JP2010166863A - Vacuum thawing apparatus and vacuum thawing method - Google Patents

Vacuum thawing apparatus and vacuum thawing method Download PDF

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JP2010166863A
JP2010166863A JP2009012918A JP2009012918A JP2010166863A JP 2010166863 A JP2010166863 A JP 2010166863A JP 2009012918 A JP2009012918 A JP 2009012918A JP 2009012918 A JP2009012918 A JP 2009012918A JP 2010166863 A JP2010166863 A JP 2010166863A
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chamber
vacuum
thawed
vacuum thawing
thawing
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Koichi Kinoshita
浩一 木下
Masaki Ikeuchi
正毅 池内
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Kansai Electric Power Co Inc
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Kansai Electric Power Co Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a vacuum thawing apparatus having high productivity. <P>SOLUTION: The vacuum thawing apparatus includes: a first pressure adjusting chamber 6 which is formed with an input port 61 openable and closable with a first opening and closing door 62; a vacuum thawing chamber 7 which is formed with a first connection port 71 connected to the first pressure adjusting chamber 6, and has a second opening and closing door 72 opening and closing the first connection port 71; and a second pressure adjusting chamber 8 which is formed with a second connection port 81 connected to the vacuum thawing chamber 7, and a discharge port 83, and has a third opening and closing door 82 opening and closing the second connection port 81, and a fourth opening and closing door 84 opening and closing the discharge port 83. A first carrier part 2c is installed in the first pressure adjusting chamber 6; a second carrier part 2d is installed in the vacuum thawing chamber 7, and a third carrier part 2e is installed in the second pressure adjusting chamber 8. Frozen food F is carried by each of the carrier parts. Furthermore, a steam supplying part 9 supplying steam to the vacuum thawing chamber, and a vacuum pump 10 evacuating each of the chambers are also equipped. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、被解凍物を解凍する真空解凍装置及び真空解凍方法に関するものである。   The present invention relates to a vacuum thawing apparatus and a vacuum thawing method for thawing an object to be thawed.

冷凍された食品等の被解凍物を解凍する解凍装置として、水蒸気の潜熱を利用した真空解凍装置が提案されている。この真空解凍装置は、例えば特許文献1に開示されているように、被解凍物を収容するとともに内底部に水が貯留された解凍室を有しており、解凍室の内底部の水中にはヒータが設置されている。被解凍物を解凍する際は、解凍室内を真空ポンプによって排気して真空とし、ヒータで内底部に貯留された水を加熱して水蒸気とする。この水蒸気は冷凍された食品等の表面に集まって食品によって凝縮し、その際に被解凍物に対して水蒸気の潜熱が与えられることで被解凍物が解凍される。   As a thawing device for thawing an object to be thawed such as frozen food, a vacuum thawing device using latent heat of water vapor has been proposed. For example, as disclosed in Patent Document 1, this vacuum thawing apparatus has a thawing chamber that contains an object to be thawed and water is stored in an inner bottom portion thereof. A heater is installed. When thawing the object to be thawed, the thawing chamber is evacuated by a vacuum pump to form a vacuum, and water stored in the inner bottom portion is heated by a heater to form steam. The water vapor collects on the surface of the frozen food or the like and is condensed by the food. At that time, the latent heat of the water vapor is applied to the material to be thawed, so that the material to be thawed is thawed.

特開平5−15358号公報Japanese Patent Laid-Open No. 5-15358

ところで、従来の真空解凍装置は、解凍したい被解凍物を真空解凍室に入れ、被解凍物の解凍が完了すると、真空解凍室から取り出し、その後、次の解凍したい被解凍物を再度真空解凍室に入れる、といったような解凍方法を採用している。しかしながら、このような解凍方法は、始めに入れた被解凍物の解凍が完了してからでないと次の被解凍物の解凍を始めることができないといったように生産性が低く、より生産性の高い真空解凍装置が要望されていた。   By the way, the conventional vacuum thawing apparatus puts the material to be thawed in the vacuum thawing chamber, and when the material to be thawed has been thawed, it is taken out from the vacuum thawing chamber, and then the next material to be thawed is again decompressed in the vacuum thawing chamber. It uses a thawing method such as putting in However, such a thawing method has a low productivity and a higher productivity so that the thawing of the next thawing material can be started only after the thawing of the first thawing material is completed. A vacuum thawing device has been desired.

そこで、本発明は、生産性の高い真空解凍装置及び真空解凍方法を提供することを課題とする。   Accordingly, an object of the present invention is to provide a highly productive vacuum thawing apparatus and vacuum thawing method.

本発明に係る真空解凍装置は、上記課題を解決するためになされたものであり、被解凍物を解凍する真空解凍装置であって、被解凍物を投入する投入口が形成されるとともに、前記投入口を開閉する第1の開閉扉を有する第1の圧力調整室と、前記第1の圧力調整室内において、前記投入口から投入された被解凍物を搬送する第1の搬送部と、前記第1の圧力調整室と接続する第1の接続口が形成されるとともに、前記第1の接続口を開閉する第2の開閉扉を有する真空解凍室と、前記真空解凍室内において、前記第1の接続口を介して前記第1の搬送部から送られてきた被解凍物を搬送する第2の搬送部と、前記真空解凍室内に蒸気を供給する蒸気供給部と、前記真空解凍室と接続する第2の接続口及び被解凍物を外部に排出する排出口が形成されるとともに、前記第2の接続口を開閉する第3の開閉扉及び前記排出口を開閉する第4の開閉扉を有する第2の圧力調整室と、前記第2の圧力調整室内において、前記第2の接続口を介して前記第2の搬送部から送られてきた被解凍物を搬送する第3の搬送部と、前記第1の圧力調整室、真空解凍室、及び第2の圧力調整室内を排気する真空ポンプと、前記第1及び第2の圧力調整室内を大気開放にする大気開放手段と、を備えている。   The vacuum thawing device according to the present invention is made to solve the above-described problems, and is a vacuum thawing device for thawing the material to be thawed, wherein an inlet for feeding the material to be thawed is formed, and A first pressure adjusting chamber having a first open / close door that opens and closes a charging port; a first transfer unit that transfers a material to be thawed that has been charged from the charging port in the first pressure adjusting chamber; A first connection port that is connected to the first pressure regulation chamber is formed, and a vacuum thawing chamber having a second opening / closing door that opens and closes the first connection port; A second transport unit that transports the material to be thawed sent from the first transport unit through the connection port, a steam supply unit that supplies steam into the vacuum thawing chamber, and the vacuum thawing chamber. The second connection port to be discharged and the discharge port to discharge the object to be thawed to the outside A second pressure adjusting chamber having a third opening / closing door for opening / closing the second connection port and a fourth opening / closing door for opening / closing the discharge port, and the second pressure adjustment chamber, A third transport unit that transports an object to be thawed sent from the second transport unit through the second connection port, the first pressure adjusting chamber, the vacuum thawing chamber, and a second pressure; A vacuum pump for exhausting the adjustment chamber, and an air release means for opening the first and second pressure adjustment chambers to the atmosphere.

