JP2010151926A - Optical anisotropic body - Google Patents
Optical anisotropic body Download PDFInfo
- Publication number
- JP2010151926A JP2010151926A JP2008327500A JP2008327500A JP2010151926A JP 2010151926 A JP2010151926 A JP 2010151926A JP 2008327500 A JP2008327500 A JP 2008327500A JP 2008327500 A JP2008327500 A JP 2008327500A JP 2010151926 A JP2010151926 A JP 2010151926A
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- Japan
- Prior art keywords
- group
- liquid crystal
- general formula
- anisotropic body
- meth
- Prior art date
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Landscapes
- Liquid Crystal (AREA)
- Liquid Crystal Substances (AREA)
- Polarising Elements (AREA)
Abstract
Description
本発明は、液晶表示素子や光学異方体として有用な重合性液晶組成物に関し、光配向膜上に重合性液晶組成物を含有する層を積層し配向させた状態で重合させて得られる光学異方体に関する。 The present invention relates to a polymerizable liquid crystal composition useful as a liquid crystal display element or an optical anisotropic body, and an optical material obtained by polymerizing a layer containing a polymerizable liquid crystal composition on a photo-alignment film and aligning the layers. Concerning an anisotropic body.
重合性液晶組成物は光学異方体の構成部材として有用であり、光学異方体は例えば光学補償シート(位相差フィルム)として種々の液晶ディスプレイに応用されている。位相差フィルムは、重合性液晶組成物を基板に塗布して、配向膜等により重合性液晶組成物を配向させた状態で活性エネルギー線を照射して重合性液晶組成物を硬化することにより得られる。 The polymerizable liquid crystal composition is useful as a component of an optical anisotropic body, and the optical anisotropic body is applied to various liquid crystal displays as an optical compensation sheet (retardation film), for example. The retardation film is obtained by applying a polymerizable liquid crystal composition to a substrate and curing the polymerizable liquid crystal composition by irradiating active energy rays in a state where the polymerizable liquid crystal composition is aligned by an alignment film or the like. It is done.
一方、位相差フィルムを製造する場合、即ち配向膜層を作成後、重合性液晶層を硬化させる工程を行う場合、配向膜層をラビング法で作成すると、装置が非常に大がかりである、静電気が発生しやすい、発塵しやすい、等の問題があるため、ラビングを行わない液晶配向膜作製技術が注目されている。とりわけ、基板上に設けた塗膜に何らかの異方性を有する光を照射することで液晶の配向を得る光配向法は、簡便であり、大型化にも対応できることから実用化が期待されている。 On the other hand, in the case of producing a retardation film, that is, when a polymerizable liquid crystal layer is cured after forming an alignment film layer, if the alignment film layer is formed by a rubbing method, the apparatus is very large, Since there are problems such as easy generation and dust generation, a liquid crystal alignment film manufacturing technique that does not rub is attracting attention. In particular, the photo-alignment method for obtaining liquid crystal alignment by irradiating the coating film provided on the substrate with light having some anisotropy is expected to be practical because it is simple and can cope with an increase in size. .
しかしながら、光配向膜上に重合性液晶組成物の硬化膜を形成した場合、配向膜と重合性液晶組成物の硬化膜との界面における接着性が低いため、剥離し易い問題があった。 However, when a cured film of the polymerizable liquid crystal composition is formed on the photo-alignment film, there is a problem that the adhesive film at the interface between the alignment film and the cured film of the polymerizable liquid crystal composition is low, so that it is easy to peel off.
上記問題を解決するために、主に光学異方体を構成する基材に関する改良がなされてきた。例えば、基材にシランカップリング剤(特許文献1)、イソシアネート化合物(特許文献2)などを塗布する方法によって光学異方体の接着性を改善する方法が知られている。しかしながら、いずれの方法も基材へシランカップリング剤やイソシアネート化合物といった液状の組成物を塗布する、いわゆる湿式の工程が用いられており工程数が増え、塗布に伴う乾燥工程や加熱工程などさらに工程が増加する問題があった。従って、より簡便な乾式の工程によって製造することが可能な、接着性を改善した光学異方体が望まれていた。 In order to solve the above problems, improvements have been made mainly on the base material constituting the optical anisotropic body. For example, a method of improving the adhesiveness of an optical anisotropic body by a method of applying a silane coupling agent (Patent Document 1), an isocyanate compound (Patent Document 2), or the like to a substrate is known. However, any of these methods uses a so-called wet process in which a liquid composition such as a silane coupling agent or an isocyanate compound is applied to a substrate, and the number of processes increases, and further processes such as a drying process and a heating process accompanying the application are performed. There was a problem of increasing. Therefore, an optical anisotropic body with improved adhesiveness that can be produced by a simpler dry process has been desired.
本発明が解決しようとする課題は、生産性に優れ、配向膜と重合性液晶組成物の硬化膜との界面における接着性が高く、剥離し難い光学異方体を提供することにある。また、前記光学異方体を用いた位相差フィルムや光学補償シートを提供することにある。 The problem to be solved by the present invention is to provide an optical anisotropic body that is excellent in productivity, has high adhesion at the interface between the alignment film and the cured film of the polymerizable liquid crystal composition, and is difficult to peel off. Another object of the present invention is to provide a retardation film and an optical compensation sheet using the optical anisotropic body.
本発明者らは、光配向膜、及び、重合性液晶化合物を含有する重合性液晶組成物の重合膜に対する接着性を向上させる手段として、有機材料からなる基材のぬれ張力を光配向膜に用いる光配向膜用組成物の表面張力より大きくし、さらには有機材料からなる基材のぬれ張力をある一定以上にすることで上記課題を解決した。 As a means for improving the adhesion of the polymerizable liquid crystal composition containing the photo-alignment film and the polymerizable liquid crystal compound to the polymer film, the present inventors apply the wetting tension of the substrate made of an organic material to the photo-alignment film. The above problems have been solved by increasing the surface tension of the composition for photo-alignment films to be used and further setting the wetting tension of the substrate made of an organic material to a certain level or more.
即ち、本発明は、少なくとも、有機材料からなる基材、光配向膜、及び少なくとも1種以上の重合性液晶化合物を含有する重合性液晶組成物の重合膜が順次積層されてなる光学異方体において、JIS K6768で定義される基材のぬれ張力が光配向膜に用いる光配向膜用組成物の表面張力よりも大きいことを特徴とする光学異方体を提供する。 That is, the present invention provides an optical anisotropic body in which at least a base material made of an organic material, a photo-alignment film, and a polymer film of a polymerizable liquid crystal composition containing at least one polymerizable liquid crystal compound are sequentially laminated. The optical anisotropic body is characterized in that the wetting tension of the base material defined in JIS K6768 is larger than the surface tension of the composition for photo-alignment film used for the photo-alignment film.
本発明の光学異方体は配向膜と重合性液晶組成物の硬化膜との界面における接着性が高く、特にプラスチック基材を用いた場合の接着性に優れることから、位相差フィルムや光学補償シートの構成部材として有用である。 The optical anisotropic body of the present invention has high adhesion at the interface between the alignment film and the cured film of the polymerizable liquid crystal composition, and particularly excellent adhesion when a plastic substrate is used. It is useful as a structural member of a sheet.
本発明の光学異方体は、少なくとも、有機材料からなる基材、光配向膜、及び少なくとも1種以上の重合性液晶化合物を含有する重合性液晶組成物の重合膜が順次積層されてなる光学異方体である。
(有機材料からなる基材)
本発明で使用する基材は、光学異方体に通常使用する基材であって、光学異方体製造時における加熱に耐えうる耐熱性を有する有機材料であれば、特に制限はない。そのような基材としては、セルロース誘導体、ポリオレフィン、ポリエステル、ポリオレフィン、ポリカーボネート、ポリアクリレート、ポリアリレート、ポリエーテルサルホン、ポリイミド、ポリフェニレンスルフィド、ポリフェニレンエーテル、ナイロン、ポリスチレン等を使用することができる。中でもポリエステル、ポリスチレン、ポリオレフィン、セルロース誘導体、ポリアリレート、ポリカーボネートが好ましい。
The optical anisotropic body of the present invention is an optical material in which at least a base material made of an organic material, a photo-alignment film, and a polymer film of a polymerizable liquid crystal composition containing at least one polymerizable liquid crystal compound are sequentially laminated. It is an anisotropic body.
(Base material made of organic materials)
The base material used in the present invention is not particularly limited as long as it is a base material usually used for an optical anisotropic body, and is an organic material having heat resistance capable of withstanding heating at the time of manufacturing the optical anisotropic body. As such a substrate, cellulose derivatives, polyolefin, polyester, polyolefin, polycarbonate, polyacrylate, polyarylate, polyethersulfone, polyimide, polyphenylene sulfide, polyphenylene ether, nylon, polystyrene and the like can be used. Of these, polyester, polystyrene, polyolefin, cellulose derivative, polyarylate, and polycarbonate are preferable.
また、本発明で用いる基材を得るために表面処理を行うことが好ましく、得られた基材のぬれ張力は、前記基材上に積層される光配向膜に用いられる光配向膜用組成物の表面張力より大きいことが、さらに好ましく、具体的なぬれ張力は40〜65mN/mであることが好ましい。なお、本発明で用いるぬれ張力は、JIS K6768(プラスチック−フィルム及びシート−ぬれ張力試験)で定義される。 Moreover, it is preferable to perform a surface treatment in order to obtain a substrate used in the present invention, and the wetting tension of the obtained substrate is a composition for a photoalignment film used for a photoalignment film laminated on the substrate. It is more preferable that the surface tension is greater than the surface tension, and the specific wetting tension is preferably 40 to 65 mN / m. The wetting tension used in the present invention is defined by JIS K6768 (plastic-film and sheet-wetting tension test).
また、上記基材の表面処理の方法としては、簡便で、且つ、乾式であるコロナ処理、プラズマ処理、UV処理、オゾン処理などが挙げられる。
コロナ処理は、コロナ放電により高エネルギーの電子やイオンが基材表面に衝突してラジカルやイオンを生成させる。これらに周囲のオゾン、酸素、窒素、水分などが反応して、基材表面にカルボニル基、カルボキシル基、ヒロドキシル基、などの極性官能基が導入される。プラズマ処理の場合は、コロナ放電ではなく、アーク放電によって基材表面に極性官能基が導入される。UV処理は、紫外線により基材表面の分子を励起させ、光反応や光分解がおこることによって、基材表面が変質する。オゾン処理の場合、通常短波長の紫外線によりオゾンを発生させ、コロナ処理と同様に極性官能基が基材表面に導入される。
Examples of the surface treatment method for the substrate include simple and dry corona treatment, plasma treatment, UV treatment, and ozone treatment.
In the corona treatment, high-energy electrons and ions collide with the substrate surface by corona discharge to generate radicals and ions. Ambient ozone, oxygen, nitrogen, moisture and the like react with these to introduce polar functional groups such as a carbonyl group, a carboxyl group, and a hydroxyl group on the substrate surface. In the case of plasma treatment, polar functional groups are introduced to the substrate surface by arc discharge rather than corona discharge. In the UV treatment, molecules on the substrate surface are excited by ultraviolet rays, and photoreaction and photolysis occur, whereby the substrate surface is altered. In the case of ozone treatment, ozone is usually generated by ultraviolet rays having a short wavelength, and polar functional groups are introduced onto the substrate surface in the same manner as in the corona treatment.
UV処理は、一般的には254nmや313nmの紫外線が用いられ、光源には高圧水銀ランプや超高圧水銀ランプなどが用いられる。240nm以下の紫外線が用いられと、酸素が分解され、オゾンが発生する。前記の場合、光源には低圧水銀ランプやキセノンエキシマランプなどが用いられる。
これらの処理は相互に組み合わせて使用しても良いが、UV処理とオゾン処理を組み合わせた処理を行うことが好ましい。
In UV treatment, ultraviolet rays of 254 nm or 313 nm are generally used, and a high pressure mercury lamp, an ultrahigh pressure mercury lamp, or the like is used as a light source. When ultraviolet light of 240 nm or less is used, oxygen is decomposed and ozone is generated. In the above case, a low-pressure mercury lamp or a xenon excimer lamp is used as the light source.
These treatments may be used in combination with each other, but it is preferable to carry out treatment that combines UV treatment and ozone treatment.
本発明の光学異方体は有機材料からなる基材、光配向膜、及び少なくとも1種以上の重合性液晶化合物を含有する重合性液晶組成物の重合膜が順次積層されてなるが、前記重合膜と比較して光配向膜が非常に薄いため、基材の表面状態が前記重合膜にまで影響を及ぼしたと考えられる。 The optical anisotropic body of the present invention comprises a substrate made of an organic material, a photo-alignment film, and a polymer film of a polymerizable liquid crystal composition containing at least one polymerizable liquid crystal compound. Since the photo-alignment film is very thin as compared with the film, it is considered that the surface state of the base material affected the polymer film.
上記基材の表面処理を行う際に、基材を放電部や紫外線発生部に近づけすぎると、表面処理のみでなく、基材内部の有機材料の分解まで起こることがありうるので、一定の距離を置いて処理を行うことが一般的である。距離は、各々の装置の性能に大きく左右されるため、用いる処理装置に合わせる必要がある。
表面処理を行い得られた基材のぬれ張力の測定方法は、接触角測定法、ぬれ試薬法、プレート法、リング法等が挙げられるが、JIS K6768で定められているぬれ試薬法が、非常に簡便であり、好ましい。
When performing the surface treatment of the base material, if the base material is too close to the discharge part or the ultraviolet ray generation part, not only the surface treatment but also decomposition of the organic material inside the base material may occur. In general, the processing is performed with Since the distance greatly depends on the performance of each apparatus, it is necessary to match the processing apparatus to be used.
Examples of the method for measuring the wetting tension of the substrate obtained by performing the surface treatment include a contact angle measurement method, a wetting reagent method, a plate method, a ring method, and the like, but the wetting reagent method defined in JIS K6768 is very It is simple and preferable.
(光配向膜)
本発明に用いられる光配向膜は、公知慣用の光配向性の化合物を用いることができ、具体的には、クマリン化合物、カルコン化合物、シンナメート化合物、フルギド化合物、アントラキノン化合物、アゾ化合物、アリールエテン化合物等、光異性化、もしくは、光二量化する化合物が挙げられるが、特にアゾ化合物が好ましい。
(Photo-alignment film)
As the photo-alignment film used in the present invention, a known and commonly used photo-alignment compound can be used. Specifically, coumarin compounds, chalcone compounds, cinnamate compounds, fulgide compounds, anthraquinone compounds, azo compounds, arylethene compounds. And the like, and a compound that undergoes photoisomerization or photodimerization is exemplified, and an azo compound is particularly preferable.
