JP2010152138A - Device and method for measuring toner layer thickness, and program - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To improve accuracy in measurement of toner image layer thickness by being hardly affected by wavelike movement, recess and projection, or flutter of a substrate on which a toner image is formed. <P>SOLUTION: There is provided a device for measuring toner layer thickness, wherein a light source 801 emits light to a toner image, and a line sensor 804 detects light reflected from the toner image. A calculating section 806 calculates the layer thickness of the toner image based on a detection result obtained by the line sensor 804. At that time, the calculating section 806 calculates the layer thickness of a toner image from a difference between the height of the surface of an image carrier corresponding to an edge portion of the toner image and the height of the surface of the toner image. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to a technique for measuring the layer thickness of a toner image formed on a carrier of an image forming apparatus.

  The color of an image formed by an image forming apparatus using an electrophotographic system changes due to variations in various parameters. In particular, the development / transfer process has a high rate of contribution to color fluctuations, and there are environmental fluctuations such as temperature and humidity, as well as fluctuations in latent image potential, toner replenishment amount, transfer efficiency, etc. Even if it is constant, the amount of toner adhering to the photosensitive drum / transfer belt is not stable.

  Therefore, in order to stabilize the development / transfer process, the toner adhesion amount on the photosensitive drum or transfer belt is measured, and the exposure amount, development voltage, transfer current, etc. are feedback controlled based on the measurement result. The color fluctuation was suppressed.

  In the conventional toner adhesion amount measurement, there is a method of irradiating a toner patch (toner image) with light and detecting the amount of reflected light and the reflection position of the reflected light.

  In the toner adhesion amount measuring devices disclosed in Patent Documents 1 to 3, as shown in FIG. 12, a light source 201 composed of a laser diode or the like, and a light collecting device that condenses the light of the light source 201 on the surface of the sample (attached toner patch). An optical lens 202 is provided. In addition, the toner adhesion amount measuring apparatus includes a light receiving lens 203 that forms an image of light reflected by a measurement sample on a light receiving element, and a line sensor 204 that captures a spatial intensity distribution of an image formed on the light receiving lens 203. Prepare. Further, although not shown in FIG. 12, the A / D converter that converts the reflection waveform obtained from the line sensor 204 into a digital signal, the storage unit that stores the digital signal, and the toner adhesion from the reflection waveform data stored in the storage unit A signal processing part for calculating the quantity is provided.

  From the line sensor 204, a peak waveform having the maximum at the center as shown in FIG. 13 is observed. The reflected light is imaged at a position on the line sensor 204 according to the difference in thickness of the toner patch attached by the light receiving lens 203. Therefore, it is attached by comparing the reflection waveform when the light of the light source 201 is reflected by the carrier and the reflection waveform when the light is reflected by the toner patch, and detecting the change of the peak center of each waveform. The thickness of the toner patch is measured.

JP-A-8-327331 JP-A-4-156479 JP 2007-199591 A

  When measuring the thickness of the toner patch, the thickness of the toner patch is usually measured by measuring the reflected waveform between the background of the photosensitive drum and transfer belt before and after the toner patch and the vicinity of the center of the toner patch. Was calculated.

  However, in an actual image forming apparatus, the photosensitive drum on which the toner patch is formed, the transfer belt has eccentricity of the photosensitive roller, the transfer belt has uneven film thickness, and the toner patch has waviness and unevenness on the base. . In particular, the transfer belt also flutters.

  FIG. 15 shows the results of actual measurement of the swell, unevenness, and toner patch of the transfer belt. 15, three toner patches 402 having a size of 10 mm and a density of 50%, 40%, and 30% are formed on the transfer belt 403 as shown in FIG. 14, and the layer thickness of each toner patch is measured by the toner adhesion amount measuring device 401. The example which measured was shown. 15A shows the result of measuring the layer thickness of the toner patch 402 having a density of 30%, and FIG. 15B shows the result of measuring the layer thickness of the toner patch 402 having a density of 40%. (C) is a result of measuring the layer thickness of the toner patch 402 having a density of 50%.