本発明によれば、真空解凍室は、内部が真空ポンプによって減圧されつつ蒸気供給部によって蒸気が供給されており、また、被解凍物を搬送する第2の搬送部が内部に設置されている。このため、第2の開閉扉を開けて第1の接続口から被解凍物を真空解凍室内に投入して第2の搬送部によって被解凍物を搬送させれば、第2の搬送部によって搬送される被解凍物の表面に蒸気が集まって凝縮し、この凝縮時に発する潜熱によって被解凍物が解凍される。そして、第2の搬送部は、被解凍物を次から次へと搬送して解凍された被解凍物を第2の接続口から排出することができるため、連続的に被解凍物を解凍することができ、ひいては生産性を向上させることが可能となる。また、真空解凍室内へ被解凍物を投入するための第1の接続口には、第1の圧力調整室が接続されている。この第1の圧力調整室は真空ポンプによって内部を減圧することができるため、真空解凍室内に被解凍物を投入する際に第1の接続口を開閉する第2の開閉扉を開けても、第1の圧力調整室内を減圧しておくことで、真空解凍室内の圧力が急激に変化することを抑制することができる。また、同様に真空解凍室内から被解凍物を排出するための第2の接続口には第2の圧力調整室が接続されているため、被解凍物を真空解凍室内から排出する際に第3の開閉扉を開けても、第2の圧力調整室を減圧しておくことで、真空解凍室内の圧力が急激に変化することを抑制することができる。   According to the present invention, the vacuum thawing chamber is supplied with steam by the steam supply unit while being decompressed by the vacuum pump, and the second transport unit for transporting the object to be thawed is installed inside. . For this reason, when the second door is opened, the material to be thawed is put into the vacuum thawing chamber through the first connection port, and the material to be thawed is transported by the second transport unit, the transport is performed by the second transport unit. Steam is collected and condensed on the surface of the material to be thawed, and the material to be thawed is thawed by the latent heat generated during the condensation. And since the 2nd conveyance part can discharge the to-be-thawed material from the next to the next connection port, it can thaw the to-be-thawed material continuously. As a result, productivity can be improved. A first pressure adjusting chamber is connected to the first connection port for introducing the material to be thawed into the vacuum thawing chamber. Since this first pressure adjustment chamber can be depressurized by a vacuum pump, even if the second opening / closing door that opens and closes the first connection port when the material to be thawed is put into the vacuum thawing chamber, By reducing the pressure in the first pressure adjustment chamber, it is possible to suppress a sudden change in the pressure in the vacuum thawing chamber. Similarly, since the second pressure adjustment chamber is connected to the second connection port for discharging the material to be thawed from the vacuum thawing chamber, the third pressure is set when the material to be thawed is discharged from the vacuum thawing chamber. Even if the open / close door is opened, the pressure in the vacuum thawing chamber can be prevented from changing rapidly by reducing the pressure in the second pressure adjustment chamber.

上記真空解凍装置は種々の構成をとることができるが、例えば、被解凍物を搬送する第4の搬送部と、第4の搬送部によって搬送される被解凍物を高周波又はマイクロ波によって誘電加熱する高周波又はマイクロ波加熱部と、高周波又はマイクロ波加熱部によって誘電加熱された被解凍物を投入口を介して第1の圧力調整室内へ搬送する第5の搬送部と、をさらに備えていることが好ましい。この構成によれば、例えば−25〜−15℃程度の被解凍物を高周波又はマイクロ波加熱部によって−5〜0℃付近まで誘電加熱し、この−5〜0℃まで解凍された被解凍物を適温まで真空解凍室内で解凍することができる。このように、−25〜−15℃程度から−5〜0℃付近までの解凍を高周波又はマイクロ波加熱部によって行うことで、解凍時間をより短縮することができ、また、−5〜0℃付近から適温までの解凍を真空解凍室内における上記の潜熱によって行うことで、被解凍物を均等に解凍することができる。なお、上記第4の搬送部と第5の搬送部とは一体に構成してもよいし別体として構成してもよい。   The vacuum thawing apparatus can take various configurations. For example, the fourth transport unit that transports the object to be thawed and the material to be thawed that is transported by the fourth transport unit are dielectrically heated by high frequency or microwave. A high-frequency or microwave heating unit, and a fifth transport unit that transports the material to be thawed that has been dielectrically heated by the high-frequency or microwave heating unit into the first pressure regulation chamber through the inlet. It is preferable. According to this configuration, for example, an object to be thawed at about −25 to −15 ° C. is dielectrically heated to around −5 to 0 ° C. by a high frequency or microwave heating unit, and the object to be thawed is defrosted to −5 to 0 ° Can be thawed in a vacuum thawing chamber to an appropriate temperature. In this way, the thawing time can be further shortened by performing thawing from about −25 to −15 ° C. to around −5 to 0 ° C. with a high frequency or microwave heating unit, and −5 to 0 ° C. By performing the thawing from the vicinity to the appropriate temperature by the latent heat in the vacuum thawing chamber, the material to be thawed can be thawed evenly. Note that the fourth transport unit and the fifth transport unit may be configured integrally or as separate bodies.

また、上記各搬送部の少なくとも一つは、ベルトコンベアとしてもよい。   In addition, at least one of the transport units may be a belt conveyor.

また、上記大気開放手段は、各圧力調整室に接続された配管と、各配管に設けられた開閉弁とを有するように構成することができる。   Moreover, the said air release means can be comprised so that it may have the piping connected to each pressure regulation chamber, and the on-off valve provided in each piping.

また、上記真空解凍室は、底部が第1及び第2の圧力調整室の少なくとも一方側に向かって低くなるよう傾斜しており、底部にたまった液体を第1及び第2の圧力調整室の少なくとも一方に排出するドレン管をさらに有するような構成とすることもできる。   The vacuum thawing chamber is inclined so that the bottom portion becomes lower toward at least one side of the first and second pressure adjusting chambers, and the liquid accumulated in the bottom portion is allowed to flow in the first and second pressure adjusting chambers. It can also be set as the structure which further has the drain pipe discharged | emitted to at least one.

また、本発明に係る真空解凍方法は、上記いずれかの真空解凍装置を使用した真空解凍方法であって、前記第1から第4の開閉扉を閉じる工程と、前記真空ポンプにより前記真空解凍室内を排気する工程と、前記蒸気供給部により前記真空解凍室内に蒸気を供給する工程と、前記第1の開閉扉を開いて前記投入口から被解凍物を前記第1の圧力調整室内に投入し、前記第1の搬送部により被解凍物を搬送する工程と、前記第1の開閉扉を閉じ、前記真空ポンプにより前記第1の圧力調整室内を排気する工程と、前記第2の開閉扉を開けて被解凍物を前記真空解凍室内に送った後、前記第2の開閉扉を閉めて前記第2の搬送部で被解凍物を前記真空解凍室内において搬送する工程と、前記第2の開閉扉を閉めた後に前記大気開放手段により前記第1の圧力調整室内を大気開放する工程と、前記真空ポンプにより前記第2の圧力調整室内を排気する工程と、前記第3の開閉扉を開けて被解凍物を前記第2の圧力調整室内に送った後、前記第3の開閉扉を閉めて前記第3の搬送部で被解凍物を搬送する工程と、前記第3の開閉扉を閉めた後に大気開放手段により前記第2の圧力調整室内を大気開放する工程と、前記第4の開閉扉を開けて、被解凍物を前記排出口から取り出す工程と、を含んでいる。   The vacuum thawing method according to the present invention is a vacuum thawing method using any one of the above-described vacuum thawing apparatuses, the step of closing the first to fourth open / close doors, and the vacuum thawing chamber by the vacuum pump. A step of supplying steam into the vacuum thawing chamber by the steam supply unit, and opening the first open / close door to put a material to be thawed into the first pressure regulation chamber from the inlet. A step of transporting an object to be thawed by the first transport unit, a step of closing the first open / close door and exhausting the first pressure regulation chamber by the vacuum pump, and a step of opening the second open / close door. A step of opening and sending the material to be thawed into the vacuum thawing chamber, then closing the second opening / closing door and transporting the material to be thawed in the vacuum thawing chamber by the second transport unit; After the door is closed, the atmospheric release means A step of opening the pressure adjustment chamber of the first atmosphere to the atmosphere, a step of exhausting the second pressure adjustment chamber by the vacuum pump, and opening the third opening / closing door to place the object to be thawed into the second pressure adjustment chamber. And then, the step of closing the third opening / closing door and transferring the object to be thawed by the third transfer section; and the second pressure adjusting chamber by the air release means after closing the third opening / closing door. And the step of opening the fourth door and taking out the material to be thawed from the outlet.

