JP2010149425A - Vibration welding apparatus - Google Patents

Vibration welding apparatus Download PDF

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JP2010149425A
JP2010149425A JP2008331283A JP2008331283A JP2010149425A JP 2010149425 A JP2010149425 A JP 2010149425A JP 2008331283 A JP2008331283 A JP 2008331283A JP 2008331283 A JP2008331283 A JP 2008331283A JP 2010149425 A JP2010149425 A JP 2010149425A
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vibration
reversing
jig
vibrating body
welding apparatus
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JP5126053B2 (en
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Teru Katayama
輝 片山
Masayuki Watanabe
正行 渡辺
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Toyota Boshoku Corp
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Toyota Boshoku Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/06Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
    • B29C65/0609Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding characterised by the movement of the parts to be joined
    • B29C65/0618Linear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841Holding or clamping means for handling purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/816General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8169General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps the mounting of said pressing elements being laterally movable, e.g. adjustable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/87Auxiliary operations or devices
    • B29C66/872Starting or stopping procedures

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a vibration welding apparatus which allows an increase in degrees of freedom in the vibration direction, attaching direction of a tool, and attaching direction when attaching resin parts to be welded to the tool, by reversing a vibration body or the tool by 90°. <P>SOLUTION: Provided is the vibration welding apparatus 1, wherein two resin parts are abutted on each other under pressure, and friction heat due to vibration is generated on the abutting faces so as to perform welding, and the vibration welding apparatus 1 includes: the vibration body 11 reciprocatingly linearly vibrating; a table 12 which is set facing the vibration body and displaceable in the direction facing the vibration body; a vibration side tool (upper tool 13) holding one of the resin parts and attached to the vibration body to vibrate together with the vibration body; and a resting side tool (lower tool 14) holding the other resin part and attached to the table, and further includes a reverse means reversing at least one of the vibration body, vibration side tool and resting side tool by 90° on a plane orthogonal to the facing direction of the vibration body and the table. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、振動溶着装置に関し、更に詳しくは、振動体や治具を90°反転させることにより、振動方向や治具の取着方向、溶着する樹脂部品を治具に取着する際の取付方向等の自由度を向上させることができる振動溶着装置に関する。   The present invention relates to a vibration welding apparatus, and more specifically, by reversing a vibrating body or jig by 90 °, the vibration direction, the attachment direction of the jig, and the attachment when attaching a resin part to be welded to the jig. The present invention relates to a vibration welding apparatus capable of improving the degree of freedom of direction and the like.

2つの樹脂部品を加圧しながら当接させ、その当接面に振動による摩擦熱を発生させて2つの樹脂部品を溶着させる振動溶着装置が知られている。このような装置では、従来、振動が一方向のみの往復直線振動であるため、溶着する樹脂部品やその治具を設計する際に、製品の寸法や装置の許容製品寸法と共に、溶着時の振動方向も考慮する必要があった。   2. Description of the Related Art A vibration welding apparatus is known in which two resin parts are brought into contact with each other while being pressurized, and frictional heat due to vibration is generated on the contact surface to weld the two resin parts. Conventionally, in such a device, the vibration is a reciprocating linear vibration in only one direction. Therefore, when designing a resin part to be welded and its jig, the vibration during welding as well as the product dimensions and the allowable product dimensions of the device. It was also necessary to consider the direction.

そのような中で、2つの電磁式バイブレーターを用いて、直交する2方向への振動が可能な溶着装置が提案されている(例えば、特許文献1参照)。この装置では、2方向への振動が可能なので、一方向のみに振動する装置と比較して、製品及び治具の設計の際の自由度が高い。しかしながら、この装置では、上下の2つの電磁式バイブレーターを備えているので、構造が複雑になり、コストもかかる。
また、このような装置では、治具を装置に取着する際に、溶着時の方向に合わせて治具を取着する必要があり、その方向に合わせた方向を向けて治具を段取りしておく必要があった。
Under such circumstances, a welding apparatus that can vibrate in two orthogonal directions using two electromagnetic vibrators has been proposed (see, for example, Patent Document 1). Since this apparatus can vibrate in two directions, the degree of freedom in designing products and jigs is higher than that of an apparatus that vibrates in only one direction. However, since this apparatus includes two upper and lower electromagnetic vibrators, the structure becomes complicated and the cost is high.
Moreover, in such an apparatus, when attaching a jig to an apparatus, it is necessary to attach a jig according to the direction at the time of welding, and set up a jig in the direction according to the direction. It was necessary to keep.

特開平5−116220号公報Japanese Patent Laid-Open No. 5-116220

本発明は、上記現状に鑑みてなされたものであり、振動体や治具を90°反転させることにより、振動方向や治具の取着方向、溶着する樹脂部品を治具に取着する際の取付方向等の自由度を向上させることができる振動溶着装置を提供することを目的とする。   The present invention has been made in view of the above-described present situation, and when a vibrating body or jig is inverted by 90 °, the vibration direction, the mounting direction of the jig, and the resin part to be welded are attached to the jig. An object of the present invention is to provide a vibration welding apparatus capable of improving the degree of freedom of the mounting direction and the like.