(重合性液晶化合物)
本発明の光学異方体を構成する重合性液晶組成物は、少なくとも2つ以上の重合性官能基を有する棒状重合性液晶化合物を2種類以上含有する重合性液晶組成物、少なくとも2つ以上の重合性官能基を有する棒状重合性液晶化合物、及び、1つの重合性官能基を有する棒状重合性液晶化合物を含有する重合性液晶組成物、少なくとも1つ以上の重合性官能基を有する円盤状液晶化合物を2種類以上含有する重合性液晶組成物、少なくとも1つ以上の重合性官能基を有するバナナ型液晶化合物を2種類以上含有する重合性液晶組成物が好ましい。
本発明で用いる重合性液晶組成物中に含有する重合性液晶化合物については、特に制限はなく使用することができる。重合性液晶化合物として棒状重合性液晶化合物又は円盤状重合性液晶化合物を使用することが好ましく、棒状重合性液晶化合物が特に好ましい。
棒状重合性液晶化合物は、一般式(1)
(Polymerizable liquid crystal compound)
The polymerizable liquid crystal composition constituting the optical anisotropic body of the present invention includes a polymerizable liquid crystal composition containing two or more kinds of rod-like polymerizable liquid crystal compounds having at least two polymerizable functional groups, and at least two or more polymerizable liquid crystal compounds. Rod-like polymerizable liquid crystal compound having a polymerizable functional group, a polymerizable liquid crystal composition containing a rod-like polymerizable liquid crystal compound having one polymerizable functional group, and a discotic liquid crystal having at least one polymerizable functional group A polymerizable liquid crystal composition containing two or more kinds of compounds and a polymerizable liquid crystal composition containing two or more kinds of banana-type liquid crystal compounds having at least one polymerizable functional group are preferred.
The polymerizable liquid crystal compound contained in the polymerizable liquid crystal composition used in the present invention is not particularly limited and can be used. As the polymerizable liquid crystal compound, a rod-like polymerizable liquid crystal compound or a disk-like polymerizable liquid crystal compound is preferably used, and a rod-like polymerizable liquid crystal compound is particularly preferred.
The rod-like polymerizable liquid crystal compound has the general formula (1)
(式中、Pは反応性官能基を表し、Spは炭素原子数1〜20のスペーサー基を表し、mは0又は1を表し、MGはメソゲン基又はメソゲン性支持基を表し、R1は、ハロゲン原子、シアノ基又は炭素原子数1〜25のアルキル基を表すが、該アルキル基は1つ以上のハロゲン原子又はCNにより置換されていても良く、この基中に存在する1つのCH2基又は隣接していない2つ以上のCH2基はそれぞれ相互に独立して、酸素原子が相互に直接結合しない形で、-O-、-S-、-NH-、-N(CH3)-、-CO-、-COO-、-OCO-、-OCOO-、-SCO-、-COS-又は-C≡C-により置き換えられていても良く、あるいはR1は一般式(1-a) (Wherein P represents a reactive functional group, Sp represents a spacer group having 1 to 20 carbon atoms, m represents 0 or 1, MG represents a mesogenic group or a mesogenic support group, and R 1 represents Represents a halogen atom, a cyano group or an alkyl group having 1 to 25 carbon atoms, and the alkyl group may be substituted by one or more halogen atoms or CN, and one CH 2 present in the group. Group or two or more non-adjacent CH 2 groups are each independently of each other such that —O—, —S—, —NH—, —N (CH 3 ) -, -CO-, -COO-, -OCO-, -OCOO-, -SCO-, -COS- or -C≡C- may be substituted, or R 1 may be represented by the general formula (1-a)
(式中、A1、A2及びA3はそれぞれ独立的に、1,4-フェニレン基、1,4-シクロヘキシレン基、1,4-シクロヘキセニル基、テトラヒドロピラン-2,5-ジイル基、1,3-ジオキサン-2,5-ジイル基、テトラヒドロチオピラン-2,5-ジイル基、1,4-ビシクロ(2,2,2)オクチレン基、デカヒドロナフタレン-2,6-ジイル基、ピリジン-2,5-ジイル基、ピリミジン-2,5-ジイル基、ピラジン-2,5-ジイル基、1,2,3,4-テトラヒドロナフタレン-2,6-ジイル基、2,6-ナフチレン基、フェナントレン-2,7-ジイル基、9,10-ジヒドロフェナントレン-2,7-ジイル基、1,2,3,4,4a,9,10a-オクタヒドロフェナントレン2,7-ジイル基又はフルオレン2,7-ジイル基を表し、該1,4-フェニレン基、1,2,3,4-テトラヒドロナフタレン-2,6-ジイル基、2,6-ナフチレン基、フェナントレン-2,7-ジイル基、9,10-ジヒドロフェナントレン-2,7-ジイル基、1,2,3,4,4a,9,10a-オクタヒドロフェナントレン2,7-ジイル基及びフルオレン2,7-ジイル基は置換基として1個以上のF、Cl、CF3、OCF3、シアノ基、炭素原子数1〜8のアルキル基、アルコキシ基、アルカノイル基、アルカノイルオキシ基、炭素原子数2〜8のアルケニル基、アルケニルオキシ基、アルケノイル基又はアルケノイルオキシ基を有していても良く、Z0、Z1、Z2及びZ3はそれぞれ独立して、-COO-、-OCO-、-CH2 CH2-、-OCH2-、-CH2O-、-CH=CH-、-C≡C-、-CH=CHCOO-、-OCOCH=CH-、-CH2CH2COO-、-CH2CH2OCO-、-COO CH2CH2-、-OCOCH2CH2-、-CONH-、-NHCO-又は単結合を表し、nは0、1又は2を表す。)で表される構造を表し、Pが一般式(1-c)、一般式(1-d)及び一般式(1-e) (In the formula, A1, A2 and A3 are each independently 1,4-phenylene group, 1,4-cyclohexylene group, 1,4-cyclohexenyl group, tetrahydropyran-2,5-diyl group, 1, 3-dioxane-2,5-diyl group, tetrahydrothiopyran-2,5-diyl group, 1,4-bicyclo (2,2,2) octylene group, decahydronaphthalene-2,6-diyl group, pyridine- 2,5-diyl group, pyrimidine-2,5-diyl group, pyrazine-2,5-diyl group, 1,2,3,4-tetrahydronaphthalene-2,6-diyl group, 2,6-naphthylene group, Phenanthrene-2,7-diyl group, 9,10-dihydrophenanthrene-2,7-diyl group, 1,2,3,4,4a, 9,10a-octahydrophenanthrene 2,7-diyl group or fluorene 2, Represents a 7-diyl group, the 1,4-phenylene group, 1,2,3,4-tetrahydronaphthalene-2,6-diyl group, 2,6-naphthylene group, phenanthrene-2,7-diyl group, 9 , 10-Dihydrophenanthrene-2,7-diyl group 1,2,3,4,4a, 9,10a- octahydrophenanthrene 2,7-diyl group and fluorene 2,7-diyl group is 1 or more F as substituents, Cl, CF 3, OCF 3 , cyano Group, an alkyl group having 1 to 8 carbon atoms, an alkoxy group, an alkanoyl group, an alkanoyloxy group, an alkenyl group having 2 to 8 carbon atoms, an alkenyloxy group, an alkenoyl group or an alkenoyloxy group. , Z0, Z1, Z2 and Z3 are each independently -COO-, -OCO-, -CH 2 CH 2- , -OCH 2- , -CH 2 O-, -CH = CH-, -C≡C -, -CH = CHCOO-, -OCOCH = CH-, -CH 2 CH 2 COO-, -CH 2 CH 2 OCO-, -COO CH 2 CH 2- , -OCOCH 2 CH 2- , -CONH-,- NHCO- or a single bond, n represents 0, 1 or 2), and P represents a general formula (1-c), general formula (1-d) and general formula (1- e)
(式中、R21、R22、R23、R31、R32、R33、R41、R42及びR43はそれぞれ独立的に水素原子、ハロゲン原子又は炭素原子数1〜5のアルキル基を表し、nは0又は1を表す。)で表される置換基からなる群より選ばれる置換基で表される化合物を含有することがさらに好ましい。
ここで、重合性液晶組成物に含有される化合物として、より具体的には一般式(2)
(In the formula, R 21 , R 22 , R 23 , R 31 , R 32 , R 33 , R 41 , R 42 and R 43 are each independently a hydrogen atom, a halogen atom or an alkyl group having 1 to 5 carbon atoms. And n represents 0 or 1. It is more preferable to contain a compound represented by a substituent selected from the group consisting of substituents represented by:
Here, as a compound contained in the polymerizable liquid crystal composition, more specifically, the general formula (2)
(式中、mは0又は1を表し、W1及びW2はそれぞれ独立的に単結合、-O-、-COO-又は-OCO-を表し、Y1及びY2はそれぞれ独立的に-COO-又は-OCO-を表し、r及びsはそれぞれ独立的に2〜18の整数を表すが、式中に存在する1,4−フェニレン基は炭素原子数1〜7のアルキル基、アルコキシ基、アルカノイル基、シアノ基、又はハロゲン原子で一つ以上置換されていても良い。)で表される化合物を用いると、機械的強度や耐熱性に優れた光学異方体が得られるので好ましい。
又、一般式(3)
Wherein m represents 0 or 1, W 1 and W 2 each independently represent a single bond, —O—, —COO— or —OCO—, and Y 1 and Y 2 each independently represent — COO- or -OCO- is represented, and r and s each independently represent an integer of 2 to 18, the 1,4-phenylene group present in the formula is an alkyl group or alkoxy group having 1 to 7 carbon atoms , An alkanoyl group, a cyano group, or a halogen atom may be substituted, which is preferable because an optically anisotropic body excellent in mechanical strength and heat resistance can be obtained.
The general formula (3)
(式中、Z1は水素原子、ハロゲン原子、シアノ基又は炭素原子数1〜20の炭化水素基を表し、Z2は水素原子又はメチル基を表し、tは0又は1を表し、A、B及びCはそれぞれ独立的に、1,4−フェニレン基、隣接しないCH基が窒素で置換された1,4−フェニレン基、1,4−シクロヘキシレン基、1つ又は隣接しない2つのCH2基が酸素又は硫黄原子で置換された1,4−シクロヘキシレン基、1,4−シクロヘキセニレン基を表すが、式中に存在する1,4−フェニレン基は炭素原子数1〜7のアルキル基、アルコキシ基、アルカノイル基、シアノ基又はハロゲン原子で一つ以上置換されていても良く、Y3及びY4はそれぞれ独立的に単結合、-CH2CH2-、-CH2O-、-OCH2-、-COO-、-OCO-、-C≡C-、-CH=CH-、-CF=CF-、-(CH2)4-、-CH2CH2CH2O-、-OCH2CH2CH2-、-CH=CHCH2CH2-、-CH2CH2CH=CH-、-CH=CHCOO-、-OCOCH=CH-、-CH2CH2COO-、-CH2CH2OCO-、-COO CH2CH2-又は-OCOCH2CH2-を表し、Y5は単結合、-O-、-COO-、-OCO-又は-CH=CHCOO-を表す。)で表される化合物を用いると、重合性液晶組成物の粘度低減や液晶温度範囲を室温もしくは室温付近まで低減することができるので好ましい。
又、一般式(4)
(In the formula, Z 1 represents a hydrogen atom, a halogen atom, a cyano group or a hydrocarbon group having 1 to 20 carbon atoms, Z 2 represents a hydrogen atom or a methyl group, t represents 0 or 1, A, B and C are each independently a 1,4-phenylene group, a 1,4-phenylene group in which a non-adjacent CH group is substituted with nitrogen, a 1,4-cyclohexylene group, one or two non-adjacent CH 2 Represents a 1,4-cyclohexylene group or 1,4-cyclohexenylene group in which the group is substituted with an oxygen or sulfur atom, and the 1,4-phenylene group present in the formula is an alkyl having 1 to 7 carbon atoms Group, an alkoxy group, an alkanoyl group, a cyano group or a halogen atom, and Y 3 and Y 4 are each independently a single bond, —CH 2 CH 2 —, —CH 2 O—, -OCH 2 -, - COO -, - OCO -, - C≡C -, - CH = CH -, - CF = CF -, - (CH 2) 4 -, - CH 2 CH 2 CH 2 O -, - OCH 2 CH 2 CH 2- , -CH = CHCH 2 CH 2- , -CH 2 CH 2 CH = CH -, - CH = CHCOO -, - OCOCH = CH -, - CH 2 CH 2 COO -, - CH 2 CH 2 OCO -, - COO CH 2 CH 2 - or -OCOCH 2 CH 2 - and Y 5 represents a single bond, —O—, —COO—, —OCO—, or —CH═CHCOO—)), the viscosity of the polymerizable liquid crystal composition can be reduced and the liquid crystal temperature range can be reduced. Is preferable because it can be reduced to room temperature or near room temperature.
Moreover, general formula (4)
(式中、Z3は水素原子、ハロゲン原子、シアノ基、炭素原子1〜20の炭化水素基を表し、Z4は水素原子又はメチル基を表し、W3はそれぞれ独立的に単結合、-O-、-COO-、-OCO-を表し、vは2〜18の整数を表し、uは0又は1の整数を表し、D、E及びFはそれぞれ独立的に、1,4-フェニレン基、隣接しないCH基が窒素で置換された1,4-フェニレン基、1,4-シクロヘキシレン基、1つ又は隣接しない2つのCH2基が酸素又は硫黄原子で置換された1,4−シクロヘキシレン基、1,4−シクロヘキセニレン基を表し、これらのD、E及びFは、さらに炭素原子数1〜7のアルキル基、アルコキシ基、アルカノイル基、シアノ基、又はハロゲン原子で一つ以上置換されていても良く、Y6及びY7はそれぞれ独立的に単結合、-CH2CH2-、-CH2O-、-OCH2-、-COO-、-OCO-、-C≡C-、-CH=CH-、-CF=CF-、-(CH2)4-、-CH2CH2CH2O-、-OCH2CH2CH2-、-CH=CHCH2CH2-、-CH2CH2CH=CH-、-CH=CHCOO-、-OCOCH=CH-、-CH2CH2COO-、-CH2CH2OCO-、-COOCH2CH2-又は-OCOCH2CH2-を表し、Y8は単結合、-O-、-COO-、-OCO-又は-CH=CHCOO-を表す。)で表される化合物を用いると、重合性液晶組成物の粘度を大幅に増加させることなく液晶物性を調節することができるので好ましい。
一般式(1)で表される化合物の具体例を以下に挙げることができる。
(In the formula, Z 3 represents a hydrogen atom, a halogen atom, a cyano group, a hydrocarbon group having 1 to 20 carbon atoms, Z 4 represents a hydrogen atom or a methyl group, and W 3 each independently represents a single bond,- O—, —COO—, —OCO—, v represents an integer of 2 to 18, u represents an integer of 0 or 1, and D, E, and F are each independently a 1,4-phenylene group. 1,4-phenylene group in which non-adjacent CH groups are substituted with nitrogen, 1,4-cyclohexylene group, 1,4-cyclohexene group in which one or two non-adjacent CH 2 groups are substituted with oxygen or sulfur atoms Represents a silene group or a 1,4-cyclohexenylene group, and these D, E, and F are one or more alkyl groups, alkoxy groups, alkanoyl groups, cyano groups, or halogen atoms having 1 to 7 carbon atoms. Y 6 and Y 7 may each independently be a single bond, —CH 2 CH 2 —, —CH 2 O—, —OCH 2 —, —COO—, —OCO—, —C≡C -, -CH = C H -, - CF = CF - , - (CH 2) 4 -, - CH 2 CH 2 CH 2 O -, - OCH 2 CH 2 CH 2 -, - CH = CHCH 2 CH 2 -, - CH 2 CH 2 CH = CH -, - CH = CHCOO -, - OCOCH = CH -, - CH 2 CH 2 COO -, - CH 2 CH 2 OCO -, - COOCH 2 CH 2 - or -OCOCH 2 CH 2 -, Y represents 8 represents a single bond, —O—, —COO—, —OCO—, or —CH═CHCOO—.) When a compound represented by the formula (1) is used, liquid crystal can be produced without greatly increasing the viscosity of the polymerizable liquid crystal composition. It is preferable because the physical properties can be adjusted.