上記真空解凍方法によれば、真空ポンプによって真空解凍室内を減圧するとともに、蒸気供給部によって真空解凍室内に蒸気を供給している。そして、第2の開閉扉を開けて第1の接続口から被解凍物を真空解凍室内に投入し、第2の搬送部によって被解凍物を搬送して第2の接続口から排出している。このように、第2の搬送部によって被解凍物を搬送する間、蒸気が被解凍物の表面に集まって凝縮し、このときに発せられる凝縮潜熱によって被解凍物が解凍される。そして、第2の搬送部は、被解凍物を次から次へと搬送して解凍された被解凍物を第2の接続口から排出することができるため、連続的に被解凍物を解凍することができ、ひいては生産性を向上させることが可能となる。また、被解凍物を真空解凍室内に投入するために第2の開閉扉を開ける前、第1の接続口を介して真空解凍室と連通する第1の圧力調整室内を減圧しているため、第2の開閉扉を開けても真空解凍室内の圧力が急激に変化することを抑制することができる。また、同様に、被解凍物を真空解凍室内から排出するために第3の開閉扉を開ける前、第2の圧力調整室内を減圧しているため、第3の開閉扉を開けても真空解凍室内の圧力が急激に変化することを抑制することができる。   According to the vacuum thawing method, the vacuum thawing chamber is decompressed by the vacuum pump, and the steam is supplied into the vacuum thawing chamber by the steam supply unit. Then, the second opening / closing door is opened, the material to be thawed is put into the vacuum thawing chamber through the first connection port, and the material to be thawed is transported by the second transport unit and discharged from the second connection port. . In this way, while the object to be thawed is transported by the second transport unit, the vapor collects and condenses on the surface of the object to be thawed, and the material to be thawed is thawed by the latent heat of condensation generated at this time. And since the 2nd conveyance part can discharge the to-be-thawed material from the next to the next connection port, it can thaw the to-be-thawed material continuously. As a result, productivity can be improved. In addition, since the first pressure adjustment chamber communicating with the vacuum thawing chamber through the first connection port is decompressed before the second opening / closing door is opened in order to put the material to be thawed into the vacuum thawing chamber, Even if the second opening / closing door is opened, it is possible to suppress a sudden change in pressure in the vacuum thawing chamber. Similarly, since the second pressure adjustment chamber is decompressed before the third door is opened to discharge the object to be thawed from the vacuum thawing chamber, the vacuum thawing is performed even if the third door is opened. It is possible to suppress a sudden change in the indoor pressure.

上記真空解凍方法は、第1の圧力調整室内を排気する工程において、第1の圧力調整室内を真空解凍室よりも真空度が高くなるよう排気することが好ましい。また、同様に、第2の圧力調整室内を排気する工程においても、第2の圧力調整室内を真空解凍室内よりも真空度が高くなるよう排気することが好ましい。   In the vacuum thawing method, in the step of exhausting the first pressure adjustment chamber, it is preferable to exhaust the first pressure adjustment chamber so that the degree of vacuum is higher than that of the vacuum defrost chamber. Similarly, in the step of exhausting the second pressure adjustment chamber, it is preferable to exhaust the second pressure adjustment chamber so that the degree of vacuum is higher than that of the vacuum thawing chamber.

本発明によれば、生産性の高い真空解凍装置及び真空解凍方法を提供することができる。   According to the present invention, a highly productive vacuum thawing apparatus and vacuum thawing method can be provided.

本発明に係る真空解凍装置の実施形態を示す概略側面図である。It is a schematic side view which shows embodiment of the vacuum thawing apparatus which concerns on this invention. 本発明に係る真空解凍方法の実施形態を示す概略側面図である。It is a schematic side view which shows embodiment of the vacuum thawing method which concerns on this invention. 本発明に係る真空解凍方法の実施形態を示す概略側面図である。It is a schematic side view which shows embodiment of the vacuum thawing method which concerns on this invention. 本発明に係る真空解凍方法の実施形態を示す概略側面図である。It is a schematic side view which shows embodiment of the vacuum thawing method which concerns on this invention. 本発明に係る真空解凍方法の実施形態を示す概略側面図である。It is a schematic side view which shows embodiment of the vacuum thawing method which concerns on this invention. 本発明に係る真空解凍方法の実施形態を示す概略側面図である。It is a schematic side view which shows embodiment of the vacuum thawing method which concerns on this invention. 本発明に係る真空解凍方法の実施形態を示す概略側面図である。It is a schematic side view which shows embodiment of the vacuum thawing method which concerns on this invention. 本発明に係る真空解凍方法の実施形態を示す概略側面図である。It is a schematic side view which shows embodiment of the vacuum thawing method which concerns on this invention. 本発明に係る真空解凍方法の実施形態を示す概略側面図である。It is a schematic side view which shows embodiment of the vacuum thawing method which concerns on this invention. 本発明に係る真空解凍装置の実施形態を示す概略平面図である。1 is a schematic plan view showing an embodiment of a vacuum thawing device according to the present invention. 本発明に係る真空解凍装置の他の実施形態を示す概略平面図である。It is a schematic plan view which shows other embodiment of the vacuum thawing apparatus which concerns on this invention.

以下、本発明に係る真空解凍装置及び真空解凍方法の実施形態について図面を参照しつつ説明する。図1は、真空解凍装置の実施形態を示す概略図である。なお、図1の左側を「上流」、右側を「下流」と称して説明する。   Hereinafter, embodiments of a vacuum thawing apparatus and a vacuum thawing method according to the present invention will be described with reference to the drawings. FIG. 1 is a schematic view showing an embodiment of a vacuum thawing apparatus. In the following description, the left side of FIG. 1 is referred to as “upstream” and the right side is referred to as “downstream”.

図1に示すように、真空解凍装置1は、高周波による誘電加熱で冷凍食品(被解凍物)Fを解凍する高周波解凍ユニットAと、水蒸気の潜熱によって冷凍食品Fを解凍する真空解凍ユニットBとから主に構成されている。   As shown in FIG. 1, a vacuum thawing apparatus 1 includes a high-frequency thawing unit A that thaws frozen food (a product to be thawed) F by dielectric heating using high frequency, and a vacuum thawing unit B that thaws frozen food F by the latent heat of water vapor. Consists mainly of.

高周波解凍ユニットAは、冷凍食品Fを搬送する第4の搬送部2aと、第4の搬送部2a上を搬送される冷凍食品Fに対して誘電加熱を行う高周波加熱部3を備えている。第4の搬送部2aは、冷凍食品Fを下流へと搬送するものであれば特に限定されるものではないが、好ましくはベルトコンベアを使用することができる。なお、この第4の搬送部2aによる冷凍食品Fの搬送時間は、冷凍食品Fの温度、種類、及び質量や、高周波加熱部3の性能によっても変わってくるが、一般的には5分〜60分とすることが好ましい。   The high-frequency thawing unit A includes a fourth transport unit 2a that transports the frozen food F, and a high-frequency heating unit 3 that performs dielectric heating on the frozen food F transported on the fourth transport unit 2a. Although the 4th conveyance part 2a will not be specifically limited if it conveys frozen food F downstream, Preferably a belt conveyor can be used. In addition, although the conveyance time of the frozen food F by this 4th conveyance part 2a changes also with the temperature, the kind, and mass of the frozen food F, and the performance of the high frequency heating part 3, generally 5 minutes- 60 minutes is preferable.

高周波加熱部3は、第4の搬送部2aによって搬送される冷凍食品Fの上方に設置された複数の上部電極31aと、搬送される冷凍食品Fの下方において上部電極31aと対になるよう設置された複数の下部電極31bと、各電極31a、31bに接続された高周波発生部32とを備えている。この高周波発生部32によって上部電極31aと下部電極31bとの間に高周波電圧を供給し、両電極間に高周波電界を生じさせることによって、冷凍食品Fに対して誘電加熱を行う。なお、この上方に設置された上部電極31aと下方に設置された下部電極31bとの間の距離が各種冷凍食品Fの大きさに対応できるよう、各電極は上下に移動可能に設置されている。また、冷凍食品Fの条件別に高周波出力、電極間隔、搬送時間などを予め設定した運転パターンを選択し目標温度まで解凍するが、高周波加熱部3によって加熱された冷凍食品Fの温度を測定できるよう、温度センサ4を設置し、フィードバック制御することが好ましい。この温度センサ4は非接触型の温度センサを用いることが好ましい。また、高周波加熱部3にて解凍された冷凍食品Fを後述する真空解凍ユニットBへ供給するための第5の搬送部2bが設置されている。この第5の搬送部2bは、第4の搬送部2aと一体に構成されていてもよい。   The high-frequency heating unit 3 is installed so as to be paired with a plurality of upper electrodes 31a installed above the frozen food F conveyed by the fourth conveying unit 2a and the upper electrode 31a below the frozen food F being conveyed. A plurality of lower electrodes 31b, and a high-frequency generator 32 connected to the electrodes 31a and 31b. The high-frequency generator 32 supplies a high-frequency voltage between the upper electrode 31a and the lower electrode 31b, and generates a high-frequency electric field between both electrodes, thereby performing dielectric heating on the frozen food F. In addition, each electrode is installed movably up and down so that the distance between the upper electrode 31a installed above and the lower electrode 31b installed below can respond | correspond to the magnitude | size of various frozen food F. . Moreover, although the operation pattern which preset the high frequency output, the electrode interval, the conveyance time, etc. according to the conditions of the frozen food F is selected and defrosted to the target temperature, the temperature of the frozen food F heated by the high frequency heating unit 3 can be measured. The temperature sensor 4 is preferably installed and feedback controlled. The temperature sensor 4 is preferably a non-contact type temperature sensor. Moreover, the 5th conveyance part 2b for supplying the frozen food F thawed | decompressed with the high frequency heating part 3 to the vacuum thawing | decompression unit B mentioned later is installed. The fifth transport unit 2b may be configured integrally with the fourth transport unit 2a.

