Each is sent to the next step.

［実施例２］
実施例２は、実施例１における屠体1の胸部と脚部の間に胸側から背側に向けてカット3を入れる工程の後に、屠体の切り裂かれた胸部と脚部を開き、内部の目視検査を行ない、屠体の内部に残存する内臓があれば、これを取り出す工程を設け、その後で屠体の洗浄・冷却の工程に入るというものである。 [Example 2]
In Example 2, after the step of putting cut 3 from the chest side to the back side between the chest and legs of carcass 1 in Example 1, the carved chest and legs of the carcass are opened, If there is a viscera remaining inside the carcass, a step of removing the internal organs is provided, and then a carcass washing and cooling process is entered.

実施例２では、実施例１と同様に、屠体は、胸側から背側に向けて、背骨と背側の皮とを残してカットを入れられているので、屠体の洗浄・冷却を効果的かつ効率的に行なうことと、内部の目視検査を容易かつ効率的に行なうことを可能とするだけでなく、屠体に内臓が残る場合には、屠体の洗浄・冷却に先立ってこれを除去することができるので、中抜きによる内臓除去の工程で、取り残しがある場合でも、これを完全に除去することができる結果、後の工程に内臓の一部が混入して製品の品質を損なうことを避けることができる。   In Example 2, as in Example 1, the carcass was cut from the chest side to the dorsal side, leaving the spine and dorsal skin, so the carcass was cleaned and cooled. In addition to enabling effective and efficient visual inspection and internal inspection easily and efficiently, if the internal organs remain in the carcass, this should be done prior to washing and cooling the carcass. In the process of removing internal organs by hollowing out, even if there is any leftover, this can be completely removed. As a result, part of the internal organs are mixed in the subsequent process and the quality of the product is reduced. You can avoid losing.

１ レイヤー、
２ シャックル、
３ カット 1 layer,
2 Shackle,
3 cut

Claims (5)

家禽を処理加工して製品を生産する方法において、
家禽の屠体の中抜き工程の後、懸吊された該屠体の上半部及び下半部の間に少なくとも該屠体の背皮を残してカットを入れる工程を設けたことを特徴とする処理加工方法。 In a method of processing and processing poultry to produce a product,
A step of cutting after leaving the carcass of poultry and cutting at least the back skin of the carcass between the upper half and the lower half of the carcass suspended is provided. Processing method to do. 家禽を処理加工して製品を生産する方法において、
懸吊された家禽の屠体の中抜き工程、該屠体の上半部及び下半部の間に少なくとも該屠体の背皮を残してカットを入れる工程、該屠体を洗浄及び／又は冷却する工程を順次経て、該屠体の内部を目視検査する工程を設けたことを特徴とする処理加工方法。 In a method of processing and processing poultry to produce a product,
Removing the suspended poultry carcass, cutting the carcass at least leaving the carcass between the upper and lower halves of the carcass, washing and / or washing the carcass The processing method characterized by providing the process of visually inspecting the inside of this carcass through the process of cooling sequentially. 家禽を処理加工して製品を生産する方法において、
懸吊された家禽の屠体の中抜き工程、該屠体の上半部及び下半部の間に少なくとも該屠体の背皮を残してカットを入れる工程を順次経て、該屠体の内部を目視検査する工程を設け、そして該屠体を洗浄及び／又は冷却する工程を設けたことを特徴とする処理加工方法。 In a method of processing and processing poultry to produce a product,
A step of hollowing out the carcass of the suspended poultry, and a step of making a cut while leaving at least the back skin of the carcass between the upper half and the lower half of the carcass, A processing method characterized by providing a step of visually inspecting and cleaning and / or cooling the carcass. 請求項２又は３に記載された家禽の処理加工方法において、
前記目視検査する工程において、前記カットを入れられた屠体を開いて内部を目視検査し、内臓の一部が残る場合にはこれを除去する作業を行うことを特徴とする処理加工方法。 In the poultry processing method according to claim 2 or 3,
In the visual inspection step, the cut carcass is opened, the inside is visually inspected, and if a part of the internal organs remains, the processing method is performed. 請求項１から４のいずれかの請求項に記載された家禽の処理加工方法において、
前記家禽がレイヤーであることを特徴とする処理加工方法。 In the poultry processing method according to any one of claims 1 to 4,
The processing method, wherein the poultry is a layer.
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