Specific examples of the compound represented by the general formula (1) can be given below.
又、一般式(2)で表される化合物の具体例を以下に挙げることができる。
Specific examples of the compound represented by the general formula (2) can be given below.
又、一般式(3)で表される化合物の具体的な例として、化合物の構造と相転移温度を以下に挙げることができる。
As specific examples of the compound represented by the general formula (3), the structure of the compound and the phase transition temperature can be listed below.
(式中、シクロヘキサン環はトランスシクロヘキサン環を表し、数字は相転移温度を表し、Cは結晶相、Nはネマチック相、Sはスメクチック相、Iは等方性液体相をそれぞれ表す。)
又、一般式(4)で表される化合物の具体例を以下に挙げることができる。
(In the formula, a cyclohexane ring represents a transcyclohexane ring, a number represents a phase transition temperature, C represents a crystalline phase, N represents a nematic phase, S represents a smectic phase, and I represents an isotropic liquid phase.)
Specific examples of the compound represented by the general formula (4) can be given below.
(式中、X1は水素原子又はメチル基を表し、Rは炭素原子数1から20のアルキル基表す。)
また、本発明に用いられる重合性基を有する円盤状液晶化合物は、ベンゼン誘導体、トリフェニレン誘導体、トルキセン誘導体、フタロシアニン誘導体又はシクロヘキサン誘導体を分子の中心の母核とし、直鎖のアルキル基、直鎖のアルコキシ基又は置換ベンゾイルオキシ基がその側鎖として放射状に置換した構造を有することが好ましく、一般式(5)
(In the formula, X 1 represents a hydrogen atom or a methyl group, and R represents an alkyl group having 1 to 20 carbon atoms.)
The discotic liquid crystal compound having a polymerizable group used in the present invention has a benzene derivative, a triphenylene derivative, a truxene derivative, a phthalocyanine derivative or a cyclohexane derivative as a mother nucleus at the center of the molecule, a linear alkyl group, a linear It preferably has a structure in which an alkoxy group or a substituted benzoyloxy group is radially substituted as its side chain.
(式中、R6及びR7はそれぞれ独立的に水素原子、ハロゲン原子又はメチル基を表し、R8は炭素原子数1〜20アルコキシ基を表すが、該アルコキシ基中の水素原子は一般式(5-b)、一般式(5-c)又は一般式(5-d)で表される置換基によって置換されていても良い。) (In the formula, R 6 and R 7 each independently represent a hydrogen atom, a halogen atom or a methyl group, and R 8 represents an alkoxy group having 1 to 20 carbon atoms, and the hydrogen atom in the alkoxy group represents a general formula. (It may be substituted with a substituent represented by (5-b), general formula (5-c) or general formula (5-d)).
(式中、R81、R82、R83、R84、R85、R86、R87、R88及びR89はそれぞれ独立的に水素原子、ハロゲン原子又は炭素原子数1〜5のアルキル基を表し、nは0又は1を表す。)で表される構造を有することがさらに好ましく、一般式(5)においてR8の内少なくとも一つは一般式(5-b)、一般式(5-c)又は一般式(5-d)で表される置換基によって置換されたアルコキシ基を表すことが好ましく、R8の全てが一般式(5-b)、一般式(5-c)又は一般式(5-d)で表される置換基によって置換されたアルコキシ基を表すことが特に好ましい。
さらに、一般式(5-a)は具体的には一般式(5-e)
Wherein R 81 , R 82 , R 83 , R 84 , R 85 , R 86 , R 87 , R 88 and R 89 are each independently a hydrogen atom, a halogen atom or an alkyl group having 1 to 5 carbon atoms. And n represents 0 or 1). In general formula (5), at least one of R 8 is represented by general formula (5-b) or general formula (5). -c) or an alkoxy group substituted by a substituent represented by the general formula (5-d), preferably all of R 8 are represented by the general formula (5-b), the general formula (5-c) or It is particularly preferable to represent an alkoxy group substituted by a substituent represented by the general formula (5-d).
Furthermore, the general formula (5-a) specifically represents the general formula (5-e).
また、本発明で用いられる重合性基を有するバナナ型液晶化合物は、一般式(6)
The banana-type liquid crystal compound having a polymerizable group used in the present invention has the general formula (6)
(式中、Pは反応性官能基を表し、Spは炭素原子数1〜20のスペーサー基を表し、mは0又は1を表し、MG1、MG2はメソゲン基又はメソゲン性支持基を表し、BAは化合物に屈曲構造を付与する二価環状基であり、R9は、ハロゲン原子、シアノ基又は炭素原子数1〜25のアルキル基を表すが、該アルキル基は1つ以上のハロゲン原子又はCNにより置換されていても良く、この基中に存在する1つのCH2基又は隣接していない2つ以上のCH2基はそれぞれ相互に独立して、酸素原子が相互に直接結合しない形で、-O-、-S-、-NH-、-N(CH3)-、-CO-、-COO-、-OCO-、-OCOO-、-SCO-、-COS-又は-C≡C-により置き換えられていても良く、あるいはR9は一般式(6-a) (In the formula, P represents a reactive functional group, Sp represents a spacer group having 1 to 20 carbon atoms, m represents 0 or 1, MG 1 and MG 2 represent a mesogenic group or a mesogenic supporting group. , BA is a divalent cyclic group that imparts a bent structure to the compound, and R 9 represents a halogen atom, a cyano group, or an alkyl group having 1 to 25 carbon atoms, and the alkyl group is one or more halogen atoms. or may be substituted by CN, independently the one CH 2 group present in the group or each of two or more non-adjacent CH 2 groups to each other, form the oxygen atoms are not directly bonded to each other -O-, -S-, -NH-, -N (CH 3 )-, -CO-, -COO-, -OCO-, -OCOO-, -SCO-, -COS- or -C≡C May be replaced by-or R 9 may be represented by the general formula (6-a)
(式中、Pは反応性官能基を表し、Spは炭素原子数1〜20のスペーサー基を表し、nは0又は1を表す。)で表される構造を表す。)で表される化合物を含有することが好ましく、一般式(6)において、Spがアルキレン基を表し、(該アルキレン基は1つ以上のハロゲン原子又はCNにより置換されていても良く、この基中に存在する1つのCH2基又は隣接していない2つ以上のCH2基はそれぞれ相互に独立して、酸素原子が相互に直接結合しない形で、-O-、-S-、-NH-、-N(CH3)-、-CO-、-COO-、-OCO-、-OCOO-、-SCO-、-COS-又は-C≡C-により置き換えられていても良い。)MG1、MG2がそれぞれ一般式(6-b) (Wherein P represents a reactive functional group, Sp represents a spacer group having 1 to 20 carbon atoms, and n represents 0 or 1). In the general formula (6), Sp represents an alkylene group, and the alkylene group may be substituted with one or more halogen atoms or CN. independently one CH 2 group or adjacent to each other each of the two or more CH 2 groups not present in the form in which the oxygen atoms are not directly bonded to one another, -O -, - S -, - NH -, -N (CH 3 )-, -CO-, -COO-, -OCO-, -OCOO-, -SCO-, -COS- or -C≡C- may be substituted.) MG1, MG2 is the general formula (6-b)
(式中、A1、A2及びA3はそれぞれ独立的に、1,4-フェニレン基、1,4-シクロヘキシレン基、1,4-シクロヘキセニル基、テトラヒドロピラン-2,5-ジイル基、1,3-ジオキサン-2,5-ジイル基、テトラヒドロチオピラン-2,5-ジイル基、1,4-ビシクロ(2,2,2)オクチレン基、デカヒドロナフタレン-2,6-ジイル基、ピリジン-2,5-ジイル基、ピリミジン-2,5-ジイル基、ピラジン-2,5-ジイル基、1,2,3,4-テトラヒドロナフタレン-2,6-ジイル基、2,6-ナフチレン基、フェナントレン-2,7-ジイル基、9,10-ジヒドロフェナントレン-2,7-ジイル基、1,2,3,4,4a,9,10a-オクタヒドロフェナントレン2,7-ジイル基又はフルオレン2,7-ジイル基を表し、該1,4-フェニレン基、1,2,3,4-テトラヒドロナフタレン-2,6-ジイル基、2,6-ナフチレン基、フェナントレン-2,7-ジイル基、9,10-ジヒドロフェナントレン-2,7-ジイル基、1,2,3,4,4a,9,10a-オクタヒドロフェナントレン2,7-ジイル基及びフルオレン2,7-ジイル基は置換基として1個以上のF、Cl、CF3、OCF3、シアノ基、炭素原子数1〜8のアルキル基、アルコキシ基、アルカノイル基、アルカノイルオキシ基、炭素原子数2〜8のアルケニル基、アルケニルオキシ基、アルケノイル基又はアルケノイルオキシ基を有していても良く、Z0、Z1、Z2及びZ3はそれぞれ独立して、-COO-、-OCO-、-CH2 CH2-、-OCH2-、-CH2O-、-CH=CH-、-C≡C-、-CH=CHCOO-、-OCOCH=CH-、-CH2CH2COO-、-CH2CH2OCO-、-COO CH2CH2-、-OCOCH2CH2-、-CONH-、-NHCO-又は単結合を表し、lは0、1又は2を表す。)で表される構造を表し、Pが一般式(6-c)、一般式(6-d)及び一般式(6-e) (In the formula, A1, A2 and A3 are each independently 1,4-phenylene group, 1,4-cyclohexylene group, 1,4-cyclohexenyl group, tetrahydropyran-2,5-diyl group, 1, 3-dioxane-2,5-diyl group, tetrahydrothiopyran-2,5-diyl group, 1,4-bicyclo (2,2,2) octylene group, decahydronaphthalene-2,6-diyl group, pyridine- 2,5-diyl group, pyrimidine-2,5-diyl group, pyrazine-2,5-diyl group, 1,2,3,4-tetrahydronaphthalene-2,6-diyl group, 2,6-naphthylene group, Phenanthrene-2,7-diyl group, 9,10-dihydrophenanthrene-2,7-diyl group, 1,2,3,4,4a, 9,10a-octahydrophenanthrene 2,7-diyl group or fluorene 2, Represents a 7-diyl group, the 1,4-phenylene group, 1,2,3,4-tetrahydronaphthalene-2,6-diyl group, 2,6-naphthylene group, phenanthrene-2,7-diyl group, 9 , 10-Dihydrophenanthrene-2,7-diyl group 1,2,3,4,4a, 9,10a- octahydrophenanthrene 2,7-diyl group and fluorene 2,7-diyl group is 1 or more F as substituents, Cl, CF 3, OCF 3 , cyano Group, an alkyl group having 1 to 8 carbon atoms, an alkoxy group, an alkanoyl group, an alkanoyloxy group, an alkenyl group having 2 to 8 carbon atoms, an alkenyloxy group, an alkenoyl group or an alkenoyloxy group. , Z0, Z1, Z2 and Z3 are each independently -COO-, -OCO-, -CH 2 CH 2- , -OCH 2- , -CH 2 O-, -CH = CH-, -C≡C -, -CH = CHCOO-, -OCOCH = CH-, -CH 2 CH 2 COO-, -CH 2 CH 2 OCO-, -COO CH 2 CH 2- , -OCOCH 2 CH 2- , -CONH-,- NHCO- or a single bond, l represents 0, 1 or 2), and P represents a general formula (6-c), general formula (6-d) and general formula (6- e)
(重合開始剤)
本発明の重合性液晶組成物を重合させるには、一般には紫外線等の光照射あるいは加熱により行う。光照射によって行う場合に使用する光重合開始剤としては公知慣用のものが使用でき、例えば2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オン(メルク社製「ダロキュア1173」)、1−ヒドロキシシクロヘキシルフェニルケトン(チバ・スペシャルティ・ケミカルズ社製「イルガキュア184」)、1−(4−イソプロピルフェニル)−2−ヒドロキシ−2−メチルプロパン−1−オン(メルク社製「ダロキュア1116」)、2−メチル−1−[(メチルチオ)フェニル]−2−モリホリノプロパン−1(チバ・スペシャルティ・ケミカルズ社製「イルガキュア907」)。ベンジルメチルケタ−ル(チバ・スペシャルティ・ケミカルズ社製「イルガキュア651」)。2,4−ジエチルチオキサントン(日本化薬社製「カヤキュアDETX」)とp−ジメチルアミノ安息香酸エチル(日本化薬社製「カヤキュアEPA」)との混合物、イソプロピルチオキサントン(ワ−ドプレキンソップ社製「カンタキュア−ITX」)とp−ジメチルアミノ安息香酸エチルとの混合物、アシルフォスフィンオキシド(BASF社製「ルシリンTPO」)、などが挙げられる。光重合開始剤の使用量は重合性液晶化合物に対して10質量%以下が好ましく、0.5〜5質量%が特に好ましい。
(Polymerization initiator)
In general, the polymerizable liquid crystal composition of the present invention is polymerized by irradiation with light such as ultraviolet rays or heating. As the photopolymerization initiator used in the case of carrying out by light irradiation, known and conventional ones can be used, for example, 2-hydroxy-2-methyl-1-phenylpropan-1-one (“Darocur 1173” manufactured by Merck), 1 -Hydroxycyclohexyl phenyl ketone ("Irgacure 184" manufactured by Ciba Specialty Chemicals), 1- (4-isopropylphenyl) -2-hydroxy-2-methylpropan-1-one ("Darocur 1116" manufactured by Merck), 2-Methyl-1-[(methylthio) phenyl] -2-morpholinopropane-1 (“Irgacure 907” manufactured by Ciba Specialty Chemicals). Benzylmethylketal ("Irgacure 651" manufactured by Ciba Specialty Chemicals). A mixture of 2,4-diethylthioxanthone (“Kayacure DETX” manufactured by Nippon Kayaku Co., Ltd.) and ethyl p-dimethylaminobenzoate (“Kayacure EPA” manufactured by Nippon Kayaku Co., Ltd.) -ITX ") and a mixture of ethyl p-dimethylaminobenzoate, acylphosphine oxide (" Lucirin TPO "manufactured by BASF), and the like. The amount of the photopolymerization initiator used is preferably 10% by mass or less, particularly preferably 0.5 to 5% by mass with respect to the polymerizable liquid crystal compound.