真空解凍ユニットBは、上流から順に、第1の圧力調整室6、真空解凍室7、及び第2の圧力調整室8を備えている。第1の圧力調整室6内には第1の搬送部2cが、真空解凍室7内には第2の搬送部2dが、また、第2の圧力調整室8内には第3の搬送部2eが設置されている。真空解凍室7には、真空解凍室7内に蒸気を供給するための蒸気供給部9が設置されている。また、各室6,7,8には配管を介して各室6,7,8内を排気するための真空ポンプ10が接続されている。   The vacuum thawing unit B includes a first pressure adjusting chamber 6, a vacuum thawing chamber 7, and a second pressure adjusting chamber 8 in order from the upstream. The first pressure adjusting chamber 6 has a first transfer unit 2c, the vacuum thawing chamber 7 has a second transfer unit 2d, and the second pressure adjustment chamber 8 has a third transfer unit. 2e is installed. The vacuum thawing chamber 7 is provided with a steam supply unit 9 for supplying steam into the vacuum thawing chamber 7. Each chamber 6, 7, 8 is connected to a vacuum pump 10 for exhausting the inside of each chamber 6, 7, 8 via a pipe.

第1の圧力調整室6は、冷凍食品Fを投入するための投入口61が形成されており、この投入口61は第1の開閉扉62によって開閉される。第1の開閉扉62が閉められた状態では、第1の圧力調整室6内は密閉状態を維持している。また、第1の圧力調整室6は、真空ポンプ10へと繋がる第1の配管11aが接続されており、この第1の配管11aには第1の開閉弁12aが設けられている。また、この第1の配管11aからは第1の分岐管13aが分岐しており、この第1の分岐管13aは第2の開閉弁12bが設けられるとともに、その先端は大気に開放されている。また、第1の圧力調整室6の下部には、第1の圧力調整室6の底部に溜まった水を外部へ排水するための、第3の開閉弁12cを有する第1のドレン管14aが設置されている。   The first pressure regulation chamber 6 is formed with a loading port 61 for loading the frozen food F. The loading port 61 is opened and closed by a first opening / closing door 62. In the state where the first opening / closing door 62 is closed, the inside of the first pressure adjustment chamber 6 is kept in a sealed state. The first pressure adjusting chamber 6 is connected to a first pipe 11a connected to the vacuum pump 10, and the first pipe 11a is provided with a first on-off valve 12a. A first branch pipe 13a is branched from the first pipe 11a. The first branch pipe 13a is provided with a second on-off valve 12b, and its tip is open to the atmosphere. . A first drain pipe 14a having a third on-off valve 12c for draining water accumulated at the bottom of the first pressure regulation chamber 6 to the outside is provided at the lower portion of the first pressure regulation chamber 6. is set up.

第1の搬送部2cは、投入口61から投入された冷凍食品Fを真空解凍室7内へと搬送するものであり、例えばベルトコンベアなどを使用することができる。この第1の搬送部2cの搬送時間は、特に限定されるものではないが、第1の開閉扉62を閉め第1の圧力調整室6内を減圧し第2の開閉扉72を開けるのに要する時間よりも長ければよく、例えば、5〜10分とすることが好ましい。   The 1st conveyance part 2c conveys the frozen food F thrown in from the insertion port 61 into the vacuum thawing chamber 7, For example, a belt conveyor etc. can be used. The transfer time of the first transfer unit 2c is not particularly limited. However, the first open / close door 62 is closed, the first pressure adjusting chamber 6 is decompressed, and the second open / close door 72 is opened. It may be longer than the time required, for example, 5 to 10 minutes is preferable.

真空解凍室7は、内部を密閉状態に維持可能に構成されている。真空解凍室7は、上述した第1の圧力調整室6と連通する第1の接続口71が形成されており、この第1の接続口71は第2の開閉扉72によって開閉される。真空解凍室7の底部は中央が一番高くなっており、上流及び下流へ行くにしたがって低くなるように傾斜している。そして、底面に溜まった水を第1の圧力調整室6や第2の圧力調整室8へ排出するための第2及び第3のドレン管14b、14cが設置されている。この第2及び第3のドレン管14b、14cは第4及び第5の開閉弁12d、12eを有している。また、真空解凍室7は、真空ポンプ10へと繋がる第2の配管11bが接続されており、この第2の配管11bには第6の開閉弁12fが設けられている。   The vacuum thawing chamber 7 is configured so that the inside can be maintained in a sealed state. The vacuum thawing chamber 7 is formed with a first connection port 71 communicating with the first pressure adjusting chamber 6 described above, and the first connection port 71 is opened and closed by a second opening / closing door 72. The bottom of the vacuum thawing chamber 7 is highest at the center and is inclined so as to become lower toward the upstream and downstream. And the 2nd and 3rd drain pipes 14b and 14c for discharging the water collected on the bottom face to the 1st pressure regulation room 6 or the 2nd pressure regulation room 8 are installed. The second and third drain pipes 14b and 14c have fourth and fifth on-off valves 12d and 12e. The vacuum thawing chamber 7 is connected to a second pipe 11b connected to the vacuum pump 10, and the second pipe 11b is provided with a sixth on-off valve 12f.

真空解凍室7内に設置された第2の搬送部2dは、第1の接続口71を介して第1の搬送部2cから送られてきた冷凍食品Fを受け取り真空解凍室7内で搬送する。この第2の搬送部2dは、上述した第1の搬送部2cと同様に例えばベルトコンベアなどを使用することができる。この第2の搬送部2dの搬送時間も特に限定されるものではないが、例えば60〜120分とすることが好ましい。   The second transport unit 2 d installed in the vacuum thawing chamber 7 receives the frozen food F sent from the first transport unit 2 c through the first connection port 71 and transports it in the vacuum thawing chamber 7. . As the second transport unit 2d, for example, a belt conveyor can be used in the same manner as the first transport unit 2c described above. The transport time of the second transport unit 2d is not particularly limited, but is preferably 60 to 120 minutes, for example.

真空解凍室7内に蒸気を供給するための蒸気供給部9は、真空解凍室7の外部に設置された蒸気発生装置91と、この蒸気発生装置91によって発生した蒸気を真空解凍室7内に散布するよう真空解凍室7内の上部に設置された蒸気散布管92と、蒸気発生装置91によって発生した蒸気を蒸気散布管92に送るための第3の配管11cとを有している。第3の配管11cには第7の開閉弁12gが設けられており、第7の開閉弁12gを閉めることによって真空解凍室7内への蒸気の供給を停止することができる。   A steam supply unit 9 for supplying steam into the vacuum thawing chamber 7 includes a steam generator 91 installed outside the vacuum thawing chamber 7 and the steam generated by the steam generator 91 into the vacuum thawing chamber 7. It has a steam spray pipe 92 installed at the upper part in the vacuum thawing chamber 7 for spraying, and a third pipe 11c for sending the steam generated by the steam generator 91 to the steam spray pipe 92. The third pipe 11c is provided with a seventh on-off valve 12g, and the supply of steam into the vacuum thawing chamber 7 can be stopped by closing the seventh on-off valve 12g.