本発明は、以下の通りである。
1.2つの樹脂部品を加圧しながら当接させ、その当接面に振動による摩擦熱を発生させて該2つの樹脂部品を溶着させる振動溶着装置であって、
振動源を有し且つ該振動源により振動を付与されて振動する振動体と、
前記振動体に対向するように設けられ且つ該振動体と対向する方向に変位可能なテーブルと、
前記2つの樹脂部品のうちの一方の樹脂部品を保持し且つ前記振動体と共に振動するように該振動体に対して固定的に取着される振動側治具と、
前記2つの樹脂部品のうちの他方の樹脂部品を保持し且つ前記テーブルに対して固定的に取着される静止側治具と、を備え、
前記振動は、前記振動体及び前記テーブルが対向する方向と直交する平面内の一方向への往復直線運動による振動であり、
前記振動体、前記振動側治具及び前記静止側治具のうちの少なくとも一つを前記振動体及び前記テーブルが対向する方向と直交する平面内で90°反転させる反転手段を更に備えることを特徴とする振動溶着装置。
2.前記反転手段は、前記静止側治具を反転させる静止側反転機構を有する上記1.記載の振動溶着装置。
3.前記静止側反転機構は、前記静止側治具を前記反転の軸回りに回動自在に支持する回動部材と、前記反転のための駆動力を付与する反転用駆動源と、前記反転用駆動源の駆動力を前記回動部材に伝達する動力伝達部材と、を有する上記2.に記載の振動溶着装置。
4.前記反転手段は、前記振動体及び前記振動側治具の少なくとも一方を反転させる振動側反転機構を有する上記1.乃至3.のいずれか一項に記載の振動溶着装置。
5.前記振動側反転機構は、前記振動体及び前記振動側治具の少なくとも一方を前記反転の軸回りに回動自在に支持する回動部材と、前記反転のための駆動力を付与する反転用駆動源と、前記反転用駆動源の駆動力を前記回動部材に伝達する動力伝達部材と、を有する上記4.記載の振動溶着装置。
6.前記反転手段は、反転後の位置を保持する位置保持手段を更に有する上記1.乃至5.のいずれか一項に記載の振動溶着装置。
The present invention is as follows.
1. A vibration welding apparatus that abuts two resin parts while applying pressure, generates frictional heat due to vibration on the contact surface, and welds the two resin parts,
A vibrating body having a vibration source and vibrated by being vibrated by the vibration source;
A table provided to face the vibrating body and displaceable in a direction to face the vibrating body;
A vibration-side jig that is fixedly attached to the vibrating body so as to hold one of the two resin parts and vibrate with the vibrating body;
A stationary side jig that holds the other resin part of the two resin parts and is fixedly attached to the table;
The vibration is a vibration due to a reciprocating linear motion in one direction in a plane orthogonal to the direction in which the vibrating body and the table face each other.
The apparatus further comprises reversing means for reversing at least one of the vibrating body, the vibration side jig, and the stationary side jig by 90 ° in a plane orthogonal to the direction in which the vibrating body and the table face each other. Vibration welding equipment.
2. The reversing means has a stationary reversing mechanism for reversing the stationary jig. The vibration welding apparatus as described.
3. The stationary-side reversing mechanism includes a rotating member that rotatably supports the stationary-side jig about the reversing axis, a reversing drive source that applies a driving force for reversing, and the reversing drive. And 2. a power transmission member that transmits a driving force of a source to the rotating member. The vibration welding apparatus described in 1.
4). The reversing means has a vibration side reversing mechanism for reversing at least one of the vibrating body and the vibration side jig. To 3. The vibration welding apparatus according to any one of the above.
5. The vibration-side reversing mechanism includes a rotating member that rotatably supports at least one of the vibrating body and the vibration-side jig around the reversing axis, and a reversing drive that applies a driving force for reversing. And a power transmission member that transmits a driving force of the reversing drive source to the rotating member. The vibration welding apparatus as described.
6). The reversing means further includes position holding means for holding a position after reversal. To 5. The vibration welding apparatus according to any one of the above.

本発明の振動溶着装置によると、振動体、振動側治具及び静止側治具のうちの少なくとも一つを振動体及びテーブルが対向する方向と直交する平面内で90°反転させる反転手段を備えている。これにより、振動方向や治具の装置への取着方向、溶着する樹脂部品を治具に取着する際の取付方向等の自由度を向上させることができる。
また、前記反転手段が、前記静止側治具を反転させる静止側反転機構を有する場合は、テーブルに取着後の静止側治具の方向を90°反転させることができるので、テーブルに取着する前の静止側治具の方向が制限されず、溶着時の位置に合わせて治具の向きを段取りする必要がない。また、溶着する樹脂部品の搬入方向と、溶着する際の治具の方向とが異なる場合でも、治具を反転させてそれらの方向を合わせることができる。
更に、前記静止側反転機構が、前記静止側治具を前記反転の軸回りに回動自在に支持する回動部材と、前記反転のための駆動力を付与する反転用駆動源と、前記反転用駆動源の駆動力を前記回動部材に伝達する動力伝達部材と、を有する場合は、簡易な構成による静止側反転機構とすることができる。
また、前記反転手段が、前記振動体及び前記振動側治具の少なくとも一方を反転させる振動側反転機構を有する場合は、振動方向や治具の装置への取着方向、溶着する樹脂部品を治具に取着する際の取付方向等を所望の方向とすることができると共に、前記静止側反転機構と組み合わせて用いる場合には、より自由度の高い振動溶着を実現することができる。
更に、前記振動側反転機構が、前記振動体及び前記振動側治具の少なくとも一方を前記反転の軸回りに回動自在に支持する回動部材と、前記反転のための駆動力を付与する反転用駆動源と、前記反転用駆動源の駆動力を前記回動部材に伝達する動力伝達部材と、を有する場合は、簡易な構成による振動側反転機構とすることができる。
また、前記反転手段が、反転後の位置を保持する位置保持手段を更に有する場合は、反転後の振動体、振動側治具又は静止側治具の位置を確実に保持することができる。
According to the vibration welding apparatus of the present invention, the reversing means for reversing at least one of the vibration body, the vibration side jig, and the stationary side jig by 90 ° in a plane orthogonal to the direction in which the vibration body and the table face each other is provided. ing. Thereby, freedom degree, such as a vibration direction, the attachment direction to the apparatus of a jig | tool, and the attachment direction at the time of attaching the resin component to weld to a jig | tool, can be improved.
Further, when the reversing means has a stationary side reversing mechanism for reversing the stationary side jig, the direction of the stationary side jig after being attached to the table can be reversed by 90 °, so that it is attached to the table. The direction of the stationary jig before performing is not limited, and it is not necessary to set up the direction of the jig in accordance with the position at the time of welding. Further, even when the direction in which the resin parts to be welded are different from the direction of the jig used for welding, the direction of the jigs can be reversed and matched.
Further, the stationary-side reversing mechanism includes a rotating member that rotatably supports the stationary-side jig around the reversing axis, a reversing drive source that applies a driving force for reversing, and the reversing And a power transmission member that transmits the driving force of the driving source to the rotating member, a stationary side reversing mechanism with a simple configuration can be obtained.
Further, when the reversing means has a vibration side reversing mechanism for reversing at least one of the vibrating body and the vibration side jig, the vibration direction, the attachment direction of the jig to the apparatus, and the resin part to be welded are cured. The attachment direction or the like when attaching to the tool can be set to a desired direction, and when used in combination with the stationary side reversing mechanism, vibration welding with a higher degree of freedom can be realized.
Further, the vibration side reversing mechanism includes a rotating member that rotatably supports at least one of the vibrating body and the vibration side jig around the reversing axis, and a reversing that provides a driving force for the reversing. And a power transmission member that transmits the driving force of the reversing drive source to the rotating member, a vibration side reversing mechanism having a simple configuration can be obtained.
Further, when the reversing unit further includes a position holding unit that holds the position after the reversing, the position of the vibrating body, the vibration side jig, or the stationary side jig after the reversing can be reliably held.