また、熱重合の際に使用する熱重合開始剤としては公知慣用のものが使用でき、例えば、メチルアセトアセテイトパーオキサイド、キュメンハイドロパーオキサイド、ベンゾイルパーオキサイド、ビス(4−t−ブチルシクロヘキシル)パ−オキシジカーボネイト、t−ブチルパーオキシベンゾエイト、メチルエチルケトンパーオキサイド、1,1−ビス(t−ヘキシルパ−オキシ)3,3,5−トリメチルシクロヘキサン、p−ペンタハイドロパーオキサイド、t−ブチルハイドロパーオキサイド、ジクミルパーオキサイド、イソブチルパーオキサイド、ジ(3−メチル−3−メトキシブチル)パーオキシジカーボネイト、1,1−ビス(t−ブチルパーオキシ)シクロヘキサン等の有機過酸化物、2,2’−アゾビスイソブチロニトリル、2,2’−アゾビス(2,4−ジメチルバレロニトリル)等のアゾニトリル化合物、2,2’−アゾビス(2−メチル−N−フェニルプロピオン−アミジン)ジハイドロクロライド等のアゾアミジン化合物、2,2’アゾビス{2−メチル−N−[1,1−ビス(ヒドロキシメチル)−2−ヒドロキシエチル]プロピオンアミド}等のアゾアミド化合物、2,2’アゾビス(2,4,4−トリメチルペンタン)等のアルキルアゾ化合物等を使用することができる。熱重合開始剤の使用量は重合性液晶化合物に対して10質量%以下が好ましく、0.5〜5質量%が特に好ましい。 In addition, as the thermal polymerization initiator used in the thermal polymerization, known and conventional ones can be used, for example, methyl acetoacetate peroxide, cumene hydroperoxide, benzoyl peroxide, bis (4-t-butylcyclohexyl). Peroxydicarbonate, t-butylperoxybenzoate, methyl ethyl ketone peroxide, 1,1-bis (t-hexylperoxy) 3,3,5-trimethylcyclohexane, p-pentahydroperoxide, t-butylhydro Organic peroxides such as peroxide, dicumyl peroxide, isobutyl peroxide, di (3-methyl-3-methoxybutyl) peroxydicarbonate, 1,1-bis (t-butylperoxy) cyclohexane, 2, 2'-azobisisobutyronitrile Azonitrile compounds such as 2,2′-azobis (2,4-dimethylvaleronitrile), azoamidine compounds such as 2,2′-azobis (2-methyl-N-phenylpropion-amidine) dihydrochloride, 2,2 ′ Azoamide compounds such as azobis {2-methyl-N- [1,1-bis (hydroxymethyl) -2-hydroxyethyl] propionamide} and alkylazo such as 2,2′azobis (2,4,4-trimethylpentane) Compounds and the like can be used. The amount of the thermal polymerization initiator used is preferably 10% by mass or less, particularly preferably 0.5 to 5% by mass with respect to the polymerizable liquid crystal compound.
(溶剤)
本発明に用いられる溶剤は、有機材料からなる基材の一部を溶解することができる溶剤であれば使用する溶剤としては特に限定はないが、重合性液晶化合物が良好な溶解性を示す溶媒が使用できる。例えば、トルエン、キシレン、クメン、メシチレン等の芳香族系炭化水素、酢酸メチル、酢酸エチル、酢酸プロピル、酢酸ブチル等のエステル系溶剤、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン系溶剤、テトラヒドロフラン、1,2−ジメトキシエタン、アニソール等のエーテル系溶剤、N,N−ジメチルホルムアミド、N−メチル−2−ピロリドン、等のアミド系溶剤、プロピレングリコールモノメチルエーテルアセテート、ジエチレングリコールモノメチルエーテルアセテート、γ−ブチロラクトン、クロロベンゼン等が挙げられる。これらは、単独で使用することもできるし、2種類以上混合して使用することもできる。
溶剤の比率は、本発明に用いられる重合性液晶組成物が通常塗布により行われることから、塗布した状態を著しく損なわない限りは特に制限はないが、重合性液晶組成物の固形分と溶剤の比率が0.1:99.9〜80:20が好ましく、塗布性を考慮すると、1:99〜50:50がさらに好ましい。
(solvent)
The solvent used in the present invention is not particularly limited as long as it is a solvent that can dissolve a part of a base material made of an organic material, but the polymerizable liquid crystal compound exhibits good solubility. Can be used. For example, aromatic hydrocarbons such as toluene, xylene, cumene, mesitylene, ester solvents such as methyl acetate, ethyl acetate, propyl acetate, butyl acetate, ketone solvents such as methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, tetrahydrofuran, , 2-dimethoxyethane, ether solvents such as anisole, amide solvents such as N, N-dimethylformamide, N-methyl-2-pyrrolidone, propylene glycol monomethyl ether acetate, diethylene glycol monomethyl ether acetate, γ-butyrolactone, chlorobenzene Etc. These can be used alone or in combination of two or more.
The ratio of the solvent is not particularly limited as long as the polymerizable liquid crystal composition used in the present invention is usually applied by coating, so long as the applied state is not significantly impaired, but the solid content of the polymerizable liquid crystal composition and the solvent The ratio is preferably 0.1: 99.9 to 80:20, and more preferably 1:99 to 50:50 in view of applicability.
(その他成分)
本発明の重合性液晶組成物は、重合性基を有していない液晶化合物を必要に応じて添加してもよい。しかし、添加量が多すぎると、得られた光学異方体から液晶化合物が溶出して積層部材を汚染する恐れがあり、加えて光学異方体の耐熱性が下がるおそれがあるので、添加する場合は、重合性液晶化合物全量に対して30質量%以下とすることが好ましく、15質量%以下がさらに好ましく、5質量%以下が特に好ましい。
(Other ingredients)
In the polymerizable liquid crystal composition of the present invention, a liquid crystal compound having no polymerizable group may be added as necessary. However, if the addition amount is too large, the liquid crystal compound may be eluted from the obtained optical anisotropic body to contaminate the laminated member, and in addition, the heat resistance of the optical anisotropic body may be reduced. In this case, the content is preferably 30% by mass or less, more preferably 15% by mass or less, and particularly preferably 5% by mass or less with respect to the total amount of the polymerizable liquid crystal compound.
本発明で使用する重合性液晶組成物は、重合性基を有するが重合性液晶化合物ではない化合物を添加することもできる。このような化合物としては、通常、この技術分野で重合性モノマーあるいは重合性オリゴマーとして認識されるものであれば特に制限なく使用することができる。添加する場合は、本発明の重合性液晶組成物に対して、10質量%以下であることが好ましく、3質量%以下が更に好ましい。 The polymerizable liquid crystal composition used in the present invention may be added with a compound having a polymerizable group but not a polymerizable liquid crystal compound. Such a compound can be used without particular limitation as long as it is generally recognized as a polymerizable monomer or polymerizable oligomer in this technical field. When adding, it is preferable that it is 10 mass% or less with respect to the polymeric liquid crystal composition of this invention, and 3 mass% or less is still more preferable.
本発明で使用する重合性液晶組成物は、光学活性を有する化合物、すなわちキラル化合物を添加してもよい。該キラル化合物は、それ自体が液晶相を示す必要は無く、また、重合性基を有していても、有していなくても良い。また、キラル化合物の螺旋の向きは、重合体の使用用途によって適宜選択することができる。
具体的には、例えば、キラル基としてコレステリル基を有するペラルゴン酸コレステロール、ステアリン酸コレステロール、キラル基として2−メチルブチル基を有するビーディーエイチ社製の「CB−15」、「C−15」、メルク社製の「S−1082」、チッソ社製の「CM−19」、「CM−20」、「CM」、キラル基として1−メチルヘプチル基を有するメルク社製の「S−811」、チッソ社製の「CM−21」、「CM−22」などを挙げることができる。また、重合性基を有するキラル化合物を用いることもできる。
The polymerizable liquid crystal composition used in the present invention may be added with a compound having optical activity, that is, a chiral compound. The chiral compound itself does not need to exhibit a liquid crystal phase, and may or may not have a polymerizable group. Moreover, the direction of the spiral of the chiral compound can be appropriately selected depending on the intended use of the polymer.
Specifically, for example, “CB-15”, “C-15”, Merck manufactured by BDH Corporation having cholesterol as a chiral group having cholesterol as a chiral group, cholesterol stearate and 2-methylbutyl as a chiral group. “S-1082” manufactured by Chisso Corporation, “CM-19”, “CM-20”, “CM” manufactured by Chisso Corporation, “S-811” manufactured by Merck Corporation having 1-methylheptyl group as a chiral group, Chisso Corporation “CM-21”, “CM-22” and the like manufactured by the company can be mentioned. A chiral compound having a polymerizable group can also be used.
キラル化合物を添加する場合は、本発明の重合性液晶組成物の重合体の用途によるが、得られる重合体の厚み(d)を重合体中での螺旋ピッチ(P)で除した値(d/P)が0.1〜100の範囲となる量を添加することが好ましく、0.1〜20の範囲となる量がさらに好ましい。
本発明で使用する重合性液晶組成物を均一に塗布し、膜厚の均一な光配向膜を得るために、汎用の添加剤を使用することもできる。例えば、レベリング剤、チキソ剤、界面活性剤、紫外線吸収剤、赤外線吸収剤、酸化防止剤、表面処理剤、等の添加剤を液晶の配向能を著しく低下させない程度添加することができる。
When adding a chiral compound, depending on the use of the polymer of the polymerizable liquid crystal composition of the present invention, the value obtained by dividing the thickness (d) of the obtained polymer by the helical pitch (P) in the polymer (d / P) is preferably added in an amount in the range of 0.1 to 100, more preferably in the range of 0.1 to 20.
In order to uniformly apply the polymerizable liquid crystal composition used in the present invention and obtain a photo-alignment film having a uniform film thickness, a general-purpose additive can be used. For example, additives such as a leveling agent, a thixotropic agent, a surfactant, an ultraviolet absorber, an infrared absorber, an antioxidant, and a surface treatment agent can be added to such an extent that the liquid crystal alignment ability is not significantly reduced.
(光配向膜)
本発明に用いられる光配向膜は、公知慣用の光配向性の化合物を用いることができ、具体的には、クマリン化合物、カルコン化合物、シンナメート化合物、フルギド化合物、アントラキノン化合物、アゾ化合物、アリールエテン化合物等、光異性化、もしくは、光二量化する化合物が挙げられるが、特にアゾ化合物が好ましい。
アゾ化合物としては、より具体的には、一般式(7)で表されるアゾ化合物を含有する。
(Photo-alignment film)
As the photo-alignment film used in the present invention, a known and commonly used photo-alignment compound can be used. Specifically, coumarin compounds, chalcone compounds, cinnamate compounds, fulgide compounds, anthraquinone compounds, azo compounds, arylethene compounds. And the like, and a compound that undergoes photoisomerization or photodimerization is exemplified, and an azo compound is particularly preferable.
More specifically, the azo compound contains an azo compound represented by the general formula (7).
一般式(7)中、R1及びR2は、各々独立して、ヒドロキシ基、又は(メタ)アクリロイル基、(メタ)アクリロイルオキシ基、(メタ)アクリルアミド基、ビニル基、ビニルオキシ基及びマレイミド基からなる群から選ばれる重合性官能基を表す。R1及びR2は、ヒドロキシ基を表すことが好ましいが、光や熱に対する安定性を重視する場合は、R1及びR2が重合性官能基を表すことが好ましく、重合性官能基の中では、特に(メタ)アクリロイルオキシ基が好ましい。またマレイミド基は、重合開始剤が不要となるのでより好ましい。 In general formula (7), R 1 and R 2 are each independently a hydroxy group, (meth) acryloyl group, (meth) acryloyloxy group, (meth) acrylamide group, vinyl group, vinyloxy group and maleimide group. Represents a polymerizable functional group selected from the group consisting of R 1 and R 2 preferably represent a hydroxy group, but when importance is attached to light and heat stability, it is preferable that R 1 and R 2 represent a polymerizable functional group. Then, a (meth) acryloyloxy group is particularly preferable. A maleimide group is more preferable because a polymerization initiator is not required.
m及びnは各々独立して0〜4の整数を表すが、R1がヒドロキシ基を表す場合mは0を表すことが好ましく、R2がヒドロキシ基を表す場合nは0を表すことが好ましい。一方、R1が重合性官能基の場合、mは1〜4の整数を表すことが好ましく、R2が重合性官能基の場合nは1〜4の整数を表すことが好ましい。 m and n each independently represents an integer of 0 to 4, but when R 1 represents a hydroxy group, m preferably represents 0, and when R 2 represents a hydroxy group, n preferably represents 0. . On the other hand, when R 1 is a polymerizable functional group, m preferably represents an integer of 1 to 4, and when R 2 is a polymerizable functional group, n preferably represents an integer of 1 to 4.
A1及びA2は各々独立して単結合、又は二価の炭化水素基を表すが、二価の炭化水素基としては、メチレン基、エチレン基、トリメチレン基、テトラメチレン基、ペンタメチレン基、ヘキサメチレン基、ヘプタメチレン基、オクタメチレン基、ノナメチレン基、デカメチレン基、ウンデカメチレン基、ドデカメチレン基の如き炭素数1〜18の直鎖状アルキレン基;1−メチルエチレン基、1−メチルトリエチレン基、2-メチルトリエチレン基、1-メチルテトラエチレン基、2−メチルテトラエチレン基、1−メチルペンタメチレン基、2-メチルペンタメチレン基、3−メチルペンタメチレン基の如き炭素数1〜18の分枝状アルキレン基;p−フェニレン基の如きフェニレン基;2−メトキシ−1,4−フェニレン基、3−メトキシ-1,4−フェニレン基、2−エトキシ−1,4−フェニレン基、3−エトキシ−1,4−フェニレン基、2,3,5−トリメトキシ−1,4−フェニレン基の如き炭素数1〜18の直鎖状又は分枝上アルコキシ基を有するフェニレン基;2,6−ナフタレンジイル基の如きアリーレン基が挙げられる。 A 1 and A 2 each independently represents a single bond or a divalent hydrocarbon group. Examples of the divalent hydrocarbon group include a methylene group, an ethylene group, a trimethylene group, a tetramethylene group, a pentamethylene group, A linear alkylene group having 1 to 18 carbon atoms such as hexamethylene group, heptamethylene group, octamethylene group, nonamethylene group, decamethylene group, undecamethylene group, dodecamethylene group; 1-methylethylene group, 1-methyltrimethyl group 1 to 1 carbon atoms such as ethylene group, 2-methyltriethylene group, 1-methyltetraethylene group, 2-methyltetraethylene group, 1-methylpentamethylene group, 2-methylpentamethylene group, 3-methylpentamethylene group 18 branched alkylene groups; phenylene groups such as p-phenylene group; 2-methoxy-1,4-phenylene group, 3-methoxy-1 , 4-phenylene group, 2-ethoxy-1,4-phenylene group, 3-ethoxy-1,4-phenylene group, 2,3,5-trimethoxy-1,4-phenylene group and the like. Examples thereof include a phenylene group having a linear or branched alkoxy group; and an arylene group such as a 2,6-naphthalenediyl group.