  As shown in FIG. 15, there is a wave that cannot be ignored with respect to the layer thickness of the toner patch. Therefore, the conventional technique has a problem in that the toner layer thickness cannot be accurately calculated because the background waviness, unevenness, and fluttering are picked up.

  Accordingly, an object of the present invention is to improve the accuracy of measuring the layer thickness of a toner image.

A toner layer thickness measuring apparatus according to the present invention is a toner layer thickness measuring apparatus for measuring a layer thickness of a toner image formed on a carrier of an image forming apparatus, and irradiating means for irradiating the toner image with light And detecting means for detecting reflected light from the toner image, and calculating means for calculating a layer thickness in the toner image based on a result of detection by the detecting means, wherein the calculating means includes the toner The layer thickness of the toner image is calculated from the difference between the height of the surface of the carrier at the edge portion of the image and the height of the surface of the toner image.
The toner layer thickness measuring method of the present invention is a toner layer thickness measuring method for measuring the layer thickness of a toner image formed on a carrier of an image forming apparatus, and the irradiation step of irradiating the toner image with light. A detection step of detecting reflected light from the toner image, and a calculation step of calculating a layer thickness in the toner image based on a detection result of the detection step, wherein the calculation step includes the toner image The layer thickness of the toner image is calculated from the difference between the height of the surface of the carrier and the height of the surface of the toner image at the edge portion.
A program of the present invention is a program for causing a computer to execute a toner layer thickness measuring method for measuring a layer thickness of a toner image formed on a carrier of an image forming apparatus, and scanned on the toner image. An acquisition step of acquiring reflected light of light irradiated from the irradiation unit, and a calculation step of calculating a layer thickness in the toner image based on the reflected light of light acquired by the acquisition step are executed by a computer. The calculating step is characterized in that a layer thickness in the toner image is calculated from a difference between a height of the surface of the carrier and a height of the surface of the toner image at an edge portion of the toner image.

  According to the present invention, in the measurement of the layer thickness of the toner image, it is possible to make it less susceptible to the influence of the undulation, unevenness, and flapping of the ground on which the toner image is formed, and the accuracy of the measurement of the toner image layer thickness can be improved. It becomes possible.

  DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, preferred embodiments to which the invention is applied will be described in detail with reference to the accompanying drawings.

<First Embodiment>
First, the first embodiment will be described. FIG. 1 is a diagram illustrating a configuration of an electrophotographic image forming apparatus according to the first embodiment. As shown in FIG. 1, the image forming apparatus includes a printer controller 610 and a printer engine 611.

  The printer controller 610 includes patch density information 608, patch color information 609, γLUT 607, and density conversion unit 606.

  The printer engine 611 includes a charging process 601, an exposure process 602, a development process 603, and a transfer process 604 as functional configurations, and a toner adhesion amount measuring device 605 as a hardware configuration. The toner adhesion amount measuring device 605 is a configuration that is an application example of the toner layer thickness measuring device.

  The printer controller 610 and the printer engine 611 have various other functional parts, but only characteristic parts are described here.

  FIG. 2 is a diagram illustrating a hardware configuration of the printer engine 611 applied to the embodiment.

  As shown in FIG. 2, the printer engine 611 includes a photosensitive drum 701 as an image carrier, an exposure laser 702, a polygon mirror 703, a charging roller 704, a developing device 705, a transfer belt 706, and a toner adhesion amount measuring device 605. .

  Hereinafter, processing of the image forming apparatus according to the present embodiment will be described with reference to FIGS. 1 and 2A. First, the printer controller 610 uses the γ-LUT 607 to create desired toner patch information based on the patch density information 608 and the patch color information 609.

  Next, the printer engine 611 forms a toner patch on the photosensitive drum 701 as an electrostatic latent image based on the toner patch information obtained from the printer controller 610. That is, the printer engine 611 charges the surface of the photosensitive drum 701 with the charging roller 704 (charging process 601), and then obtains an electrostatic latent image with the exposure laser 702 and the polygon mirror 703 (exposure process 602).