本実施形態に係る振動溶着装置は、2つの樹脂部品を加圧しながら当接させ、その当接面に振動による摩擦熱を発生させて該2つの樹脂部品を溶着させる振動溶着装置であって、以下に述べる振動体と、テーブルと、振動側治具と、静止側治具と、を備えており、反転手段を更に備えている。   The vibration welding apparatus according to the present embodiment is a vibration welding apparatus in which two resin parts are brought into contact with each other while being pressed, and frictional heat due to vibration is generated on the contact surface to weld the two resin parts. A vibration body, a table, a vibration-side jig, and a stationary-side jig described below are provided, and a reversing unit is further provided.

上記「振動体」は、振動源を有し且つ該振動源により振動を付与されて振動する限り、その構造、形状、形態等は特に問わない。この振動体の振動は、後述するテーブルとの対向方向と直交する平面内の一方向への往復直線運動による振動である。
上記振動源としては、例えば、電磁振動発生器、振動モータ、超音波振動発生器等を挙げることができる。
As long as the “vibrating body” has a vibration source and is vibrated by the vibration source, its structure, shape, form, etc. are not particularly limited. The vibration of the vibrating body is vibration caused by a reciprocating linear motion in one direction in a plane orthogonal to a direction facing a table to be described later.
Examples of the vibration source include an electromagnetic vibration generator, a vibration motor, and an ultrasonic vibration generator.

上記「テーブル」は、上記振動体に対向するように設けられ且つ該振動体と対向する方向に変位可能である限り、その構造、変位形態等は特に問わない。上記テーブルは、振動体と対向する方向に変位することによって、上記2つの樹脂部品を加圧しながら当接させる。また、上記変位形態としては、例えば、油圧シリンダによる変位、エアシリンダによる変位、サーボモータによる変位等を挙げることができる。   As long as the “table” is provided so as to face the vibrating body and can be displaced in a direction facing the vibrating body, its structure, displacement form, etc. are not particularly limited. The table is displaced in a direction facing the vibrating body, thereby bringing the two resin parts into contact with each other while applying pressure. Examples of the displacement form include displacement by a hydraulic cylinder, displacement by an air cylinder, displacement by a servo motor, and the like.

上記「振動側治具」は、上記2つの樹脂部品のうちの一方の樹脂部品を保持し且つ上記振動体と共に振動するように該振動体に対して固定的に取着される限り、その構造、形状、材質、取着形態等は特に問わない。
上記「静止側治具」は、上記2つの樹脂部品のうちの他方の樹脂部品を保持し且つ上記テーブルに対して固定的に取着される限り、その構造、形状、材質、取着形態等は特に問わない。
The “vibration side jig” has a structure as long as it holds one resin part of the two resin parts and is fixedly attached to the vibrating body so as to vibrate together with the vibrating body. The shape, material, attachment form, etc. are not particularly limited.
As long as the “stationary side jig” holds the other resin part of the two resin parts and is fixedly attached to the table, its structure, shape, material, attachment form, etc. Is not particularly limited.

上記「反転手段」は、上記振動体、上記振動側治具及び上記静止側治具のうちの少なくとも一つを上記振動体及び上記テーブルが対向する方向と直交する平面内で90°反転させる限り、その構造、反転形態等は特に問わない。上記反転手段は、例えば、静止側反転機構及び/又は振動側反転機構を有することができる。   As long as the “reversing means” reverses at least one of the vibrating body, the vibration side jig, and the stationary side jig by 90 ° in a plane orthogonal to the direction in which the vibrating body and the table face each other. The structure, inversion form, etc. are not particularly limited. The inversion means can have, for example, a stationary side inversion mechanism and / or a vibration side inversion mechanism.

上記「静止側反転機構」は、上記静止側治具を反転させる限り、その構造、反転形態等は特に問わない。上記静止側反転機構は、例えば、回動部材と、反転用駆動源と、動力伝達部材と、を有することができる。
上記「振動側反転機構」は、上記振動体及び上記振動側治具の少なくとも一方を反転させる限り、その構造、反転形態等は特に問わない。上記振動側反転機構は、例えば、上記静止側反転機構と同様に、回動部材と、反転用駆動源と、動力伝達部材と、を有することができる。上記振動側反転機構の反転形態としては、(1)振動体及び振動側治具を反転させる形態、(2)振動体のみを反転させる形態、(3)振動側治具のみを反転させる形態とすることができる。
The “stationary reversing mechanism” is not particularly limited in its structure, reversing form, etc., as long as the stationary jig is reversed. The stationary side reversing mechanism can include, for example, a rotating member, a reversing drive source, and a power transmission member.
The “vibration-side reversing mechanism” is not particularly limited in its structure, reversal form, etc., as long as at least one of the vibrating body and the vibration-side jig is reversed. The vibration-side reversing mechanism can include, for example, a rotating member, a reversing drive source, and a power transmission member, similarly to the stationary-side reversing mechanism. As a reversal form of the vibration side reversing mechanism, (1) a form in which the vibration body and the vibration side jig are reversed, (2) a form in which only the vibration body is reversed, and (3) a form in which only the vibration side jig is reversed. can do.

上記「回動部材」は、上記静止側治具を上記反転の軸回りに回動自在に支持する限り特に限定されないが、例えば、軸受を介して回動自在に設けられた回転軸、回転テーブル等を挙げることができる。
上記「反転用駆動源」は、上記反転のための駆動力を付与する限り特に限定されないが、例えば、油圧シリンダ、エアシリンダ、モータ等を挙げることができる。
上記「動力伝達部材」は、上記反転用駆動源の駆動力を上記回動部材に伝達する限り特に限定されないが、例えば、レバー、ベルト、歯車、ラック、インデックスカムドライブ、ゼネバドライブ等を挙げることができる。
The “rotating member” is not particularly limited as long as the stationary jig is rotatably supported around the reversing axis. For example, a rotating shaft or a rotating table provided rotatably via a bearing. Etc.
The “reversing drive source” is not particularly limited as long as the driving force for reversal is applied, and examples thereof include a hydraulic cylinder, an air cylinder, and a motor.
The “power transmission member” is not particularly limited as long as it transmits the driving force of the reversing drive source to the rotating member. Examples thereof include a lever, a belt, a gear, a rack, an index cam drive, and a Geneva drive. Can do.