R3〜R6は各々独立して、水素原子、ハロゲン原子、ハロゲン化アルキル基、アリルオキシ基、シアノ基、ニトロ基、アルキル基、ヒドロキシアルキル基、アルコキシ基、カルボキシ基若しくはそのアルカリ金属塩、アルコキシカルボニル基、ハロゲン化メトキシ基、ヒドロキシ基、スルホ基若しくはそのアルカリ金属塩、アミノ基、カルバモイル基、スルファモイル基又は(メタ)アクリロイル基、(メタ)アクリロイルオキシ基、(メタ)アクリロイルアミノ基、ビニル基、ビニルオキシ基及びマレイミド基からなる群から選ばれる重合性官能基を表す。 R 3 to R 6 are each independently a hydrogen atom, a halogen atom, a halogenated alkyl group, an allyloxy group, a cyano group, a nitro group, an alkyl group, a hydroxyalkyl group, an alkoxy group, a carboxy group or an alkali metal salt thereof, an alkoxy Carbonyl group, halogenated methoxy group, hydroxy group, sulfo group or alkali metal salt thereof, amino group, carbamoyl group, sulfamoyl group or (meth) acryloyl group, (meth) acryloyloxy group, (meth) acryloylamino group, vinyl group Represents a polymerizable functional group selected from the group consisting of a vinyloxy group and a maleimide group.
ハロゲン原子としては、フッ素原子や塩素原子が挙げられる。ハロゲン化アルキル基としては、トリクロロメチル基やトリフルオロメチル基が挙げられる。ハロゲン化メトキシ基としては、クロロメトキシ基やトリフルオロメトキシ基等が挙げられる。 Examples of the halogen atom include a fluorine atom and a chlorine atom. Examples of the halogenated alkyl group include a trichloromethyl group and a trifluoromethyl group. Examples of the halogenated methoxy group include a chloromethoxy group and a trifluoromethoxy group.
アルコキシ基としては、アルキル基部分が、炭素原子数1〜6の低級アルキル基、炭素原子数3〜6のシクロアルキル基又は炭素原子数1〜6の低級アルコキシ基で置換された炭素原子数1〜6の低級アルキル基が挙げられる。また、炭素原子数1〜6の低級アルキル基としては、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、1−メチルエチル基等が挙げられる。炭素原子数1〜6の低級アルコキシ基で置換された炭素原子数1〜6の低級アルキル基としては、メトキシメチル基、1−エトキシエチル基、テトラヒドロピラニル基等が挙げられる。 As the alkoxy group, the alkyl group portion is substituted with a lower alkyl group having 1 to 6 carbon atoms, a cycloalkyl group having 3 to 6 carbon atoms, or a lower alkoxy group having 1 to 6 carbon atoms. -6 lower alkyl groups. Examples of the lower alkyl group having 1 to 6 carbon atoms include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, and a 1-methylethyl group. Examples of the lower alkyl group having 1 to 6 carbon atoms substituted with a lower alkoxy group having 1 to 6 carbon atoms include a methoxymethyl group, a 1-ethoxyethyl group, a tetrahydropyranyl group, and the like.
ヒドロキシアルキル基としては、炭素原子数1〜4のヒドロキシアルキル基が挙げられ、具体的にはヒドロキシメチル基、1−ヒドロキシエチル基、2−ヒドロキシエチル基、1−ヒドロキシプロピル基、2−ヒドロキシプロピル基、3−ヒドロキシプロピル基、1−ヒドロキシブチル基等が挙げられる。
カルバモイル基としては、アルキル基部分が炭素原子数1〜6のものが挙げられ、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、1−メチルエチル基等が挙げられる。
Examples of the hydroxyalkyl group include a hydroxyalkyl group having 1 to 4 carbon atoms, specifically, a hydroxymethyl group, 1-hydroxyethyl group, 2-hydroxyethyl group, 1-hydroxypropyl group, 2-hydroxypropyl group. Group, 3-hydroxypropyl group, 1-hydroxybutyl group and the like.
Examples of the carbamoyl group include those having an alkyl group portion of 1 to 6 carbon atoms, such as a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, and a 1-methylethyl group.
これらの中でも、ハロゲン原子、カルボキシ基、ハロゲン化メチル基、ハロゲン化メトキシ基、メトキシ基、エトキシ基、プロポキシ基、ヒドロキシメチル基、カルバモイル基、ジメチルカルバモイル基又はシアノ基が好ましく、カルボキシ基、ヒドロキシメチル基又はトリフルオロメチル基は良好な配向性が得られる点で特に好ましい。 Among these, a halogen atom, a carboxy group, a halogenated methyl group, a halogenated methoxy group, a methoxy group, an ethoxy group, a propoxy group, a hydroxymethyl group, a carbamoyl group, a dimethylcarbamoyl group or a cyano group are preferable, and a carboxy group, hydroxymethyl A group or a trifluoromethyl group is particularly preferred in that good orientation can be obtained.
また、R3及びR4は、4,4‘−ビス(フェニルアゾ)ビフェニル骨格の両端のフェニレン基のメタ位に置換していると、優れた光配向膜が得られ、R5及びR6は、4,4’−ビス(フェニルアゾ)ビフェニル骨格の2、2’位に置換していると、優れた光配向性が得られ、特に好ましい。
一般式(7)で表されるアゾ化合物は、具体的には下記構造のアゾ化合物が好ましい。
Further, when R 3 and R 4 are substituted at the meta positions of the phenylene group at both ends of the 4,4′-bis (phenylazo) biphenyl skeleton, an excellent photo-alignment film is obtained, and R 5 and R 6 are , 4,4′-bis (phenylazo) biphenyl skeleton is preferably substituted at the 2,2′-position, and thus excellent photo-alignment properties can be obtained.
Specifically, the azo compound represented by the general formula (7) is preferably an azo compound having the following structure.
一般式(7)で表される化合物は、水あるいは極性有機溶媒に高い溶解性を示し、基材に塗布した後、水あるいは極性有機溶媒を除去するだけで、基材上に一様で、かつ安定な光配向膜を形成することができる。また、一般式(7)で表される化合物は、単独で使用することもできるし、2種類以上の化合物を混合して使用することもできる。
(親水性基を有する(メタ)アクリレート)
本発明で使用する親水性基を有する(メタ)アクリレートの親水性基としては、水酸基、カルボキシル基、スルホ基、アミノ基等が挙げられるが、水酸基あるいはカルボキシル基を有する(メタ)アクリレートが、一般式(1)で表される化合物との混和性の面から好ましい。1分子あたりの(メタ)アクリロイル基の数には特に制限はなく、1つでも2つ以上でも良い。
The compound represented by the general formula (7) shows high solubility in water or a polar organic solvent, and after being applied to the substrate, it is uniform on the substrate simply by removing the water or polar organic solvent. In addition, a stable photo-alignment film can be formed. Moreover, the compound represented by General formula (7) can also be used independently, and 2 or more types of compounds can also be mixed and used for it.
((Meth) acrylate having hydrophilic group)
Examples of the hydrophilic group of the (meth) acrylate having a hydrophilic group used in the present invention include a hydroxyl group, a carboxyl group, a sulfo group, and an amino group, and a (meth) acrylate having a hydroxyl group or a carboxyl group is generally used. It is preferable from the viewpoint of miscibility with the compound represented by formula (1). The number of (meth) acryloyl groups per molecule is not particularly limited, and may be one or two or more.
水酸基を有する(メタ)アクリレートとしては、水酸基を2つ以上有するものが親水性が高く特に好ましい。具体的には、グリシジル(メタ)アクリレートなどの1価のエポキシ(メタ)アクリレート;プロピレングリコール、ブタンジオール、ペンタンジオール、ヘキサンジオール、ジエチレングリコール、ジプロピレングリコール、トリエチレングリコール、トリプロピレングリコール、テトラエチレングリコール、ポリエチレングリコール、ポリプロピレングリコール、ネオペンチルグリコール、ヒドロキシピバリン酸ネオペンチルグリコール、ビスフェノールA、エトキシ化ビスフェノールAなどの2価のアルコールのジグリシジルエーテル;トリメチロールプロパン、エトキシ化トリメチロールプロパン、プロポキシ化トリメチロールプロパン、グリセリンなど、3価アルコールのトリグリシジルエーテル等のエポキシ化合物に(メタ)アクリル酸を付加せしめて得られるエポキシアクリレート化合物、ペンタエリスリトールトリ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、グリセリンジ(メタ)アクリレート、トリメチロールプロパンジ(メタ)アクリレート及びジトリメチロールプロパントリ(メタ)アクリレートが挙げられ、エポキシ樹脂とカルボン酸から誘導されるものとして、グリシジル(メタ)アクリレートの(メタ)アクリル酸付加物、
トリメチロールプロパンジ(メタ)アクリレート、エトキシ化トリメチロールプロパンジ(メタ)アクリレート、プロポキシ化トリメチロールプロパンジ(メタ)アクリレート、トリス2―ヒドロキシエチルイソシアヌレートジ(メタ)アクリレート、グリセリンジ(メタ)アクリレートなどの、ヒドロキシル残基を有するアルコール性ジ(メタ)アクリレート、
As the (meth) acrylate having a hydroxyl group, those having two or more hydroxyl groups are particularly preferred because of their high hydrophilicity. Specifically, monovalent epoxy (meth) acrylates such as glycidyl (meth) acrylate; propylene glycol, butanediol, pentanediol, hexanediol, diethylene glycol, dipropylene glycol, triethylene glycol, tripropylene glycol, tetraethylene glycol Diglycidyl ether of dihydric alcohols such as polyethylene glycol, polypropylene glycol, neopentyl glycol, neopentyl glycol hydroxypivalate, bisphenol A, ethoxylated bisphenol A; trimethylolpropane, ethoxylated trimethylolpropane, propoxylated trimethylol Epoxy compounds such as triglycidyl ethers of trihydric alcohols such as propane and glycerin (meth) acrylate Epoxy acrylate compounds, pentaerythritol tri (meth) acrylate, dipentaerythritol penta (meth) acrylate, glycerin di (meth) acrylate, trimethylolpropane di (meth) acrylate and ditrimethylolpropane tri ( (Meth) acrylates, and those derived from epoxy resins and carboxylic acids, (meth) acrylic acid adducts of glycidyl (meth) acrylate,
Trimethylolpropane di (meth) acrylate, ethoxylated trimethylolpropane di (meth) acrylate, propoxylated trimethylolpropane di (meth) acrylate, tris 2-hydroxyethyl isocyanurate di (meth) acrylate, glycerin di (meth) acrylate An alcoholic di (meth) acrylate having a hydroxyl residue, such as
ペンタエリスリトールジ(メタ)アクリレート、ジペンタエリスリトールジ(メタ)アクリレート、ジトリメチロールプロパンジ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ジペンタエリスリトールトリ(メタ)アクリレート、ジトリメチロールプロパントリ(メタ)アクリレート、ジペンタエリスリトールテトラ(メタ)アクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、ジトリメチロールプロパンヘキサ(メタ)アクリレートなどの、ヒドロキシル残基を有するアルコール性多官能(メタ)アクリレート、 Pentaerythritol di (meth) acrylate, dipentaerythritol di (meth) acrylate, ditrimethylolpropane di (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol tri (meth) acrylate, ditrimethylolpropane tri (meth) Alcoholic polyfunctional compounds having a hydroxyl residue such as acrylate, dipentaerythritol tetra (meth) acrylate, ditrimethylolpropane tetra (meth) acrylate, dipentaerythritol hexa (meth) acrylate, ditrimethylolpropane hexa (meth) acrylate ( (Meth) acrylate,
少なくとも1個の芳香環を有する多価フェノール又はそのアルキレンオキサイド付加体のポリグリシジルエーテル等のエポキシ化合物に(メタ)アクリル酸を付加させて得られた(メタ)アクリレート、芳香族エポキシアクリレートの水添タイプの脂環式エポキシアクリレート等が挙げられる。尚、ここでいう多価フェノールとしては、ビスフェノールA、ビスフェノールF、ビスフェノールS等のビスフェノール化合物又はビスフェノール化合物のアルキレンオキサイド付加体、フェノールノボラック、クレゾールノボラック等を用いることができる。 Hydrogenation of (meth) acrylate and aromatic epoxy acrylate obtained by adding (meth) acrylic acid to an epoxy compound such as polyglycidyl ether of polyhydric phenol having at least one aromatic ring or its alkylene oxide adduct Type alicyclic epoxy acrylate and the like. In addition, as polyhydric phenol here, bisphenol compounds, such as bisphenol A, bisphenol F, bisphenol S, the alkylene oxide adduct of a bisphenol compound, a phenol novolak, a cresol novolak, etc. can be used.
カルボキシル基を有する(メタ)アクリレートは、カルボキシル基の親水性が十分高いため1分子あたりのカルボキシル基の数に特に制限はなく、1つでも2つ以上でも良い。しかしカルボキシル基の数が増えていくと溶剤に対する溶解性が悪くなり、化合物の結晶性も高くなるので、接着部材あるいは溶剤に対する耐性が悪化しない範囲でカルボキシル基の数は少ないものが好ましい。特に芳香環に直結したカルボキシル基を持つ化合物の場合には1分子あたりのカルボキシル基の数は2以下が特に好ましい。 Since the (meth) acrylate having a carboxyl group has sufficiently high hydrophilicity of the carboxyl group, the number of carboxyl groups per molecule is not particularly limited, and may be one or two or more. However, as the number of carboxyl groups increases, the solubility in the solvent deteriorates and the crystallinity of the compound also increases. Therefore, it is preferable that the number of carboxyl groups is small as long as the resistance to the adhesive member or the solvent does not deteriorate. In particular, in the case of a compound having a carboxyl group directly connected to an aromatic ring, the number of carboxyl groups per molecule is particularly preferably 2 or less.
具体的には、例えば、2−(メタ)アクリロイルオキシエチルヘキサヒドロフタレート、2−アクリロイルオキシエチルフタレート、2−メタクリロイルオキシエチルフタレート、EO変性琥珀酸アクリレート等、カルボキシ基及び一分子中に少なくとも1つ以上の(メタ)アクリロイル基を有する化合物、2−ヒドロキシエチル(メタ)アクリレ−トの如き水酸基含有ビニル単量体に、無水フタル酸等の酸無水物を付加させて得られる化合物、末端に(メタ)アクリロイルオキシ基が導入されたアルキル(オキシ)基で置換された安息香酸誘導体が挙げられる。置換基の数は1つでもそれ以上でも良いが、置換基の数は1〜3であることが合成の容易さの面から好ましい。また、複数の置換基を導入する場合には、置換する位置として分子の対称性を低くするような位置を選択することが、結晶性を高くしすぎないという面で好ましい。具体的には、2−(ω−(メタ)アクリロイルオキシアルキル(オキシ))安息香酸、2,3−ジ(ω−(メタ)アクリロイルオキシアルキル(オキシ))安息香酸、2,4−ジ(ω−(メタ)アクリロイルオキシアルキル(オキシ))安息香酸、2,5−ジ(ω−(メタ)アクリロイルオキシアルキル(オキシ))安息香酸、3−(ω−(メタ)アクリロイルオキシアルキル(オキシ))安息香酸、3,4−ジ(ω−(メタ)アクリロイルオキシアルキル(オキシ))安息香酸、4−(ω−(メタ)アクリロイルオキシアルキル(オキシ))安息香酸で、アルキル鎖のメチレン基の数が1〜14のものが挙げられる。特にメチレン基の数が2〜10のものがさらに好ましい。 Specifically, for example, 2- (meth) acryloyloxyethyl hexahydrophthalate, 2-acryloyloxyethyl phthalate, 2-methacryloyloxyethyl phthalate, EO-modified succinic acid acrylate, etc., at least one in one molecule A compound obtained by adding an acid anhydride such as phthalic anhydride to a hydroxyl group-containing vinyl monomer such as the above-mentioned (meth) acryloyl group, 2-hydroxyethyl (meth) acrylate, Examples include benzoic acid derivatives substituted with an alkyl (oxy) group into which a (meth) acryloyloxy group has been introduced. Although the number of substituents may be one or more, the number of substituents is preferably 1 to 3 from the viewpoint of ease of synthesis. In addition, when a plurality of substituents are introduced, it is preferable to select a position that lowers the symmetry of the molecule as the position to be substituted from the viewpoint that the crystallinity is not excessively increased. Specifically, 2- (ω- (meth) acryloyloxyalkyl (oxy)) benzoic acid, 2,3-di (ω- (meth) acryloyloxyalkyl (oxy)) benzoic acid, 2,4-di ( ω- (meth) acryloyloxyalkyl (oxy)) benzoic acid, 2,5-di (ω- (meth) acryloyloxyalkyl (oxy)) benzoic acid, 3- (ω- (meth) acryloyloxyalkyl (oxy)) ) Benzoic acid, 3,4-di (ω- (meth) acryloyloxyalkyl (oxy)) benzoic acid, 4- (ω- (meth) acryloyloxyalkyl (oxy)) benzoic acid, of the methylene group of the alkyl chain The thing of a number 1-14 is mentioned. Particularly preferred are those having 2 to 10 methylene groups.