  Subsequently, the printer engine 611 forms a toner patch on the photosensitive drum 701 (on the carrier) by the developing device 705 (development process 603).

  Subsequently, the printer engine 611 transfers the toner patch 709 from the photosensitive drum 701 to the transfer belt 706 (transfer process 604), and then the toner adhesion amount of the toner patch on the transfer belt 701 by the toner adhesion amount measuring device 605 installed. Measure. As shown in FIG. 2B, the toner adhesion amount measurement may be performed on the photosensitive drum 701 immediately after development.

  Next, the toner adhesion amount measuring device 605 feeds back the measured toner adhesion amount data to the printer controller 710.

  The adhesion amount data fed back is converted into a density value by the density conversion unit 706. The printer controller 610 compares the density data (set value) of the developed toner patch with the toner density data (actually measured value) actually measured by the toner adhesion amount measuring device 605, and based on these data, the density γ The γ-LUT 707 that stores the characteristics is modified.

FIG. 3 is a diagram illustrating a configuration of the toner adhesion amount measuring device 605.
As shown in FIG. 3, the toner adhesion amount measuring device 605 includes a light source 801, a condensing lens 802, a light receiving lens 803, a line sensor 804, a storage unit 805, and a calculation unit 806. The light source 801 is a configuration serving as an application example of an irradiation unit and an irradiation unit, and the line sensor 804 is a configuration serving as an application example of a detection unit. Moreover, the calculating part 806 is a structure used as the application example of a calculating means.

  The light source 801 is a laser light source for irradiating a sample (toner patch) with light. The condensing lens 802 condenses the laser light from the light source in a small spot shape.

  The light receiving lens 803 forms an image of reflected light from the toner patch at a position on the image sensor corresponding to the difference in thickness of the toner patch. A CMOS line sensor (hereinafter simply referred to as a line sensor) 804 detects the position of light imaged by the light receiving lens 803.

  The storage unit 805 converts the reflected waveform output from the line sensor 804 into a digital signal and stores it as reflected waveform data. The calculation unit 806 calculates the toner adhesion amount from the reflected waveform data stored in the storage unit 805.

  The calculation unit 806 includes a position detection unit 807 and a toner layer thickness calculation unit 808. The position detection unit 807 calculates the reflection position by detecting the peak position indicating the highest intensity of the reflected waveform data stored in the storage unit 805.

  As a method of detecting the peak position from the reflected waveform data, for example, there is a method of performing a predictive calculation from the parameters of the Gaussian function after fitting by performing curve fitting by a least square method using a Gaussian function. As shown in Equation 1, the Gaussian function is a function having a bell-shaped peak centered at x = μ, μ is a peak position, and A is an increase or decrease in peak height or width.

  By fitting this equation to the reflection waveform data stored in the storage unit 805, the feature amount representing the shape of the reflection waveform can be calculated as the parameter value of the equation. The parameter μ thus obtained can be used as the reflection position of the light reflected from the sample, and the parameter A can be used as the reflected light amount of the light for the detection value of the toner adhesion amount. The amount of reflected light can be obtained by calculating the area of the peak portion.

  The fitting may be performed on an expression other than a Gaussian function, for example, a Lorentz function (Expression 2) or a quadratic function (Expression 3). Further, it is possible to perform only maximum value detection without performing fitting.

  Since the amount of light can be obtained by calculating the parameter A, the toner adhesion amount may be calculated by combining both the reflection position method and the reflected light amount method.

  The toner layer thickness calculation unit 809 calculates the layer thickness of the toner patch from an algorithm (edge height calculation algorithm) 809 that calculates the height at the edge portion of the toner patch from the amount of change in the reflection position calculated by the position detection unit 807. calculate.

  FIG. 7 is a diagram illustrating a result of calculating the heights of the transfer belt and the toner patch. The points plotted in FIG. 7 are the height calculation results for the transfer belt and the toner patch. In this embodiment, the layer thickness of the toner patch is calculated by limiting the measurement region to the edge portion of the toner patch.

  Hereinafter, the edge height calculation algorithm 809 according to this embodiment will be described with reference to FIGS. 4 and 6.