第2の圧力調整室8は、内部を密閉状態に維持可能であり、上述した真空解凍室7と連通する第2の接続口81が形成されている。この第2の接続口81は第3の開閉扉82によって開閉される。また、第2の圧力調整室8は、冷凍食品Fを外部に排出する排出口83が形成されている。この排出口83は、第4の開閉扉84によって開閉される。このように構成された第2の圧力調整室8は、第1の圧力調整室6と同様に、第8の開閉弁12hを有する第4の配管11dを介して真空ポンプ10に接続されている。第4の配管11dからは第2の分岐管13bが分岐しており、この第2の分岐管13bは第9の開閉弁12iが設けられるとともに、その先端は大気に開放されている。また、第2の圧力調整室8の下部にも、底部に溜まった水を外部へ排水するための第4のドレン管14dが設置されており、この第4のドレン管14dは第10の開閉弁12jを有している。   The second pressure regulating chamber 8 can maintain the inside in a sealed state, and is formed with a second connection port 81 communicating with the vacuum thawing chamber 7 described above. The second connection port 81 is opened and closed by a third opening / closing door 82. In addition, the second pressure regulation chamber 8 is formed with a discharge port 83 for discharging the frozen food F to the outside. The discharge port 83 is opened and closed by a fourth opening / closing door 84. The second pressure regulating chamber 8 configured as described above is connected to the vacuum pump 10 via the fourth pipe 11d having the eighth on-off valve 12h, like the first pressure regulating chamber 6. . A second branch pipe 13b branches off from the fourth pipe 11d. The second branch pipe 13b is provided with a ninth on-off valve 12i, and its tip is open to the atmosphere. In addition, a fourth drain pipe 14d for draining the water accumulated at the bottom to the outside is also installed at the lower part of the second pressure regulating chamber 8, and the fourth drain pipe 14d has a tenth open / close state. It has a valve 12j.

第2の圧力調整室8内に設置された第3の搬送部2eは、第2の接続口81を介して真空解凍室7から送られてくる冷凍食品Fを排出口83から外部へと排出するよう搬送するものである。この第3の搬送部2eも、好ましくはベルトコンベアなどを用いることができる。また、この第3の搬送部2eの搬送時間は、特に限定されるものではないが、第3の開閉扉82を閉めて第2の圧力調整室8内を大気圧に戻し第4の開閉扉84を開けるのに要する時間よりも長ければよく、5〜10分とすることが好ましい。   The 3rd conveyance part 2e installed in the 2nd pressure regulation chamber 8 discharge | releases the frozen food F sent from the vacuum thawing chamber 7 through the 2nd connection port 81 to the exterior from the discharge port 83. It conveys so that it may do. The third transport unit 2e can also preferably use a belt conveyor or the like. The transfer time of the third transfer unit 2e is not particularly limited, but the third open / close door 82 is closed to return the second pressure adjustment chamber 8 to atmospheric pressure, and the fourth open / close door. It may be longer than the time required to open 84, and is preferably 5 to 10 minutes.

次に、上述した真空解凍装置を使用した解凍方法について図2〜図7を参照しつつ説明する。なお、白色の開閉弁は開状態を示し、黒色の開閉弁は閉状態を示す。   Next, a thawing method using the above-described vacuum thawing apparatus will be described with reference to FIGS. In addition, a white on-off valve shows an open state, and a black on-off valve shows a closed state.

まず、図2に示すように、第1〜4の開閉扉62,72,82,84を全て閉めるとともに、第6,7の開閉弁12f、12gを除く全ての開閉弁を閉める。そして、真空ポンプ10を作動させて、真空解凍室7内を減圧する。このときの真空解凍室7内の圧力は、0.9〜1.2kPa程度(飽和蒸気温度5〜10℃程度)とすることが好ましい。第1及び第2の圧力調整室6、8内は減圧されておらず、大気圧の状態となっている。また、蒸気発生装置91によって蒸気を発生させ、この蒸気を蒸気散布管92によって真空解凍室7内に散布する。このとき、蒸気を散布することによって真空解凍室7内の圧力が上昇するが、蒸気発生装置91からの蒸気供給量を調整することにより、真空解凍室7内の圧力を2.3〜4.2kPa程度(飽和蒸気温度20〜30℃程度)となるように調整する。   First, as shown in FIG. 2, the first to fourth on-off doors 62, 72, 82, 84 are all closed, and all the on-off valves except the sixth and seventh on-off valves 12f, 12g are closed. And the vacuum pump 10 is operated and the inside of the vacuum thawing chamber 7 is decompressed. The pressure in the vacuum thawing chamber 7 at this time is preferably about 0.9 to 1.2 kPa (saturated vapor temperature of about 5 to 10 ° C.). The insides of the first and second pressure regulating chambers 6 and 8 are not depressurized and are in an atmospheric pressure state. Further, steam is generated by the steam generator 91, and this steam is sprayed into the vacuum thawing chamber 7 by the steam spray pipe 92. At this time, although the pressure in the vacuum thawing chamber 7 is increased by spraying the steam, the pressure in the vacuum thawing chamber 7 is adjusted to 2.3 to 4. by adjusting the amount of steam supplied from the steam generator 91. It adjusts so that it may be set to about 2 kPa (saturated steam temperature about 20-30 degreeC).

次に、約−25〜−15℃の冷凍食品Fを第4の搬送部2a上に載せて下流へと搬送する。この第4の搬送部2aによって搬送される間に、高周波加熱部3を作動させて冷凍食品Fを誘電加熱し−5〜0℃程度まで解凍する。−5〜0℃程度まで解凍された冷凍食品Fは、第5の搬送部2bによって、真空解凍ユニットBへと送られる。冷凍食品Fが第1の圧力調整室6の投入口61まで搬送されると、第1の開閉扉62が開いて冷凍食品Fは投入口61から第1の圧力調整室6内に投入される。 Next, the frozen food F 1 having a temperature of about −25 to −15 ° C. is placed on the fourth transport unit 2 a and transported downstream. While it is transported by the fourth transport portion 2a, by actuating the high-frequency heating section 3 the frozen food F 1 and dielectric heating thawing to about -5 to 0 ° C.. The frozen food F 1 thawed to about −5 to 0 ° C. is sent to the vacuum thawing unit B by the fifth transport unit 2b. When the frozen food F 1 is transported to the inlet 61 of the first pressure regulating chamber 6, the first opening / closing door 62 is opened and the frozen food F 1 is thrown into the first pressure regulating chamber 6 from the inlet 61. Is done.

冷凍食品Fが第1の圧力調整室6内へと投入されると、図3に示すように、第1の開閉扉62が閉まり、第1の圧力調整室6内に投入された冷凍食品Fは第1の搬送部2cによって下流へと搬送される。このように第1の搬送部2cで第1の圧力調整室6内を搬送されている間、第1の開閉弁12aが開き、真空ポンプ10によって第1の圧力調整室6内が排気されて減圧される。このときの第1の圧力調整室6内は真空解凍室7内よりも減圧されており、好ましくは0.9〜1.2kPa程度(飽和蒸気温度5〜10℃程度)まで減圧させる。なお、第1の圧力調整室6内を減圧するとき、第6の開閉弁12fは閉められている。 When the frozen food F 1 is thrown into the first pressure regulation chamber 6, the first door 62 is closed as shown in FIG. 3, and the frozen food fed into the first pressure regulation chamber 6 is closed. F 1 is transported downstream by the first transport unit 2c. Thus, while the inside of the 1st pressure regulation chamber 6 is conveyed by the 1st conveyance part 2c, the 1st on-off valve 12a opens and the inside of the 1st pressure adjustment chamber 6 is exhausted by the vacuum pump 10. Depressurized. The inside of the first pressure adjusting chamber 6 at this time is depressurized more than the inside of the vacuum thawing chamber 7, and is preferably depressurized to about 0.9 to 1.2 kPa (saturated vapor temperature of about 5 to 10 ° C.). Note that the sixth on-off valve 12f is closed when the pressure in the first pressure regulating chamber 6 is reduced.

冷凍食品Fが第1の接続口71まで搬送されると、図4に示すように、第2の開閉扉72が開いて冷凍食品Fは真空解凍室7内へと搬送される。なお、このとき、第4の開閉弁12dを開いて第2のドレン管14bにより真空解凍室7の底部に溜められた水を第1の圧力調整室6へ排水する。 When the frozen food F 1 is conveyed to the first connection port 71, the second opening / closing door 72 is opened and the frozen food F 1 is conveyed into the vacuum thawing chamber 7 as shown in FIG. At this time, the fourth on-off valve 12d is opened, and the water accumulated at the bottom of the vacuum thawing chamber 7 is drained into the first pressure regulating chamber 6 by the second drain pipe 14b.