カルボキシ基及び一分子中に少なくとも1つ以上の(メタ)アクリロイル基を有する光重合性化合物の市販品としては、例えば共栄社油脂化学工業社製の商品名「ライトアクリレートHOAHH」、「ライトアクリレートHOHH」、「ライトアクリレートHOMPL」、「ライトアクリレートHOMPP」、「ライトアクリレートHOA−MS」などが挙げられる。 Examples of commercially available products of a photopolymerizable compound having a carboxy group and at least one (meth) acryloyl group in one molecule include trade names “Light Acrylate HOAHH” and “Light Acrylate HOHH” manufactured by Kyoeisha Oil Chemical Co., Ltd. , “Light acrylate HOMPL”, “light acrylate HOMPP”, “light acrylate HOA-MS”, and the like.
前記親水性基を有する(メタ)アクリレートは1種類で使用してもよく、2種類以上混合して使用してもよい。
また、前記親水性基を有する(メタ)アクリレートは親水性が高いため、一般式(1)で表されるアゾ化合物との相溶性は良好であるが、まれに結晶化が生じる組み合わせがある。その場合、平滑な塗膜が得られないため配向規制力に影響が生じるおそれがあるので、配合した状態で結晶性が著しく高くならないような前記親水性基を有する(メタ)アクリレートと一般式(1)で表されるアゾ化合物との組み合わせが好ましい。結晶化の有無は、例えば、光学的観察や分光分析、散乱実験等により判断が可能である。
The (meth) acrylate having a hydrophilic group may be used alone or in combination of two or more.
Moreover, since the (meth) acrylate having a hydrophilic group has high hydrophilicity, the compatibility with the azo compound represented by the general formula (1) is good, but there is a combination in which crystallization rarely occurs. In that case, since a smooth coating film cannot be obtained, there is a possibility that the orientation regulating force may be affected. Therefore, the (meth) acrylate having the hydrophilic group and the general formula ( A combination with the azo compound represented by 1) is preferred. The presence or absence of crystallization can be determined by, for example, optical observation, spectroscopic analysis, a scattering experiment, or the like.
前記一般式(1)で表されるアゾ化合物と親水性基を有する(メタ)アクリレートとの配合比は特に限定はないが、該アゾ化合物の添加量があまりに少なすぎると十分な配向規制力が得られない可能性があり、親水性基を有する(メタ)アクリレートの添加量があまりに少なすぎると接着部剤あるいは溶剤に対する耐性が十分得られない可能性があるので、通常は前記一般式(1)で表されるアゾ化合物:親水性基を有する(メタ)アクリレートが90:10〜5:95となるように配合するのが好ましく、70:30〜10:90となるように配合するのがさらに好ましく、60:40〜10:90となるように配合するのが特に好ましい。また、前記理由と同様に、配合した状態で結晶性が著しく高くならないような前記一般式(1)で表されるアゾ化合物と親水性基を有する(メタ)アクリレートの配合比にするのが好ましい。 The compounding ratio of the azo compound represented by the general formula (1) and the (meth) acrylate having a hydrophilic group is not particularly limited. However, if the amount of the azo compound added is too small, sufficient alignment regulating power is obtained. Since it may not be obtained, and if the amount of the (meth) acrylate having a hydrophilic group is too small, sufficient resistance to the adhesive agent or solvent may not be obtained. The azo compound represented by: is preferably blended so that the (meth) acrylate having a hydrophilic group is 90:10 to 5:95, and is blended so as to be 70:30 to 10:90. More preferably, it is especially preferable to mix | blend so that it may become 60: 40-10: 90. Further, for the same reason as described above, it is preferable to set the blend ratio of the azo compound represented by the general formula (1) and the (meth) acrylate having a hydrophilic group so that the crystallinity does not remarkably increase in the blended state. .
(光学異方体)
本発明の光学異方体は、少なくとも、有機材料からなる基材、光配向膜、及び少なくとも1種以上の重合性液晶化合物及び溶剤を含有する重合性液晶組成物の重合体を順次積層した光学異方体であって、前記溶剤が前記基材の一部を溶解させることができることを特徴とする光学異方体である。
以下に本発明をより具体的に説明する。
(Optical anisotropic)
The optical anisotropic body of the present invention is an optical in which at least a base material composed of an organic material, a photo-alignment film, and a polymer of a polymerizable liquid crystal composition containing at least one polymerizable liquid crystal compound and a solvent are sequentially laminated. An anisotropic optical body, wherein the solvent can dissolve a part of the substrate.
The present invention will be described more specifically below.
(塗布)
塗布法としては、スピンコーティング法、グラビア印刷法、フレキソ印刷法、インクジェット法、ダイコーティング法、キャップコーティング法、ディッピング等、公知慣用の方法を行うことができる。通常は、有機溶剤で希釈した溶液を塗布するので、塗布後は乾燥させ、光配向膜用塗膜を得る。
(Application)
As the coating method, a known and commonly used method such as a spin coating method, a gravure printing method, a flexographic printing method, an ink jet method, a die coating method, a cap coating method, or dipping can be performed. Usually, since the solution diluted with the organic solvent is applied, it is dried after application to obtain a coating film for a photo-alignment film.
(光配向膜の光配向工程)
前記方法により得た塗膜に、異方性を有する光を照射(以下、光異性化工程と略す)して、光配向膜用組成物からなる層に光照射して本発明の基板を作成する。光異方性化工程で使用する、異方性を有する光としては、直線偏光や楕円偏光等の偏光、もしくは基材面に対して斜めの方向から非偏光があげられる。偏光は直線偏光、楕円偏光のいずれでも良いが、効率よく光配向を行うためには、消光比の高い直線偏光を使用することが好ましい。
また、光照射装置において偏光を得るためには偏光フィルタ等を使用する必要があるので、膜面に照射される光強度が減少するといった欠点があるが、膜面に対して斜め方向から非偏光を照射する方法では、照射装置に偏光フィルタ等を必要とせず、大きな照射強度が得られ、光配向のための照射時間を短縮することができるという利点がある。このときの非偏光の入射角は基材法線に対して10°〜80°の範囲が好ましく、照射面における照射エネルギ−の均一性、得られるプレチルト角、配向効率等を考慮すると、20°〜60°の範囲が更に好ましく、45°が最も好ましい。
(Photo-alignment process of photo-alignment film)
The coating film obtained by the above method is irradiated with anisotropic light (hereinafter abbreviated as a photoisomerization step), and the layer of the photoalignment film composition is irradiated with light to create the substrate of the present invention. To do. The light having anisotropy used in the optical anisotropy step includes polarized light such as linearly polarized light and elliptically polarized light, or non-polarized light from a direction oblique to the substrate surface. The polarized light may be either linearly polarized light or elliptically polarized light, but it is preferable to use linearly polarized light having a high extinction ratio in order to perform photoalignment efficiently.
Moreover, since it is necessary to use a polarizing filter or the like in order to obtain polarized light in the light irradiation device, there is a disadvantage that the light intensity irradiated to the film surface is reduced. In the method of irradiating, there is an advantage that a large irradiation intensity can be obtained without requiring a polarizing filter or the like in the irradiation device, and the irradiation time for photo-alignment can be shortened. In this case, the incident angle of non-polarized light is preferably in the range of 10 ° to 80 ° with respect to the normal of the substrate. In consideration of the uniformity of the irradiation energy on the irradiated surface, the pretilt angle obtained, the alignment efficiency, etc., 20 ° A range of ˜60 ° is more preferred, and 45 ° is most preferred.
照射する光は、使用する化合物の光配向性基が吸収を有する波長領域の光であれば良い。例えば光配向性基がアゾベンゼン構造を有する場合は、アゾベンゼンのπ→π*遷移による強い吸収がある、波長330〜500nmの範囲の紫外線が特に好ましい。
照射光の光源としては、キセノンランプ、高圧水銀ランプ、超高圧水銀ランプ、メタルハライドランプ、KrF、ArF等の紫外光レ−ザ−等が挙げられる。本発明においては光配向性基がアゾベンゼン構造であるので、365nmの紫外線の発光強度が特に大きい超高圧水銀ランプを有効に使用することができる。
前記光源からの光を偏光フィルタやグラントムソン、グランテ−ラ−等の偏光プリズムを通すことで紫外可視光の直線偏光を得ることができる。
The light to be irradiated may be light in a wavelength region in which the photo-alignment group of the compound to be used has absorption. For example, when the photo-alignment group has an azobenzene structure, ultraviolet rays having a wavelength of 330 to 500 nm that have strong absorption due to the π → π * transition of azobenzene are particularly preferable.
Examples of the light source for irradiation light include xenon lamps, high-pressure mercury lamps, ultra-high pressure mercury lamps, metal halide lamps, ultraviolet lasers such as KrF and ArF, and the like. In the present invention, since the photo-alignment group has an azobenzene structure, an ultra-high pressure mercury lamp having a particularly high emission intensity of ultraviolet light at 365 nm can be used effectively.
By passing the light from the light source through a polarizing prism such as a polarizing filter, Glan-Thompson, or Glan-Teller, it is possible to obtain linearly polarized ultraviolet-visible light.
また、偏光、非偏光のいずれを使用する場合でも、照射する光は、ほぼ平行光であることが特に好ましい。
また、偏光を照射する際に、フォトマスクを使用すれば、光配向膜にパターン状に2以上の異なった方向に液晶配向能を生じさせることができる。具体的には、本発明の光配向膜用組成物を塗布乾燥した後に、基材にフォトマスクを被せて全面に偏光もしくは非偏光を照射し、パターン状に露光部分に液晶配向能を与える。必要に応じてこれを複数回繰り返すことで、複数方向に液晶配向能を生じさせることができる。さらにフォトマスクが350nm以下の短波長を吸収する場合には、照射された350nmを超える紫外可視光のみが光配向膜に吸収されるため、短波長由来の副反応を低減することができ、より好ましい液晶配向能を生じさせることができる。
Moreover, it is particularly preferable that the irradiated light is substantially parallel light regardless of whether polarized light or non-polarized light is used.
Further, when irradiating polarized light, if a photomask is used, liquid crystal alignment ability can be generated in two or more different directions in a pattern on the photo-alignment film. Specifically, after the composition for photo-alignment film of the present invention is applied and dried, the substrate is covered with a photomask, and the entire surface is irradiated with polarized light or non-polarized light to give liquid crystal alignment ability to the exposed portion in a pattern. By repeating this a plurality of times as necessary, liquid crystal alignment ability can be generated in a plurality of directions. Furthermore, when the photomask absorbs a short wavelength of 350 nm or less, since only the UV-visible light exceeding 350 nm irradiated is absorbed by the photo-alignment film, side reactions derived from the short wavelength can be reduced. A preferable liquid crystal alignment ability can be produced.
(光配向膜の重合工程)
本発明の基材上に接触している配向膜が光異性化反応を経由して異方性を有する配向膜となる場合であって予め重合させる場合は、光異方性化工程後、重合させる。この場合は、後述の光重合開始剤を添加しておくことが好ましい。重合方法は光照射又は熱でよいが、光照射で行う場合は、光異性化工程で得られた配向状態を乱さないようにする。例えば、アゾ化合物の場合には、アゾベンゼン骨格が持つ吸収帯以外の波長で行われることが好ましいとされる。このような光は、具体的には320nm以下の紫外光であるが、320nm以下の紫外光により光配向膜及び重合性液晶組成物が分解などを引き起こす場合は、320nm以上の紫外光で重合処理を行ったほうが好ましい場合もある。
(Polymerization process of photo-alignment film)
In the case where the alignment film in contact with the substrate of the present invention becomes an alignment film having anisotropy via a photoisomerization reaction and is polymerized in advance, the polymerization is performed after the photo-anisotropy step. Let In this case, it is preferable to add a photopolymerization initiator described later. The polymerization method may be light irradiation or heat, but in the case of light irradiation, the orientation state obtained in the photoisomerization step should not be disturbed. For example, in the case of an azo compound, it is preferably performed at a wavelength other than the absorption band of the azobenzene skeleton. Such light is specifically ultraviolet light having a wavelength of 320 nm or less, but when the photo-alignment film and the polymerizable liquid crystal composition are decomposed by the ultraviolet light having a wavelength of 320 nm or less, the polymerization treatment is performed with the ultraviolet light having a wavelength of 320 nm or more. It may be preferable to perform
320nm以上の紫外光によって、既に得られたアゾベンゼン骨格の配向が乱されないようにするためには、通常は、アゾベンゼン骨格が有する光の吸収帯とは異なる光吸収波長帯域を持つ光重合開始剤を使用するのが好ましい。また、通常の光重合開始剤の吸収帯よりも長波長の光を吸収し、重合開始剤へのエネルギー移動を起こすことによって重合反応を誘起する化合物を混合しても良い。これらにより、光配向操作で固定されている光配向膜用組成物の配向状態を乱さずに、重合させることができる。一方、重合のための光を光配向操作と同じ方向から照射する場合や、アゾベンゼン骨格の吸収遷移モーメントと直交する偏波面を有する偏光照射を行えば、得られた配向状態を乱す恐れがないので、任意の波長を使用することができる。 In order to prevent the orientation of the azobenzene skeleton already obtained from being disturbed by ultraviolet light of 320 nm or more, usually, a photopolymerization initiator having a light absorption wavelength band different from the light absorption band of the azobenzene skeleton is used. It is preferred to use. Further, a compound that induces a polymerization reaction by absorbing light having a wavelength longer than the absorption band of a normal photopolymerization initiator and causing energy transfer to the polymerization initiator may be mixed. By these, it can superpose | polymerize, without disturbing the orientation state of the composition for photo-alignment films | membranes fixed by photo-alignment operation. On the other hand, if the light for polymerization is irradiated from the same direction as the photo-alignment operation, or if polarized light irradiation having a polarization plane orthogonal to the absorption transition moment of the azobenzene skeleton is performed, there is no risk of disturbing the obtained alignment state. Any wavelength can be used.