  FIG. 4 is a diagram for explaining the edge height calculation algorithm 809 in the present embodiment, and shows the result of calculating the heights of the transfer belt and the toner patch. FIG. 6 is a flowchart showing the edge height calculation algorithm. Steps S1101 to 1107 represent each step. The data shown in FIG. 4 was the same as the measurement data in FIG. Also, as shown in FIG. 4, the boundary surface at the edge portion between the toner patch and the transfer belt is defined as a left end boundary surface and a right end boundary surface.

  First, the toner layer thickness calculation unit 808 sets the measurement timing so as to be synchronized with the left end boundary surface and the right end boundary surface of the transfer belt and the toner patch (step S1101). For synchronization, the measurement timing may be transmitted from the printer controller 610 or the printer engine 611, or the toner adhesion amount measuring device 605 itself may determine the measurement timing.

  As a method for determining the toner adhesion amount measuring device 605 itself, there is a method in which a toner patch for measurement timing is prepared at the head, and the measurement timing is read by reading the toner patch for measurement timing.

  Subsequently, the toner layer thickness calculation unit 808 measures the transfer belt from a [mm] front of the left end boundary surface of the toner patch to the left end boundary surface, and averages the results. The height of the obtained transfer belt at the left edge is set to b1 (step S1102).

  Subsequently, the toner layer thickness calculation unit 808 measures the toner patches from the left end boundary surface of the toner patch to a [mm] rearward of the left end boundary surface, and averages the results. The height of the obtained toner patch at the left edge is set to p1 (step S1103).

  Subsequently, the toner layer thickness calculation unit 808 measures the toner patches from the front to the right end boundary of the right end boundary a [mm] of the toner patches, and averages the results. The height of the obtained toner patch at the right edge is set to p2 (step S1104).

  Subsequently, the toner layer thickness calculation unit 808 measures the transfer belt portion from the right end boundary of the toner patch to the rear of the right end boundary a [mm], and averages the results. The height of the obtained transfer belt at the right end edge is set to b2 (step S1105).

  Subsequently, the toner layer thickness calculation unit 808 calculates h1 = p1-b1 as the height of the toner patch at the left edge using the results obtained in steps S1102 and S1103 (step S1106).

  Subsequently, the toner layer thickness calculation unit 808 similarly calculates h2 = p2-b2 as the height of the toner patch at the right edge using the results obtained in steps S1104 and S1105 (step S1107).

  Subsequently, the toner layer thickness calculation unit 808 calculates the average h = (h1 + h2) / 2 of both end edges of the toner patch using the results obtained in steps S1106 and S1107, and measures the calculation result of the toner patch. The final layer thickness is calculated (step S1108).

  In the above measurement, if long distances are averaged, random noise can be reduced, but if too long distances are averaged, undulations of the ground are picked up and the height cannot be obtained accurately. Therefore, it is necessary to empirically determine the average required distance a [mm] with a good balance between the two. This average required distance also depends on the speed of the transfer belt and the exposure time of the light receiving sensor. The measurement data may be averaged by averaging the measurement data itself when the sampling rate is high, but when the sampling rate is low, the exposure time of the light receiving sensor may be changed to perform light quantity integration.

  On the other hand, as a method of reducing random noise, there is a method of forming a plurality of identical toner patches and averaging the heights obtained by the plurality of patches, in addition to increasing the average distance.

  As a toner patch pattern to be measured in the present embodiment, as shown in FIG. 5, the toner patch having the same density and shape for the purpose of reducing the toner patch to be measured at the edge portion of the toner patch and removing the random noise. It was set as the structure which creates several each. Thus, when calculating the height from the edge portion of the toner patch, it is considered that the toner patch pattern as shown in FIG. 5 is effective. This processing is an example of processing performed by the forming unit.

  By calculating the layer thickness of the toner patch by the above algorithm, it becomes possible to perform measurement that is not easily affected by the undulation or unevenness of the transfer belt. Further, since the patch size can be reduced by calculating the layer thickness of the toner patch at the edge portion of the toner patch, there is an advantage that the toner consumption can be reduced and the measurement time can be shortened.