図5に示すように、冷凍食品Fが真空解凍室7内に送られると、第2の開閉扉72が閉まり、また、第4の開閉弁12dも閉状態となる。また、第1の開閉弁12aが閉まるとともに、第6の開閉弁12fが開き、真空解凍室7内の排気が再開される。真空解凍室7内では、冷凍食品Fは第2の搬送部2dによって真空解凍室7内を下流に向かって搬送される。この真空解凍室7内を搬送される間、低温度である冷凍食品Fの表面に水蒸気が集まって凝縮する。この凝縮によって水蒸気は冷凍食品Fに対して凝縮潜熱を与え、冷凍食品Fは、水蒸気からの潜熱により表面から徐々に加熱され、その内部も熱伝導によって加熱されて徐々に解凍され、最終的には適温まで解凍される。このとき、空気分子が無く水蒸気のみの真空状態であるため、水蒸気の冷凍食品Fへの熱移動はスムーズに行われ、効率よく解凍することができる。また、冷凍食品Fに凝縮潜熱を与えた水蒸気は水となって真空解凍室7の底部へと滴下し、真空解凍室7の底部には水が滞留する。 As shown in FIG. 5, when the frozen food F 1 is sent to a vacuum decompression chamber 7, closing the second door 72, also in the closed state the fourth on-off valve 12d. Further, the first on-off valve 12a is closed, the sixth on-off valve 12f is opened, and the exhaust in the vacuum thawing chamber 7 is resumed. The vacuum decompression chamber 7, frozen food F 1 is conveyed toward the downstream vacuum decompression chamber 7 by the second transfer portion 2d. While being conveyed through the vacuum decompression chamber 7, it condenses gather steam on the surface of the frozen food F 1 is a low temperature. This condensation water vapor given latent heat of condensation against frozen food F 1, frozen food F 1 is gradually heated from the surface by the latent heat from water vapor, the inside gradually thawed is heated by heat conduction, final It is thawed to an appropriate temperature. At this time, since there is no air molecule and it is in a vacuum state of only water vapor, the heat transfer of the water vapor to the frozen food F 1 is performed smoothly and can be thawed efficiently. Further, the water vapor that has given the latent heat of condensation to the frozen food F 1 becomes water and drops to the bottom of the vacuum thawing chamber 7, and water stays at the bottom of the vacuum thawing chamber 7.

図6に示すように、冷凍食品Fが第2の接続口81に近づくと、第8の開閉弁12hが開き、真空ポンプ10によって第2の圧力調整室8内が排気されて減圧される。このときの第2の圧力調整室8内は真空解凍室7内よりも減圧されており、好ましくは0.9〜1.2kPa程度(飽和蒸気温度5〜10℃程度)まで減圧している。なお、第2の圧力調整室8を減圧するとき、第6の開閉弁12fは閉められている。 As shown in FIG. 6, when the frozen food F 1 approaches the second connection port 81, the eighth on-off valve 12 h is opened, and the inside of the second pressure adjustment chamber 8 is exhausted and reduced in pressure by the vacuum pump 10. . At this time, the inside of the second pressure adjusting chamber 8 is depressurized more than the inside of the vacuum thawing chamber 7, and is preferably depressurized to about 0.9 to 1.2 kPa (saturated vapor temperature of about 5 to 10 ° C.). Note that the sixth open / close valve 12f is closed when the second pressure regulating chamber 8 is depressurized.

冷凍食品Fが第2の接続口81まで搬送されると、図7に示すように、第3の開閉扉82が開いて冷凍食品Fは第2の圧力調整室8内へと搬送される。なお、このとき、第5の開閉弁12eが開き、第3のドレン管14cより真空解凍室7の底部に溜められた水が第2の圧力調整室8へと排水される。また、このとき、第2の開閉弁12bを開け、第1の圧力調整室6内を大気圧に戻す。なお、第1の圧力調整室6内を大気圧に戻すタイミングはこのときでなくてもよく、例えば、冷凍食品F1が真空解凍室7内へ送られて第2の開閉扉72が閉まり真空解凍室7内の排気が再開されたときに、第1の圧力調整室6内を大気圧に戻してもよい。 When the frozen food F 1 is conveyed to the second connection port 81, as shown in FIG. 7, the third opening / closing door 82 is opened, and the frozen food F 1 is conveyed into the second pressure regulation chamber 8. The At this time, the fifth on-off valve 12e is opened, and the water stored at the bottom of the vacuum thawing chamber 7 is drained from the third drain pipe 14c to the second pressure regulating chamber 8. At this time, the second on-off valve 12b is opened, and the inside of the first pressure regulating chamber 6 is returned to the atmospheric pressure. Note that the timing for returning the inside of the first pressure adjustment chamber 6 to the atmospheric pressure may not be at this time. For example, the frozen food F1 is sent into the vacuum thawing chamber 7 and the second opening / closing door 72 is closed to perform vacuum thawing. When the exhaust in the chamber 7 is resumed, the inside of the first pressure adjustment chamber 6 may be returned to the atmospheric pressure.

冷凍食品Fが第2の圧力調整室8へと搬送されると、図8に示すように、第3の開閉扉82が閉じる。そして、第6の開閉弁12fが開いて真空解凍室7内の減圧が再開されるとともに、第8の開閉弁12hが閉じ且つ第9の開閉弁12iが開くことで第2の圧力調整室8内が大気圧に戻る。また、このとき、第10の開閉弁12jが開き、第4のドレン管14dによって第2の圧力調整室8の底部に溜められた水が外部へと排水される。そして、第4の搬送部2eによって搬送される冷凍食品Fが排出口83に近づくと、図9に示すように、第4の開閉扉84が開いて冷凍食品Fは外部へと排出される。 When frozen food F 1 is transported to the second pressure regulating chambers 8, as shown in FIG. 8, third door 82 is closed. Then, the sixth on-off valve 12f is opened and the decompression in the vacuum thawing chamber 7 is resumed, and the eighth on-off valve 12h is closed and the ninth on-off valve 12i is opened, whereby the second pressure adjusting chamber 8 is opened. The inside returns to atmospheric pressure. At this time, the tenth on-off valve 12j is opened, and the water stored at the bottom of the second pressure regulating chamber 8 is drained to the outside by the fourth drain pipe 14d. When the frozen food F 1 which is conveyed by the fourth conveyance unit 2e approaches the discharge port 83, as shown in FIG. 9, the frozen food F 1 fourth door 84 is opened is discharged to the outside The

以上、本実施形態によれば、冷凍食品Fを連続的に真空解凍室7内で流して真空解凍することができるため、生産性を向上させることができる。また、第2の開閉扉72を開けて冷凍食品Fを真空解凍室7内に送り込む前に第1の圧力調整室6内を減圧しているため、第2の開閉扉72を開けても真空解凍室7内の圧力が急激に変化することがなく、安定して真空解凍室7内で真空解凍を行うことができる。また、同様に、第3の開閉扉82を開けて冷凍食品Fを真空解凍室7内から排出する前に第2の圧力調整室8内を減圧しているため、第3の開閉扉82を開けても真空解凍室7内の圧力が急激に変化することがなく、安定して真空解凍室7内で真空解凍を行うことができる。 As described above, according to the present embodiment, the frozen food F 1 can be continuously flowed in the vacuum thawing chamber 7 and can be thawed in vacuum, so that productivity can be improved. Further, since the inside of the first pressure adjusting chamber 6 is decompressed before the second open / close door 72 is opened and the frozen food F 1 is fed into the vacuum thawing chamber 7, the second open / close door 72 is opened. The pressure in the vacuum thawing chamber 7 does not change rapidly, and the vacuum thawing can be performed stably in the vacuum thawing chamber 7. Similarly, since the second pressure regulating chamber 8 is decompressed before the third door 82 is opened and the frozen food F 1 is discharged from the vacuum thawing chamber 7, the third door 82 is opened. Even if is opened, the pressure in the vacuum thawing chamber 7 does not change suddenly, and the vacuum thawing can be stably performed in the vacuum thawing chamber 7.

以上、本発明の実施形態について説明したが、本発明はこれらに限定されるものではなく、本発明の趣旨を逸脱しない限りにおいて種々の変更が可能である。   As mentioned above, although embodiment of this invention was described, this invention is not limited to these, A various change is possible unless it deviates from the meaning of this invention.