例えば、光配向材料に光重合開始剤を添加しておき光配向材料を配向させるような光を照射すると、光配向と光重合を同時に行うことができる。また、光配向を重合阻害をおこすような雰囲気、例えば空気中で行うことにより、光配向のみ行い、その後、雰囲気を重合阻害を及ぼさない、例えば、窒素中に変更することにより、光重合を開始させることもできる。この場合は、光配向の時の照射量を調整し、重合阻害の雰囲気で光配向を行っているうちに、すべての光重合開始剤を消費しないようにすることが好ましい。
一方、熱による重合の場合は、80〜250℃で行うのが好ましく、80〜160が好ましい。この場合は、熱重合開始剤を添加しておくのが好ましい。
本発明で使用する光重合開始剤は公知慣用のものが使用できる。
For example, when a photopolymerization initiator is added to the photoalignment material and light is applied to orient the photoalignment material, photoalignment and photopolymerization can be performed simultaneously. In addition, photo-alignment is performed in an atmosphere that inhibits polymerization, for example, in the air, and only photo-alignment is performed. It can also be made. In this case, it is preferable to adjust the irradiation amount at the time of photo-alignment so that the photo-polymerization initiator is not consumed while the photo-alignment is performed in an atmosphere of polymerization inhibition.
On the other hand, in the case of polymerization by heat, it is preferably performed at 80 to 250 ° C., and preferably 80 to 160. In this case, it is preferable to add a thermal polymerization initiator.
The photoinitiator used by this invention can use a well-known and usual thing.
320nm以下の紫外光で使用できる光重合開始剤としては1−ヒドロキシシクロヘキシルフェニルケトン(チバ・スペシャルティ・ケミカルズ社製「イルガキュア184」)、1−[4−(2−ヒドロキシエトキシ)−フェニル]−2−ヒドロキシ−2−メチル−1−プロパン−1−オン、2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オン(メルク社製「ダロキュア1173」)などが挙げられる。 Photopolymerization initiators that can be used with ultraviolet light of 320 nm or less include 1-hydroxycyclohexyl phenyl ketone (“Irgacure 184” manufactured by Ciba Specialty Chemicals), 1- [4- (2-hydroxyethoxy) -phenyl] -2 -Hydroxy-2-methyl-1-propan-1-one, 2-hydroxy-2-methyl-1-phenylpropan-1-one ("Darocur 1173" manufactured by Merck & Co., Inc.) and the like.
また、アゾベンゼン骨格が有する光の吸収帯とは異なる光吸収波長帯域を持つ光重合開始剤としては、例えば、特許第3016606号に記載の近赤外線吸収色素と有機ホウ素を組み合わせたもの等が挙げられる。 Examples of the photopolymerization initiator having a light absorption wavelength band different from the light absorption band of the azobenzene skeleton include a combination of a near-infrared absorbing dye described in Japanese Patent No. 3016606 and organic boron. .
その他の光重合開始剤としては、例えば、1−(4−イソプロピルフェニル)−2−ヒドロキシ−2−メチルプロパン−1−オン(メルク社製「ダロキュア1116」)、2−メチル−1−[(メチルチオ)フェニル]−2−モリホリノプロパン−1(チバ・スペシャルティ・ケミカルズ社製「イルガキュア907」)。ベンジルメチルケタ−ル(チバ・スペシャルティ・ケミカルズ社製「イルガキュア651」)。2,4−ジエチルチオキサントン(日本化薬社製「カヤキュアDETX」)とp−ジメチルアミノ安息香酸エチル(日本化薬社製「カヤキュアEPA」)との混合物、イソプロピルチオキサントン(ワ−ドプレキンソップ社製「カンタキュア−ITX」)とp−ジメチルアミノ安息香酸エチルとの混合物、アシルフォスフィンオキシド(BASF社製「ルシリンTPO」)、などが挙げられる。光重合開始剤の使用量は添加剤に対して10質量%以下が好ましく、0.5〜5質量%が特に好ましい。 Examples of other photopolymerization initiators include 1- (4-isopropylphenyl) -2-hydroxy-2-methylpropan-1-one ("Darocur 1116" manufactured by Merck & Co., Inc.), 2-methyl-1-[( Methylthio) phenyl] -2-morpholinopropane-1 (“Irgacure 907” manufactured by Ciba Specialty Chemicals). Benzylmethylketal ("Irgacure 651" manufactured by Ciba Specialty Chemicals). A mixture of 2,4-diethylthioxanthone (“Kayacure DETX” manufactured by Nippon Kayaku Co., Ltd.) and ethyl p-dimethylaminobenzoate (“Kayacure EPA” manufactured by Nippon Kayaku Co., Ltd.) -ITX ") and a mixture of ethyl p-dimethylaminobenzoate, acylphosphine oxide (" Lucirin TPO "manufactured by BASF), and the like. The amount of the photopolymerization initiator used is preferably 10% by mass or less, particularly preferably 0.5 to 5% by mass with respect to the additive.
また、熱重合の際に使用する熱重合開始剤としては公知慣用のものが使用でき、例えば、メチルアセトアセテイトパ−オキサイド、キュメンハイドロパ−オキサイド、ベンゾイルパ−オキサイド、ビス(4−t−ブチルシクロヘキシル)パ−オキシジカ−ボネイト、t−ブチルパ−オキシベンゾエイト、メチルエチルケトンパ−オキサイド、1,1−ビス(t−ヘキシルパ−オキシ)3,3,5−トリメチルシクロヘキサン、p−ペンタハイドロパ−オキサイド、t−ブチルハイドロパ−オキサイド、ジクミルパ−オキサイド、イソブチルパ−オキサイド、ジ(3−メチル−3−メトキシブチル)パ−オキシジカ−ボネイト、1,1−ビス(t−ブチルパ−オキシ)シクロヘキサン等の有機過酸化物、2,2’−アゾビスイソブチロニトリル、2,2’−アゾビス(2,4−ジメチルバレロニトリル)等のアゾニトリル化合物、2,2’−アゾビス(2−メチル−N−フェニルプロピオン−アミジン)ジハイドロクロライド等のアゾアミジン化合物、2,2’アゾビス{2−メチル−N−[1,1−ビス(ヒドロキシメチル)−2−ヒドロキシエチル]プロピオンアミド}等のアゾアミド化合物、2,2’アゾビス(2,4,4−トリメチルペンタン)等のアルキルアゾ化合物等を使用することができる。熱重合開始剤の使用量は添加剤に対して10質量%以下が好ましく、0.5〜5質量%が特に好ましい。 As the thermal polymerization initiator used in the thermal polymerization, known ones can be used, for example, methyl acetoacetate peroxide, cumene hydroperoxide, benzoyl peroxide, bis (4-t-butyl). (Cyclohexyl) peroxydicarbonate, t-butyl peroxybenzoate, methyl ethyl ketone peroxide, 1,1-bis (t-hexyl peroxy) 3,3,5-trimethylcyclohexane, p-pentahydroperoxide, Organic peroxides such as t-butyl hydroperoxide, dicumyl peroxide, isobutyl peroxide, di (3-methyl-3-methoxybutyl) peroxydicarbonate, 1,1-bis (t-butylperoxy) cyclohexane Oxide, 2,2'-azobisisobutyronitrile Azonitrile compounds such as 2,2′-azobis (2,4-dimethylvaleronitrile), azoamidine compounds such as 2,2′-azobis (2-methyl-N-phenylpropion-amidine) dihydrochloride, 2,2 ′ Azoamide compounds such as azobis {2-methyl-N- [1,1-bis (hydroxymethyl) -2-hydroxyethyl] propionamide} and alkylazo such as 2,2′azobis (2,4,4-trimethylpentane) Compounds and the like can be used. 10 mass% or less is preferable with respect to an additive, and, as for the usage-amount of a thermal-polymerization initiator, 0.5-5 mass% is especially preferable.
(重合性液晶組成物の重合工程)
本発明の重合性液晶組成物の重合操作については、重合性液晶組成物中の溶剤を加熱等で除去した後、一般に紫外線等の光照射あるいは加熱によって行われる。重合を光照射で行う場合は、具体的には390nm以下の紫外光を照射することが好ましく、250〜370nmの波長の光を照射することが最も好ましい。但し、390nm以下の紫外光により光配向膜及び重合性液晶組成物が分解などを引き起こす場合は、390nm以上の紫外光で重合処理を行ったほうが好ましい場合もある。
この光は、既に得られた光配向性基の配向を乱さないために、拡散光で、かつ偏光していない光であることが好ましい。
(Polymerization process of polymerizable liquid crystal composition)
The polymerization operation of the polymerizable liquid crystal composition of the present invention is generally performed by light irradiation such as ultraviolet rays or heating after removing the solvent in the polymerizable liquid crystal composition by heating or the like. When the polymerization is performed by light irradiation, specifically, it is preferable to irradiate ultraviolet light having a wavelength of 390 nm or less, and it is most preferable to irradiate light having a wavelength of 250 to 370 nm. However, when the photo-alignment film and the polymerizable liquid crystal composition cause decomposition or the like due to ultraviolet light having a wavelength of 390 nm or less, it may be preferable to perform a polymerization treatment with ultraviolet light having a wavelength of 390 nm or more.
This light is preferably diffused light and unpolarized light so as not to disturb the orientation of the photoalignable group already obtained.
一方、加熱による重合は、重合性液晶組成物が液晶相を示す温度又はそれより低温で行うことが好ましく、特に加熱によりラジカルを放出する熱重合開始剤を使用する場合にはその開裂温度が上記の温度域内にあるものを使用することが好ましい。また該熱重合開始剤と光重合開始剤とを併用する場合には上記の温度域の制限と共に光配向膜と重合性液晶膜の両層の重合速度が大きく異なることの無い様に重合温度と各々の開始剤を選択することが好ましい。加熱温度は、重合性液晶組成物の液晶相から等方相への転移温度にもよるが、熱による不均質な重合が誘起されてしまう温度よりも低い温度で行うことが好ましい。ただし、有機材料からなる基材のガラス転移点を越えると基材の熱変形が著しくなるので、室温〜基材のガラス転移点が好ましい。また例えば、重合性基が(メタ)アクリロイル基である場合は、90℃よりも低い温度で行うことが好ましい。 On the other hand, the polymerization by heating is preferably performed at a temperature at which the polymerizable liquid crystal composition exhibits a liquid crystal phase or at a temperature lower than that. In particular, when a thermal polymerization initiator that releases radicals by heating is used, the cleavage temperature is the above. It is preferable to use those within the temperature range. When the thermal polymerization initiator and the photopolymerization initiator are used in combination, the polymerization temperature and the polymerization temperature are set so that the polymerization speeds of both the photo-alignment film and the polymerizable liquid crystal film are not greatly different together with the limitation of the temperature range. It is preferred to select each initiator. Although the heating temperature depends on the transition temperature from the liquid crystal phase to the isotropic phase of the polymerizable liquid crystal composition, the heating temperature is preferably lower than the temperature at which inhomogeneous polymerization is induced by heat. However, if the glass transition point of the base material made of an organic material is exceeded, thermal deformation of the base material becomes remarkable, so that the glass transition point of the room temperature to the base material is preferable. For example, when a polymeric group is a (meth) acryloyl group, it is preferable to carry out at a temperature lower than 90 degreeC.
得られた光学異方体の耐溶剤特性や耐熱性の安定化のために、光学異方体を加熱処理することもできる。この場合、前期重合性液晶膜のガラス転移点以上で加熱することが好ましい。通常は、有機材料からなる基材のガラス転移点を越えない範囲での加熱が好ましい。 In order to stabilize the solvent resistance and heat resistance of the obtained optical anisotropic body, the optical anisotropic body can be heat-treated. In this case, it is preferable to heat above the glass transition point of the prepolymerizable liquid crystal film. Usually, heating within a range not exceeding the glass transition point of the base material made of an organic material is preferable.
本発明の光学異方体を、例えば、偏光フィルムや配向膜の原料、又は印刷インキ及び塗料、保護膜等の用途に利用する場合には、本発明で使用する重合性液晶組成物にはその目的に応じて、金属、金属錯体、染料、顔料、蛍光材料、燐光材料、界面活性剤、レベリング剤、チキソ剤、ゲル化剤、多糖類、紫外線吸収剤、赤外線吸収剤、抗酸化剤、イオン交換樹脂、酸化チタン等の金属酸化物、などを添加してもよい。 When the optical anisotropic body of the present invention is used, for example, as a raw material for a polarizing film or an alignment film, or for printing ink, paint, protective film, etc., the polymerizable liquid crystal composition used in the present invention has its Depending on the purpose, metals, metal complexes, dyes, pigments, fluorescent materials, phosphorescent materials, surfactants, leveling agents, thixotropic agents, gelling agents, polysaccharides, ultraviolet absorbers, infrared absorbers, antioxidants, ions An exchange resin, a metal oxide such as titanium oxide, or the like may be added.
本発明の光学異方体は、基板から剥離して単体で光学異方体として使用することも、基板から剥離せずにそのまま光学異方体として使用することもできる。特に、他の部材を汚染し難いので、被積層基板として使用したり、他の基板に貼り合わせて使用したりするときに有用である。場合によっては、光学異方体を数層にわたり積層することもできる。その場合は前記工程を複数繰り返せばよく、光学異方体の積層体を形成することができる。 The optical anisotropic body of the present invention can be peeled off from the substrate and used alone as an optical anisotropic body, or it can be used as it is without being peeled off from the substrate. In particular, since it is difficult to contaminate other members, it is useful when used as a laminated substrate or by being attached to another substrate. In some cases, optical anisotropic bodies can be laminated over several layers. In that case, the above process may be repeated a plurality of times, and an optically anisotropic laminate can be formed.
以下に本発明を合成例、実施例、及び、比較例によって説明するが、もとより本発明はこれらに限定されるものではない。なお、特に断りのない限り、「部」及び「%」は質量基準である。ぬれ張力の測定は、JIS K6768「プラスチック−フィルムおよびシート−ぬれ張力試験方法」(当該規格の記載内容はこの場所に参照として組み込まれる。)に準拠して行った。
UV/オゾン処理にはフィルジェン株式会社製、UV/オゾンクリーナーを用いて行った。
Hereinafter, the present invention will be described with reference to synthesis examples, examples, and comparative examples, but the present invention is not limited to these examples. Unless otherwise specified, “part” and “%” are based on mass. The measurement of the wetting tension was performed in accordance with JIS K6768 “Plastic-film and sheet-wetting tension test method” (the contents of the standard are incorporated by reference in this place).
The UV / ozone treatment was performed using a UV / ozone cleaner manufactured by Filgen Co., Ltd.
(基材1の調整)
基材であるシクロオレフィン誘導体からなるフィルムをUV/オゾンクリーナーで室温、空気中でUV照射を5分間行った。得られた基材のぬれ張力は48mN/mであった。
(基材2の調整)
基材であるシクロオレフィン誘導体からなるフィルムをUV/オゾンクリーナーで室温、空気中でUV照射を10分間行った。得られた基材のぬれ張力は60mN/mであった。
(Adjustment of base material 1)
A film made of a cycloolefin derivative as a substrate was irradiated with UV for 5 minutes in air at room temperature using a UV / ozone cleaner. The resulting substrate had a wetting tension of 48 mN / m.