ここで、上記反転手段は、反転後の位置を保持する位置保持手段を更に有することができる。上記位置保持手段による位置保持形態は特に限定されないが、例えば、回動する側の部材に設けられた位置保持用の穴にピンを挿入して保持する形態(例えば、図3等参照)、油圧クランプ等の挟持手段により回動する側の部材を挟持して保持する形態等を挙げることができる。   Here, the inversion means can further include a position holding means for holding the position after the inversion. The position holding mode by the position holding means is not particularly limited. For example, a mode in which a pin is inserted and held in a position holding hole provided in the rotating member (see, for example, FIG. 3), hydraulic pressure The form etc. which hold | grip and hold | maintain the member of the side rotated by clamping means, such as a clamp, can be mentioned.

以下、図面を用いて実施例により本発明を具体的に説明する。
(1)振動溶着装置の構成
本実施例に係る振動溶着装置1は、2つの樹脂部品である上側部材2及び下側部材3を加圧しながら当接させ、その当接面に振動による摩擦熱を発生させて部材2,3を溶着させるものである。そして、この振動溶着装置1は、図1及び2に示すように、振動体11と、テーブル12と、上側治具13(本発明に係る振動側治具として例示する。)と、下側治具14(本発明に係る静止側治具として例示する。)と、を備えている。また、振動側反転機構15及び静止側反転機構16(本発明に係る反転手段として例示する。)を更に備えており、これらが本体フレーム17内に収められている。
Hereinafter, the present invention will be specifically described with reference to the drawings.
(1) Configuration of Vibration Welding Apparatus The vibration welding apparatus 1 according to the present embodiment abuts the upper member 2 and the lower member 3 that are two resin parts while applying pressure, and frictional heat due to vibration is caused on the contact surface. And the members 2 and 3 are welded. As shown in FIGS. 1 and 2, the vibration welding apparatus 1 includes a vibrating body 11, a table 12, an upper jig 13 (illustrated as a vibration side jig according to the present invention), and a lower side jig. Tool 14 (illustrated as a stationary side jig according to the present invention). Further, a vibration side reversing mechanism 15 and a stationary side reversing mechanism 16 (illustrated as reversing means according to the present invention) are further provided, and these are housed in the main body frame 17.

本体フレーム17は、図1に示すように、両側面に設けられた側板17a、17bと、それらを接続する複数のビーム17cを有している。側板17a、17bには、溶着する部品や治具等を図1中のX方向に直線的に搬送可能なように、切欠き部17d、17eが設けられている。また、側板17a、17bの間の上方側には、天板17fが設けられている。天板17fは、ブラケット17gを介して、その両側端を左右の側板17a、17bに固定されている。   As shown in FIG. 1, the main body frame 17 has side plates 17 a and 17 b provided on both side surfaces, and a plurality of beams 17 c that connect them. The side plates 17a and 17b are provided with notches 17d and 17e so that the parts and jigs to be welded can be conveyed linearly in the X direction in FIG. A top plate 17f is provided on the upper side between the side plates 17a and 17b. The top plate 17f is fixed to the left and right side plates 17a and 17b through brackets 17g.

振動体11は、本体フレーム17の天板17fの下面側に設けられている。振動体11は、その内部に一対の電磁コイル(図示せず)が設けられており、この電磁コイルに交互に高周波電流をかけることにより、水平方向の一方向に往復直線運動して振動する。
振動体11の底面側には上側治具13が着脱可能に取着される。上側治具13は、その下面側に、振動溶着により接合される2つの樹脂部品のうちの一方の樹脂部品である上側部材2を保持し得るように、上側部材2の上面側の外形に対応する凹形状の保持部13aを有している。
The vibrating body 11 is provided on the lower surface side of the top plate 17 f of the main body frame 17. The vibrating body 11 is provided with a pair of electromagnetic coils (not shown) therein, and vibrates by reciprocating linearly moving in one horizontal direction by alternately applying a high frequency current to the electromagnetic coils.
An upper jig 13 is detachably attached to the bottom surface side of the vibrating body 11. The upper jig 13 corresponds to the outer shape on the upper surface side of the upper member 2 so that the lower member can hold the upper member 2 which is one of the two resin components joined by vibration welding. It has a concave holding portion 13a.

振動体11の下方には、この振動体11と対向するように、テーブル12が設けられている。テーブル12は、その四隅を昇降機構18に支持されており、これにより昇降して振動体11の方向に変位する。昇降機構18は、サーボモータ18aと、サーボモータ18aにより駆動される2つの送りねじ18bと、2つのガイド18cと、を有している。2つの送りねじ18bと、2つのガイド18cの上端側はそれぞれテーブル12に取着されている。そして、サーボモータ18aによる送りねじ18bの駆動とガイド18cの案内により、テーブル12を昇降させる。また、サーボモータ18aは、テーブル12の昇降により上側部材2と下側部材3とを加圧しながら当接させた際に、駆動トルクを変化させて、その当接面にかかる加圧力を任意に可変させることができる。   A table 12 is provided below the vibrating body 11 so as to face the vibrating body 11. The table 12 is supported at its four corners by an elevating mechanism 18, and is thereby moved up and down and displaced in the direction of the vibrator 11. The lifting mechanism 18 has a servo motor 18a, two feed screws 18b driven by the servo motor 18a, and two guides 18c. The upper ends of the two feed screws 18b and the two guides 18c are attached to the table 12, respectively. Then, the table 12 is moved up and down by driving the feed screw 18b by the servo motor 18a and guiding the guide 18c. Further, the servo motor 18a changes the driving torque when the upper member 2 and the lower member 3 are brought into contact with each other by raising and lowering the table 12, and arbitrarily applies the pressure applied to the contact surface. Can be varied.

テーブル12の上面側には、後述する静止側反転機構16により回動するベース12aが設けられている。そして、このベース12aには、下側治具14が着脱可能に取着される。下側治具14は、その上面側に、振動溶着により接合される2つの樹脂部品のうちの一方の樹脂部品である下側部材3を保持し得るように、下側部材3の下面側の外形に対応する凹形状の保持部14aを有している。   On the upper surface side of the table 12, a base 12a rotated by a stationary side reversing mechanism 16 described later is provided. The lower jig 14 is detachably attached to the base 12a. The lower jig 14 is provided on the lower surface side of the lower member 3 so as to hold the lower member 3 which is one of the two resin components joined by vibration welding on the upper surface side. A concave holding portion 14a corresponding to the outer shape is provided.