例えば、上記実施形態では、搬送手段としてベルトコンベアを採用しているが、特にこれに限定されるものではなく、例えば、冷凍食品Fを把持する搬送ロボットによって冷凍食品Fを搬送するなど、冷凍食品Fを搬送する種々の方法を採用することができる。   For example, in the said embodiment, although the belt conveyor is employ | adopted as a conveyance means, it is not limited to this in particular, For example, frozen food F is conveyed, such as conveying frozen food F with the conveyance robot which grips frozen food F, etc. Various methods for conveying F can be employed.

また、上記実施形態においては、高周波解凍ユニットAが設置されているが、マイクロ波解凍ユニットであってもよい。このマイクロ波解凍ユニットは、高周波加熱部3の代わりに、マイクロ波発生部を有するマイクロ波加熱部を備えている。   Moreover, in the said embodiment, although the high frequency thawing | decompression unit A is installed, a microwave thawing | decompression unit may be sufficient. The microwave thawing unit includes a microwave heating unit having a microwave generation unit instead of the high-frequency heating unit 3.

また、上記実施形態では、蒸気供給部9を真空解凍室7の外部に設置された蒸気発生装置91と蒸気散布管92によって構成していたが、蒸気供給部9は、真空解凍室7内に蒸気を供給できるものであれば特にこの構成に限定されるものではない。例えば、真空解凍室7内に水などを貯留する貯留容器を設置し、貯留容器内の水などを加熱する加熱手段(例えば、電気ヒータなど)を貯留容器内に設置したような構成とすることもできる。   Moreover, in the said embodiment, although the steam supply part 9 was comprised by the steam generator 91 and the vapor | steam spreading pipe 92 which were installed in the exterior of the vacuum thawing chamber 7, the steam supply part 9 is in the vacuum thawing chamber 7. The structure is not particularly limited as long as it can supply steam. For example, a storage container for storing water or the like is installed in the vacuum thawing chamber 7, and a heating means (for example, an electric heater or the like) for heating the water or the like in the storage container is installed in the storage container. You can also.

また、上記実施形態において、図10に示すように、高周波解凍ユニットAと真空解凍ユニットBとの両ユニットにおいて1本のラインで冷凍食品Fを搬送してもよいし、図11に示すように高周波解凍ユニットAにおいては1本のラインで搬送し、真空解凍ユニットBにおいては3本などの複数本のラインで搬送するなどしてもよい。なお、図11に示すように、真空解凍ユニットBにおいて複数本のラインで冷凍食品Fを搬送する場合は、高周波解凍ユニットAのラインと真空解凍ユニットBのラインとの間に、冷凍食品を各ラインに分配するための分配装置15を設けることが好ましい。また、真空解凍ユニットBにおける冷凍食品Fの搬送速度は、高周波解凍ユニットAにおける搬送速度の3分の1とすることが好ましい。   Moreover, in the said embodiment, as shown in FIG. 10, frozen food F may be conveyed by one line in both the high-frequency thawing unit A and the vacuum thawing unit B, and as shown in FIG. The high-frequency thawing unit A may be conveyed by one line, and the vacuum thawing unit B may be conveyed by a plurality of lines such as three. As shown in FIG. 11, when the frozen food F is transported by a plurality of lines in the vacuum thawing unit B, each frozen food is placed between the line of the high-frequency thawing unit A and the line of the vacuum thawing unit B. It is preferable to provide a distribution device 15 for distributing to the line. Moreover, it is preferable that the conveyance speed of the frozen food F in the vacuum thawing unit B is set to one third of the conveyance speed in the high-frequency thawing unit A.

1 真空解凍装置
2 搬送部
3 高周波加熱部
6 第1の圧力調整室
7 真空解凍室
8 第2の圧力調整室
9 蒸気供給部
10 真空ポンプ
DESCRIPTION OF SYMBOLS 1 Vacuum thawing apparatus 2 Conveyance part 3 High frequency heating part 6 1st pressure adjustment room 7 Vacuum thawing room 8 2nd pressure adjustment room 9 Steam supply part 10 Vacuum pump

Claims (9)

被解凍物を解凍する真空解凍装置であって、
被解凍物を投入する投入口が形成されるとともに、前記投入口を開閉する第1の開閉扉を有する第1の圧力調整室と、
前記第1の圧力調整室内において、前記投入口から投入された被解凍物を搬送する第1の搬送部と、
前記第1の圧力調整室と接続する第1の接続口が形成されるとともに、前記第1の接続口を開閉する第2の開閉扉を有する真空解凍室と、
前記真空解凍室内において、前記第1の接続口を介して前記第1の搬送部から送られてきた被解凍物を搬送する第2の搬送部と、
前記真空解凍室内に蒸気を供給する蒸気供給部と、
前記真空解凍室と接続する第2の接続口及び被解凍物を外部に排出する排出口が形成されるとともに、前記第2の接続口を開閉する第3の開閉扉及び前記排出口を開閉する第4の開閉扉を有する第2の圧力調整室と、
前記第2の圧力調整室内において、前記第2の接続口を介して前記第2の搬送部から送られてきた被解凍物を搬送する第3の搬送部と、
前記第1の圧力調整室、真空解凍室、及び第2の圧力調整室内を排気する真空ポンプと、
前記第1及び第2の圧力調整室内を大気開放にする大気開放手段と、
を備えた、真空解凍装置。
A vacuum thawing device for thawing an object to be thawed,
A first pressure adjusting chamber having a first opening / closing door for opening and closing the charging port, wherein a charging port for charging the material to be thawed is formed;
A first transport unit that transports the object to be thawed that is input from the input port in the first pressure adjustment chamber;
A first thawing port connected to the first pressure regulation chamber is formed, and a vacuum thawing chamber having a second opening / closing door for opening and closing the first connection port;
In the vacuum thawing chamber, a second transport unit that transports the object to be thawed sent from the first transport unit through the first connection port;
A steam supply section for supplying steam into the vacuum thawing chamber;
A second connection port connected to the vacuum thawing chamber and a discharge port for discharging the object to be thawed are formed, and a third opening / closing door for opening and closing the second connection port and the discharge port are opened and closed. A second pressure regulating chamber having a fourth open / close door;
In the second pressure adjustment chamber, a third transport unit that transports an object to be thawed sent from the second transport unit through the second connection port;
A vacuum pump for exhausting the first pressure regulating chamber, the vacuum thawing chamber, and the second pressure regulating chamber;
Air release means for opening the first and second pressure regulation chambers to the atmosphere;
A vacuum thawing apparatus.
被解凍物を搬送する第4の搬送部と、
前記第4の搬送部によって搬送される被解凍物を高周波又はマイクロ波によって誘電加熱する高周波又はマイクロ波加熱部と、
前記高周波又はマイクロ波加熱部によって誘電加熱された被解凍物を前記投入口から前記第1の圧力調整室内へ搬送する第5の搬送部と、
をさらに備えた、請求項1に記載の真空解凍装置。
A fourth transport unit for transporting an object to be thawed;
A high-frequency or microwave heating unit that dielectrically heats an object to be thawed conveyed by the fourth conveyance unit by high-frequency or microwave;
A fifth transport section for transporting the object to be thawed that has been dielectrically heated by the high-frequency or microwave heating section from the inlet into the first pressure regulation chamber;
The vacuum thawing apparatus according to claim 1, further comprising:
前記第4の搬送部と第5の搬送部とは一体に構成されている、請求項2に記載の真空解凍装置。   The vacuum thawing device according to claim 2, wherein the fourth transport unit and the fifth transport unit are integrally configured. 前記各搬送部の少なくとも一つは、ベルトコンベアである、請求項1〜3のいずれかに記載の真空解凍装置。   The vacuum thawing device according to any one of claims 1 to 3, wherein at least one of the transport units is a belt conveyor. 前記大気開放手段は、各圧力調整室に接続された配管と、前記各配管に設けられた開閉弁とを有する、請求項1〜4のいずれかに記載の真空解凍装置。   The vacuum thawing device according to any one of claims 1 to 4, wherein the air release means includes a pipe connected to each pressure adjustment chamber and an on-off valve provided in each pipe. 前記真空解凍室は、底部が前記第1及び第2の圧力調整室の少なくとも一方側に向かって低くなるよう傾斜しており、底部にたまった液体を前記第1及び第2の圧力調整室の少なくとも一方に排出するドレン管をさらに有する、請求項1〜5のいずれかに記載の真空解凍装置。   The vacuum thawing chamber is inclined so that the bottom portion becomes lower toward at least one side of the first and second pressure regulation chambers, and the liquid accumulated in the bottom portion is removed from the first and second pressure regulation chambers. The vacuum thawing device according to any one of claims 1 to 5, further comprising a drain pipe for discharging to at least one side. 請求項1〜6のいずれかに記載の真空解凍装置を使用した真空解凍方法であって、
前記第1から第4の開閉扉を閉じる工程と、
前記真空ポンプにより前記真空解凍室内を排気する工程と、
前記蒸気供給部により前記真空解凍室内に蒸気を供給する工程と、
前記第1の開閉扉を開いて前記投入口から被解凍物を前記第1の圧力調整室内に投入し、前記第1の搬送部により被解凍物を搬送する工程と、
前記第1の開閉扉を閉じ、前記真空ポンプにより前記第1の圧力調整室内を排気する工程と、
前記第2の開閉扉を開けて被解凍物を前記真空解凍室内に送った後、前記第2の開閉扉を閉めて前記第2の搬送部で被解凍物を前記真空解凍室内において搬送する工程と、
前記第2の開閉扉を閉めた後に前記大気開放手段により前記第1の圧力調整室内を大気開放する工程と、
前記真空ポンプにより前記第2の圧力調整室内を排気する工程と、
前記第3の開閉扉を開けて被解凍物を前記第2の圧力調整室内に送った後、前記第3の開閉扉を閉めて前記第3の搬送部で被解凍物を搬送する工程と、
前記第3の開閉扉を閉めた後に大気開放手段により前記第2の圧力調整室内を大気開放する工程と、
前記第4の開閉扉を開けて、被解凍物を前記排出口から取り出す工程と、
を含む真空解凍方法。
A vacuum thawing method using the vacuum thawing device according to any one of claims 1 to 6,
Closing the first to fourth doors;
Evacuating the vacuum thawing chamber with the vacuum pump;
Supplying steam into the vacuum thawing chamber by the steam supply unit;
Opening the first open / close door, charging the material to be thawed from the charging port into the first pressure adjustment chamber, and transporting the material to be thawed by the first transport unit;
Closing the first door and evacuating the first pressure regulation chamber by the vacuum pump;
The step of opening the second door and sending the material to be thawed into the vacuum thawing chamber, then closing the second door and transporting the material to be thawed in the vacuum thawing chamber by the second transport unit. When,
Opening the first pressure regulation chamber to the atmosphere by the atmosphere opening means after closing the second door;
Evacuating the second pressure regulation chamber with the vacuum pump;
Opening the third open / close door and sending the object to be thawed into the second pressure regulation chamber, then closing the third door and transporting the object to be thawed by the third transport unit;
Opening the second pressure regulation chamber to the atmosphere by an air release means after closing the third door;
Opening the fourth open / close door and removing the object to be thawed from the outlet;
A vacuum thawing method.
前記第1の圧力調整室内を排気する工程において、前記第1の圧力調整室内を前記真空解凍室よりも真空度が高くなるよう排気する、請求項7に記載の真空解凍方法。   The vacuum thawing method according to claim 7, wherein in the step of evacuating the first pressure regulation chamber, the first pressure regulation chamber is evacuated so that the degree of vacuum is higher than that of the vacuum thawing chamber. 前記第2の圧力調整室内を排気する工程において、前記第2の圧力調整室内を前記真空解凍室内よりも真空度が高くなるよう排気する、請求項7又は8に記載の真空解凍方法。
The vacuum thawing method according to claim 7 or 8, wherein, in the step of evacuating the second pressure regulation chamber, the second pressure regulation chamber is evacuated so that the degree of vacuum is higher than that of the vacuum thawing chamber.
JP2009012918A 2009-01-23 2009-01-23 Vacuum thawing apparatus and vacuum thawing method Pending JP2010166863A (en)