(Adjustment of base material 2)
A film made of a cycloolefin derivative as a substrate was subjected to UV irradiation for 10 minutes in air at room temperature using a UV / ozone cleaner. The resulting substrate had a wetting tension of 60 mN / m.
(基材3の調整)
基材であるシクロオレフィン誘導体からなるフィルムをUV/オゾンクリーナーで室温、空気中でUV照射を1分間行った。得られた基材のぬれ張力は35mN/mであった。
(基材4の調整)
基材であるトリアセチルセルロース誘導体からなるフィルムをUV/オゾンクリーナーで室温、空気中でUV照射を2.5分間行った。得られた基材のぬれ張力は48mN/mであった。
(基材5の調整)
基材であるトリアセチルセルロース誘導体からなるフィルムをUV/オゾンクリーナーで室温、空気中でUV照射を10分間行った。得られた基材のぬれ張力は58mN/mであった。
(光配向膜用組成物AL−1の調整)
(Adjustment of base material 3)
A film made of a cycloolefin derivative as a substrate was irradiated with UV for 1 minute in air at room temperature using a UV / ozone cleaner. The resulting substrate had a wetting tension of 35 mN / m.
(Adjustment of base material 4)
A film composed of a triacetyl cellulose derivative as a substrate was irradiated with UV for 2.5 minutes in air at room temperature using a UV / ozone cleaner. The resulting substrate had a wetting tension of 48 mN / m.
(Adjustment of base material 5)
A film made of a triacetylcellulose derivative as a substrate was irradiated with UV for 10 minutes in air at room temperature using a UV / ozone cleaner. The resulting substrate had a wetting tension of 58 mN / m.
(Preparation of composition AL-1 for photo-alignment film)
(光配向膜用組成物AL−2の調整)
式(A)で表される化合物0.5部を2−(2−エトキシエトキシ)エタノール49部に溶解させ、溶液1を得た。次にDA−212(ナガセケムテックス株式会社製)1部を2−ブトキシエタノール49部に溶解させ、溶液2を得た。溶液1に溶液2を加え、光配向膜用組成物Bを得た。得られた溶液を0.45μmのメンブランフィルターでろ過し、光配向膜用組成物AL−2を得た。
(Adjustment of composition AL-2 for photo-alignment film)
0.5 part of the compound represented by the formula (A) was dissolved in 49 parts of 2- (2-ethoxyethoxy) ethanol to obtain a solution 1. Next, 1 part of DA-212 (manufactured by Nagase ChemteX Corporation) was dissolved in 49 parts of 2-butoxyethanol to obtain Solution 2. The solution 2 was added to the solution 1, and the composition B for photo-alignment films was obtained. The obtained solution was filtered with a 0.45 μm membrane filter to obtain a photoalignment film composition AL-2.
(光配向膜用組成物AL−3)
式(A)で表される化合物0.5部を水33部に溶解させ、溶液1を得た。次にDA−212(ナガセケムテックス株式会社製)1部を2−ブトキシエタノール33部に溶解させ、溶液2を得た。溶液1、及び、溶液2をジプロピレングリコールモノメチルエーテルn加え、光配向膜用組成物Cを得た。得られた溶液を0.45μmのメンブランフィルターでろ過し、光配向膜用組成物AL−3を得た。
(Composition AL-3 for photo-alignment film)
A solution 1 was obtained by dissolving 0.5 part of the compound represented by the formula (A) in 33 parts of water. Next, 1 part of DA-212 (manufactured by Nagase ChemteX Corporation) was dissolved in 33 parts of 2-butoxyethanol to obtain Solution 2. Solution 1 and solution 2 were added with dipropylene glycol monomethyl ether n to obtain composition C for photo-alignment film. The obtained solution was filtered with a 0.45 μm membrane filter to obtain a photoalignment film composition AL-3.
(重合性液晶組成物LC−1の調整)
式(B)で示される化合物15部、式(C)で示される化合物15部をプロピレングリコールモノメチルエーテル70部に溶解させた後、イルガキュア907(チバスペシャリティケミカルズ(株)社製)1.2部、式(D)で示されるアクリル共重合体0.3部を加え、溶液を得た。得られた溶液を0.45μmのメンブランフィルターでろ過し、重合性液晶組成物(LC−1)を得た。
(Preparation of polymerizable liquid crystal composition LC-1)
After dissolving 15 parts of the compound represented by the formula (B) and 15 parts of the compound represented by the formula (C) in 70 parts of propylene glycol monomethyl ether, 1.2 parts of Irgacure 907 (manufactured by Ciba Specialty Chemicals Co., Ltd.) Then, 0.3 part of an acrylic copolymer represented by the formula (D) was added to obtain a solution. The obtained solution was filtered with a 0.45 μm membrane filter to obtain a polymerizable liquid crystal composition (LC-1).
(実施例1)
光配向膜用組成物AL−1をスピンコーターで基材1上に塗布し、80℃で1分間乾燥した。このときの乾燥膜厚は15nmであった。
次に超高圧水銀ランプに波長カットフィルター、バンドパスフィルター、及び、偏光フィルターを介して、波長365nm付近の可視紫外光(照射強度:20mW/cm2)の直線偏光でかつ平行光を、基材に対して垂直方向から照射し、光配向膜を得た。照射量は100mJ/cm2であった。
得られた光配向膜上にスピンコーターで重合性液晶組成物LC−1を塗布し、80℃で2分乾燥後、窒素雰囲気下で紫外線を1J/cm2照射することにより均一な光学異方体を得た。リタデーションは270nmであった。得られた光学異方体の膜状態を観察した結果を、外観評価に従い評価した。その結果を表1に示す。
Example 1
The composition for optical alignment film AL-1 was applied onto the substrate 1 with a spin coater and dried at 80 ° C. for 1 minute. The dry film thickness at this time was 15 nm.
Next, the ultra-high pressure mercury lamp is applied with a linearly polarized light of visible ultraviolet light (irradiation intensity: 20 mW / cm 2 ) in the vicinity of a wavelength of 365 nm through a wavelength cut filter, a bandpass filter, and a polarizing filter. The film was irradiated from the vertical direction to obtain a photo-alignment film. The irradiation amount was 100 mJ / cm 2 .
Polymeric liquid crystal composition LC-1 is applied onto the obtained photo-alignment film with a spin coater, dried at 80 ° C. for 2 minutes, and then irradiated with 1 J / cm 2 of ultraviolet light in a nitrogen atmosphere to obtain a uniform optical anisotropic Got the body. The retardation was 270 nm. The result of observing the film state of the obtained optical anisotropic body was evaluated according to the appearance evaluation. The results are shown in Table 1.
(外観評価)
A:目視で欠陥が全くなく、偏光顕微鏡観察でも欠陥が全くない
B:目視では欠陥は全くないが、偏光顕微鏡観察では無配向部分が存在している
C:目視では欠陥はないが、偏光顕微鏡観察で全体的に無配向部分が存在している
D:目視では一部欠陥が生じており、偏光顕微鏡観察でも全体的に無配向部分が存在している
E:目視で光配向膜全体にむらが生じている
(Appearance evaluation)
A: There are no defects visually, and there are no defects even when observed with a polarizing microscope. B: There are no defects visually, but there are non-oriented portions in the observation with a polarizing microscope. C: There are no defects visually, but a polarizing microscope. Non-orientated portion is present as a whole by observation D: Some defects are visually observed, and non-oriented portion is present as a whole by observation with a polarizing microscope E: Unevenness of the entire photo-alignment film is visually observed Has occurred
(接着性評価)
また、得られた光学異方体のの接着力を評価するため、得られた光学異方体1cm四方にカッターで碁盤目状に切り目を入れ、2mm角の碁盤目にした。次に碁盤目の部分にセロハンテープを貼って、垂直方向に引き上げ、残った碁盤目の数を数えた。以上の操作を5回繰り返し、平均値を求めた。得られた結果を表1に示す。
以下、実施例1と同様にして、実施例2〜9、比較例1〜3を行った。それぞれ得られた結果を併せて表1に示す。
(Adhesion evaluation)
Moreover, in order to evaluate the adhesive force of the obtained optical anisotropic body, the obtained optical anisotropic body was cut into a grid pattern with a cutter on a 1 cm square of the optical anisotropic body to form a 2 mm square grid. Next, cellophane tape was applied to the grid area and pulled up in the vertical direction to count the number of remaining grid lines. The above operation was repeated 5 times to obtain an average value. The obtained results are shown in Table 1.
Hereinafter, in the same manner as in Example 1, Examples 2 to 9 and Comparative Examples 1 to 3 were performed. The results obtained are shown together in Table 1.
表1の結果より、実施例1〜9で得られた光学異方体は、外観上の欠陥がなく、透明な膜状態であり、かつ、接着性にも優れている。一方、比較例1〜3の光学異方体は、外観上の欠陥はないもの接着性が下がってしまった。 From the results shown in Table 1, the optical anisotropic bodies obtained in Examples 1 to 9 are free from defects in appearance, are in a transparent film state, and are excellent in adhesiveness. On the other hand, although the optical anisotropic bodies of Comparative Examples 1 to 3 had no appearance defect, the adhesiveness was lowered.
したがって、本発明の重合性液晶組成物は、外観上欠陥がなく、且つ、基材との接着性に優れた光学異方体が得られることが判る。 Therefore, it can be seen that the polymerizable liquid crystal composition of the present invention provides an optically anisotropic body having no appearance defect and excellent adhesion to the substrate.
Claims (20)
少なくとも1つ以上の重合性官能基を有する円盤状液晶化合物が、一般式(5)で表されることを特徴とする請求項9もしくは10記載の光学異方体。
The optically anisotropic body according to claim 9 or 10, wherein the discotic liquid crystal compound having at least one polymerizable functional group is represented by the general formula (5).
A1及びA2は各々独立して単結合又はアルコキシ基によって置換されていてもよい二価の炭化水素基を表し、B1及びB2は各々独立して単結合、−O−、−CO−O−、−O−CO−、−CO−NH−、−NH−CO−、−NH−CO−O−又は−O−CO−NH−を表すが、R1及びR2の結合において、−O−O−結合を形成することはなく、
m及びnは各々独立して0〜4の整数を表すが、m又はnが2以上のとき、複数あるA1、B1、A2及びB2は同じであっても異なっていても良く、二つのB1又はB2の間に挟まれたA1又はA2はアルコキシ基によって置換されていてもよい二価の炭化水素基を表し、
R3〜R6は各々独立して、水素原子、ハロゲン原子、ハロゲン化アルキル基、アリルオキシ基、シアノ基、ニトロ基、アルキル基、ヒドロキシアルキル基、アルコキシ基、カルボキシ基若しくはそのアルカリ金属塩、アルコキシカルボニル基、ハロゲン化メトキシ基、ヒドロキシ基、スルホ基若しくはそのアルカリ金属塩、アミノ基、カルバモイル基、スルファモイル基又は(メタ)アクリロイル基、(メタ)アクリロイルオキシ基、(メタ)アクリロイルアミノ基、ビニル基、ビニルオキシ基及びマレイミド基からなる群から選ばれる重合性官能基を表す。) 16. The optical anisotropic body according to claim 1, wherein the photo-alignment film contains at least an azo compound represented by the general formula (6).
A 1 and A 2 each independently represent a single bond or a divalent hydrocarbon group which may be substituted by an alkoxy group, and B 1 and B 2 each independently represent a single bond, —O—, —CO -O-, -O-CO-, -CO-NH-, -NH-CO-, -NH-CO-O- or -O-CO-NH-, but in the bond of R 1 and R 2 , Does not form a —O—O— bond,
m and n each independently represents an integer of 0 to 4, but when m or n is 2 or more, a plurality of A 1 , B 1 , A 2 and B 2 may be the same or different. A 1 or A 2 sandwiched between two B 1 or B 2 represents a divalent hydrocarbon group which may be substituted with an alkoxy group,
R 3 to R 6 are each independently a hydrogen atom, a halogen atom, a halogenated alkyl group, an allyloxy group, a cyano group, a nitro group, an alkyl group, a hydroxyalkyl group, an alkoxy group, a carboxy group or an alkali metal salt thereof, an alkoxy Carbonyl group, halogenated methoxy group, hydroxy group, sulfo group or alkali metal salt thereof, amino group, carbamoyl group, sulfamoyl group or (meth) acryloyl group, (meth) acryloyloxy group, (meth) acryloylamino group, vinyl group Represents a polymerizable functional group selected from the group consisting of a vinyloxy group and a maleimide group. )
A1及びA2は各々独立して単結合又はアルコキシ基によって置換されていてもよい二価の炭化水素基を表し、B1及びB2は各々独立して単結合、−O−、−CO−O−、−O−CO−、−CO−NH−、−NH−CO−、−NH−CO−O−又は−O−CO−NH−を表すが、R1及びR2の結合において、−O−O−結合を形成することはなく、
m及びnは各々独立して0〜4の整数を表すが、m又はnが2以上のとき、複数あるA1、B1、A2及びB2は同じであっても異なっていても良く、二つのB1又はB2の間に挟まれたA1又はA2はアルコキシ基によって置換されていてもよい二価の炭化水素基を表し、
R3〜R6は各々独立して、水素原子、ハロゲン原子、ハロゲン化アルキル基、アリルオキシ基、シアノ基、ニトロ基、アルキル基、ヒドロキシアルキル基、アルコキシ基、カルボキシ基若しくはそのアルカリ金属塩、アルコキシカルボニル基、ハロゲン化メトキシ基、ヒドロキシ基、スルホ基若しくはそのアルカリ金属塩、アミノ基、カルバモイル基、スルファモイル基又は(メタ)アクリロイル基、(メタ)アクリロイルオキシ基、(メタ)アクリロイルアミノ基、ビニル基、ビニルオキシ基及びマレイミド基からなる群から選ばれる重合性官能基を表す。) The photo-alignment film light contains at least a compound having a hydrophilic group and a (meth) acryloyloxy group, and a polymer compatible with the azo compound represented by the general formula (7). The optical anisotropic body of 13-16.
A 1 and A 2 each independently represent a single bond or a divalent hydrocarbon group which may be substituted by an alkoxy group, and B 1 and B 2 each independently represent a single bond, —O—, —CO -O-, -O-CO-, -CO-NH-, -NH-CO-, -NH-CO-O- or -O-CO-NH-, but in the bond of R 1 and R 2 , Does not form a —O—O— bond,
m and n each independently represents an integer of 0 to 4, but when m or n is 2 or more, a plurality of A 1 , B 1 , A 2 and B 2 may be the same or different. A 1 or A 2 sandwiched between two B 1 or B 2 represents a divalent hydrocarbon group which may be substituted with an alkoxy group,
R 3 to R 6 are each independently a hydrogen atom, a halogen atom, a halogenated alkyl group, an allyloxy group, a cyano group, a nitro group, an alkyl group, a hydroxyalkyl group, an alkoxy group, a carboxy group or an alkali metal salt thereof, an alkoxy Carbonyl group, halogenated methoxy group, hydroxy group, sulfo group or alkali metal salt thereof, amino group, carbamoyl group, sulfamoyl group or (meth) acryloyl group, (meth) acryloyloxy group, (meth) acryloylamino group, vinyl group Represents a polymerizable functional group selected from the group consisting of a vinyloxy group and a maleimide group. )
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