静止側反転機構16は、テーブル12の下面側に設けられており、図3に示すように、ベース12aにその上端側が固定され、テーブル12を貫通して下方に伸びる回転軸16a(本発明に係る回動部材として例示する。)を有している。回転軸16aは、軸受16bを介して、ベース12aを回動自在に軸支している。回転軸16aの下端側にはレバー16cが設けられており、その一端側が回転軸16aに固定されている。レバー16cは、図4に示すように、回転軸16aの遠心方向に伸びるように設けられており、その先端側にはシリンダ16dのロッドが連結されている。このような機構により、ベース12aに取着された下側治具14は、図3に示す軸Aを中心として90°反転する。
また、静止側反転機構16は、図3に示すように、シリンダと、そのロッドの先端に取着されたピンと、を有する位置保持手段16eを備えており、反転後のベース12aの位置を保持する。この位置保持手段16eは、シリンダの駆動により、ベース12aの端部に設けられた孔12bにピンを挿入してその位置を保持する。
The stationary-side reversing mechanism 16 is provided on the lower surface side of the table 12, and as shown in FIG. 3, the upper end side is fixed to the base 12a and extends downward through the table 12 (according to the present invention). It is exemplified as such a rotating member. The rotating shaft 16a pivotally supports the base 12a via a bearing 16b. A lever 16c is provided on the lower end side of the rotating shaft 16a, and one end thereof is fixed to the rotating shaft 16a. As shown in FIG. 4, the lever 16c is provided so as to extend in the centrifugal direction of the rotary shaft 16a, and the rod of the cylinder 16d is connected to the tip side thereof. With such a mechanism, the lower jig 14 attached to the base 12a is inverted by 90 ° about the axis A shown in FIG.
Further, as shown in FIG. 3, the stationary-side reversing mechanism 16 includes position holding means 16e having a cylinder and a pin attached to the tip of the rod, and holds the position of the base 12a after reversing. To do. The position holding means 16e holds the position by inserting a pin into a hole 12b provided at the end of the base 12a by driving the cylinder.

振動側反転機構15は、上述の静止側反転機構16と同様の機構を有し、振動体11及びこれに取着された上側治具13を90°反転させる。これにより、振動体11の振動方向を、図1中のX方向又はY方向のいずれか一方に選択することができる。また、振動側反転機構15は、上述の静止側反転機構16と同様の位置保持手段(図示せず)を有しており、振動体11に設けられた図示しない位置保持用の孔にピンを挿入して、振動体11の位置を保持する。   The vibration side reversing mechanism 15 has the same mechanism as the stationary side reversing mechanism 16 described above, and reverses the vibration body 11 and the upper jig 13 attached thereto by 90 °. Thereby, the vibration direction of the vibrating body 11 can be selected to either the X direction or the Y direction in FIG. Further, the vibration side reversing mechanism 15 has position holding means (not shown) similar to the stationary side reversing mechanism 16 described above, and a pin is placed in a position holding hole (not shown) provided in the vibrating body 11. Insert and hold the position of the vibrator 11.

(2)振動溶着装置の作用
次に、上記構成の振動溶着装置1の作用について説明する。
(2) Operation of Vibration Welding Device Next, the operation of the vibration welding device 1 having the above configuration will be described.

最初に、上側治具13及び下側治具14の着脱について説明する。
まず、治具13、14を取着する際には、図5(a)に示すように、上側治具13がその上面側に載置された状態の下側治具14をテーブル12のベース12aに取着する。このとき、下側治具14及び上側治具13を溶着時の方向に合わせて取着する必要はなく、90°反転した状態で取着してもよい。その場合には、下側治具14をベース12aに固定した後に、静止側反転機構16により反転させる。また、このとき、この治具13、14を用いて溶着する部材2、3の振動方向により、振動体11の方向を予め選択しておく。即ち、例えば、図5(a)における現在の振動方向がX方向であり、溶着時の振動方向がY方向である場合には、振動側反転機構15により、振動体11がY方向へ振動するように予め反転させておく。また、下側治具14上に載置されている上側治具13の方向が振動体11に取着される方向と異なっている場合には、静止側反転機構16により、その向きを予め合わせておく。
First, attachment / detachment of the upper jig 13 and the lower jig 14 will be described.
First, when attaching the jigs 13 and 14, as shown in FIG. 5 (a), the lower jig 14 with the upper jig 13 placed on the upper surface thereof is used as the base of the table 12. Attach to 12a. At this time, it is not necessary to attach the lower jig 14 and the upper jig 13 according to the welding direction, and the jigs may be attached in a 90 ° inverted state. In that case, after the lower jig 14 is fixed to the base 12a, it is reversed by the stationary-side reversing mechanism 16. At this time, the direction of the vibrating body 11 is selected in advance according to the vibration direction of the members 2 and 3 to be welded using the jigs 13 and 14. That is, for example, when the current vibration direction in FIG. 5A is the X direction and the vibration direction at the time of welding is the Y direction, the vibration body 11 vibrates in the Y direction by the vibration-side reversing mechanism 15. As shown in FIG. In addition, when the direction of the upper jig 13 placed on the lower jig 14 is different from the direction in which the upper jig 13 is attached to the vibrating body 11, the direction is adjusted in advance by the stationary side reversing mechanism 16. Keep it.

次に、図5(b)に示すように、昇降機構18により、テーブル12、下側治具14及び下側治具14上に載置された上側治具13を上昇させ、上側治具13の上面側を振動体11の下面側に当接させ、この状態で上側治具13の取着作業を行う。
最後に、図5(c)に示すように、下側治具14及びテーブル12を下降させる。これにより、テーブル12側には下側治具14が、振動体11には上側治具13がそれぞれ取着される。
治具13、14を取り外す際には、上記手順を反対に実行する。
Next, as shown in FIG. 5B, the lifting mechanism 18 raises the table 12, the lower jig 14, and the upper jig 13 placed on the lower jig 14 to raise the upper jig 13. The upper surface side of the upper jig 13 is brought into contact with the lower surface side of the vibrating body 11, and the upper jig 13 is attached in this state.
Finally, as shown in FIG. 5C, the lower jig 14 and the table 12 are lowered. Accordingly, the lower jig 14 is attached to the table 12 side, and the upper jig 13 is attached to the vibrating body 11.
When removing the jigs 13 and 14, the above procedure is executed in reverse.