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CN103583668A (en) * 2013-11-06 2014-02-19 上海海洋大学 Process and equipment for unfreezing tunas
KR101435024B1 (en) 2012-11-13 2014-08-27 가부시키가이샤 료호 프리즈 시스템즈 Thawing device
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KR20150072134A (en) * 2013-12-19 2015-06-29 농업회사법인 주식회사 다인제주 The apparatus of frozen meat with ir-a short wave
CN111480686A (en) * 2020-05-28 2020-08-04 莆田市城厢区诚味食品有限公司 Automatic production line for unfreezing, dehumidifying, vacuum rolling and kneading
US10966293B2 (en) 2017-04-17 2021-03-30 915 Labs, LLC Microwave-assisted sterilization and pasteurization system using synergistic packaging, carrier and launcher configurations
US11032879B2 (en) 2017-03-15 2021-06-08 915 Labs, Inc. Energy control elements for improved microwave heating of packaged articles
US11129243B2 (en) 2017-03-15 2021-09-21 915 Labs, Inc. Multi-pass microwave heating system

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JP2008212037A (en) * 2007-03-02 2008-09-18 Mayekawa Mfg Co Ltd Device and method for continuous microwave thawing

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US9370052B2 (en) 2012-03-14 2016-06-14 Microwave Materials Technologies, Inc. Optimized allocation of microwave power in multi-launcher systems
US9980325B2 (en) 2012-03-14 2018-05-22 Microwave Materials Technologies, Inc. Enhanced control of a microwave heating system
WO2013138455A1 (en) * 2012-03-14 2013-09-19 Microwave Materials Technologies, Inc. Enhanced microwave heating systems and methods of using the same
US9066376B2 (en) 2012-03-14 2015-06-23 Microwave Materials Technologies, Inc. Locking gate device
US10798790B2 (en) 2012-03-14 2020-10-06 Microwave Materials Technologies, Inc. Enhanced microwave system utilizing tilted launchers
US9179505B2 (en) 2012-03-14 2015-11-03 Microwave Materials Technologies, Inc. Optimized motion and location of intense microwave fields within a heating system
US9271338B2 (en) 2012-03-14 2016-02-23 Microwave Materials Technologies, Inc. Pressurized heating system with enhanced pressure locks
US9301345B2 (en) 2012-03-14 2016-03-29 Microwave Materials Technologies, Inc. Determination of a heating profile for a large-scale microwave heating system
US9357589B2 (en) 2012-03-14 2016-05-31 Microwave Materials Technologies, Inc. Commercial scale microwave heating system
US9380650B2 (en) 2012-03-14 2016-06-28 915 Labs, LLC Multi-line microwave heating system with optimized launcher configuration
US10448465B2 (en) 2012-03-14 2019-10-15 915 Labs, LLC Multi-line microwave heating system with optimized launcher configuration
US9681500B2 (en) 2012-03-14 2017-06-13 Microwave Materials Technologies, Inc. Enhanced microwave system employing inductive iris
US9357590B2 (en) 2012-03-14 2016-05-31 Microwave Materials Technologies, Inc. Microwave heating system with enhanced temperature control
US9622298B2 (en) 2012-03-14 2017-04-11 Microwave Materials Technologies, Inc. Microwave launchers providing enhanced field uniformity
US9642195B2 (en) 2012-03-14 2017-05-02 Microwave Materials Technologies, Inc. Enhanced microwave system utilizing tilted launchers
KR101435024B1 (en) 2012-11-13 2014-08-27 가부시키가이샤 료호 프리즈 시스템즈 Thawing device
CN103583668A (en) * 2013-11-06 2014-02-19 上海海洋大学 Process and equipment for unfreezing tunas
KR20150072134A (en) * 2013-12-19 2015-06-29 농업회사법인 주식회사 다인제주 The apparatus of frozen meat with ir-a short wave
KR101630698B1 (en) 2013-12-19 2016-06-24 농업회사법인 주식회사 다인제주 The apparatus of frozen meat with ir-a short wave
US11129243B2 (en) 2017-03-15 2021-09-21 915 Labs, Inc. Multi-pass microwave heating system
US11032879B2 (en) 2017-03-15 2021-06-08 915 Labs, Inc. Energy control elements for improved microwave heating of packaged articles
US10966293B2 (en) 2017-04-17 2021-03-30 915 Labs, LLC Microwave-assisted sterilization and pasteurization system using synergistic packaging, carrier and launcher configurations
CN111480686A (en) * 2020-05-28 2020-08-04 莆田市城厢区诚味食品有限公司 Automatic production line for unfreezing, dehumidifying, vacuum rolling and kneading

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