  By measuring the toner patch from low density to high density by the above method and correcting a wide range of toner adhesion amount data with the γ-LUT, color variation in the image forming apparatus can be reduced.

<Second Embodiment>
Next, a second embodiment will be described. In the first embodiment described above, the front and rear a [mm] are measured from the boundary between the transfer belt and the toner patch, and the layer thickness of the toner patch is calculated. In the present embodiment, as a technique for calculating the layer thickness of the toner patch with higher accuracy, an algorithm for estimating the background at the edge portion of the toner patch by linear interpolation is shown. Except for the edge height calculation algorithm 309 in the toner layer thickness calculation unit 808, the configuration is the same as that of the first embodiment, and a description thereof will be omitted.

  FIG. 8 is a conceptual diagram illustrating an edge height calculation algorithm according to the second embodiment. FIG. 9 is a flowchart illustrating an edge height calculation algorithm according to the second embodiment. Hereinafter, an algorithm in this embodiment for obtaining the layer thickness of the toner patch will be described in detail with reference to FIGS. Steps S1301 to 1307 represent each step. The data shown in FIG. 8 was the same as the measurement data shown in FIG. Similarly to the first embodiment, the boundary surface at the edge portion between the toner patch and the transfer belt is defined as a left end boundary surface and a right end boundary surface.

  First, the toner layer thickness calculation unit 808 sets measurement timing (step S1301). This step is the same as step S1101 of FIG. 6 in the first embodiment.

  Subsequently, the toner layer thickness calculation unit 808 measures the transfer belt from 2a [mm] front of the left end boundary surface of the toner patch to a [mm] front of the left end boundary surface, and averages the results (step S1302). The height of the obtained transfer belt at the left edge is defined as b1 ′.

  Subsequently, the toner layer thickness calculation unit 808 measures the transfer belt from a [mm] front of the left end boundary surface of the toner patch to the left end boundary surface, and averages the results (step S1303). The height of the obtained transfer belt at the left end edge is defined as b1.

  Subsequently, the toner layer thickness calculation unit 808 measures the toner patches from the left end boundary surface of the toner patch to a [mm] rearward of the left end boundary surface, and averages the results (step S1304). The height of the obtained toner patch at the left edge is defined as p1.

  Subsequently, the toner layer thickness calculation unit 808 measures the toner patches from the front of a [mm] of the right end boundary surface of the toner patch to the right end boundary surface, and averages the results (step S1305). The height of the obtained toner patch at the right edge is defined as p2.

  Subsequently, the toner layer thickness calculation unit 808 measures the transfer belt from the right end boundary surface of the toner patch to a [mm] behind the right end boundary surface, and averages the results (step S1306). The height of the obtained transfer belt at the right edge is defined as b2.

  Subsequently, the toner layer thickness calculation unit 808 measures the transfer belt from a [mm] rearward of the right end boundary surface of the toner patch to 2a [mm] rearward of the right end boundary surface, and averages the results (step S1307). The height of the obtained transfer belt at the right edge is defined as b2 ′.

  Subsequently, the toner layer thickness calculation unit 808 calculates b3 = 2b1-b1 ′ using the results obtained in steps S1302 and S1303, and calculates the height of the transfer belt at the left end edge (step S1308). As shown in FIG. 8, b3 (= 2b1-b1 ′) is the height of the transfer belt at the left edge when it is assumed that the waviness of the transfer belt has changed linearly.

  Subsequently, the toner layer thickness calculation unit 808 calculates h1 = p1-b3 using the results obtained in steps S1304 and S1308, and calculates the height of the toner patch at the left edge (step S1309).

  Subsequently, the toner layer thickness calculation unit 808 calculates b4 = 2b2-b2 ′ using the results obtained in steps S1306 and S1307, and sets the height of the transfer belt at the right edge (step S1310). Similarly to b3, b4 is the height of the transfer belt at the right edge when it is assumed that the waviness of the transfer belt has changed linearly.