続いて、振動溶着による2部材の接合について説明する。
最初に、図6(a)に示すように、上側治具13の保持部13aに上側部材2を固定すると共に、下側治具14の保持部14aに、下側部材3を固定する。そして、図6(b)に示すように、昇降機構18によりテーブル12、下側治具14及び下側部材3を上昇させる。これにより、上側部材2と下側部材3とが当接し、加圧される。この加圧された状態で、振動体11を振動させ、上側部材2と下側部材3との当接面に摩擦を生じさせる。これにより、当接面の樹脂が溶融状態となる。このとき、上側治具13及び下側治具14は、振動側反転機構15及び静止側反転機構16の位置保持手段によりその位置を保持されており、振動によりずれが生じることはない。更に、上側部材2と下側部材3との当接面が溶融状態となっても、昇降機構18により加圧状態を維持する。そして、所定の時間が経過したところで振動を停止すると、溶融状態にあった上側部材2と下側部材3との当接面が再び凝固して、上側部材2及び下側部材3が接合される。
最後に、図6(c)に示すように、テーブル12を下降させると、接合して一体化した上側部材2及び下側部材3も共に下降する。
Subsequently, the joining of two members by vibration welding will be described.
First, as shown in FIG. 6A, the upper member 2 is fixed to the holding portion 13 a of the upper jig 13, and the lower member 3 is fixed to the holding portion 14 a of the lower jig 14. Then, as shown in FIG. 6B, the table 12, the lower jig 14, and the lower member 3 are raised by the lifting mechanism 18. As a result, the upper member 2 and the lower member 3 come into contact with each other and are pressurized. In this pressurized state, the vibrating body 11 is vibrated to cause friction on the contact surface between the upper member 2 and the lower member 3. Thereby, the resin of the contact surface is in a molten state. At this time, the positions of the upper jig 13 and the lower jig 14 are held by the position holding means of the vibration-side reversing mechanism 15 and the stationary-side reversing mechanism 16 so that no deviation occurs due to vibration. Furthermore, even if the contact surface between the upper member 2 and the lower member 3 is in a molten state, the elevated state is maintained by the lifting mechanism 18. When the vibration is stopped when a predetermined time has elapsed, the contact surfaces of the upper member 2 and the lower member 3 that have been in a molten state are solidified again, and the upper member 2 and the lower member 3 are joined. .
Finally, as shown in FIG. 6C, when the table 12 is lowered, the upper member 2 and the lower member 3 which are joined and integrated together are also lowered.

ここで、本装置1が生産ラインに組み込まれた場合等において、図7(a)に示すように、溶着完了後の下側治具14に載置された状態の部材2、3を、図7(b)に示すように、静止側反転機構16を用いて反転させることにより、その向きを90°反転させて装置1から搬出するようにしてもよい。
また、装置の許容製品寸法に制限があり、治具を長手方向(X方向)にしか設置することができず、且つ振動させる方向は長手方向と直交する方向(Y方向)である場合でも、振動側反転機構15を用いて振動体11を反転させ、振動体11をY方向に振動させるようにすることで対応できる。
Here, when the present apparatus 1 is incorporated in a production line, as shown in FIG. 7A, the members 2 and 3 placed on the lower jig 14 after the completion of welding are shown in FIG. As shown in FIG. 7B, the direction may be reversed by 90 ° by using the stationary side reversing mechanism 16 to be carried out from the apparatus 1.
In addition, even if the allowable product size of the apparatus is limited, the jig can be installed only in the longitudinal direction (X direction), and the direction of vibration is the direction orthogonal to the longitudinal direction (Y direction), This can be dealt with by reversing the vibration body 11 using the vibration-side reversing mechanism 15 and vibrating the vibration body 11 in the Y direction.

(3)実施例の効果
以上より、本実施例の振動溶着装置1によると、振動側反転機構15及び静止側反転機構16を備えているので、振動方向や治具の取着方向、溶着する樹脂部品を治具に取着する際の取付方向等を所望の方向とすることができ、自由度の高い振動溶着を実現することができる。具体的には、振動側反転機構15により、振動体11を反転させ、その振動方向を90°変更することができるので、従来のような一方向のみ振動可能な振動溶着装置と比較して、製品や治具の設計時の自由度を高めることができる。また、静止側反転機構16により、テーブル12に取着後の下側治具14の方向を90°反転させることができるので、テーブル12に取着する前の下側治具14の方向が制限されず、溶着時の位置に合わせて治具の向きを段取りする必要がない。更に、上側治具13の取着の際にも、振動側反転機構15により、下側治具14が設置された状態に合わせて、振動体11を反転させてその方向を合わせて上側治具13を取着したり、静止側反転機構16により、振動体11の振動方向に合わせて、下側治具14上に載置された状態の上側治具13を反転させて上側治具13を取着したりするようにできる。また、反転機構を用いて、装置1に搬入される部材2、3の方向に合わせて治具13、14の方向を反転させたり、反転機構を用いて、装置1から搬出する際の溶着後の部材2、3の方向を反転させたりすることができるので、本装置1を生産ラインに組み込んだ場合等には反転工程を別途設ける必要がなく、タクトタイム及び生産ライン長の短縮化を図ることができ、生産効率を向上させることができる。
(3) Effects of Embodiment As described above, according to the vibration welding apparatus 1 of the present embodiment, since the vibration side reversing mechanism 15 and the stationary side reversing mechanism 16 are provided, the vibration direction and the jig mounting direction are welded. The attachment direction when the resin component is attached to the jig can be set to a desired direction, and vibration welding with a high degree of freedom can be realized. Specifically, since the vibration body 11 can be reversed by the vibration side reversing mechanism 15 and the vibration direction can be changed by 90 °, compared with a conventional vibration welding apparatus that can vibrate only in one direction, The degree of freedom when designing products and jigs can be increased. Further, since the direction of the lower jig 14 after being attached to the table 12 can be reversed by 90 ° by the stationary side reversing mechanism 16, the direction of the lower jig 14 before being attached to the table 12 is limited. It is not necessary to arrange the orientation of the jig in accordance with the position at the time of welding. Further, when the upper jig 13 is attached, the vibrating body reversing mechanism 15 reverses the vibrating body 11 in accordance with the state in which the lower jig 14 is installed, and aligns the direction of the upper jig 13. 13 or by the stationary side reversing mechanism 16 to reverse the upper jig 13 placed on the lower jig 14 in accordance with the vibration direction of the vibrating body 11 and to replace the upper jig 13. It can be attached. Moreover, after welding at the time of carrying out from the apparatus 1 using the inversion mechanism, the direction of the jigs 13 and 14 is inverted in accordance with the direction of the members 2 and 3 carried into the apparatus 1 using the inversion mechanism. Since the direction of the members 2 and 3 can be reversed, when the apparatus 1 is incorporated in a production line, it is not necessary to provide a reversing step separately, and the tact time and the production line length are shortened. Production efficiency can be improved.

また、本実施例では、振動側反転機構15及び静止側反転機構16が、下側治具14を反転の軸回りに回動自在に支持する回動部材として回転軸16a、反転のための駆動力を付与する反転用駆動源としてシリンダ16d、シリンダ16dの駆動力を回転軸16aに伝達する動力伝達部材としてレバー16c、をそれぞれ有しているので、簡易な構成による反転機構とすることができると共に、確実な反転を実現できる。
更に、本実施例では、振動側反転機構15及び静止側反転機構16が、反転後の位置を保持する位置保持手段16eを有しているので、反転後の振動体11及び下側治具14の位置を確実に保持することができる。
Further, in this embodiment, the vibration side reversing mechanism 15 and the stationary side reversing mechanism 16 are the rotating shaft 16a as a rotating member that rotatably supports the lower jig 14 around the reversing axis, and driving for reversing. Since the reversing drive source for applying force has the cylinder 16d and the lever 16c as the power transmission member for transmitting the driving force of the cylinder 16d to the rotating shaft 16a, a reversing mechanism with a simple configuration can be obtained. At the same time, reliable reversal can be realized.
Furthermore, in the present embodiment, the vibration side reversing mechanism 15 and the stationary side reversing mechanism 16 have the position holding means 16e that retains the position after reversal. The position of can be reliably held.

尚、本発明においては、上記実施例に限られず、目的、用途に応じて本発明の範囲内で種々変更した実施例とすることができる。即ち、上記実施例では、振動側反転機構15及び静止側反転機構16を備えるようにしたが、これに限定されず、例えば、振動側反転機構15又は静止側反転機構16の一方のみを備えるようにしてもよい。
また、上記実施例では、振動体11、又は、振動体11とそれに取着された上側治具13とを反転させる振動側反転機構15としたが、これに限定されず、例えば、振動側治具のみを反転させる反転機構としたり、振動体のみを反転させ、振動側治具は反転させない反転機構としたりしてもよい。
In the present invention, the present invention is not limited to the above embodiment, and various modifications can be made within the scope of the present invention depending on the purpose and application. That is, in the above-described embodiment, the vibration side reversing mechanism 15 and the stationary side reversing mechanism 16 are provided. However, the present invention is not limited to this. For example, only one of the vibration side reversing mechanism 15 or the stationary side reversing mechanism 16 is provided. It may be.
In the above embodiment, the vibration body 11 or the vibration side reversing mechanism 15 for reversing the vibration body 11 and the upper jig 13 attached thereto is used. However, the present invention is not limited to this. A reversing mechanism for reversing only the tool or a reversing mechanism for reversing only the vibrating body and not reversing the vibration side jig may be used.

更に、上記実施例では、レバー16cとシリンダ16dとを用いて回転軸16aを回動させて反転させる反転機構15、16としたが、これに限定されず、例えば、回転軸に固定された歯車と、シリンダのロッド先端に設けたラックと、により回転軸を回動させて反転させる反転機構としたり、モータとインデックスカム機構とによる反転機構としたり、モータとゼネバ機構とによる反転機構としたり、ダイレクトモータによる反転機構としたりしてもよい。
また、上記実施例では、90°反転させる反転機構としてが、これに限定されず、例えば、90°、180°、170°、360°と4箇所の位置に自在に反転することができる反転機構としてもよい。
Furthermore, in the said Example, it was set as the reversing mechanism 15 and 16 which rotates the rotating shaft 16a using the lever 16c and the cylinder 16d, and it reverses, However, It is not limited to this, For example, the gear fixed to the rotating shaft And a rack provided at the end of the rod of the cylinder, and a reversing mechanism that rotates and rotates the rotating shaft, a reversing mechanism that includes a motor and an index cam mechanism, a reversing mechanism that includes a motor and a Geneva mechanism, A reversing mechanism using a direct motor may be used.
In the above embodiment, the reversing mechanism for reversing 90 ° is not limited to this. For example, a reversing mechanism capable of reversing freely at four positions of 90 °, 180 °, 170 °, 360 °. It is good.

本実施例に係る振動溶着装置を示す斜視図である。It is a perspective view which shows the vibration welding apparatus which concerns on a present Example. 本実施例に係る振動溶着装置の部分拡大正面図である。It is a partial expanded front view of the vibration welding apparatus which concerns on a present Example. 本実施例に係る静止側反転機構を示す断面図である。It is sectional drawing which shows the stationary side inversion mechanism which concerns on a present Example. 図3のI−I矢視図である。It is the II arrow directional view of FIG. 本実施例に係る振動溶着装置の作用を説明する説明図であり、(a)上側治具を載置した下側治具がテーブルに取着された状態、(b)上側治具が振動体に当接された状態、(c)上側治具及び下側治具がそれぞれ取着された状態をそれぞれ示す。It is explanatory drawing explaining the effect | action of the vibration welding apparatus which concerns on a present Example, (a) The state in which the lower jig | tool which mounted the upper jig | tool was attached to the table, (b) The upper jig | tool is a vibrating body. (C) shows a state where the upper jig and the lower jig are respectively attached. 本実施例に係る振動溶着装置の作用を説明する説明図であり、(a)上側部材及び下側部材が上側治具及び下側治具にそれぞれ保持された状態、(b)2部材が互いに当接した状態、(c)振動溶着による接合が完了した状態をそれぞれ示す。It is explanatory drawing explaining the effect | action of the vibration welding apparatus which concerns on a present Example, (a) The state in which the upper member and the lower member were each hold | maintained at the upper jig | tool and the lower jig | tool, (b) Two members mutually The state of contact and (c) the state of joining by vibration welding are shown. 本実施例に係る振動溶着装置の作用を説明する説明図であり、(a)振動溶着による接合が完了した状態、(b)2部材を治具から係脱した状態をそれぞれ示す。It is explanatory drawing explaining the effect | action of the vibration welding apparatus which concerns on a present Example, (a) The state where joining by vibration welding was completed, (b) The state which engaged / disengaged two members from the jig | tool is each shown.