  Subsequently, the toner layer thickness calculation unit 808 calculates h2 = p2-b4 using the results obtained in steps S1305 and S1310, and sets the height of the toner patch at the right edge (step S1311).

  Subsequently, the toner layer thickness calculation unit 808 calculates an average h = (h1 + h2) / 2 of both edge portions of the toner patch, and calculates the final layer thickness of the toner patch (step S1312). By the above method, it is possible to measure the layer thickness of the toner patch in consideration of the undulation of the base.

<Third Embodiment>
Next, a third embodiment will be described.
In an electrophotographic image forming apparatus, a phenomenon called an edge effect is formed in which the height at the end of a toner patch is high. FIG. 10 is a diagram illustrating a state in which a toner patch is formed on a transfer belt and height measurement measurement data for explaining the edge effect.

  As shown in FIG. 10, when measuring a toner patch with a toner adhesion amount measuring device, if an area where the height of the toner patch is high due to the edge effect is measured, the layer thickness is higher than the actual toner patch thickness. As a result, an accurate toner patch layer thickness cannot be obtained.

  In view of this, in the present embodiment, an algorithm for performing measurement except for an edge portion affected by the edge effect of the toner patch is described in consideration of the edge effect. FIG. 11 is a diagram for explaining an algorithm for obtaining the layer thickness of the toner patch in the third embodiment. The data shown in FIG. 11 was the same as the measurement data shown in FIG. Also, this embodiment is the same as the other embodiments except for the edge height calculation algorithm, and the description thereof will be omitted.

  The overall flow of this embodiment is almost the same as that of the first embodiment. However, the difference from the first embodiment is that the left edge boundary surface and the right edge boundary surface of the toner patch exhibiting the edge effect have a predetermined minute interval. (1501 in FIG. 15) is that the toner patch is not measured. This algorithm makes it possible to measure the layer thickness of the toner patch that is not easily affected by the waviness of the background and that is not affected by the edge effect, and the measurement accuracy is improved.

  In the embodiment described above, the layer thickness of the toner image is calculated from the difference between the height of the surface of the carrier at the edge portion of the toner patch and the height of the surface of the toner patch.

  Therefore, in the measurement of the layer thickness of the toner patch (toner image), it can be made less susceptible to the influence of undulation, unevenness, and flickering of the ground (photosensitive drum, transfer belt, recording material, etc.) on which the toner patch is formed. The accuracy of layer thickness measurement is improved.

  Further, since only the edge portion of the toner patch is used in the measurement of the toner patch layer thickness, the patch can be made smaller than usual. Therefore, more toner patches can be formed compared to the conventional case. Further, since the toner patch can be reduced, the toner consumption can be reduced. Furthermore, the measurement time can be shortened.

  Each means and each step constituting the above-described embodiment can be realized by operating a program stored in a RAM or a ROM of a computer. This program and a computer-readable recording medium recording the program are included in the present invention.

  Further, the present invention can be implemented as, for example, a system, apparatus, method, program, or recording medium, and may be applied to an apparatus composed of a single device.

  The present invention supplies a software program for realizing the functions of the above-described embodiments directly or remotely to a system or apparatus. In addition, this includes a case where the system or the computer of the apparatus is also achieved by reading and executing the supplied program code.

  Accordingly, since the functions of the present invention are implemented by computer, the program code installed in the computer also implements the present invention. In other words, the present invention includes a computer program itself for realizing the functional processing of the present invention. In that case, as long as it has the function of a program, it may be in the form of object code, a program executed by an interpreter, script data supplied to the OS, and the like.

  Further, the functions of the above-described embodiments are realized by the computer executing the read program. Furthermore, based on the instructions of the program, an OS or the like running on the computer performs part or all of the actual processing, and the functions of the above-described embodiments can be realized by the processing.

  As another method, a program read from a recording medium is first written in a memory provided in a function expansion board inserted into the computer or a function expansion unit connected to the computer. Then, based on the instructions of the program, the CPU or the like provided in the function expansion board or function expansion unit performs part or all of the actual processing, and the functions of the above-described embodiments are also realized by the processing.

1 is a diagram illustrating a configuration of an electrophotographic image forming apparatus according to first to third embodiments. FIG. It is a figure which shows the hardware constitutions of the printer engine applied to the 1st-3rd embodiment. It is a figure which shows the structure of a toner adhesion amount measuring apparatus. It is a figure for demonstrating the edge height calculation algorithm in 1st Embodiment. FIG. 3 is a diagram illustrating a toner patch pattern suitable for an embodiment. It is a flowchart which shows the edge height calculation algorithm in 1st Embodiment. It is a figure which shows the result of having calculated the height in a transfer belt and a toner patch. It is a conceptual diagram showing the edge height calculation algorithm in 2nd Embodiment. It is a flowchart which shows the edge height calculation algorithm in 2nd Embodiment. FIG. 6 is a diagram illustrating a state in which a toner patch is formed on a transfer belt and measurement data of height measurement for explaining an edge effect. FIG. 10 is a diagram for explaining an algorithm for obtaining a layer thickness of a toner patch according to a third embodiment. It is a figure which shows the structure of the toner adhesion amount measuring apparatus in a prior art. It is a figure which shows the reflected waveform data detected with a line sensor. FIG. 6 is a diagram illustrating a state in which three toner patches having a size of 10 mm and a density of 50%, 40%, and 30% are formed on a transfer belt. FIG. 15 is a diagram illustrating an example in which the layer thickness of each toner patch is measured by the toner adhesion amount measuring apparatus when three toner patches are formed on the transfer belt as illustrated in FIG. 14.

Claims (10)

A toner layer thickness measuring apparatus for measuring a layer thickness of a toner image formed on a carrier of an image forming apparatus,
Irradiating means for irradiating the toner image with light;
Detecting means for detecting reflected light from the toner image;
Calculation means for calculating a layer thickness in the toner image based on a result of detection by the detection means;
The calculation unit calculates a layer thickness of the toner image from a difference between a height of the surface of the carrier and a height of the surface of the toner image at an edge portion of the toner image. .   The toner layer thickness measuring apparatus according to claim 1, wherein the calculation unit calculates a height of the surface of the carrier at an edge portion of the toner image by linear interpolation.   2. The layer thickness in the toner image is calculated by excluding a height of a surface of the toner image in a predetermined section included in an edge portion of the toner image. Toner layer thickness measuring device.   The toner layer thickness measuring apparatus according to claim 1, further comprising a forming unit that forms a plurality of the same toner images.   5. The toner layer according to claim 1, wherein the calculation unit calculates a layer thickness of the toner image by detecting a reflection position of reflected light from the toner image. 6. Thickness measuring device.   The toner layer according to claim 1, wherein the calculation unit calculates a layer thickness of the toner image by detecting a reflected light amount of reflected light from the toner image. Thickness measuring device.   6. The toner layer thickness measuring apparatus according to claim 5, wherein the calculation unit detects a reflection position of the reflected light by detecting a peak position of the reflected waveform data output from the detection unit.   The toner layer thickness measuring apparatus according to claim 6, wherein the calculation unit calculates a reflected light amount of the reflected light by calculating an area of a peak portion of the reflected waveform data output from the detection unit. . A toner layer thickness measuring method for measuring a layer thickness of a toner image formed on a carrier of an image forming apparatus,
An irradiation step of irradiating the toner image with light;
A detection step of detecting reflected light from the toner image;
A calculation step of calculating a layer thickness in the toner image based on a result of detection by the detection step;
The calculation step includes calculating a layer thickness of the toner image from a difference between a height of the surface of the carrier and a height of the surface of the toner image at an edge portion of the toner image. . A program for causing a computer to execute a toner layer thickness measuring method for measuring a layer thickness of a toner image formed on a carrier of an image forming apparatus,
An acquisition step of acquiring reflected light of light irradiated from an irradiation unit scanned on the toner image;
A calculation step of calculating a layer thickness in the toner image based on the reflected light of the light acquired in the acquisition step;
The calculation step calculates the layer thickness in the toner image from the difference between the height of the surface of the carrier and the height of the surface of the toner image at the edge portion of the toner image.

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