符号の説明Explanation of symbols

1;振動溶着装置、11;振動体、12;テーブル、12a;ベース、12b;孔、13;上側治具、13a;保持部、14;下側治具、14a;保持部、15;振動側反転機構、16;静止側反転機構、16a;回転軸、16b;軸受、16c;レバー、16d;シリンダ、16e;位置保持手段、17;本体フレーム、17a、17b;側板、17c;ビーム、17d、17e;切欠き部、17f;天板、17g;ブラケット、18;昇降機構、18a;サーボモータ、18b;送りねじ、18c;ガイド、2;上側部材、3;下側部材、A;軸。   DESCRIPTION OF SYMBOLS 1; Vibration welding apparatus, 11; Vibrating body, 12; Table, 12a; Base, 12b; Hole, 13: Upper jig, 13a; Holding part, 14: Lower jig, 14a: Holding part, 15; Reversing mechanism, 16; stationary side reversing mechanism, 16a; rotating shaft, 16b; bearing, 16c; lever, 16d; cylinder, 16e; position holding means, 17; body frame, 17a, 17b; 17e; Notch, 17f; Top plate, 17g; Bracket, 18; Elevating mechanism, 18a; Servo motor, 18b; Feed screw, 18c; Guide, 2; Upper member, 3: Lower member, A;

Claims (6)

2つの樹脂部品を加圧しながら当接させ、その当接面に振動による摩擦熱を発生させて該2つの樹脂部品を溶着させる振動溶着装置であって、
振動源を有し且つ該振動源により振動を付与されて振動する振動体と、
前記振動体に対向するように設けられ且つ該振動体と対向する方向に変位可能なテーブルと、
前記2つの樹脂部品のうちの一方の樹脂部品を保持し且つ前記振動体と共に振動するように該振動体に対して固定的に取着される振動側治具と、
前記2つの樹脂部品のうちの他方の樹脂部品を保持し且つ前記テーブルに対して固定的に取着される静止側治具と、を備え、
前記振動は、前記振動体及び前記テーブルが対向する方向と直交する平面内の一方向への往復直線運動による振動であり、
前記振動体、前記振動側治具及び前記静止側治具のうちの少なくとも一つを前記振動体及び前記テーブルが対向する方向と直交する平面内で90°反転させる反転手段を更に備えることを特徴とする振動溶着装置。
A vibration welding apparatus that abuts two resin parts while applying pressure, generates frictional heat due to vibration on the contact surface, and welds the two resin parts,
A vibrating body having a vibration source and vibrated by being vibrated by the vibration source;
A table provided to face the vibrating body and displaceable in a direction to face the vibrating body;
A vibration-side jig that is fixedly attached to the vibrating body so as to hold one of the two resin parts and vibrate with the vibrating body;
A stationary side jig that holds the other resin part of the two resin parts and is fixedly attached to the table;
The vibration is a vibration due to a reciprocating linear motion in one direction in a plane orthogonal to the direction in which the vibrating body and the table face each other.
The apparatus further comprises reversing means for reversing at least one of the vibrating body, the vibration side jig, and the stationary side jig by 90 ° in a plane orthogonal to the direction in which the vibrating body and the table face each other. Vibration welding equipment.
前記反転手段は、前記静止側治具を反転させる静止側反転機構を有する請求項1記載の振動溶着装置。   The vibration welding apparatus according to claim 1, wherein the reversing unit includes a stationary side reversing mechanism for reversing the stationary side jig. 前記静止側反転機構は、前記静止側治具を前記反転の軸回りに回動自在に支持する回動部材と、前記反転のための駆動力を付与する反転用駆動源と、前記反転用駆動源の駆動力を前記回動部材に伝達する動力伝達部材と、を有する請求項2に記載の振動溶着装置。   The stationary-side reversing mechanism includes a rotating member that rotatably supports the stationary-side jig around the reversing axis, a reversing drive source that applies a driving force for reversing, and the reversing drive. The vibration welding apparatus according to claim 2, further comprising: a power transmission member that transmits a driving force of a source to the rotating member. 前記反転手段は、前記振動体及び前記振動側治具の少なくとも一方を反転させる振動側反転機構を有する請求項1乃至3のいずれか一項に記載の振動溶着装置。   4. The vibration welding apparatus according to claim 1, wherein the reversing unit includes a vibration side reversing mechanism that reverses at least one of the vibrating body and the vibration side jig. 5. 前記振動側反転機構は、前記振動体及び前記振動側治具の少なくとも一方を前記反転の軸回りに回動自在に支持する回動部材と、前記反転のための駆動力を付与する反転用駆動源と、前記反転用駆動源の駆動力を前記回動部材に伝達する動力伝達部材と、を有する請求項4記載の振動溶着装置。   The vibration-side reversing mechanism includes a rotating member that rotatably supports at least one of the vibrating body and the vibration-side jig around the reversing axis, and a reversing drive that applies a driving force for reversing. The vibration welding apparatus according to claim 4, further comprising: a power source; and a power transmission member that transmits a driving force of the reversing drive source to the rotating member. 前記反転手段は、反転後の位置を保持する位置保持手段を更に有する請求項1乃至5のいずれか一項に記載の振動溶着装置。   The vibration welding apparatus according to claim 1, wherein the reversing unit further includes a position holding unit that holds a position after the reversal.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014034590A1 (en) * 2012-09-03 2014-03-06 日本軽金属株式会社 Method for producing hollow container and method for bonding members
US20170015048A1 (en) * 2015-07-15 2017-01-19 Telsonic Holding Ag Vibration welding system, vibration welding method and method of upgrading
KR101858412B1 (en) * 2017-11-21 2018-06-27 노치현 Combining method of plastic member

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JPH05116220A (en) * 1991-07-30 1993-05-14 Masafumi Sakuranaka Fusion welding method using composite vibration and its device
JPH09104069A (en) * 1995-10-12 1997-04-22 Mishima Daiji Weld size control device for vibration welder
JP2006062164A (en) * 2004-08-26 2006-03-09 Aisin Seiki Co Ltd Vibration welding apparatus
JP2009000913A (en) * 2007-06-21 2009-01-08 Kyoto Seisakusho Co Ltd Vibration welding apparatus

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05116220A (en) * 1991-07-30 1993-05-14 Masafumi Sakuranaka Fusion welding method using composite vibration and its device
JPH09104069A (en) * 1995-10-12 1997-04-22 Mishima Daiji Weld size control device for vibration welder
JP2006062164A (en) * 2004-08-26 2006-03-09 Aisin Seiki Co Ltd Vibration welding apparatus
JP2009000913A (en) * 2007-06-21 2009-01-08 Kyoto Seisakusho Co Ltd Vibration welding apparatus

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014034590A1 (en) * 2012-09-03 2014-03-06 日本軽金属株式会社 Method for producing hollow container and method for bonding members
US20170015048A1 (en) * 2015-07-15 2017-01-19 Telsonic Holding Ag Vibration welding system, vibration welding method and method of upgrading
KR101858412B1 (en) * 2017-11-21 2018-06-27 노치현 Combining method of plastic member

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